Page 1
INSTRUCTION MANUAL
®
WINGSPAN
49.6 in [1260 mm]
LENGTH
47. 5 in [ 1207 mm]
Tower Hobbies® guarantees this kit to be free
from defects in both material and workmanship
at the date of purchase. This warranty does not
cover any component parts damaged by use or
modication. In no case shall Tower Hobbies’ liability
exceed the original cost of the purchased kit. Further, Tower
Hobbies reserves the right to change or modify this warranty
WARR ANTY
without notice.
In that Tower Hobbies has no control over the nal assembly or
material used for nal assembly, no liability shall be assumed nor accepted for any damage resulting from the use by the user of the nal user-assembled product. By the act of using the user-assembled product, the user accepts
all resulting liability.
If the buyer is not prepared to accept the liability associated with the use of this
product, the buyer is advised to return this kit immediately in new and unused condition
to the place of purchase.
To make a warranty claim, visit: towerhobbies/support
WING LOADING
19 – 2 0 o z / f t2 [58– 62 g/dm2]
WEIGHT
4.0 –4.3lbs [1814 –1928g]
WING AREA
482.0 in2 [31.1 dm2]
4 – 5 channels, 4 servos
READ THROUGH THIS MANUAL
BEFORE STARTING CONSTRUCTION.
POWER
1.65" [42mm] diameter, 925W
RADIO
3300– 4000mAh 4S LiPo 75A ESC
IT CONTAINS IMPORTANT
INSTRUCTIONS AND WARNINGS
CONCERNING THE ASSEMBLY
AND USE OF THIS MODEL.
RimFire .32 (42-50-800)
(not included)
®
®
© 2017 Tower Hobbies .
A subsidiary of Hobbico, Inc.
TOWA2026
Page 2
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
ADDITIONAL ITEMS REQUIRED . . . . . . . . . . . . . . . . . . . 2
Radio/Servos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Brushless Electric Motor . . . . . . . . . . . . . . . . . . . . . . . 2
LiPo Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Adhesives, Hardware & Other Accessories . . . . . . . . . 3
KIT INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
KIT CONTENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ASSEMBLE THE WING. . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ASSEMBLE THE FUSELAGE . . . . . . . . . . . . . . . . . . . . . . 9
Install the Horizontal Stabilizer. . . . . . . . . . . . . . . . . . . 9
Glue in the Horizontal Stabilizer. . . . . . . . . . . . . . . . . 12
Hinge the Elevators and Rudder . . . . . . . . . . . . . . . . 12
Hook Up the Elevator and Rudder. . . . . . . . . . . . . . . 14
Mount the Motor and ESC. . . . . . . . . . . . . . . . . . . . . 15
INTRODUCTION
Congratulations and thank you for purchasing the Tower
Hobbies Sbach EP. While the Sbach is primarily an aerobatic,
3D-type of plane, its contemporary and sleek lines make
it appealing to all kinds of pilots, both intermediate and
advanced. The Sbach can serve all as its light wing-loading
and large control surfaces make it an aerobatic machine,
while its long moments and large ying surfaces make it a
smooth- ying, everyday sport model, too.
For the latest technical updates or manual corrections, nd the
Sbach EP on the Tower Hobbies web site at www.towerhobbies.
com. If there is new technical information or changes to this
model a “tech notice” box will appear on the page.
ADDITIONAL ITEMS REQUIRED
Radio/Servos
A minimum 4-channel radio with four mini servos and 4 –
5-channel receiver are required to y the Sbach:
❍ Futaba R617FS 7-channel FASST receiver (FUTL7627)
The Sbach is intended to be own with mini servos in the 20g
range such as Futaba S3150 or Futaba S3172SV mini servos.
❍ (4) Futaba S3150 digital servos (FUTM0303)
OR
(4) Futaba S3172SV mini servos (FUTM0125)
❍ (4) 6" [150mm] servo extensions are required for the
ailerons (one on each servo and one in each channel
in the receiver).
❍ (4) Tactic servo extensions for Futaba (TACM2090)
OR
(4) Tactic servo extensions Universal (TACM2092)
Final Radio Installation. . . . . . . . . . . . . . . . . . . . . . . . 20
FINAL ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Mount the Landing Gear . . . . . . . . . . . . . . . . . . . . . . 20
Mount the Cowl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
PREPARE THE MODEL FOR FLIGHT . . . . . . . . . . . . . . 24
Set the Control Throws . . . . . . . . . . . . . . . . . . . . . . . 24
Check the C.G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Balance the Model Laterally . . . . . . . . . . . . . . . . . . . 25
PREFLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Motor Safety Precautions . . . . . . . . . . . . . . . . . . . . . 25
Motor/Propeller Discussion . . . . . . . . . . . . . . . . . . . . . .
Battery Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Range Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
AMA SAFETY CODE (excerpts) . . . . . . . . . . . . . . . . . . . 27
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Radio Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
FLYING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Brushless Electric Motor
The electric setup for the Sbach is straightforward: a
Great Planes Electrifly Rimfire .32 on a 13 x 8 E or 14 x
7E prop with a 75A ESC powered by a 4S 3800mAh LiPo.
A Castle Creations Edge Lite 75 ESC* is illustrated in the
instruction manual.
❍ RimFire .32 42-50-800 (GPMG4700)
❍ APC 13 x 8 thin E prop (APCQ3080)
OR
APC 14 x 7 thin E prop (APCQ4045)
❍ Castle Creations Edge Lite 75 ESC (CSEM1200)
❍ 3300mAh – 4000mAh 4S LiPo:
FlightPower 4S 3300mAh 25C (FPWP2334)
FlightPower 4S 3600mAh 50C (FPWP5364)
FlightPower 4S 3800mAh 30C (FPWP3384)
* If setting the BEC voltage in the Castle Creations Edge Lite 75 ESC
higher than the factory default 5.0V, it is recommended to use a
separate BEC regulator such as the Castle Creations 10A BEC
regulator (CSEM0005) to power the radio system on-board the aircraft.
LiPo Battery Charger
To charge a 4S 3800 mAh LiPo at 1C, a charger capable of
about 65 Watts output power is required (4S x 4.2V/cell =
16.8V x 3.8A = 63 Watts). The Triton EQ2 (GPMM3156) is
more than enough charger with 100W output AC and 120W
output DC.
Adhesives, Hardware &
Other Accessories
Other than common hobby tools here is a list of the rest of
the items required:
❍ 6-minute epoxy (TOWR3806)
❍ 30-minute epoxy (TOWR3810)
2
Page 3
❍ Epoxy brushes (GPMR8060)
❍ Mixing cups (GPMR8056)
❍ Mixing sticks (GPMR8055)
❍ Threadlocker thread locking cement (GPMR6060)
❍ Thin CA (GPMR6001)
❍ Medium CA (GPMR6007)
❍ CA applicator tips (HCAR3780)
❍ CA accelerator (GPMR6035)
❍ Great Planes Standard Precision Prop Reamer
(GPMQ5006)
❍ Optional: Z-bend pliers (HCAR2000) (see step 15 on
page 14)
❍ Drills: 1/16" [1.6mm], 1/8" [3.2mm], 5/32" [4.0mm], #49
(.073")
A Robart
Super Stand
II (ROBP1402)
is also handy
for working
on your
Sbach.
KIT INSPECTION
Before starting to build, take an inventory of this kit to make
sure it is complete, and inspect the parts to make sure they
are of acceptable quality. If any parts are missing or are not of
acceptable quality, or if you need assistance with assembly,
contact Product Support. When reporting defective or
missing parts, use the part names exactly as they are written
in the Kit Contents list. Visit: towerhobbies/support
PARTS LIST
Order No. Description
TOWA5030
TOWA5031
TOWA5032
TOWA5033
TOWA5034
TOWA5035
TOWA5036
TOWA5037
TOWA5038
TOWA5039
Wing
Fuselage
Tail Surfaces
Cowl
Hatch
Landing Gear
Wheel Pants
Spinner
Decals
Wing Tube
A covering iron with a cover sock may be required for
tightening and re bonding covering to the model that may
have loosened between the time the plane was manufactured
and the time the model was removed from the box. The 21st
Century iron is preferred because of its long cord, contoured
shoe and precisely adjustable temperature range:
❍ Coverite 21
st
Century Sealing Iron (COVR2700)
❍ Coverite 21st Century Cover Sock (COVR2702)
KIT CONTENTS
1. Cowl
2. Fuselage
3. Left Wing Half
4. Right Wing Half
5. Horizontal Stabilizer
6. Rudder
7. Wheel Pants
8. Main Wheels
9. Tailwheel Assembly
10. Wing Joiner
11. Pushrods
12. Main Landing Gear
13. Spinner
14. Nylon Par ts
15. Har dwa re
16. Elevator Joiner &
Rudder Torque Rod
17. Hardware
10
11
1
5
2
3
4
8
7
6
12
17
16
9
13
14
15
3
Page 4
CANOPY REMOVAL/INSTALLATION
PREPARATION
Between the time the covering was applied to your model
and the time it arrives in your hands it is normal for the
covering to loosen and wrinkle – especially if it has been a
long time and/or the air is dry at your location (causing the
structure to contract and the covering to loosen). But this is
easy to x using the proper tools and techniques.
The best way to renew the covering job is with a covering
iron with a protective cover sock not only to tighten the
covering, but also to thoroughly bond the covering to the
wood underneath. The preferred tool is a 21st Century cover
iron with a cover sock set to about 300°F [150°C]. This
translates to about 280°F [140°C] measured on the surface
of the cover sock.
Begin with the wings. You may also do the fuselage and tail
surfaces now, or wait until they are needed for assembly later.
The canopy hatch is held in place with tabs in the back and
springs over dowels in the front. To remove the canopy, push
forward to disengage the tabs, then lift the rear up and pull
the canopy back and out to disengage the dowels. (If you feel
too much pressure is required to push the canopy forward,
the tabs could be shortened slightly to shorten the “throw”
that the canopy has to be pushed.)
1. Over unsupported covering, glide the iron across, but
❏
where the lm is over structure apply pressure to bond the
covering down. Adjust the heat setting as necessary so the
covering tightens, shrinks and bonds to the wood, but not
so hot as to cause seams to pull apart.
2. Where possible, support the structure underneath with
❏
your free hand to prevent the sheeting from bending inward.
4
Page 5
3. OPTIONAL: When you get to the ailerons, elevators
2
1
3
4
S3171SV
2
3
S3171SV
#49 [.073"]
Drill
5/8" [16 mm]
90°
❏
and rudder, puncture three or four pinholes through the
covering on the bottom of those surfaces between each
of the braces or “ribs.” This will allow heated, expanding
air to escape so the covering will tighten. These pinholes
may appear obtrusive at rst, but when the covering is
heated the pinholes virtually disappear. Heat the side of the
covering without the pinholes rst.
6. NOTE: The procedure for preparing the holes in
❏
wood for all wood screws is as follows:
A. Drill the hole with the drill speci ed in the step.
B. Install, then remove the screw to form “threads” in
the hole.
C. Add a drop or two of thin CA to harden the hole.
D. Allow the CA to harden, then install the screw(s)
with the hardware that is being mounted/installed/
attached (servos, control horns, etc.).
ASSEMBLE THE WING
Hook up the Ailerons
4. Stack a few paper towels on top of each other and cut
❏
them into small squares. These small paper towel squares
come in handy for dabbing up excess CA or wiping up
epoxy when dampened with denatured alcohol.
5. NOTE: All machine-thread screws that thread into
❏
metal (hex nuts, blind nuts, wheel collars, etc.) should
be lightly wetted with threadlocker.
Refer to this image while hooking up the aileron.
1.
Connect the aileron servo to your radio so you can power
❏
the servo. Position the servo arm so it will be perpendicular
5
Page 6
to the servo, then cut off the unused arms. Drill out the holes
Horn all the way to
leading edge of aileron.
90° Pushrod Connector
1/16"
[1.6mm]
in the arm with a #49 (.073") drill.
5. Test- t, but do not glue the berglass wing tabs into
❏
the ends of the wings.
2. Hook up the aileron with the hardware shown; note
❏
that the aileron horn is mounted all the way to the forward
edge of the aileron. Using care not to drill through the top
of the aileron, drill 1/16" [1.6mm] holes for the servo and
horn mounting screws. Don’t forget to temporarily remove
the screws and harden the holes with thin CA. Connect
the pushrod to a hole about 5/8" [16mm] out on the servo
arm and the middle hole in the aileron horn. This geometry
should provide the correct 3D throw with the transmitter
servo end points dialed to about 110%.
3. Prepare the other wing with the aileron servo the
same way.
4. Use 6 or 30-minute epoxy to glue the nylon alignment
❏
pins into both wings with approximately 1/4" [6 mm]
protruding from the wing.
6. Fit the wings to the fuselage with the wing tube. Make
❏
sure the tabs insert into the fuselage and the holes in the
tabs align with the holes in the brackets for the tab screws
in the fuselage. Make any adjustments necessary.
7. Remove the wings and tabs. Use 30-minute epoxy to glue
the tabs into the ends of the wing and wipe away excess
6
Page 7
epoxy. Before the epoxy hardens, reinstall the wings back
onto the fuselage and position the tabs so the slotted holes
will be centered over the holes in the brackets. Momentarily
remove the wings to be sure there is no excess epoxy
around the tabs that would inadvertently stick the wing to
the fuselage. Reinstall the wings and immediately proceed
to the next step.
2. Test- t the elevators to the stabilizer with the hinges
❏
and the joiner wire—you may insert T-pins through the
middle of any hinges that don’t remain centered.
8. Before the epoxy has hardened, fasten the tabs
❏
with an M3 x 10 SHCS (socket-head cap screw) and M3
lock washers and at washers. Push the wings snugly to
the fuselage and allow the epoxy to fully harden before
removing the wings.
ASSEMBLE THE FUSELAGE
Installl the Horizontal Stabilizer
1. If you haven’t yet done so, tighten the covering over
❏
the fuselage and the tail surfaces. Be certain to seal the
bottom fuselage covering to the front of the former so the
covering cannot pull away.
3. View the elevators from whatever perspective
❏
necessary to see that they are aligned with each other. If
necessary, remove the joiner and lightly “tweak” with pliers
to align the elevators.
7
Page 8
4. Temporarily mount the elevator servo, then remove
❏
it (it’s easier to drill the holes for the elevator servo now,
before the stab has been glued in).
5. Mount the wings to the fuselage. Slide the horizontal
❏
stabilizer into position. View the model from the rear to see
if the stab is parallel with the wing.
7. Now that the stab is level with the wing, center the
❏
stab laterally by using a ruler to equalize the distance from
both ends of the stab to the fuselage.
8. Once centered, stick T-pins into the trailing edge of
❏
the stab on both sides of the fuselage to lock the trailing
edge into place.
6. If necessary, remove the stab and carefully sand the
❏
stab saddle where necessary to align the stab with the wing.
9. Tie a loop around one end of an approximately 48"
❏
[1200mm] non-elastic line. Fold a piece of masking tape
over the other end of the line. Mark a line on the tape.
8
Page 9
10. Insert a pin into the middle of the fuselage crutch
❏
across the top of the former as shown. Loop the line over
the pin.
though the ink and most of the covering on top of the stab
are black, you’ll still be able to see the line indicating where
the covering will be cut and removed in the next step.
13. Cut the covering 1/32" [1mm ] inside the lines you
❏
marked around the stab. A hobby knife may be used if
the blade is brand new and sharp so little pressure will be
required for cutting, but extreme care must be used to cut
only through the covering and not into the sheeting
otherwise, the stab will be weakened. The best way is with
a soldering iron with a cutting-type of tip. A heat setting of
about 500F [260C] seems to work well.
11. Hold the line with the tape to one corner of the stab.
❏
Swing the line over to the corner on the other end of the
stab. Adjust the stab and slide the tape along the line until
the stab is centered and equalized.
12. Once you’re satis ed with stab alignment, use a
❏
ne-point felt-tip pen to mark the outline of the fuselage all
the way around both sides of the horizontal stabilizer. Even
14. Wipe away any residual ink with a paper towel square
❏
dampened with denatured alcohol, then peel the covering
from the stab.
9
Page 10
Glue in the Horizontal Stabilizer
1. Gather your small paper towel squares and denatured
❏
alcohol for epoxy clean up. Small balsa sticks chopped
up from 1/16" [1.5mm] balsa sheet are also handy for
“squeegeeing” away most of the epoxy before using the
paper towel squares.
2. Don’t forget to place the elevator joiner wire into the
❏
fuselage. It can be held out of the way with a rubber band
as shown in following images.
CAUTION: Have everything ready and on-hand for gluing
in the stab. Work quickly and ef ciently because some
30-minute epoxies may harden faster than others and
time ies when trying to work with precision—you don’t
want the epoxy hardening up before you have the stab
accurately aligned.
3. Mix up approximately 1/4 oz. of 30-minute epoxy.
❏
Apply epoxy all the way around the stab saddle on both
sides of the fuselage and to the top and bottom of the stab.
4. Slide the stab into position. Wipe away excess epoxy
❏
with the balsa sticks and paper towel squares dampened
with denatured alcohol. Double-check alignment, place any
weight on the stab if required for alignment and allow the
epoxy to harden before proceeding.
10
Page 11
Hinge the Elevators and Rudder
1. Once more, test- t the elevators to the stab with the joiner
wire and hinges to make certain all the hinges and the joiner
wire go in and everything ts together well.
2.
Apply 30-minute epoxy into the groove and in the holes
❏
for the joiner wire in the elevators. Wipe away excess epoxy.
5. Permanently glue in the hinges with four or ve drops
❏
of thin CA on the top and bottom of all the hinges – allow
a few seconds between drops for the CA to fully wick into
the hinges.
3. Apply epoxy to the joiner wire. Then, t the elevators
❏
to the stab and joiner wire with the hinges – use the T-pins if
necessary to keep the hinges centered.
4. Use a thin, metal ruler or similar tool to push the joiner
❏
wire all the way into the elevators.
6. Retrieve the 50mm threaded rod, two wood washers,
❏
two M2 washers, two M2 nuts, and two torque rod horns for
the rudder torque rod.
7. Cut a small circle of covering from both sides of the
❏
rudder around the hole for the torque rod.
11
Page 12
8. Use 30-minute epoxy to permanently glue the torque
❏
rod centered into the rudder with the wood washers, metal
washers and M2 nuts as shown.
Hook up the Rudder and Elevators
1. Cut the included rudder pull/pull line into two equal
❏
lengths.
2. Loop one of the lines through the torque rod horn two
❏
or three times. (It may be easier to push the line through if
you rst wet the end with thin CA.)
9. Thread the torque rod horns onto the rudder torque
❏
rod so they are equidistant from the hinge line, then t the
rudder to the vertical stabilizer/fuselage with the hinges and
permanently glue them in.
3. Install a brass cable swage over both ends of the
❏
line. Position the swage about 1" [25mm] from the torque
rod horn.
4. Tighten the loops and squeeze the tube with pliers.
❏
12
Page 13
5. Cut off the short end of the line near the swage.
Rudder lines cross one time.
S3171SV
❏
6. Guide the line through the slot and down through the
fuselage.
7. Attach the other line to the horn on the other side of the
rudder the same way.
11. Arrange the rudder pull-pull lines so they will cross as
❏
illustrated. Also be sure the lines are below the cross brace
at the cockpit former as illustrated in the image at step 13.
12. With the servo arm and one of the clevises connected
❏
to the servo and the servo powered and centered with the
radio on, attach the other end of one of the lines to the
threaded coupler as shown with another swage – use
hemostats or pliers to lightly tension the line while positioning
and squeezing the swage with pliers.
8. Tape both sides of the rudder to hold it centered with
❏
the fuselage.
9. Thread two brass couplers onto two clevises ten full
❏
turns and install a silicone retainer.
10. Mount the rudder servo in the servo tray in the fuselage.
13. Attach the other rudder pull-pull line the same way.
❏
14. Remove the tape that was holding the rudder centered.
Adjust the clevises on the couplers to add or remove
tension from the lines to center the rudder—the lines should
be tensioned just enough to keep the rudder from opping
around when the servo is powered.
13
Page 14
15. Attach a 12" [305mm] servo extension to the elevator
❏
servo, then mount the servo in the fuselage and guide the
wire down through into the cabin. Hook up the elevator
servo with the same hardware used for the ailerons with
one exception; if 3D throws are to be used, instead of
using a 90° pushrod connector on the servo, a Z-bend will
be required. If 3D throws are not going to be used a 90°
pushrod connector is ne.
Mount the Motor and ESC
2. Drill 1/16" [1.6mm] pilot holes through the punch
❏
marks, then enlarge the holes with a 5/32" [4mm] drill.
3. Assemble, then mount the motor with four M3 x 10
❏
Phillips screws, M3 lock washers and at washers and M3
blind nuts in the back of the rewall.
1. Push a pin or a small nail into the four “+” marks in
❏
the rewall, noting the location of the holes for the motor
mounting screws. If using a motor different than the
recommended RimFire .32, use the cross marks and the
circle on the rewall to align your motor and mark new holes.
4. Prepare the ESC with any bullet connectors and
❏
battery connectors needed. Then, mount the ESC to the
bottom of the motor mount box as shown with 1/8" [3.2mm]
double-side adhesive-backed foam mounting tape (or other
cushioning) and a nylon zip tie (not included).
14
Page 15
5. Apply a full strip of the rougher, “hook” side of
1/8"
[3mm]
3/16"
[5mm]
Wheel Axle
Flat spot
❏
adhesive-back hook-and-loop material to the battery tray
and a smaller, partial strip of the softer, “loop” side to your
battery. (The “loop” on the battery grips the “hook” on the
battery tray well, potentially making battery removal dif cult,
so only a small strip is needed on the battery. And it’s the
hook-and-loop strap that does most of the work securing
the battery anyway.)
Final Radio Installation
Refer to this image while mounting the receiver.
1. Connect the ESC and elevator and rudder servos to the
receiver and 6" [150mm] servo extensions for the aileron
servos. Mount the receiver with adhesive-back hook-andloop strips or other preferred method. Guide the servo wires
over and around the internal structure as needed so nothing
interferes with the rudder pull/pull lines.
Position and secure the receiver antennas according to the
2.
receiver manufacturer’s speci cations. For the Futaba receiver
shown (and Tactic), the antennas are to be positioned 90° to
each other. Small pieces of plastic tubing (as from an aerosol
spray can or similar) were glued to the fuselage in the desired
location and the antennas were inserted into the tubes.
3. Without the propeller, make a quick test-run of the motor
to make sure it is turning in the correct direction. If necessary,
swap any two of the three motor wires that connect to the
ESC, or reverse the motor direction in your ESC.
FINAL ASSEMBLY
Mount the Landing Gear
6.
Make a battery strap from the non-adhesive-back hook-
❏
and-loop strip.
1. File a 3/16" [5mm] at spot on the wheel axle 1/8"
❏
[3mm] from the end.
15
Page 16
Axle
Washer
Nut
Wheel
Collar
Wheel pant
Now let’s do the tail gear…
5. Glue the nylon tail gear bushing into the bottom of the
❏
fuselage.
2. Assemble the wheel and wheel pant to the landing
❏
gear as shown—hold the nut with hemostats or needle-nose
pliers while tightening the axle with a at-blade screwdriver.
Tighten the set screw with a 1/16" hex driver wrench.
3. Assemble the other gear/wheel/pant assembly the same
way.
4. Mount the main landing gear to the fuselage with four
❏
M3 x 10 SHCS and lock washers and at washers.
6. Slide the tail gear clip and a small wheel collar over the
❏
tail gear wire, then insert the assembly down into the
bushing. Align the clip, swing the tail gear out of the way,
then drill 1/16" [1.6mm] holes through the bottom of the
fuselage for the mounting screws.
7.
Use medium-
❏
grit sandpaper to
roughen the end of
the axle portion of the
tail gear wire so glue
will adhere. Install the
tail wheel, add a small
drop of medium CA to
the very end of the wire,
and then press a nylon
retainer onto the wire to
retain the wheel. Add
another drop of thin CA
to the retainer around
the wire.
16
Page 17
8. Mount the tail gear wire with the clip, two M2 x 10
❏
Phillips wood screws and a wheel collar with the set screw.
Use a .050" hex driver wrench to tighten the set screw to
lock-in the tail gear wire, then slip the nylon tiller peg over
the tiller wire on the end of the tail gear and t, then glue the
peg into the bottom of the rudder.
Mount the Cowl
1. Cut four approximately 4" [100mm] long “ ngers” from
❏
paper or thin cardstock. Use a 3/32" [2.4mm] brass tube
sharpened on the end or a hobby knife to cut a small hole in
the end of each nger.
3. Install the cowl, the spinner back plate, propeller and
❏
prop nut to the motor. Position the cowl so it accurately
aligns with the spinner back plate with the desired spinner
gap (approximately 3/32" [2.5mm]). If necessary, use tape or
an assistant to hold the cowl in alignment while marking the
holes in the ngers onto the cowl. (Once aligned, the cowl
on our model stayed in place on its own.)
4. Remove the prop, spinner and cowl. Support the
❏
inside of the cowl with a piece of wood while drilling 1/16"
[1.6mm] pilot holes through the cowl at the marks you made.
2. Align the hole in each nger with the hole in each tab
❏
for the cowl mounting screws and securely tape the ngers
to the fuselage.
5.
Enlarge the pilot holes with a 1/8" [3.2 mm] drill. Then,
❏
test-mount the cowl with the spinner and prop using M3 x 10
Phillips screws and lock washers and at washers. The 1/8"
holes in the cowl should be just large enough to t the screws,
so if the cowl requires slight adjusting to perfectly align with
17
Page 18
the spinner, the screw holes may be enlarged or elongated to
slightly reposition the cowl.
6. Remove the propeller and spinner for checking the
control throws next.
PREPARE THE MODEL FOR FLIGHT
Set the Control Throws
CAUTION: The propeller should not be installed. If
you have not yet done so, remove the propeller before
checking the control throws on the workbench.
1. It is easiest to check and set the aileron throws with the
❏
wing mounted to the fuselage. Install the wing and connect
the aileron servos to the receiver.
2. Use the programming in your transmitter and/or move
❏
the pushrods to holes farther out or in on your servo arms
and/or the control horns to adjust the control throws as
necessary.
3. If using the 3D throws, a high volume of negative
❏
exponential is desirable on 3D rates – approximately -60%
is a good place to start for each surface.
4. While working with radio setup and programming
❏
(and before installing the propeller), now would be a
good time to set and check the Failsafe function so
that, in the event the receiver ever loses signal (such
as if you inadvertently turn off the transmitter before
disconnecting the battery) the throttle will go to a pre-set
position. The recommended pre-set throttle position is
“off”, so the motor will not turn. Follow the instructions
that came with your radio control system to check and
set the failsafe.
Check the C.G.
2.
Support the fuselage so the model will sit level, or nearly
❏
level. Use a ruler (or a tool that measures angular degrees)
to measure and set the control throws according to the
measurements below. NOTE: The control throws are measured
at the widest part of each surface and the dimensions
provided are for each direction of travel. (Example: low-rate
aileron throw is 1/4" [6mm] 6° up and 1/4" [6mm] 6° down.)
CONTROL SURFACE THROWS (each direction)
AILERONS
ELEVATORSRUDDER
LOW RATE
Up & Down
7/8"
[22mm]
13°
Right & Left
5/8"
[16 mm]
9°
Up & Down
1-1/2"
[38mm]
15°
HIGH RATE
Up & Down
1-1/2"
[38mm]
23°
Right & Left
1-1/4"
[32mm]
17°
Up & Down
2"
[51mm]
20°
3D
Up & Down
2-1/2"
[64mm]
40°
Right & Left
2-1/2"
[64mm]
37°
Up & Down
2-1/2"
[64mm]
25°
18
1. If you haven’t yet done so, get the model in completely
❏
ready-to- y condition. First install the propeller and spinner
with a sandpaper disc on both sides of the spinner back
plate. The sandpaper discs allow the back plate to grip the
motor and propeller so it will not rotate while tightening the
propeller nut.
Page 19
2. Install the battery. Attach the wings with the M3 x 10
3-1/4"
83mm
The recommended C.G. is 3-1/4" [83mm] back from
the leading edge of the wing where it meets the
fuselage. The recommended C.G. range is from
2-3/4" – 3-3/4" [70mm - 95mm].
❏
SHCS screws, lock washers and at washers used before,
then install the canopy hatch.
Balance the Model Laterally
1. Support the bottom of the rudder (a servo case was
❏
used for the model in the image) and lift the Sbach several
times by the propeller shaft to see if one wing drops. Do this
several times to get a consistent reading.
2. If one wing drops consistently, add weight to the
❏
opposite tip by sticking it to the outside or strategically
concealing it inside the balsa tip. An airplane that has been
laterally balanced will track better in ight and maintain its
heading better during maneuvers when the plane is climbing.
2. Use a Great Planes C.G. Machine with the rulers set to
❏
the recommended C.G. and place the model upside-down
on the stand, or mark the recommended C.G. on top of the
wing and lift the model upside-down with your ngertips.
3. This static lateral balance check will be a good starting
❏
point, but performance in the air will be the nal determining
factor whether or not the model is laterally balanced.
Performing high-G pulls will reveal if further lateral balance
is required. Adjust the weight as necessary.
PREFLIGHT
Motor Safety Precautions
Failure to follow these safety precautions may result
in severe injury to yourself and others.
● Use safety glasses when running motors.
● Do not run the motor in an area of loose gravel or sand;
the propeller may throw such material in your face or eyes.
● Keep your face and body as well as all spectators away
from the plane of rotation of the propeller when the motor
is running.
● Keep these items away from the prop: loose clothing,
shirt sleeves, ties, scarfs, long hair or loose objects such
as pencils or screwdrivers that may fall out of shirt or
jacket pockets into the prop.
3. Shift the battery forward or aft or add nose or tail ballast
as necessary to get the model to balance.
19
Page 20
WARNING: Never have the motor battery connected
to the ESC without the transmitter turned on – after
each ight (or any time after running the motor) always
disconnect the battery before turning off the transmitter.
And when ready to y (or whenever running the motor
for any reason), always turn on the transmitter rst
before connecting the motor battery.
Also make certain your failsafe is activated and programmed
correctly according to your radio manufacturer’s instructions.
Motor/Propeller Discussion
The recommended Rim re .32 is rated for 50A constant
current and 80A surge current. Powered by a 4S LiPo on
an APC 13 x 8E it draws about 58A static and momentary,
maximum peaks of about 50 – 55A in the air, but averages
a little less than 20A through a “normal” ight. This is a
suitable propeller choice and ies the Sbach well. Another
suitable propeller choice is the APC or Xoar 14 x 7 which
provides slightly more thrust at the expense of a little speed
which is okay for this type of plane. You can experiment
with different propeller choices in this range as long as
they do not exceed the current speci cations of the motor
and ESC.
CAUTION: Never run the motor on the ground for more
than a few seconds. Otherwise, you may overload the
motor, battery or ESC.
Typical ight time may be as low as 4 minutes or over 8
minutes depending on how aggressive and active you are
with the throttle – more throttle means shorter ight times.
Use a ight timer initially set to a conservative time (4
minutes for example). When the timer sounds, land. Use
a LiPo checker (shown above) to measure the resting
(unloaded) voltage when you land. The voltage should not
be below 3.75V/cell. When you charge the battery also
note how much capacity it took to recharge (indicating how
much was used for the ight). Aim to use no more than 80%
of the battery’s capacity. Adjust your timer according to the
voltage and capacity used for the ight.
You can also use the worksheet on page 22 to determine
optimum ight times based on your ying style and
battery capacity.
Battery Precautions
Charge and store LiPo batteries in a safe place!
Never leave charging LiPo batteries unattended!
Before mounting the motor and setting up the ESC
and battery, read the following important battery
precautions:
IMPORTANT: If using multiple battery packs that are
connected with an adapter, never charge the batteries
together through the adapter. Always charge each
battery pack separately. Charge the batteries, then
read the following precautions on how to connect
multiple packs for ying the model:
Battery Precautions:
There are two ways to connect multiple battery packs:
In Series and in Parallel.
20
Page 21
This is a SERIES battery adapter
that connects two batteries in series.
(3-Cell) 3200 mAh
(2-Cell) 3200 mAh
11.1V
7. 4 V
These are two 3200mAh batteries (one 11.1V and the
other 7.4V). When joined in SERIES, the result will be a
18.5V, 3200 mAh battery.
1. Connecting batteries in “Series” means to connect
This is a PARALLEL battery adapter that
connects two batteries in parallel.
(3-Cell) 1500 mAh
(3-Cell) 1500 mAh
11.1V
11.1V
These two 1500mAh batteries (both 11.1V) are being
joined in PARALLEL. The result will be one 11.1V,
3000mAh battery.
PARALLEL
adapter
(2-Cell)
(3-Cell)
11.1V
7. 4 V
PARALLEL
(3-Cell) 3200mAh
11.1V
(3-Cell) 1250mAh
11.1V
SERIES
adapter
SERIES
the +’s to the –’s and the –’s to the +’s. This combines the
batteries’ Voltages, but the capacity remains the same.
2. Connecting batteries in “Parallel” means to connect
the +’s to the +’s and the -’s to the -’s. This combines the
batteries’ capacities, but the Voltage remains the same.
Also NEVER connect battery packs with different capacities in Series or in Parallel.
Range Check
Don’t forget to perform your usual ground range checks as
written in the instruction manual that came with your radio
system to be certain it is operating correctly.
AMA SAFETY CODE (excerpts)
Read and abide by the following excerpts from the Academy
of Model Aeronautics Safety Code. For the complete Safety
Code refer to Model Aviation magazine, the AMA web site
or the Code that came with your AMA license.
General
1)
I will not y my model aircraft in sanctioned events, air shows,
or model ying demonstrations until it has been proven to be
airworthy by having been previously, successfully ight tested.
2) I will not y my model aircraft higher than approximately
400 feet within 3 miles of an airport without notifying the
airport operator. I will give right-of-way and avoid ying
in the proximity of full-scale aircraft. Where necessary, an
observer shall be utilized to supervise ying to avoid having
models y in the proximity of full-scale aircraft.
3) Where established, I will abide by the safety rules for the
ying site I use, and I will not willfully and deliberately y my
models in a careless, reckless and/or dangerous manner.
5) I will not y my model unless it is identi ed with my name
and address or AMA number, on or in the model. Note: This
does not apply to models while being own indoors.
7) I will not operate models with pyrotechnics (any device
that explodes, burns, or propels a projectile of any kind).
NEVER connect battery packs with different Voltages in
Parallel–only combine in Series. Otherwise, the batteries
will try to “equalize” with the larger one trying to “charge”
the smaller one, thus causing heat and likely a re.
21
Page 22
Radio Control
FLYING
1) I will have completed a successful radio equipment ground
check before the rst ight of a new or repaired model.
2) I will not y my model aircraft in the presence of
spectators until I become a quali ed ier, unless assisted
by an experienced helper.
3) At all ying sites a straight or curved line(s) must be
established in front of which all ying takes place with the
other side for spectators. Only personnel involved with
ying the aircraft are allowed at or in the front of the ight
line. Intentional ying behind the ight line is prohibited.
4) I will operate my model using only radio control frequencies
currently allowed by the Federal Communications
Commission.
5) I will not knowingly operate my model within three miles
of any pre-existing ying site except in accordance with the
frequency sharing agreement listed [in the complete AMA
Safety Code].
9) Under no circumstances may a pilot or other person
touch a powered model in ight; nor should any part of the
model other than the landing gear, intentionally touch
the ground, except while landing.
The Sbach has no bad ight characteristics or idiosyncrasies
that you need to be made aware of ahead of time. The C.G.
and control throws speci ed in this manual will provide
you with a predictable, easy- ying sport model. The Sbach
ground-handles well, but for taxiing around to maneuver in
the pits and out to the runway/takeoff zone you’ll want highrate or 3D-rate rudder. High-rate or 3D-rate elevator may
also assist when holding “up” elevator to keep the tail on
the ground if taxiing on grass. But for the maiden takeoff,
low rates are recommended. The Sbach exhibits little roll
and pitch coupling with rudder input, but for a reduced
work load and for perfection you may eventually want to
program in an elevator and aileron mix to rudder so that any
undesired coupling can be mixed out.
Have a ball! But always stay in control
and y in a safe manner.
GOOD LUCK AND GREAT FLYING!
Use this chart to calculate the recommended ight time.
A
BCDEFG
FORMULAS
Flight Time
(.10 ths )
Recharge
Capacity
1
2
3
4
5
6
7
8
9
10
B / A D x .8 E / C
mAh/minute
Battery
Capacity
22
Target Capacity
to Use in Flight
Recommended
Flight Time
B/1000 / (A/60)
Avg. In-Flight
Current
Page 23
Notes
23
Page 24
© 2017 Tower Hobbies.® A subsidiary of Hobbico, Inc.
TOWA2026
Loading...