Toshiba XLTR-200 User Manual

NETWORK GATEWAY SERIES

ICC

INDUSTRIAL CONTROL COMMUNICATIONS, INC.

XLTR-200

SERIAL MULTIPROTOCOL NETWORK GATEWAY

September 2006
ICC #10604-1.101-000

Introduction

Thank you for purchasing the ICC XLTR-200 Serial Multiprotocol Network
Gateway. The XLTR-200 allows information to be transferred seamlessly
between many different fieldbus networks with minimal configuration
requirements. The XLTR-200 provides two RS485 ports, one RS232 port, and
three common serial ports for direct connectivity to Toshiba 7-series, 9-series,
11-series or VF-nC1 Adjustable Speed Drives (ASDs). These various
communication ports operate independently, and are configurable along with
the unit’s internal point database via a serial console interface.

The gateway currently provides support for the following protocols:

 Modbus RTU (RS485 master & slave)
 Modbus RTU (RS232 master & slave)
 Toshiba ASD (common serial master)
 Toshiba ASD (RS485 master)
 Toshiba 3-series ASD (RS232 master)
 Mitsubishi 500-series & 700-series ASD (RS485 master)
 Siemens FLN (RS485 slave)
 Johnson Controls, Inc. Metasys N2 (RS485 slave)

New network drivers are continuously being added, and can be downloaded for
free from our web site.

Before using the XLTR-200 network gateway, please familiarize yourself with
the product and be sure to thoroughly read the instructions and precautions
contained in this manual. In addition, please make sure that this instruction
manual is delivered to the end user of the XLTR-200, and keep this instruction
manual in a safe place for future reference or unit inspection.

This instruction manual describes the device specifications, wiring methods,
maintenance procedures, supported functions and usage methods for the
XLTR-200 network gateway.

For the latest information, support, firmware releases or product point files,
please visit http://www.iccdesigns.com

Before continuing, please take a moment to ensure that you have received all
materials shipped with your kit. These items are:

• XLTR-200 gateway

• Panel-mount standoff kit

• Documentation CD-ROM

METASYS IS A REGISTERED TRADEMARK OF JOHNSON CONTROLS, INC.

.

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XLTR-200 Serial Multiprotocol Network Gateway

User's Manual

Part Number 10604-1.100-000

Printed in U.S.A.

©2006 Industrial Control Communications, Inc.

All rights reserved

Industrial Control Communications, Inc. reserves the right to make changes

and improvements to its products without providing notice.

Notice to Users

INDUSTRIAL CONTROL COMMUNICATIONS, INC.’S PRODUCTS ARE NOT
AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE-SUPPORT
DEVICES OR SYSTEMS. Life-support devices or systems are devices or
systems intended to sustain life, and whose failure to perform, when properly
used in accordance with instructions for use provided in the labeling and user's
manual, can be reasonably expected to result in significant injury.

No complex software or hardware system is perfect. Bugs may always be
present in a system of any size. In order to prevent danger to life or property, it
is the responsibility of the system designer to incorporate redundant protective
mechanisms appropriate to the risk involved.

2

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Usage Precautions

Operating Environment

• Please use the gateway only when the ambient temperature of the

environment into which the unit is installed is within the following
specified temperature limits:

Operation
Storage

• Avoid installation locations that may be subjected to large shocks or

vibrations.

• Avoid installation locations that may be subjected to rapid changes in

tem

: -10 ∼ +50°C (+14 ∼ +122°F)

: -40 ∼ +85°C (-40 ∼ +185°F)

erature or humidity.

Installation and Wiring

• Proper ground connections are vital for both safety and signal reliability

reasons. Ensure that all electrical equipment is properly grounded.

• Route all communication cables separate from high-voltage or noise-

emitting cabling (such as ASD input/output power wiring).

ASD Connections

• Do not touch charged parts of the drive such as the terminal block

while the drive’s CHARGE lamp is lit. A charge will still be present in
the drive’s internal electrolytic capacitors, and therefore touching these
areas may result in an electrical shock. Always turn all drive input
power supplies OFF, and wait at least 5 minutes after the CHARGE
lamp has gone out before connecting communication cables.

• To avoid misoperation, do not connect any gateway terminals to either

the ASD’s E/GND terminals, the motor, or to any other power ground.

• When making common serial connections between the gateway and

Toshiba ASDs, do not use cables that exceed 5 meters in length.

• For further drive-specific precaution, safety and installation information,

please refer to the appropriate documentation supplied with your drive.

• Internal ASD EEPROMs have a limited life span of write cycles.

Observe all precautions contained in this manual and your ASD
manual regarding which drive registers safely may and may not be
repetitively written to.

• When used without an Auxiliary power source (Toshiba ASD common

serial mode), the gateway derives its control power from the connected
drives. Therefore, removing power to all connected drives will also
cause the gateway to lose power.

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TABLE OF CONTENTS

1. The Network Gateway Series Concept.......................................7

2. Feature Summary..........................................................................8

3. Installing the Gateway................................................................10

3.1 Mounting .............................................................................................10

3.1.1 Panel Mounting...............................................................................10

3.1.2 SnapTrackTM Mounting ...................................................................11

3.1.3 DIN Rail Mounting...........................................................................11

3.2 Installation for Non-Toshiba ASD Networks ........................................12

3.3 Toshiba Common Serial ASD Network Installation .............................12

3.3.1 Installation for G7 ASDs..................................................................13

3.3.2 Installation for S7, S9, S11, A7 and VF-nC1 ASDs.........................15

4. RS485 Port Electrical Interfaces ...............................................17

5. Environmental Specifications ...................................................18

6. Maintenance and Inspection .....................................................19

7. Storage and Warranty ................................................................20

7.1 Storage................................................................................................20

7.2 Warranty..............................................................................................20

8. LED Indicators ............................................................................21

8.1 Toshiba ASD Common Serial Port Indicators .....................................21

8.2 RS485 Port Indicators .........................................................................21

9. Configuration Switches .............................................................21

10. Auxiliary Power Supply..........................................................22

11. Unit Configuration Concepts.................................................23

11.1 Port and Protocol Configuration ..........................................................23

11.2 Timeout Configuration.........................................................................23

11.3 Point Configuration..............................................................................24

11.4 General Configuration Procedure........................................................ 25

12. Console Access ......................................................................27

12.1 RS232 .................................................................................................27

12.1.1 Requirements .............................................................................27

12.1.2 Connection .................................................................................27

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12.1.3 Application Configuration ........................................................... 28

12.2 Invocation ........................................................................................... 30

12.3 Main Menu.......................................................................................... 31

12.3.1 View/Edit Points ......................................................................... 32

12.3.2 View/Edit Ports .......................................................................... 39

12.3.3 Load Points ................................................................................ 41

12.3.4 Xmodem Point File..................................................................... 41

12.3.5 XLTR-200 Information................................................................ 43

13. Protocol-Specific Information ...............................................44

13.1 Modbus............................................................................................... 44

13.1.1 Coil Mappings ............................................................................ 45

13.1.2 Modbus RTU Slave.................................................................... 46

13.1.3 Modbus RTU Master.................................................................. 46

13.2 Metasys N2......................................................................................... 48

13.3 Toshiba Common Serial ASD Protocol............................................... 51

13.4 Toshiba RS485 ASD Protocol ............................................................ 51

13.5 Mitsubishi ASD Protocol ..................................................................... 54

13.6 Siemens FLN...................................................................................... 58

13.6.1 Ports .......................................................................................... 58

13.6.2 Supported Subpoints ................................................................. 59

13.6.3 Subpoint Details......................................................................... 60

13.7 Toshiba 3-Series ASD Protocol .......................................................... 63

13.7.1 Command Parameters............................................................... 64

13.7.2 Monitor Parameters ................................................................... 65

13.7.3 Fundamental Parameters #1...................................................... 69

13.7.4 Fundamental Parameters #2...................................................... 70

13.7.5 Panel Control Parameters.......................................................... 70

13.7.6 Terminal Selection Parameters.................................................. 71

13.7.7 Special Control Parameters ....................................................... 75

13.7.8 Frequency Setting Parameters .................................................. 76

13.7.9 Protection Function Parameters................................................. 79

13.7.10 Pattern Run Control Parameters ................................................ 81

13.7.11 Feedback Control Parameters ................................................... 84

13.7.12 Communication Setting Parameters .......................................... 85

13.7.13 AM/FM Terminal Adjustment Parameters .................................. 86

13.7.14 Utility Parameters....................................................................... 87

13.7.15 Motor Rating Parameters ........................................................... 89

13.7.16 Inverter Fault Codes .................................................................. 90

14. Firmware Updates...................................................................92

14.1 Requirements ..................................................................................... 92

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14.2 Connection ..........................................................................................92

14.3 Using the RFU Utility ...........................................................................93

14.3.1 Required Files ............................................................................93

14.3.2 First-Time Configuration .............................................................93

14.3.3 Transmitting Firmware Files .......................................................94

14.4 Wrap-Up..............................................................................................96

15. Notes ........................................................................................97

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1. The Network Gateway Series Concept

The XLTR-200 is a member of the ICC Network Gateway Series product family.
Members of this family are designed to provide a uniform interface,
configuration and application experience. This commonality reduces the user’s
learning curve, reducing commissioning time while simplifying support. The
XLTR-200 provides simultaneous support for many different communication
protocols, allowing complex interchanges of data between otherwise
incompatible networks.

The heart of the Network Gateway Series concept is an element called the
“point database”. The point database is entirely user-configurable, and
provides the mapping information that allows requests from the various
supported networks to be interpreted and stored in a common format. This
allows data to be routed from any supported network to any other supported
network.

Additionally, the point database provides the added benefit of “data mirroring”,
whereby current copies of point values (populated by a “source port”
designation) are maintained locally within the gateway itself. This greatly
reduces the request-to-response latency times on the various networks, as
requests (read or write) can be entirely serviced locally, thereby eliminating the
time required to execute a secondary transaction on a different network.

When properly configured, the gateway will become essentially “transparent” on
the networks, and the various network devices can engage in seamless dialogs
with each other.

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2. Feature Summary

RS485 Ports

Two half-duplex 2-wire RS485 ports (A / B / Signal Ground / Shield). These
ports allow a selection of various master and slave protocols.

RS232 Port

One RS232 port that can be used to configure the unit, update the internal
firmware, upload/download files or act as a control protocol port.

Toshiba ASD Ports

Three common serial (aka logic level) ports for connection of Toshiba 7-series,
9-series, 11-series or VF-nC1 ASDs. ASD connections use the same standard
RJ45 style 8-conductor UTP patch cables: any standard CAT5 Ethernet cable
(found in most electronics stores) 5 meters or less in length can be used. ASD
connections are automatically established and continuously monitored: no
drive configuration needs to be performed to connect the unit to the drives.
Just plug it in – it’s that simple.

Power Supply

When connected to Toshiba ASDs via the ASD1 / ASD2 / ASD3 ports, can be
either powered directly from the attached ASDs, or from the auxiliary power
(“AUX PWR”) input jack. All other non-Toshiba applications require the use of
the AUX PWR input to supply power to the unit. When more than one power
source is connected, the unit will draw its control power from the source with
the highest supply voltage.

Supported Protocols

New network drivers are continuously being added, and can be downloaded for
free from our web site.

 Modbus RTU (RS485 master & slave)
 Modbus RTU (RS232 master & slave)
 Toshiba ASD (common serial master)
 Toshiba ASD (RS485 master)
 Toshiba 3-series ASD (RS232 master)
 Mitsubishi 500-series & 700-series ASD (RS485 master) (also used by

MGI Technologies, Inc. ASDs)

 Siemens FLN (RS485 slave)
 Johnson Controls, Inc. Metasys N2 (RS485 slave)

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Text-Based Console Configuration

Unit configuration is performed via a text-based console interface, available
locally over the RS232 port via a standard PC terminal program such as
Microsoft Windows HyperTerminal®.

Configuration File Upload/Download

A unit’s configuration can be uploaded from / downloaded to a PC, which
provides the capability for PC-based file backup and easy configuration copying
to multiple units. Sample configuration files and related documentation can
also be downloaded from our web site, uploaded to a unit, and custom-modified
to suit a specific application.

Network Timeout Action

A per-port and per-point 2-level configurable network timeout action can be
programmed that allows each internal point to have its own unique “fail-safe”
condition in the event of a network interruption.

Indicators

• 1 bicolor red/green “MS” LED that indicates module status information.

• 1 bicolor red/green “NS” LED that indicates network status information.

• 1 green “TX” and 1 red “RX” LED on each RS485 port.

• 1 green and 1 red LED on each of the Toshiba common serial ASD ports.

Refer to section 8 for more detailed information about the LED indicators and
their meanings.

Field-Upgradeable

As new firmware becomes available, the unit can be upgraded in the field by
the end-user. Refer to section 13.6 for more information.

Versatile Mounting Options

The unit can be panel-mounted with the included standoff kit, or snapped into
existing 4” Augat SnapTrack

TM

(6TK series or equivalent). An optional
mounting kit (ICC part number 10581) is also available for DIN-rail mount
applications.

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3. Installing the Gateway

The gateway’s installation procedure will vary slightly depending on the chosen
mounting method and the networks that will be used.

3.1 Mounting

3.1.1 Panel Mounting

The included standoff kit allows for panel mounting of the unit. The standoff kit
is comprised of four 1” aluminum male/female standoffs and four #6 lock
washers.

1. Remove one of the four cover standoff retention screws and its lock
washer from the bottom side of the unit. DO NOT dispose of this screw
and washer, as they will be used later to mount the unit to the panel.

2. Install one of the male/female standoffs and a #6 lock washer from the
standoff kit through the unit’s circuit board and into the bottom of the cover
standoff. Refer to Figure 1.

gateway unit

anel

lock washers

lock washers
and screws
from step 1

aluminum standoffs

Figure 1: Standoff Kit Installation

3. Repeat steps 1 and 2 above to replace each of the three other cover
standoff retention screws.

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4. Using the dimensions provided in Figure 2, drill four 0.150” diameter holes
at the specified locations on the panel. As a convenient pattern guide, the
unit with attached mounting standoffs can be held against the panel, and
the four standoff locations marked with a pencil or scribe.

3.5 IN

4.0 IN

4.0 IN

2.9 IN

Figure 2: Standoff Hole Placement

5. As shown in Figure 1, use the four screws and lock washers from step 1 to
mount the unit from the back side of the panel.

3.1.2 SnapTrackTM Mounting

The unit footprint measures 4” x 4” square, and is designed to fit directly into
existing 4” Augat SnapTrack
unit into the SnapTrack
the 4 corners of the unit’s cover. DO NOT press directly on the aluminum
cover, as this may damage the cover.

TM

(6TK series or equivalent). Carefully insert the

TM

by pressing firmly on the pan head screws located at

3.1.3 DIN Rail Mounting

An optional mounting kit (ICC part number 10581) allows DIN rail mounting of
the unit. The mounting kit is comprised of a 4” section of Augat 6TK
SnapTrack

1. Carefully insert the unit into the SnapTrack

2. Install the DIN rail clips into the openings on the bottom side of the

TM

and two DIN rail clips.

TM

by pressing firmly on the pan
head screws located at the 4 corners of the unit’s cover. DO NOT press
directly on the aluminum cover, as this may damage the cover.

SnapTrack

TM

. Refer to Figure 3.

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Figure 3: DIN Rail Mounting Kit Installation

3.2 Installation for Non-Toshiba ASD Networks

Note that in order to power the unit when not connecting to Toshiba ASDs via
the common serial ports, the optional 120VAC/9VDC power supply (ICC part
number 10456) or a user-supplied power source meeting the requirements
outlined in section 10 must also be installed.

1. Mount the unit via the desired method (refer to section 3.1).

2. Connect the various networks to their respective plugs/terminal blocks.
Ensure that any terminal blocks are fully seated into their respective
headers, and route the network cables such that they are located well away
from any electrical noise sources, such as ASD input power or motor
wiring. Also take care to route all cables away from any sharp edges or
positions where they may be pinched.

3. Take a moment to verify that the gateway and all network cables have
sufficient clearance from electrical noise sources such as drives, motors, or
power-carrying electrical wiring.

4. Connect the power supply to the gateway’s “AUX PWR” jack.

3.3 Toshiba Common Serial ASD Network Installation

The gateway connects to each drive via the drive’s common serial (logic level)
communication port, typically located on either the main drive control board
(G7, S11), on the front of the drive enclosure under a small snap-on cover (A7,
S9), on the right-hand side of the drive enclosure under a small snap-on cover
(S7), or on the bottom side of the drive enclosure (VF-nC1). Although in
general no drive parameters need to be configured in order to use the gateway,

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it is advantageous to check that the drive’s common serial communication data
rate is set to its maximum speed. Because the gateway will communicate to
each drive only at the drive’s configured data rate, this will provide the fastest
response time for drive-to-network data transfers. For information on checking
the drive’s common serial communication data rate, refer to the appropriate
manual supplied with your drive.

Note that the common serial communication parameters of each drive are
handled independently by the gateway, which means that different drive
families may be connected to different channels of the unit in any combination,
and that the drives connected to each channel may simultaneously
communicate to the unit at completely different baud rates, parity settings, etc.

Drives can be connected to the gateway on any ASD channel in any order or
combination. When more than one drive is connected to the unit, or if the
optional auxiliary power supply is used, the gateway will draw its control power
from the source with the highest power supply voltage.

Installation of the gateway should only be performed by a qualified technician
familiar with the maintenance and operation of the connected drives. To install
the gateway, complete the steps outlined in the following sections related to
your specific drive.

3.3.1 Installation for G7 ASDs

1. Mount the unit via the desired method (refer to section 3.1).

2.

3. DANGER! Wait at least 5 minutes for the drive’s

4. Remove the drive’s front cover / open the drive’s cabinet door (refer to the

5. The drive’s LCD panel (also called the “Electronic Operator Interface” or

CAUTION! Verify that all input power sources to the drives to

be connected have been turned OFF and are locked and tagged out.

electrolytic capacitors to discharge before proceeding to the next step. Do

not touch any internal parts with power applied to the drive, or for at
least 5 minutes after power to the drive has been removed. A hazard
exists temporarily for electrical shock even if the source power has
been removed. Verify that the CHARGE LED has gone out before

continuing the installation process.

appropriate drive manual for instructions how to do this).

“EOI”) can communicate with the drive via either the RS485/RS232
channel (CNU1/CNU1A) or the common serial channel (CNU2/CNU2A).
Because the gateway uses the common serial channel, the LCD panel
must be configured to use the RS485/RS232 channel. If the drive to be
connected is currently using CNU2 (on the drive control board) and
CNU2A (on the LCD panel), then this connection must first be switched

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over to CNU1 (on the drive control board) and CNU1A (on the LCD panel).
Refer to Toshiba’s documentation for any precautions or notices regarding
this connection change. If the LCD panel is already connected via the
RS485/RS232 channel, then no change is required.

6. Configure the drive’s LCD panel to communicate via the RS485/RS232
channel by setting parameter ”Communication Setting

Parameters...Communication Settings...Select LCD Port
Connection” to “RS485/232 serial”.

7. Connect the drive’s common serial communication port (CNU2) to one of
the ASD channels of the gateway with the communication cable
(communication cable is not included with the gateway kit). When
choosing cables for this connection, standard 24 AWG category 5 (CAT5)
unshielded twisted-pair (UTP) 8-conductor cables found in Ethernet
networks in most office environments can be used. The maximum
allowable length for these cables is 5 meters. Although there are many
varieties and styles of CAT5 UTP cables available, ICC strongly
recommends using only high-quality cables from reputable manufacturers
to guarantee optimal noise immunity and cable longevity. Ensure that each
end of the cable is fully seated into the modular connectors, and route the
cable such that it is located well away from any drive input power or motor
wiring. Also take care to route the cable away from any sharp edges or
positions where it may be pinched.

8. Reinstall the drive’s front cover / close the drive’s cabinet door.

9. Repeat steps 2-8 to connect other drive(s) as needed.

10. Connect the other various networks to their respective plugs/terminal
blocks. Ensure that any terminal blocks are fully seated into their
respective headers, and route the network cables such that they are
located well away from any electrical noise sources, such as ASD input
power or motor wiring. Also take care to route all cables away from any
sharp edges or positions where they may be pinched.

11. If an auxiliary power supply is going to be used, connect it to the gateway’s
“AUX PWR” jack.

12. Take a moment to verify that the gateway and all network cables have
sufficient clearance from drives, motors, or power-carrying electrical wiring.

13. Turn the power sources to all connected drives ON, and verify that the
drives function properly. If the drives do not appear to power up, or do not
function properly, immediately turn power OFF. Repeat steps 2 and 3 to
remove all power from the drives. Then, verify all connections. Contact
ICC or your local Toshiba representative for assistance if the problem
persists.

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3.3.2 Installation for S7, S9, S11, A7 and VF-nC1 ASDs

1. Mount the unit via the desired method (refer to section 3.1).

2.

3.

4. Remove the drive’s common serial communication port cover if it has one

5. Connect the drive’s common serial communication port to one of the ASD

6. Repeat steps 2-5 to connect other drive(s) as needed.

7. Connect the other various networks to their respective plugs/terminal

8. If an auxiliary power supply is going to be used, connect it to the gateway’s

9. Take a moment to verify that the gateway and all network cables have

CAUTION! Verify that all input power sources to the drives to

be connected have been turned OFF and are locked and tagged out.

DANGER! Wait at least 5 minutes for the drive’s

electrolytic capacitors to discharge before proceeding to the next step. Do

not touch any internal parts with power applied to the drive, or for at
least 5 minutes after power to the drive has been removed. A hazard
exists temporarily for electrical shock even if the source power has
been removed. Verify that the CHARGE LED has gone out before

continuing the installation process.

(refer to the appropriate drive manual for instructions how to do this). Do
not discard this cover, as it should be reinstalled to minimize contamination
of the port’s electrical contacts if the gateway is ever disconnected from the
drive.

channels of the gateway with the communication cable (communication
cable is not included with the gateway kit). When choosing cables for this
connection, standard 24 AWG category 5 (CAT5) unshielded twisted-pair
(UTP) 8-conductor cables found in Ethernet networks in most office
environments can be used. The maximum allowable length for these
cables is 5 meters. Although there are many varieties and styles of CAT5
UTP cables available, ICC strongly recommends using only high-quality
cables from reputable manufacturers to guarantee optimal noise immunity
and cable longevity. Ensure that each end of the cable is fully seated into
the modular connectors, and route the cable such that it is located well
away from any drive input power or motor wiring. Also take care to route
the cable away from any sharp edges or positions where it may be
pinched.

blocks. Ensure that any terminal blocks are fully seated into their
respective headers, and route the network cables such that they are
located well away from any electrical noise sources, such as ASD input
power or motor wiring. Also take care to route all cables away from any
sharp edges or positions where they may be pinched.

“AUX PWR” jack.

sufficient clearance from drives, motors, or power-carrying electrical wiring.

15

10. Turn the power sources to all connected drives ON, and verify that the
drives function properly. If the drives do not appear to power up, or do not
function properly, immediately turn power OFF. Repeat steps 2 and 3 to
remove all power from the drives. Then, verify all connections. Contact
ICC or your local Toshiba representative for assistance if the problem
persists.

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A

4. RS485 Port Electrical Interfaces

In order to ensure appropriate network conditions (signal voltage levels, etc.)
when using the gateway’s RS485 ports, some knowledge of the network
interface circuitry is required. Refer to Figure 4 for a simplified network
schematic of the RS485 interface circuitry. Note that the “Shield” terminal has
no internal connection: its purpose is simply to provide a cable shield chaining
location between devices. The shield is then typically connected to ground at
one location only.

Figure 4: RS485 Interface Circuitry Schematic

Figure 5 details the specific network connections to the RS485 terminal block.
This connection scheme applies equally to both RS485 ports.

B

Signal Ground

Shield

Figure 5: RS485 Terminal Block Connections

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5. Environmental Specifications

Item Specification

Indoors, less than 1000m above sea level, do not

Operating Environment

expose to direct sunlight or corrosive / explosive
gasses

Operating Temperature

Storage Temperature

Relative Humidity

Vibration

Grounding Non-isolated, referenced to power source ground

Cooling Method Self-cooled

-10 ∼ +50°C (+14 ∼ +122°F)

-40 ∼ +85°C (-40 ∼ +185°F)

20% ∼ 90% (without condensation)

2

5.9m/s

{0.6G} or less (10 ∼ 55Hz)

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6. Maintenance and Inspection

Preventive maintenance and inspection is required to maintain the gateway in
its optimal condition, and to ensure a long operational lifetime. Depending on
usage and operating conditions, perform a periodic inspection once every three
to six months. Before starting inspections, disconnect all power sources.

Inspection Points

• Check that the network cable(s) are properly terminated in the terminal

block(s), and ensure that pluggable terminal blocks are fully seated in their
headers. Reseat if necessary.

• Check that there are no defects in any attached wire terminal crimp points.

Visually check that the crimp points are not damaged or loose.

• Visually check all wiring and cables for damage. Replace as necessary.

• Clean off any accumulated dust and dirt.

• If use of the gateway is discontinued for extended periods of time, apply

power at least once every two years and confirm that the unit still functions
properly.

• Do not perform hi-pot tests on the gateway, as they may damage the unit.

Please pay close attention to all periodic inspection points and maintain a good
operating environment.

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7. Storage and Warranty

7.1 Storage

Observe the following points when the gateway is not used immediately after
purchase or when it is not used for an extended period of time.

• Avoid storing the unit in places that are hot or humid, or that contain large
quantities of dust or metallic dust. Store the unit in a well-ventilated
location.

• When not using the unit for an extended period of time, apply power at
least once every two years and confirm that it still functions properly.

7.2 Warranty

The gateway is covered under warranty by ICC, Inc. for a period of 12 months
from the date of installation, but not to exceed 18 months from the date of
shipment from the factory. For further warranty or service information, please
contact Industrial Control Communications, Inc. or your local distributor.

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8. LED Indicators

The gateway contains several different LED indicators, each of which conveys
important information about the status of the unit and connected networks.
These LEDs and their functions are summarized here.

8.1 Toshiba ASD Common Serial Port Indicators

Each Toshiba ASD common serial port RJ45 connector has two LEDs
positioned immediately above them (1 green and 1 red).

Green LED.......Indicates “drive link”. Solid green when a logical connection

exists with the attached drive (i.e. the gateway is reading data
from the drive).

Red LED ..........Data write. Flashes briefly when data is written to the drive

from the point database.

8.2 RS485 Port Indicators

Each RS485 port has one red and one green LED situated next to its
respective terminal block.

Green LED.......Lights when the gateway is transmitting data on the port.

Red LED ..........Lights when the gateway is receiving data on the port (note that

this does not indicate the validity of the data with respect to a
particular protocol: only that data exists and is being detected.)

9. Configuration Switches

There are two configuration DIP switches (marked “CFG”) located on the unit
near the RS232 port.

Switch #1 .........Firmware update switch. Place in “OFF” position for normal

operation, and in the “ON” position only when new firmware is
to be downloaded to the unit. Refer to section 14 for more
information.

Switch #2 .........RS232 port selection switch. When “OFF” at unit startup, the

RS232 port will act as the serial console, regardless of the
port’s configuration or protocol assignment (refer to section 12
for more information on the serial console). When “ON” at unit
startup, the RS232 port carries whatever protocol (if any) was
assigned to it at configuration time. Note that the state of this
switch is only detected when the gateway boots up.

21

10. Auxiliary Power Supply

The ICC part #10456 120VAC/9VDC power supply can be used to power the
unit via the AUX PWR input. If providing your own auxiliary power supply,
ensure that it adheres to the following specifications:

Connection diagram ...............

Voltage rating ......................... 9 - 40VDC

Current rating ......................... 500mA (@9VDC)

The gateway’s AUX PWR input uses the CUI, Inc. PJ-002A (2.1mm x 5.5mm)
or equivalent DC power jack, which mates with the PP-002A (2.1mm x 5.5mm)
or equivalent power plug.

+

22

11. Unit Configuration Concepts

11.1 Port and Protocol Configuration

Each of the communication ports can be individually configured or
enabled/disabled. It is important to note that the ports function independent of
one another, and can operate simultaneously. For example, a Modbus RTU
slave request on RS485A, and an ASD1 request can simultaneously
the same internal point.

Although each communication port can be configured via the serial console
interface, their configuration selections vary slightly. The Toshiba ASD
common serial ports have a simple enable/disable selection. The RS232 and
RS485 ports can be disabled, or can have one of a selection of control
protocols assigned to them.

Along with the protocol selection for the RS232/RS485 ports, each of these
ports also has a corresponding baudrate, parity, address assignment and
timeout time assignment. Note that not all assignable protocols support the
same range of configuration options: therefore be sure to assign a valid entry in
all cases (for example, a Modbus RTU slave’s “address” assignment must be in
the range 1-247 to comply with the Modbus specification). Also note that
certain protocols may not make use of all available configuration options (e.g.
certain protocols operate only at one specified baudrate regardless of the
“baudrate” selection value). The protocol-specific sections of this manual will
document these cases.

access

11.2 Timeout Configuration

The gateway’s points can be configured to perform a specific set of actions
when primary communications are lost on one or more of its various networks.
This allows each point to have its own unique “fail-safe” condition in the event
of a network interruption. There are three separate elements that define the
network timeout behavior:

• A port’s network timeout time

• A point’s “Timeout Enable” selection

• A point’s “Timeout Value” setting

The timeout time is adjustable in 1s increments from 0 to 500s.

The default timeout time in all cases is 0, which disables network timeout
handling. When nonzero, timeout processing does not begin until after a valid
network packet has been received by the unit on that port.

When the timeout time is nonzero and a communication interruption is
detected, the timeout enable selections for each point are inspected. Those

23

points that are found to have their timeout enable selections set to “enabled”
will then have their configured timeout values automatically written to their
assigned “source port” objects. This mechanism provides for a flexible set of
device failsafe conditions to be established on a point-by-point basis.

11.3 Point Configuration

As mentioned in section 1, the Network Gateway Series concept revolves
around a central “point database”, containing the value and access
characteristics for each network. With respect to the Network Gateway Series,
a “point” is simply an object that defines some sort of network access, mapping
and configuration data, as well as a single “value” attribute that can be read
from or written to by various communication ports or protocols.

The only restriction placed on this “central clearinghouse” concept is that only
one port can autonomously update the point’s value, “mirroring” its designated
object for other protocols to access. What this means is that although any
protocol can read from or write to a point’s internal value, most of the time that
point’s value will simply be mirroring a remote data object that resides on one of
the gateway’s subnets. The selection of what a specific point is to mirror is
performed via its “source port” selection.

For example, a point may be configured to contain Toshiba ASD parameter
mapping and Modbus master ID and holding register mapping information.
However, because both of these protocols act as “master” protocols, only one
of them can be allowed to continuously update the point’s value. If both master
protocols could simultaneously update the point’s internal value, it would
erratically alternate back and forth between the values designated by the
Toshiba parameter and Modbus holding register objects. Any “slave” protocol
(Modbus RTU slave, Metasys N2 etc.) can read from or write to a point at any
time, but only the protocol designated by the point’s “source port” assignment
will autonomously update the point’s value independent of any other protocol
traffic.

The “source port” designation also determines where a new point value will be
written to when a “slave” protocol writes a new value to the point. For example,
if a Modbus RTU slave connection is used to write new data that changes the
value of a point, how do we know where this new value will exit the gateway to
arrive at its final destination? The answer is that any new point values written
by “slave” protocols will generate “write” transactions only on the “source port”.

This concept may best be further explained by way of a representative
scenario. For example, let’s assume that the gateway’s RS485A port has been
designated to be a Modbus Master. Let’s further assume that the “Modbus
Master” portion of point #5 indicates an “Address” value of 8 and “Register”
value of 14, and that point #5’s “Source Port” selection is set to “RS485A”.
What this means is that independent of any other gateway traffic, point #5 will
continuously attempt to update its internal value by making requests to the

24

RS485A port. And, because the RS485A port has been designated as a
Modbus Master, then the “Modbus Master” portion of point #5’s configuration
will be referenced by the update task, and point #5’s value will therefore always
be mirroring the value of holding register #14 of remote Modbus station address
#8 connected to the Modbus subnet attached to the gateway’s RS485A port.
Perhaps holding register #14 of Modbus station address #8 is a monitor item,
indicating the pressure in compressor tank. Whenever the tank’s pressure
changes, therefore, the value of point #5 will automatically update to reflect the
new value read from the remote device. Once the tank’s pressure reading has
been brought into the gateway, it can then be retrieved by any protocol (or ALL
the protocols) currently assigned to the gateway’s other communication ports.

As a modification to the previous example, let’s assume this time that holding
register #14 of Modbus remote station address #8 is the speed command of a
conveyor belt. In this case, point #5 of the gateway will be mirroring the current
speed command of the conveyor, in a similar fashion to how it previously
mirrored the compressor tank’s pressure. This time, however, the speed
command represents something that can also be written to. Therefore, any
new data value that is written to point #5 from any other port connection will
automatically cause a “write holding register” transaction to occur on the
RS485A Modbus master port, updating the value of holding register #14 on
remote Modbus station #8, causing the conveyor to accelerate (or decelerate)
to the new speed.

Note that it is also perfectly acceptable to have a point’s “source port” assigned
to “NONE”. All this means that this point will not be autonomously updated (i.e.
that it will not automatically mirror anything.) In a sense, it will simply be
“scratchpad memory” that the various ports and protocols can use to exchange
information among themselves.

Although the various configuration possibilities may seem overwhelming at first,
it is clear that the gateway can perform powerful and flexible routing algorithms.
Through configuration experience, the “in” and “out” data flows will become
more clear.

11.4 General Configuration Procedure

Now that we have had a brief tutorial on port and point configuration, we can
proceed on to how these elements fit into the overall configuration procedure.
The general configuration procedure steps can be summarized as follows:

1. Access the serial console configuration interface via Hyperterminal or
other text-based console program.

2. Assign (or enable/disable) the desired protocols and their
characteristics to the specific communication ports.

3. Perform the desired per-protocol mapping and definition assignments
for each point, including the name, timeout and “source port”
assignments.

4. Exit the serial console, which will update the gateway’s internal
configuration file and reboot the unit.

25

5. Download a copy of the unit’s configuration file to your PC for backup
purposes

Of course, it is possible to simplify or even eliminate some of these steps by
starting your configuration from a pre-existing point database file (either
downloaded from the internet or previously-created by the user), and then
simply modifying those elements necessary to match your application.

26

12. Console Access

12.1 RS232

The console is accessible via an RS232 interface for direct connection to a
computer’s serial (COM) port. This is performed by connecting the unit’s
RS232 port to the computer’s serial port via a standard straight-thru serial
cable.

12.1.1 Requirements

All that is needed is a computer with a serial (COM) port containing some sort
of communications software (such as HyperTerminal, included with Microsoft
Windows operating systems) and a straight-thru serial cable, such as the Belkin
6’ serial extension cable (Belkin part #F2N209-06). Refer to Figure 6 for a
representative example cable. Any communications software and PC will work,
provided they support ASCII communications at 38.4kbaud.

Figure 6: A Typical Serial Extension Cable

12.1.2 Connection

Connect one end of the serial cable to the gateway’s RS232 port, and connect
the other end to the computer’s serial port. Make sure that CFG DIP switch #2
is in the “OFF” (left) position to force the RS232 port to act as the serial
console. If the unit is currently using the RS232 port for control protocol
communication, then it must be rebooted (powered down and then back up
again) with CFG switch #2 in the OFF position to enable the serial console on
the RS232 port.

27

12.1.3 Application Configuration

As previously mentioned, any PC communication software and PC serial port
can be used. The software configuration example given here will be for
Windows HyperTerminal communicating via COM1.

Figure 7 shows the “Connect To” tab of the properties window for COM1.
Figure 8 shows the window that appears when “Configure” is selected in the
“Connect To” tab. Figure 9 shows the “Settings” tab of the properties window.
Most of these settings are their default values: usually the only change needed
is the “Bits per second” setting shown in Figure 8.

Figure 7: HyperTerminal Properties…Connect To

28

Figure 8: HyperTerminal Properties…Connect To…Configure

Figure 9: HyperTerminal Properties…Settings

29

12.2 Invocation

The console provides standard access and editing methods for the various
configuration items (ports, points and their associated attributes). It is important
to note that whenever you modify the point database and are ready to restart
the gateway (“exit”), you must save the database to the internal file system prior
to restarting or your changes will be lost. The console will automatically ask
you if you would like to save the database to the file system every time you exit
even if you did not modify it. If the database was unchanged, then saving is not
required. Before modifying the configuration, it is a recommended practice to
download a configuration file to your PC for backup purposes, so that the
original configuration can be restored if any unintended changes are made.

To enter the console, simply type “menu” and press the Enter key. You will
then be notified that all communication tasks will be terminated for the duration
of the editing (refer to Figure 10). It is important to ensure that all connected
devices are in a safe state such that loss of communications will not pose a
danger to equipment or personnel. Exiting the console will reset the gateway
and restart network communications using the current configuration data.

At most console prompt locations, typing “x” will return you to the previous
menu, and typing “menu” will return you to the main menu. Also note that
console commands are not case-sensitive.

Figure 10: Console Invocation

30

12.3 Main Menu

The main menu is shown in Figure 11. All gateway configuration is performed
by “drilling down” into progressively lower-level menus.

Figure 11: Console Main Menu

All navigation and data entry commands are input by simply entering the menu
selection number to the right of the “>” symbol along with any required data
fields at the console prompt. In Figure 11, for example, entering the menu
selection number “1” (without the quotation marks) will bring up the View/Edit
Points submenu. Throughout this manual, example console entry strings will
be provided enclosed in quotation marks to delineate them from the description
text: whenever actually entering the console strings, however, do not include
the quotation marks.

When additional data fields are required with a data entry command, they will
be indicated by square brackets (“[…]”) after the menu selection number. All
data entry commands and data fields must be separated by spaces. Because
data entry commands and data fields are delineated by spaces, spaces are
therefore not allowed within data fields (such as name strings). In these cases,
it is usually convenient to use an underscore “_” in place of a space. For
example, attempting to enter a point’s name as “My point” would result in an
error, but “My_point” would be perfectly acceptable.

31

12.3.1 View/Edit Points

Main menu selection number 1 displays a screen which shows a summary of
the current point configuration (see Figure 12). This screen only displays the
point number and the point name: in order to access more detailed point
information, menu selection number 1 “Edit/View a Point” must be entered with
the additional argument of the targeted point’s number. The syntax used to
edit/view point #1 is shown at the bottom of Figure 12.

Only 10 points are shown at a time (of 100 total available in the unit). Menu
selection 2 “More Points” allows the next 10 points to be viewed.

Figure 12: View/Edit Points

Entering “1” with a point’s number (such as “1 1”, as shown at the bottom of
Figure 12) at the Edit Points submenu will display and allow editing of that
point’s mapping and definition information. Refer to Figure 13 for an example.

When editing a point, the top half of the screen (menu selections 1-4) contains
point definitions that are protocol-independent. The bottom half of the screen
(menu selections 5-9) contains the menu options for editing point definitions
that are protocol-specific.

32

Figure 13: Edit a Point

• Edit Name: Menu selection number 1 allows you to change the point’s

name. For example, the bottom of Figure 13 shows an example of
changing point #1’s name to output_voltage. The point’s name is
purely for user recognition of a point, and has no bearing upon
communications functionality. To clear the point’s name field, just
enter the menu selection (“1”) with no additional argument.

• Edit Timeout Enable: Menu selection number 2 allows you to change

the point’s timeout enable selection. Refer to section 11.2 for more
information about timeout processing.

• Edit Timeout value: Menu selection number 3 allows you to change

the point’s timeout data value. Refer to section 11.2 for more
information about timeout processing.

• Edit Source Port: Menu selection 4 allows you to change the point’s

source port. Refer to section 11.3 for more information about source
ports.

• Edit Toshiba, Mitsubishi, Modbus, Metasys: Menu selections 5-9

allow you to edit/view protocol-specific point attributes. Enter the
menu selection corresponding to the protocol you wish to edit/view.

33

Toshiba Point Attributes

Figure 14: Edit Toshiba Attributes

• Edit Address: Menu selection 1 allows you to edit the network
address of the Toshiba ASD that this point refers to. This address
field is only used in conjunction with the Toshiba RS485 protocol:
Toshiba common-serial port connections are point-to-point, and
therefore do not require targeting a drive at a specific address.

• Edit Parameter: Menu selection 2 allows you to edit the Toshiba
ASD parameter that this point will access. Figure 14 shows an
example of how to change the current setting of FA00 to FA04 (which
would be a typical change if the Toshiba RS485 protocol were to be
used with this point). Note that Toshiba parameter values must be
entered in hexadecimal format.

34

Mitsubishi Point Attributes

Figure 15: Edit Mitsubishi Attributes

• Edit Address: Menu selection 1 allows you to edit the network

address of the Mitsubishi ASD that this point refers to.

• Edit Parameter: Menu selection 2 allows you to edit the Mitsubishi

ASD parameter that this point will access. Figure 15 shows an
example of how to change the current setting of 1 to 1001.

35

Modbus Master Point Attributes

Figure 16: Edit Modbus Master Attributes

• Edit Address: Menu selection 1 allows you to edit the network
address of the Modbus slave that this point refers to.

• Edit Register: Menu selection 2 allows you to edit the Modbus
holding register or input register that this point will access. The type of
register accessed (holding or input) will be determined on the basis of
the “Read FC” setting (see below). Figure 16 shows an example of
how to change the current setting of holding register 1 to holding
register 50.

• Read FC: Menu selection 3 allows you to choose the Modbus “read”
function code that will be used to read from the designated register.
The default setting of function code 03 (read holding registers) will
access a holding
code 04 (read input registers), a Modbus input

register on the remote device. By selecting function

register will be

accessed instead.

• Write FC: Menu selection 4 allows you to choose the Modbus “write”
function code that will be used to write to the designated holding
register (this setting does not apply to input registers, as they are
read-only). The default setting is function code 16 (preset multiple
registers). Alternatively, this setting can be changed to function code
06 (preset single register) in order to connect to those Modbus slave
devices that do not support function code 16.

36

Modbus Slave Point Attributes

Figure 17: Edit Modbus Slave Attributes

• Edit Register: Menu selection 1 allows you assign a Modbus holding

register to this point. Figure 17 shows an example of how to change
the current setting of 1 to 8.

37

Metasys N2 Point Attributes

Figure 18: Edit Metasys N2 Attributes

• Edit Object Type: Menu selection 1 allows modification of the object
type. Figure 18 shows an example of how to change the current
setting of AI to AO.

• Edit Object Number: Menu selection 2 allows modification of the
object number. The current configuration as indicated in Figure 18
shows that point #1 is configured to be AI #1.

• Edit Multiplier: Menu selection 3 allows modification of the multiplier
to be used with analog (AI or AO) objects. This setting has no effect
when the point is configured to be a binary (BI or BO) object.

• Edit Bit Mask: Menu selection 4 allows modification of the bit mask
to be used with binary (BI or BO) objects. This setting has no effect
when the point is configured to be an analog (AI or AO) object. Note
that the bit mask is displayed and entered as a hexadecimal value
(e.g. to mask bits #15 and #10, a value of “8400” must be entered).

38

12.3.2 View/Edit Ports

Main menu selection number 2 displays a screen which shows a summary of
the current port configuration (see Figure 19). This screen only displays the
current protocol selected for each port: in order to access more detailed port
information, select the menu number corresponding to the desired port. Menu
selections 1-3 correspond to the Toshiba ASD ports, and these contain no
other port configuration other than enable/disable. The syntax used to disable
port ASD1 is shown at the bottom of Figure 19.

Figure 19: View/Edit Ports

39

RS485/232 Port Configuration

Figure 20: Edit Port Configuration

• Edit Protocol Selection: Menu selection 1 allows you to change
what serial protocol is running on the selected port. Note that not all
ports run the same protocols. Figure 20 shows how to change the
protocol selection from the current setting of Metasys N2 to Modbus
slave.

• Edit Baudrate: Menu selection 2 allows you to change the baudrate
for the selected port. Note that the baudrate for some protocols is
determined by the specification, and these will therefore ignore this
setting.

• Edit Parity: Menu selection 3 allows you to change the parity for the
selected port. Note that the parity for some protocols is determined by
the specification, and these will therefore ignore this setting.

• Edit address: Menu selection 4 allows you to edit the network
address that the selected port will respond to. This setting is
applicable for slave protocols only.

• Edit Timeout: Menu selection 5 allows you to edit the timeout time
for the selected port. Refer to section 11.2 for more information on
timeout processing.

40

12.3.3 Load Points

Main menu selection number 3 allows the retrieval of a predefined configuration
into working memory and the flash file system (see Figure 21). Loading one of
these configurations overwrites the existing point configuration.

The FLN application listed in menu selection 1 loads the predefined
configuration detailed in section 13.6. Menu selection 2 returns the gateway’s
configuration to its factory default state.

Figure 21: Loading a Point File

12.3.4 Xmodem Point File

Main menu selection number 4 gives access to the “xmodem” command, which
allows unit configuration files to be transferred between the gateway and a PC.
Whenever unit configuration is completed, it is strongly recommended that a
backup copy of the configuration file be downloaded from the unit to a PC. One
reason for this is in case it becomes necessary to restore a previous
configuration at a later time. Another reason is that it may be desirable to load
multiple units with the same configuration. Configuration files contain all point
and port settings. A downloaded configuration file can be uploaded to any
compatible XLTR-200, allowing the user to clone multiple units with the same
configuration.

Two different variations of the Xmodem protocol are supported (CRC and
Checksum) for those serial communication packages that only support one or
the other. However, some programs can automatically adapt to the user’s

41

selection, making the specific Xmodem protocol selection arbitrary. The first
argument of the xmodem command indicates the mode, and must be set to
either “/crc” for Xmodem CRC mode, or “/cs” for Xmodem checksum mode.

As mentioned above, configuration files can be both downloaded and uploaded.
The second argument in the xmodem command indicates the action to take,
and must be set to either “/d” to download the configuration file from the unit, or
“/u” to upload a configuration file to the unit.

Figure 22 shows an example of initiating an Xmodem download in CRC mode.
Once the message “The XLTR-200 is ready to send its configuration file via
Xmodem…Download the file now” appears, the user has 30 seconds to start
the Xmodem download. This can be performed in HyperTerminal by clicking

the “receive” button (

) on the tool bar. Figure 23 shows the dialog box that
will appear after clicking the “receive” button. Specify the folder in which to
place the received file, select Xmodem as the receiving protocol, and click
“Receive”. One last dialog box will prompt the user to name the received file,
and then the transfer will begin. This will only take several seconds to
complete, and at the conclusion the console will indicate the status of the
transfer and return to the entry menu.

Figure 22: “Xmodem” Command Overview and Implementation

42

Figure 23: HyperTerminal receive file dialog box

When uploading a file, the procedure is similar to downloading. Enter “/u”
instead of “/d” for the action parameter of the xmodem command. Once the
xmodem upload command is entered, the user will have 30 seconds to click the

“send” button ( ) on the tool bar in HyperTerminal and initiate the Xmodem
upload transaction. Upon successful completion of the Xmodem upload, the
integrity of the file will be checked and, if valid, will be copied to both the unit’s
working memory and flash file system. The previous configuration cannot be
recovered (unless a corresponding configuration file exists, of course).

12.3.5 XLTR-200 Information

Main menu selection 5 provides some basic information about the gateway,
such as firmware version (see Figure 24).

Figure 24: XLTR-200 Information

43

13. Protocol-Specific Information

This section will discuss topics that are specific to each of the available network
selections.

13.1 Modbus

The gateway supports Modbus slave and master functionality via Modbus RTU.
The slave implementations share common access methods, which is to say
they support the same functions and reference the internal points via a
common “Modbus Slave” holding register assignment. Other notes of interest
are:

• Points are addressed by their assigned holding register (4X reference) via

Modbus slave protocols.

• Points can access both holding registers (4X references) and input

registers (3X references) via Modbus master protocols.

• Supported Modbus slave functions are indicated in Table 1.

Table 1: Supported Modbus Slave Functions

Function Code Function

1 Read coils

3 Read multiple registers

5 Write coil

6 Write single register

15 Force multiple coils

16 Write multiple registers

• Register number entry radix is decimal (e.g. 10 = 1010)

• Configuration tip: Improved network utilization may be obtained by

appropriately grouping points into blocks having contiguous holding
register assignments. In this way, the “read multiple registers” and “write
multiple registers” functions can be used to perform transfers of larger
blocks of registers using fewer Modbus transactions compared to a
situation where the read/write registers were arranged in an alternating or
scattered fashion.

• Because the transaction is handled locally within the gateway, write data

checking is not available. For example, if a write is performed to a register
with a data value that is out-of-range of the corresponding “source port”

44

−

=

object, no Modbus exception will be immediately returned. However, the
point will always reflect the “source port” status and object value. In other
words, if such an out-of-range write attempt is performed, the unsuccessful
“source port” network write can be observed by reading the current
(unchanged) value of the point during a subsequent Modbus transaction.

13.1.1 Coil Mappings

The Modbus slave implementation provides read/write support for coils (0X
references). Accessing coils does not reference any new physical data: coils
are simply indexes into various bits of Modbus holding registers. What this
means is that when a coil is accessed, that coil is resolved by the gateway into
a specific holding register, and a specific bit within that holding register. The
pattern of coil-to-register/bit relationships can be described as follows:

Coils 1...16 map to holding register #1, bit0...bit15 (bit0=LSB, bit15=MSB)
Coils 17...32 map to holding register #2, bit0...bit15, and so on.

Arithmetically, the coil-to-register/bit relationship can be described as follows:
For any given coil, the holding register in which that coil resides can be
determined by:

15coil

+

Where the bracket symbols “ ” indicate the “floor” function, which means that
any fractional result (or “remainder”) is to be discarded, with only the integer
value being retained.

Also, for any given coil, the targeted bit in the holding register in which that coil
resides can be determined by:

Where “coil” ∈[1…65535], “bit” ∈[0…15], and “%” is the modulus operator,
which means that any fractional result (or “remainder”) is to be retained, with
the integer value being discarded (i.e. it is the opposite of the “floor” function).

From these equations, it can be seen that the largest holding register number
that can be accessed via this coil-to-register mapping method is 4096 (which
contains coil 65535).

For clarity, let’s use Equation 1 and Equation 2 in a calculation example. Say,
for instance, that we are going to read coil #34. Using Equation 1, we can
determine that coil #34 resides in holding register #3, as 3.0625 = 3 r1 = 3.
Then, using Equation 2, we can determine that the bit within holding register #3
that coil #34 targets is (34-1)%16 = 1, as 33%16 = mod(3 r1) = 1. Therefore,
reading coil #34 will return the value of holding register #3, bit #1.

registerholding

coilbit …Equation 2



=




16%)1(

16



…Equation 1




45

Note that this coil-to-register/bit relationship holds true regardless of whether or
not holding register #3 is assigned to a point. If holding register #3 is not
assigned to a point, then a Modbus exception will be returned. Either way, coil
#34 will always

access holding register #3, bit #1.

13.1.2 Modbus RTU Slave

• Broadcast (for functions 5, 6, 15 and 16) is supported.

• Network characteristics selections

o Baud rate: 2400 / 4800 / 9600 / 19200 / 38400 bps
o Parity: odd / even / none (1 stop bit) / none (2 stop bits)

13.1.3 Modbus RTU Master

• Supported Modbus master functions are indicated in Table 2. These

functions are automatically invoked by the gateway in response to point
read or write requests. The specific read or write function code used
depends on the point’s assigned configuration.

Table 2: Supported Modbus Master Functions

Function Code Function

3 Read multiple registers

4 Read input registers

6 Write single register

16 Write multiple registers

• The slave response timeout (in seconds) is assigned via the designated

port’s “Timeout” selection. If “0” is chosen (an invalid timeout time), the
gateway will use a 2s timeout by default.

• Network characteristics selections

o Baud rate: 2400 / 4800 / 9600 / 19200 / 38400 bps
o Parity: odd / even / none (1 stop bit) / none (2 stop bits)

• Note that various manufacturers will document their Modbus slave

products in different ways. In particular, according to the Modbus
specification, registers have two different indices at which they can be
referenced: their “known as” value (which starts at number 1) and their
“addressed as” value (which is always 1 less than the “known as” value).
The “known as” value is typically the number that is presented for human
entry or consumption, while the “addressed as” value is the number that
appears “on the wire” when the Modbus packet is sent from master to

46

slave. This gateway follows this generally-accepted industry paradigm,
where a point’s configured Modbus master “register” value is decremented
by 1 before it is placed “on the wire”. Some vendors, however, will
document their slave device’s “addressed as” values in their literature,
which means that these register indices must have 1 added to them when
entered into the gateway’s “Modbus master register” field.

For example, the Toshiba VF-AS1 drive’s Modbus RTU slave protocol
implementation & corresponding user’s manual references all internal ASD
parameters using “addressed as” values. This means that (in addition to
the required conversion from Toshiba’s native hexadecimal radix to the
Modbus protocol’s natural decimal radix) these parameter values must
have 1 added to them when they are to be accessed via an ICC gateway
executing the Modbus RTU master protocol.

e.g

VF-AS1 “command 1” parameter is documented to be FA00 in the

Toshiba literature. Converting this to decimal, we arrive at a value of

64000. To allow a point in the gateway’s database to correctly access the
“command 1” parameter via Modbus RTU, therefore, that point’s Modbus
master “register” attribute must be set to 64001 (which will result in an
address value of 64000 (0xFA00) “on the wire”).

47

13.2 Metasys N2

• The gateway acts as a Johnson Controls Metasys N2 slave, and supports

N2 analog input, analog output, binary input and binary output object types.

• Analog input (AI) objects are used for monitoring analog status items. AI

objects support low alarm limits, low warning limits, high warning limits,
high alarm limits and differential values. Change of state (COS), alarm and
warning functions can also be enabled. An AI object will accept an
override command, but will not change its actual value or indicate override
active. A “multiplier value” is associated with the object, and is multiplied
to the point’s value to produce the floating-point AI value sent to the NCU
(AI value = [point data value] X multiplier).

• Analog output (AO) objects are used for setting and monitoring analog

control and configuration items. An AO value can be modified by issuing
an override command. Issuing a release command will not cause the AO
to automatically return to its pre-override value, nor will the AO
automatically return to its pre-override value after a certain time period of
no communication. A “multiplier value” is associated with the object, and
the floating-point AO value is divided by this multiplier to produce the result
that is passed on to a point’s value (point data value = [AO value] /
multiplier).

• Binary input (BI) objects are used for monitoring discrete (digital) status

items. BI objects support COS, alarm enabling and normal/alarm status
indications. A BI object will accept an override command, but will not
change its actual value or indicate override active. A “bit mask” is
associated with the object, and is used to determine the current state of the
BI by inspecting the point’s data at the bit location(s) indicated in the bit
mask. If all
the bit mask are set, then the BI’s current state is set to “1”. Else, it is set
to “0”. The point data’s least-significant bit (LSB) is bit #0, and the most­significant bit (MSB) is bit #15.

• Binary output (BO) points are used for setting and monitoring discrete

control and configuration items. A BO value can be modified by issuing an
override command. Issuing a release command will not cause the BO to
automatically return to its pre-override value, nor will the BO return to its
pre-override value after a certain time period of no communication. A “bit
mask” is associated with the object, and is used to determine the current
state of the BO by modifying the point’s data at the bit location(s) indicated
in the bit mask. When the BO’s current state is set to “1” by the NCU, then
the bit(s) of the point’s data indicated by a “1” in the bit mask are set.
Similarly, when the BO’s current state is set to “0” by the NCU, then the
bit(s) of the point’s data indicated by a “1” in the bit mask are cleared. The
point data’s least-significant bit (LSB) is bit #0, and the most-significant bit
(MSB) is bit #15.

of the bit locations of the point’s data value indicated by a “1” in

48

• The Metasys device type for the gateway is VND.

• Because the Metasys N2 protocol specifies strict response timing

requirements, all accessible data objects must be designated as points,
thereby making use of data mirroring.

• Network characteristics selections: not configurable according to the

Metasys N2 specification.

• Because all transactions are handled locally within the gateway, write data

checking is not available. For example, if a write to an object is performed,
and the write data is out-of-range of the corresponding secondary network
object, no N2 error will be immediately returned. However, the N2 object
will always reflect the network status and data object value. In other
words, if such an out-of-range write is performed, the unsuccessful write
will be detected and the N2 object’s value corrected. If COS is enabled for
that object, the correction will be reported to the NCU upon the next COS
poll request.

• The gateway can be configured to perform a specific set of actions for

each AO or BO point when Metasys communications are lost. Metasys
communications are said to be “lost” when the gateway does not receive
any Metasys packets for a specified period of time, causing a “network
timeout”. Refer to section 11.2 for more information about configuring
network timeout parameters.

• The gateway’s RS485A port can be directly connected to the N2 bus by

using twisted-pair cable connected as shown in Figure 25. Connect the
N2+ wire to terminal “A”, the N2- wire to terminal “B”, and the cable shield
to terminal “SHLD” on the gateway’s terminal block. Although not available
on all devices, it is also recommended to connect a network ground wire
whenever possible. Continue this connection scheme throughout the
remainder of the network. Always connect each unit in a daisy-chain
fashion, without drop lines, star configurations, etc. For further N2 network
wiring requirements and procedures, please refer to the appropriate JCI
network installation documentation.

49

N2+

N2-

GND

SHIELD

N2 Network

Devices

A

B

SG

SHIELD

Gateway RS-485

Terminals

Figure 25: N2 Bus Cable Connection

50

13.3 Toshiba Common Serial ASD Protocol

• The gateway can act as a Toshiba ASD master via the dedicated common

serial port connections. All Toshiba ASDs that include a common serial
port are supported.

• No configuration is necessary, as the gateway automatically adapts to the

ASD’s configured characteristics.

• All parameter writes use the drive’s RAM / EEPROM data write (“W”)

command. For all writes that target the drive’s EEPROM, be sure to follow
Toshiba’s guidelines regarding the number of times a specific parameter
can be written without risk of EEPROM damage.

• Point parameter number entry radix is hexadecimal (e.g. 10 = 0x0010 or

16

)

10

13.4 Toshiba RS485 ASD Protocol

• The gateway can act as a Toshiba ASD master via its RS485 ports. All

Toshiba drives that implement the Toshiba protocol and provide either a
built-in or option-based RS485 port are supported.

• Because the gateway implements a 2-wire (half-duplex) RS485 network,

the drive(s) involved must also be connected via 2-wire mode. Optionally,
it is also possible to convert the gateway’s network from 2-wire (half­duplex) to 4-wire (half-duplex) via an external repeater such as the
485OPIN from B&B Electronics (http://www.bb-elec.com).

• Note that Toshiba 7-series drives configured for 2-wire mode (F821=0)

shipped prior to early 2006 may exhibit an issue that can cause their
RS485 ports to stop communicating after a certain amount of time. Please
contact Toshiba technical support to confirm your configuration prior to
using 2-wire RS485 mode on these drives.

• The required drive configuration will vary depending on the specific drive(s)

involved. In general, most parameters are freely configurable to match the
gateway’s port settings (baud rate, parity etc.) The most critical selection,
however, is that if the drive is directly connected to the gateway via 2-wire
mode, then the drive must be properly configured for 2-wire RS485. Note
that this may involve hardware configuration in addition to parameter
changes. For example, G7/Q7/H7-series drives have duplex selection
jumpers located on the drive’s control board near the communication ports.
For these drives, both jumpers must be placed in the “HALF” position.
Refer to Figure 26 for an example detailed view of correctly-positioned
duplex selection jumpers.

51

A

Figure 26: RS485 Terminal Block (CN3) and Duplex Selection Jumpers

• The Toshiba RS485 terminal block connections for G7/Q7/H7/W7 drives

are shown in Figure 27 for reference only. Because there are many
possible RS485 port configurations & options available for the various
Toshiba drives, please refer to the relevant Toshiba documentation for
your drive.

B

Signal Ground

Shield

Figure 27: G7/Q7/H7/W7 RS485 Terminal Block (CN3) Connections

• All parameter writes use the drive’s RAM / EEPROM data write (“W”)

command. For all writes that target the drive’s EEPROM, be sure to follow
Toshiba’s guidelines regarding the number of times a specific parameter
can be written without risk of EEPROM damage.

52

• The drive response timeout (in seconds) is assigned via the designated

port’s “Timeout” selection. If “0” is chosen (an invalid timeout time), the
gateway will use a 1s timeout by default.

• Network characteristics selections

o Baud rate: 2400 / 4800 / 9600 / 19200 / 38400 bps
o Parity: odd / even / none (1 stop bit) / none (2 stop bits)

• Point parameter number entry radix is hexadecimal (e.g. 10 = 0x0010 or

16

)

10

53

A

13.5 Mitsubishi ASD Protocol

• The gateway acts as a Mitsubishi protocol master via its RS-485 ports.

Adjustable speed drives such as the FR-A500/E500/F500 series and F700­series that support the Mitsubishi protocol can be accessed. Also
supported are MGI Technologies, Inc. M3000, M4000 and M5000-series
drives that support the Mitsubishi protocol.

• For 500-series drives, the gateway can connect to the ASD via either the

PU (panel) connector, or via an optional FR-A5NR computer link board.
Because the ASDs externally present a 4-wire RS-485 network, connecting
them to the gateway requires jumpering the network wires for 2-wire format
(i.e. connecting SDA-RDA and SDB-RDB).

When Using an FR-A5NR Card

Connect as shown in Figure 28.

(TB:1)

B

(TB:2)

Signal

Ground

(TB:3)

Figure 28: FR-A5NR Connections

When Using the PU Port

Connecting to the drive’s RJ-45 PU port will likely require building a custom
cable. For simplicity, a standard 8-conductor Ethernet patch cable can be
used as a starting point. There are two standard color schemes for the
wire pairs in such cables as defined by the Electronic Industry Association /
Telecommunications Industry Association (EIA-TIA). These two standards
are called T-568B and T-568A (refer to Figure 29). The most common
color scheme is T-568B, and will therefore be the one used for this
example connection. If starting with a cable wired according to the T-568A
specification, just interchange the colors to achieve the same pin
connections.

54

A

Connect as shown in Figure 30.

Figure 29: EIA/TIA Wiring Standards

(TB:1)

RDA SDA

SDB RDB

B

(TB:2)

Signal

Ground

(TB:3)

Figure 30: PU Port Connections

• For 700-series drives, the gateway can connect to the ASD via either the

PU (panel) connector as indicated in Figure 30, or via the on-board RS-485
terminals. Because both of these ports externally present a 4-wire RS-485
network, connecting them to the gateway requires jumpering the network
wires for 2-wire format (i.e. connecting SDA-RDA and SDB-RDB). When
using the on-board RS-485 terminals, connect as shown in Figure 31.

55

A

Signal

B

(TB:1)

(TB:2)

Figure 31: 700-Series ASD Connections

• Note that although the 700-series ASD also supports the Modbus RTU

protocol, the initial ASD firmware did not support the Modbus RTU protocol
in 2-wire format. Therefore, using the Mitsubishi protocol may be the only
available method to communicate with the gateway (ASD parameter 549
must be “0”). Contact Mitsubishi Technical Support for more information.

• The slave response timeout is determined via the gateway’s RS-485 port

timeout value setting. If the timeout value is set to 0, a default timeout time
of 2s is used.

• ASD communication characteristics are dictated by parameters 117-124

(PU port) and 331-341 (RS-485 port). Most of these parameters can be
set as desired by the user. However, the following parameters must be set
as indicated to successfully connect to the gateway:

Parameter 119/333 (stop bits/data bits) .........Must be set for 8 data bits

Parameter 123/337 (wait time setting)............Must be set to 9999

Parameter 124/341 (CR/LF selection)............Must be set to 1 (CR only)

• ASD parameter number entry radix is decimal (e.g. 10 = 10

• Any numerically-addressed parameter defined by the Mitsubishi protocol

reference manual is directly accessible (base frequency = parameter #3,
etc.). However, some ASD data objects do not have parameter numbers
assigned by Mitsubishi. For these data objects, the additional parameter
numbers indicated in Table 3 have been assigned. For further information

Ground

(TB:3)

)

10

56

on these parameters, please refer to the relevant Mitsubishi
documentation.

Table 3: Additional Mitsubishi Parameter Assignments

Parameter

Number

1000 Second parameter switch-over
1001 Frequency command (RAM)
1002 Frequency command (EEPROM)
1003 Frequency monitor
1004 Output current monitor
1005 Output voltage monitor
1006 Special monitor
1007 Special monitor selection number
1008 Most recent #1 and #2 alarms / alarm clear
1009 Most recent #3 and #4 alarms
1010 Most recent #5 and #6 alarms
1011 Most recent #7 and #8 alarms
1014 Inverter status monitor / operation command
1015 Operation mode acquisition
1016 All parameter clear
1017 Inverter reset

Item

57

13.6 Siemens FLN

Currently, the XLTR-200 supports Siemens application number 2750. This
application acts as an FLN to Mitsubishi gateway.

13.6.1 Ports

• For this application, the FLN network must be connected to XLTR-200

RS485 port A, and the Mitsubishi network must be connected to XLTR-200
RS485 port B.

• The FLN port (RS485 port A) requires no configuration other than the FLN

node address, which has a valid address range of 0 – 98. NOTE
factory default value is 99.

• The baudrate and parity settings of the Mitsubishi port (RS485B port B)

must be configured to match the serial settings of the connected ASD.

NOTE

that the factory default values for these settings are 9600 baud, no

parity (8 data bits, 1 stop bit).

• The ASD connected to RS485 port B must be configured as address #1 to

allow the gateway to communicate with it (parameter 117 or 331 = 1).

that the

• Refer to section 12.3.2 for information about using the serial console

interface to configure XLTR-200 ports.

58

#

13.6.2 Supported Subpoints

This application contains a predefined set of FLN subpoints (refer to Table 4).
These points are static for this application, and cannot be edited.

Table 4: Supported Subpoints

Point

Point
Type

01 LAO ADDRESS 99 – 1 0 – –

02 LAO APPLICATION 2750 – 1 0 – –

03 LAI FREQ OUTPUT 0 HZ 0.01 0 – –

04 LAI OUTPUT CUR 0 A 0.01 0 – –

05 LAI OUTPUT VOLT 0 V 0.1 0 – –

06 LAI SPECIAL MON 0 - 1 0 – –

07 LAO MON SELECT 0 - 1 0 – –

08 LAO ACCEL TIME 50 SEC 0.1 0 – –

09 LAO DECEL TIME 100 SEC 0.1 0 – –

10 LDO CMD FWD.STOP STOP – 1 0 FWD STOP

11 LDO CMD REV.STOP STOP – 1 0 REV STOP

12 LAO FREQ CMD 0 HZ 0.01 0 – –

13 LAO MIN FREQ 0 HZ 0.01 0 - -

14 LAO FREQ JUMP A 32767 HZ 0.01 0 - -

15 LAO FREQ JUMP B 32767 HZ 0.01 0 - -

16 LDI ALARM OUTPUT 0 – 1 0 ALARM -

17 LDI RUNNING STOP – 1 0 RUN STOP

18 LAO PID SET PNT 0 PCT 0.01 0 - -

19 LDO RESET CMD 0 – 1 0 RESET -

20 LAO OVRD TIME 1 HRS 1 0 – –

21 LDI ASD COMM NO - 1 0 YES NO

22 LAO OPER MODE 0 - 1 0 - -

29 LDO DAY.NIGHT DAY – 1 0 NIGHT DAY

99 LAO ERROR STATUS 0 – 1 0 – –

Subpoint

Name

Factory

Default

Units Slope Intercept

On

Text

Off

Text

Notes:

• Points not listed are not used in this application.

• All points have the same value for English units and SI units.

59

13.6.3 Subpoint Details

This section gives a brief overview of each subpoint, including any notable
behavior or settings. Further information may be obtained by referring to
applicable Mitsubishi ASD documentation.

1. ADDRESS

This is the FLN address of the drive. It can be changed via FLN or via the
gateway’s serial console.

2. APPLICATION

This is the Application ID for FLN on the A500/F700 drives. This ID is assigned
by Siemens for each unique application, and correlates directly to a particular
point list approved at the time of release. The Application ID assigned to the
A500/F700 drives is 2750.

3. FREQ OUTPUT

The output frequency of the drive in Hertz. Corresponds to drive parameter

1003.

4. OUTPUT CUR

The output current of the drive in Amps. Corresponds to drive parameter 1004.

5. OUTPUT VOLT

The output voltage of the drive in Volts. Corresponds to drive parameter 1005.

6. SPECIAL MON

This is the point which allows monitoring of a selected special monitor item.
The meaning of the value, scaling and engineering units displayed here
depends on the setting of the MON SELECT item (point #7). Corresponds to
drive parameter 1006.

7. MON SELECT

This point allows a selection of data codes to be written to it. Each designated
code corresponds to a particular drive status item that will then be reflected in
the SPECIAL MON item (point #6). Please refer to the applicable Mitsubishi
documentation for a list of available codes. Corresponds to drive parameter

1007.

8. ACCEL TIME

Acceleration time in seconds. Corresponds to drive parameter 7.

9. DECEL TIME

Deceleration time in seconds. Corresponds to drive parameter 8.

10. CMD FWD.STOP

Commands the drive to run forward or stop. Note that commanding this point is
effective only when the drive is configured for network start/stop control.
Corresponds to drive command parameter 1014, bit #1.

60

11. CMD REV.STOP

Commands the drive to run reverse or stop. Note that commanding this point is
effective only when the drive is configured for network start/stop control.
Corresponds to drive command parameter 1014, bit #2.

12. FREQ CMD

The frequency command of the drive in Hertz. Note that commanding this point
is effective only when the drive is configured for network frequency control.
Corresponds to drive parameter 1001.

13. MIN FREQ

The drive’s minimum allowable frequency in Hertz. Corresponds to drive
parameter 2.

14. FREQ JUMP A

Sets the lower limit of the jump frequency for area #1. An FLN object value of
32767 for this point corresponds to an internal drive value of 9999 (disabled).
Corresponds to drive parameter 31.

15. FREQ JUMP B

Sets the upper limit of the jump frequency for area #1. An FLN object value of
32767 for this point corresponds to an internal drive value of 9999 (disabled).
Corresponds to drive parameter 32.

16. ALARM OUTPUT

Indicates whether or not the drive is in an alarm condition. Corresponds to
drive status parameter 1014, bit #7.

17. RUNNING

Indicates whether or not the drive is running. Corresponds to drive status
parameter 1014, bit #0.

18. PID SET PNT

PID set point. Note that commanding this point is effective only when the drive
is in the PU operation or PU/external combined mode. Corresponds to drive
parameter 133.

19. RESET CMD

Drive fault reset command. Corresponds to drive parameter 1017.

20. OVRD TIME

This is a mandatory FLN point required for compatibility with Siemens control
systems. It has no effect in this application.

21. ASD COMM

Drive network communications health indicator. This point has a value of
“YES” if the gateway is successfully communicating with the attached drive.
Status points read from the gateway should be disregarded whenever this

61

point’s value is “NO”. The drive network wiring, etc., should also be inspected
in such a condition in order to identify the cause of the communication outage.

22. OPER MODE
Drive operation mode. Corresponds to drive parameter 1015.

29. DAY.NIGHT

This is a mandatory FLN point required for compatibility with Siemens control
systems. It has no effect in this application.

99. ERROR STATUS

This is a mandatory FLN point required for compatibility with Siemens control
systems. It has no effect in this application.

62

13.7 Toshiba 3-Series ASD Protocol

• The gateway can act as an RS232 master for Toshiba 3-series ASDs (G3,

H3, E3 etc.) Use of the ICC “Toshiba 3-Series ASD Interface Cable” (ICC
part #10603) or an equivalent cable is required to connect the gateway’s
RS232 port to the drive’s on-board RS232 port.

• The following ASD parameters (in GROUP:COMMUNICATION SETTING

PARAMETERS) must be set as indicated:

RS232 BAUD RATE.........................2 (9600 baud)

NUMBER OF DATA BITS ................1 (8 bits)

PARITY SETTING...........................0 (even parity)

Remember that the drive must be reset whenever communication-related
parameters are changed in order to activate the change.

• All parameter writes use the drive’s RAM / EEPROM data write (“W”)

command. For all writes that target the drive’s EEPROM, be sure to follow
Toshiba’s guidelines regarding the number of times a specific parameter
can be written without risk of EEPROM damage.

• Point parameter number entry radix is hexadecimal (e.g. 10 = 0x0010 or

16

).

10

• The available ASD parameters are as indicated in the tables starting in

section 13.7.1. For further details on how to interpret these tables, please
refer to the Toshiba G3 RS232C Communications Manual (Toshiba part
number 42709) or the Toshiba INV3-MODBUS-RTU Communications
Manual (ICC part number 10028).

63

13.7.1 Command Parameters

Parameter

0001 word Frequency command 0 FFFF

0002 0 RUN command 0  0: Stop

0003 word RS232 command /

0004 word Preset speed run

Bit Function Bank Mask Adjustment Range Multiplier

0.00 ∼ 400.00Hz

Actual frequency will be limited by
LL, UL and Fmax.

1 Reserved

2

3 Acc/dec #1 / #2

4 Reserved

5 Reserved

6 Reserved

7 Jog mode selection 0: Normal (acc/dec mode)

8 Feedback control 0: Feedback valid

9 Compulsory DC

A Fundamental

B Gate block command

C Emergency off

D Reset command

E Reserved

F Reserved

Forward • reverse run
selection

selection

injection braking mode

parameter switching

(coast stop command)

command

(trip clear)

frequency selection

command

0: reverse

0: Acc / dec #1

0: No compulsory DC injection

0: V/F #1

0: Normal

0: Does nothing

0: Does nothing

0 0003 0000: FREQUENCY MODE

0 000F 0000: Output frequency

1: Run

1: forward

1: Acc / dec #2

1: Jog mode

1: Feedback invalid

braking

1: Compulsory DC injection

below DC INJECTION
START FREQUENCY

1: V/F #2

1: Gate block

1: Emergency off

1: Reset

SELECTION, COMMAND
MODE SELECTION

settings
0001: RS232C commands valid
0002: RS232C frequency valid
0003: RS232C commands and

frequency valid

selected by FREQUENCY

MODE SELECTION
0001 ∼ 000F: speeds 1 ∼ 15

0.01
















64

13.7.2 Monitor Parameters

Parameter

0005 word Output frequency monitor 0 FFFF 0.00 ~ 400.00Hz 0.01

0006 0

1 Reserved

2

3 Accel / decel #1 / #2 selection

4 Reserved

5 Reserved

6 Reserved

7 Jog mode status 0: Normal (accel /

8 Feedback enable status 0: Feedback invalid

9 Compulsory DC injection

A Fundamental parameter

B Coast stop command status 0: Normal

C Emergency off command 0: Normal

D Reserved

E

F Reserved

0007 word Output current monitor 0 00FF 0 ~ 255% 1

0008 word Output voltage monitor (Note

0009 word IV terminal analog input value 0 FFFF 0000 ~ FFFF (0% ~

000A word RX terminal analog input

000B word Frequency command monitor 0 FFFF

000C word Input voltage monitor (Note 1) 0 FFFF 0 ~ 255% 0.1

000D word Input terminal status monitor 0 FFFF Refer to Table 5 (page

000E low

high

000F word Inverter Status 1 0 FFFF Refer to Table 7 (page

0010 word Present trip 0 00FF

0011 high

low

Bit Function Bank Mask Adjustment Range Multiplier

Run • stop status

Forward • reverse status

status

braking mode

switching

Reserved

1)

value

Output terminal status

byte

monitor

Inverter Status 2 FF00

byte

4th Past trip (most recent) 0 7F00

byte

3rd past trip 007F Refer to section

byte

0

0: Reverse

0: Accel / decel #1

0: DC injection braking

0: V/F #1

0 FFFF 0 ~ 232% 0.1

0 FFFF

0 00FF Refer to Table 6 (page

0: Stopped



1: Running

1: Forward

1: Accel / decel #2

decel mode)

1: Jog mode

1: Feedback valid

inactive

1: DC injection braking
active

1: V/F #2

1: Coast to stop

1: Emergency off

100%)

0000 ~ 7FFF (-100% ~
0%), 7FFF ~ FFFF
(0% ~ 100%)

0000 ∼ 9C40
(0.00 ∼ 400.00 Hz)

67)

67)

68)

13.7.16 for fault codes













1

1

0.01










65

Parameter

0012 high

low

0013 word Pre-compensation output

0014 word Post-compensation output

0015 word Torque current monitor 0 FFFF (Note 2) 0.01

0016 low

high

0017 word PID feedback value 0 FFFF (Note 2) 0.02

0018 word Motor overload ratio 0 FFFF 0 ~ 65535 100/65535

0019 word Inverter overload ratio 0 FFFF 0 ~ 65535 100/65535

001A word DBR overload ratio 0 FFFF 0 ~ 65535 100/65535

001B word Input power (%) 0 FFFF 0 ~ 6553.5 0.1

001C word Input power (kW ) 0 FFFF (Note 3)

001D word Output power (%) 0 FFFF (Note 2) 0.1

001E word Output power (kW) 0 FFFF (Note 2, Note 3)

001F word RR input 0 FFFF 0 ~ 65535 100/65535

0020

0021

0022

0023 low

8 Input / output power units 0 0100 0: 0.01kW

9,A Command mode status 0 0600 00: terminal

B,C Frequency mode selection

D,E,F Reserved

0024

0025 word Output current (amps)

(Note 1) .... These monitor voltage units are not affected by the setting of VOLTAGE UNITS SELECTION in

(Note 2) .... These parameters use signed data (data values larger than 7FFFH are negative). If the parameter data is

(Note 3) .... If the input / output power units data is 0, the monitored data is in 0.01kW units, and the multiplier is 0.01.

Bit Function Bank Mask Adjustment Range Multiplier

2nd past trip 0 7F00

byte

1st past trip (oldest) 007F

byte

frequency

frequency

Excitation current monitor 0 00FF

byte

Reserved

byte

Reserved



Reserved



Reserved



Inverter typeform monitor 0 00FF Refer to Table 8 (page

byte

status

Reserved



GROUP:UTILITY PARAMETERS; they are always in units of %.

8000H or larger, the actual value can be obtained by: actual value = - [FFFFH - (parameter data) + 1].

If the input / output power units data is 1, the monitored data is in 0.1kW units, and the multiplier is 0.1.
These values are automatically set according to the inverter’s capacity.

0 FFFF

0 FFFF

   

   
   
   

0 1800 00: terminal

   
   


0000 ∼ 9C40
(0.00 ∼ 400.00 Hz)

0000 ∼ 9C40
(0.00 ∼ 400.00 Hz)

00 ∼ FF (0 ~ 255%)

68)

1: 0.1kW

01: panel

10: option

11: RS232C

01: panel

10: option

11: RS232C

FFFF 0.0 ~ 6553.5 A 0.1



0.01

0.01

1









66

Lower

Byte

Upper

Byte

Table 5: Input Terminal Status Monitor (parameter 000D)

Bit Input Terminal 0 1

bit 0 F terminal - CC open terminal - CC shorted 0001

bit 1 R terminal - CC open terminal - CC shorted 0002

bit 2 S1 terminal - CC open terminal - CC shorted 0004

bit 3 S2 terminal - CC open terminal - CC shorted 0008

bit 4 S3 terminal - CC open terminal - CC shorted 0010

bit 5 S4 terminal - CC open terminal - CC shorted 0020

bit 6 S5 (option) terminal - CC open terminal - CC shorted 0040

bit 7 S6 (option) terminal - CC open terminal - CC shorted 0080

Bit Input Terminal 0 1

bit 0 unused (always 0)

bit 1 unused (always 0)

bit 2 unused (always 0)

bit 3 unused (always 0)

bit 4 unused (always 0)

bit 5 S7 (option) terminal - CC open terminal - CC shorted 0020

bit 6 RES terminal - CC open terminal - CC shorted 0040

bit 7 ST terminal - CC open terminal - CC shorted 0080

  
  
  
  
  

Single-Bit

Read Mask

Single-Bit

Read Mask

Table 6: Output Terminal Status Monitor / Inverter Status 2 (parameter 000E)

Single-Bit

Read Mask

Lower

Byte

Bit Output Terminal 0 1

bit 0 unused (always 0)

bit 1 unused (always 0)

bit 2 FAN OFF ON 0004

bit 3 FL FLB-FLC shorted FLA-FLC shorted 0008

bit 4 MS relay OFF ON 0010

bit 5 OUT (option) OUTB-OUTC shorted OUTA-OUTC shorted 0020

bit 6 RCH RCHA-RCHC open RCHA-RCHC shorted 0040

bit 7 LOW LOWA-LOWC open LOWA-LOWC shorted 0080

  
  

Single-Bit

Read Mask

Upper

Byte

Bit Inverter Status 0 1

bit 0 accelerating not accelerating accelerating 0001

bit 1 decelerating not decelerating decelerating 0002

bit 2 for inverter use

bit 3 retry not retrying retrying 0008

running (including DC

bit 4

bit 5 for inverter use

bit 6 for inverter use

bit 7 tripped not tripped tripped 0080

injection braking)

  

stopped running 0010

  
  

67

Lower

Byte

Upper

Byte

Table 7: Inverter Status 1 (parameter 000F)

Bit Inverter Status 0 1

bit 0 running (accel/decel)

bit 1 unused (always 0)

bit 2 forward / reverse reverse forward 0004

bit 3 accel/decel #1/#2 accel/decel #1 accel/decel #2 0008

bit 4 for inverter use

bit 5 for inverter use

bit 6 for inverter use

bit 7 jog/normal mode normal (accel/decel) jog mode 0080

Bit Inverter Status 0 1

bit 0 feedback ON/OFF OFF feedback active 0001

bit 1 DC injection braking OFF DC inj. braking active 0002

bit 2 V/F #1/#2 V/F #1 V/F #2 0004

bit 3 coasting not coasting coasting 0008

bit 4 emergency off not in emergency off in emergency off 0010

bit 5 for inverter use

bit 6 for inverter use

bit 7 for inverter use


  

  
  
  

  
  
  

running 0001

Single-Bit

Read Mask

Single-Bit

Read Mask

Table 8: Inverter Typeform Codes

230v Class 460v Class 575v Class

Inverter

Model

G3-2010
G3-2015
G3-2025
G3-2035
G3-2055
G3-2080
G3-2110
G3-2160
G3-2220
G3-2270
G3-2330
G3-2400

G3-4600
G3-4750

G3-410K
G3-412K
G3-415K
G3-420K
G3-425K
G3-430K

Typeform

Data (Hex)

××21
××22
××23
××24
××25
××26
××27
××28

××29
××2A
××2B
××2C

Inverter

Model

G3-4015
G3-4025
G3-4035
G3-4055
G3-4080
G3-4110
G3-4160
G3-4220
G3-4270
G3-4330
G3-4400
G3-4500

68

Typeform

Data (Hex)

××42
××43
××44
××45
××46
××47
××48
××49
××4A
××4B
××4C
××4D
××4E
××4F
××50
××51
××52
××53
××54
××55

Inverter

Model

G3-6060
G3-6120
G3-6160
G3-6220
G3-6270
G3-6330
G3-6400
G3-6500
G3-6600
G3-6750
G3-610K
G3-612K

G3-615K
G3-620K

Typeform

Data (Hex)

××65
××67
××68
××69
××6A

××6B
××6C
××6D

××6E

××6F

××70

××71

××72

××73

13.7.3 Fundamental Parameters #1

Parameter Function / Title Bank Mask Adjustment Range Multiplier

0026

0027

0028

0029

002A

002B

002C

002D

002E

002F

0030

0031

0032

0033

Note 1: Parameter data = (desired setting x 5 + 3), converted to hexadecimal

MAXIMUM OUTPUT
FREQUENCY (*)

BASE FREQUENCY #1

BASE FREQUENCY
VOLTAGE SELECT (*)

MAXIMUM OUTPUT
VOLTAGE #1

REVERSE OPERATION
DISABLE SELECT

UPPER LIMIT FREQUENCY

LOWER LIMIT FREQUENCY

VOLTS PER HERTZ
PATTERN (*)

VOLTAGE BOOST

1, 2

#1

ACCELERATION TIME #1

DECELERATION TIME #1

ACC/DEC PATTERN #1
SELECTION

ACCEL/DECEL PATTERN
ADJUST LOW

ACCEL/DECEL PATTERN
ADJUST HIGH

0 / 1 FFFF

0 / 1 FFFF

0 / 1 0030 0000: Input voltage level (0)

0 / 1 FFFF

0 / 1 0020 0000: Reverse allowed (0)

0 / 1 FFFF 0000 ~ Fmax 0.01

0 / 1 FFFF

0 / 1 000F 0000: Constant torque (1)

0 / 1 FFFF

0 / 1 FFFF

0 / 1 FFFF

0 / 1 0030 0000: Linear (0)

0 / 1 00FF

0 / 1 00FF

0BB8 ∼ 9C40 (30.00∼400.00)

09C4 ∼ 9C40 (25.00∼400.00)

0020: Automatic setting (1)

0030: Stationary setting (2)
0000 ∼ 0258 (0 ∼ 600)

0020: Reverse not allowed (1)

0000 ∼ UL, Fmax

0001: Variable torque (2)

0002: Auto. torque boost (3)

0006: #3 w/ auto. energy savings (4)

000A: Vector control (5)

000E: #5 w/ auto. energy savings (6)
0000 ∼ 012C (0.0 ∼ 30.0)

0001 ∼ EA60 (0.01~ 600.00)
0001 ∼ EA60 (0.1~ 6000.0)
0001 ∼ EA60 (0.01~ 600.00)
0001 ∼ EA60 (0.1~ 6000.0)

0010: Self-adjusting (1)

0020: S-Pattern #1 (2)

0030: S-Pattern #2 (3)
0003 ~ 00FD (0 ∼ 50) (Note 1)

0003 ~ 00FD (0 ∼ 50) (Note 1)

0.01

0.01



1



0.01



0.1

0.01

0.1

0.01

0.1



1

1

69

13.7.4 Fundamental Parameters #2

Parameter Function / Title Bank Mask Adjustment Range Multiplier

0034

0035

0036

0037

0038

0039

003A

003B

003C

003D

BASE FREQUENCY #2

MAXIMUM OUTPUT
VOLTAGE #2

VOLTAGE BOOST #2

ELECTRONIC THERMAL
PROTECT LVL #2

STALL PROTECTION
SELECTION #2

STALL PROTECTION

0

LEVEL #2

ACCELERATION TIME #2

DECELERATION TIME #2

ACC/DEC PATTERN #2
SELECTION

ACC/DEC #1/#2 SWITCH
FREQUENCY

0 / 1 FFFF

0 / 1 FFFF

0 / 1 FFFF

0 / 1 00FF

0 / 1 0040 0000: ON (0)

0 / 1 00FF

0 / 1 FFFF

0 / 1 FFFF

0 / 1 0030 0000: Linear (0)

0 / 1 FFFF

09C4 ∼ 9C40 (25.00 ∼ 400.00)
0000 ∼ 0258 (0 ∼ 600)

0000 ∼ 012C (0.0 ∼ 30.0)
000A ∼ 0064 (10 ∼ 100)

0040: OFF (1)
000A ∼ 00D7 (10 ∼ 215)

0001 ∼ EA60 (0.1~ 6000.0)
0001 ∼ EA60 (0.01~ 600.00)
0001 ∼ EA60 (0.1~ 6000.0)
0001 ∼ EA60 (0.01~ 600.00)

0010: Self-adjusting (1)

0020: S-Pattern #1 (2)

0030: S-Pattern #2 (3)
0000 ∼ Fmax

0.01

1

0.1

1



1

0.1

0.01

0.1

0.01



0.01

13.7.5 Panel Control Parameters

Parameter Function / Title Bank Mask Adjustment Range Multiplier

003E

003F

0040

0041

0042

0043

DIRECTION SELECTION
(FORWARD/REV)

STOP PATTERN
SELECTION

FUNDAMENTAL PARAM
SWITCHING

ACCEL/DECEL #1/#2
SELECTION

PANEL RESET
SELECTION

PANEL FEEDBACK
CONTROL

0 / 1 0004 0000: Reverse (0)

0004: Forward (1)

0 / 1 0040 0000: Decelerated stop (0)

0040: Coast stop (1)

0 / 1 0004 0000: V/F #1 (1)

0004: V/F #2 (2)

0 / 1 0008 0000: Accel / decel #1 (1)

0008: Accel / decel #2 (2)

0 / 1 0030 0000: All possible (0)

0010: OL only (1)

0020: OL, OC only (2)

0 / 1 0001 0000: Feedback valid (0)

0001: Feedback invalid (1)













70

13.7.6 Terminal Selection Parameters

Parameter Function / Title Bank Mask Adjustment Range Multiplier

0044

0045

0046

0047

0048

0049

004A

004B

004C

004D

004E

004F

0050

0051

0052

0053

0054

0055

0056

0057

0058

0059

005A

005B

005C

005D

005E

005F

0060

INPUT TERMINAL
SELECTION

“R” INPUT TERMINAL
FUNCTION

“S1” INPUT
TERMINAL FUNCTION

“S2” INPUT
TERMINAL FUNCTION

“S3” INPUT
TERMINAL FUNCTION

“S4” INPUT
TERMINAL FUNCTION

“F” INPUT TERMINAL
FUNCTION

1

“RES” INPUT
TERMINAL FUNCTION

“ST” INPUT
TERMINAL FUNCTION

“S5” INPUT
TERMINAL FUNCTION

“S6” INPUT
TERMINAL FUNCTION

“S7” INPUT
TERMINAL FUNCTION

POTENTIAL TERMINAL
FUNCTION

R,S1-S7 TERMINAL
RESPONSE TIME

F INPUT TERMINAL
RESPONSE TIME

RES INPUT TERMINAL
RESPONSE TIME

ST INPUT TERMINAL
RESPONSE TIME

“RCH” CONTACTS
FUNCTION

“RCH” CONTACTS DELAY
TIME

“RCH” CONTACTS HOLD
TIME

“LOW” CONTACTS
FUNCTION

“LOW” CONTACTS DELAY
TIME

“LOW” CONTACTS HOLD
TIME

“FL” CONTACTS FUNCTION

“FL” CONTACTS DELAY
TIME

“FL” CONTACTS HOLD
TIME

“OUT” CONTACTS
FUNCTION

“OUT” CONTACTS DELAY
TIME

“OUT” CONTACTS HOLD
TIME

0 / 1 0001 0000: Standard functions (0)

0 / 1 FFFF

Refer to Table 9 (page 73)

0 / 1 00FF

0 / 1 00FF

0 / 1 00FF

0 / 1 00FF

0 / 1 FFFF

0 / 1 00FF

0 / 1 00FF

0 / 1 FFFF

0 / 1 00FF

0 / 1 00FF

0 / 1 FFFF

0 / 1 00FF

0 / 1 00FF

0 / 1 FFFF

0 / 1 00FF

0 / 1 00FF

0001: Individual selections (1)
0000 ∼ FFFF (0 ∼ 54) 

0001 ∼ 0064 (1 ∼ 100)

0001 ∼ 0064 (1 ∼ 100)

0001 ∼ 0064 (1 ∼ 100)

0001 ∼ 0064 (1 ∼ 100)

0 ∼ FFFF (0 ∼ 63)

Refer to Table 10 (page 74)
0001 ∼ 0064 (1 ∼ 100)

0001 ∼ 0064 (1 ∼ 100)

0 ∼ FFFF (0 ∼ 63)

Refer to Table 10 (page 74)
0001 ∼ 0064 (1 ∼ 100)

0001 ∼ 0064 (1 ∼ 100)

0 ∼ FFFF (0 ∼ 63)

Refer to Table 10 (page 74)
0001 ∼ 0064 (1 ∼ 100)

0001 ∼ 0064 (1 ∼ 100)

0 ∼ FFFF (0 ∼ 63)

Refer to Table 10 (page 74)
0001 ∼ 0064 (1 ∼ 100)

0001 ∼ 0064 (1 ∼ 100)



1

1

1

1



1

1



1

1



1

1



1

1

71

Parameter Function / Title Bank Mask Adjustment Range Multiplier

0061

0062

0063

0064

0065

0066

0067

0068

LOW SPEED SIGNAL
OUTPUT FREQ

ACC/DEC COMPLETE
DETECT BAND

SPEED REACH MAXIMUM
FREQUENCY

SPEED REACH MINIMUM
FREQUENCY

COMMERCIAL POWER/INV
SWITCHING OUTPUT

COMMERCIAL
POWER/INV

2, 3

SWITCH FREQ

“FP” OUTPUT TERMINAL
PULSE FREQUENCY

RR INPUT SPECIAL
FUNCTION SELECT

0 / 1 FFFF

0 / 1 FFFF

0 / 1 FFFF

0 / 1 FFFF

0 / 1 00C0 0000: OFF (0)

0 / 1 FFFF

0 / 1 0003 0000: 48f (0)

0 / 1 00E0 0000: Standard (0)

0 ∼ Fmax

0 ∼ Fmax

0 ∼ Fmax

0 ∼ Fmax

0040: Auto switch on trip (1)

0080: At COMMERCIAL POWER/

INV SWITCH FREQ (2)

00C0: Both (1) and (2) (3)
0 ∼ Fmax

0001: 96f (1)

0002: 360f (2)

0040: Fmax (1)

0080: TACC/TDEC multiplier (2)

00C0: VB multiplication factor (3)

0020: CL multiplication factor (4)

0.01

0.01

0.01

0.01



0.01





72

Table 9: Input Terminal Selections

Setting

Value

Note: In order for binary bit #0 ∼ #10 (setting values 22 ∼ 32) and UP/DOWN frequency setting (setting values 34 &

Data

(Hex)

0 10C8 R (reverse run) 28 04AF Binary bit #6

1 011C SS1 (preset speed selection) 29 08AF Binary bit #7

2 021C SS2 (preset speed selection) 30 10AF Binary bit #8

3 041C SS3 (preset speed selection) 31 20AF Binary bit #9

4 081C SS4 (preset speed selection) 32 40AF Binary bit #10

5 20C8 F (forward run) 33 04CE No effect

6 201B RES (fault reset) 34 01C7 UP/DOWN frequency setting (UP)

7 C0C9 ST (gate ON/OFF) 35 02C7 UP/DOWN frequency setting

8 0CC8 JOG selection 36 04C7 UP/DOWN frequency clear

9 081A Accel / decel #1/#2 selection 37 08C7 PUSH-type RUN key

10 101B Emergency off 38 10C7 PUSH-type STOP key

11 021B DC injection braking ON/OFF 39 02B9 No effect

12 041B Fundamental parameter

13 011B Feedback control ON/OFF 41 20C7 RUN

14 10CE Pattern run selection #1 42 30C9 Binary data write

15 20CE Pattern run selection #2 43 0198 [LOCAL/REMOTE] key

16 40CE Pattern run selection #3 44 0298 [MON] key

17 80CE Pattern run selection #4 45 0498 [PRG] key

18 02CE Pattern run continue signal 46 0898 [UP] key

19 01CE Pattern run step trigger signal 47 1098 [DOWN] key

20 0AC9 JOG forward run 48 2098 [READ/WRITE] key

21 06C9 JOG reverse run 49 4098 [RUN] key

22 10AE Binary bit #0 50 8098 [STOP/CLEAR] key

23 20AE Binary bit #1 51 08CE Commercial power / inverter

24 40AE Binary bit #2 52 40C7 Reserved for option use

25 80AE Binary bit #3 53 10CB RR frequency switching input

26 01AF Binary bit #4 54 20CB IV frequency switching input

27 02AF Binary bit #5

35) inputs to be valid, parameter FREQUENCY PRIORITY SELECTION #1 or FREQUENCY PRIORITY
SELECTION #2 in GROUP:FREQUENCY SETTING PARAMETERS must be set to 5 (BIN (binary setting or
UP/DOWN setting)).

switching (V/F #2)

Function

Setting

Value

Data

(Hex)

(DOWN)

40 C0C8 Forward/reverse run selection

switching signal

Function

73

Table 10: Output Terminal Selections (RCH, LOW, FL, OUT relay contacts)

Setting

Value

Data

(Hex)

0 0000 Lower limit frequency 32 C5B7 Executing emergency off

1 0100 /Lower limit frequency 33 CDB7 /Executing emergency off

2 0200 Upper limit frequency 34 B5BB Executing retry

3 0300 /Upper limit frequency 35 BDBB /Executing retry

4 0400 Low speed signal 36 D5CF Pattern run switching output

5 0500 /Low speed signal 37 DDCF /Pattern run switching output

6 0600 Accel/decel complete 38 D5D8 PID deviation limit

7 0700 /Accel/decel complete 39 DDD8 /PID deviation limit

8 0800 Selected speed reach signal 40 C5BB Run/stop

9 0900 /Selected speed reach signal 41 CDBB /Run/stop

10 0A00 Fault 42 1400 Severe fault (armature short, load-

11 0B00 /Fault 43 1500 /Severe fault (armature short, load-

12 0C00 Fault other than earth fault or

13 0D00 /Fault other than earth fault or

14 95B5 Overcurrent pre-alarm 46 E5D8 Commercial power / inverter

15 9DB5 /Overcurrent pre-alarm 47 EDD8 /Commercial power / inverter

16 85C5 Inverter overload pre-alarm 48 F5D8 Commercial power / inverter

17 8DC5 /Inverter overload pre-alarm 49 FDD8 /Commercial power / inverter

18 95C5 Motor overload pre-alarm 50 85C0 Fan ON/OFF

19 9DC5 /Motor overload pre-alarm 51 8DC0 /Fan ON/OFF

20 D5C5 Overheat pre-alarm 52 F5B6 Executing JOG

21 DDC5 /Overheat pre-alarm 53 FDB6 /Executing JOG

22 A5B4 Overvoltage pre-alarm 54 1800 Local/remote operation

23 ADB4 /Overvoltage pre-alarm 55 1900 /Local/remote operation

24 E5B4 Undervoltage alarm 56 A5D1 Cumulative timer alarm

25 EDB4 /Undervoltage alarm 57 ADD1 /Cumulative timer alarm

26 85B5 Undercurrent alarm 58 1A00 Communication error alarm

27 8DB5 /Undercurrent alarm 59 1B00 /Communication error alarm

28 85D1 Overtorque alarm 60 A5B6 F/R

29 8DD1 /Overtorque alarm 61 ADB6 /F/R

30 E5BB Braking resistor OL pre-alarm 62 1E00 Run preparation complete

31 EDBB /Braking resistor OL pre-alarm 63 1F00 /Run preparation complete

load-end overcurrent

load-end overcurrent

Function

Setting

Value

Data
(Hex)

end short, open phase, output
error, earth fault)

end short, open phase, output

44 1600 Non-severe fault (overload,

45 1700 /Non-severe fault (overload,

error, earth fault)

overcurrent, overvoltage)

overcurrent, overvoltage)

switching output #1

switching output #1

switching output #2

switching output #2

Function

74

13.7.7 Special Control Parameters

Parameter Function / Title Bank Mask Adjustment Range Multiplier

0069

006A ∼

006F

0070

0071

0072

0073

0074

0075

0076

0077

0078

0079

007A ∼

007F

0080

Note 1: Actual adjustment range depends on inverter rating.

START-UP FREQUENCY

Reserved

END FREQUENCY

RUN FREQUENCY

RUN FREQUENCY
HYSTERESIS

ENABLE JUMP
FREQUENCIES

JUMP FREQUENCY #1

JUMP FREQUENCY #1
BANDWIDTH

JUMP FREQUENCY #2

1

JUMP FREQUENCY #2
BANDWIDTH

JUMP FREQUENCY #3

JUMP FREQUENCY #3
BANDWIDTH

Reserved

PWM CARRIER FREQUENCY
(Note 1)

0 / 1 FFFF

   

0 / 1 FFFF

0 / 1 FFFF

0 / 1 FFFF

0 / 1 0080 0000: Function OFF (0)

0 / 1 FFFF

0 / 1 FFFF

0 / 1 FFFF

0 / 1 FFFF

0 / 1 FFFF

0 / 1 FFFF

   

0 / 1 00FF

0000 ∼ 03E8 (0.00 ∼ 10.00)

0000 ∼ 0BB8 (0.00 ∼ 30.00)
0000 ∼ Fmax
0000 ∼ 0BB8 (0.00 ∼ 30.00)

0080: Function ON (1)
0000 ∼ Fmax
0000 ∼ 0BB8 (0.00 ∼ 30.00)

0000 ∼ Fmax
0000 ∼ 0BB8 (0.00 ∼ 30.00)

0000 ∼ Fmax
0000 ∼ 0BB8 (0.00 ∼ 30.00)

0005 ∼ 0064 (0.5 ∼ 10.0)

0.01

0.01

0.01

0.01



0.01

0.01

0.01

0.01

0.01

0.01

0.1

75

13.7.8 Frequency Setting Parameters

Parameter Function / Title Bank Mask Adjustment Range Multiplier

0081

0082

0083

0084

0085

0086

0087

0088

0089

008A

008B

008C

008D

008E

008F

0090

0091

0092

0093

0094

0095

0096

0097

FREQUENCY PRIORITY
SELECTION #1

FREQUENCY PRIORITY
SELECTION #2

ANALOG INPUT FILTER

RR TERMINAL STANDARD
OR ADJUSTABLE

RR REFERENCE
SETTING POINT #1

RR REF POINT #1
FREQUENCY

1

RR REFERENCE
SETTING POINT #2

RR REF POINT #2
FREQUENCY

IV TERMINAL STANDARD
OR ADJUSTABLE

IV REFERENCE
SETTING POINT #1

IV REF POINT #1
FREQUENCY

1

IV REFERENCE
SETTING POINT #2

IV REF POINT #2
FREQUENCY

RX TERMINAL STANDARD
OR ADJUSTABLE

RX REFERENCE
SETTING POINT #1

RX REF POINT #1
FREQUENCY

1

RX REFERENCE
SETTING POINT #2

RX REF POINT #2
FREQUENCY

PG TERMINAL STANDARD
OR ADJUSTABLE

PG REFERENCE
SETTING POINT #1

PG REF POINT #1
FREQUENCY

1

PG REFERENCE
SETTING POINT #2

PG REF POINT #2
FREQUENCY

0 / 1 0007 0001: RR (1)

0 / 1 0038 0008: RR (1)

0 / 1 0003 0000: No filter (0)

0 / 1 0002 0000: Standard (0)

0 / 1 00FF

0 / 1 FFFF

0 / 1 00FF

0 / 1 FFFF

0 / 1 0004 0000: Standard (0)

0 / 1 00FF

0 / 1 FFFF

0 / 1 00FF

0 / 1 FFFF

0 / 1 0008 0000: Standard (0)

0 / 1 00FF

0 / 1 FFFF

0 / 1 00FF

0 / 1 FFFF

0 / 1 0010 0000: Standard (0)

0 / 1 00FF

0 / 1 FFFF

0 / 1 00FF

0 / 1 FFFF

0002: IV (2)

0003: RX (3)

0004: PG (4)

0005: BIN (5)

0010: IV (2)

0018: RX (3)

0020: PG (4)

0028: BIN (5)

0001: Small filter (1)

0002: Medium filter (2)

0003: Large filter (3)

0002: Adjustable (1)
0000 ∼ 0064 (0 ∼ 100)

0000 ∼ Fmax

0000 ∼ 0064 (0 ∼ 100)

0000 ∼ Fmax

0004: Adjustable (1)
0000 ∼ 0064 (0 ∼ 100)

0000 ∼ Fmax

0000 ∼ 0064 (0 ∼ 100)

0000 ∼ Fmax

0008: Adjustable (1)
009C ∼ 00FF, 0000 ∼ 0064
(-100 ∼ -1, 0 ∼ 100)

-Fmax ∼ Fmax

009C ∼ 00FF, 0000 ∼ 0064
(-100 ∼ -1, 0 ∼ 100)

-Fmax ∼ Fmax

0010: Adjustable (1)
009C ∼ 00FF, 0000 ∼ 0064
(-100 ∼ -1, 0 ∼ 100)

-Fmax ∼ Fmax

009C ∼ 00FF, 0000 ∼ 0064
(-100 ∼ -1, 0 ∼ 100)

-Fmax ∼ Fmax









1

0.01

1

0.01



1

0.01

1

0.01



1

0.02

1

0.02



1

0.02

1

0.02

76

Parameter Function / Title Bank Mask Adjustment Range Multiplier

0098

0099

009A

009B

009C

009D

009E

009F

00A0 ∼

00FF

0100

0101

0102

0103

0104

0105

0106

0107

0108

0109

010A

010B

010C

010D

010E

010F

BINARY INPUT STD OR
ADJUSTABLE

BINARY REF SETTING
POINT #1

BINARY REF POINT
#1 FREQUENCY

1

BINARY REF SETTING
POINT #2

BINARY REF POINT
#2 FREQUENCY

JOG RUN FREQUENCY

JOG STOP

Other

METHOD

than 0

PRESET SPEED SELECTION

Reserved

PRESET SPEED
MODE
ACTIVATION

PRESET SPEED
#1 FREQUENCY

PRESET SPEED
#1 OPERATING

Other

MODE

than 0

PRESET SPEED
#2 FREQUENCY

2 or

PRESET SPEED

higher

#2 OPERATING
MODE

PRESET SPEED
#3 FREQUENCY

3 or

PRESET SPEED

higher

#3 OPERATING
MODE

PRESET SPEED
#4 FREQUENCY

4 or

PRESET SPEED

higher

#4 OPERATING
MODE

PRESET SPEED
#5 FREQUENCY

5 or

PRESET SPEED

higher

#5 OPERATING
MODE

PRESET SPEED
#6 FREQUENCY

6 or

PRESET SPEED

higher

#6 OPERATING
MODE

PRESET SPEED
#7 FREQUENCY

7 or

PRESET SPEED

higher

#7 OPERATING
MODE

PRESET SPEED

8 or

#8 FREQUENCY

0 / 1 0001 0000: Standard (0)

0 / 1 00FF

0 / 1 FFFF

0 / 1 00FF

0 / 1 FFFF

0 / 1 FFFF

0 / 1 00C0 0000: Decelerated stop (0)

0 / 1 000F

   

0 / 1 0004 0000: Deactivated (0)

1 FFFF

1 040C 0004: (0)

1 FFFF

1 040C Same as PRESET SPEED #1

1 FFFF

1 040C Same as PRESET SPEED #1

1 FFFF

1 040C Same as PRESET SPEED #1

1 FFFF

1 040C Same as PRESET SPEED #1

1 FFFF

1 040C Same as PRESET SPEED #1

1 FFFF

1 040C Same as PRESET SPEED #1

1 FFFF

0001: Adjustable (1)
0000 ∼ 0064 (0 ∼ 100)

-Fmax ∼ Fmax

0000 ∼ 0064 (0 ∼ 100)

-Fmax ∼ Fmax

0000 ∼ 07D0 (0.00 ∼ 20.00)

0040: Coast stop (1)

0080: DC injection stop (2)
0000 ∼ 000F (0 ∼ 15)

0004: Activated (1)

LL ∼ UL

0000: (1)

000C: (2)

0008: (3)

0404: (4)

0400: (5)

040C: (6)

0408: (7)
LL ∼ UL

OPERATING MODE

LL ∼ UL

OPERATING MODE

LL ∼ UL

OPERATING MODE

LL ∼ UL

OPERATING MODE

LL ∼ UL

OPERATING MODE

LL ∼ UL

OPERATING MODE

LL ∼ UL



1

0.02

1

0.02

0.01



1



0.01

1

0.01

1

0.01

1

0.01

1

0.01

1

0.01

1

0.01

1

0.01

77

Parameter Function / Title Bank Mask Adjustment Range Multiplier

0110

0111

0112

0113

0114

0115

0116

0117

0118

0119

011A

011B

011C

011D

011E

higher

9 or

higher

10 or

higher

11 or

higher

12 or

higher

13 or

higher

14 or

higher

15

PRESET SPEED
#8 OPERATING
MODE

PRESET SPEED
#9 FREQUENCY

PRESET SPEED
#9 OPERATING
MODE

PRESET SPEED
#10 FREQUENCY

PRESET SPEED
#10 OPERATING
MODE

PRESET SPEED
#11 FREQUENCY

PRESET SPEED
#11 OPERATING
MODE

PRESET SPEED
#12 FREQUENCY

PRESET SPEED
#12 OPERATING
MODE

PRESET SPEED
#13 FREQUENCY

PRESET SPEED
#13 OPERATING
MODE

PRESET SPEED
#14 FREQUENCY

PRESET SPEED
#14 OPERATING
MODE

PRESET SPEED
#15 FREQUENCY

PRESET SPEED
#15 OPERATING
MODE

1 040C Same as PRESET SPEED #1

1 FFFF

1 040C Same as PRESET SPEED #1

1 FFFF

1 040C Same as PRESET SPEED #1

1 FFFF

1 040C Same as PRESET SPEED #1

1 FFFF

1 040C Same as PRESET SPEED #1

1 FFFF

1 040C Same as PRESET SPEED #1

1 FFFF

1 040C Same as PRESET SPEED #1

1 FFFF

1 040C Same as PRESET SPEED #1

OPERATING MODE

LL ∼ UL

OPERATING MODE

LL ∼ UL

OPERATING MODE

LL ∼ UL

OPERATING MODE

LL ∼ UL

OPERATING MODE

LL ∼ UL

OPERATING MODE

LL ∼ UL

OPERATING MODE

LL ∼ UL

OPERATING MODE

1

0.01

1

0.01

1

0.01

1

0.01

1

0.01

1

0.01

1

0.01

1

78

13.7.9 Protection Function Parameters

Parameter Function / Title Bank Mask Adjustment Range Multiplier

011F

0120

0121

0122

0123

0124

0125

0126

0127

0128

0129

012A

012B Other

012C

012D

012E

012F

0130

0131

0132

DYNAMIC BRAKING
SELECTION

BRAKING
RESISTOR VALUE

2

BRAKING
RESISTOR POWER
RATING

OVERVOLTAGE STALL
PROTECTION

DC INJECTION START
FREQUENCY

DC INJECTION
CURRENT

Other

MAGNITUDE

than

0

DC INJECTION
TIME

FWD/REV DC
INJECTION PRIORITY
CTRL

MOTOR SHAFT
STATIONARY CTRL

EMERGENCY OFF MODE
SELECTION

EMERGENCY OFF
DC INJECTION

2

TIME

NUMBER OF RETRY
ATTEMPTS

TIME BETWEEN
RETRY

than

ATTEMPTS

0

REGENERATION POWER
RIDE-THROUGH

REGENERATION
RIDE-THROUGH

1

TIME

AUTO-RESTART (MOTOR
SPEED SEARCH)

ELECTRONIC THERMAL
PROTECT LVL #1

OVERLOAD REDUCTION
START FREQ

MOTOR 150% OVERLOAD
TIME LIMIT

OVERLOAD SELECTION

0 / 1 0003 0000: no dynamic braking (0)

0 / 1 FFFF

0 / 1 FFFF

0 / 1 0004 0000: ON (0)

0 / 1 FFFF

0 / 1 00FF

0 / 1 00FF

0 / 1 0040 0000: OFF (0)

0 / 1 0080 0000: OFF (0)

0 / 1 0030 0000: Coast stop (0)

0 / 1 00FF

0 / 1 00FF

0 / 1 00FF

0 / 1 0008 0000: OFF (0)

0 / 1 00FF

0 / 1 0018 0000: OFF (0)

0 / 1 00FF

0 / 1 FFFF

0 / 1 00FF

0 / 1 0030 0000: with motor overload trip,

0001: with dynamic braking, no DBR

overload trip (1)

0003: with dynamic braking and DBR

overload trip (2)

000A ∼ 2710 (1.0 ∼ 1000)

0001 ∼ EA60 (0.01 ∼ 600.00)

0004: OFF (1)
0000 ∼ 2EE0 (0.00 ∼ 120.00)

0000 ∼ 0064 (0 ∼ 100)

0000 ∼ 0064 (0.0 ∼ 10.0)

0040: ON (1)

0080: ON (1)

0010: Decelerated stop (1)

0020: DC injection stop (2)
0000 ∼ 0064 (0.0 ∼ 10.0)

0000 ∼ 000A (0 ∼ 10)

0000 ∼ 0064 (0.0 ∼ 10.0)

0008: ON (1)
0000 ∼ 00FA (0.0 ∼ 25.0)

0008: On power failure (1)

0010: On ST make/break (2)

0018: Both (1) and (2) (3)
000A ∼ 0064 (10 ∼ 100)

0000 ∼ 0BB8 (0.00 ∼ 30.00)

0001 ∼ 00F0 (10 ∼ 2400)

without soft-stall (0)

0010: with motor overload trip and

soft-stall (1)

0020: without soft-stall or motor

overload trip (2)

0030: with soft-stall, without motor

overload trip (3)



0.1

0.01



0.01

1

0.1







0.1

1

0.1



0.1



1

0.01

10



79

Parameter Function / Title Bank Mask Adjustment Range Multiplier

0133

0134

0135

0136

0137

0138

0139

0140

0141

0142

0143

0144

0145

STALL PROTECTION
ENABLE

STALL
PROTECTION

0

CURRENT LEVEL

UNDERVOLTAGE TRIP
SELECTION

UNDERVOLTAGE DETECT
TIME

LOW CURRENT DETECT
SELECTION

LOW CURRENT DETECT
LEVEL

LOW CURRENT
DETECTION TIME

OUTPUT SHORT­CIRCUIT DETECTION
SELECT

OVERTORQUE TRIP
SELECTION

OVERTORQUE TRIP
LEVEL

FAULT TRIP EEPROM
SAVE ENABLE

COOLING FAN CONTROL
SELECTION

CUMULATIVE RUN
TIMER ALARM SETTING

0 / 1 0040 0000: ON (0)

0 / 1 00FF

0 / 1 0080 0000: Trip disabled (0)

0 / 1 FFFF

0 / 1 0008 0000: Trip disabled (0)

0 / 1 00FF

0 / 1 00FF

0 / 1 0003 0000: Standard motor (0)

0 / 1 0040 0000: Trip disabled (0)

0 / 1 00FF

0 / 1 0002 0000: Data cleared when powered

0 / 1 0004 0000: Automatic (temperature

0 / 1 FFFF

0040: OFF (1)
000A ∼ 00D7 (10 ∼ 215)

0080: Trip (during run) (1)
0000 ∼ 03E8 (0.00 ∼ 10.00)

0008: Trip on detection (1)
0000 ∼ 0064 (0 ∼ 100)

0000 ∼ 00FF (0 ∼ 255)

0001: High-speed motor (1)

0002: Positioning use (standard

motor) (2)

0003: Positioning use (high-speed

motor) (3)

0040: Trip enabled (1)
0000 ∼ 00C8 (0 ∼ 200)

OFF (0)

0002: Data retained when powered

OFF (1)

detection) (0)

0004: Always ON (1)
0000 ∼ C34B (0.00 ∼ 999.90)



1



0.01



1

1





1





0.02

80

13.7.10 Pattern Run Control Parameters

Parameter Function / Title Bank Mask Adjustment Range Multiplier

0146

0147 1

0148

0149

0150

0151

0152

0153

0154

0155

0156

0157

0158

0159

015A

015B

015C

015D

015E

015F

0160

0161

0162

0163

0164

0165

0166

0167

0168

0169

PATTERN RUN SELECTION

PATTERN RUN
CONTINUE MODE

PATTERN GROUP #1

SPEED #0

PATTERN GROUP #1

SPEED #1

PATTERN GROUP #1

SPEED #2

PATTERN GROUP #1

SPEED #3

PATTERN GROUP #1

SPEED #4

PATTERN GROUP #1

SPEED #5

PATTERN GROUP #1

SPEED #6

PATTERN GROUP #1

SPEED #7

PATTERN GROUP #1

NUMBER OF CYCLES

PATTERN GROUP #2

SPEED #0

PATTERN GROUP #2

SPEED #1

PATTERN GROUP #2

SPEED #2

PATTERN GROUP #2

SPEED #3

PATTERN GROUP #2

SPEED #4

PATTERN GROUP #2

SPEED #5

PATTERN GROUP #2

SPEED #6

PATTERN GROUP #2

SPEED #7

PATTERN GROUP #2

NUMBER OF CYCLES

PATTERN GROUP #3

SPEED #0

PATTERN GROUP #3

SPEED #1

PATTERN GROUP #3

SPEED #2

PATTERN GROUP #3

SPEED #3

PATTERN GROUP #3

SPEED #4

PATTERN GROUP #3

SPEED #5

PATTERN GROUP #3

SPEED #6

PATTERN GROUP #3

SPEED #7

PATTERN GROUP #3

NUMBER OF CYCLES

PATTERN GROUP #4

SPEED #0

0 / 1 0008 0000: OFF (0)

0 / 1 0001 0000: reset on stop (0)

1 00FF 0000: Skip (0) 1

0 / 1 00FF

1 00FF 0000: Skip (0) 1

0 / 1 00FF

1 00FF 0000: Skip (0) 1

0 / 1 00FF

1 00FF 0000: Skip (0) 1

0008: ON (1)

0001: switch when done (1)

0001 ∼ 000F: Speeds 1 ∼ 15

0001 ∼ 00FF: 1 ∼ 255

0001 ∼ 000F: Speeds 1 ∼ 15

0001 ∼ 00FF: 1 ∼ 255

0001 ∼ 000F: Speeds 1 ∼ 15

0001 ∼ 00FF: 1 ∼ 255





1

1

1

81

Parameter Function / Title Bank Mask Adjustment Range Multiplier

016A

016B

016C

016D

016E

016F

0170

0171

0172

0173

0174

0175

0176

0177

0178

0179

017A

017B

017C

017D

017E

017F

0180

0181

0182

0183

0184

PATTERN GROUP #4

SPEED #1

PATTERN GROUP #4

SPEED #2

PATTERN GROUP #4

SPEED #3

PATTERN GROUP #4

SPEED #4

PATTERN GROUP #4

SPEED #5

PATTERN GROUP #4

SPEED #6

PATTERN GROUP #4

SPEED #7

PATTERN GROUP #4

NUMBER OF CYCLES

SPEED #1 CONTINUE

MODE

SPEED #1

< 4

SPEED #2 CONTINUE

SPEED #3 CONTINUE

SPEED #4 CONTINUE

SPEED #5 CONTINUE

SPEED #6 CONTINUE

SPEED #7 CONTINUE

SPEED #8 CONTINUE

SPEED #9 CONTINUE

SPEED #10

DRIVE TIME

MODE

SPEED #2

< 4

DRIVE TIME

MODE

SPEED #3

< 4

DRIVE TIME

MODE

SPEED #4

< 4

DRIVE TIME

MODE

SPEED #5

< 4

DRIVE TIME

MODE

SPEED #6

< 4

DRIVE TIME

MODE

SPEED #7

< 4

DRIVE TIME

MODE

SPEED #8

< 4

DRIVE TIME

MODE

SPEED #9

< 4

DRIVE TIME

CONTINUE MODE

0 / 1 00FF

1 00FF 0000: Count in seconds from time

1 FFFF

1 00FF Same as SPEED #1 CONTINUE

1 FFFF

1 00FF Same as SPEED #1 CONTINUE

1 FFFF

1 00FF Same as SPEED #1 CONTINUE

1 FFFF

1 00FF Same as SPEED #1 CONTINUE

1 FFFF

1 00FF Same as SPEED #1 CONTINUE

1 FFFF

1 00FF Same as SPEED #1 CONTINUE

1 FFFF

1 00FF Same as SPEED #1 CONTINUE

1 FFFF

1 00FF Same as SPEED #1 CONTINUE

1 FFFF

1 00FF Same as SPEED #1 CONTINUE

0001 ∼ 000F: Speeds 1 ∼ 15

0001 ∼ 00FF: 1 ∼ 255

of activation (0)

0001: Count in minutes from time

of activation (1)

0002: Count in seconds from

speed reach (2)

0003: Count in minutes from

speed reach (3)

0004: Non-stop (continue until

STOP command) (4)

0005: Continue until next step

command (5)

0000 ∼ 1F40 (0 ∼ 8000)

MODE
0000 ∼ 1F40 (0 ∼ 8000)

MODE
0000 ∼ 1F40 (0 ∼ 8000)

MODE
0000 ∼ 1F40 (0 ∼ 8000)

MODE
0000 ∼ 1F40 (0 ∼ 8000)

MODE
0000 ∼ 1F40 (0 ∼ 8000)

MODE
0000 ∼ 1F40 (0 ∼ 8000)

MODE
0000 ∼ 1F40 (0 ∼ 8000)

MODE
0000 ∼ 1F40 (0 ∼ 8000)

MODE

1



1



1



1



1



1



1



1



1



1



82

Parameter Function / Title Bank Mask Adjustment Range Multiplier

0185

0186

0187

0188

0189

018A

018B

018C

018D

018E

018F

SPEED #11

SPEED #12

SPEED #13

SPEED #14

SPEED #15

SPEED #10

< 4

DRIVE TIME

CONTINUE MODE

SPEED #11

< 4

DRIVE TIME

CONTINUE MODE

SPEED #12

< 4

DRIVE TIME

CONTINUE MODE

SPEED #13

< 4

DRIVE TIME

CONTINUE MODE

SPEED #14

< 4

DRIVE TIME

CONTINUE MODE

SPEED #15

< 4

DRIVE TIME

1 FFFF

1 00FF Same as SPEED #1 CONTINUE

1 FFFF

1 00FF Same as SPEED #1 CONTINUE

1 FFFF

1 00FF Same as SPEED #1 CONTINUE

1 FFFF

1 00FF Same as SPEED #1 CONTINUE

1 FFFF

1 00FF Same as SPEED #1 CONTINUE

1 FFFF

0000 ∼ 1F40 (0 ∼ 8000)

MODE
0000 ∼ 1F40 (0 ∼ 8000)

MODE
0000 ∼ 1F40 (0 ∼ 8000)

MODE
0000 ∼ 1F40 (0 ∼ 8000)

MODE
0000 ∼ 1F40 (0 ∼ 8000)

MODE
0000 ∼ 1F40 (0 ∼ 8000)

1



1



1



1



1



1

83

13.7.11 Feedback Control Parameters

Parameter Function / Title Bank Mask Adjustment Range Multiplier

0190

0191

0192

0193

0194

0195

0196

0197

0198

0199

019A

019B

019C

019D

019E

019F

01A0

01A1 ∼

0203

FEEDBACK CONTROL
SELECTION

FEEDBACK INPUT
SIGNAL
SELECTION

1,

PROPORTIONAL

2

GAIN

INTEGRAL GAIN

ANTI-HUNTING
GAIN

LAG TIME
CONSTANT

PID LOWER LIMIT
FREQUENCY

PID DEVIATION LIMIT
SELECTION

PID DEVIATION
UPPER LIMIT

1

PID DEVIATION
LOWER LIMIT

PG INPUT: NUMBER OF
PULSES

PG INPUT: NUMBER OF
PHASES

DROOPING CONTROL
ENABLE

DROOPING

1

CONTROL AMOUNT

OVERRIDE CONTROL
SELECTION

OVERRIDE
MULTIPLIER
INPUT SELECTION

7

OVERRIDE CHANGE
MULTIPLIER

Reserved

0 / 1 0060 0020: No feedback (0)

0 / 1 001C 0004: RR input (1)

0 / 1 00FF

0 / 1 FFFF

0 / 1 00FF

0 / 1 00FF

0 / 1 FFFF

0 / 1 0080 0000: No PID deviation limit (0)

0 / 1 00FF

0 / 1 00FF

0 / 1 FFFF

0 / 1 0001 0000: Single-phase input (1)

0 / 1 0002 0000: OFF (0)

0 / 1 00FF

0 / 1 0007 0000: OFF (0)

0 / 1 0038 0000: Reference (0)

0 / 1 FFFF

   

0040: PID control (1)

0060: Speed feedback (2)

0008: IV input (2)

000C: RX input (3)

0010: PG feedback (4)

0014: RS232C input (5)

0018: Communication/12-bit binary

interface board (6)

001C: BIN input (7)
0001 ∼ 00FF (0.01 ∼ 2.55)

0001 ∼ 8CA0 (0.01 ∼ 360.00)
0000 ∼ 00FF (0.0 ∼ 25.5)

0000 ∼ 00FF (0 ∼ 255)

0 ∼ Fmax

0080: PID deviation limited (1)
0000 ∼ 0032 (0 ∼ 50)

0000 ∼ 0032 (0 ∼ 50)

0001 ∼ 270F (1 ∼ 9999)

0001: Two-phase input (2)

0002: ON (1)
0000 ∼ 0064 (0 ∼ 10.0)

0001: FCRR (1)

0002: FCIV (2)

0003: FCRX (3)

0004: FCPG (4)

0005: FCPNL (5)

0006: FCOPT (6)

0007: FCMLT (7)

0008: KRR (1)

0010: KIV (2)

0018: KRX (3)

0020: KBIN (4)
FC18 ∼ 03E8 (-100.0 ∼ 100.0)





0.01

0.01

0.1

1

0.01



1

1

1





0.1





0.1

84

13.7.12 Communication Setting Parameters

Parameter Function / Title Bank Mask Adjustment Range Multiplier

0204

0205

0206

0207

0208

0209

020A

020B

020C

020D

020E

020F

0210

0211

0212

0213

0214

0215

0216

0217

INVERTER ID NUMBER

COMMUNICATION
SELECTION

MASTER/SLAVE
SELECTION

1

RS485 BAUD RATE

TOSLINE-F10
COMMAND INPUT

TOSLINE-F10
MONITOR OUTPUT

2

TOSLINE-F10 COMM
ERROR MODE

TOSLINE-S20
RECEIVE ADDRESS

TOSLINE-S20
TRANSMIT ADDRESS

TOSLINE-S20
COMMAND INPUT

TOSLINE-S20
MONITOR OUTPUT

TOSLINE-S20 FREQ

3

REF ADDR SELECT

TOSLINE-S20
FREQ REFERENCE

1

ADDR

TOSLINE-S20 COMM
ERROR MODE

TOSLINE-S20 COMM
OPTION RESET

RS485/12-BIT BINARY
BIAS,GAIN

RS485/12-BIT
BINARY POINT #1

RS485/12-BIT
BINARY PT. #1 FREQ

1

RS485/12-BIT
BINARY POINT #2

RS485/12-BIT
BINARY PT. #2 FREQ

1 00FF

1 0007 0000: OFF (0)

1 0018 0000: Slave (0)

1 0004 0000: Normal mode (0)

1 0003 0000: OFF (0)

1 003C 0000: (0) 0020: (8)

1 0080 0000: Data cleared (0)

1 FFFF

1 FFFF

1 001F

1 001F

1 0001 0000: Disable (0)

1 FFFF

1 0002 0000: Data cleared (0)

1 0004 0000: No effect (0)

0 / 1 0020 0000: OFF (0)

0 / 1 00FF

0 / 1 FFFF

0 / 1 00FF

0 / 1 FFFF

0000 ∼ 00FF (0 ∼ 255)

0001: RS485 (1)
0002: Modbus, F10, DeviceNet (2)
0003: TOSLINE S-20 (3)
0004: 12 bit binary input (4)
0005: 3-digit BCD (0.1Hz) (5)
0006: 3-digit BCD (1Hz) (6)

0008: Master (freq. command) (1)

0010: Master (output frequency) (2)

0004: High-speed mode (1)

0001: Frequency command (1)

0002: Command input (2)

0003: Both (1) and (2) (3)

0004: (1) 0024: (9)
0008: (2) 0028: (10)
000C: (3) 002C: (11)
0010: (4) 0030: (12)
0014: (5) 0034: (13)
0018: (6) 0038: (14)
001C: (7) 003C: (15 )

0080: Data retained (1)
0000 ∼ 03FF (0 ∼ 1023)

0000 ∼ 03FF (0 ∼ 1023)

0000 ∼ 001F (0 ∼ 31)

0000 ∼ 001F (0 ∼ 31)

0001: Enable (1)
0000 ∼ 03FF (0 ∼ 1023)

0002: Data retained (1)

0004: Reset (1)

0020: ON (1)
0000 ∼ 0064 (0 ∼ 100)

0000 ∼ Fmax (0 ∼ Fmax)

0000 ∼ 0064 (0 ∼ 100)

0000 ∼ Fmax (0 ∼ Fmax)

1













1

1

1

1

1

1

1

1



1

0.01

1

0.01

85

13.7.13 AM/FM Terminal Adjustment Parameters

Parameter Function / Title Bank Mask Adjustment Range Multiplier

0218

0219

021A

021B

FM TERMINAL FUNCTION
SELECTION

FREQUENCY METER
ADJUSTMENT

AM TERMINAL FUNCTION
SELECTION

CURRENT METER
ADJUSTMENT

0 / 1 FFFF 1194: Pre-comp ref. f requency (0)

0 / 1 FFFF

0 / 1 FFFF Same as FM TERMINAL FUNCTION

0 / 1 FFFF

6686: Post-comp output freq. (1)

1500: Frequency setting (2)

2576: Output current (3)

2689: DC voltage (4)

5668: Output voltage (5)

3684: Torque current (6)

2688: Excitation current (7)

7506: PID feedback value (8)

0584: Motor overload ratio (9)

0586: Inverter overload ratio (10)

0588: DBR overload ratio (11)

835C: Input power (12)

835E: Output power (13)

A000: Fixed output (14)

2304: Peak output current (15)

8302: Peak input voltage (16)
0000 ∼ FFFF

SELECTION
0000 ∼ FFFF



1



1

86

13.7.14 Utility Parameters

Parameter Function / Title Bank Mask Adjustment Range Multiplier

021C

021D

021E

021F

0220

0221

0222

0223

0224

0225

0226

0227

0228

0229

022A

022B

022C

INDUSTRIAL
APPLICATIONS

(previous setting monitor
for read use only)

INDUSTRIAL
APPLICATIONS

(for write use) (*)

STANDARD SETTING
MODE SELECTION (*)

COMMAND MODE
SELECTION

FREQUENCY MODE
SELECTION

PANEL OPERATION
MODE SELECTION

PASS NUMBER

CPU VERSION

ROM VERSION

EEPROM VERSION

INVERTER TYPEFORM

STATUS MONITOR #1
DISPLAY SELECT

STATUS MONITOR #2
DISPLAY SELECT

STATUS MONITOR #3
DISPLAY SELECT

STATUS MONITOR #4
DISPLAY SELECT

FREQUENCY UNITS
SCALE FACTOR

FREQUENCY DISPLAY
RESOLUTION

0 / 1 00FF 0000: Standard shipment setting (0)

0 / 1 00FF 0000: Does nothing (0)

0 / 1 00FF 0000: Does nothing (0)

0 / 1 0007 0000: Only RS232C valid (0)

0 / 1 0038 0000: Only RS232C valid (0)

0 / 1 00FB

0 / 1 00FF

2 FFFF (Monitor only)

3 FFFF (Monitor only)

1 FFFF (Monitor only)

0 00FF (Monitor only)

0 / 1 FFFF

0 / 1 FFFF

0 / 1 FFFF

0 / 1 FFFF

0 / 1 FFFF

0 / 1 0003 0000: 1Hz (0)

0001: Pump application (1)

0002: Fan application (2)

0003: Conveyor application (3)

0004: Hoist application (4)

0005: Textiles application (5)

0006: Machine tools application (6)

0011: Pump application (1)

0012: Fan application (2)

0013: Conveyor application (3)

0014: Hoist application (4)

0015: Textiles application (5)

0016: Machine tools application (6)

0001: 50Hz standard settings (1)

0002: 60Hz standard settings (2)

0003: Factory settings (3)

0004: Trip clear (4)

0005: Save user-set parameters (5)

0006: TYPE 5 reset (6)

0007: Initialize typeform (7)

0001: Terminal input valid (1)

0002: Panel input valid (2)

0003: Communication interface input

valid (3)

0004: local/remote valid (4)

0008: Terminal input valid (1)

0010: Panel input valid (2)

0018: Communication/12-bit binary

interface input valid (3)

0020: local/remote valid (4)
0000 ∼ 003F (0 ∼ 63)

(except 0004, 0008, 000C....)

0000 ∼ 0063 (0 ∼ 99)

0001 ∼ 0010 (1 ∼ 16)

0001 ∼ 0010 (1 ∼ 16)

0001 ∼ 0010 (1 ∼ 16)

0001 ∼ 0010 (1 ∼ 16)

0000 ∼ 4E20 (0.00 ∼ 200.00)

0001: 0.1Hz (1)

0002: 0.01Hz (2)











1

1






1

1

1

1

0.01



87

Parameter Function / Title Bank Mask Adjustment Range Multiplier

022D

022E

022F

0230

0231

0232

0233

0234

0235

0236

0237

0238

0239

023A

023B

023C

023D

023E

023F

0240

0241

ACC/DEC TIME UNITS
SELECTION

CURRENT UNITS
SELECTION

VOLTAGE UNITS
SELECTION

BLIND FUNCTION
SELECTION

FUNDAMENTAL
PARAMS #2 BLIND

PANEL CONTROL
PARAMS BLIND

TERMINAL
SELECTION
PARAMS BLIND

SPECIAL CONTROL
PARAMS BLIND

FREQUENCY
SETTING PARAMS
BLIND

PROTECTION
FUNCTION PARAMS
BLIND

PATTERN RUN
CONTROL PARAMS
BLIND

FEEDBACK
CONTROL PARAMS
BLIND

COMMUNICATION
PARAMS BLIND

1

INDUSTRIAL
APPL:PUMP
PARAMS BLIND

INDUSTRIAL
APPL:FAN PARAMS
BLIND

INDUSTRIAL
APPL: CONVEYOR
BLIND

INDUSTRIAL
APPL: HOIST
BLIND

INDUSTRIAL
APPL: TEXTILES
BLIND

INDUST
APPL:MACHINE
TOOLS BLIND

AM/FM
ADJUSTMENT
PARAMS BLIND

MOTOR
PARAMETERS
BLIND

0 / 1 0004

0 / 1 0008

0 / 1 0010

0 / 1 0001

0 / 1 0040 0000: Blind (0)

0 / 1 0080 0000: Blind (0)

0 / 1 0001 0000: Blind (0)

0 / 1 0002 0000: Blind (0)

0 / 1 0004 0000: Blind (0)

0 / 1 0008 0000: Blind (0)

0 / 1 0010 0000: Blind (0)

0 / 1 0020 0000: Blind (0)

0 / 1 0040 0000: Blind (0)

0 / 1 0080 0000: Blind (0)

0 / 1 0001 0000: Blind (0)

0 / 1 0002 0000: Blind (0)

0 / 1 0004 0000: Blind (0)

0 / 1 0008 0000: Blind (0)

0 / 1 0010 0000: Blind (0)

0 / 1 0001 0000: Blind (0)

0 / 1 0004 0000: Blind (0)

0000: 0.1 sec. (0)

0004: 0.01 sec. (1)

0000: % (0)

0008: A (1)

0000: % (0)

0010: V (1)

0000: Blind (0)

0001: Selective unblinding (1)

0040: Unblind (1)

0080: Unblind (1)

0001: Unblind (1)

0002: Unblind (1)

0004: Unblind (1)

0008: Unblind (1)

0010: Unblind (1)

0020: Unblind (1)

0040: Unblind (1)

0080: Unblind (1)

0001: Unblind (1)

0002: Unblind (1)

0004: Unblind (1)

0008: Unblind (1)

0010: Unblind (1)

0001: Unblind (1)

0004: Unblind (1)











































88

13.7.15 Motor Rating Parameters

Parameter Function / Title Bank Mask Adjustment Range Multiplier

0242

0243

0244

0245

0246 (575v units)

0247

0248

0249

024A

NUMBER OF MOTOR POLES

MOTOR RATED CAPACITY

MOTOR TYPE

MOTOR RATED
VOLTAGE

(230 / 460v units)

MOTOR RATED

2

FREQUENCY

MOTOR RATED RPM

AUTO-TUNING ENABLE

LOAD MOMENT OF INERTIA

0 / 1 00FF 0001: (2)

0 / 1 FFFF

0 / 1 0030 0000:Toshiba EQPIII motor (0)

0 / 1 00FF

0 / 1 00FF

0 / 1 FFFF

0 0008 0000: Auto-tuning disabled (0)

0 / 1 00C0 0000: Small (0)

0002: (4)

0003: (6)

0004: (8)

0005: (10)

0006: (12)

0007: (14)

0008: (16)
0001 ∼ 270F (0.1 ∼ 999.9)

0010:Toshiba STD motor (1)

0020:Other (2)
0012 ∼ 0078 (90 ∼ 600)

001A ∼ 00AC (130 ∼ 860)
0000 ∼ 00C8 (0 ∼ 400)

0000 ∼ 270F (0 ∼ 9999)

0008: Auto-tuning enabled (1)

0040: Medium (1)

0080: Large (2)

00C0: Very large (3)

2

0.1



5

2

1





89

13.7.16 Inverter Fault Codes

LCD Display Message

NO ERROR

OVERCURRENT (ACCEL)

(PRESS CLEAR)

OVERCURRENT (DECEL)

(PRESS CLEAR)

OVERCURRENT (RUN)

(PRESS CLEAR)

LOAD-END OVERCURRENT

(PRESS CLEAR)

U-PHASE SHORT CKT

(PRESS CLEAR)

V-PHASE SHORT CKT

(PRESS CLEAR)

W-PHASE SHORT CKT

(PRESS CLEAR)

LOST INPUT PHASE

(PRESS CLEAR)

LOST OUTPUT PHASE

(PRESS CLEAR)

OVERVOLTAGE (ACCEL)

(PRESS CLEAR)

OVERVOLTAGE (DECEL)

(PRESS CLEAR)

OVERVOLTAGE (RUN)

(PRESS CLEAR)

INVERTER OVERLOAD

(PRESS CLEAR)

MOTOR OVERLOAD

(PRESS CLEAR)

DBR OVERLOAD TRIP

(PRESS CLEAR)

OVERHEAT TRIP

(PRESS CLEAR)

EMERGENCY OFF

(PRESS CLEAR)

EEPROM WRITE FAILURE

(PRESS CLEAR)

EEPROM READ FAILURE

(PRESS CLEAR)

 ××14

RAM ERROR

(PRESS CLEAR)

ROM ERROR

(PRESS CLEAR)

CPU ERROR

(PRESS CLEAR)

COMMUNICATION ERROR

(PRESS CLEAR)

GATE ARRAY FAULT

(PRESS CLEAR)

CURRENT DETECT ERROR

(PRESS CLEAR)

Data

(Hex)

××00

××01

××02

××03

××04

××05

××06

××07

××08

××09

××0A

××0B

××0C

××0D

××0E

××0F

××10

××11

××12

××13

××15

××16

××17

××18

××19

××1A

Explanation

No error has been recorded since the last inverter reset or trip clear

Overcurrent during acceleration

Overcurrent during deceleration

Overcurrent during constant-speed run

Load-end overcurrent detected at start-up (output terminals, motor wiring
etc.)

U-phase armature short circuit

V-phase armature short circuit

W-phase armature short circuit

Lost input phase (option)

Lost output phase (option)

Overvoltage during acceleration

Overvoltage during deceleration

Overvoltage during constant-speed run

Inverter overload

Motor overload

Dynamic braking resistor overload

Inverter overheat

Emergency off

EEPROM failure during write

EEPROM failure during initial read

Unused

RAM error

ROM error

CPU error

RS232C timer time-out

Gate array error

Output current detection circuit error

90

LCD Display Message

OPTION PCB ERROR

(PRESS CLEAR)

OPTION ROM ERROR

LOW CURRENT TRIP

(PRESS CLEAR)

UNDERVOLTAGE TRIP

(PRESS CLEAR)

 ××1F

OVERTORQUE TRIP

(PRESS CLEAR)

EARTH FAULT (SOFT)

(PRESS CLEAR)

EARTH FAULT (HARD)

(PRESS CLEAR)

OPEN FUSE TRIP

(PRESS CLEAR)

DBR OVERCURRENT TRIP

(PRESS CLEAR)

DC OVERCURRENT (ACC)

(PRESS CLEAR)

DC OVERCURRENT (DEC)

(PRESS CLEAR)

DC OVERCURRENT (RUN)

(PRESS CLEAR)

AUTO-TUNING ERROR

(PRESS CLEAR)

INV TYPEFORM ERROR

(PRESS READ/WRITE)

Data

(Hex)

××1B

××1C
××1D

××1E

××20

××21

××22

××23

××24

××25

××26

××27

××28

××29

Explanation

Option PCB error

Option ROM error

Low current

Main circuit undervoltage

Unused

Overtorque

Earth fault (software)

Earth fault (hardware)

Open fuse

Dynamic braking resistor overcurrent

Overcurrent in DC section during acceleration

Overcurrent in DC section during deceleration

Overcurrent in DC section during constant-speed run

Auto-tuning error

Inverter typeform error

91

14. Firmware Updates

The gateway’s embedded firmware resides in flash memory that can be
updated in the field. Firmware updates may be released for a variety of
reasons, such as custom firmware implementations, firmware improvements
and added functionality as a result of user requests.

ICC is continually striving to enhance the functionality and flexibility of our
products, and we therefore periodically release new embedded firmware to
achieve these goals and meet customer requests. Flash firmware files and all
related documentation (such as updated user manuals) can be downloaded as
complete board support packages (referred to as BSPs) from
http://www.iccdesigns.com
prior to installation, and then periodically afterwards to determine if new support
packages have been released and are available to upgrade their units.

14.1 Requirements

Besides the new firmware file, firmware updates require a PC with a Windows
operating system (Windows 95 or newer) and a serial port, the RFU PC
application (refer to section 14.3), and an appropriate cable to connect the
RS232 port of the unit to the PC.

Please be sure to read the firmware release notes and updated user’s manual
(included with the BSP) for any important notices, behavior precautions or
configuration requirements prior to updating your firmware. For example,
upgrading to a new firmware version may affect user-defined configuration files:
prior to starting an update procedure always back up your configuration file to a
PC for later recovery if necessary.

. It is suggested that users check this Internet site

14.2 Connection

IMPORTANT: Note that the gateway will not be operating its system
control and communication tasks while its internal firmware is being updated.
Therefore, be sure to shut down the system to a known safe state prior to
initiating the firmware update procedure.

Connect the serial port cable between the RS232 port of the gateway and the
computer’s serial port. Move “CFG” switch #1 to the “ON” (right-hand) position:
this will place the gateway into the “firmware download” mode. Whenever
“CFG” switch #1 is “ON”, the gateway can only download firmware to its flash
memory: all other application functions (such as communications, console
access etc.) will be disabled.

92

14.3 Using the RFU Utility

Support for downloading new application firmware to the gateway is provided by
the free Rabbit Field Utility
Microsoft Windows platforms. The RFU utility can be downloaded from ICC’s
home page at http://www.iccdesigns.com
application BSP, always confirm that you also have the latest version of RFU,
as new .BIN firmware files contained in BSPs may require functionality found
only in the most recent RFU versions for successful downloading.

The remainder of this section will detail the RFU utility configuration and
firmware download procedures.

14.3.1 Required Files

When first downloaded, the RFU utility files are compressed into one self­extracting .EXE distribution file. Create a folder (such as c:\RFU), place the
distribution file in this folder, and then execute it. This will extract the
compressed files into that same folder. The distribution file is then unneeded
and can be deleted if desired. To run the RFU utility, double-click on the
RFU.EXE file icon.

(RFU), which is a 32-bit application that runs on

. When downloading a new gateway

14.3.2 First-Time Configuration

The first time the RFU utility is run on a computer, several configuration items
need to be confirmed. These configuration items are retained in the computer’s
registry from that point on, so reconfiguration is not required unless certain
parameters (such as which serial port to use on the computer) are changed.

The two configuration items that need to be confirmed are the communications
and bootstrap loaders path. First, select the “Setup…Communications” menu
item (refer to Figure 32).

Figure 32: RFU Main Screen

The Communications Options window shown in Figure 33 then appears.
Confirm that the settings are as shown, with the possible exception of the

93

“Comm Port” settings, which depends on the COM port you are using. Click
“OK” when complete.

Figure 33: Communications Options Window

Next, select the “Setup…File Locations” menu item from the main screen. The
“Choose File Locations” window shown in Figure 34 then appears. Confirm that
the correct paths to the referenced files are entered. Enter the correct paths if
necessary.

Figure 34: Choose File Locations Window

14.3.3 Transmitting Firmware Files

When a board support package (BSP) has been downloaded and unzipped, the
flash firmware file will be the one with “.BIN” as its file name extension.

94

Once the RFU utility has been configured, the flash firmware files can be
downloaded to the gateway by two different methods. The simplest way is to
drag the application firmware .BIN file’s icon and drop it onto the RFU utility’s
main screen. This will automatically initiate the download process.

Alternatively, select the “File…Load Flash Image” menu item (refer to Figure

35).

Figure 35: Load Flash Image Menu Selection

The flash image (.BIN file) selection window will then appear (refer to Figure

36). Browse to the location of the flash image file and select it. Clicking “OK”
will then initiate the download process.

Figure 36: Flash File Selection Window

While downloading, the RFU utility will indicate the download status. Once
complete, summary information will be displayed in the bottom status bar (see
Figure 37).

Figure 37: Summary Information

95

14.4 Wrap-Up

Once downloading is complete, close the RFU utility, move “CFG” switch #1
back to the “OFF” (left-hand) position to exit “firmware download” mode, and
cycle power momentarily to the unit by either disconnecting the auxiliary power
supply and/or powering down all connected drives or momentarily removing all
drive communication cables from the unit.

When the unit powers up again, it will be running the new application firmware.
If the new firmware version release notes indicated that the configuration file
might need to be reloaded, then do so at this point.

96

15. Notes

97

ICC

INDUSTRIAL CONTROL COMMUNICATIONS, INC.

Madison Office Houston Office

1600 Aspen Commons, Suite 210 12300 Dundee Court, Suite 212
Middleton, WI USA 53562-4720 Cypress, TX USA 77429-8364
Tel: [608] 831-1255 Fax: [608] 831-2045

http://www.iccdesigns.com

Printed in U.S.A