Tower Hobbies RYAN STA Instruction Manual

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INSTRUCTION
MANUAL
®
Tower Hobbies® guarantees this kit to be free from defects in both material and workmanship at the
WARR ANTY
date of purchase. This warranty does not cover any component parts damaged by use or modication. In no case shall Tower Hobbies’ liability exceed the original cost of the purchased kit. Further, Tower Hobbies reserves the right to change or modify this warranty without notice.
In that Tower Hobbies has no control over the nal assembly or material used for nal assembly, no liability shall be assumed nor accepted for any damage resulting from the use by the user of the nal user-assembled product. By the act of using the user-assembled product, the user accepts all resulting liability.
If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is advised to return this kit immediately in new and unused condition to the place of purchase.
To make a warranty claim send the defective part or item to Hobby Services at the address below:
Hobby Services • 3002 N. Apollo Dr. Suite 1 • Champaign IL 61822 • USA
Include a letter stating your name, return shipping address, as much contact information as possible (daytime telephone number, fax number, e-mail address), a detailed description of the problem and a photocopy of the purchase receipt. Upon receipt of the package the problem will be evaluated as quickly as possible.
LENGTH
40 in [1016mm ]
WINGSPAN
53 in [1346mm]
WING AREA
424 sq in [27.35 dm2]
READ THROUGH THIS MANUAL
BEFORE STARTING CONSTRUCTION.
IT CONTAINS IMPORTANT INSTRUCTIONS
AND WARNINGS CONCERNING THE
ASSEMBLY AND USE OF THIS MODEL.
WEIGHT
60–65 oz [1700 –1842g]
20.3 – 22.1 oz/ ft2 [61.9–67.4 g/dm2]
RADIO
4-Channel required
TOWER HOBBIES
Champaign, Illinois
(217) 398-8970 ext. 6
airsupport@hobbico.com
®
TOWA2090© 2017 Tower Hobbi es.® A subsidiary of Hobbico, Inc.
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TABLE OF CONTENTS
AMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 2
REQUIRED ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Radio Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Battery and Charger . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Adhesives and Building Supplies . . . . . . . . . . . . . . . .3
Optional Supplies and Tools . . . . . . . . . . . . . . . . . . . .3
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . 4
KIT INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
WING ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Join the Wing Panels . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Install the Landing Gear. . . . . . . . . . . . . . . . . . . . . . . . 8
ASSEMBLE THE FUSELAGE. . . . . . . . . . . . . . . . . . . . . 12
Rudder & Elevator Servo Installation. . . . . . . . . . . . . 14
Install the Motor and ESC . . . . . . . . . . . . . . . . . . . . . 16
As a new owner of an unmanned aircraft system (UAS), you are responsible for the operation of this vehicle and the safety of those around you. Please contact your local authorities to  nd out the latest rules and regulations.
In the United States, please visit:
knowbeforeyou y.org faa.gov/uas
AMA
We urge you to join the AMA (Academy of Model Aeronautics) and a local R/C club. The AMA is the governing body of model aviation and membership is required to  y at AMA clubs.
Though joining the AMA provides many bene ts, one of the
primary reasons to join is liability protection. Coverage is not limited to  ying at contests or on the club  eld. It even applies to  ying at public demonstrations and air shows. Failure to comply with the Safety Code may endanger insurance coverage. Additionally, training programs and instructors are available at AMA club sites to help you get started the right way. There are over 2,500 AMA chartered clubs across the country. Contact the AMA at the address or toll-free phone number below.
Academy of Model Aeronautics
5151 East Memorial Drive Muncie, IN 47302-9252
Tele. (800) 435-9262
Fax (765) 741-0057
Or via the Internet at: www.modelaircraft.org
IMPORTANT: Two of the most important things you can do to preserve the radio controlled aircraft hobby are to avoid  ying near full-scale aircraft and avoid  ying near or over groups of people.
Finish Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Apply the Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
GET THE MODEL READY TO FLY. . . . . . . . . . . . . . . . . 19
Check the Control Directions . . . . . . . . . . . . . . . . . . 19
Set the Control Throws . . . . . . . . . . . . . . . . . . . . . . . 19
Balance the Model Laterally . . . . . . . . . . . . . . . . . . . 20
Balance the Model (C.G.). . . . . . . . . . . . . . . . . . . . . . 20
PREFLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Identify Your Model . . . . . . . . . . . . . . . . . . . . . . . . . .21
Charge the Batteries . . . . . . . . . . . . . . . . . . . . . . . . . 21
Ground Check and Range Check . . . . . . . . . . . . . . . 21
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . 21
FLYING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Takeoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Flight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Landing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
SAFETY PRECAUTIONS
Protect Your Model, Yourself & Others…
Follow These Important Safety Precautions
1. Your Ryan STA EP ARF should not be considered a toy, but rather a sophisticated, working model that functions very much like a full-size airplane. Because of its performance capabilities, this model, if not assembled and operated correctly, could possibly cause injury to yourself or spectators and damage to property.
2. You must assemble the model according to the instructions. Do not alter or modify the model, as doing so may result in an unsafe or un yable model. In a few cases the instructions may differ slightly from the photos. In those instances the written instructions should be considered as correct.
3. You must take time to build straight, true and strong.
4. You must use an R/C radio system that is in  rst-class condition.
5. You must correctly install all R/C and other components so that the model operates correctly on the ground and in the air.
6. You must check the operation of the model before every  ight to insure that all equipment is operating and that the model has remained structurally sound. Be sure to check clevises or other connectors often and replace them if they show any signs of wear or fatigue.
7. If you are not an experienced pilot or have not  own this type of model before, we recommend that you get the assistance of an experienced pilot in your R/C club for your  rst  ights. If you’re not a member of a club, your local hobby shop has information about clubs in your area whose membership includes experienced pilots.
8. While this ARF has been  ight tested to exceed normal use, if a motor larger than the one recommended is used,
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the modeler is responsible for taking steps to reinforce the high stress points and/or substituting hardware more suitable for the increased stress.
9. WARNING: The cowl and wheel pants included in this kit
are made of  berglass, the  bers of which may cause eye, skin and respiratory tract irritation. Never blow into a part to remove  berglass dust, as the dust will blow back into your eyes. Always wear safety goggles, a particle mask and rubber gloves when grinding, drilling and sanding  berglass parts. Vacuum the parts and the work area thoroughly after working with  berglass parts.
We, as the ARF manufacturer, provide you with a top quality, thoroughly tested plane and instructions, but ultimately the quality and  yability of your  nished model depends on how you build it; therefore, we cannot in any way guarantee the performance of your completed model, and no representations are expressed or implied as to the performance or safety of your completed model.
REMEMBER: Take your time and follow the instructions to end up with a well-built model that is straight and true.
REQUIRED ITEMS
Radio Components
A transmitter and receiver with 4-channels is required. The
Tactic TTX650 6-channel or Futaba 6J 6-channel radio system
are great low-cost radio systems perfect for the Ryan STA EP ARF.
(1) Transmitter Futaba 6J 6-channel S-FHSS (FUTK6000)
or Tactic TTX650 6-channel SLT (TACJ2650)
(1) FUTL7627 Futaba R617FS 7-Channel FASST
Receiver
(4) Servos Futaba S3150 Slim Digital Servo (FUTM0303)
or Hitec HS-81 Standard Mini Servo (HRCM3402)
(2) Futaba 9” (229mm) Servo Extension (FUTM3910)
or Tactic 12” (305mm) Servo Extension (TACM2130)
(1) Y-Harness FUTM4135 or TACM2751 (1) Motor RimFire .32 (42-50-800) (GPMG4700)(1) Speed Control Castle Creations Phoenix Edge Lite
75 (CSEM1200)
(1) 4mm Female Connector (3) (GPMM3115)(1) Male Star Connector (HCAM4010)(1) 1” x 6” Velcro (for addition battery packs) (GPMQ4480)
Propellers
13x8E Propeller (APCQ3080)14x8.5 Propeller (APCQ4011)
Most modelers may already have a suitable LiPo charger, but for those that do not, the Duratrax Onyx 235 AC/DC Advanced Peak Charger (DTXP4235) is one of the chargers recommended. The Onyx charger is perfect for 3S batteries used with the Ryan STA EP ARF and may be powered either by an external DC power source (such as a 12V battery), or a 110V AC outlet. The Onyx also has an adjustable charge rate to charge your batteries in as little as a half-hour or less (depending on the condition of your batteries and the manufacturer’s speci ed charge rate). The Onyx can also charge large batteries and batteries other than LiPo. So it is a versatile charger you can grow into. The 235 also has an LCD digital display screen, so you can see how much capacity it took to recharge the battery (required for monitoring the condition of your batteries and calculating how long your plane can  y).
Adhesives and Building Supplies
Tower Hobbies 6-minute Epoxy (TOWR3806) Tower Hobbies 30-minute Epoxy (TOWR3810) Mixing Sticks (50, GPMR8055) Mixing Cups (GPMR8056) Epoxy Brushes (GPMR8060) Tower Hobbies Build-It CA Thin Glue (TOWR3800) Denatured Alcohol (for epoxy clean-up) Masking Tape #64 Rubber Bands (HCAQ2020) 1/16" [1.5mm], 5/64" [2mm], 3/32" [2.5mm] drill bits Drill Phillips head screwdriver Wire Cutters Pliers Stick-on segmented weights (GPMQ4485) Medium T-pins (HCAR5150) CG Machine (GPMR2400) Paper Towels #1 Hobby Knife (RMXR6903) #11 Blades (5-pack, RMXR6930)
Covering tools
Top Flite MonoKote Sealing Iron (TOPR2100) Top Flite Hot Sock Iron Cover (TOPR2175) Top Flite MonoKote Trim Seal Iron (TOPR2200) Top Flite MonoKote Heat Gun (TOPR2000) Coverite 21st Century Sealing Iron (COVR2700) ❍ Coverite 21st Century Cover Sock (COVR2702) ❍ Coverite 21st Century Trim Sealing Iron (COVR2750)
Optional Supplies and Tools
Battery and Charger
A 3S 3200mAh – 3600 mAh LiPo battery is required to power the Ryan STA EP ARF.
Great Planes ElectriFly LiPo 3S 11.1V 3200 mAh 25C
Star Plug (GPMP0871)
FlightPower LiPo FP50 3S 11.1V 3600 mAh 50C Star
Plug (FPWP5363)
Here is a list of optional tools mentioned in the manual that will help you build the Ryan STA EP ARF.
CA Applicator Tips (HCAR3780) CA Debonder (GPMR6039) Robart Super Stand II (ROBP1402) Servo Horn Drill (HCAR0698) AccuThrow De ection Gauge (GPMR2405) Precision Magnetic Prop Balancer (TOPQ5700)
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CONTENTS
2
1
18
19
20
1. Cowl
2. Fuselage
3. Belly Pan
4. Plywood Wing Joiners (2)
5. Right Wing Half
6. Left Wing Half
3
4
6
21
22 23
7. Fin
8. Rudder
9. Left Landing Gear Cover Top
10. Left Wheel Pant
11. Right Landing Gear Cover Top
5
9
16
17
12. Right Wheel Pant
13. Left Landing Gear Wire
14. Right Landing Gear Wire
15. Main Wheels (2)
16. Tail Gear Wire
17. Tail Wheel
7
10
24
12
15
8
11
1314
18. Wind Screen
19. Head Rest
20. Spinner
21. Horizontal Stabilizer
22. Left Elevator
23. Right Elevator
24. Elevator Joiner Wire
ORDERING REPLACEMENT PARTS
Replacement parts are available from Tower Hobbies for your
Ryan STA EP ARF. Our order assistance representatives are
ready to answer your questions or to place your order. Call us at (800) 637-6050.
Order No. Description
TOWA5015 TOWA5016 TOWA5017 TOWA5018 TOWA5019 TOWA5020 TOWA5021 TOWA5022 TOWA5023
Wing Fuselage Tail Surfaces Cowl Hatch Landing Gear Set Plastic Parts Set Tail Wheel Assembly Decals
Order No. Description
TOWA5024 TOWA5025 TOWA5026 TOWA4077
Belly Pan Wheel Pants Spinner Wing Bolts (2)
KIT INSPECTION
If any parts are missing or damaged, consult Tower Hobbies Order Assistance. (See phone numbers below.)
Note: All parts are one per kit unless otherwise stated.
Toll Free Order Assistance . . . . .800 637-6050
Fax Ordering . . . . . . . . . . . . . . . .217 398-7721
E-mail: airsupport@towerhobbies.com
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PREPARATION
b. Switch on the transmitter and temporarily connect
the ESC and motor battery or a receiver battery to the receiver.
c. Center the aileron trim on the transmitter.
Use a covering iron set to about 300° F with a covering sock to go over the model tightening the covering where necessary.
NOTE: This covering material requires less heat than you may be used to. Excessive heat will cause the covering to pull away from the seams or may even cause the parts to bend.
WING ASSEMBLY
Let’s start with the right wing.
1. Pull on the ailerons to check that the CA hinges are
securely glued. If needed, apply a couple drops of thin CA and check again.
2. Follow the instructions included with your servos to
install the rubber grommets and metal eyelets.
3. Install a servo lead extension (not included). Secure the
connection with tape or shrink tubing (not included).
d. Install a servo arm so that one of the arms is
perpendicular to the centerline of the servo, as shown. Remove the unused arms.
e. Unplug the motor or receiver battery and switch off
the transmitter.
5. Center the aileron servo arm in the aileron hatch opening.
Use 6-minute epoxy to glue the two hardwood aileron servo mounting blocks to the hatch.
4. Center the aileron servo.
a. Connect the servo to the receiver.
6. Place a piece of thin cardboard or paper folded over
several times between the servo and the aileron hatch. Drill
1/16" [1.5mm] holes for the servo mounting screws and install
the screws.
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7. Remove the servo mounting screws and servo and
apply a drop of thin CA in each hole to harden the threads in the wood blocks.
8. After the CA has cured, reinstall the aileron servo
and screws.
9. Tie the string from inside the wing to the end of the
aileron servo wire. Wrapping a piece of masking tape around the end of the servo wire and the string will help when pulling the servo wire through the wing.
11. Mount the aileron servo hatch to the wing with four
2x10mm sheet metal screws and 2 mm  at washers. After installing the screws, remove the screws and hatch. Then, harden the screw holes with thin CA. After the CA cures, reinstall the screws and hatch.
12. Thread a nylon clevis 20 turns onto the 2-56 x 4-3/8"
[110mm] metal pushrod. Slide a silicone clevis retainer over the clevis.
10. Pull the servo wire through the wing and route the wire
out of the hole in the top of the wing.
13. Attach the clevis in the middle hole of the nylon
control horn.
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17. Remove the screws and control horn and harden the
screw holes with thin CA. Once the CA has cured, reinstall the control horn.
18. Switch on the transmitter and receiver. Make sure the
aileron servo arm and aileron are centered. Mark the pushrod where it crosses the outer hole of the aileron servo arm.
14. Position the control horn on the aileron so that the
pushrod is aligned with the aileron servo arm and the holes in the control horn are aligned with the aileron hinge line. Mark the two control horn mounting holes.
15. Drill 1/16" [1.5mm] holes at the marks. Do not drill
completely through the wing.
16. Mount the control horn to the aileron with two 2x10mm
sheet metal screws.
19. Make a 90 degree bend at the mark. Trim off the end
of the pushrod ¼" [6.5mm] from the bend.
20. Insert the pushrod and secure it with a nylon Faslink.
Slide the silicone clevis retainer over the clevis.
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21. Use 6-minute epoxy to glue the nylon wing dowel in
the leading edge of the wing. Return to step 1 and install the aileron servo in the left wing.
Join the Wing Panels
1. Use 6-minute epoxy to glue the two plywood wing
joiners together.
3. Gather everything needed to glue the two wing halves
together including 30-minute epoxy, mixing sticks, mixing cup, epoxy brush, rubberbands, masking tape, 12" [305mm] long wire or small diameter dowel, denatured alcohol, paper towels and the two ¼-20 wing bolts from the parts bag.
4. Mix 2 oz. [59.1cc] of 30-minute epoxy. Working quickly,
pour a generous amount into the joiner pocket of one wing half. Use the wire or dowel to thoroughly distribute the epoxy, coating all surfaces inside the joiner pocket. Coat the root rib and one half of the wing joiner. Insert the wing joiner in the wing. Coat the joiner pocket in the other wing half and the other end of the wing joiner. Join the wing halves together. Use the rubberbands to hold the trailing edges of the wing together using the wing bolts and leading edge dowels. Stand the wing up on end and use paper towels dampened with denatured alcohol to remove the excess epoxy that squeezes out. Use masking tape to hold the wing halves in alignment if necessary.
5. After the epoxy cures, remove the rubberbands and
masking tape.
Install the Landing Gear
2. Without glue, insert the plywood wing joiner in one wing
half and test  t the wing halves together to check the  t. Make sure both wing halves  t together at the root without any gaps. If needed, slightly sand the wing joiner for the best  t.
1. Trim the covering from over the slots for the right main
landing gear.
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2. Insert the main landing gear wire into the slots. Make
sure the wire is completely seated in the slots.
3. Position the nylon  at straps over the landing gear wire
and drill 1/16" [1.5mm] pilot holes in the hardwood rails. Don’t drill through the top of the wing.
5. Look at the upper landing gear covers from the front
to determine the left and right covers.
4. Secure the  at straps to the wing with 2x10mm sheet
metal screws and 2mm  at washers. Remove the screws and harden the threads in the wood with thin CA. Reinstall the screws.
6. Temporarily slide the upper gear cover over the main
landing gear.
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8. Slide the upper gear cover over the wheel pant and slide
the wheel pant down so that the axle is exposed.
9. Apply a drop of thread locker to a 3mm set screw. Install
the set screw in a 4mm wheel collar. Slide the wheel collar on the axle and tighten the set screw.
7. Slide the right wheel pant over the right landing gear.
Slide the wheel pant down and position it so that the landing gear is as far forward as possible. Then, rotate the wheel pants into position.
10. Slide the main wheel on the axle and secure it with a
second 4mm wheel collar and 3mm set screw.
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11. Position the wheel pant so that the wheel collars are
inside the pant and the wheel is centered. Center the upper gear cover.
12. Mark and trim the upper gear cover to clear the
screw heads.
14. Position a nylon strap in the recess and mark the
hole locations.
15. Drill a 5/64" [2mm] hole through the wheel pants at
the marks, perpendicular to the recess.
13. Drill 1/16" [1.5mm] pilot holes through the front and
back of the upper gear cover and into the hard wood gear rails. Secure the upper gear cover to the wing with 2x10mm sheet metal screws. As before, use thin CA to harden the threads in the wood rails.
16. Secure the wheel pants to the landing gear with the
nylon strap, 2x10mm machine screw, 2mm  at washer and 2mm nut. Apply a drop of thread locker to the threads of the screw before installing the 2mm nut. Do not over-tighten the screws, crushing the  berglass wheel pant.
17. Return to step 1 and install the left main landing gear and wheel pants.
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ASSEMBLE THE FUSELAGE
1. Install the wing on the fuselage and secure it with the
10- 24 x 2" [51mm ] nylon wing bolts.
2. Slide the horizontal stabilizer into the fuselage. Insert
the vertical  n to position the horizontal stabilizer.
3. Check that the horizontal stabilizer is parallel with the
wing. If it is not, lightly sand the stabilizer slot until it is parallel.
6. Insert a T-pin into the center of six CA hinges.
4. IMPORTANT: Insert the elevator joiner wire in the
stabilizer slot. Then, use 30-minute epoxy to glue the stabilizer in the fuselage. Use the vertical  n to temporarily position the stabilizer. Wipe off any excess epoxy with a paper towel and denatured alcohol.
5. Use epoxy to glue the  n in. Make sure it is perpendicular
to the horizontal stabilizer.
7. Insert the hinges into the trailing edge of the horizontal
stabilizer, up to the T-pin.
8. Test  t the elevators to the horizontal stabilizer.
9. Remove the elevators and clean the elevator joiner wire
with denatured alcohol. Apply 6-minute epoxy in the joiner wire holes in the elevators and reinstall the elevators on the stabilizer. Remove the T-pins and apply 5 drops of thin CA to both sides of each CA hinge.
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10. Apply a dab of grease or oil to prevent epoxy
from adhering.
14. Insert the rudder control horn in the slot on the left
side of the rudder. Mark the control horn at the joint between the control horn and the rudder.
15. Use sandpaper to sand off the paint below the line.
16. Glue the rudder control horn in the rudder using
6-minute epoxy.
11. Insert the tail gear wire in the aft end of the fuselage.
Use the T-pin method to temporarily insert the three CA hinges in the  n. Test  t the rudder on the  n.
12. Remove the rudder and note the position of the nylon
tail gear bearing in the fuselage. Glue the tail gear bearing in the fuselage with 6-minute epoxy.
13. Once the epoxy cures, glue the rudder to the  n using
the same method used to attach the elevators.
17. Slide the tail wheel on the tail gear axle. Apply a drop
of thread-locker to a 3mm set screw. Thread the set screw into a 2mm wheel collar and install it on the tail gear.
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Rudder & Elevator Servo Installation
1. Install the grommets on the rudder and elevator servos.
2. Connect the rudder and elevator servos to the receiver.
Switch on the transmitter and receiver. Center the rudder and elevator trims. Install and position the servo arms as shown.
Trim off the excess arms.
6. Trim off the end of one of the nylon clevises as shown.
7. Thread the nylon clevis 20 turns onto one of the 24"
[610mm] metal pushrods. Slide a clevis retainer onto the clevis.
3. Insert the 2-56 x 24" [610mm] metal pushrods in the
rudder and elevator pushrod tubes. Position the rudder and elevator servos so that the pushrods align with the servo arm.
4. Secure the servos in the servo tray using the screws
provided with the servos. Use thin CA to harden the threads in the plywood servo tray.
5. Use adhesive backed hook and loop material to
attach the receiver to the bottom of the servo/battery tray. Route the receiver antennas following the radio manufacturer’s instructions.
8. Insert the pushrod into the rudder pushrod tube. Attach
the clevis to the rudder control horn and slide the clevis retainer over the clevis.
9. Switch on the transmitter and receiver. Center the
rudder and mark the rudder pushrod where it crosses the rudder servo arm.
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10. Make an L-bend at the mark, trim off the excess pushrod
and attach the pushrod to the rudder servo with a Faslink.
11. Thread the last nylon clevis, 20 turns onto the second
24" [610mm] metal pushrods. Slide a clevis retainer onto the clevis.
12. Insert the pushrod into the elevator pushrod tube.
Attach a nylon control horn to the clevis as shown.
13. Position the control horn on the elevator so that the
holes in the control horn are aligned with the elevator hinge line. Also make sure the control horn is positioned over the elevator joiner wire inside the elevator. Mark the two control horn mounting holes.
14. Drill 3/32" [2.5mm] holes through the elevator at
the marks.
15. Attach the control horn to the elevator with two 2x12mm
machine screws and a nylon control horn back plate.
16. With the transmitter and receiver switched on, position
the elevator servo arm so that it is 90 degrees to the elevator pushrod and mark the pushrod where it crosses the servo arm.
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17. Make an L-bend at the mark, install the servo arm and
Faslink, and then cut the excess pushrod. Notice that the pushrod is installed from the top to allow the servo arm to rotate without binding.
Install the Motor and ESC
1. Install the RimFire .32 motor to the front of the motor box
with four 2.5 x 12mm machine screws, 2.5 mm lock washers and 2.5mm  at washers. Apply a drop of thread-locker to the threads of the machine screws before installing.
3. Make a hook and loop strap by overlapping a strip of
hook material with loop material by 1" [25mm].
4. Secure the ESC to the bottom of the motor box with
the hook and loop strap. Trim off the excess strap.
5. Connect the 3 motor wires to the ESC motor wires. Plug
the ESC into the receiver.
6. With the propeller not installed, switch on the transmitter
and position the throttle stick in the low position. Connect the motor battery to the ESC. Arm the ESC if required following the instructions included with the ESC. As the throttle stick is advanced, the motor should start to rotate counterclockwise when viewed from the front. If the motor rotates in the wrong direction, switch two of the three motor wires and recheck the motor rotation. If the motor goes to full power with the throttle stick in the low position, the throttle will need to be reversed on the transmitter.
2. Cut and attach a piece of adhesive backed hook and
loop material to the bottom of the ESC. Attach the opposite piece to the bottom of the motor box.
7. Rotate the motor to position the prop adapter as shown.
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Finish Assembly
1. Center the headrest behind the cockpit. Mark the outline
of the head rest on the turtledeck.
8. Slide the cowl over the motor. Insert the plywood tab at
the lower back of the cowl into the slot at the bottom of the fuselage. Position the tab at the upper back of the cowl over the slot in the top of the motor box and push the cowl down.
IMPORTANT: Do Not install the propeller and spinner until after the control throws have been checked.
2. Use a T-pin to pierce holes through the covering just
inside the outline of the headrest. This will strengthen the glue bond between the headrest and turtledeck.
3. Wipe off the outline on the turtledeck. Lightly sand the
bottom of the  ange on the head rest and clean it off with denatured alcohol. Glue the headrest on the turtledeck with Formula 560 canopy glue or thin CA.
4. Install the intrument panel decal. Use canopy glue to glue
the wind screen in front of the cockpit. We do not recommend CA. It may fog the wind screen.
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5. Bolt the wing on the fuselage. Install the belly pan using
the same procedure used to install the headrest.
Apply the Decals
6. Cut and attach two pieces of the rough adhesive backed
hook and loop material to the battery tray. Attach a strip of the soft adhesive backed hook and loop material to the back of the motor battery.
7. Make a hook and loop strap by overlapping a strip of
hook material with loop material by 1" [25mm].
8. Insert the strap through the battery tray. Position the
motor battery on the tray, trimming the strap as necessary to secure the motor battery to the battery tray.
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1. The majority of the decals are die-cut from the factory.
FULL THROTTLE
RUDDER
MOVES RIGHT
ELEVATOR MOVES DOWN
RIGHT AILERON MOVES UP
LEFT AILERON MOVES DOWN
2. Be certain the model is clean and free from oily
 ngerprints and dust. Prepare a dishpan or small bucket with a mixture of liquid soap and warm water – ½ teaspoon of soap per gallon of water. Submerse one of the decals in the solution and peel off the paper backing. NOTE: Even though the decals have a “sticky-back” and are not the water transfer type, submersing them in soap and water allows accurate positioning and reduces air bubbles underneath.
3. Position decal on the model where desired. Holding the
decal down, use a paper towel to wipe most of the water away.
4. Use a piece of soft balsa or something similar to
squeegee the remaining water from under the decal.
GET THE MODEL READY TO FLY
Check the Control Directions
DO NOT install the propeller until instructed to.
1. Switch on the transmitter and connect the  ight battery
to the ESC.
3. Make certain that the control surfaces and throttle
respond in the correct direction as shown in the diagram. If any of the controls respond in the wrong direction, use the servo reversing in the transmitter to reverse the servos connected to those controls. Be certain the control surfaces have remained centered. Adjust if necessary.
Set the Control Throws
2. Center the control surfaces.
1. Hold a ruler against the widest part of the control surface
and measure the high rate throw  rst.
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Pushrod Farther Out
Pushrod Farther Out
LESS THROW
Pushrod Closer In
MORE THROW
MORE THROW
Pushrod Closer In
LESS THROW
2. If needed, adjust the location of the pushrod on the
60mm 67mm
2-3/8" 2-5/8"
servo arm or on the control horn  rst. Then, use the endpoint adjustment in your transmitter to  ne tune the throws.
3. Measure and set the low rate throws using the dual rates
on the transmitter. Next, measure and set the high and low rate throws for the rest of the control surfaces the same way.
If your radio does not have dual rates, we recommend setting the throws at the high rate settings.
These are the recommended control surface throws:
HIGH RATE LOW RATE
ELEVATOR
RUDDERAILERONS
[16 mm]
[28mm]
[24mm]
Up
5/8"
12°
Right
1-1/8"
20°
Up
15/16"
31°
Down
5/8"
[16 mm]
12°
Left
1-1/8"
[28mm]
20°
Down
15/16"
[24mm]
31°
Up
7/16"
[11mm ]
Right
7/8"
[22mm]
16°
Up
5/8"
[16 mm]
20°
Down
7/16"
[11mm ]
Left
7/8"
[22mm]
16°
Down
5/8"
[16 mm]
20°
4. If the RimFire 32 is installed, use a 5/16" [8mm] drill bit
to enlarge the center hole in the spinner backplate. Slide the spinner back plate onto the prop drive, followed by the propeller and secure them with the 8mm prop washer supplied with the Ryan and the prop nut. Attach the spinner cone to the spinner back plate with the two 2.5 x 10mm sheet metal screws. Note: The propeller opening in the spinner cone may need to be enlarged slightly so that the cone does not rub on the propeller.
5. If installing a pilot (not included) now is the time to install it.
Balance the Model Laterally
1. With the wing level, have an assistant help you lift the
model by the propeller shaft and the bottom of the fuse under the TE of the  n. Do this several times.
2. If one wing always drops when you lift the model, it
means that side is heavy. Balance the airplane by adding weight to the other wing tip. An airplane that has been
laterally balanced will track better in loops and other maneuvers.
Balance the Model (C.G.)
DO NOT OVERLOOK THIS IMPORTANT PROCEDURE.
A model that is not properly balanced may be unstable and possibly un yable.
IMPORTANT: With the propeller removed and the control throws set, set the fail safe on the transmitter. We recommend checking the fail safe by switching off the transmitter with the motor battery connected to the ESC. The motor must not come on when the transmitter is switched off. Unplug the motor battery from the ESC.
1. Mark the C.G location on the top of the wing, between
2-3/8" [60mm] to 2-5/8" [67mm] from the wing’s leading edge.
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2. With the plane ready to  y, with an empty fuel tank or
motor batteries installed, use a Great Planes C.G. Machine or apply narrow (1/16" [2mm]) strips of tape at the front and rear C.G. locations so you will be able to feel them when lifting the model with your  ngers to check the C.G. location. Do not at any time balance the model outside this C.G. range.
3. First, move the motor battery forward or aft to balance
the plane. If needed, use Great Planes “stick-on” weight (GPMQ4485) to balance the plane. Place incrementally increasing amounts of weight on the bottom of the fuselage over the location where it would be mounted inside until the model balances. A good place to add stick-on nose weight is to the motor box. Do not attach weight to the cowl—this will cause stress on the cowl and could cause the cowl to crack or come off in  ight. Once you have determined if additional weight needs to be installed, permanently attach the weight with glue or screws
4. IMPORTANT: If you found it necessary to add any
weight, recheck the C.G. after the weight has been installed.
PREFLIGHT
Identify Your Model
You should always have your name, address, telephone
number and AMA number on or inside your model. It is required at all AMA R/C club  ying sites and AMA sanctioned  ying events. Fill out the identi cation tag on page 23 and place it on or inside your model. You must also have your FAA number on your plane and accessible without any tools.
Charge the Batteries
Always charge your transmitter and receiver batteries the night before you go  ying, and at other times as recommended by the radio manufacturer.
CAUTION: Unless the instructions that came with your radio system state differently, the initial charge on new NiMH transmitter batteries should be done for 15 hours using the slow-charger that came with the radio system. This will “condition” the batteries so that the next charge may be done using the fast-charger of your choice. If the initial charge is done with a fast-charger the batteries may not reach their full capacity and you may be  ying with batteries that are only partially charged.
If the transmitter comes with LiFe batteries, be sure to follow the instructions included with the transmitter and use the correct charger designed to charge LiFe batteries.
Ground Check and Range Check
Follow the radio manufacturer’s instructions to ground check the operational range of your radio, before the  rst  ight of the day. This should be done once with the motor off and once with the motor operating at various speeds. If the control surfaces do not respond correctly, do not  y! Find and correct the problem  rst. Look for loose servo connections or broken wires, corroded wires on old servo connectors, loose motor connectors or try relocating the receiver antennas away from the motor battery.
SAFETY PRECAUTIONS
ELECTRIC MOTOR SAFETY PRECAUTIONS
WARNING: Once the motor batteries are connected the electric motor can start at any time. Make sure the fail safe is set on your radio to prevent the motor from starting if the signal is lost.
WARNING: Read the entire instruction sheet included with your motor batteries. Failure to follow the instructions could cause permanent damage to the battery and its surroundings and cause bodily harm!
WARNING: Get help from an experienced pilot when learning to operate electric motors.
ALWAYS
motor battery. After fl ying, unplug the motor battery fi rst, then switch off the transmitter.
ALWAYS keep these items away from the prop: loose clothing, shirt sleeves, ties, scarfs, long hair or loose objects such as pencils or screwdrivers that may fall out of shirt or jacket pockets into the prop.
ALWAYS keep your face and body as well as all spectators away from the plane of rotation of the propeller as you run the motor.
ALWAYS wear safety glasses when operating the motor. ALWAYS remove the propeller if the motor batteries will be
connected when working on your plane.
ALWAYS remove the motor batteries when charging. ALWAYS follow the charging instructions included with your
charger for charging LiPo batteries. LiPo batteries can cause serious damage if misused.
21
switch on the transmitter fi rst. Then, connect the
Page 22
ALWAYS unplug the motor batteries  rst. ALWAYS use a LiPo approved charger. ALWAYS set the charger’s output volts to match the battery
volts.
ALWAYS charge a LiPo battery in a  reproof location. ALWAYS charge through the “charge” lead. ALWAYS KEEP OUT OF THE REACH OF CHILDREN. ALWAYS remove the batteries from the plane after a crash.
Set them aside in a safe location for at least 20 minutes. If the batteries are damaged in the crash they could catch  re. If the battery starts to swell, quickly move the battery to a safe location, preferably outside. Place it in a bucket, covering the battery with sand. Never use water to try and put out a LiPo  re.
NEVER operate the motor in an area of loose gravel or sand; the propeller may throw such material in your face or eyes.
NEVER touch the motor during or right after operation. The motor may be HOT!
NEVER switch off the transmitter with the motor batteries plugged in.
NEVER use a NiCd/NiMH peak charger to charge a LiPo battery.
NEVER charge in excess of 4.20v per cell unless the batter y is rated for a higher voltage.
NEVER charge through the “discharge” lead. NEVER charge at currents greater than 1C unless the battery
is rated for a higher charge rate.
NEVER trickle charge a LiPo battery. NEVER allow the battery temperature to exceed 150 degrees
F [65 C]. NEVER disassemble or modify the pack wiring in any way
or puncture the cells.
NEVER discharge below 2.7V per cell. NEVER place the battery or charger on combustible materials
or leave it unattended during charge or discharge. NEVER charge the batteries in the plane.
FLYING
The Ryan STA EP ARF is a great- ying sport model that  ies
smoothly and predictably. However, it does not possess the self-recovery characteristics of a primary R/C trainer and should be  own only by experienced R/C pilots.
CAUTION: (THIS APPLIES TO ALL R/C AIRPLANES): If, while  ying, you notice an alarming or unusual sound such as a low-pitched “buzz,” this may indicate control surface  utter. Flutter occurs when a control surface (such as an aileron or elevator) or a  ying surface (such as a wing or stab) rapidly vibrates up and down (thus causing the noise). In extreme cases, if not detected immediately,  utter can actually cause the control surface to detach or the  ying surface to fail, thus causing loss of control followed by an impending crash. If  utter is detected, slow the model immediately and land as soon as safely possible. Identify which surface  uttered (so the problem may be resolved) by checking all the servo grommets for deterioration or signs of vibration. Make certain all pushrod linkages are secure and free of play. If it  uttered once, under similar circum­stances it will probably  utter again unless the problem is  xed. Some things which can cause  utter are; Excessive hinge gap; Not mounting control horns solidly; Poor  t of clevis pin in horn; Side-play of wire pushrods caused by large bends; Excessive free play in servo gears; Insecure servo mounting; and one of the most prevalent causes of  utter; Flying an over-powered model at excessive speeds.
Takeoff
Before taking off, see how the model handles on the ground by doing a few practice runs at low speeds on the runway. Hold “up” elevator to keep the tail wheel on the ground. If necessary, adjust the tail wheel so the model will roll straight down the runway.
Remember to takeoff into the wind. When you’re ready, point the model straight down the runway, hold a bit of up elevator to keep the tail on the ground to maintain tail wheel steering, and then gradually advance the throttle. As the model gains speed, decrease up elevator allowing the tail to come off the ground. One of the most important things to remember with a tail dragger is to always be ready to apply right rudder to counteract motor torque. Gain as much speed as your runway and  ying site will practically allow before gently applying up elevator, lifting the model into the air. At this moment it is likely that you will need to apply more right rudder to counteract motor torque. Be smooth on the elevator stick, allowing the model to establish a gentle climb to a safe altitude before turning into the traf c pattern.
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Flight
It is a good idea to have an assistant on the  ight line with you to keep an eye on other traf c. Take it easy with the Ryan STA EP ARF for the  rst few  ights, gradually getting acquainted with it as you gain con dence. Adjust the trims to maintain straight and level  ight. After  ying around for a while, and while still at a safe altitude with plenty of battery power remaining, practice slow  ight and execute practice landing approaches by reducing the throttle to see how the model handles at slower speeds. Add power to see how she climbs as well. Continue to  y around, executing various maneuvers and making mental notes of what trim or C.G. changes may be required to  ne tune the model so it  ies the way you like. Mind your  ight time, but use this  rst  ight to become familiar with your model before landing.
Landing
To initiate a landing approach, lower the throttle while on
the downwind leg. Continue to lose altitude, but maintain airspeed by keeping the nose down as you turn onto the crosswind leg. Make your  nal turn toward the runway (into the wind) keeping the nose down to maintain airspeed and control. The Ryan STA likes to come in with a little more speed than trainer type planes. Level the attitude when the
model reaches the runway threshold, modulating the throttle as necessary to maintain your glide path and airspeed. If you are going to overshoot the runway, smoothly advance the throttle (always ready on the right rudder to counteract torque). Climb out to make another attempt. When the model is a foot or so off the ground, smoothly increase up elevator until it gently touches down. Once the model is on the runway and has lost  ying speed, hold up elevator to place the tail on the ground, regaining tail wheel control.
If using the recommended 3200 – 3600 mAh LiPo batteries, set your transmitter timer to 4.5 minutes for the  rst  ight. After landing, check the capacity of the batteries and adjust the timer as needed. With good throttle management and scale type  ying, 6 to 8 minute  ights are possible.
FINAL NOTE: Have a goal or  ight plan in mind each time you  y. This may be learning or improving a maneuver or learning how the model behaves at certain speeds and control rates. Every maneuver should be deliberate, not impulsive. A  ight plan reduces the chances of crashing your model because of poor planning and impulsive moves.
Have a ball! But always stay in control
and  y in a safe manner.
GOOD LUCK AND GREAT FLYING!
This model belongs to:
Name
Address
City, State, Zip
Phone Number
AMA Number
FAA Number
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© 2017 Tower Hobbi es.® A subsidiary of Hobbico, Inc.
TOWA0000
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