Toshiba TLP411E, TLP411U Service Manual

FIE NO. 336-9612
TECHNICAL TRAINING MANUAL
3 LCD DATA PROJECTOR
TLP411U
TLP411E
Dec., 1996

CONTENTS

SECTION I MAIN POWER SUPPLY
CIRCUIT................................. 1-1
1. OUTLINE .........................................1-2
1-1. Block Diagram........................................... 1-2
2. DESCRIPTION ABOUT
CIRCUIT OPERATION..................1-2
2-1. Surge Absorber Circuit............................. 1-2
2-2. Noise Filter Circuit.................................... 1-3
2-3. Rush Current Protection Circuit ............. 1-3
2-4. Smoothing/Rectifying Circuit................... 1-3
2-5. Inverter Circuit (Flyback) ........................ 1-4
2-6. Primary Control Circuit ........................... 1-4
2-7. Secondary Rectification &
Smoothing Circuit ..................................... 1-5
2-8. +6V Detection Circuit ............................... 1-5
2-9. +6V, +S6V, +15.5V Overvoltage
Protection Circuit ...................................... 1-5
2-10. +6V, +S6V Over Current
Protection Circuit................................... 1-6
2-11. Output ON/OFF Circuit........................ 1-6
2-12. ON/OFF Control Circuit ....................... 1-6
2-3. Level Shifter Circuit
(Q965 – Q968, R1044) ............................... 4-4
2-4. Black Limiter (Q969, Q970)..................... 4-4
2-5. Inverted Signal Amplifiers
(Q974 – Q981) ............................................ 4-4
2-6. Switch Circuit
(Q982 µPD74HC4066A)........................... 4-4
2-7. Sample & Hold Circuit............................. 4-5
2-8. LCD Panel.................................................. 4-7
SECTION V
MICROCOMPUTER............. 5-1
1. SYSTEM OUTLINE ........................5-2
2. SYSTEM MICROCOMPUTER .....5-4
3. POWER SUPPLY RESET
PROCESS..........................................5-5
4. NON-VOLATILE MEMORY
PROCESS..........................................5-5
5. REMOTE CONTROL
RECEPTION PROCESS.................5-6
SECTION II LAMP HIGH VOLTAGE POWER SUPPLY
CIRCUIT................................. 2-1
1. LAMP HIGH VOLTAGE
POWER SUPPLY.............................2-2
SECTION III
OPTICAL SYSTEM .............. 3-1
1. CONFIGURATION ......................... 3-2
SECTION IV
RGB DRIVE CIRCUIT ......... 4-1
1. OUTLINE .........................................4-2
2. CIRCUIT DESCRIPTION ..............4-2
2-1. Level Shifter (Q945 – Q953)..................... 4-2
2-2. Gamma (
gg
g) Circuit ..................................... 4-3
gg
6. RS-232C TRANSMIT/
RECEIVE PROCESS ......................5-6
7. STATUS READ PROCESS .............5-7
8. STATUS DISPLAY PROCESS........5-7
9. ON-SCREEN DISPLAY
PROCESS..........................................5-8
10. VIDEO MODE FETCH
PROCESS.......................................5-8
11. VIDEO SYSTEM CONTROL
PROCESS.......................................5-9
12. PANEL SYSTEM CONTROL
PROCESS......................................5-10
13. VARIOUS DISPLAY
MODES .........................................5-11
14. APPLICABLE SIGNAL ..............5-12
15. RS-232C CONTROL
METHOD......................................5-13
16. RS-232C COMMAND LIST ....... 5-13
i
SECTION VI
DIGITAL CIRCUIT............... 6-1
SECTION VIII
CCD CAMERA CIRCUIT .... 8-1
1. DIGITAL CIRCUIT
OPERATION ....................................6-2
1-1. Display Mode ............................................. 6-2
1-2. RGB Signal Input ...................................... 6-3
1-3. NTSC Signal Input .................................... 6-4
1-4. PAL/SECAM Signal Input ....................... 6-4
2. CIRCUIT DESCRIPTION..............6-5
2-1. Clamp Circuit ............................................ 6-5
2-2. A/D Converter............................................ 6-5
2-3. Memory ...................................................... 6-7
2-4. PLD Circuit................................................ 6-9
2-5. D/A Converter.......................................... 6-11
2-6. Memory Control and
Sync Process IC ....................................... 6-13
2-7. PLL Circuit (1) ........................................ 6-14
2-8. PLL Circuit (2) ........................................ 6-15
2-9. Liquid Crystal Panel Timing
Generation Circuit .................................. 6-17
2-10. On-screen Character
Generation Circuit ............................... 6-23
SECTION VII VIDEO SIGNAL PROCESS
CIRCUIT................................. 7-1
1. OUTLINE .........................................8-2
1-1. CCD and Drive/Sync Signal
Generation Circuit (SG) ........................... 8-2
1-2. Pre-amp Circuit (CDS) ............................. 8-2
1-3. Video Signal Process Circuit
(PRO, ENC, AWB) .................................... 8-2
1-4. Power Supply Circuit................................ 8-2
SECTION IX FLUORESCENT LAMP
INVERTER CIRCUIT........... 9-1
1. OPERATING DESCRIPTION .......9-2
2. TROUBLESHOOTING...................9-3
2-1. Fluorescent does not turn on.................... 9-3
3. CIRCUIT DIAGRAM......................9-4
1. OUTLINE .........................................7-2
1-1. Circuit Configuration ................................ 7-2
1-2. Video Signal Demodulation Block ........... 7-2
1-3. RGB Signal Amplification
Circuit Block.............................................. 7-2
1-4. Audio Signal Amplification Block ........... 7-2
2. INPUT/OUTPUT SIGNAL
SWITCH CIRCUIT .........................7-3
2-1. Audio/Video Signal Switch Circuit.......... 7-3
2-2. Input Signals .............................................. 7-3
3. VIDEO DEMODULATION
BLOCK .............................................7-5
3-1. YC Separation Circuit .............................. 7-5
3-2. Video/Color Circuit ................................... 7-6
3-3. Luminance (Y) Signal Process Circuit .... 7-7
3-4. Color Signal Process Circuit .................... 7-8
3-5. Picture Sharpness Correction Circuit ..... 7-8
3-6. RGB Demodulation................................... 7-9
3-7. Audio Circuit ........................................... 7-11
4. RGB SIGNAL PROCESS
CIRCUIT.........................................7-11
4-1. RGB Signal SW Section ......................... 7-11
4-2. Video/RGB Signal SW Section .............. 7-12
4-3. RGB Signal Amplifier Section ............... 7-12
4-4. Micr ocomputer Interface........................ 7-13
ii
SECTION I
MAIN POWER SUPPLY CIRCUIT
1-1

1. OUTLINE

The power supply circuit operates on AC as input and outputs DC (+S6V, +6V, +10V, +12V, +15.5V) through inverter after rectif ication and smoothing of the A C po wer .
ON/OFF function is provided for outputs other than +S6V by the external signal. It is also capable of providing high voltage output with inverter drive for halogen lamp. Fig. 1-1 shows the block diagram.
1-1. Block Diagram

2. DESCRIPTION ABOUT CIRCUIT OPERATION

2-1. Surge Absorber Circuit
The surge absorber circuit consists of protection element (varistor) and spark gap on the pattern surface on the PC board, making it possible to protect the power from being destroyed by lighting stroke and impulse invaded from external or from malfunction.
Inlet
N
L
Rectification
switching
circuit
Input
rectification
circuit
F002
Switch
Noise
filter
circuit
F001
Surge
absorber
circuit
125V
Primary
control
circuit
Inverter
circuit
flyback
Transformer
T001
Noise
filter
circuit
PC002
+6V output
detection
circuit
Secondary rectification smoothing
circuit
Rush
current
protection
circuit
+6V,+S6V
excesscurrent
protection
4TR
PC001
+6V,+S6V,
+15.5V
over-voltage
protection
Output ON/OFF
+S6V
+6V
+12V
circuit
+15.5V
High voltage output
315V
DV
Fig. 1-1 Block diagram
1-2
4TR
ON/OFF
control
circuit
circuit
Output ON/OFF
ON/OFF
control
circuit
ON/OFF
+10V
ON/OFF
2-2. Noise Filter Circuit
C012
C011
V
IN(AC)
SWITCH
(IC001)
C012
C011
V
IN(AC)
SWITCH
(IC001)
2-4. Smoothing/Rectifying Circuit
The noise filter circuit only protects the noise generated by the power source from leaking out to AC line and from entering of the external noise inside the power . This circuit is effective for both normal and common noise.
2-3. Rush Current Protection Circuit
When AC power is, via D001, rectified and directly ap­plied to C011 and C012, rush current runs through C011 and C012 as shown in Fig. 1-3. The current degrades the contact point of SW001. This rush current is controlled by the circuit shown in Fig. 1-2, preventing the degrada­tion of the contact point.
Before the power activation, there exists no induced volt­age in T001. SCR001 is in the OFF state. Rectified AC current runs through RF001 and charges C011 and C012.
T001
C012
C011
AC
AC
SCR001
RF001
~
+–
~
The input voltage of the unit is set to work in the range of AC100 ~ 120V and AC220 ~ 240V. To keep the AC recti­fication output voltage in almost the constant level, the voltage doubler rectification is employed for the AC100 ~ 120V input and the bridge rectification for the AC220 ~ 240V input. An exclusive IC is used to switch the voltage doubler rectification and the bridge rectification. Figs. 1­4, 1-5 and 1-6 show the basic circuits.
When the switch is turned off, each of a positive and nega­tive half-wave voltage of V
is charged to C012 and
IN (AC)
C011, and the bridge rectification voltage is developed from the output terminal. On the other hand, when the switch is turned on, a positive half-wave voltage of V
is charged to C012 through the circuit shown by
(AC)
and a negative half-wave voltage of V
IN (AC)
is charged to
IN
C011 through the circuit shown by . The voltage doubler of the half-wave rectification voltage is developed from the output terminal.
Fig. 1-2
Rush current
I
0
T
Fig. 1-3
With this, RF001 becomes charging resistance and is sup­pressed less than 30A. Then, when the charging voltage of C011 and C012 becomes more than the activation voltage, the inverter starts oscillation (activation) and the voltage is generated in the T001. This voltage is used for trigger voltage for SCR001, turns on the SCR001 and short­circuits the RF001. As a result, the rectified current flows into C011 and C012, eliminating the power loss by RF001 in the normal operation state.
Fig. 1-4 Bridge rectification (SW: OFF)
Fig. 1-5 Voltage doubler rectification (SW: ON)
1-3
The half-wave rectification for V
VDC
Q001
T001
N
P
N
S
N
C
Point B
R009
R010
C016
Q004
PC002
R018
R020
ZD003
6V
DC
D101
C018
is carried out by
IN (AC)
C and Di (D007) shown in the dotted line ----. When the input voltage is low, the triac is turned on (voltage doubler rectification) and when the input voltage high, the triac is turned off (bridge rectification).
IN(AC)
V
Rectification switching circuit
(IC001)
C012
2-6. Primary Control Circuit
The control system employs automatic flyback system by timing capacitor.
In the circuit diagram in Fig. 1-8, when power is turned on, input voltage VDC is applied to B point. Voltage is applied to Q001 gate via R009 and R010. Then Q001 is activated. When Q001 is turned on, the drain current begins to flow as shown in Fig. 1-7 and input voltage is applied to NP winding.
Di
D007
C
Det. circuit
Latch circuit
SW
Rectification
C011
Fig. 1-6
2-5. Inverter Circuit (Flyback)
The current indicated with to the converter trans­former is turned on/off by the FET switch of Q001 operation. In the OFF state, the current indicated with flows.
Signal is supplied to gate from the primary control circuit. With this, Q001 starts switching operation.
Gate voltage, drain voltage, and current waveform of Q001 are shown in Fig. 1-7.
T001
P
N
Fig. 1-7
Q001
N
S
T
T
T
V
DC
Q001
VGS
0
Q001
VDS
0
Q001
ID
0
Fig. 1-8
The voltage V
= NC/NP x VDC is generated in the N
NC
winding and voltage is supplied to Q001 gate through R018 and C016. At the same time, C018 is charged through ZD003 and R020.
When the electric potential of C018 rises up to VBE (Sat) = approx. 0.7V, Q004 is turned on and Q001 is turned off.
That is, ON period of Q001 is determined by the time constant of ZD003, R020 and C018. When Q001 becomes off, the energy (flyback) accumulated in the transformer T001 is output through D101. When this energy becomes zero, D101 becomes off. For there exists a slight residual energy in NS winding, by means of which voltage is generated in the gate winding NC, which turns on the Q001 again to resume switching operation.
On the other hand, when the voltage output through D001 is rectified by the secondary rectifying/smoothing circuit, when the voltage is detected by +6V detection circuit, PC002 becomes on. This shortens the time constant to charge C018. At the same time, the ON period of Q001 is controlled and the output voltage (+6V) becomes stable.
C
1-4
2-7. Secondary Rectification & Smoothing
Circuit
2-9. +6V, +S6V, +15.5V Overvoltage
Protection Circuit
High-voltage applied to NP becomes, as mentioned previ­ously, pulse by means of the switching operation and then converted to low voltage at both ends of the secondary side winding NS via T001 and is output after rectifica­tion/smoothing.
Q001
V
DS
+6V
A
I
0
B
0
+6V
B
A
T001
N
P
N
S
I
Fig. 1-9
2-8. +6V Detection Circuit
As shown in Fig. 1-9, the overvoltage of +6V and +S6V is detected by ZD101 and the overvoltage +15.5V is de­tected by ZD401.
When the overvoltage is detected, current flows to zener diode, the current then flows to PC001. This is transferred to the primary control circuit and trigger signal is given to the gate of thyristor SCR002 to short-circuit the gate of Q001. As a result, Q001 turns off and the oscillation stops.
The circuit is put to the latch mode. Therefore, no activa­tion is possible even overvoltage state is released. Activa­tion is made possible by reentry of input.
+S6V +6V
PC001
ZD101 D102
R102
+15.5V ZD401
R103
+6V voltage is divided by VR101, R113 and R114, it is input to the gate of IC101 and then it is compared with the reference voltage of that IC. This potential difference flows into PC002 as current variation which is then transferred to the primary side control circuit to control output voltage.
IC101
L101
+S6V
VR101 R113
R114
G
PC002
K
A
G
Fig. 1-10
Fig. 1-11
1-5
2-10. +6V, +S6V Over Current Protection
Circuit
As shown in Fig. 1-12, this circuit detects the over current by differential amplifier consisting of Q102 and Q103. The reference voltage is produced by voltage division of R105 and R106 using the +S6V as voltage source. This voltage called VA (+S6V x R106/R105 + R106) is compared with Voltage VB (Ioc x R108) generated by over current. Q101 and Q102 turn on under the VA < VB condition, by means of which the current is supplied to PC001. This is transferred to the primary control circuit. The rest of operation is the same as item 2-9.
To +15.5V
R104
PC001
R106
VA
Q101
Q102
R108
+S6V, +6V line
R105 R107
Q103
C103
VB
+S6V, +6V current
G
Fig. 1-12
2-11. Output ON/OFF Circuit
+15.5V and +10V outputs can be turned on/off by 4-ter­minal regulators IC401 and IC201. +5V and +6V outputs can be turned on/off by POWER MOSS FET (Q106, Q302). ON/OFF signal is given by the following ON/OFF control circuit.
2-12. ON/OFF Control Circuit
This circuit controls the circuit of item 2-11, which de­lays the external signal by the integration circuits (R118 and C108) to send signals to each output circuit. Signal level is TTL level. Each output becomes off at “L” and becomes on at “H” approximately 300 ms later.
The ON/OFF signal of +12V is input from pin 2 of CN104 and turns Q302 ON/OFF passing through Q301 and PC101.
1-6
SECTION II
LAMP HIGH VOLTAGE
POWER SUPPLY CIRCUIT
2-1

1. LAMP HIGH VOLTAGE POWER SUPPLY

The lamp high voltage power supply receives a DC220 to 390V (primary side) from the system power supply and provides a DC voltage (50 to 70VDC at ever turning on the lamp) to turn on the lamp. Fig. 2-1 shows the block dia­gram.
CN701 (Pin 3)
220 - 390 V
STEPDOWN TRANSFORM CIRCUIT
DC
AUXILIARY POWER SUPPLY CIRCUIT
FULL BRIDGE INVERTER CIRCUIT
CONTROL CIRCUIT
IGNITER CIRCUIT
MISLIGHT DETECT CIRCUIT (PHOTO TRANSISTOR)
LAMP
CN703
1 ON/OFF input 2 GND 3 Lamp off output ( – ) 4 Lamp off output ( + )
The DC voltage is supplied to CN701 from the main power supply unit through an interlock switch (S023). This volt­age becomes AC input x 2Ö 2 (= 340V for AC120V input) when the lamp is off. CN703 is a connector for the lamp on control signal input and lamp off control signal output. When +5V is applied to the ON/OFF input in the standby on, Q702 FET transistor turns on, igniter develops a high voltage pulse (13 to 18 kV), and the lamp starts to light up.
Fig. 2-1
The pulse continues until the lamp turns on (for about 1 to 2s.). But if the lamp does not turn on, the OFF output is developed. Q702 goes of f after the lamp tur ned on, the ig­niter circuit stops the operation, and the DC50 to 70V is applied to the lamp.
2-2
SECTION III
OPTICAL SYSTEM
3-1

1. CONFIGURATION

No. Name Description
Lamp unit
Mirror box unit
Projection lens
17
16
15 Capacitor lens
14, 12 Multi-lens
13 Cold mirror
10a~
10f
3R 3G
3B
Metal halide lamp
Elliptical reflector
Dichroic m irror
5 Field lens
Phase difference plate/ incidence
4
side polarized plate
Liquid crystal panel (LCD)
1 Projection lens
Light source of the optical system. DC system,250W, short arc length 3mm. To use light effectively in the tilt projection s ystem, the light axis is arra nged to face upwar d.
Elliptical reflecto r converges light emitted from the metal halide-lam p, thereby creating light beams para llel with light axis and illumina ting the beams to the liquid crystal pane l.
Converges the parallel light beams from the reflector in direction of focal point and effectively transmits the beams through 1.3 inch liquid crystal panel.
Multi-lens allows a circu lar beam light emitted from the light sourc e to illuminate the square liquid crystal panel eve nly, thus providing projected pictures with les s brightness variatio n.
Visible light reflects at plane of incidence and goes to liquid crystal direction but infrared light and ultraviolet light penetrate, thus preventing undesired harmful light components from entering the liquid crystal panel.
Only red light component of white light emitted from the lamp transmits through 10a and reflected by 10b, and e nters liquid crystal panel (R). At the sam e time, only green of green and blue light components reflected is reflected by 10c and enters G-panel. While the blue light component transm its through and enters B-pan el. Light transmitted through eac h liquid crystal synthesized by the dichroic mirror 10f.
Light transmitted through liquid crystal panel is converged in direction of focal point and effectively entered entranc e pupil of the projection len s.
Spectral characteristics for the dichroic mirror depend on polarization directions of the light (P-polarization, S-po larization). To use the characteristics, a place the phas e difference plate which possesses the characteristics to rotate the polarization direction of light by 45 degrees is provided. When the spectral characteristic of S-polarization is important, the phase of S­polarization is converted so that it matches the transmission axis of the incidence side polarization plate for the S-polarization light to pass the panel best. On the other hand for the P-polarization, the phase is adjusted so that the P-polarization light passes the panel best. In this unit, when the S-polarization characteristic takes effective for the G-light component and when the P-polarization characteristic takes effective for the R and B light components, thus improving the light transmission amount projected from the optical unit and the color reproduction characteristics.
Light exit side polarized plate and phase difference plate are put on the light exit plane. Polarization direction of transmission light rotates by 90 degrees when no signal voltage is applied, but a pola riz ed pla te has a char act eri stic whi ch sup press es the rot ati on when a vol tage is applied, To effectively use this characteristic, polarized plates, phase difference of polarized components transmitted through incidence side and exit side of which is 90 degrees, are located. That is, p i c t u re i s di sp layed so th at l i gh t transmits t h ro ug h mos t (white) w h en no si g na l voltage i s ap plied and the light transmits thro ug h l e as t (black) w he n a signal volt a ge i s ap plied. Polarized light components transmitted through incidence side polarized plate is rotated by 45 degrees from Y axis in clockwise. This is to match aligning film of the liquid crystal panel for increasing efficiency of the light transmissio n. Phase difference p late rotates the ex it side p ola rized p late by 45 de gree s in c ounte rclock wise direction (that is, in the light polarizing direction of the transmitting light) to obtain S-polarization light. This operation is to increase effect of polarized screen because, generally speaking, transmission axis of polarized screen has the same direction as that of S-polarization.
Projects pict ure s dis played on th e li quid cry stal at a wa ll , scr een, etc. Ligh t ax is of the pr oje cti on lens is located at upper side of center of the liquid crystal panel because of a tilt projection system employed. In a normal projection system, the projection screen is positioned at right angle to the unit. In this case, the unit body will disturb for persons to see the screen in practice. So, the projection will be directed upward, and this causes a trapezoidal distortion in the picture. To prevent this, the tilt projection system which allows the users to see the pictures projected without the trapezoidal distortion. (Figs. 3-4 and 3-5)
3-2
18
10
3
9
3
G
B
10
f
1
e
17 16
15
14
To Lamp
4
5
10
c
13
12
19
Fig. 3-1 Optical path diagram
10
10
d
3
R
10
b
a
No. Part name
1 Projection lens
3R Liquid crystal panel (red)
Liquid crystal panel
3G
(green)
3B Liquid crystal panel (blue)
Phase difference plate +
4
polarized plate 5 Field lens 9 Mirror box unit
10a-f Dichroic mirror
12 Multi-lens B 13 Cold mirror 14 Multi-lens A 15 Capacitor lens
P-polarization light
S-polarization light
Incidence polarizing
direction
side
345
Phase difference plate (45 rotation)
y
22.5
Incidence side polarized plate
S-polarization light
P-polarization light
45
Liquid crystal panel (90 rotation)
Exit side polarized plate
45
x
4 3
Fig. 3-2 Polarizing direction at each part (G light components)
16 Elliptical reflector 17 Metal halide lamp 18 Lamp unit 19 High voltage supply
Phase difference plate (45 rotation)
S-polarization light
22.5
Exit side polarizing direction
3-3
P-polarization light
S-polarization light
Reflector
Incidence polarizing
direction
Field lens
Lamp
Phase difference plate (45 rotation)
side
Liquid crystal panel
y
22.5
Incidence side polarized plate
P-polarization light
S-polarization light
45
Liquid crystal panel (90 rotation)
Exit side polarized plate
45
Phase difference plate (45 rotation)
x
4 3
Fig. 3-3 Polarizing direction at each part (R/B light component)
Screen
Projection lens
S-polarization light
22.5
Exit side polarizing direction
(a) General projection system (b) Picture by general projection system
Fig. 3-4 General projection system
Screen
Reflector
Projection lens
Liquid crystal panel
Field lens
Lamp
(a) Tilt projection system
Projection lens light axis
(b) Picture by tilt projection system
Fig. 3-5 Tilt projection system
3-4
SECTION IV
RGB DRIVE CIRCUIT
4-1

1. OUTLINE

This circuit is described using G process as an example and composed of level shifter, gamma (g), black limiter, inverted signal amplif ier, sample & hold circuit and liquid crystal panel.
A block diagram of the drive circuit is shown in Fig. 4-1.
Normal
signal drive
Q971 – Q973
SW circuit
Q982
PD74HC4066A
Q983
CXA2504N
Level
shifter
Q945 – Q953 Q954 – Q963 Q965 – Q970
Gamma
circuit
Level shifter black limiter

2. CIRCUIT DESCRIPTION

The following description will be given assuming that V of transistor is 0.7V.
2-1. Level Shifter (Q945 – Q953)
This circuit is composed of the emitter follower Q945, full feedback unit gain amplifier Q946 – Q950, and the current source circuit of sub bright for Q951 – Q953. The circuit operates to vary only the DC level of the input signal and develops the signal with only the DC level shifted from the input signal at Q949. The shift level is determined by the current flowing into R976.
BE
signal drive
Q974 – Q980
Fig. 4-1
Liquid
crystal
panel
Inverted
1 4
5 13
2 3
Sample
and
hold circuit
Sample and hold pulse
When a triangular waveform of 2.3V – 3.6V shown in Fig. 4-2 is input, a triangular waveform of 3.0 – 4.3V appears at the base of Q946. At the same time, a triangular wa veform of approx. 3.0V – 4.3V also appears at the base of Q948.
Assuming the sub brightness adjustment voltage at Q953 is 1.83 VDC, a current of (1.83V – 0.7V)/(220 + 15) = 4.97 mA flows into Q951 and Q950, and this current also flows into R976. Therefore, the emitter voltage of Q949 devel­ops 1.06V higher than the base voltage of Q948 as shown in the equation; 4.8 mA x 220W = 1.06V . And the triangu­lar waveform of 4.06V – 5.36V appears at the emitter of Q949.
3.6V
2.3V
Q945
R976
Q946
Q948
Q947
Fig. 4-2 Level shifter circuit
4-2
Q949
5.36V
4.06V
Q950
4.8 mA 4.8 mA
Q952
R978 220
Q951
R979 15
Q953
1.83VDC
2-2. Gamma (
gg
g) Circuit
gg
The circuit consists of a current source consisting of R983, R984, Q954, full feedback amplifier Q955 – Q960, the gain variation circuit Q961 – Q963 and R991. (The circuit in­cluding Q955 – Q963 is called the gamma circuit.)
A current of (12.7V – 0.7V)/(1.3 kW + 15W ) = 9.15 mA is flown into the current source for Q954 and the same cur­rent is also flown into Q956 (Q947). At the same time, a current of 9.15 mA x (15/20) = 6.9 mA is flown into Q960.
The followings are described referring to Fig. 4-3. The signal from the level shifter is supplied to the base of
Q955. If the device elements and currents of Q955 and Q957 are exactly the same, the base state of Q955 is same as that of Q957. However, Q955 and Q957 are not paired in their characteristics, the actual base state will be different. The base state of Q957 is described by referring to the triangu­lar waveform of 4.06V – 5.36V.
When the base of Q963 develops 3.55 VDC, the emitter of Q961 develops 4.25 VDC. In the signal area where the base of Q963 is higher than 4.25V , the current of 7.7 mA is flo wn into R988 because of Q961 turned off, and the emitter volt­age of Q956 increases by amount of 1.7V, 7.7 mA x 220W = 1.7V , from the base of Q957. As the base voltage of Q957 is close to 4.25V, Q961 turns on and the current is flown into the collector of Q960 through R991.
When the base voltage of Q957 develops 4.06V, the cur­rent flowing into R991 is 2.8 mA, (4.25V – 4.06V)/68 =
2.8 mA. The current flowing into R998 decreases by that amount and the voltage shifting amount also decreases by the same amount, 2.8 mA x 220W = 0.62V. The operation is shown in Fig. 4-4.
7.06V
4.06V
1.3k
15
5.36V Q955
Q956
Q957
Q956Q954
5.36V
4.06V
9.15 mA 7.7 mA 0.5 mA
R988 220
Q960
Fig. 4-3 Gamma circuit
Emitter voltage
R991
68
Q956
5.14V
7.06V
Q961
4.25V
R1004
Q962
Q963
3.55 V
Q968
DC
Q957
Base voltage
5.36V
(4.24V)
4.06V
1.7V
Fig. 4-4 Gamma circuit operation
4-3
(5.94V)
5.76V
0.62V
5.14V
2-3. Level Shifter Circuit
(Q965 – Q968, R1044)
Q965 – Q967 works as a current source. Assuming that the base voltage of Q965 is 1.76 VDC, the current 4.2 mA is flown into Q967 and the same current also flown into Q968. The current and R1044 make a voltage drop and only the DC level is shifted.
2-4. Black Limiter (Q969, Q970)
The black limiter is a switching circuit and its operation is as follows. When the base voltage of Q969 is higher than that of Q970, Q969 turns on and when the base voltage of Q969 is lower than that of Q970, Q969 turns off and Q970 turns on.
2-6. Switch Circuit (Q982 µPD74HC4066A)
The normal and inverted signal outputs are switched for every horizontal and vertical period.
The signal is inverted for one horizontal period and then further inverted for one vertical period.
Q982
Output signal
TP905
Normal input signal
R1025
Inverted input signal
Fig. 4-7 SW circuit operation
1 2
3 4
13
Inverted phase
5
The signal is inverted for one horizontal period and then further inverted for one vertical period.
2-5. Inverted Signal Amplifiers
(Q974 – Q981)
• Q974, Q975: Emitter follower
• Q976 – Q978: Inverted signal amplifier
• Q979 – Q981: Emitter follower
The op. amplifier is composed of Q976 – Q978. Q977 base accepts an inverted input and Q978 normal input. For easy understanding of the op. amplifier, an op. amplif ier sho wn in Fig. 4-5 will be refferred.
6V
R1017
4V
Q975 Emitter
Q978 Base
1k
7V
Fig. 4-5
The output of Q977 is 7V x (1 + R1018/R1017) – 4V = 10V , so 7V x (1 + R1018/R1017) – 6V = 8V is output. (The constant of R1017 is assumed to 1 kW , in considering the internal emitter resistor of Q975.)
Accordingly, the output shown in Fig. 4-6 is obtained.
R1018
1k
Q977 Collector
10V
8V
Fig. 4-8
4V
6V
7V
Q977
6V
Collector output
Q978 Base Input
4V
Fig. 4-6 Reverse output operation
10V
8V
(7V)
4-4
2-7. Sample & Hold Circuit
The block diagram of the circuit is shown in Fig. 4-10 and its connection diagram is shown in Fig. 4-11. As shown in the block diagram in Fig. 4-9, 6CH, each consisting of the level shifter , S/H (sample and hold) and driv er circuits, are contained in CXA2504N.
Sample & hold
16
S/H
Each sample & hold operation is carried out on pins 18, 19, 20, 1, 2 & 3 and the re-sample & hold operations for 6CH are carried out together on pins 21 and 40. This means that the serial data is converted to the parallel data and the LCD panel operation frequency is lowered.
Re-sample & hold
40
S/H
Drive
23
15 25
13 27
8 33
6 35
5
18
SH1
SH2
SH3
SH4
SH5
SH6
S/H
S/H
S/H
S/H
S/H S/H
19 20 1 2 321
S/H
S/H
S/H
S/H
The timings of pins 21 and 40 are the same as that of SH6.
37
Fig. 4-9 Sample & hold operation
4-5
SH4
SH5
SH6
BIAS IN56
IN6
IN5
BIAS IN34
IN4
GND
GND
GND
Vcc1
IN3
BIAS IN12
IN2
IN1
I SH
SH1
SH2
SH3
1
2
3
4
Level shifter
S/H S/H
D/R
5
6
Level shifter
S/H S/H
D/R
7
8
Level shifter
S/H S/H
D/R
9
10
11
12
13
14
Level shifter
S/H S/H
D/R
15
16
Level shifter
S/H S/H
D/R
17
18
Level shifter
S/H S/H
D/R
19
20
Current setting
Current
setting
40
SH8
39
I DR
38
BIAS OUT6
37
OUT6
BIAS OUT5
36
35
OUT5
34
BIAS OUT4
OUT4
33
Vcc2
32
31
GND
30
GND
29
GND
BIAS OUT3
28
27
OUT3
BIAS OUT1
26
25
OUT2
BIAS OUT1
24
23
OUT1
Vcc3
22
21
SH7
7 V
7 V
15.5V
DC
DC
22k
0.01
TP905
Fig. 4-10 CXA2504N block diagram
Sample & hold pulse input
Sample & hold pulse input
SH4 SH5
SH6
SH1 SH2 SH3
12 V
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
DC
17 18 19 20
Re-sample & hold pulse input
SH8
40
1.2 V
DC
39 38
390k
7 V
7 V
390k
390k
1
DC
1
DC
1
37 36 35 34 33 32
0.01 47k
CH6 input
CH5 input
CH4 input
15.5V
To pin 7 of P903
To pin 5 of P903
To pin 3 of P903
31 30 29
7 V
DC
28
390k
7 V
390k
390k
1
DC
1
DC
1
27 26 25
7 V
24 23 22 21
SH7
CH3 input
CH2 input
CH1 input
5.0V
To pin 2 of P903
To pin 4 of P903
To pin 6 of P903
Re-Sample & hold pulse input
Fig. 4-11 Peripheral circuit of sample & hold circuit
4-6
2-8. LCD Panel
The LCD panel uses the active matrix panel with 3.3 cm in diagonal length and a built in driver made of the super thin film multi-crystal silicone transistor. Use of 3 panels en­ables to display in full color mode. The pixels are arranged in square form which is adequate for the data projection use. This realizes to display figur es and characters clear ly.
Also, use of a high luminance screen employing the ad­vanced on-chip black matrix and a built-in cross-talk free circuit provides a high screen quality with less cross-talk.
The poly-silicone TFT high speed scanner is used and up/ down and left/right inv ersion function is provided. Further­more, use of 5V system interface circuit realizes a low volt­age consumption for the timing and control signals.
V shift register
(bidirectional scan)
Pre-charge
control circuit
Black frame
control circuit
2-8-1. Features
• Number of dots displayed: 519,000 dots in diagonal length of 3.3 cm (1.3 type)
• High transparent ratio: 20%
• Built-in cross-talk free circuit
• High contrast ratio in normally white mode: 200 (Standard)
• Built-in H, V driver (Built-in input le vel con version cir­cuit, 5V driving possible)
• Up/down and left/right inversion display function
2-8-2. Element component
• Number of dots: 832 (H) x 624 (V) = 519,168
• Active matrix panel with the driver using multi-crystal silicone transistors
The block diagram of the LCD panel is shown in Fig. 4-12 and terminal description is in Table 4-1.
PSIG
1
Left-right/upper-lower reverse control circuit
Input
signal
level shifter circuit
Black frame control circuit
H shift register (bidirectional scan)
13 14 15 17
9 20 19 21 22 18 12 11 10
8
23
HST
HCK1 HCK2
BLK RGT
VST VCK
PCG DWN
ENB
MODE1 MODE2 MODE3
HV
DD
VV
DD
COM
polarity
Black frame
control circuit
V shift register
(bidirectional scan)
Fig. 4-12 Liquid crystal panel block diagram
4-7
16
24
VSS
SIG1
7
SIG2
5
SIG3
3
2
SIG4
4
SIG5 SIG6
6
COM
The liquid crystal panel is provided with a built in display
(
)
(
)
area variable circuit inside the liquid crystal panel. It is possible to correspond with each signal of MAC16/SVGA/ VGA/PC98/NTSC/WIDE/PAL. The mode switching de­scribed above is carried out owing to the signal developed at pins 10 to 12 of the display area switch input terminal as shown in Fig. 4-13. The area not displayed (shaded por­tions in Fig. 4-13) is written by PSIG signal of pin 1.
832
DISPLAY
AREA
832 x 624
Macintosh 16 MODE
(MODE1=L, MODE2=L, MODE3=L)
832
DISPLAY
AREA
762 x 572
PAL MODE
(MODE1=L, MODE2=H, MODE3=L)
624
624
832
DISPLAY
AREA
800 x 600
SVGA MODE
(MODE1=L, MODE2=L, MODE3=H)
832
DISPLAY
AREA
640 x 480
VGA/NTSC MODE
(MODE1=L, MODE2=H, MODE3=H)
624
624
832
DISPLAY
AREA
640 x 400
PC-98 MODE
MODE1=H, MODE2=L, MODE3=L
624
MODE1=H, MODE2=L, MODE3=H
832
DISPLAY
AREA
832 x 480
WIDE MODE
624
Fig. 4-13
4-8
Table 4-1 Liquid crystal panel terminal description
Pin
Symbol Description
No.
Uniformity improv ement sign al input term inal
1 PSIG
2SIG4
Video signal 4 input terminal to LCD pane l, 7V center ± 4.5 V max.
11.5V 7V
2.5V
Pin
Symbol Description
No.
13 HST
Start pulse input term inal for H shift resistor driving
14 HCK 1 Clo ck input termin al for H shift resistor dr iving
3 SIG 3 Video s ignal 3 input terminal to LC D panel 15 HCK2 Clock input term inal for H shift resis tor driving
4 SIG5 Video signal 5 input terminal to LCD pa nel 16 V
GND terminal for H, V drivers, G ND
SS
5 SIG2 Video signal 2 input terminal to LCD panel 17 BLK External frame display pulse input terminal
6 SIG6 Video signal 6 input termina l to LCD panel 18 ENB En able input te rminal fo r gate se lection puls e
7 SIG 1 Video s ignal 1 input terminal to LC D panel 19 VCK Clock inp ut terminal for V sh ift resistor driving
8HV
DD
Power supply inp ut terminal for H dr iver, 15.5V 20 VS T
Start pulse input term inal for V shift re sistor driving
Driving dire ction input te rminal fo r H sh ift
9RGT
resistor (H: Normal direction, L: Reverse
21 PCG Uniformity improvement pulse input terminal
direction)
10 MODE3 Display area SW 3 input terminal 22 DWN
11 MODE2 Display area SW 2 input terminal 23 VV
12 MODE1 Display area SW 1 input terminal 24 COM
Driving dire ction input te rminal fo r V sh ift resist or (H: Normal direction, L: Reverse direction)
Power supp ly input terminal fo r V driver, 15.5V
DD
Counter power supply voltage input terminal for LCD panel, 6.6 V
DC
4-9
SECTION V
MICROCOMPUTER
5-1

1. SYSTEM OUTLINE

The system microcomputer has features as shown below. In considering easy maintenance for specification modifi-
cation, etc. an external program ROM is employed. The program is also developed in considering use of structured notation, parts modularity, and multi filling system.
Major functions of the system microcomputer are as fol­lows.
(1) System control
Power reset process
Nonvolatile memory control process
Remote control reception process
RS-232C transmission and reception process
Status reading process
On-screen display process
(2) Normal control
Power ON/OFF
Input switch
Sound volume control UP/DOWN
Menu UP/DOWN
Mute ON/OFF
Display ON/OFF
Adjusting value reset
Focus UP/DOWN
Zoom UP/DOWN
(3) Adjustment control
Video controls (high & low brightness ratio, brightness, color density, tint, sharpness)
Panel adjustments (V position, H position, phase, clock)
Projection adjustments (Front projection, front projection with ceiling mount, rear projection, rear projection with ceiling mount)
Mode adjustments (Enlarge, wide, OSD mute, user fixing)
Adjustment data saving process
Adjustment data default setting
(4) Adjustment control at shipping
Video sub adjustments (RGB gain)
Drive adjustments (each item)
Fig. 5-1 shows the system block diagram.
5-2
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