Specifications 1-1
Using the Menus 1-3
Names of the Terminals on the Rear Panel 1-4
Name of each part on document camera 1-5
List of Supported Signals 1-6
Chapter 2 2-1
Replaceable Part Hierarchy 2-1
Required Tools 2-2
Parts Replacement 2-3
Replacement of optical parts 2-15
Chapter 3
SINGOWS 2000 3-1
Chapter 4 4-1
Firmware Upgrade 4-1
Chapter 5 5-1
Wiring Diagram 5-1
Block Diagram 5-2
Chapter 6 6-1
LED Display 6-1
Troubleshooting 6-2
Operation of Power Supply 6-9
Chapter 7 7-1
Electrical adjustment 7- 1
Chapter 8 8-1
Functional Test 8-1
3-1
Chapter 9 9-1
Spare Parts List 9-1
II
Chapter 1
Specifications
Chapter 1
1-1a
Chapter 1
Specifications
Chapter 1
1-1b
Chapter 1
Specifications
Chapter 1
1-1c
Chapter 1
1-2
Using the Menus
Chapter 1
1-3
Chapter 1
Names of the Terminals on the Rear Panel
1-4
List of Supported Signals
Chapter 1
1-5
Chapter 1
1-6
Chapter 2
2
Replaceable Part Hierarchy
Replaceable Part Hierarchy
The flow chart below shows what parts must be removed to access each replaceable part in the projector.
The parts on the first level (Ex.Lamp cover) are accessible without removing any other parts.
The move levels down that a part is, the more parts you need to remove in order to access it.
Start
Chapter
Lamp
cover
Control
panel
Lens cover
Camera
assy
Lamp
Bracket
LED
board
Speaker
Camera
Main
Camera
KEY
Camera
CMOS
Camera
LED
Top cover
PCB Main
Remocon
receiver
PCB
Sensor
Cover for
Power
Power
Main
Optical
Engine
Intake
Fan
Exhaust
Fan
Powe
Filter Fan
Front
panel
LCD Fan
Door SW
Balast &
FAN assy
Lens
Color
wheel
Power
Filter
LCD
Panel
LCD Filter
Foot ADJ
PBS Fan
Balast
Fan
Lamp
Driver
Rear
panel
Thermal
SW
2-1
Required Tools
䋫
䋫
ItemPhoto
Driver bit (䋫) No 2
Box driver M3
Chapter 2
Driver bit (
Torque driver bit (
Nippers
) No 0
) No 2
Cutting pliers
2-2
Parts Replacement
g
g
1.Lamp
NoFi
1
ureExplanation
Chapter 2
Remove two lamp cover screws.
Remove three lamp screws.
2
2.Top Cover
Lamp is pulled out.
Remove five screws at the bottom.
Remove two screws at the rear.
Remove a screw at the ri
ht.
Remove a screw at the left.
Top cover is removed.
3
2-3
3.Main Board
StepFigureExplanation
All the connectors on a main board unit are removed.
Chapter 2
1
2
3
Remove five screws.
Remove two screws at the rear cover.
Main board is removed.
2-4
4.Main Power Unit
StepFigureExplanation
Remove four screws.
1
Cover & Power Intake FAN are removed.
Chapter 2
2
3
4
Remove two screws.
Power Intake FAN are removed.
Remove a screw.
5
Main Power Unit is taken out.
2-5
5.PBS & Ballast FANs
StepFigureExplanation
Remove six screws.
1
Balast & FAN assy is taken out.
Chapter 2
2
3
4
Remove two screws.
Remove two screws.
Ballast FANs are removed.
PBS FANs are removed.
2-6
6.Exhaust Fan
Chapter 2
Remove no screw.
1
2
7.Ballast
1
Note.
May be very tight.
Exhaust Fan is removed.
Remove two screws.
2
3
Cover is removed.
Pinch a stud with cutting pliers. (4 points)
Then pull up PC Board.
Ballast is removed.
2-7
8.Filter Power
StepFigureExplanation
Remove two screws.
1
Cover is removed.
2
Chapter 2
3
Filter Power is taken out.
2-8
9.Thermal Switch
StepFigureExplanation
Remove a screws.
1
Remove two screws.
2
Chapter 2
3
4
Cover is removed.
Thermal Switch is removed.
2-9
10.Optical Emgine
StepFigureExplanation
Remove three screws.
1
Optical Engine is taken out.
2
Chapter 2
11.Relay Board
StepFigureExplanation
Remove three screws.
1
Relay Board is removed.
2
2-10
15.Speaker
1
2
Chapter 2
Remove a screws.
Speaker is removed.
2-11
Replacement of Optical Parts
Chapter 2
2-12
Chapter 2
2-13
Chapter 2
2-14
Chapter 2
2-15
Chapter 2
2-16
Chapter 2
2-17
Chapter 2
2-18
Chapter 2
2-19
Chapter 3
SINGOWS 2000
Install the Software on the Computer
The software you download is bundled into one .MSI file.
Double-click the file to install the signal generating software.
Chapter 3
The Install Wizard appears,ready to begin the install process.
Click the next button.
3-1
The Select Installation Folder dialog box appears.
Navigate to the location where you stored the software files.
Click the next button.
The confirm Installation dialog box appears.
Click the next button.
3-2
The Installing software dialog box appears.
The Installation Complete dialog box appears.
Click the close button.
3-3
Startup the Software
Open Windows Exploler, navigate to the location where you stored the files, Then double click the
SINGOWS2000.EXE.
Moreover, even if it chooses the shortcut of the All programs of start, it can startup
.
3-4
Chapter 4
Chapter 4
Firmware Upgrade
Upgrade the software
Connect the control cable to the control terminal on the projector.
Then plug the RS232C connector on the other end of the cable into a RS232C port on the computer.
Open Windows Explorer navigate to the location where you stored the upgrade files, and then double click
the Firmware Upgrader.exe.
The Upgrade Wizard appears. Click the Choose button to open the Select File Dialog box.
In the Open File dialog box, select the .inf file, and then click Open button.
4-1
The upgrade file appears in the Select File box.
Select the COM port.
Chapter 4
Click Flash button.
4-2
Chapter 4
Press and hold the projector’ s [Input] and [Keystone] keys, and then plug in the power cord.
The projector starts the Firmware upgrade,
[LAMP], [ON/Standby] and [TEMP] LED’ s are RED blinking.
The computer begins downloading the upgrade files to the projector.
The process may take several minutes.
4-3
When the upgrade finishes normally, the following dialog box appears.
Chapter 4
Click the Close button.
The upgrade is complete.
4-4
Confirm the software upgrade
1. Power up the projector.
2. On the projector keypad, press the MENU key to display the menus.
3. Press button Right or Left arrow to highlight Setting display.
4. The Setting display dialog box display the software version.
These should match the upgrade version you downloaded.
Chapter 4
4-5
Chapter 5
Wiring Diagram
Chapter 5
5-1
Block Diagram
BLOCK DIAGRAM 1/2
Chapter 5
5-2
Block Diagram 2/2
Chapter 5
5-3
Chapter 6
6
LED Display
LED Display (Problems Shown on LED Indicator Combination)
Chapter
<Notes>
When each error occurs,after approx.one minute of abnormal display,
the projector turns to the standby state waiting for internal cool down.
[ L ] : LAMP, [ O ] : ON, [ T ] : TEMP
6-1
Troubleshooting
You use this section to diagnose problems with the projector. Choose the problem you
are trying to diagnose from the list below. The Power, Image and Audio sections
provide a variety of symptoms, while the other includes only one page.
1. For Power problems
2. For Image problems
3. For Audio problems
4. For Remote Control
5. For Keypad problems
6. For Menu problems
Troubleshooting Power Problems
The projector will not power up, only partially power up,
or will not remain powered up.
Chapter 6
What is the problem?
No stand by LED
No stand by LED
Check the Power cord and AC power outlet.
Check the Main power switch.
Check the Keypad cable has broken or not.
Check the connect cables inside the Unit.
No lamp
At least some fans are running.
Ye s
Does the projector power up?
No
Check the voltage of CN106 (Power IN) at Main board
And also check the voltage of CN201 (Power Out) at Power Supply
when it removes the cable from Main board.
Lamp or projector shuts off after
running a short period of time.
Problem resolved.
Is the power supply outputting?
Ye s
Replace the Main board
No
Replace the power supply
6-2
No lamp
Check the error code log at service mode
When there is the error code, refer to the LED error List.
When the error code is Lamp error (No.1), remove the lamp to see if it looks good.
There should be no ruptures, no bulges, and no cracks in the reflector.
Substitute a known good lamp if you want to be absolutely certain that the lamp is not the problem.
Replace the lamp.
Check the color wheel motor cable and color wheel sensor cable are connected to the Main board.
Chapter 6
Does lamp enable measure low?
(CN 111 3 P I N )
No
Is 370V (DC) input
of Ballast OK?
370V (DC): CN102 1PIN (RED)
(POWER SUPPLY SIDE)
Ye s
Ye s
Replace the ballast
Are DC power voltage levels
OK on the Main board
Ye s
Lamp or projector shuts off after running a Short period of time.
No
Replace the power supply
Replace the Main board
Note:
This is usually a thermal issue caused by excessively high internal temperature.
The high temperature could cause a component on the Main board or the power supply to fail when it gets hot.
No
Check the error code log at service mode
When there is the error code, refer to the LED error List.
Ye s
Are all fans running?
No
Replace the broken fan.
Ye s
Does the projector run property?
No
Replace the power supply
6-3
Replace the Main Board
Problem resolved
Troubleshooting Image Problems
The image is not correct.
The projector starts and runs normally.
The menus are accessible.
The lamp is lit.
Upgrade the software to the latest version or reinstall the projector software.
Confirm that all image adjustments are set to factory defaults
Confirm that the cable and source signal Are good.
What is the problem?
Chapter 6
No image at all.
Vertical or horizontal lines.
Sparkle picture.
Clusters of dark pixels.
Dim image
No image at all.
Vertical or horizontal lines.
Sparkly picture.
Clusters of dark pixels.
Replace the Main Board.
What is the problem?
No
Replace the optical engine
Bad or missing tint or color.
Missing logo,VGA,composite Video, or S-video.
Distorted image, noisy, rolling,torn,frozen,
” Plaid” repeated, or shifted image.
Ye s
Problem resolved
6-4
Dim image
Substitute known good lamp.
Image brighter?
No
Substitute known good Main board.
Image brighter?
No
Chapter 6
Ye s
Replace the lamp.
Ye s
Replace the Main Board
Replace the optical engine
Bad or missing tint or color.
Distorted image, excess noise, rolling, torn, frozen,” Plaid” image, repeated single image or shifted image.
Make sure cables are good.
Check the color wheel delay index value in the service mode.
Ye s
Image good?
Problem resolved
No
Replace the Main Board
6-5
Troubleshooting Audio Problems
No audio or distored audio from the speaker.
Make sure cables are good.
Chapter 6
Is audio OK?
No
What is the problem?
No audio from the speaker
No audio from the speaker.
Check the speaker resistance.
Does it measure around 16 ohms?
No
Replace the speaker
Ye s
Ye s
Problem resolved
Audio is distoyed
Connect a known good 16 ohms speaker
in place of the existing speaker.
No
Is audio OK?
Ye s
Replace the Main board.
Audio sounds scratchy or distored.
Verify that audio signal source and cables are good.
Ye s
Sound good?
No
Connect a known good 16 ohms speaker in the place of the existing speaker.
Ye s
Sound good?
No
Replace the Main board.
Problem resolved
Problem resolved
Problem resolved
6-6
Troubleshooting Remote Controller Problems
Infrared Remote Problem
Install known good batteries in the remote controller.
Ye s
Does the remote work?
No
Use a known good remote with the projector
Chapter 6
Problem resolved
Does the remote work?
No
Replace the Main board.
Troubleshooting Keypad Problems
Keypad does not
respond to key presses.
Is a known good Key B.
available for substitution?
Ye s
Substitute the good key board.
No
Problem resolved
Substitute a known
good Main board.
Ye s
Does the projector
Respond the key presses?
Does the projector
respond the key presses?
Ye s
Replace the key board.
No
Replace the Main board.
6-7
No
Replace the Main board.
Replace the key board.
Troubleshooting Menu Problems
Menu does not appear on screen.
Startup screen and other images appear normal.
Try pressing the Menu button on both the remote and keypad.
Chapter 6
Ye s
If the remote works and
the keypad doesn’ t, go to
Troubleshooting Keypad problems
Flash or re-flash the latest software into the projector.
Does the menu appear?
No
Does the menu appear?
No
Replace the Main.board.
Ye s
If the keypad works and
the remote doesn’ t, go to Troubleshooting
remote control problems
Ye s
Problem resolved
6-8
Chapter 6
Operation of Power Supply (APS-M602)
OUTLINE
This power circuit APS-T60 is composed of 2 units as shown as below. (Fig.1)
APS-T602 is composed of AC inlet and input line filters mainly.
APS-T603 is composed of rectifier circuits, PFC circuit and DC/DC converter circuit mainly.
The power circuit APS-T60 is supplied 100~240Vac and it supplies 5 power sources to load
circuits.
In case of the typical operation, it supplies 370V (260W max.) and 16V as Non-isolated output and
supplies 3 outputs as isolated output. 3 isolated outputs are 6V, 14V and 17V.
In case of the standby mode, 16V line is turned off. And the voltage of 370V line is varied to
voltagethat
rectified the AC source.
3 isolated outputs are not turned off.
+370V (non-isolated)
+16V (non-isolated)
0V (non-isolated)
to Ballast
Bridge
Rectifier
Circuit
Power
Factor
Correction
(PFC)
Circuit
Primary
+16V line
Rectifier
Circuit
DC/DC
Switching
Converter
Secondary
Rectifier
Circuit
Feedback
Control
+17V
+14V
+6V
GND
ST/OP
(ON/OFF
Control)
6–9
Chapter 6
OPERATION OF POWER SUPPLY
1. Transition from AC ON to Standby mode
When the AC source is supplied to this power circuit, the voltage rectified by D101 and smoothed by
C105 is supplied to VH pin of IC102 through R125.
VCC pin voltage of IC102 rises by current supplied to VCC pin through VH pin.
And then, IC102 starts up and the DC/DC converter begins to operate. (6V, 14V and 17V start up.)
* This DC/DC converter is a PWM switching circuit, which is composed of IC102, T201 and Q103 mainly.
2. Transition from Standby mode to Typical Operation mode
When the level of ST/OP pin in the connector CN201 is Low or open, only the DC/DC converter is in the
switching operation. Each output does not have the on/off control which works solo, except primary 16V
line. The voltage level of primary 370V line becomes voltage after smoothing through
circuit. (e.g. Input: 100Vac,
This status is standby mode.
When the level of ST/OP pin in the connector CN201 is High, Q105 is turned on through a photo-coupler
PC103, and then the primary 16V source is supplied to the Ballast and IC101 of PFC circuit.
Because VCC voltage of IC101 reaches
PFC circuit begins to operate. The voltage level of primary 370V line becomes approximately 370V which is
stable against variation of AC input voltage.
* ST/OP pin is a pin to control for switching mode between standby and typical operation.
Output: approx. 140Vdc)
threshold level of starting voltage, IC101 starts up activity and the
bridge rectifier
3. Protection against abnormal condition
If Overvoltage or overheat or overload happens, the DC/DC converter stops the switching operation by
putting IC102 into the latch mode. Every output (They are primary 16V, secondary 6V, 14V and 17V.) of
the DC/DC converter is turned off, and this is maintained. PFC circuit stops the switching operation
because +16V line which is power source for the control IC of PFC is turned off. The voltage of 370V line
varies to
About the latch mode of IC102
In normal operation, CS pin voltage of IC102 is clamped by an inside 4V zener diode.
Externally forcing CS pin voltage to increase to the threshold voltage, 8.2V, for the latch mode allows the
IC102 to stop its operation for protection.
When CS pin voltage reaches to 8.2V, the inside source in IC102 is turned off, and OUT pin (for gate
drive of FET in the DC/DC converter) is set to the Low level.
Then, the start-up circuit is activated again, and VCC voltage is held at approximately 22V. This status is
the latch mode of IC102. The latch mode is maintained as long as supply to VCC pin continues.
It takes time for the latch mode to be rest because charged C105 voltage is applied to the VH pin even if
IC102 have changed to the latch mode.
Cutting off the input voltage decreases VH pin voltage, supplying no current to the VCC pin.
Thereafter, the latch mode is reset when VCC drops below the OFF threshold level, 8V min.
voltage that rectified the AC source. (i.e. The boost stops.)
6–10
Chapter 6
OPERATION OF EACH SECTION
1. Input Line Filter
The Input line filter circuit is made up of capacitors (e.g. C1, C2, C101) and inductor chokes (e.g. L1, L2,
L101) on APS-T602 unit and a part of APS-T603 unit,
This section protects the noise generated by the power supply circuit from leaking out to AC line
and from entering of the external noise inside the power supply circuit.
This circuit is effective for both normal and common noise.
The fuse F1 becomes open in order to protect other parts, when excessive current flows in abnormal
conditions.
The connector CN2 is connected to thermal sensing element (e.g. thermal protector). Power Supply is
operated by CN2 shorted condition. In other words, when 2 terminals of CN2 become open by thermal
protector, power supply to subsequent circuit is shut off.
2. Power Factor Correction Circuit (PFC circuit)
The main parts of this switching converter are choke coil T101, switching MOSFET Q101, Q102, control
IC IC101 and diode D104. This circuit has mainly 4 functions as following.
a. Generate stable voltage
This PFC circuit operates so that the output always is set to 370Vdc(typ.). Actually, the switching
operation of Q101 and Q102 is controlled by IC101. Initial voltage setting of 370V output is set at
370Vdc(typ.) by VR101. (Input voltage: 100Vac, maximum load)
* Please don’ t turn although there are 2 variable resisters for this output voltage setup and for
the overvoltage protection setup. The case which needs to turn the volume means that the failure
mode cannot be repaired easily.
b. Reduce input harmonic current
Main purpose of Power Factor Correction Circuit is reducing input harmonic current by bringing the
input current waveform closer to a sine wave.
This circuit is CCM (Continuous Conduction Mode) PFC circuit which used resettable integrator.
The gate pulse width is adjusted per one cycle by detecting DC output voltage at the VF pin of IC101
and peak current at the ISNS pin of IC101. The amplitude and shape of the input current is controlled
so as to be proportional to and in phase with the input voltage.
c. Over current protection
The current sense pin ISNS of IC101 is the input to the current sense amplifier and the overcurrent
protection comparator.
There are essentially two levels of current limitation provided by the IC101. There is a “ soft” current
limit, which is essentially a duty cycle limiting fold back type: the converter duty cycle is limited to the
point where output power is limited and the output voltage begins to decrease. There is also a “peak”
current limit feature which immediately terminates the present drive pulse once the peak limit
threshold, = -1.0V, is exceeded.
d. Over voltage protection
The voltage in
the OVP pin of IC101.
drive signal.
proportion to output voltage by resistors R112, R113, R114, R115 and VR102 is added to
When the OVP threshold(7.49V(typ.)) is triggered, the IC101 will disable the gate
6–11
Chapter 6
3. DC/DC converter
The main parts of this switching converter are transformer T201, switching MOSFET Q103, control IC
IC102 and output diodes D201, D202 and D203. This converter is Fly Back type.
This means that energy is transferred from the primary to secondary when MOSFET Q103 is off.
The main output is 6V line and auxiliary output is 14V and 17V line.
a. Start up
When AC input is supplied to this power supply unit, power source of IC102 is supplied through R125.
And then IC102 begins switching operation and the converter starts up.
Once the converter starts up, power source of IC102 is supplied from
b. Output Voltage Control
Output voltage is controlled by Pulse Width Modulation (PWM).
The voltage divided by R208, R209, R210 and R223 in the 6V line is detected, and this voltage is
compared with the reference voltage of shunt regulator IC201. Photo coupler PC101 feeds back the
comparison from secondary to primary. And output voltage is adjusted by the level of current drawn
from the FB pin of IC102.
When 6V output voltage is above the control level, IC102 to shorten the on-time (duty cycle) of
MOSFET Q103. This cause the average output to decrease. When the output is below the control
level, on-time (duty cycle) is increase, thereby increasing the average output voltage.
auxiliary winding of T201.
c. Overcurrent Protection
If the power supply output becomes overload, the current of MOSFET Q103 is limited by the maximum
threshold voltage of the IS pin in IC102 and output voltage drops. If the state continues as it is, an
overload protection function of IC102 operates to stop the IC in the latch mode.
d. Overvoltage Protection
Overvoltage state is detected when output voltage exceeds the zener voltage of zener diode (ZD201,
ZD202, ZD203). When zener diode is in conduction state, through the photo coupler PC102, the CS
pin voltage of IC102 is increased
shut down.
e. Overheat Protection
The abnormality of heat sink temperature of Q101, Q102 and Q103 is detected by PTC thermistor
PR101. Through the diode D113, the CS pin voltage of IC102 is increased
for the latch mode
overload or FAN-Locked.
and power supply is shut down. It operates at the time of abnormal state such as
forcibly to the threshold level for the latch mode. And power supply is
forcibly to the threshold level
6–12
Chapter 6
6-13
Chapter 6
6-14
APS-M602 (ETXTS602MDA/MDE) Troubleshooting Faults
Chapter 6
6-15
Chapter 7
A
Electrical Adjustment
Preparation
< Test equipment >
1) Personal computer
(Windows PC, OS: Windows 98SE, ME, 2000, XP)
2) Signal generating software
SINGOWS2000.MSI (Installer)
3) Adjustment software
DPJAdjustmentTool_2500.exe
4) Cables
RGB Cable and Control (RS232C) Cable
5) A protractor for Vertical Auto Keystone Calibration
<For connection and setting of Personal computer>
1) Connection of personal computer
Connect the PC to computer 1 input and RS232C terminal as shown in following Fig.1
2) Set the screen resolution and refresh rate to XGA (1024x768) 60Hertz.
Set RGB output of the PC to CRT.
Chapter 7
Control cable
Fig.1
nd, to Control PC (the same PC)
7-1
Adj
The table below shows you the items to be adjusted according to the type of part you replaced.
ustment Points vs Part Replaced
Adjustment
Parts
Keystone
Special Key Operations
Sub
Contrast
Altitude
Pixel
(Convergence)
SINGOWS
2000
VCOM Gamma Shading
DPJAdjustmentTool_2500.exe
Chapter 7
Main Board
Optical Engine
LCD Panel
×
× × × ×
× × ×
:Adjustment is needed
× :Not necessary
<SAVE DATA to EEPROM > (Common on all adjustment)
Press the buttons,
[Up], [Down], [Left] and [Right] simultaneously.
When these buttons are accepted, all LED’s light orange or red blinking in order.
7-2
c
t
Proje
Plug in the power cord; turn on main power switch and the power of the projector.
or Setup
How to enter to the Factory Mode (TLP-X2500/XC2500/X3000/XC3000)
1) While the Volume adjustment bar is displayed on the screen, set value to [2],
and press the buttons,
[Input], [On/Standby] and [Keystone] simultaneously.
2) While the Volume adjustment bar is displayed on the screen, set value to [0],
and press the buttons,
[Input], [On/Standby] and [Keystone] simultaneously.
3) While the Volume adjustment bar is displayed on the screen, set value to [0],
and press the buttons,
[Input], [On/Standby] and [Keystone] simultaneously.
4) While the Volume adjustment bar is displayed on the screen, set value to [0],
and press the buttons,
[Input], [On/Standby] and [Keystone] simultaneously.
When the projector enters to the Service Mode, the buzzer beeps for 3 seconds.
If doesn’t beep, repeat from the beginning.
This mode maintains until you turn off the main power switch.
Chapter 7
7-3
How to display the Service status
After the projector has entered to the factory mode, press the buttons,
[Return] and [Up] simultaneously. Then, the following display appears.
If it doesn’t appear, repeat from the beginning.
This mode maintains until you turn off the Main power switch.
Chapter 7
FAN-1 is Z103 (Service part location No.). FAN-2 is Z102.
FAN-3 is Z104. FAN-4 is Z105. FA N-5 is Z101. FAN-6 is Z100.
Temp- 1 is Intake temperature. Te mp-2 is Exhaust temperature.
A number of Error log means an error ID.
7-4
<Keystone Calibration>
Press [Input] and [Up] buttons simultaneously. For it initialize the value, Press [Keystone] button.
Set the projector on a level surface.
Press [Enter] button of the projector.
When the adjustment is successfully completed, values changes from default [0].
(Example: The following menu)
If it fails, values don’t change from default [0].
Chapter 7
7-5
Select the KC1 item by pressing [Down] button.
Keep projector on 30 degree.
Press [Enter] button of the projector.
When the adjustment is successfully completed, values changes from default [0].
(Example: The following menu)
If it fails, values don’t change from default [0].
Chapter 7
7-6
Select the KC2 item by pressing [Down] button.
Keep projector on -30 degree
Press [Enter] button of the projector. When the adjustment is successfully completed, values changes from default [0].
(Example: The following menu)
If it fails, values don’t change from default [0].
<Note> When the projector is not tilted accurately +/- 30degree,
the adjustment values ([KC1] and [KC2]) do not change.
Chapter 7
7-7
Select the KC3 item by pressing [Down] button.
Set the projector on a level surface and perform heat-run for 30 minutes or more.
Press [Enter] button of the projector. When the adjustment is successfully completed, values changes from default [0].
(Example: The following menu)
Chapter 7
7-8
<Sub Contrast>
Right - click to display the following color pallets. Click [White] button.
Note: Move the mouse cursor out of a screen to avoid the error
Select the Sub contrast item by pressing [Down] button.
Press [Enter] button of the projector.
When the adjustment is successfully completed, values changes from default [85].
(Example: The following menu)
If it fails, values don’t change from default [85].
Adjust Computer-1 input and Computer-2 input both.
.
Chapter 7
7-9
<Altitude>
Press [On/Standby] and [Up] buttons simultaneously.
For it initialize the value, Press [Keystone] button.
Select proper value by pressing the [Left] or [Right] button.
Factory setting is 0.
The value 1 is more than 500m (1,640ft) and under 1,000m (3,281ft).
The value 2 is more than 1,000m (3,281ft) and under 1,500m (4,921ft).
The value 3 is more than 1,500m (4,921ft) and under 2,000m (6,562ft).
The value 4 is more than 2,000m (6,562ft) and under 2,500m (8,202ft).
The value 5 is more than 2,500m (8,202ft) and under 3,000m (9,843ft).
The value 6 is more than 3,000m (9,843ft).
For example, in case of 2,700m altitude set the value to 5.
Press [Return] button.
7-10
<VCOM>
Connect the control cable to the control terminal on the projector.
Then plug the RS232C connector on the other end of the cable into a RS232C port on the computer.
Open Windows Explorer navigate to the location where you stored the Adjustment file,
and then double click the DPJAdjustmentTool_2500.exe.
The startup window appears.
Select the COM port. and click the [VCOM] button.
The following window appears.
Select the “R”.
7-11
The current data is displayed in DATA column.
Push (+1) or (-1) button.
Adjust the data to reduce the flicker to its minimum point.
By pushing the (+4) or (-4), the data is adjusted in greater steps.
After the adjustment, click the [Save] to save the data.
Select the “G”.
The current data is displayed in DATA column.
Push (+1) or (-1) button.
Adjust the data to reduce the flicker to its minimum point.
By pushing the (+4) or (-4), the data is adjusted in greater steps.
After the adjustment, click the [Save] to save the data.
7-12
Select the “B”.
The current data is displayed in DATA column.
Push (+1) or (-1) button.
Adjust the data to reduce the flicker to its minimum point.
By pushing the (+4) or (-4), the data is adjusted in greater steps.
After the adjustment, click the [Save] to save the data.
When adjustment of R, G and B finishes, click the [Close] button.
7-13
<Gamma>
Click the [GAMMA] button.
The following window appears.
Click the [Send] button.
Select the Gamma data file and click the [Open] button. (There are two files for R-type LCD and L-type LCD.)
7-14
After the transfer is completed, the following message appears.
Click [OK] button.
The transferred gamma data will be automatically saved.
7-15
<Shading>
Click the [SHADING] button.
The following window appears.
Click the [Send] button.
Select the Shading data file and click the [Open] button. (There are two files for R-type LCD and L-type LCD.)
7-16
After the transfer is completed, the following message appears.
Click [OK] button.
The transferred shading data will be automatically saved.
7-17
Chapter 8
8
Chapter
Functional Test
You perform the functional tests after you’ ve repaired the projector to make sure
All components of the projector operate properly.
You can also perform the functional tests if you’ re having trouble determining what is wrong with the projector.
Required Equipment
Equipment Notes
Video player Make sure the video player has an S-video Out port and cables.
The player should also have a Composite video port (RCA).
Toshiba strongly suggests you use a DVD player to test the Video quality. DVD players
reproduce colors better and project Sharper images. The least preferable is a VCR.If
you must use a VCR, make sure you use a commercially produces recoding
not one recorded from a broadcast source.
The VCR must include an S-Video connector in addition to a composite connector.
Commercially produced
video
Cables 1. RCA Pin jack cable for Composite video & audio.
Remote control Ensure that the remote has fresh AAA batteries.
Projector screen Use a flat screen, not a curved one.
Personal computer (PC)
You’ ll need the video in DVD, etc. format.
2. S-video cable.
3. RGB cable that come with the projector.
4. 3.5mm mini-jack cable for PC audio.
The stereo audio card should have either a 3.5mm stereo audio Jack or RCA left and
right output ports. The PC must have a CD-ROM and must have outputs for RGBHV,
VESA, D-sub15pin.
Before beginning
Make sure the work surface where you perform the functional tests is level and clean.
Place the projector on a soft surface (such as an anti-static mat) when running the tests.
Connect the following the I/O panel on the projector.
1. Video player through Composite Video and S-video ports.
2. Audio sources through Audio ports (RCA) or 3.5mm mini-jack.
3. Personal computer through RGB cable
.
8-1
Perform the following tests
Test Verification
Chapter 8
Power Up
Connect AC power, and turn the unit on.
Cosmetics and mechanicals
Adjust the projector so that the image is Square.
Make sure the lens is at a 90 degree angle to the wall.
Composite video from video source
Connect the yellow composite (RCA) video Connector to
the projector. (Ensure that no other video source is
connected to the projector)
S-Video from video source
Connect the S-Video cable to the projector.
Disconnect the yellow composite (RCA) Video connector.
Image keystone adjustment
Connect a video source to the projector.
Audio from audio source
Connect the audio cable to the projector.
Manual source selection
Manually select a connected source.
Verify that the proper splash (logo) screen Appears.
Verify image quality.
Verify that the elevator and leveling foot Are functional.
Verify that the focus and zoom rings operate properly.
Verify cosmetics.
Verify that the video automatically synchronizes.
Verify there is no distortion, noise or other abnormalities.
Verify that the video automatically synchronizes.
Verify there is no distortion, noise or other abnormalities.
Verify that image responds properly when
You adjust the keystone setting.
Verify that audio source plays through the projector’ s speaker.
Verify that the volume controls function correctly.
Verify that the projector switches to the manually-selected
source.
Verify that the video automatically synchronizes.
Verify there is no distortion, noise or other abnormalities.
Software Version / Lamp time Used
Navigate through the Basic menu to the Setup menu.
Navigate to the Service menu.
Select info from the Service menu.
Verify software version
Verify the keys are not sticky.
Verify that the software version is current and that the lamp
is within its service life.
8-2
Test Verification
Chapter 8
Focus
SINGOWS2000
Cross Hatch image.
Color Wheel Index Delay
SINGOWS2000
Color bar image.
Verify that the image synchronizes properly through the computer 1 input.
Verify that image focuses through the full zoom range.
Verify there are no problems.
Verify that the image synchronizes properly through the computer 1 input.
Verify that the color is located in a line.
Verify there are no problems
8-3
Test Verification
DMD Images
SINGOWS2000
White image (Level 100%)
SINGOWS2000
Black image (Level 0%)
Verify that each image synchronizes properly through the computer
1 input.
SINGOWS2000
SMPTE image
System Reset
On the keypad, press the Menu key.
Navigate through the basic menu to the default
setting menu.
Select Reset all.
Power Down
After all tests are complete turn the power off
and disconnect all cables.
Attach the lens cap.
Verify there are no problems
Verify that the image synchronizes after system reset.
Verify unit is powered off before disconnecting cables.
8-4
Chapter 9
A
A
A
Spare Parts List
Exploded View
100:Assy Cover Top
Chapter 9
$&$6($66<
&2175 2/83
U006:KEY Board
$&$6($66<
&217/2:(5
B131:Cover Ballast
Z105:Exhaus t FAN
P801:Main Power
B111:Panel Front
Lamp (Not Service parts)
B110:Panel Rear
U001:PCB FXMA2
P800:Filter Power
Z200:Optical Engine
Z101:Panel FAN A
Z100:Panel FAN B
B100:Cover BTM
220:Lens Cap
210:Cover Lamp
9-1
㧥
Exploded View(Optics Block)
Chapter
㪞㪇㪇㪈㪆㪞㪇㪇㪉
㪣㪚㪛㩷㪧㪘㪥㪜㪣
㪱㪉㪇㪉㪞㪑㪧㪦㪣㪘㪩㪰㪱㪜㪩㩷㪦㪬㪫㪄
㪱㪉㪇㪉㪩㪑㪧㪦㪣㪘㪩㪰㪱㪜㪩㩷㪦㪬㪫㪄
㪩㪇㪇㪈㪆㪩㪇㪇㪈
㪣㪚㪛㩷㪧㪘㪥㪜㪣
㪱㪉㪇㪈㪙㪑㪧㪦㪣㪘㪩㪰㪱㪜㪩㩷㪠㪥㪄
㪱㪉㪇㪊㪑㪌㪐㪈㪧㪙㪪
㪱㪈㪇㪇㪑㪦㪧㪫㪠㪚㪪㩷㪙㪣㪦㪚㪢
㪙㪇㪇㪈㪆㪙㪇㪇㪉
㪣㪚㪛㩷㪧㪘㪥㪜㪣
㪱㪉㪇㪉㪙㪑㪧㪦㪣㪘㪩㪰㪱㪜㪩
㪱㪉㪇㪇㪑㪧㪩㪠㪪㪤
㪱㪉㪇㪈㪙㪑㪧㪦㪣㪘㪩㪰㪱㪜㪩㩷㪠㪥㪄
㪱㪉㪇㪈㪩㪑㪧㪦㪣㪘㪩㪰㪱㪜㪩㩷㪠㪥㪄
㪱㪉㪇㪌㪑㪌㪐㪈㪣㪜㪥㪪
9-2
㧥
Other Parts
Chapter
9-3
Chapter
㧥
Spare parts list (TLP-X2000)GREEN
No LocationDescription
1
A100COVER ASSY, TOP
2
A101SCREW, 2.0 X 4.0 MM
3
A102ASCREW
4
A110CASE ASSY, CONTROL UP
5
A110ASCREW, 2.0 X 4.0 MM
6
A111CASE ASSY, CONT LOWER
7
A111ASCREW, 2.0 X 4.0 MM
8
A210COVER ASSY, LAMP
9
A220CAP, LENS
10
A230COVER ASSY, FILTER BOTTOM
11
A304LABEL, CAUTION
12
A305LABEL, CAUTION HOT BLACK
13
A306LABEL, LABEL CAUTION, LENS BLACK
14
A307LABEL, CARTON,TLP-X2000
15
A308LABEL, TOP TAG
16
A310LABEL, CASE LOWER, X2000
17
A401CARTON BOX, X2000
18
A401BSHEET, PROTECTIVE 700X300
19
A405SOFT CASE, X2000
20
B001LCD PANEL, L3P06X-56G20B
21
B002LCD PANEL, L3P06X-55G20B
22
B100COVER ASSY, BOTTOM
24
B101SCREW
25
B111PANEL, FRONT
26
B112PANEL, SIDE
27
B113PANEL ASSY, LENS
28
B120PLATE, AC-IN
29
B131COVER, LAMP
30
B141AIR DUCT, POWER FAN
31
B170AIR DUCT
32
CN105CONNECTOR, 1.25MM PITCH W TO B
33
CN108CONNECTOR, 1.25MM PITCH W TO B
34
CN503CONNECTOR, D-SUB, DZ11A92-ND201-7F
35
E255LENS, ANLC03T
36
E270HOLDER ASSY, LAMP
37
G001LCD PANEL, L3P06X-55G20G
38
G002LCD PANEL, L3P06X-56G20G
39
IC100IC, PW 190-10L, IMAGE PROCESSOR
40
IC101IC, BD87A29FVM-TR, VOLTAGE DETECTOR
IC104
41
IC105
42
43
IC108IC, 24LC128T-I/SNG
44
IC1100IC, PNA4612M01TH, PD WITH REMOTE CONT
45
IC111IC, TC7SH08FU(TE85L,F)
46
IC112IC, L3232ECV-16Z-T
IC119
47
IC1200
48
49
IC122IC, TC7SH08FU(TE85L,F)
50
IC123IC, TC7SH08FU(TE85L,F)
IC, PQ1MX55M2SPQ, LOW VOLTAGE
REGULATOR
IC, TK11150CSCL-G, POSITIVE LDO
REGULATOR
IC, LTC3701EGN#TRPBF, DC/DC
CONTROLLER
IC, G751-2RDF, TEMPERATURE SENSOR AND
THERMAL WATCHDOG
COVER ASSY, TOP
SCREW, 2.0 X 4.0 MM
SCREW
CASE ASSY, CONTROL UP
SCREW, 2.0 X 4.0 MM
CASE ASSY, CONT LOWER
SCREW, 2.0 X 4.0 MM
COVER ASSY, LAMP
CAP, LENS
COVER ASSY, FILTER BOTTOM
CARTON BOX, X2000
SOFT CASE, X2000
LCD PANEL, L3P06X-66G00B
LCD PANEL, L3P06X-65G00B
COVER ASSY, BOTTOM
PANEL, FRONT
PANEL, SIDE
PANEL ASSY, LENS
PLATE, AC-IN
COVER, LAMP
AIR DUCT, POWER FAN
AIR DUCT
CONNECTOR, 1.25MM PITCH W TO B
CONNECTOR, 1.25MM PITCH W TO B
CONNECTOR, D-SUB, DZ11A92-ND201-7F
LENS, ANLC03T
HOLDER ASSY, LAMP
LCD PANEL, L3P06X-65G00G
LCD PANEL, L3P06X-66G00G
IC, PW190-10L, IMAGE PROCESSOR
IC, BD87A29FVM-TR, VOLTAGE DETECTOR
IC, PQ1MX55M2SPQ, LOW VOLTAGE
REGULATOR
IC, TK11150CSCL-G, POSITIVE LDO
REGULATOR
IC, ES29LV160ET-70TGI
IC, PNA4612M01TH, PD WITH REMOTE CONT
IC, TC7SH08FU
IC, L3232ECV-16Z-T
IC, LTC3701EGN#TRPBF, DC/DC CONTROLLER
IC, G751-2RDF, TEMPERATURE SENSOR AND
THERMAL WATCHDOG
IC, TC7SH08FU
IC, TC7SH08FU
IC, SN74AHCT1G08DCKR, 2 INPUT AND GATE
IC, SN74AHCT1G08DCKR, 2 INPUT AND GATE
IC, BD4843G-TR, VOLTAGE DETECTOR
IC, TC7SH08FU
IC, TC7SH08FU
IC, G751-2RDF, TEMPERATURE SENSOR AND
THERMAL WATCHDOG
IC, TC7WBD126AFK
IC, G768BF, TEMPERATURE SENSOR AND
FAN CONTROLLER
IC, G794D5U, TEMPERATURE SENSOR AND
4FAN CONTROLLER
1A100COVER ASSY, TOP
2A101SCREW, 2.0 X 4.0 MM
3A102ASCREW
4A110CASE ASSY, CONTROL UP
5A110ASCREW, 2.0 X 4.0 MM
6A111CASE ASSY, CONT LOWER
7A111ASCREW, 2.0 X 4.0 MM
8A210COVER ASSY, LAMP
9A220LENS CAP, 07 MDN
10 A230COVER ASSY, FILTER BOTTOM
11 A301LABEL, RATING, X3000
12 A401CARTON BOX, X2000
13 A405SOFT CASE, X2000
14 A502LABEL
15 B001LCD PANEL, L3P07X-66G00B
16 B002LCD PANEL, L3P07X-65G00B
17 B100COVER ASSY, BOTTOM
18 B111PANEL, FRONT
19 B112PANEL, SIDE
20 B113PANEL ASSY, LENS
21 B120PLATE, AC-IN
22 B131COVER, LAMP
23 B141AIR DUCT, POWER FAN
24 B170AIR DUCT
25 CN105CONNECTOR, 1.25MM PITCH W TO B
26 CN108CONNECTOR, 1.25MM PITCH W TO B
27 CN503CONNECTOR, D-SUB, DZ11A92-ND201-7F
28 E270HOLDER ASSY, LAMP
29 G001LCD PANEL, L3P07X-65G00G
30 G002LCD PANEL, L3P07X-66G00G
31 IC100IC, PW190-10L, IMAGE PROCESSOR
32 IC101IC, BD87A29FVM-TR, VOLTAGE DETECTOR