Toshiba TK6240A5, TK6234A5, TK6238A7 User Manual
Intelligent Image Sensor
iIS-010 series
TK6234A5 : iIS-010
TK6238A7 : iIS-011
TK6240A5 : iIS-012
ProductSpecification
1. Product Description·································2
2. Features ···················································2
3. Configuration···········································4
4. Name and Function of Parts·····················6
5. Specification············································9
6. External View········································22
• Restriction For Use·································26
• Precautions ·············································27
• Exemption Clauses ·································27
The contents of this product specification may be revised without notice to reflect future product
modifications. Please confirm the functions and the spec ifica tio ns on the latest specification sheet.
(Total 29 pages)
D4130145B
iIS-010 series product specification
Ver. B (Oct. 12 200４)
1. Product Description
"intelligent image sensor" iIS-010 series is an integrated image processing system consists of CCD
camera head, control unit, and application software. iIS-010 series is a pre-packaged solution designed to
simplify the deployment of machine vision in industrial applications.
2. Features
(1) High measurement accuracy
High measurement precision finds small defects in manufactured parts.
(2) Double speed VGA sensor
Remote head VGA sensor connected through a single cable with all camera electronics contained
within the iIS assembly. The camera electronics support a 60Hz progressive scan frame rate.
(3) Interface for industrial applications
Industrial and intelligent I/O interfaces for part type (job code), part inspection, part decision and light
control.
(4) Standard interfaces
Standard serial and Ethernet 10/100baseT communication interfaces for configuration and data
reporting.
(5) Graphical user interface
Intuitive step-by-step configuration and monitoring GUI, accessible through a standard Microsoft
browser page and available in two languages (English and Japanese).
(6) Local Scaling / Global Scaling
Simple calibration procedure which factors out both perspective and non-linear lens distortions,
provides high measurement accuracy. And measurement in metric, English or pixel, supports unique
system requirements.
(7) History reports
Customer-defined history reports including parts images records information on recent passed, failed
and reworked parts; key measures; specifics on which part failed to enable diagnosis. Provides a history
of recent good and bad label images enables you to monitor and spot error trends on a line.
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D4130145B
iIS-010 series product specification
Ver. B (Oct. 12 200４)
(8) Gauge Application
Comprehensive set of gauging tools gives you the ability to precisely and accurately measure lines,
angles between lines, ellipses and circles (center, circularity or out-of-round, nicks, major and minor
axes),arcs (centers and lengths), Annuli, thread spacing (“wave tool ”),multiple measures of length and
spacing of parts such as pins on an electrical connector (“rake tools ”),and other part measures.
(9) Label Application
User-defined features including label rotation, movement, rejection thresholds enables you to define
your label quality criteria. All settings are quickly defined and changed using a sliding bar from “lower”
to “higher”. Automatic learning of good labels, using a proprietary neural net learns labels and variations.
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iIS-010 series product specification
3. Configuration
Hardware
iIS-010 Camera Head: 20mm square type ···················································1
Camera cable: Direct Fixing (2m) ··················································1
*Cable fixing direction: (viewed from rear) Right
Control Unit (iIS-010 series compatible)········································1
iIS-011 Camera Head: φ17mm type ····························································1
Camera cable: Separated type (2m) ················································ 1
*Cable fixing direction: (viewed from rear) Rear
Control Unit (iIS-010 series compatible)········································1
iIS-012 Camera Head: C mount head type ··················································1
Camera cable: Direct Fixing (2m) ··················································1
*Cable fixing direction: (viewed from rear) Right
Ver. B (Oct. 12 200４)
Control Unit (iIS-010 series compatible)········································1
・Accessories
Ethernet crossover cable KB-10T5-03CK (Sanwa-supply, 3m) ·············································1
DIN rail mounting kit CKD-80 (Takachi Denki)································································2
Screws for the mounting kit PB3X10BS-NI················································································4
Plug for power cable 39860-1002 (MOLEX, 2 terminal type)··········································1
Plug for parallel I/O cable 1-1546208-5 (AMP/Buchanan, 15 pin type)··································· 1
Floppy Disk Including switching applica t ion file················································1
Operation Manuals Basics (Japanese)············································································1
Basics (English)··············································································1
Applications (Japanese)··································································1
Applications (English)···································································· 1
Calibration sheet A4 size ··························································································· 1
* Ethernet® is a trademark of Xerox Corporation U.S.
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D4130145B
iIS-010 series product specification
Software
iIS Web pages for viewing on Internet Explorer® (Installed)
iWorks(Gauge) Application for Gauge (Auto download from the control unit)
iWorks(Label) Application for Label (Auto download from the control unit)
iAssistant Application for Upgrade (Auto download from the control unit)
iServer Application for monitoring connection status (Installed)
HTML Help Microsoft® online help for Gauge / Label application
Switch To Gauge Binary File for switching to Gauge (including in the floppy disk)
Switch to Label Binary File for switching to Label (including in the floppy disk)
Others ActiveX® control libraries (Auto download from the control unit)
* Microsoft®, Windows®, Microsoft® Internet Explorer, and ActiveX® are registered trademarks
of Microsoft Corporation, U.S., in the U.S. and other countries.
Ver. B (Oct. 12 200４)
Optional Accessories
Camera Lens
For iIS-010 Dedicated lenses (M10.5 P0.5 female)
For iIS-011 Dedicated lenses (M15.5 P0.5 male)
For iIS-012 C mount lenses
Camera mounting kit
For iIS-010 CPT4310A / CPT4310B
For iIS-011 CPT5130
For iIS-012 CPT5110
*Please contact your dealer / distributor for details of option units.
Peripheral Devices (compatibility verified)
DC Power supply PS5R-D24 (Idec)
PC DynaBook 2590X (Windows® 2000 Japanese / English)
Local Display RDF17S (Mitsubishi)
*Please contact your dealer / distributor for the other peripheral devices.
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D4130145B
iIS-010 series product specification
4. Name and Function of Parts
Ver. B (Oct. 12 200４)
1
ETHERNET
5
2
POWER LED1 LED2 LED3
CAMERA
DISPLAY RS232C
RESET
7
010
6
Figure 1. Control unit (Front-panel side)
1. RJ45 connector for Ethernet Connect with PC or PLC by using Ethernet cable.
2. Local Display connector
3 4
RDY
STR
GPO2
GPO1
GPO3
8
GPO0
COM1
TRIG
D.TRIG
POWER
GPI1
GPI0
V+
COM0
V-
GPI3
GPI2
SEL
A XGA Monitor can be connected directly to the control unit, for local display of the camera image.
3. RS-232C connector Connect with PC or PLC by using the crossover RS-232C cable.
4. Power connector Connect the DC Power Supply (+24V DC ±10%) to the control unit power connector.
5. LED indicator
POWER: power-on indicator - steady green
LED1: server “heartbeat” - slow flashing green
LED2: acquisition (frame) done (or processing start) ‐ rapid flashing green
LED3: reserved for future use ‐ steady off
6. Camera connector Connect the control unit and camera head with the camera cable provided with iIS-010 series kits.
7. Reset button Reset the control unit or reset to the factory default.
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D4130145B
iIS-010 series product specification
8. Parallel I/O 8 inputs and 7 outputs parallel I/O.
Table 1. Parallel I/O terminal functions
Ver. B (Oct. 12 200４)
NAME I/O Function Name I/O Function
I
COM0
GPI0
GPI1
GPI2
GPI3
SEL
D.TRIG
TRIG
COM0: Common input for all other inputs.
GPI0 ~ 3: 4 inputs for solution selection. This is a BCD code representing 16 different solutions that
Common for inputs COM1
I
I
Select solution input
(4bit, ID00~15)
I
I
I
Change solution input STR
I
Decision trigger input RDY
I
Inspection trigger input
GPO0
GPO1
GPO2
GPO3
O
Common for outputs
O
Result (Pass) output
O
RESERVE
O
O
O
O
Result (Recycle) output
Result (Reject) output
Strobe pulse output
Ready signal output
can be loaded.
SEL: 1 input for job change - This input will generate an interrupt to the CPU informing it that a
line changeover is taking place. The system will then load one of 16 predefined solutions
according to the BCD code present on the job selection inputs. During this process, the
ready signal will go OFF indicating a busy state.
D.TRIG: 1 decision trigger input representing detection of a valid part to make a decision on.
Decisions are queued following every inspection.
TRIG 1 inspection trigger input representing detection of a valid part to inspect.
COM1: Common output for all other outputs.
GPO0 ~ 3: 4 outputs for pass, fail, rework and reserve
STR: 1 strobe light control with offset and pulse width programmable.
RDY: 1 ready indicator. This OUTPUT will be active when the iIS system is available to process
parts. It is a level sensitive signal where a ON indicates the system is available and a OFF
indicates that it is busy, not configured or unable to continue due to a catastrophic event.
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D4130145B
iIS-010 series product specification
Ver. B (Oct. 12 200４)
9
9. Mounting kits for DIN rail You can mount with 32mm / 35mm width type DIN rail.
Figure 2. Control unit (top view)
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D4130145B
iIS-010 series product specification
5. Specification
[General Specification]
Ver. B (Oct. 12 200４)
Power Supply +24V DC ±10% （Ripple voltage: 50mV
Power Consumption 10W or less (+24V DC）
Operating T emperature 0 °C ~ +40 °C
Operating Humidity 30 % ~ 85 %RH (No condensing)
Storage Temperature -20 °C ~ +60 °C
Storage Humidtity 10 % 95 %RH (No condensing)
EMC conditions (Electro-Magnetic Compatibility)
(Electro-Magnetic Interference) EN50081-2 (Examination level: EN55011-A) Conformity
EMI
(Electro-Magnetic Susceptibility) EN61000-6-2 Conformity
EMS
* Conformity of EMC conditions
About the conformity of the EMC standard of this machine, it has guaranteed in the cond itions
combined with the peripheral devices of the 3rd clause.
When used combining parts other than specification of our company, I ask you to have final
EMC conformity checked of a visitor with a machine and the whole equipment.
[Camera head specification]
Image sensor All Pixel's Data Read-out Interline CCD
Total pixels 692 (H) × 504 (V)
or less）
P-P
Valid pixels 648 (H) × 494 (V)
Unit cell size 7.4 (µm) × 7.4 (µm)
Sensitivity 400lx, F5.6 (Exposure time = 1/60s）
External Dimensions
iIS-010 20 (W) × 20 (H) × 25 (D) mm
iIS-011 φ17 × 36.2 (D) mm
iIS-012 φ35 × 40 (D) mm
Lens mount
iIS-010 Special mount (M10.5 P0.5 female)
iIS-011 Special mount (M15.5 P0.5 male)
iIS-012 C mount
Weight
iIS-010 Approx. 19g (Excluding cable)
iIS-011 Approx. 16g (Excluding cable)
iIS-012 Approx. 55g (Excluding cable)
Camera cable length 2m (iIS-010 series)
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D4130145B
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