Thank you very much for purchasing TOSHIBA Air to Air Heat Exchanger.
Please read this owner’s manual carefully before using your Air to Air Heat Exchanger.
• Obtain the “Owner’s manual” and “Installation manual” from constructor (or dealer).
Request to constructor or dealer
• Please clearly explain the contents of the Owner’s manual and hand over it.
• Read this Installation Manual thoroughly to fully understand everything about your Toshiba Air to Air Heat
Exchanger and be able to install it properly.
• Ask a qualified installer or qualified service person to perform installation.
• System parts such as a wired remote controller (sold separately) are necessary for using this unit.
• After installation, perform a test operation and confirm the safety, then explain to the customer how to use
this unit. Give this installation manual to the customer and ask him/her to keep it with the owner's manual.
Handover to the Customer
• Hand the owner's manual and installation manual to the customer.
• Before the handover, explain fully to the customer the contents of the owner's manual.
Please read carefully through these instructions that contain important information which complies with the
“Machinery” Directive (Directive 2006/42/EC), and ensure that you understand them.
Generic Denomination: Air to Air Heat Exchanger
Definition of Qualified Installer or Qualified Service Person
The Air to Air Heat Exchanger must be installed, maintained, repaired and removed by a qualified installer or qualified service
person. When any of these jobs is to be done, ask a qualified installer or qualified service person to do them for you.
A qualified installer or qualified service person is an agent who has the qualifications and knowledge described in the table
below.
AgentQualifications and knowledge which the agent must have
• Qualified installer • The qualified installer is a person who installs, maintains, relocates and removes the Air to Air Heat
• Qualified service
person
Exchanger made by Toshiba Carrier Corporation. He or she has been trained to install, maintain,
relocate and remove the Air to Air Heat Exchanger made by Toshiba Carrier Corporation or,
alternatively, he or she has been instructed in such operations by an individual or individuals who have
been trained and is thus thoroughly acquainted with the knowledge related to these operations.
• The qualified installer who is allowed to do the electrical work involv ed in installation, relo cation and
removal has the qualifications pertaining to this electrical work as stipulated by the local laws and
regulations, and he or she is a person who has been trained in matters relating to electrical work on
the Air to Air Heat Exchanger made by Toshiba Carrier Corporation or, alternatively, he or she has
been instructed in such matters by an individual or individuals who have been trained and is thus
thoroughly acquainted with the knowledge related to this work.
• The qualified installer who is allowed to work at heights has been trained in matters relating to working
at heights with the Air to Air Heat Exchanger made by Toshiba Carrier Corporation or, alternatively,
he or she has been instructed in such matters by an individual or individuals who have been trained
and is thus thoroughly acquainted with the knowledge related to this work.
• The qualified service person is a person who installs, repairs, maintains, relocates and removes the
Air to Air Heat Exchanger made by Toshiba Carrier Corporation. He or she has been trained to install,
repair, maintain, relocate and remove the Air to Air Heat Exchanger made by Toshiba Carrier
Corporation or, alternatively, he or she has been instructed in such operations by an individual or
individuals who have been trained and is thus thoroughly acquainted with the knowledge related to
these operations.
• The qualified service person who is allowed to do the electrical work involved in installation, repair,
relocation and removal has the qualifications pertaining to this electrical work as stipulated by the local
laws and regulations, and he or she is a person who has been trained in matters relating to electrical
work on the Air to Air Heat Exchanger made by Toshiba Carrier Corporation or, alternatively, he or she
has been instructed in such matters by an individual or individuals who have been trained and is thus
thoroughly acquainted with the knowledge related to this work.
• The qualified service person who is allowed to work at heights has been trained in matters relating to
working at heights with the Air to Air Heat Exchanger made by Toshiba Carrier Corporation or,
alternatively, he or she has been instructed in such matters by an individual or individuals who have
been trained and is thus thoroughly acquainted with the knowledge related to this work.
When the Air to Air Heat Exchanger is to be transported, installed, maintained, repaired or removed, wear
protective gloves and ‘safety’ work clothing.
In addition to such normal protective gear, wear the pr otective gear described be low when undertak ing the special
work detailed in the table below.
Failure to wear the proper protective gear is dangerous because you will be more susceptible to injury, burns,
electric shocks and other injuries.
Work undertakenProtective gear worn
All types of workProtective gloves
Electrical-related workGloves to provide protection for electricians and from heat
Work done at heights (50 cm or more)Helmets for use in industry
Transportation of heavy objectsShoes with additional protective toe cap
‘Safety’ working clothing
Warning Indications on the Air to Air Heat Exchanger
Warning indicationDescription
WARNING
ELECTRICAL SHOCK HAZARD
Disconnect all remote
electric power supplies
before servicing.
WARNING
Moving parts.
Do not operate unit with
inspection cover removed.
Stop the unit before the servicing.
CAUTION
High temperature parts.
You might get burned
when removing this cover.
WARNING
ELECTRICAL SHOCK HAZARD
Disconnect all remote electric power supplies before servicing.
WARNING
Moving parts.
Do not operate unit with inspection cover removed.
Stop the unit before the servicing.
CAUTION
High temperature parts.
You might get burned when removing this cover.
1Precautions for Safety
WARNING
General
• Before starting to install the Air to Air Heat Exchanger, read carefully through the Installation Manual, and follow its
instructions to install the Air to Air Heat Exchanger.
• Only a qualified installer(*1) or qualified service person(*1) is allowed to install the Air to Air Heat Exchanger. If the
Air to Air Heat Exchanger is installed by an unqualified individual, a fire, electric shocks, injury, water leakage, noise
and/or vibration may result.
• If using separately sold products, make sure to use Toshiba specified products only. Using unspecified products may
cause fire, electric shock, water leak or other failure.
• Before opening the electrical control cover or inspection cover of the Air to Air Heat Exchanger, set the circuit breaker
to the OFF position. Failure to set the circuit breaker to the OFF position may result in electric shocks through contact
with the interior parts. Only a qualified installer(*1) or qualified service person(*1) is allowed to remove the electrical
control cover or inspection cover of the Air to Air Heat Exchanger and do the work required.
• Before carrying out the installation, maintenance, repair or removal work, set the circuit breaker to the OFF position.
Otherwise, electric shocks may result.
• Place a “Work in progress” sign near the circuit breaker while the installation, maintenance, repair or removal work
is being carried out. There is a danger of electric shocks if the circuit breaker is set to ON by mistake.
• Only a qualified installer(*1) or qualified service person(*1) is allowed to undertake work at heights using a stand of
50 cm or more or to remove the electrical control cover or inspection cover of the Air to Air Heat Exchanger to
undertake work.
• Wear protective gloves and safety work clothing during installation, servicing and removal.
• When working at heights, use a ladder which complies with the ISO 14122 standard, and follow the procedure in the
ladder’s instructions. Also wear a helmet for use in industry as protective gear to undertake the work.
• When cleaning the filter or heat exchange element of the Air to Air Heat Exchanger, set the circuit breaker to OFF
without fail, and place a “Work in progress” sign near the circuit breaker before proceeding with the work.
• When working at heights, put a sign in place so that no-one will approach the work location, before proceeding with
the work. Parts and other objects may fall from above, possibly injuring a person below.
• The Air to Air Heat Exchanger must be transported in stable condition. In case an accident such as dropping of the
unit occurs while transporting the Air to Air Heat Exchanger, contact the dealer .
• Do not move or repair any unit by yourself. There is high voltage inside the unit. You may get electric shock when
removing the cover and main unit.
• Do not modify the products. Do not als o disa ssembl e or modi fy the par ts. It may caus e a fire, electr ic shoc k or inj ury.
• Confirm whether there is a risk of the Air to Air Heat Exchanger falling down during maintenance or repairing work.
• Before opening the Supply/Exhaust air grill, set the circuit breaker to the OFF position. Otherwise, your hand may be
caught in the rotating parts inside and an injury may result.
Selection of installation location
• Do not install the Air to Air Heat Exchanger in a location that may be subject to a risk of expire to a combustible gas.
If a combustible gas leaks and becomes concentrated around the unit, a fire may occur.
• When transporting the Air to Air Heat Exchanger, wear shoes with additional protective toe caps, protective gloves
and other protective clothing.
• When transporting the Air to Air Heat Exchanger, do not take hold of the bands around the packing carton. You may
injure yourself if the bands should break.
• Install the Air to Air Heat Exchanger at least 2.5 m above the floor level since otherwise the users may injure
themselves or receive electric shocks if they poke their fingers or other objects into the Air to Air Heat Exchanger
while it is running.
• Do not place any combustion appliance in a place where it is directly exposed to the wind of Air to Air Heat Exchanger,
otherwise it may cause im perfect combustion.
• Use a hand track or forklift to carry the unit. When carrying it by human power, have four persons or more; otherwise,
you may strain your back.
Installation
• When the Air to Air Heat Exchanger is to be suspended, the designated hanging bolts (M10 to M12) and nuts (M10
to M12) must be used.
• Install the Air to Air Heat Exchanger at enough strong places to withstand the weight of the unit. If the strength is not
enough, the unit may fall down resulting in injury.
• Follow the instructions in the Installation Manual to install the Air to Air Heat Exchanger. Failure to follow these
instructions may cause the product to fall down or topple over or give rise to noise, vibration, water leakage, etc.
EN
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Air to Air Heat Exchanger
Installation Manual
–3–
Air to Air Heat Exchanger
Installation Manual
Electrical wiring
• Only a qualified installer(*1) or qualified service person(*1) is allowed to carry out the electrical work of the Air to Air
Heat Exchanger. Under no circumstances must this work be done by an unqualified individual since failure to carry
out the work properly may result in electric shocks and/or electrical leaks.
• When repairing the electrical parts or undertaking other electrical jobs, wear gloves to provide protection for
electricians and from heat. Failure to wear this protective gear may result in burn.
• Use wiring that meets the specifications in the Installation Manual and the stipulations in the local regulations and
laws. Use of wiring which does not meet the specifications may give rise to electric shocks, electrical leakage,
smoking and/or a fire.
• Connect earth wire. (Grounding work)
Incomplete earthing causes an electric shock.
• Do not connect earth wires to gas pipes, water pipes, and lightning rods or earth wires for telephone wires.
• After completing the repair or relocation work, check that the earth wires are connected properly.
• Install a circuit breaker that meets the specifications in the installation manual and the stipulations in the local
regulations and laws. Use an exclusive power supply circuit for the Air to Air Heat Exchanger at the rated voltage.
• Install the circuit breaker where it can be easily accessed by the agent.
• When installing the circuit breaker outdoors, install one which is designed to be used outdoors.
• Under no circumstances must the power cable be extended. Connection trouble in the places where the cable is
extended may give rise to smoking and/or a fire.
• Electrical wiring work shall be conducted according to law and regulation in the community and installation manual.
Failure to do so may result in electrocution or short circuit.
• When carrying out electric connection, use the wire specified in the Installation Manual and connect and fix the wires
securely to prevent them applying external force to the terminals. Improper connection or fixing may result in fire.
Test run
• Before operating the Air to Air Heat Exchan ger after havin g completed the work, check that the electrical control cover
and inspection cover are closed, and set the circuit breaker to the ON position. You may receive an electric shock if
the power is turned on without first conducting these checks.
• When there is some kind of trouble (such as when an error display has appeared, there is a smell of burning,
abnormal sounds are heard, or water is leaking) has occurred in the Air to Air Heat Exchanger, do not touch the Air
to Air Heat Exchanger yourself but set the circuit breaker to the OFF position, and contact a qualified service person.
Take steps to ensure that the power will not be turned on (by marking “out of service” near the circuit breaker, for
instance) until qualified service person arrives. Continuing to use the Air to Air Heat Exchanger in the trouble status
may cause mechanical problems to escalate or result in electric shocks, etc.
• After the work has finished, use an insulation test er set (500V Megger) to check the resistance is 1 MΩ or more
between the charge section and the non-charge metal section (Earth section). If the resistance value is low, a disaster
such as a leak or electric shock is caused at user’s side.
• Upon completion of the installation work, check the insulation resistance. Then conduct a test run to check that the
Air to Air Heat Exchanger is operating properly.
Explanations given to user
• Upon completion of the installation work, tell the user where the circuit breaker is located. If the user does not know
where the circuit breaker is, he or she will not be able to turn it off in the event that trouble has occurred in the Air to
Air Heat Exchanger.
• After the installation work, follow the Owner’s Manual to explain to the customer how to use and maintain the unit.
• If there is a danger of the Air to Air Heat Exchanger falling, do not approach the Air to Air Heat Exchanger but set the
circuit breaker to the OFF position, and contact a qualified service person(*1) to have the repairs done. Do not set
the circuit breaker to the ON position until the repairs are completed.
Relocation
• Only a qualified installer(*1) or qualified service person(*1) is allowed to relocate the Air to Air Heat Exchan ger. It is
dangerous for the Air to Air Heat Exchanger to be relocated by an unqualified individual since a fire, electric shocks,
injury, water leakage, noise and/or vibration may result.
• The external air intake opening should be positioned away from the exhaust openings of combustion gases. The
intake of such gases could cause a lack of oxygen in the room.
The external air intake opening should not be pos itioned where discharged air may directly enter it.
A situation like this will lead to the room being contaminated and this may pose a health risk.
• Netting or something similar should be provided at the external air intake opening to prevent birds or other things
interfering with the unit.
• Nests or other foreign objects should be removed. That c ould cause a lack of oxygen in the room.
• To pierce the metal duct through the metal lath or the wire lath or the metal plate of the wooden facility, do not forget
to insulate electrically between the duct and the wall. Otherwise, it would cause an electric shock or an electric
leakage.
• Install the outdoor duct in a falling gradient toward the outside so as to prevent water from coming in. If it is not
installed so, the building is likely to be flooded, wetting the household effects.
• Heat-insulate the outdoor duct (including the indoor side, if necessary) to prevent dewing. If heat insulation is not
adequate, water likely goes indoor and wets the household properties.
• When it is high humid and high temperature inside the ceiling, a ventilation system must be installed inside the ceiling.
Otherwise, it could cause a fire or an electric leakage.
• Install the power line and the connecting line with accuracy so the power source cover may not float. If the installation
of the electrical control cover is inappropriate, the pin connection area is likely to cause a heat generation, a fire and
an electric shock due to dust or powder.
• Do not use the unit at the other voltages than the rated one. It could cause a fire or an elec tric sho ck.
• Do not install the unit in locations with large amounts of oily smoke, such as food preparation areas. It could cause a
fire.
• Do not install the unit at the place of a high temperature or a flame.
It could cause a heat generation or a fire.
• Do not install in locations with high humidity, such as close to bathroom or other similar environment. It could cause
an electric shock or an electric leakage or other troubles.
• Install an earth leakage breaker that is not tripped by shock waves.
If an earth leakage breaker is not installed, an electric shock may be caused.
• Do not install the unit and inside air int ake in a place such as a machin e factor y, chemi cal pl ant, or r esearc h insti tute,
where acids, alkaline, organic solvents, or coating materials are handled and toxic gases and/or corrosive gases may
be produced.
Otherwise gas poisoning may occur and/or the inside of the unit may be eroded or deteriorated. The deterioration
and erosion may result in an fire.
• After installation, switch off the circuit breaker for safety if the unit will not be used for a long time.
• Attach the parts such as the inspection cover securely.
Disposal
Dispose of Air to Air Heat Exchanger in accordance with the 2002/96/EC Directive WEEE (Waste Electrical and
Electronic Equipment).
(*1) Refer to the “Definition of Qualified Installer or Qualified Service Person.”
CAUTION
To Disconnect the Appliance from Main Power Supply.
• Means for disconnection having a contact separation in all poles at least 3 mm must be incorporated in the fixed
wiring in accordance with the wiring rules.
The installation fuse (All Types Can Be Used) must be used for the power supply line of this Air to Air
Heat Exchanger.
Air to Air Heat Exchanger
AMP Air Conditioning
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Installation Manual
Air to Air Heat Exchanger
Installation Manual
2Accessory Parts
NameQuantityShapeUsage
Installation manual1—(Hand it to the customers.)
CD-ROM (Owner’s manual
and Installation manual)
Owner's manual1—(Hand it to the customers.)
Adapter4Connection parts for the duct
Screw16/24Screws for attaching the adapter
1—
(For other languages that do not appear in this manual, please refer
to the enclosed CD-ROM.)
3Cautions for Installation
Make the inspection opening at the specific place on the ceiling so the constant cleaning or the equipment checking
of filter and heat exchange element can be performed.
• The inspection opening shown below is necessary to clean the heat exchange element and th e filt er as
required. If not cleaned, they are likely to get clogged, resulting in degradation of performance.
• Use forklift to carry in the Air to Air Heat Exchanger units and use winch or hoist at installation of them.
Unit: mm
BC
EA
(Exhaust
air)
Outdoor side
A
OA
(Outdoor
air)
150 to
250
600 or more
For the inspection of Filters,
Heat Exchange Elements,
Fans, Motors and Damper.
Inspection Opening 450 × 450
or more
RA (Return air)
Indoor side
Centre of gravity
SA (Supply air)
200
• Helmet must be worn to protect your head from falling objects.
Especially, when you work under an inspection opening, helmet must be worn to protect your head from
falling objects from the opening.
• Observe the following conditions when using the Air to Air Heat Exchanger.
Installation requirements: Temperature range −10°C to +40°C, relative humidity 80% or less
Outdoor air conditions: Temperature range −15°C to +43°C, relative humidity 80% or less
Return air conditions: Temperature range +5°C to +40°C, relative humidity 80% or less
Do not install the Air to Air Heat Exchanger in a place where flames can come into contact with the unit.
If the Air to Air Heat Exchanger is used for a long time without observing the conditions above, deterioration or
deformation of resin parts will occur and a malfunction may result.
• Dewing and frosting.
• In cold regions, the surface of the unit or the duct connector may be affected by condensation or frosting
depending on the outdoor air conditions or temperature/humidity of the ceiling cavity even though the
conditions for use are observed. In this case, add a heat insulator.
• Do not install the unit in a place where there is something that must not become wet. Depending on the
temperature or humidity of outdoor air and the installation place, water droplets may fall from the unit.
• As shown in the figure to the below, suppose a high temp absorbing air condition A and a low temp absorbing
air condition B are plotted on the air line figure, then a high temp a ir A is heat-exchanged by the unit and goes
out of the saturation curve as shown by Point C. In this case, the unit will be dewed o r frosted . To avoid th is,
heating a low temp air B up to B’ is required so as to get C’ below the saturation curve, before usin g the unit.
e
v
r
u
C
n
o
i
t
a
r
u
A
at
S
C
B
Dry-bulb temperature (°C)
C'
B'
Absolute humidity (kg/kg’)
• Refrain from the following duct installation works.
1) Excessive bending2) Multi-times bending3) Making the connecting duct
smaller
4) Bending near the exhaust air
duct
• Do not install it near the water-heater
• Do not use in bathrooms or food preparation areas or in similar condition place.
If the unit is used at the place of much soot and high humidity large amounts of oily smoke, the filter or the
heat exchange element gets clogged and it will be disable to be use.
• Use a commercially available vibration-proof fixture
when the unit is installed in a place where preventing
vibration is necessary.
• Leave a space of 450mm x 450mm or more for
checking the filter, heat exchanging element, power
source, or motor. Refer to “Cautions for Installation”
for the location of the space required.
Hanging bolt
Vibration-proof fixture
Unit
Vibration-proof fixture
Duct Installation
• Duct installation is necessary to protect against access to live parts, rain water or contact with moving parts.
• Seal the junction of an adaptor and a duct with an aluminium tape firmly to prevent any air leakage.
• The room intake opening should be positioned as far as possible from the indoor supply opening.
• Use the specified ducts. (See the Model List)
• Install two outdoor ducts so they will be in the down gradient toward outdoor to prevent water from coming in.
(Gradient: 1/100~1/50) (See the figure below)
Heat-insulate two outdoor ducts (including outdoor air and exhaust air duct) to prevent dewing.
(Material: Glass Wool, Thickness-25mm) (See the figure below)
To pierce the metal duct through the metal lath or the wire lath or the metal plate of the wooden facility, insulate
electrically between the duct and the wall. (Refer to the laws and regulations of the country concerned and the
technical standard.)
Adapter
Aluminium tape
Unit
Slope
(1/100 to 1/50)
Heat insulator
Duct
• It is recommended that an electric damper is used together with the Air to Air Heat Exchanger, as wind may enter
the room while the unit is not in operation in windy places.
Heat insulator
(Insulates the adapter and the aluminium tape)
Outdoor air intake duct, Exhaust air duct
Aluminium tape
Aluminium tape
Fixing the unit
Hanging bolt
(M10 or M12)
Hanging bolt
Nut
Washer
Hanging
bracket
Washer
Nut
Cautions installing unit body
upside down
• The hanging bracket does not need to be replaced.
• The printed image is reversed.
1) Hang the hanging bracket on the hanging bolt,
then adjust the nut so that the unit is level.
2) Use a double nut and fasten it firmly so that the
nut does not become loose.
• If the unit is not installed properly, it will vibrate
and may pose a hazard.
• If the unit is not level, the damper unit will not
work properly.
• Install the unit firmly enough to support its own
weight.
11-EN12-EN
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EN
13-EN14-EN
AMP Air Conditioning
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Air to Air Heat Exchanger
Installation Manual
–7–
Air to Air Heat Exchanger
Installation Manual
8Electric Wiring
WARNING
1. Using the specified wires, ensure to connect the wires, and fix wires securely so that the external tension to
the wires do not affect the connecting part of the terminals.
Incomplete connection or fixation may cause a fire or other troubles.
2. Connect earth wire. (grounding work)
Incomplete earthing cause an electric shock.
Do not connect earth wires to gas pipes, water pipes, lightning rods or earth wires for telephone wires.
3. Appliance shall be installed in accordance with national wiring regulations.
Capacity shortage of power circuit or incomplete installation may cause an electric shock or a fire.
CAUTION
• If incorrect/incomplete wiring is carried out, it will cause an electrical fire or smoke.
• Install an earth leakage breaker that is not tripped by shock waves.
If an earth leakage breaker is not installed, an electric shock may be caused.
• Use the cord clamps attached to the product.
• Do not damage or scratch the conductive core and inner insulator of power and communication wires when peeling
them.
• Use the power and communication wire of specified thickness, type, and protective devices required.
• Do not connect 220-240V power to the communication terminal blocks ( , , , ) for control wiring.
(Otherwise, the system will fail.)
REQUIREMENT
• For power supply wiring, strictly conform to the Local Regulation in each country.
• After connecting wires to the terminal blocks, provide a trap and fix wires with the cord clamp.
Power and wiring Specifications
Power supply wire and communication wire should be locally procured.
U3U4A B
Communication wire
Item
Model name VN-
Air to Air Heat
Exchanger
*2:
• The length of the communication wire is the total length of the outdoor/indoor transition wire and wire of the central control
assuming that an interlocking system with the indoor unit or central control system is used.
• To prevent noise, use a 2 core shielded wire.
M150HE to
M1000HE
Central control wire (*2)Remote controller wire
2-core, non-polarity
Shielded wire
(Up to 1000m) 1.25 mm
(Up to 2000m) 2.0 mm
Communication wire
2
2
2-core, non-polarity
2
to 2.0 mm2
0.5 mm
Remote controller wiring
Remote controller wiring, remote controller inter-unit wiring2-core, non-polarity: 0.5 mm
Total wire length of remote controller wiring and remote controller inter-unit wiring = L + L1 + L2 + ··· Ln Up to 500mm
Total wire length of remote controller inter-unit wiring = L1 + L2 + ··· LnUp to 200mm
On the outside of the uni t, do not all ow the wire fo r the remote c ontroller (co mmunication wi re) and the w ire for AC220-24 0V to come into contact
or put them together in one electrical conduit; otherwise, the control system may have trouble due to noise.
Indoor unit
wiring
L
Remote
controller
Remote controller
* The total length of the remote controller inter-unit wiring is the same for both between the indoor units and
between the Air to Air Heat Exchanger.
Indoor unit
L1L2Ln
Remote controller inter-unit wiring
Air to Air
Heat
Exchanger
(Up to 8 units)
2
to 2.0 mm2
Air to Air
Heat
Exchanger
See the table below for the power supply specifications. If the capacity is too small, the unit will suffer from
overheating or burnout.
Item
Model name VN-
Air to Air Heat
Exchanger
*1: Prepare the exclusive power supply for the Air to Air Heat Exchanger
M150HE to
M1000HE
Power supply
220V-240V~, 50Hz
220V~, 60Hz
Power supply for Air to Air Heat Exchanger (*1)
Circuit breaker (switch)
Current rating (Fuse rating)
15A
Power supply wire
1.5 mm
(H07 RN-F or 60245 IEC 66)
3-core,
2
or 2.5 mm
2
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