TOTALINE P103-QUATTRO Installation & Operation Manual

INSTALLATION, OPERATION, AND MAINTENANCE INSTRUCTIONS
Part Number: P103-QUATTRO
QUATTRO Ultraviolet
Germicidal Air Purifiers Residential/Light Commercial Duct Installation Applications
Installation and servicing of air-conditioning equipment can be hazardous due to system pressure and electrical compo­nents. Only trained and qualified service personnel should install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance func­tions such as changing lamps. All other operations should be performed by trained service personnel. When working on air­conditioning equipment, observe precautions in the literature, tags and labels attached to the unit or accessory, and other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and work gloves.
Before installing accessory or performing maintenance or service on germicidal air purifier, turn off main power switch to unit. Electrical shock can cause injury or death. There may be more than one disconnect switch.
Never expose eyes or skin to ultraviolet light from any source. Air purifier must be off before performing mainte­nance or service. Personal injury may result.
Use only specified replacement lamps with this accessory. Use of an incorrect lamp can result in damage to accessory or lamp.
Do not touch lamp glass without gloves. Reduced perfor­mance of lamp may result. Clean lamp after handling.
Lamp contains a small quantity of mercury. If a lamp breaks, clean and dispose of with care.
GENERAL
The Totaline® residential and commercial Quattro ultravio­let germicidal air purifiers are designed to kill odor-causing mold, fungus, bacteria and viruses that may be transmitted through the air ducts of the HVAC (heating, ventilation and air conditioning) equipment. The Quattro air purifier is installed in the return (preferred) or supply air plenum of HVAC
equipment. The ultraviolet band light inhibits and kills mold, fungus, bacteria, viruses and microbial growth on 100% of the air flowing through the airstream. The actual percentage of destruction depends on the size of the duct, the velocity of the air, and the pollutant(s) treated. Depending on the size of the building, the volume of airflow and the size of the duct, more than one Quattro air purifier may be needed for commercial applications.
INSTALLATION
IMPORTANT: The Quattro air purifier is energized from a pressure differential caused by airflow through the duct. On variable speed fan applica­tions, airflow at LOW setting may not be sufficient to energize the air purifier. Ensure that there is a suf­ficient differential to activate the switch. The differ­ential will decrease as the air filter loads. The Quattro air purifier must be installed in a vertical position for the air sensor to function properly. If the Quattro air purifier is to be installed in a hori­zontal position, or the differential is not sufficient, the air sensor must be bypassed and the Quattro air purifier is to be wired into the fan circuit.
Location —
air, it can be installed in either the supply or the return plenum ductwork where it will have contact with the airstream. The preferred location is in the return plenum, as the air will be treated before the filter and HVAC coil. The painted steel pow­er supply section of the Quattro air purifier is installed on the outside of the duct.
Make sure site can be supplied with the necessary power requirements. The Quattro air purifier has a power consump­tion of 160 watts and requires a 110/220 v, 50-60 Hz power source. Ensure that there is adequate clearance for service. If a humidifier is present, the germicidal air purifier should be installed in the airstream before the humidifier and the humidi­fier must be protected from UL (ultraviolet) rays.
The operating temperature range is 40 to 150 F. Operating the Quattro air purifier outside this range will result in de­creased performance.
NOTE: The Quattro air purifier is NOT waterproof. If install­ing outdoors, the Quattro air purifier must be installed in a watertight enclosure.
As the Quattro air purifier treats 100% of the
Preparation
1. Turn off all power to HVAC equipment.
2. Remove the Quattro air purifier from its packaging. The lamps are factory installed in the unit. Be careful. Lamps are fragile.
3. Ultraviolet light may damage certain plastics and exposed non-UVC protected wires. If any plastic or
Manufacturer reserves the right to
discontinue, or change at any time,
specifications or designs without notice
and without incurring obligations.
REPLACEMENT COMPONENTS DIVISION © CARRIER CORPORATION 2005 1-05 LITERATURE NUMBER P103-12SI PRINTED IN U.S.A. CATALOG NUMBER 570-122
wires are within the light exposure area, wrap exposed plastic and wiring with aluminum tape or metal conduit.
4. The inside of the duct where the Quattro air purifier will be installed is to be lined with pure aluminum to reflect the UV back onto the air. Either aluminum sheeting or aluminum foil can be used. Aluminum sheeting is available from others, or aluminum foil can be supplied by Carrier RCD (part no. sanx271).
5. The air sensor is located on the backplate of the Quattro air purifier. The end of the tube is cut on a 45-degree angle. Loosen the nut that holds the sensor. Rotate sensor so that it will face the airflow. Tighten the nut.
Return or Supply Air Plenum Installation —
Perform the following to install the Quattro air purifier.
1. Cut a 7 by 24-in. rectangular hole in the ductwork at the installation location.
2. Install the aluminum sheeting or foil to the inside of the duct. See Step 4 in the Preparation section on this page.
3. Adjust the lamps so that they will be in the middle of the duct. The arms that support the lamps have a clutch on each arm that allows the lamps and extrusions to be set at a distance from 10 to 15 inches from the back­plate. Loosen the clutch by turning it counterclock­wise. The lamps and extrusion can then be positioned to the desired distance from the backplate. Rotate the clutch clockwise to tighten.
4. Place the Quattro air purifier in ductwork in correct position. Mark the 8 mounting holes on the ductwork. Remove the Quattro air purifier.
5. Drill 8 mounting holes marked in Step 4 (size for no. 8 sheet metal screws).
6. Place the Quattro air purifier inside hole in ductwork. Mount to ductwork with eight no. 8 sheet metal screws provided.
7. Plug in the power cord. If outlet is connected to a light switch, make sure switch is on.
OPERATION
The Quattro air purifier has an on-off switch and a circuit breaker located at the bottom of the front cover. To operate, press the switch to the on position. The switch has a light to indicate that there is power. If there is no indicator light, check the outlet for power, and check the Quattro circuit breaker. Start the HVAC fan. The Quattro air purifier detects airflow with the pressure sensor. The Quattro air purifier will only operate when the fan is on (airflow through plenum) and there is a pressure differential of at least 0.04 inches.
When operating, the LED (light-emitting diode) lights will be lit. There are two LED lights for each of the 4 UV lamps. The blue LED indicates that the ballast is on; the green LED indicates that the UV lamp is functioning. If the ballast (blue) LED is on, and the lamp (green) LED is off, the UV lamp is defective. If both LED lights are off, the ballast is not function­ing. If none of the eight (8) LED lights are on, then there is not enough of a pressure differential to activate the pressure switch, or the pressure switch is defective.
Fiberglass or paper filter media are recommended for opera­tion of HVAC when filters are exposed to ultraviolet rays. Polyester or cotton filters are subject to ultraviolet degradation and are not recommended.
MAINTENANCE
Disconnect all power before performing any maintenance or service.
Lamps need periodic replacement to maintain design speci­fications. If residential applications, replace lamps after 3 years of operation. In commercial applications, replace lamps after 17,000 hours of operation.
The following lamps are used with the Quattro air purifier:
Quattro G:
(4) P103-GERMLAMP015
Other lamps may plug into the Quattro air purifier, but they should not be used.
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