TOUGH-WORKS DP8 Instruction Manual

DP8
8- INCH DRILL PRESS
IMPORTANT:
For your own safety, read and follow all of the Safety Guidelines and Operating Instructions before operating this product.
INSTRUCTION MANUAL
TABLE OF CONTENTS
TABLE OF CONTENTS ...............................................................................................
SPECIFICATIONS ......................................................................................................
SAFETY GUIDELINES ................................................................................................
ELECTRICAL SAFETY .................................................................................................
PACKAGE CONTENTS ..............................................................................................
KEY PARTS DIAGRAN
ASSEMBLY INSTRUCTIONS........................................................................................
OPERATION .................................................................................................................
MAINTENANCE ............................................................................................................
TROUBLESHOOTING GUIDE .....................................................................................
EXPLONED VIEW .........................................................................................................
PARTS LIST ..................................................................................................................
WARRANTY ..................................................................................................................
..................................................................................................
DP8
2 2 8 9 10
11
12
2
13
15
16
18
19
20
TABLE OF CONTENTS
SPECIFICATIONS
Model
Motor 120V, 60Hz
Speed
Chuck size 1/2 in. Taper
Swing 8 in. Spindle travel 2 in. Drilling capacity 1/2 in.
Net weight 33 lb.
DP8
250WPower
620~3100RPM
JT33
3
BD4603
SAFETY GUIDELINES - DEFINITIONS
WARNING ICONS Your power tool and its Instruction Manual may contain “WARNING ICONS”(a picture)symbol intended to alert you to and/or instruct you how to avoid a potentially hazardous condition). Understanding and heeding these symbols will help you operate your tool
SAFETY GUIDELINES
better and safer. Shown below are some of the symbols you may see.
SAFETY ALERT: Precautions that involve your safety.
PROHIBITION
WEAR EYE PROTECTION: Always wear safety goggles or safety glasses with
side shields.
WEAR RESPIRATORY AND HEARING PROTECTION: Always wear respiratory and hearing protection.
READ AND UNDERSTAND INSTRUCTION MANUAL: To reduce the risk of injury, user and all bystanders must read and understand instruction manual before using this product.
KEEP HANDS AWAY FROM THE MOVING PART AND CUTTING SURFACE:
Failure to keep your hands away from the moving part and cutting surface will result in serious
SUPPORT AND CLAMP WORK
personal injury.
DP8
DANGER
!
WARNING
!
CAUTION
!
NOTICE
WARNING
!
Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints. Crystalline silica from bricks and cement and other masonry products. Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work
DANGER: Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided,may result in minor or moderate injury.
NOTICE: Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may result in property damage.
DP8
with approved safety equipment, such as those dust masks that are specially designed
sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals.
WARNING
!
To avoid electrical hazards, fire hazards or damage to the tool, use proper circuit protection. This tool is wired at the factory for 110-120 Volt operation. It must be connected to a 110-120 Volt /15 Ampere time delay fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way.
Before using your tool, it is critical that you read and understand these safety rules. Failure to follow these rules could result in serious injury to you or damage to the tool.
4
SAFETY GUIDELINES
5
BD4603
DP8
GENERAL SAFETY INSTRUCTIONS BEFORE USING THIS POWER TOOL
Safety is a combination of common sense, staying alert and knowing how to use your power tool.
WARNING
!
To avoid mistakes that could cause serious
injury, do not plug the tool in until you have read and understood the following.
Read all instructions before operating
product. Failure to follow all instructions listed below may result in electric shock, fire and /or serious injury.
1. READ and become familiar with the entire Instruction Manual. LEARN the tool’s application, limitations and
and possible hazards.
2. KEEP GUARDS IN PLACE and in working order.
SAFETY GUIDELINES
3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
4. DO NOT USE IN DANGEROUS ENVIRONMENTS. Do not use power tools in damp locations, or expose them to rain or snow. Keep work area well lit.
5. KEEP CHILDREN AWAY. All visitors and bystanders should be kept a safe distance from work area.
6. DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.
7. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings, bracelets or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.
8. ALWAYS WEAR EYE
PROTECTION. Any power tool can throw foreign objects into the eyes
and could cause permanent eye damage.
ALWAYS wear Safety Goggles (not glasses) that comply with ANSI Safety standard Z87.1. Everyday eyeglasses have only impact–resistant lenses. They ARE NOT safety glasses. NOTE: Glasses or goggles not in compliance with ANSI Z87.1 could seriously injure you when they break.
9.
10. DISCONNECT TOOLS FROM POWER
11. USE PROPER EXTENSION CORDS. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw.
An undersized cord will result in a drop in line voltage and in loss of power which will cause the tool to overheat. The table on page 8 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
12. USE RECOMMENDED ACCESSORIES.
13. NEVER STAND ON THE TOOL. Serious
14. MAINTAIN TOOLS WITH CARE. Keep
15.CHECK FOR DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be
WEAR A FACE MASK OR DUST MASK. Sanding operation
produces dust.
SOURCE before servicing, and when changing accessories such as blades, bits and cutters.
Consult this Instruction Manual for recommended accessories. The use of improper accessories may cause risk of injury to yourself or others.
injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.
tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
DP8
6
carefully checked to determine that it will operate properly and perform its intended function– check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation.
A guard or other part that is damaged should be properly repaired or replaced.
16. NEVER LEAVE THE TOOL RUNNING UNATTENDED. TURN THE POWER “OFF”. Do not walk away from a running tool until the blade comes to a complete stop and the tool is unplugged from the power source.
17. DO NOT OVERREACH. Keep proper footing and balance at all times.
WARNING
!
18. Dust generated from certain materials
can be hazardous to your health. Always operate saw in well-ventilated area and provide for proper dust removal.
19.
DANGER
!
People with electronic devices, such
as pacemakers, should consult their physician(s) before using this product.
close proximity to a heart pacemaker could cause interference or failure of the pacemaker.
20. WEAR HEARING PROTECTION to reduce the risk of induced hearing loss.
DRILL PRESS SAFETY
WARNING
!
For your own safety, do not try to use your drill press or plug it in until it is completely assembled and installed according to the instructions, and until you have read and understood this instruction manual:
1. YOUR DRILL PRESS MUST BE BOLTED securely to a workbench. In addition, if there is any tendency for your drill press
to move during certain operations, bolt the workbench to the floor.
2. THIS DRILL PRESS is intended for use in dry conditions, indoor use only.
3. WEAR EYE PROTECTION. USE a face or dust mask along with safety goggles if drilling operation is dusty. USE ear protectors, especially during extended periods of operation.
4. DO NOT wear gloves, neckties, or loose clothing.
5. DO NOT try to drill material too small to be securely held.
6. ALWAYS keep hands out of the path of a drill bit. Avoid awkward hand positions where a sudden slip could cause your hand to move into the drill bit.
7. DO NOT install or use any drill bit that exceeds 175 mm (7 in.) in length or extends 150 mm (6 in.) below the chuck jaws. They can suddenly bend outward or break.
8. DO NOT USE wire wheels, router bits, shaper cutters, circle (fly) cutters, or rotary planers on this drill press.
9. WHEN cutting a large piece of material, make sure it is fully supported at the table height.
10.DO NOT perform any operation freehand. ALWAYS hold the workpiece firmly against
the table so it will not rock or twist. Use clamps or a vise for unstable workpieces.
11. MAKE SURE there are no nails or foreign objects in the part of the workpiece to be drilled.
12. CLAMP THE WORKPIECE OR BRACE IT against the left side of the column to prevent rotation. If it is too short or the table is tilted, clamp it solidly to the table and use the fence provided.
13. IF THE WORKPIECE overhangs the table such that it will fall or tip if not held, clamp it to the table or provide auxiliary support.
14. SECURE THE WORK. Use clamps or a vise to hold the work when practical. It’s safer
SAFETY GUIDELINES
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