Toshiba T42B3F800FAXXN, T42D3F800FAXXN, T42F3F800FAXXN, T42M3F800FAXXN, T42N3F800FAXXN, T42F3D800FAXXN User Manual
Specifications and Main Features
Frequently Asked Questions
User Manual
TOSHIBA
UNINTERRUPTIBLE POWER SYSTEM
THREE-PHASE 80 kVA UPS
4200FA
User’s Manual
Document Number: 56418-004
Date: November 2007
TOSHIBA
4200FA User’s Manual
TOSHIBA
4200FA
THREE-PHASE 80 kVA
UNINTERRUPTIBLE POWER SYSTEM
USER’S MANUAL
FOR MODELS
T42F3F800FAXXN
T42F3#800FAXXN
T42#3F800FAXXN
TOSHIBA INTERNATIONAL CORPORATION
INDUSTRIAL DIVISION
4200FA User’s Manual
13131 West Little York Road
Houston, TX 77041-9990
TOSHIBA
4200FA User’s Manual
TOSHIBA
The Instructions contained in this manual are not intended to cover all of
the details or variations in equipment or to provide for every possible
contingency to be met in connection with installation, operation, or
maintenance. Should further information be required or should particular
problems arise which are not covered sufficiently the matter should be
referred to the local TOSHIBA sales office.
The contents of this instruction manual shall not become a part of or
modify any prior or existing equipment, commitment, or relationship. The
sales contract contains the entire obligation of TOSHIBA
INTERNATIONAL CORPORATION. The warranty contained in the
contract between the parties is the sole warranty of TOSHIBA, and any
statements contained herein do not create new warranties or modify the
existing warranty.
Any Electrical or mechanical modifications to this equipment
without prior written consent of the TOSHIBA will void all
warranties and may void UL/CUL listing. Unauthorized
modifications may also result in equipment damage, personal
injury, or loss of life.
IMPORTANT NOTICE
UNINTERRUPTIBLE POWER SYSTEM
If additional information or technical assistance is required call TOSHIBA
Customer Support Center toll free at 1- 800-231-1412, or write to: Toshiba
International Corporation, 13131 West Little York Road, Houston, TX 770419990 Attn: UPS Product Manager.
Please complete the following information for your records. Unless otherwise
specified on the warranty card, the warranty period for the UPS or UPS part is
36 months from the shipment date (see bill of lading).
Unless otherwise specified on the warranty card, the warranty period for a
UPS battery is 24 months from the shipment date (see bill of lading).
Keep this manual with the UPS equipment.
Job Number:
Model Number:
Serial Number:
Application:
Shipping Date:
Date of Installation:
Inspected By:
4200FA User’s Manual
TOSHIBA
Purpose and Scope of Manual
This manual provides information on how to safely install, operate, and maintain your TOSHIBA power
electronics product. This manual includes a section on General Safety Instructions that describes the
warning labels and symbols that are used throughout the manual. Read the manual completely before
installing, operating, or performing maintenance on this equipment.
This manual and the accompanying drawings should be considered a permanent part of the equipment and
should be readily available for reference and review. Dimensions shown in the manual are in metric and/or
the English equivalent.
TOSHIBA reserves the right, without prior notice, to update information, make product changes, or to
discontinue any product or service identified in this publication.
TOSHIBA is a registered trademark of TOSHIBA INTERNATIONAL CORPORATION. All other product or
trade references appearing in this manual are registered trademarks of their respective owners.
TOSHIBA shall not be liable for technical or editorial omissions or mistakes in this manual. Nor
shall it be liable for incidental or consequential damages resulting from the use of information
contained in this manual.
This manual is copyrighted. No part of this manual may be photocopied or reproduced in any form without
the prior written consent of TOSHIBA INTERNATIONAL CORPORATION.
The TOSHIBA Customer Support Center can be contacted to obtain help in resolving any Uninterruptible
Power System problem that you may experience or to provide application information.
The center is open from 8 a.m. to 5 p.m. (CST), Monday through Friday. The Support Center’s toll free
number in USA is (800) 231-1412.
You may contact TOSHIBA by writing to:
TOSHIBA INTERNATIONAL CORPORATION.
INDUSTRIAL DIVISION
13131 West Little York Rd.
Houston, TX 77041-9990
Attn: UPS Product Manager
4200FA User’s Manual
TOSHIBA
TABLE OF CONTENTS
TABLE OF CONTENTS..................................................................................................... i
GENERAL SAFETY INSTRUCTIONS.............................................................................. 1
1.1 .... Theory of Operation .......................................................................................................................... 8
1.2 .... Application and use........................................................................................................................... 8
1.3 .... Power Backup ...................................................................................................................................8
1.4 .... Power Conditioning........................................................................................................................... 8
DO NOT attempt to install, operate, maintain or dispose of this equipment until you have read and
understood all of the product safety information and directions that are contained in this manual.
Safety Alert Symbol
The Safety Alert Symbol indicates that a potential personal injury hazard exists. The
symbol is comprised of an equilateral triangle enclosing an exclamation mark.
Signal Words
Listed below are the signal words that are used throughout this manual followed by their descriptions and
associated symbols. When the words DANGER, WARNING and ATTENTION are used in this manual they
will be followed by important safety information that must be carefully adhered to.
Warnings in this manual may appear in any of the following ways:
1) Danger warning ─ The danger symbol is an exclamation mark enclosed in a triangle, which
precedes the word “DANGER.” The Danger warning symbol is used to indicate situations,
locations, and conditions that exist and will cause serious injury or death.
2) Caution warning ─ The caution symbol is an exclamation mark enclosed in a triangle, which
precedes the word “CAUTION.” The Caution warning symbol is used to indicate situations and
conditions that can cause operator injury and/or equipment damage.
3) Attention warning ─ The attention warning symbol is an exclamation mark enclosed in a
triangle which precedes the word “ATTENTION.” The Attention warning symbol is used to
indicate situations and conditions that can cause operator injury and/or equipment damage.
Other warning symbols may appear along with the Danger and Caution symbol and are used to specify
special hazards. These warnings describe particular areas where special care and/or procedures are
required in order to prevent serious injury and possible death.
1) Electrical warning ─ The electrical warning symbol is a lighting bolt enclosed in a triangle. The
Electrical warning symbol is used to indicate high voltage locations and conditions that may
cause serious injury or death if the proper precautions are not observed.
2) Explosion warning ─ The explosion warning symbol is an explosion image enclosed in a
triangle. The Explosion warning symbol is used to indicate locations and conditions where
molten exploding parts that may cause serious injury or death if the proper precautions are not
observed.
DANGER
CAUTION
ATTENTION
4200FA User’s Manual 1
TOSHIBA
EQUIPMENT WARNING LABELS
DO NOT attempt to install, operate, maintain or dispose of this equipment until you have read and
understood all of the product warnings and user directions that are contained in this instruction manual.
Shown below are examples of warning labels that may be found attached to the equipment. DO NOT
remove or cover any of the labels. If the labels are damaged or if additional labels are required, contact
your TOSHIBA representative for additional labels.
The following are examples of the warning labels that may be found on the equipment. The labels are there
to provide useful information or to indicate an imminently hazardous situation that may result in serious
injury, severe property and equipment damage, or death if the instructions are not followed.
2 4200FA User’s Manual
TOSHIBA
DANGER
HAZARDOUS VOLTAGES
Hazardous voltages are used in the operation
of this equipment and could cause severe personal
in ju ry or lo ss of lif e.
The following precautions should be observed to
reduce the risk of injury or death.
Only qualified technicians familiar with this equipment and the
information supplied with it should be permitted to install and
operate this equipment.
Installation of electr ical equipment must be done in
accordance with National Electr ical Code and any other state
or local codes. Proper grounding and conductor sizing must
be installed for safe operation.
During operation, keep all covers in place and cabinet
doors shut.
When performing visual inspections and maintenance, if
possible, be sure the UPS is turned off and the incoming
AC feed is turned off and locked out.
The UPS and Battery Cabinet will have hazardou s
voltages present even after the AC feed is turned off.
If it is necessary to make measurements with the power
on, do not touch any electrical connection points. Remove
all jewelry from wrists and fingers. Make sure test equipment
is in good, safe operating condition.
While servicing, stand on some type of insulation, and be
sure not to be grounded.
Follow the safety instructions given in the equipment manual
carefully and observe all danger, warning and caution notices.
4030 8
4200 FA User’s Manual 3
TOSHIBA
DANGER
RISK OF ELECTRIC SHOCK
Capacitors stay charged after power
has been shut off.
Accidental contact with live parts can
cause personal injury and death.
Turn off and lock out all power sources.
Wait at least five (5) minutes for power
to dissipate then check voltage before
servicing.
(For Battery Units Only)
3956 1
4 4200FA User’s Manual
TOSHIBA
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
installation, operation, and maintenance of the UPS and its batteries. Turn off, lockout, and tagout all
power sources before proceeding to connect the power wiring to the equipment or when performing
maintenance. Hardwire type UPS units are not equipped with an over-current protection device nor an
output disconnect for the AC output. Therefore, a circuit breaker should be provided by the user
between the UPS output and the load input. This device should be rated as follows:
Device Type 80 kVA
Rated Output 208/120 VAC
Device Rating 240 V, 300 A
The maximum ambient temperature in which the UPS unit should be operated is 40°C (104°F).
The nominal battery voltage is 288VDC.
Only a qualified TOSHIBA Representative who is knowledgeable in batteries and the required precautions
should only perform battery servicing. Keep unauthorized personnel away from batteries. To arrange for
battery replacement, contact TOSHIBA for service.
Qualified Personnel ONLY
A Qualified Person is one that has the skills and knowledge relating to the construction, installation,
operation, and maintenance of this electrical equipment and has received safety training on the hazards
involved (Refer to the latest edition of NFPA 70E for additional safety requirements).
Qualified Personnel Shall:
1) Have carefully read the entire operation manual.
2) Be trained and authorized to safely energize, de-energize, ground, lockout/tagout circuits and
equipment, and clear faults in accordance with established safety practices.
3) Be trained in the proper care and use of protective equipment such as safety shoes, rubber gloves,
hard hats, safety glasses, face shields, flash clothing, etc., in accordance with established safety
practices.
4) Be trained in rendering first aid.
5) Be knowledgeable of batteries and the required precautions.
For further information of workplace safety visit www.osha.gov.
Refer to the Battery System Manual when scheduling battery maintenance or battery replacement.
DANGER
indirect, or consequential damage or injury that may result from the use of this equipment.
Misuse of this equipment could result in injury and equipment damage.
In no event will TOSHIBA Corporation be responsible or liable for
This manual contains important instructions
that should be followed during the
CAUTION
CAUTION
4200 FA User’s Manual 5
Do not dispose of the batteries in a fire. The batteries may
explode.
Do not open or mutilate the batteries. Released electrolyte is toxic and
harmful to the eyes and skin.
TOSHIBA
CAUTION
and/or flame. An authorized technician must perform annual preventative maintenance.
This unit contains sealed lead acid batteries. Lack of preventative
maintenance could result in batteries exploding and emitting gasses
CAUTION
resulting in secondary faults such as odor, smoke, and fire.
CAUTION
unauthorized personnel away from the batteries.
CAUTION
reliability of your UPS system. Refer to service manual.
DANGER
when working with batteries:
Failure to replace a battery before it becomes exhausted may cause
the case to crack; possibly releasing electrolyte from the battery
Only personnel knowledgeable of batteries and the required
precautions should perform installation and servicing of batteries. Keep
Proper maintenance to the battery system of this unit must be done by
a qualified service technician. This is essential to the safety and
A battery can present a risk of electrical shock and high short
circuit current.
The following precautions should be observed
TO BE PERFORMED BY QUALIFIED PERSONNEL ONLY!
1) Verify that the UPS is off and is disconnected from the power source.
2) Remove watches, rings, jewelry, or other metal objects.
3) Use tools with insulated handles to prevent inadvertent shorts.
4) Wear rubber gloves and boots.
5) Do not place tools or metal parts on top of the batteries.
6) Determine if the battery is inadvertently grounded. If inadvertently grounded, remove
source of ground.
electrical shock.
removed during installation and maintenance.
7) Verify circuit polarities prior to making connections.
8) Disconnect charging source and load prior to connecting or disconnecting terminals.
9) VRLA batteries contain an explosive mixture of hydrogen gas. Do not smoke, or create a flame
or spark in the immediate area of the batteries. This includes static electricity from the body.
10) Do not attempt to open the batteries in order to add water or sample the specific gravity of the
electrolyte. The batteries are valve-regulated lead acid type and such servicing is not possible
without damaging the battery.
11) Use proper lifting means when moving batteries and wear all appropriate safety clothing and
equipment.
12) Do not dispose of lead acid batteries except through channels in accordance with local, state
and federal regulations.
Contact with any part of a grounded battery can result in
The likelihood of such shock will be reduced if such grounds are
6 4200FA User’s Manual
TOSHIBA
INSTRUCTIONS IMPORTANTES CONCERNANT
LA SÉCURITÉ
CONSERVER CES INSTRUCTIONS
ATTENTION
ATTENTION
Un batterie puet présenter un risque de choc électrique, de brûlure
par transfert d’ énergie.
L’élimination des batteries est règlementèe. Consultar les codes
locaux à cet effet
Cette notice contient des
instructions importantes
concernant la sécurté
4200 FA User’s Manual 7
1.0 Product Description
1.1 Theory of Operation
An Uninterruptible Power System (UPS) is a system that is installed between the commercial
power and the load equipment. The UPS provides steady AC output power during commercial
power fluctuations and interruptions.
During normal operation the UPS receives commercial AC power and removes any high
voltage spikes and transients caused by switching or faults on the main utility. The result of this
process is maximum power conditioning and regulation of the power applied to the load.
If the AC power supplied to the UPS drops below a specified voltage level, the batteries of the
UPS are automatically switched on and will supply power to the load. This insures that the loads
connected to the UPS continue to receive power with no interruption. This power is provided for a
period long enough to ensure that the load can be shut down in an orderly fashion. This prevents
loss of data and possible damage to the hardware or software.
When AC input power becomes available again, normal system operation resumes and the
UPS battery-charge cycle resumes.
1.2 Application and use
The TOSHIBA 4200FA Uninterruptible Power Systems (UPS) provide continuous computer grade
AC power in a compact and efficient high-performance unit. The UPS assures safe, reliable
operation of critical office equipment, ranging from personal computers to mini-computers to local
area networks (LAN). All units feature an audible alarm that sounds if the battery voltage drops
below standard during use. This is an additional aid to help in retaining the valuable office data
banks, and all units allow for computer interfacing.
1.3 Power Backup
During an electrical power failure the batteries of the UPS unit supply DC power to the inverter that
supports the load equipment automatically, without interruption. For example, when used to
support a computer, a UPS backup assures additional time to complete your activity and store data
after a power failure occurs.
1.4 Power Conditioning
While commercial power is present, the UPS supplies conditioned power to the load while
maintaining the batteries in a charged condition. The UPS protects the connected load against the
normal everyday problems associated with heavy use of raw commercial power, including power
sags, surges, signal interference, and spikes. This protection keeps power-line problems from
reaching your load where it can cause equipment to operate erratically, or damage software or
hardware.
TOSHIBA
8 4200FA User’s Manual
TOSHIBA
2.0 Unpacking/Inspection/Storage/Disposal
2.1 Unpacking the UPS Equipment
1) Upon receipt of the UPS, a careful inspection for shipping damage should be made.
2) For international units, remove the screws that attach the shipping crate panels to each other
and to the pallet. Remove the crate and foam packing material.
3) Unbolt the unit from the shipping pallet.
4) Lift the UPS from the pallet using a forklift that has sufficient capacity. Approach the UPS only
from the front or rear.
CAUTION
Do not attempt to move the unit by the sides. Only move the
unit with a forklift or pallet jack. Moving the unit by pushing on
the sides may result in damage to the unit or injury to personnel.
Upon receipt of the UPS, a careful inspection for shipping damage should be made. Use
caution when removing unit from pallet. Refer to labels or documentation attached to packing
material.
After Unpacking
1) Check the unit for loose, broken, bent or other damaged parts. If damage has occurred
during shipment, keep all packing materials for return to the shipping agent. The equipment
warranty will not apply to units that are damaged during shipment.
2) Check to see that the rated capacity and the model number specified on the nameplate
conform to the order specifications.
2.3 Storage of the UPS Equipment
If the UPS equipment is to be subject to long or short-term storage, the following guidelines should
be used.
Avoid:
1) Storage in sites subject to extreme changes in temperature or high humidity.
2) Storage in sites subject to exposure of high levels of dust or metal particles.
3) Storage on inclined floor surfaces or in sites subject to excessive vibration.
TOSHIBA
Before Storing:
1) Allow the UPS to be operated for 24 hours to ensure that the batteries are fully charged.
2) Stop the unit (see Shutdown Procedure in section 6.12).
3) Place the MCCB switch of the UPS in the OFF position (see section 4.1 for location).
Storing:
1) Store within the temperature range of -4 – 104 °F (-20 – 40 °C).
2) For best results, store the UPS in the original shipping container and place on a wood or
metal pallet.
3) The optimum storage temperature is 70 °F (21 °C). Higher ambient temperatures cause
UPS batteries to require recharging more frequently.
After Storing:
1) If stored in an ambient temperature less than 68 °F (20 °C); recharge the batteries every 9
months.
2) If stored in an ambient temperature of 68 – 86 °F (20 – 30 °C); recharge the batteries every
6 months.
3) If stored in an ambient temperature of 86 – 104 °F (30 – 40 °C); recharge the batteries
every 3 months.
2.4 Disposal
Please contact your state environmental agency for details on proper disposal of electrical
components and packaging in your particular area.
ATTENTION
It is illegal to dump lead-acid batteries in landfills or dispose
of improperly. Please help our Earth by contacting the
environmental protection agencies in your area, the battery
manufacturer, or call TOSHIBA toll-free at (800) 231-1412 for more
information about recycling batteries.
10 4200FA User’s Manual
3.0 Precautions
Because of the external dimensions of the 4200FA UPS and the way the outer panels are to be
removed; only a minimum amount of space around the unit is required for ventilation and
maintenance access. Figure 3.1 shows the minimum clearances required for proper UPS
installation.
3.1 Installation Precautions
1) Install the UPS in a stable, level, and upright position that is free of vibration.
2) Install the UPS in a well ventilated location with the required allowances for ventilation
and servicing as shown in figure 3.1.
3) Install the UPS where the ambient
temperature is within the correct
operating range (see the UPS
Specifications in section 5). Verify that
the ventilation and air conditioning
system at the site is capable of
removing the heat generated by the
UPS unit (see Section, 5 Specifications,
"Environment"). Ambient temperature
range for operating the UPS is 32 –
104 °F (0 – 40 °C); 77 °F (25 °C) is the
recommended operating temperature
for maximum battery life.
4) Do not install the UPS in a location that
is subject to high humidity.
5) Do not allow the UPS to be exposed to
direct sunlight.
6) Do not install the UPS in areas that are
subject to contamination such as high
levels of airborne dust, metal particles,
or flammable gasses.
7) Avoid installation near sources of
electrical noise and always ensure that
the earth ground is intact to prevent
electrical shock and help prevent
electrical noise.
8) Do not install the UPS in an area that
may expose the UPS to water or that
may allow any foreign matter to get
inside.
9) This UPS generates and radiates radiofrequency energy during operation.
There is no guarantee that the UPS will
not influence some sensitive devices
that are operating close by. If such
interference is experienced, the UPS
should be installed farther away from
the affected equipment and/or powered
from a different source than the affected
equipment.
10) The user should provide output over
current protection for hardwired UPS
versions. See Safety Instructions on
page 9 for the correct device rating.
TOSHIBA
LEFT
0” (0mm)
REAR
0” (0mm)
TOP
22” (550 mm)
FRONT
28” (700 mm)
Figure 3.1
RIGHT
0” (0mm)
4200 FA User’s Manual 11
TOSHIBA
11) After ensuring that all power sources are turned off and isolated in accordance with
established lockout/tagout procedures, connect power source wiring of the correct
voltage to the input terminals of the UPS. Connect the output terminals of the UPS to an
applicable load type application (refer to NEC Article 300 – Wiring Methods and Article
310 – Conductors For General Wiring). Size the branch circuit conductors in accordance
with NEC table 310.16.
NOTE: Ensure that the input phasing is connected n clockwise rotation (CW). UPS
internal circuitry is designed to disable further UPS operation of the input phasing is
installed in counter-clockwise rotation (CCW).
3.2 Pre-start Precautions
Before connecting the UPS to a power source; move the MCCB switch to the OFF position
and move the operation RUN/STOP key switch, on the front panel (See Section 6.5 for
location), to the STOP position.
3.3 Operating Precautions
1) The UPS should not be powered up until the entire User’s Manual has been read.
2) The input power source voltage must be within +10% to -15% of the rated input voltage
to initially start the UPS. The input frequency must be within the rated input frequency
range. Voltages and frequencies outside of the permissible range may activate the
internal protection device.
3) The UPS should not be used with a load that has a rated input greater than the rated
UPS output.
4) Do not use the UPS to provide power to motors that require high starting current or a
long starting time such as vacuum cleaners or machine tools (over sizing for locked rotor
current required).
5) Do not insert metal objects or combustible materials in the ventilation slots of the UPS.
6) Do not place, hang, or paste any objects on the top or on the exterior surfaces of the
UPS.
7) The capacitors of the UPS maintain a residual charge for a while after turning off the
UPS. The required discharge time for each UPS is provided via a cabinet label. Wait for
at least the minimum time indicated on the label and ensure that the front panel LED’s
have gone out before removing the front panel of the UPS once the UPS power has
been turned off
8) Do not attempt to disassemble, modify, or repair the UPS. Call TOSHIBA Service for
repair information.
9) Turn the power on only after attaching ALL the covers and DO NOT remove any covers
of the UPS when the power is on.
10) If the UPS should emit smoke or an unusual odor or sound, turn the power off
immediately.
11) The heat sink and other components may become extremely hot to the touch. Allow the
unit to cool before coming into contact with these items.
12) Warning signs should be placed on or near the load to let people know that the load is
being powered by the UPS.
13) Additional warnings and notifications shall be posted at the equipment installation
location as deemed required by Qualified Personnel.
CAUTION
UPS will continue to provide power to the load. The unit must be in Bypass mode and then
the breaker turned to the OFF position for the UPS to shut down power to the load.
When the UPS is in the Inverter mode, turning the breaker to the OFF
position will cause the unit to go into the battery backup mode. The
12 4200FA User’s Manual
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