4-4. Arm Assembly (TLP451, TLP651) ................................ 3-4
5 . PARTS LIST ............................................................................. 3- 5
ADJUSTMENT PROCEDURES
PART REPLACEMENT AND
SECTION 1
PART REPLACEMENT AND
ADJUSTMENT PROCEDURES
1. LOCATION OF MAIN PARTS
E200 Optical Engine
B180 Lamp House
P800 Power Unit
Z101 Fan
SECTION 1
TLP451/651
PC300 Camera
Unit Assembly
SC01 Arm Position
Detection Switch
P100 Thermal Lead Switch
Projection Lens
2. LOCATION OF PC BOARDS
U007 Sub Digital
U001 Main PC Board
LCD Block
Filter
Fig. 1-1-1
TLP451/651
U0032 LED PC Board
U0031 CAM
Switch PC Board
Fig. 1-2-1
1-1
U0021RGB PC Board
U0022 Input PC Board
CAUTIONS BEFORE STARTING SERVICING
Electronic parts are susceptible to static electricity and may easily damaged, so do not forget to take a proper
grounding treatment as required.
Many screws are used inside the unit. To prevent missing, dropping, etc. of the screws, always use a magnetized
screwdriver in servicing. Several kinds of screws are used and some of them need special cautions. That is, take care
of the tapping screws securing molded parts and fine pitch screws used to secure metal parts. If they are used
improperly, the screw holes will be easily damaged and the parts can not be fixed.
3. REPLACEMENT OF MECHANICAL PARTS
3-1. Camera Arm Assembly
(Only for TLP451/651)
1. Remove six screws (1) and remove the camera arm
assembly (2).
2. Remove the connector (3) connecting to the main
unit.
Screws (1)
Camera arm
assembly (2)
Main unit
3-2. Lamp Assembly
1. Loosen two screws (1) and remove the cover (2).
2. Pull down the handle to remove the lamp assembly (3).
Lamp assembly (3)
Handle
Fig. 1-3-1
Cover (2)
Connector (3)
Screws (1)
(Loosen.)
Fig. 1-3-2
1-2
3-3. Front Cover and Top Cover
Connectors (2)
Main PC board (1)
Screws (4)
Connector on
RGB PC board (5)
RGB PC board (5)
FFC (3)
FFC (3)
FFCs (3)
1. Remove two screws (1) and remove the front cover (2)
by sliding the portion A pushed with a thin bar in the
arrow B direction.
2. Remove nine screws (3).
3. Push the handle (4) to one side and remove the top
cover (5) by rotating in the arrow C direction.
Screws (3)
Top cover (5)
Screws (1)
B
A
Push
C
Handle (4)
Screws (3)
Front cover (2)
Fig. 1-3-3
Screws (3)
Screw (3)
Fig. 1-3-4
3-5. RGB PC Board
1. Remove the FFC (1).
2. Remove four screws (2) and RGB PC board (3).
3. Remove four screws (4) and remove the cover (5) from
the RGB PC board (3).
Screws (2)
RGB PC board (3)
Cover (5)
3-4. Main PC Board
1. Remove four connectors (2) and five FFCs (3)
connected to the main PC board (1).
2. Remove seven screws (4).
3. Lift the main PC board (1) upward and remove the
main PC board (1) from the RGB PC board (5).
Screws (4)
FFC (1)
Fig. 1-3-5
1-3
3-6. Handle and Fan Assembly
1. Pull out the handle (1) upward.
2. Remove two screws (2) and fan assembly (3).
3. Remove two screws (4) and then remove the fan (5)
from the fan bracket (6).
Fan bracket (6)
Fan (5)
Screws (4)
Screws (2)
Fan assembly (3)
Handle (1)
3-7. Power Supply Unit
1. Remove two screws (1) and then remove the shield
plate (2) and the socket (3). (Do not lose the shield
plate (2).)
2. Remove two screws (4) and remove the power supply
unit (5).
3. Remove two screws (6) and one screw (7) and remove
the interlocking switch and plate (8).
Screws (4)
Power supply unit (5)
Screws (1)
Fig. 1-3-6
Socket (3)
Screw (7)
Screw (6)
Interlocking
switch (8)
Shield plate (2)
Screw(6)
Interlocking
switch plate (8)
1-4
Fig. 1-3-7
3-8. Filter Assembly
1. Remove the filter cover (1) from the suction fan
holder (2).
2. Remove the filters (3) and (4) from the filter cover (1).
(When replacing and/or cleaning the filter, note the
arrangement of the filters. Refer to Fig. A)
3. Remove two screws (5) and pull out the filter assem-
bly (6) upward.
4. Remove two screws (7) and remove the fan (8).
5. Remove the suction fan mouse piece (9) from the
suction fan holder (2).
Temperature
sensor switch (5)
Screw (2)
Screw (4)
Screw (1)
Lamp house (3)
Fan (7)
Screw (6)
Screws (7)
Suction fan
holder (2)
Filter
assembly (6)
Fan (8)
Screws (5)
Suction fan
mouse piece (9)
Filter (4)
Filter (3)
Filter
cover (1)
Replacement
filter
Fig. A
Fig. 1-3-9
3-10. Optical Engine
1. Remove four screws (1).
2. Remove the optical engine (2) by lifting upward.
Screws (1)
Fig. 1-3-8
3-9. Lamp House
1. Remove one screw (1) and (2) and then remove the
lamp house (3).
2. Remove one screw (4) and then remove the tempera-
ture sensor switch (5).
3. Remove one screw (6) and then remove the fan (7).
Optical engine (2)
Fig. 1-3-10
1-5
3-11. Input PC Board
1. Remove five screws (1).
2. Remove the input PC board (2) by turning the arrow
direction.
Screws (1)
Input PC board (2)
3-13. Mirror Box
1. Remove three screws (1) and then remove the mirror
box (2).
Screws (1)
Mirror box (2)
Fig. 1-3-11
3-12. Lens
1. Remove four screws (1) and then remove the lens (2).
Screws (1)
Lens (2)
Fig. 1-3-12
Fig. 1-3-13
1-6
3-14. LCD Block and LCD Panel
Holder support
Adjusting screws S (x2)
Z rotation plate
L lower adjusting screw (x1)
L upper adjusting
screw (x2)
XY shifting plate
Panel
1. Remove three screws (1) and remove the LCD block (2).
2. Remove three screws (3) and remove the LCD panel (4).
Screws (3)
LCD panel (4)
LCD panel (4)
LCD block (2)
Screws (3)
LCD
panel (4)
Screws (3)
3. Mount a holder support for the service holder at the
location of the panel holder removed. (Use screws
removed in step 2.) (Refer to Fig. 1-3-16 for the
following steps.)
4. Mount a new panel on the XY shifting plate with the
Z rotation plate placed between them. (Use L upper
and lower adjustment screws.) At this time, fix them so
that two holes on the panel lower side are matched
with the holes on the Z rotation plate.
5. Mount the Z rotation plate on the holder support.
(Use S adjustment screws.) Tighten the S adjustment
screws lightly.
3-14-1. Panel Replacement and Adjustment
< Replacement procedures >
1. Remove the prism block from the optical engine.
2. Remove the panel and the panel holder from the
prism block. (Refer to Fig. 1-3-15.)
Screws (1)
Fig. 1-3-14
Procedures
Prism block
Panel holder
Panel
Fig. 1-3-15 Prism block exploded views
Fig. 1-3-16 Mounting view of a holder for service
< Panel adjustment procedures >
– carried out with a cross hatch signal (RGB input)
received.
(1) Panel focus adjustment
– carried out with a single color (panel color replaced)
status.
1. Shift the Z rotation plate by holding its handles
located on the upper sides with fingers or a long-nose
pliers, etc. and adjust to obtain the best focus at the
whole screen. At this time, adjust the screen center
focus by shifting the Z rotation plate entirely back
and forth, the left/right screen focus balance by
shifting the rotation plate to left/right rotation
directions and the upper/lower screen focus balance
by shifting it to upper/lower rotation directions.
1-7
2. Tighten the S adjusting screws with a wrench for
servicing and fix the Z rotation plate. (Refer to Fig. 1-
3-17.) If the focus adjusted is upset when fixing,
loosen the S adjusting screws and perform the
adjustment in step 1 again.
Fig. 1-3-17 Service wrench
3. Repeat the steps 1 and 2 until the Z rotation plate is
fixed in the best focus condition. Finally, fix the Z
rotation plate perfectly by tightening the S adjusting
screws further with a long-nose plier, etc.
< Holder fixing >
1. Apply screw lock to the S adjusting screws.
2. Fix the Z rotation plate and the holder support, and
the Z rotation plate to the XY shifting plate by using
a silicone bond at the appropriate locations.
3-14-2. Mirror Adjustment Procedures
(After polarizing plate replacement)
1. Loosen screws fixing three mirror holder (WM, RM,
BM).
WM fixing screw
(2) Picture element adjustment
(Convergence adjustment)
– Superimposing pictures on R and B panels with a
picture on G panel.
1. Loosen the upper and lower L adjusting screws fixing
the panel.
2. Shift the XY shifting plate by holding its upper
portion with fingers or a long-nose plier, etc. and
adjust to superimpose the picture on the panel
replaced on that of the G panel.
For the relation between the picture and the XY
shifting plate shifting directions, the picture shifts to
the left when the XY shifting plate shifts to the left
seeing from the incident side of the panel (the picture
shifts to the right when the XY shifting plate shifts to
the right direction.), and the picture shifts to the lower
direction when the XY shifting plate shifts to the
upper direction (the picture shifts to the upper
direction, when the XY shifting plate shifts to the
lower direction.).
3. Fix the panel by tightening the upper/lower L
adjusting screws with a wrench for servicing. If a
focus is upset when fixing the panel, loosen the
upper/lower L adjusting screws and perform the step 2
again.
4. Repeat the steps 2 and 3 until the panel is fixed with
the picture superimposed in the best condition.
RM fixing screw
BM fixing screw
Fig. 1-3-18
2. Set G single color screen. Move the WM fixing screw
along the long hole and fix it where the upper and
lower edges of the screen does not show the dark
band.
3. Set R single color screen. Fix the RM fixing screw in
the same way as shown in step 2.
4. Set B single color screen. Fix BM fixing screw in the
same way as shown in step 2.
5. Apply screw lock to each fixing screw. (For the screw
lock position, refer to the figure shown below.)
Fig. 1-3-19
1-8
3-15. CAM SW PC Board
(Only for TLP451/651)
1. Remove one screw (1) and remove the cover (2).
2. Remove four connectors (4) connected to the CAM
SW PC board (3).
3. Remove two screws (5) and remove the CAM SW PC
board (3).
Base cover
CAM SW
PC board (3)
3-16. Arm Assembly
(Only for TLP451/651)
1. Remove three screws (1) and remove the arm assem-
bly (2).
2. Pull out three connectors (3) connected from the arm
assembly (2) from the base cover (4).
Connectors (4)
Screws (5)
Connector (4)
Cover (2)
Fig. 1-3-20
Screw (1)
Screws (1)
Arm assembly (2)
Connectors (3)
Base cover (4)
Fig. 1-3-21
1-9
3-17. Switch (Only for TLP451/651)
1. Remove two screws (1) and remove the base plate (2).
2. Remove one screw (3) and remove the switch (4).
Screws (1)
3-19. Lamp PC Board (TLP451/651)
1. Remove the lamp cover (1).
2. Pull out the lamp PC board (2) in the arrow direction.
3. Unplug the connector (3).
Lamp PC board (2)
Lamp
cover (1)
Base plate (2)
Switch (4)
Screw (3)
Fig. 1-3-22
3-18. Camera PC Board
(Only for TLP451/651)
1. Remove four screws (1) and remove the cover (2).
2. Remove two connectors (3).
3. Remove two screws (4) and remove the camera
block (5).
4. Remove the focus ring (6) by releasing the claws (A).
5. Remove two screws (7) and remove the camera base
(9) from the camera PC board assembly (8).
Camera PC board
assembly (8)
Camera
base (9)
Screws (7)
Focus
ring (6)
Cover (2)
Screws (4)
Connectors (3)
Connector (3)
Fig. 1-3-24
Claws (A)
Camera block (5)
Screws (1)
Fig. 1-3-23
1-10
NormalAdjust
AMP
DLY
CNT
GAIN
NRSH
WMSNRSLDIRXDIRYWMCWMDVRLVRH
CALRBLKLIMCLPLEVBCOMGCOMRCOMSIGCEN
SettingShading Contents Bus Cont ScreenDataSpecialDrive
The electrical adjustment is carried out by using the
adjustment software. For the adjustment command items
in the adjustment procedures, set the command by
referring the following contents.
First, start the software and select the "Drive" tab. Then
the following display appears.
RS-232C
CONTROL
AMP_GAIN
R
G
B
DLY_CNT
W18
NRSH
WM0
GAM/TEST
W00
W01
W02
W19
CALR
WM1
RS-232C
Fig.1-4-1
AMP_BIAS
W03
W04
W05
POS_CONT1
W1A
BLKLIM
WM2
RGBAUDIO
MONITOR OUTPUT
GAM_WHP
W06
W07
W08
POS_CONT2
W1B
CLPLEV
WM3
GAM_B1P
W09
W0A
W0B
DIR/INV
W1C
BCOM
WM4
Fig. 1-4-2
The adjustment command setting enables to be carried
out by clicking radio button(s) on this screen. The
following list shows the adjustment command setting. By
referring to the list, set the adjustment command.
GAM_B2P
W0C
W0D
W0E
GCOM
WM5
GAM_WHG
W0F
W10
W11
RCOM
WM6
GAM_B1G
W12
W13
W14
SIGCEN
WM7
GAM_B2G
W15
W16
W17
NRSL
WM9
SUB_CONT
VGR
VGG
VGB
DIRX
WMA
1-11
DIRY
WMB
4-1. LCD Drive Adjustment
• Save the data in each step.
Adjust Items
1. Input level check
1-1. Input level
adjustment of
RGB signals
1-2. Input level
adjustment of
video signal
1-3. Input level
adjustment of
Y/Pb/Pr signal
2. NRS adjustment
2-1. Vertical stripe
adjustment
2-2. NRS level
confirmation
3. Center voltage
adjustment
Input Signal
16-stairstep
waveform
Gray scale or
stairstep
waveform
Gray scale or
stairstep
waveform
Window
signal with all
white 50% in
peripherals
and all black
at center.
Window
signal with all
white 50% in
peripherals
and all black
at center.
16-stairstep
waveform
Test
Equip-
ment
Oscillo-
scope
Oscillo-
scope
Oscillo-
scope
Oscillo-
scope
Oscillo-
scope
Oscillo-
scope
Table 1-4-1
Test Point
TP701 (R)
TP702 (G)
TP703 (B)
TP701
TP702
TP703
TP701 (R)
TP702 (G)
TP703 (B)
TP403 (R)
TP503 (G)
TP603 (B)
TP403 (R)
TP503 (G)
TP603 (B)
TP402 (R)
TP502 (G)
TP602 (B)
Adjust
mode
VGR
VGG
VGB
VGR
VGG
VGB
VGR
VGG
VGB
WM0
(WM9)
WM7
Adjust Value
• 1.2V ± 20 mV
between pedestal
and white level of
16th stairstep
waveform.
• 1.15V ± 20 mV
between pedestal
and white peak
level.
• 1.15V ± 20 mV
between pedestal
and white peak
level.
• Adjust so that the
vertical stripe
disappears.
Adjust at TP503.
• Confirm the base
level of the
amplitude should
be approx. 1.6V.
• Adjust for A = B
as shown in
illustration right.
( ) : confirmation only.
Note
• RGB input.
• Trigger the scope at TP901
(H period).
• Video input.
• Trigger the scope at TP901
(H period).
• Trigger the scope at TP901
(H period).
• Select “Y/Pb/Pr” in “RGB
input” on “Setting” menu of
the adjustment software.
B
GND
A
A = Approx. 1.6V
B = 5.5V to 8.0V
• Trigger the scope at TP901
(H period).
4. Gamma adjustment
4-1. RGB bias
adjustment
4-2. RGB black gamma
adjustment
4-3. Ghost adjustment
16-stairstep
waveform
16-stairstep
waveform
SMPTE signal
Oscillo-
scope
Oscillo-
scope
––––
TP402 (R)
TP502 (G)
TP602 (B)
TP402 (R)
TP502 (G)
TP602 (B)
––––
W03
W04
W05
W0C
W0D
W0E
(W1A)
• Adjust the 16th
stairstep waveform for following
values:
5.65 ± 20 mV
• Adjust the 2nd
stairstep waveform for following
values:
2.6V ± 20 mV
• If ghost is high,
adjust in W1A
mode.
A
B
7.0V DC
(center)
TLP451/651
E200 Optical Engine
B180 Lamp House
P800 Power Unit
Z101 Fan
P100 Thermal Lead Switch
Projection Lens
PC300 Camera
Unit Assembly
SC01 Arm Position
Detection Switch
LCD Block
Filter
• Trigger the scope at TP901
(H period).
2nd stairstep
1-12
Table 1-4-2
Adjust Items
5. Gamma correction at
video input
5-1. Video bias
adjustment
5-2. Video black
gamma adjustment
5-3. Ghost adjustment
6. Common voltage
adjustment
6-1. Common voltage
adjustment 1
6-2. Common voltage
adjustment 2
Input Signal
10-stairstep
waveform
10-stairstep
waveform
Retma signal
Adjustment
signal
Adjustment
signal
Test
Equip-
ment
Oscillo-
scope
Oscillo-
scope
––––
Oscillo-
scope,
confirm
on the
screen.
Oscillo-
scope,
confirm
on the
screen.
Test Point
TP402 (R)
TP502 (G)
TP602 (B)
TP402 (R)
TP502 (G)
TP602 (B)
––––
––––
––––
Adjust
mode
W03
W04
W05
W0C
W0D
W0E
(W1A)
WM4
WM5
WM6
WM4
WM5
WM6
Adjust Value
• Adjust the 10th
stairstep waveform for following
values:
5.3 ± 20 mV
• Adjust the second
stairstep waveform for following
values:
2.75 ± 20 mV
• If ghost is high,
adjust in W1A
mode.
• Select “Standard”
in Projection
mode on “Setting”
menu.
• Adjust so that the
flicker for each R,
G, B signal
becomes
minimum.
• Invert Up/Down
contents
displayed on the
screen.
• Select “Rear
Ceiling” in
Projection mode
on “Setting”
menu.
• Adjust so that the
flicker for each R,
G, B signal
becomes
minimum.
• After adjustment,
click the standard
button (PJ0) on
the setting screen
and return to the
standard status.
Note
10th stairstep
• Trigger the scope at TP901
(H period).
Second stair step
• Trigger the scope at TP901
(H period).
1-13
Table 1-4-3
Adjust Items
7. White balance
adjustment
Input Signal
All white 50%
signal
10-stairstep
video signal
16-stairstep
RGB signal
1. Lay the unit in a dark room and input all white 50% signal, video 10-stairstep signal or RGB 16-stairstep
signal.
2. Affix the standard white board WS-2 on the top center of screen, or suspend it adjacent to the screen
from above.
3. Set the color luminance meter (BM-5) with more than 30 min. heat-run operation performed, so that color
temperature on the WS-2 can be measured.
4. Measure the color temperature by using the BM-5 and adjust with W03 and W05 in the adjustment menu
to obtain the value within the range of X = 0.285 ± 0.01 and Y = 0.310 ± 0.01.
Adjustment standard
a. Adjust Y by using in W05 mode.
b. Adjust X by using in W03 mode.
Color temperature: 8500
duv...less than 0.005
Test
Equip-
ment
Color
lumi-
nance
meter
(BM-5)
Test Point
Shown
below
Adjust
mode
W03
W04
W05
Adjust Value
• Shown below.
Note
8. White level adjustment at RGB input
5. Input all white 100% signal.
Measure the luminance and the color temperature and record them.
6. Perform the steps 1 to 4 for the video input.
7. Enter 16 steps at RGB input and 10 steps at Video input. Then check the color temperature on black
side and adjust W0C and W0E if required. (Adjustment range should be within ±3 steps.)
Window
signal with
center 98%
and periph-
eral 100%.
––––––––W03
W04
W05
• Adjust W03, W04
and W05 in the
same way
(modifying the
same data
amount) so that
98% white
appears a little.
1-14
30
°
• Perform the following adjustment when replacing the main PC board (PB9061) and/or the microprocessor QXXX.
Table 1-4-4
Adjust Items
9. Slantness sensor
correction data
setting
Input Signal
––––
Test
Equip-
ment
––––
Test Point
––––
Adjust
mode
––––
30
°
Adjust Value
––––
Note
Fig. 1Fig. 2Fig. 3
1. Leave the unit for more than 3 hours to cool down enough.
2. Connect TLP450/451/650/651 to a personal computer by using a RS-232 cable. Set TLP450/451/650/
651 in the standby status.
3. Start the slantness sensor correction data setting software (menu) on the personal computer.
P
Save Help
ort
Normal
Special
Adjust
All data read (X command)Timer
Read
SettingDriveData Read
Initialize
Special
Send CMD
Option
Off
OnOffOn
Keystone format (Deg)
0
+30-30
0 (High-temp)
Receive CMD
TOSHIBA logo
Fig. 4
4. Place TLP450/451/650/651 to be adjusted horizontally on a flat table and click “0” of keystone format
(Deg) on the menu and store the data at the horizontal position. (Refer to Fig. 1.)
5. Place TLP450/451/650/651 to be adjusted on a table with 30 degrees slanted and its projection lens
directed upward. Then click “+30” of keystone format (Deg) on the menu and store the data of +30
degrees position. (Refer to Fig. 2.)
6. Place TLP450/451/650/651 to be adjusted on a table with 30 degrees slanted and its projection lens
directed downward. Then click “–30” of keystone format (Deg) on the menu and store the data of –30
degrees position (Refer to Fig. 3.). At this time, the data is written on the flash ROM of the TLP450/
451/650/651.
7. After heat-running for more than 1 hour with the power turned on, place TLP450/451/650/651 horizontally
and click “0 (High-temp)” of keystone format (Deg) to save the horizontal position data at high temperature.
8. Stretch the height adjusting legs on the front side of TLP450/451/650/651 fully, turn on the projector and
start projecting on the screen.
Adjust the focus roughly and push the automatic keystone button on the remote controller. Check to see
the image projected is more rectangular with less trapezoidal in comparison with the shape before
pushing the keystone button.
1-15
5. LED DISPLAY
X: Lighting off, Color: Contents shown by lighting in the color, (Color): Contents shown by blinking in the color
Table 1-5-1 Normal operation
Status
Normal
Normal
Normal
Normal
Normal
Normal
Status
Error
Error
Error
Error
Error
Error
Error
Error
Power
Orange
Green
Green
Green
Orange
Orange
Power
Red
Red
Red
Red
Red
Red
Red
Red
Lamp
X
X
(Green)
Green
Green
(Green)
Lamp
X
Red
Orange
X
X
X
X
X
Temp
X
X
X
X
X
X
Contents
Standby status
Power on
Lamp is heating up.
Lamp lighting
Power off
Lamp is cooling
down.
Table 1-5-2 Error operation
Temp
X
X
X
(Red)
(Orange)
(Green)
Red
Orange
Contents
Main power error
Lamp not lighting
Lamp fan stop
Suction fan stop
Exhaust fan stop
Filter open
Temperature sensor
1 abnormality
Temperature sensor
2 abnormality
Remarks
At normal power off
Various power on
Lamp power is being
confirmed.
At normal power on
Various power off
For approx. 1 min.
(Impossible to light on
again.)
Remarks
Only at power on.
Only at power on.
Only at power on.
Only at power on.
Only at power on.
Only at power on.
Only at power on.
Only at power on.
Additional notice
Additional notice
Operation is carried
out below 30 °C in the
old control.
Operation is carried
out below 30 °C in the
old control.
Operation is carried
out below 30 °C in the
old control.
Not used in the
current control.
1-16
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