TOUCHBGA IR6000 User Manual

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TOUCHBGA
BGA Rework Station
IR6000
User Manual
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Table of contents
1. IR6000 BGA rework station features
1.1.Safety Instrouctions
1.1.1.Electric Safety
1.1.1.Operation Safety
1.1.3.Environmental requirements of operation and conservation
2.The operation and conservation condition of products
2.1.The parameters of IR6000 BGA Rework Station
2.2.Hardware description and Self-help install
2.3.Temperature-controlled meter Operation instructions
2.4.BGA Rework operation steps
2.5.Prompt
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1. IR6000 BGA rework stations features
IR6000 BGA Rework Station is designed to meet the ever-changing demands of today’s fast BGA Rework
manufacturing environments.
This model have following characteristics:
1. Rework station for laptop motherboards, desktop computer motherboards, server boards, industrial
computer boards, all kinds of game boards, communications equipment motherboards, LCD TVs and other
large circuit board BGA rework.
2. Innovative designs. An effective solution to general of infrared rework station vulnerable to the impact
of air flow. Will lead an inaccurate of temperature control. Maximum temperature up to 400C. Can easily
deal with lead-free soldering rework.
3. Can set up 8 rising temperature segments and 8 constant temperature segments to control. It can save
10 groups of temperature curves at one time.
4. Can be connected to a computer to be controlled more conveniently with a built-in PC RS232 serial port
and proprietary Software attached to it. Programmable.
5. Can easily rework the variety of CPU's seat, all kinds of shielding enclosures, replacement of various
components slotCan easily deal with lead-free soldering rework.
6. Sensitive temperature measurement sensor to obtain an accurate and instantaneous temperature
reading and monitoring.
7. BGA rework station the technology of closed-loop temperature control ensures accurate temperature
process and even heat distribution.
8. Machine overall system integration design. Rework station more integrated workbench area occupied by
smaller. Didn't mixed and disorderly of cables.
9. Linear guide type Bracket for BGA Reworks can be locking adjusted by rotating the handle. Can be very
easily fixed PCB board, effectively prevent the deformation of PCB board.
10. Detachable K type thermocouple.
11. Taiwan FOTEK SSR’s inside. Popular programmers inside.
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1.1.Safety Instrouctions
1.1.1.Electric Safety
1. Make sure the supply power voltage accord with the standards 220V-250V/50hz alternating current
before installing.
2. To avoid possible electric shock caused serious damage, please disconnect the power cord from the
outlet temporary before moving machines.
3. If the machine damages, please contact us for maintenance. If the damage caused by the users when
they dismantle or repair independently, they should take on the loss by themselves.
1.1.2.Operation Safety
1. Please carefully read the relevant information provided by the manual before starting using this product.
2. Make sure the power cord has been properly connected properly before using the products.
3. Installed the equipment in stable work platform to use, where the air mobility should be small as
possible. Avoid it closing to air conditioners, fans and the other outlet.
4. In case of electrical short-circuit, avoid the products contacting with water.
5. Forbid using this equipment in flammable and explosive substances.
6. The operators’ hands or other parts of the body should maintain a safe distance from the heater. Forbid
touching the heater to avoid scalding.
7. If you have any technical questions or suggestions in the course of using this product,please contact with
our technology department. We will try our best to solve.
1.1.3.Environmental requirements of operation and conservation
1. Operation environment of products
- Operation temperature: 15 – 45C
- Operation humidity: 5% to 95%, non-condensing
- Products should be kept in the air mobility of a smaller environment under the welding operation.
2. Conservation environment of products
- Storage temperature: -20 – 70C
- Storage humidity: 5% to 95%, non-condensing
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2.1.The parameters of IR6000 BGA Rework Station
Heating kind
IR
Dimension
450x340x430mm
Weight
12kg
Electrical Parameters
Power
220V AC
Upper Heating
IR
Size of Upper heating
IR-80x80mm
Consumption of upper heating
IR-450W
Size of Bottom heating
180x180mm (heating area 190x190mm)
Consumption of Bottom heating
1x800W
General power
IR+IR-1250W
Temperature Control
Control mode of Upper
Independent temperature control, high-precision closed-
loop control, precision ± 0.5%, Alarm
Control mode of Bottom
Independent temperature control, high-precision closed-
loop control, precision ± 0.5%, NO Alarm
Rework Function
BGA
Suit for welding, remove or repair packaged devices such
as BGA,PBGA,CSP,multi-layer substratesEMI metallic
shield product and solder/lead free Rework welding
Size of applicable chips
<=80x80mm
Size of applicable PCB
<=400x305mm
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2.2. Hardware description
IR6000 BGA Rework Station is composed of upper part of Heating Components / Bottom Preheat Module /
Bracket / Temperature Control Parts!
Temperature control Table is control the upper and lower heating, Can Simultaneously heated or first
preheat, then the upper part of heating.
1. PCB Table
2. Highly Sensitive K-temperature sensor
3. Upper Heater
4. X-Y Lifting Regulators
5. LED Auxiliary Lighting
6. Bottom Heater (Pre-Heater)
7. Lighting Switch
8. Upper fan Switch
9. Start Switch
10. Stop Switch
11. Upper Programmable Temperature Controller
12. Bottom Temperature Controller
13. Power Switch
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