Toshiba T2N User Manual

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PROGRAMMABLE CONTROLLER

PROSEC T2N

USER’S MANUAL

- Basic Hardware and Function -

UM-TS02N**-E001

Toshiba Corporation

Important Information

Misuse of this equipment can result in property damage or human injury. Because controlled system applications vary widely, you should satisfy yourself as to the acceptability of this equipment for your intended purpose. In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may result from the use of this equipment.

No patent liability is assumed by Toshiba Corporation with respect to use of information, illustrations, circuits, equipment or examples of application in this publication.

Toshiba Corporation reserves the right to make changes and improvements to this publication and/or related products at any time without notice. No obligation shall be incurred other than as noted in this publication.

This publication is copyrighted and contains proprietary material. No part of this book may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means  electrical, mechanical, photocopying, recording, or otherwise  without obtaining prior written permission from Toshiba Corporation.

PROSEC and TOSLINE are registered trademarks of TOSHIBA Corporation. IBM and Windows are registered trademarks of International Business Machines Corporation.

MS-DOS and Windows are registered trademarks of Microsoft Corporation. Ethernet is a registered trademark of Xerox Corporation. DeviceNet is a trademark of the Open DeviceNet Vender Association, Inc.

Publication number: UM-TS02N∗∗-E001 1st edition December 1997

Introduction

CE Marking

The Programmable Controller PROSEC T2N (hereafter called T2N) complies with the requirements of the EMC Directive 89/336/EEC and the Low Voltage Directive 72/23/EEC under the condition of use according to the instructions described in this manual. The contents of the conformity are shown below.

Application of : EMC - 89/336/EEC(as amended by 91/263/EEC and 92/31/EEC) Council Directive : LVD - 72/23/EEC

Manufacture’s Name : TOSHIBA CORPORATION, FUCHU WORKS Manufacture’s address : 1, TOSHIBA-CHO,

FUCHU-SHI, TOKYO 183, JAPAN

declares, that the product

Product Name : Programmable Controller , T2N Series Model Number : TPU215N*S,TPU235N*S,TPU245N*S,TBU228N*S Product Options : All

conforms to the following Product Specifications:

EMC : Radiated Interference EN55011 Class A Group 1

Mains Interference EN55011 Class A Group 1 Radiated Susceptibility ENV50140 Conducted RFI Susceptibility ENV50141, IEC1000-4-6 Electrostatic Discharge IEC1000-4-2 Electrical Fast Transient IEC1000-4-4

LVD : EN61131-2 : 1995

3,10 Dielectric Properties 4 Mechanical Requirements

Introduction

WARNING

CAUTION

Safety Precautions

This manual is prepared for users of Toshiba’s Programmable Controller T2N. Read this manual thoroughly before using the T2N. Also, keep this manual and related manuals so that you can read them anytime while the T2N is in operation.

General Information

1. The T2N has been designed and manufactured for use in an industrial environment. However, the T2N is not intended to be used for systems which may endanger human life. Consult Toshiba if you intend to use the T2N for a special application, such as transportation machines, medical apparatus, aviation and space systems, nuclear controls, submarine systems, etc.

2. The T2N has been manufactured under strict quality control. However, to keep safety of overall automated system, fail-safe systems should be considered outside the T2N.

3. In installation, wiring, operation and maintenance of the T2N, it is assumed that the users have general knowledge of industrial electric control systems. If this product is handled or operated improperly, electrical shock, fire or damage to this product could result.

4. This manual has been written for users who are familiar with Programmable Controllers and industrial control equipment. Contact Toshiba if you have any questions about this manual.

5. Sample programs and circuits described in this manual are provided for explaining the operations and applications of the T2N. You should test completely if you use them as a part of your application system.

Hazard Classifications

In this manual, the following two hazard classifications are used to explain the safety precautions.

Even a precaution is classified as CAUTION, it may cause serious results depending on the situation. Observe all the safety precautions described on this manual.

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert

against unsafe practices.

iii

Safety Precautions

CAUTION

Installation:

1. Excess temperature, humidity, vibration, shocks, or dusty and corrosive gas environment can cause electrical shock, fire or malfunction. Install and use the T2N and related equipment in the environment described in this manual.

2. Improper installation directions or insufficient installation can cause fire or the units to drop. Install the T2N and related equipment in accordance with the instructions described in this manual.

3. Turn off power before installing or removing any units, modules, racks or terminal blocks. Failure to do so can cause electrical shock or damage to the T2N and related equipment.

Introduction

Safety Precautions

4. Entering wire scraps or other foreign debris into to the T2N and related equipment can cause fire or malfunction. Pay attention to prevent entering them into the T2N and related equipment during installation and wiring.

5. Turn off power immediately if the T2N or related equipment is emitting smoke or odor. Operation under such situation can cause fire or electrical shock. Also unauthorized repairing will cause fire or serious accidents. Do not attempt to repair. Contact Toshiba for repairing.

6. The T2N must be installed in an enclosure. The user should consider to prevent contact with careless touch to the live parts of this product in during operation or maintenance.

7. The Protective ground terminal of the T2N must be connected to an external protective earth.

8. The computer which is connected to the T2N must be connected to an external protective earth properly.

9. The external cables, including for data transmission, which are prepared by the user are outside of the scope of this document.

Introduction

CAUTION

WARNING

CAUTION

Wiring:

1. Turn off power before wiring to minimize the risk of electrical shock.

2. Exposed conductive parts of wire can cause electrical shock. Use crimp-style terminals with insulating sheath or insulating tape to cover the conductive parts. Also close the terminal covers securely on the terminal blocks when wiring has been completed.

3. Operation without grounding may cause electrical shock or malfunction. Connect the ground terminal on the T2N to the system ground.

4. Applying excess power voltage to the T2N can cause explosion or fire. Apply power of the specified ratings described in the manual.

Safety Precautions

5. Improper wiring can cause fire, electrical shock or malfunction. Observe local regulations on wiring and grounding.

Operation:

1. Configure emergency stop and safety interlocking circuits outside the T2N. Otherwise, malfunction of the T2N can cause injury or serious accidents.

2. Operate the T2N and the related modules with closing the terminal covers. Keep hands away from terminals while power on, to avoid the risk of electrical shock.

3. When you attempt to perform force outputs, RUN/HALT controls, etc. during operation, carefully check for safety.

4. Turn on power to the T2N before turning on power to the loads. Failure to do so may cause unexpected behavior of the loads.

5. Do not use any modules of the T2N for the purpose other than specified. This can cause electrical shock or injury.

6. Do not modify the T2N and related equipment in hardware nor software. This can cause fire, electrical shock or injury.

7. Configure the external circuit so that the external power required for output modules and power to the loads are switched on/off simultaneously. Also, turn off power to the loads before turning off power to the T2N.

Introduction

CAUTION

WARNING

CAUTION

Safety Precautions

Operation (continued):

8. Install fuses appropriate to the load current in the external circuits for the outputs.

Failure to do so can cause fire in case of load over-current.

9. Check for proper connections on wires, connectors and modules. Insufficient contact can cause malfunction or damage to the T2N and related equipment.

Maintenance:

1. Do not charge, disassemble, dispose in a fire nor short-circuit the batteries. It can be cause explosion or fire. Observe local regulations for disposal of them.

2. Turn off power before removing or replacing units, modules, terminal blocks or wires. Failure to do so can cause electrical shock or damage to the T2N and related equipment.

3. Replace a blown fuse with a specified one. Failure to do so can cause fire or damage to the T2N.

4. Do not insert your finger into the rack’s ventilation hole during power on. This can cause electrical shock.

5. Do not disassemble the T2N because there are hazardous voltage parts inside.

6. Perform daily checks, periodical checks and cleaning to maintain the system in normal condition and to prevent unnecessary troubles.

7. Check by referring “Troubleshooting” section of this manual when operating improperly. Contact Toshiba for repairing if the T2N or related equipment is failed. Toshiba will not guarantee proper operation nor safety for unauthorized repairing.

8. The contact reliability of the output relays will reduce if the switching exceeds the specified life. Replace the unit or module if exceeded.

9. Replace batteries in accordance with instructions described in the manual. Failure to do so can cause system accidents.

Introduction

Markings used on the T2N and in this manual

Warning Mark on the T2N

This is the warning mark for dangerous location. It is attached to the equipment in positions where there is a risk of electric shock and in positions where there is a risk damage to the equipment through wrong wiring.

Take the following precautions where there is this mark.

(1) Keep hands away from terminals ,especially the input terminall of power supply while power on, to avoid

the risk of electrical shock.

(2) Turn off power before installing or removing modules, terminal blocks or wires. (3) Applying excess power voltage to the T2N can cause explosion or fire. Apply power of the specified ratings

described in this manual.

Safety Label

The safety label as shown on the left is attached to the power terminal of the T2N.

Remove the mount paper before wiring. Peel off the label from the mount paper

and stick it near the power terminals where it can be readily seen.

NOTE

This mark is printed in places in this manual which should always be read carefully. Read them carefully.

vii

About This Manual

NOTE

This manual has been prepared for first-time users of Toshiba’s Programmable Controller T2N to enable a full understanding of the configuration of the equipment, and to enable the user to obtain the maximum benefits of the equipment.

This manual introduces the T2N system configuration, and explains the specifications, installation and wiring for T2N’s basic hardware. This manual provides the information for designing T2N user program, such as T2N internal operation, memory configuration, I/O allocation. Information for maintenance and troubleshooting are also provided in this manual.

The specifications of the enhanced communication function, and how to use them, are explained in separate manual. Read T2E/T2N User’s Manual-Enhanced communication function. (UM-TS02E**-E003) In addition, the T2N’s computer link function is also covered by separate manual. Read Tseries Computer Link Operation Manual for details.

Related Manuals

About This Manual

The following related manuals are available for T2N. Besides this manual, read the following manuals for your better understanding.

T2N User’s Manual - Basic Hardware and Function - UM-TS02N**-E001 T2E/T2N User’s Manual - Enhanced communication function - UM-TS02E**-E003

TOSLINE-S20LP T2N/T3H Stations Instruction Manual -6F3B0356 Built-in Ethernet Module for T2N (PU235N/245N) Instruction Manual

T-series Instruction Set - UM-TS03***-E004 T-PDS for Windows Basic Operation Manual - UM-TS03***-E038 T-PDS Basic Operation Manual (MS-DOS) - UM-TS03***-E006 T-PDS Command Reference Manual (MS-DOS) - UM-TS03***-E007 T-PDS Ver.2.0 Expanded Functions (MS-DOS) - UM-TS03***-E028 T-Series Handy Programmer (HP911) Operation Manual - UM-TS03***-E025 T-series Computer Link Operation Manual - UM-TS03***-E008 1 Axis positioning controller Manual - UM-EX100**-E011 T2 Communication Interface Module (CF211) Manual - UM-TS02***-E013 T2/EX100 Computer Link Module (CL11) Manual - UG-TS02***-E015 TOSLINE-S20 User’s Manual - UM-TLS20**-E001 TOSLINE-F10 User’s Manual - UM-TLF10**-E001

Other than the listed above, some T2N elated manuals for special I/O modules and data transmission modules are available. Contact Toshiba for more information.

-6F3B0362

viii

About This Manual

Terminology

The following is a list of abbreviations and acronyms used in this manual.

µs microsecond ASCII American Standard Code For Information Interchange AWG American Wire Gage BCC Block Check Code CCW Counter-Clockwise CPU Central Processing Unit CW Clockwise EEPROM Electrically Erasable Programmable Read Only Memory H hexadecimal (when it appears in front of an alphanumeric string) I/O Input/Output LED Light Emitting Diode LSB Least Significant Bit ms millisecond MSB Most Significant Bit PWM Pulse Width Modulation RAM Random Access Memory ROM Read Only Memory Vac AC voltage Vdc DC voltage

Important Information

Introduction

About This Manual

PART 1 HARDWARE

1. SYSTEM CONFIGURATION

1.1 System Configuration....................................................................................................................................................................... 3

1.2 Power Supply Module...................................................................................................................................................................... 6

1.3 CPU Module............................................................................................................................................................................................ 8

1.4 Communication Port...................................................................................................................................................................... 13

1.5 Racks......................................................................................................................................................................................................... 15

1.6 Expansion Cable.............................................................................................................................................................................. 16

1.7 I/O Modules.......................................................................................................................................................................................... 17

1.8 Data Transmission Modules.................................................................................................................................................... 18

1.9 Built-in networking............................................................................................................................................................................20

Contents

2. SPECIFICATION

2.1 General Specifications................................................................................................................................................................. 21

2.2 External Dimensions...................................................................................................................................................................... 22

2.3 I/O Module Specifications.......................................................................................................................................................... 23

3. APPLICATION PRECAUTIONS FOR I/O MODULES

3.1 Input Modules - Application Precautions....................................................................................................................... 51

3.2 DC Output Module - Application Precautions............................................................................................................ 53

3.3 Triac Output Module - Application Precautions........................................................................................................ 56

3.4 Relay Output Module - Application Precautions...................................................................................................... 56

3.5 Analog Input Module - Application Precautions....................................................................................................... 57

3.6 Analog Output Module - Application Precautions................................................................................................... 58

Contents

4. INSTALLATION AND WIRING

4.1 Operating Environment................................................................................................................................................................ 59

4.2 Installing the Rack........................................................................................................................................................................... 60

4.3 Mounting the Modules.................................................................................................................................................................. 61

4.4 Connecting the Expansion Unit............................................................................................................................................. 61

4.5 Grounding.............................................................................................................................................................................................. 62

4.6 Grounding Methods........................................................................................................................................................................ 63

4.7 Wiring the Power Supply............................................................................................................................................................ 65

4.8 I/O Wiring............................................................................................................................................................................................... 66

4.9 Power up/down Sequence........................................................................................................................................................ 68

4.10 Safty Circuit....................................................................................................................................................................................... 69

5. MAINTENANCE AND CHECKS

5.1 Daily Checks........................................................................................................................................................................................ 70

5.2 Periodic Checks................................................................................................................................................................................ 72

5.3 Spare Parts to Keep in Stock................................................................................................................................................. 73

5.4 Battery Replacement..................................................................................................................................................................... 74

5.5 Fuse Replacement.......................................................................................................................................................................... 76

6. TROUBLESHOOTING

6.1 Troubleshooting Procedure...................................................................................................................................................... 77

6.2 Power Supply Check..................................................................................................................................................................... 78

6.3 CPU Check........................................................................................................................................................................................... 79

6.4 Program Check.................................................................................................................................................................................. 79

6.5 Input Check........................................................................................................................................................................................... 80

6.6 Output Check...................................................................................................................................................................................... 81

6.7 Faults Due to External Problems......................................................................................................................................... 82

6.8 List of Items for Self-Diagnostic check............................................................................................................................ 83

PART 2 FUNCTIONS

1. OVERVIEW

1.1 T2N System Configuration........................................................................................................................................................ 95

1.2 Functional Specifications........................................................................................................................................................... 97

2. INTERNAL OPERATIONS

2.1 Basic Internal Operation Flow................................................................................................................................................ 98

2.2 System Initialization........................................................................................................................................................................ 99

2.3 Mode Control.....................................................................................................................................................................................101

2.4 Scan Control...................................................................................................................................................................................... 104

2.4.1 Scan Mode........................................................................................................................................................................106

2.4.2 Batch I/O Processing................................................................................................................................................108

2.4.3 Timer Update...................................................................................................................................................................110

2.5 Peripheral Support........................................................................................................................................................................ 111

2.6 Programming Support Functions....................................................................................................................................... 112

Contents

3. USER PROGRAM RUNNING CONTROL

3.1 Program Classification............................................................................................................................................................... 115

3.2 Sub-program control....................................................................................................................................................................116

3.3 Interrupt Program control.........................................................................................................................................................116

4. PERIPHERAL MEMORY SUPPORT

4.1 EEPROM Support..........................................................................................................................................................................118

5. RAS FUNCTION

5.1 Overview............................................................................................................................................................................................... 119

5.2 Diagnostics.......................................................................................................................................................................................... 119

5.3 Event History......................................................................................................................................................................................122

5.4 Memory Protect Function.........................................................................................................................................................124

5.5 Execution State Monitoring....................................................................................................................................................125

5.6 Debug Support Function..........................................................................................................................................................127

5.7 System Diagnostics...................................................................................................................................................................... 129

xii

Contents

PART 3 USER PROGRAMS

1. OVERVIEW

1.1 Aim of Part 3...................................................................................................................................................................................... 135

1.2 User Memory Configuration................................................................................................................................................... 135

2. USER PROGRAM CONFIGURATION

2.1 Overview............................................................................................................................................................................................... 137

2.2 System Information.......................................................................................................................................................................139

2.3 User Program....................................................................................................................................................................................142

2.3.1 Main Program.................................................................................................................................................................143

2.3.2 Sub-Program...................................................................................................................................................................144

2.3.3 Interrupt Program.........................................................................................................................................................145

2.3.4 Sub-Routines..................................................................................................................................................................146

3. USER DATA

3.1 Overview............................................................................................................................................................................................... 149

3.2 Registers and Devices............................................................................................................................................................... 152

3.3 Processing Register Data........................................................................................................................................................176

3.4 Index Modification.......................................................................................................................................................................... 183

3.5 Digit Designation.............................................................................................................................................................................186

4. I/O ALLOCATION

4.1 Overview............................................................................................................................................................................................... 189

4.2 Setting of Unit No..........................................................................................................................................................................191

4.3 Methods of Input/Output Allocation..................................................................................................................................192

4.4 Register and Module Correspondence.........................................................................................................................197

5. PROGRAM LANGUAGE

5.2 Laddser Diagram............................................................................................................................................................................202

5.3 SFC...........................................................................................................................................................................................................209

5.4 Programming Precautions....................................................................................................................................................... 224

5.5 List of Instructions..........................................................................................................................................................................226

Ordering Information......................................................................................................................................................................................255

Index................................................................................................................................................................................................................................257

xiii

Features

 Networking & Communication PLC  Easy to use high technology There are three types of CPUs in the T2N.

PU215N : Standard type PU235N : Standard type + built-in Ethernet PU245N : Standard type + built-in Ethernet + built-in TOSLINE-S20LP

nNetworking

lEthernet connection

The T2N CPU modules (PU235N and PU245N) have built-in Ethernet interface (10Base-T). Through the Ethernet, the T2N can communicate with higher level controllers (computer, workstation, etc.) or other PLCs including T2N.

lTOSLINE-S20LP connection

The T2N CPU module (PU245N) has built-in TOSLINE-S20LP (Loop version) in the CPU module. TOSLINE-S20LP is a high-reliability double-loop fiber optic network.

Features

lHigh speed industrial LAN

The T2N can be connected to Toshiba’s high speed industrial LANs (Local Area Networks) TOSLINE-S20 and TOSLINE-F10. The TOSLINE series are suited for real time control data linkage. Through these networks, the T2N can exchange data with Toshiba’s various equipment, such as, DCS system, other T-series PLCs, Inverters, etc.

lDeviceNet support

A DeviceNet scanner module is available for the T2N. The DeviceNet scanner module can read/write data to any other manufacturer’s OVDA certified devices (I/O blocks, Inverters to include Toshiba’s G3, air manifold, sensors, etc.).

xiv

Features

nEnhanced communication

The T2N has RS-232C/RS485 serial communication port. Either interface can be selected. Using this port, one of the following communication functions can be used. lComputer link mode :Connection with higher level computer, MMI/SCADA system,

modem, etc.

lData link mode :Easy data linkage between two T2Ns or T2E . lFree ASCII mode :Active communication between serial ASCII devices. (bar code

readers, etc.).

nProgrammer port function

The T2N’s RS-232C programmer port supports the T-series computer link protocol. This results in easy connection to a higher level computer, an operator interface unit, a modem, etc.

n High speed processing

The T2N excels at applications where high speed processing is required.

• 0.33µs/contact • 0.44µs/coil

• 1.2µs/16-bit transfer• 1.63µs/16-bit addition

n Advanced instruction set

The T2N offers 24 basic relay-ladder instructions and 192 function block instructions, including the following.

• Arithmetic operation • Data manipulations • Trigonometric functions

• PID/ramp/integral • Subroutine call • For-Next loop

• Averaging/filtering • ASCII↔Hex conversion • Floating-point math

n Two programming Languages

The T2N supports two programming languages: Ladder Diagram (LD) and Sequential Function Chart (SFC). By selecting the appropriate language, or combination of the two, program development time can be greatly reduced.

n Sufficient capacity

The T2N has 24K steps program memory and controls up to 2,048 I/O points.

PART1

HARDWARE

1.1

(IBM compatible)

System Configuration

Peripherals

T-series Program Development System(T-PDS)*2 software

Handy Programmer

LCD Display etc.

Personal

Computer

HP911

1.System Configuration

Basic Unit

C P U

Power Supply

*1 Ethernet *1 TOSLINE-S20LP

Expansion Cable

Expansion Unit

Power SupplyPower Supply

Expansion Unit

Power Supply

Personal

Computer

•Computer Link

•Serial I/F

•Data Link

(Dual T2E/T2Ns can be communicated each other)

Up to a maximum of 3 expansion units can be connected. Note *1: Ethernet which is built-in PU235N and PU245N

TOSLINE-S20LP which is built-in PU245N

*2: T-PDS (MS-DOS) software V2.06 or later is available for the T2N.

T-PDS (Windows) software V1.2 or later is available for the T2N.

Expansion Unit

D N

Data transmission module

DeviceNet Scanner TOSLINE-S20(Optic/wire) TOSLINE-F10(wire) TOSLINE-30(Optic/wire)

User’s manual 3

1.System Configuration

•Basic Configuration •I/O module •Data transmission Module

Rack BU268 DI32 SN221 Power Supply PS261 AC input IN51 TOSLINE-F10 MS211

Module PS31 IN61 RS211 CPU Module DO32

Expansion Cable CAR5 Relay output RO61

BU228N DC input DI31

BU266 DI235

PU215N Transistor output DO31 LK11 PU235N DO235

PU245N DO233P

CAR3 Triac output AC61

CAR7 RO62

CS2RF AI21

Analog input AI31

AI22

AI32 AO31 AO22Analog output AO32

Pulse input PI21 Positioning module MC11 Serial interface CF211

DeviceNet scanner

TOSLINE-S20

TOSLINE-30

•Programming Tool T-PDS (for MS-DOS) T-PDS (for Windows) Handy Programmer

DN211 SN222A

LK12

MM33I1

MW33E1

HP911

Minimum and Maximum configuration are shown on next page. As mentioned in Section 1.5 ,the following racks are available.

Part Number Application Number of Module

Installation

TBU228N*S Dedicated to the

Basic unit

TBU268**S For expansion unit 8 TBU266**S For expansion unit 6

Remarks

4 PROSEC T2N

1)Minimum Configuration

1.System Configuration

CPU

Power Supply

Basic unit with 8 I/O modules(BU228N)

2) Maximum Configuration

I/O/I/O/I/OOI/O/I/O

Basic unit

CPU

Power Supply

Expansion Unit No.1

I/O/I/O/I/O/I/O/I/O/I/O/I/O/I/O

Power Supply

Expansion Unit No.2

I/O/I/O/I/O

Number of I/O module 8 I/O modules(BU228N)

8 I/O modules(BU268) 6 I/O modules(BU266)

I/O/I/O/I/O/I/O/I/O/I/O/I/O/I/O

Power Supply

Expansion Unit No.3

8 I/O modules(BU268) 6 I/O modules(BU266)

I/O/I/O/I/O/I/O/I/O/I/O/I/O/I/O

Power Supply

• Up to a maximum of 3 expansion units can be connected.

• There is no limit on combinations of the types of the rack.

• When one BU228N and three BU268 are used ,a maximum of 32 I/O modules can be

controlled by the T2N CPU.

User’s manual 5

1.System Configuration

TOSHIBA

OUT

OUTNCNC

1.2

Power Supply Module Power supply modules are mounted on the left -end slots of all units. There are

two types according to the power voltage. Select one as required.

Model Power Voltage Output Rating Weight

TPS261**S 100 - 240Vac

(+10%/-15%)

EX10*MPS31 24Vdc

(+20%/-15%)

Internal 5V power supply : 2.5A (max.) External power supply : 24V,+10%/-10%

0.5A (max.) (Internal + external total 15W or less)

Approx. 300g

Power LED

POWER

24Vdc

External 24Vdc output terminals

RUN

Terminal block

Run signal output terminals

eject levers

Line filter ground terminal

Frame ground terminal

Power supply terminals

• External 24Vdc Output Terminals These terminals can be used to supply 24Vdc power to external devices such as sensors or relay output modules. 24Vdc(±10%)-0.5A(max.)

• Run Signal Output Terminals When the T2N is in the operating mode(RUN), built-in contact is closed. 240Vac(+10%)/24Vdc(+20%)-2A(max.) (Can also be used on expansion units)

• Power Supply Terminals Connect to the power supply line. (See 4.7 Wiring the power supply).

• Line Filter Ground Terminal / Frame Ground Terminal These are grounding terminals. (See 4.6 Grounding methods).

NOTE

1. The maximum rated output of the power supply module is 15W, this includes the internal 5Vdc and external 24Vdc output combined. Configure the system, referring to the Module Current Consumption Table on the next page, so that the following equation is satisfied. 15W≥5V × Total 5V current (max. 2.5A) + 24V × external 24V current (max. 0.5V)

2. Do not connect the external 24V supply terminals to the other power supply systems, and do not run the wiring over long distances.

3. This power supply module is dedicated power supply for the T2N and T2E/T2/EX100. Do not use it by itself for other purposes.

6 PROSEC T2N

1.System Configuration

Module Current Consumption Table

Name Model Internal 5Vdc External 24Vdc Weight

(approx.) CPU PU215N 800mA or less - 300g CPU(Ether) PU235N 1500mA or less - 400g CPU(Ether+TOSLINE-S20LP) PU245N 2000mA or less - 400g

BU228N 50mA or less - 1600g

Rack BU268 50mA or less - 1500g

BU266 50mA or less - 1400g 16-point DC/AC input(12-24V) DI31 15mA or less - 200g 32-point DC input(24V) DI32 80mA or less - 200g 64-point DC input(24V) DI235 100mA or less - 250g 16-point AC input(100-120V) IN51 15mA or less - 250g 16-point AC input(200-240V) IN61 15mA or less - 250g 12-point relay output RO61 50mA or less DC24V, 140mA 250g 8-point isolated relay output RO62 40mA or less DC24V, 100mA 250g 16-point transistor output DO31 60mA or less DC5-24V, 35mA 200g 32-point transistor output DO32 250mA or less DC5-24V, 100mA 200g 64-point transistor output DO235 250mA or less - 250g 16-point transistor (PNP) DO233P 60mA or less - 200g 12-point triac output AC61 300mA or less - 200g 4ch analog input (8bit) (4-20mA/1-5V) 4ch analog input (12bit) (4-20mA/1-5V) 4ch analog input (8bit) (0-10V) 4ch analog input (12bit) (±10V) 2ch analog output (8bit) (4-20mA/1-5V/0-10V) 2ch analog output (12bit) (4-20mA/1-5V) 2ch analog output (12bit) (±10V) 1ch pulse input PI21 80mA or less - 200g Position control MC11 200mA or less DC12/24V, 100mA 250g Serial Interface CF211 550mA or less - 200g TOSLINE-30(wire) LK11 250mA or less - 200g TOSLINE-30(optical) LK12 200mA or less - 200g TOSLINE-S20(wire) SN221 600mA or less - 250g TOSLINE-S20(optical) SN222A 700mA or less - 250g TOSLINE-F10(Master Station) MS211 600mA or less - 250g TOSLINE-F10(Remote Station) RS211 600mA or less - 250g Devicenet scanner DN211 500mA or less - 200g

AI21 50mA or less DC12/24V, 50mA 200g

AI22 50mA or less DC24V, 50mA 200g

AI31 50mA or less DC12/24V, 50mA 200g

AI32 50mA or less DC24V, 50mA 200g

AO31 70mA or less DC24V, 90mA 200g

AO22 170mA or less DC24V, 90mA 200g

AO32 170mA or less DC24V, 90mA 200g

NOTE

The external 24Vdc in the Table are not power supplies for input/output signals. They are the power supplies required for module operation.

User’s manual 7

1.System Configuration

(SRUN. SONL, SACC)

1.3 CPU Module There are three types of CPU modules with functions as shown below.

Type Specification

PU215N RAM(battery back-up) + EEPROM, User program 23.5k step,

ladder, SFC, real time clock, enhanced communication function PU235N PU215’s function + Ethernet PU245N PU215’s function + Ethernet + TOSLINE-S20LP

Status display LED (RUN, FauLT, BATtery)

Operation Mode Switch (HALT, RUN, P-RUN)

Setting Switches of Operation Mode

Programmer port connector (RS232C)

Communication port connector (RS232C/RS485)

Ethernet status display (ERUN, ET/R, EACC)

TOSLINE-S20LP status display

Station address switches for TOSLINE-S20LP

Communication connectors for TOSLINE-S20LP

Communication connectors for Ethernet

8 PROSEC T2N

Status display LEDs : Show operation states of the T2N

RUN (Green)

FAULT (Red)

BAT (Green)

Status display LEDs : Show operation states of the Ethernet/TOSLINE-S20LP For details of operation mode, see Ethernet/TOSLINE-S20LP user’s manual. These all LED’s color is green.

ERUN Operating state (Ethernet) ET/R Data transmission/receive state (Ethernet) EACC T2N’s accessing state for Ethernet SRUN Operating state (TOSLINE-S20LP) SONL Online state of TOSLINE-S20LP SACC T2N’s accessing state for TOSLINE-S20LP

Lit Operating state (RUN Mode)

Blink HOLD Mode

Out Stopped state (HALT Mode) or Error Mode

Lit CPU abnormal

Blink Program abnormal

Out Normal

Lit Battery normal

Blink Battery getting abnormal

Out Battery abnormal or no battery

1.System Configuration

P/S

ROM

R/S

CM0

CM1

COM

• Setting Switches of Operation Mode These switches are provided on the CPU front panel. They control the

following functions.

OFF

1 2

3 4

Programmer/S-LS Switch This switch can be changed anytime ROM/RAM Switch CPU reads this status when power

RUN/Stand-by Switch Selection Switch of optional

Communication function Programmer Port

Parity

(1) Programmer/S-LS(selection) Switch

Setting

Position

SW.1

OFF T-PDS T-PDS direct connection mode : Operate as the

ON S-LS S-LS connection mode : Operate as the tool for setting

Function CPU operation

(Communication support on Programmer port)

Programmer. parameter for TL-S20LP.Or operate as the remote

programmer T-PDS via TL-S20LP.

is changed from OFF to ON or when operation mode is changed to RUN.

CPU reads these switches status only when power turns to ON.

NOTE

Programmer/S-LS (selection) switch is set to Programmer at the factory.

(2) ROM/RAM Switch

Setting

Position

SW.2

OFF ROM Starts up after the content of the EEPROM has been

ON RAM Starts up on the content of the RAM.

Function

CPU operation at power up and at the beginning of the RUN mode

transferred to the RAM. (Transfer is not executed when P-RUN is selected.)

(No program transfer)

NOTE

The ROM/RAM switch is set to ROM at the factory.

User’s Manual 9

1.System Configuration

(3) RUN/Stand-by Switch

The RUN/Stand-by switch is set to RUN at the factory.

(4)(5)Selection Switch of optional Communication function

Setting Position Operation

Setting

Position

SW.3

Function Operation

Mode

Switch

HALT HALTOFF Automatic

RUN

RUN RUN Automatic RUN start occurs.

HALTON Stand-by

RUN

Mode after

power up

HALT

Remarks

Starts up in HALT mode. Ready to start operation by RUN command from the programmer or by shifting the operation mode switch.(→HALT→RUN)

NOTE

Function

SW.4 SW.5

OFF OFF Computer Link The T2N can communicate with a master

computer using T-series computer link protocol.

ON OFF Data Link The T2N executes data link with other T2N.

OFF ON Free ASCII The T2N can communicate with external

devices using ASCII code.

ON ON Reserved No operation.

NOTE

1. These switches are set to computer link function at the factory.

2. For details of the operation mode, see Section 1.4.

(6)Programmer Port Parity

Setting Position

SW.6

OFF Odd Parity 8 bit Data, 9600bps, Data length is 11bit.

ON No Parity 8 bit Data, 9600bps, Data length is 10bit.

Function Remarks

NOTE

The Programmer Port Parity switch is set to Odd Parity at the factory.

The T2N can connect to Modem by using this switch. Control signals (CTS,DTR,etc) should be set to No Use at the modem side.

Response of the T2N can be delayed on the programmer port using SW38 (Programmer port response delay mode register).

10 PROSEC T2N

1.System Configuration

• Operation Mode Switch The Operation Mode Switch is provided on the CPU module. This switch controls T2N operation (RUN/P-RUN/HALT).

Stop user program execution (HALT mode)

HALT

CPU status is shown below after power up or after the operation mode is changed to RUN from HALT.

Setting

Position

P-RUN

User

Program

Executed RUN

Operation

RUN

Start user program execution (RUN mode)

Mode

Initial Load

Program

exe : executed

- :not executed SW.2:OFF exeHALT Stopped HALT SW.2:ON SW.2:OFF exeRUN SW.2:ON SW.2:OFFP-RUN SW.2:ON

- protect

Memory

Protection

No protect not available No protect

Operation

Mode Change

programmer

available

by the

As shown the above table, initial load (program transfer into EEPROM from RAM) performs in the RUN mode when setting SW.2 to OFF except P-RUN position.

NOTE

1. The operation mode switch is set to HALT at the factory.

2. “P-RUN” is state that the operation mode switch set to P-RUN. The user program and the first half of data register (D0000 to D2047) are in the write protect mode and user can’t write or change them.

3. Normally, the programming is carried out in the HALT mode.

4. When shifting to the RUN mode with the ROM/RAM switch in the ROM position , operation will commerce after program transfer has been executed. (that is, it is called initial load.)

5. For details of the operation mode, see Part2, Section 2.3.

6. When the operation mode switch is changed quickly from HALT to P-RUN, program transfer is interrupted. Turn to P-RUN after the RUN LED is lit.

7. The RAM is backed up by battery of the T2N. When the battery voltage drops and the T2N can’t keep retentive area in the RAM, CPU clears all the retentive data. Then CPU checks user program BCC. If error is detected, CPU registered error.

User’s Manual 11

1.System Configuration

• Programmer Port The programmer (T-PDS or HP911) is connected to this programmer port. Connector type of CPU side is female , 9-pin D-SUB connector.

The T2N’s RS232C programmer port can accept the computer link protocol (data read/write). This results in easy connection to a higher level computer, an operator interface unit, etc. directly. General specifications and the connector pin assignment of programmer port are shown below. For details of T-series computer link protocol, see T-series User’s manual

- Computer Link (UM-TS03***-E008). Communication specifications

Item Specifications Interface Conforms to RS232C Configuration One to One Transmission distance 15m max. Transmission speed 9600bps (fixed) Frame format Start bit 1bit

Data 8bit Parity odd/none (selected by SW.6) stop bit 1bit

Supported command DR (Data Read)

DW (Data Write) ST (Status read)

Pin assignment of programmer port

Signals No. of pins Symbols Direction Transmission data 3 TXD Receive data 2 RXD Signal ground 5 SG T2N -- Host Request To Send 7 RTS Clear To Send 8 CTS

T2N → Host T2N ← Host

NOTE

Other pins except the above table should not be connected.

12 PROSEC T2N

1.4

Communication port

1.System Configuration

The T2N supports enhanced communication functions. Either RS485 or RS232C can be selected for this communication port by using selection switches.

There are three communication functions in the T2N. One of them can be selected by setting swithches CM0/CM1 (SW.4/SW.5).

Function Operation

Computer Link This performs to connect between a Host computer and

up to 32 T2Ns, using RS485. (one to one ,using RS232C)

Data Link This performs to connect two T2E/T2Ns.

They share 32W data with each other.

Free ASCII This performs to connect between the external devices

such as inverter, etc. and the T2N.

For details of these functions and usage method, see T2E/T2N User’s manual

- Enhanced communication function -(UM-TS02E**-E003).

• Switch settinf of communication port. Setting Position

Dip-SW.1

OFF Conforms to RS485.

ON Conforms to RS232C.

Communication port interface.

NOTE

These swithes are set to RS485 at the factory.

User’s Manual 13

1.System Configuration

• Pin assignment of communication port (LINK).

Transmission data 5 TXD RS232C Receive data 12 RXD RS232C Request To Send 6 RTS RS232C Clear To Send 14 CTS RS232C Signal Ground 7,8,15 SG RS232C/485 T2N - Host Transmission data A 3 TXA RS485 Transmission data B 11 TXB RS485 Receive data A 2 RXA RS485 Receive data B 10 RXB RS485 No Connection 1,4,9,13 NC

Signals No. of pins Symbols Interface Direction

T2N→Host T2N←Host T2N→Host T2N←Host

T2N→Host T2N→Host T2N←Host T2N←Host

D-SUB 15pin connector.

14 PROSEC T2N

1.System Configuration

1.5 Racks As mentioned in Section 1.1, the rack is available in the three types as follows.

The BU228N is for the basic unit, and the BU268/BU266 are for the expansion unit.

BU228N

Type Application Number of Module

Installation

BU228N Dedicated to the

Basic unit BU268 For expansion unit 8 BU266 For expansion unit 6

BU266BU268

Remarks

NOTE

1. Two expansion connectors are provided in the BU268 and the BU266. The right side connector is for connecting the basic unit/previous expansion unit. The left side connector is for connecting the next expansion unit.

2. Use a blind slot cover (EX10*ABP1) to prevent debris from entering in the rack where no I/O modules is mounted .

User’s Manual 15

1.System Configuration

• Setting the Unit No.

When using the BU268 or the BU266 for dedicated expansion units, set the Unit No. before operating. The setting is carried out by a rotary switch in the upper part of the expansion connector on the left hand side of the rack.

NOTE

The rack used for : Switch Setting

Expansion Units Set in the order 1>2>3, starting from the

unit closest to the basic unit

1. Switches will be set at 0 at the factory.

2. Be careful not to duplicate Unit Nos. on units.

3. Do not use setting 4 - 9, as these are not for use.

1.6

Expansion Cables These are used for connecting the basic unit and the expansion units.

They are available in the following four lengths.

Type Length CAR3 30cm CAR5 50cm CAR7 70cm

CS2RF 1.5m

NOTE

The maximum cable length between units is 1.5m. The maximum total cable length is 4.5m.

16 PROSEC T2N

1.System Configuration

1.7

I/O Modules Various types of I/O modules are available for the T2N, as shown in the

following table. Thus, it can respond to a wide variety of applications. I/O modules can be mounted in any slot in the rack, and in any order.

(See Section 4.8 for recommended arrangements)

Input/Output status display LEDs

Terminal block eject levers

Type Description Specification DI31 DC/AC input 16-point (16 points per common),12-24V dc/ac DI32 DC input 32-point (8 points per common),24Vdc

DI235 DC input 64-point (8 points per common),24Vdc

IN51 16-point (16 points per common),100-120Vac IN61

RO61 12-point (4 points per common),

RO62

DO31 16-point (16 points per common),5-24Vdc

DO32 32-point (8 points per common),5-24Vdc

DO235 64-point (8 points per common),5-24Vdc

DO233P

AC61 Triac output 12-point (4 points per common),100-240Vac

AI21 4-channel (not isolated between channels),

AI31

AI22 4-channel (not isolated between channels),

AI32

AC input

Relay output

Transistor output

Analog input (8bit)

Analog input (12bit)

16-point (16 points per common),200-240Vac

240Vac(+10%)/DC24V(+20%), 2A/point,4A/4 points common (max.) 8-point (each point isolated), 240Vac(+10%)/DC24V(+20%), 2A/point (max.)

1A/point, 1.2A/4 points (max.)

0.1A/point, 0.8A/8 points common (max.)

0.1A/point, 0.8A/8 points common (max.) 16-point (16 points per common),12-24Vdc

0.5A/point, 0.6A/2-element SSR (max.)

1-5V/4-20mA, 8bit resolution 4-channel (not isolated between channels), 0-10V ,8bit resolution

1-5V/4-20mA, 12bit resolution 4-channel (not isolated between channels),

-10V - +10V ,12bit resolution

Input/Output terminal block (10-pin/18-pin)

User’s Manual 17

1.System Configuration

Type Description Specification

AO31 Analog output

(8bit)

AO22 4-channel (not isolated between channels),

Analog output

AO32

PI21 Pulse input 1-channel (two phase, with zero marker),

MC11 Single-axis

CF211 Serial Interface RS-232C 1port,

(12bit)

positioning

NOTE

For detailed specifications of each I/O module, see Section 2.3 I/O Module Specifications.

1.8

Data Transmission By applying the following 4 types of data transmission module according to the

Module system requirements, the T2N can configure the flexible and efficient control

systems.

2-channel (not isolated between channels), 1-5V/0-10V/4-20mA, 8bit resolution

4-20mA /1-5V,12bit resolution 4-channel (not isolated between channels),

-10V - +10V,12bit resolution

5/12Vdc, 100kpps (max), 24bit counter 1 axis, 100kpps(max.), position data memory capacity 64 points

Common memory 160W×2

• TOSLINE-F10 PLC to PLC data linkage and remote I/O systems are configured by the TOSLINE-F10 data transmission equipment.

Up to 8 T2 stations can be mounted in any slots, in the same way as I/O modules.

MS211/RS211

(High-speed setting) Topology Bus (twisted-pair cable) Transmission speed 750kbps 250kbps Transmission Distance 500m 1km Number of stations max. 32stations Transmission capacity 32 words (L/LW) Response speed 7ms(when 32 words) 12ms(when 32 words)

MS211/RS211

(Long-distance setting)

18 PROSEC T2N

1.System Configuration

• TOSLINE-S20 The TOSLINE-S20 is a Local Area Network (LAN) for factory automation systems. It can achieve high-speed data linkage between PLCs and communication between industrial computers. One T2 station can be mounted in any slot, in the same way as an I/O module. SN221 and SN222A are allocated as optional card in the T2N. Therefore READ/WRITE instructions should be used to access data of TOSLINE-S20 modules, because the link registers are not assigned.

SN221

(Co-Axial Cable) Topology Bus Transmission speed 2 Mbps Transmission Distance 1km 10km

(1km between stations) Number of stations Max. 64 stations Response speed Minimum 5ms in scan transmission

• TOSLINE-30 The T2N can use the TOSLINE-30. It is effective when connecting EX series systems to the T2N. Up to 4 T2 stations can be mounted in any slots, in the same way as I/O modules. The link relay/register(Z/W) is assigned for the TOSLINE-30, the same as the TOSLINE-S20LP. If the TOSLINE-S20LP is used together with the TOSLINE-30, the link registers assigned to the TOSLINE-30 (starting with W0000) should not allocate for the TOSLINE-S20LP.

LK11

(Twisted-pair Cable) Topology Bus Star Transmission speed 187.5kbps 375kbps Transmission Distance 1km 2km

Number of stations MAX. 17 stations MAX. 16 stations Transmission capacity 8/16/32 words W0000-W0127

SN222A

(Optical Fiber Cable)

LK12

(Optical Fiber Cable)

(1km between stations)

Response speed 25ms(when 32words) 19.2ms(when 32words)

• DeviceNet (Scanner) The DeviceNet is a field network. It can achieve data linkage between the T2N and any ODVA certified devices. The T2N can use the DeviceNet scanner module. It is effective for connecting DeviceNet systems to the T2N.

The T2N stations can be mounted in any slots, in the same way as for I/O modules.

DN211

(Twisted-pair Cable) Topology Bus Transmission speed 125kHz 250kHz 500kHz Transmission Distance 500m 250m 100m Number of stations Max. 64 stations

User’s Manual 19

1.System Configuration

1.9

Built-in networking The T2N has built-in networking as follows.

Type TOSLINE-S20LP Ethernet PU215N - PU235N - Built-in PU245N Built-in Built-in

For details of networking, see the following manuals. Ethernet Built-in Ethernet Module for T2N (PU235N/245N)

Instruction Manual 6F3B0362

TOSLINE-S20LP TOSLINE-S20LP T2N / T3H Stations

Instruction Manual 6F3B0356

• Ethernet The Ethernet is a standard Local Area Network (LAN) not only for OA but also for factory automation systems.

It can achieve high-speed data linkage between PLCs and communication with higher level computers (workstation/personal computer). The T2N supports T-series computer link function, PLC data link function and socket interface function. The T2N has 10BASE-T interface for the Ethernet.

Topology Bus Transmission speed 10Mbps

between nodes 200m(one HUB) 1700m(four HUBs)Transmission

Distance Number of nodes Max. 1 node/1 segment

Communication Function (2) T-series PLC link

between segments 100m

(1) T-series computer link

(3) Socket interface

Specifications

• TOSLINE-S20LP The TOSLINE-S20LP is a Local Area Network (LAN). It can achieve high-speed data linkage between PLCs. The TOSLINE-S20LP is a double-loop system using optical fibers and can continue data linkage if any problem is occured in one loop. Transmission data capacity is expanded to 4k words.

Specifications Topology Double-Loop Transmission speed 2Mbps

between stations 1km (4km using the optical repeater)Transmission

Distance Number of stations Max. 64 stations/loop Transmission capacity 4,096words

Response speed Min. 5ms in scan transmission

total 30km

W0000-W2047 (Z/W) and any 2048word

registers (using XFER instruction)

(1) Scan transmissionCommunication Function (2) Message transmission

20 PROSEC T2N

2.1

General Specification

2.Specification

Item Specification Remarks

Rated Voltage (1)100-240Vac PS261

(2)24Vdc PS31

(1)85 - 264Vac PS261Voltage Fluctuation Range Power Supply Frequency Frequency Fluctuation Range Retentive power

Power Supply

interruption Power consumption

Inrush current (1) 15A(at 100Vac) or less

Insulation resistance

Withstand voltage 1500Vac - 1minute *1

temperature Ambient humidity

Atmosphere No corrosive gases

Dust 10mg/m Vibration immunity 16.7Hz-3mm p-p

Shock immunity 98m/s2 (10g) (3 shocks per axis, on 3

Noise immunity

Grounding Construction Installed in control panel Cooling Natural air cooling

Notes *1 Insulated Circuits

• between Power supply circuit and I/O circuit

• between Accessible metal parts and Power supply circuit

• between Accessible metal parts and I/O circuit

• between SELV circuit and Power supply

• between SELV circuit and I/O circuit

(2)20.4 - 28.8Vdc PS31

(1)50/60Hz

(1)47 - 63Hz

10ms or less

(at maximum load for one power supply

module)

(1)53VA or less PS261

(2)22W or less PS31

35A(at 240Vac) or less (2)30A/10ms or less PS31 10MΩor more (between power terminals and ground terminals)

0 to 55°C

-20 to 75°C 20∼90%RH no condensation

Sulphurous acid gas 0.05ppm or less Hydrogen sulphide 0.01ppm or less

(3 mutually perpendicular awes)

mutually perpendicular awes) 1000Vp-p /1µs

Complied for EMC Directive of CE marking Grounding resistance 100Ω or less

or less

PS261

operationAmbient storage

Accessible metal parts: Racks, Protective ground terminal, etc. SELV (Safety Extra Low Voltage) circuit: Internal logic circuit

The accessible metal parts of the peripherals which are connected to the programmable controller by the standard cable are connected to the Protective ground terminal, or double insulated.

User’s manual 21

2.Specification

External dimensions

Basic dedicated unit (BU228N)

Expansion unit (BU266) Eexpansion unit (BU268)

2.2

When 16-point I/O module installed

When 32/64-point I/O, MC11 installed

22 PROSEC T2N

2.3

Circuit Configuration

........

LED Display

COM

I/O Module

Specifications

16-point DC/AC input

D I 3 1

0 1 2 3 4 5 6 7

8 9 A B C D E F

2.Specification

Item

Input Voltage Range

12 - 24V

+ 10

dc/ac(50/60Hz)

− 15

Minimum ON Voltage 9.6V or more Maximum OFF Voltage 3.6V or less (leak current 0.7mA or less) Input Current(Type) Approx.8mA (at 24Vdc) No. of input point 16 points/common

N Mode 10ms or less (dc) / 20ms or less (ac)ON Delay H Mode 1.5ms or less (dc) N Mode 10ms or less (dc) / 15ms or less (ac)OFF Delay

H Mode 1.5ms or less (dc) Withstand Voltage 1500Vac / 1minute Current Consumption 15mA (5Vdc) or less Weight Approx. 200g

DI31

(EX10*MDI31)

* Filter

Selection

12-24Vac/dc IN

Terminal Connections

Internal Circuit

* Filter Selection(jumper plug setting)

N ; Standard DC/AC common use(set at the factory) H ; High-speed DC input only

1 3 5

7 9

B D

2 4

6 8

A C

12-24V

User’s manual 23

2.Specification

CN1(XWn)

CN2(XWn+1)

12121

CN2

CN1

A B

B A

32-point DC input

D I 3 2

CN1 0 1 2 3 4 5 6 7 8 9 A B C D E F 0 1 2 3 4 5 6 7 8 9 A B C D E F CN2

24Vdc IN

Item

Input Voltage Range Minimum ON Voltage Maximum OFF Voltage Input Current Number of Input point

ON Delay

OFF Delay

N Mode H Mode 1.5msec or less N Mode H Mode 1.5msec or less

24Vdc ± 10% - 15%

18.0V

6.0V Approx 5mA(at 24Vdc) 32points 10msec or less

10msec or less

(EX10*MD132)

External Connections 2 x 24pin connectors

Number of commons 4 Common Configuration

Number of Input points

per Common

8 points

Common Polarity No Polarity Withstand voltage 1500Vac / 1 minute Current Consumption 80mA (5Vdc) or less Weight Approx. 200 g

Circuit Configuration

COM

Internal circuit

LED display

Selection of the filter constant can be set in 16-point units (CN1, CN2) by DIP switch setting. (set on N mode at the factory)

Switch

OFF ON Application

No.

1 N mode H mode CN1(XWn) 2 N mode H mode CN1(XWn+1)

Terminal Connections

B A

COMlNC

12 12

11 11

10 10

9 9

8 8

7 7

6 6

5 5

4 4

3 3

2 2

1 1

E C A 8

NC NC

COM0

4 2

DI32

COM2

COM3

A B

1 1

2 2

3 3

4 4

5 5 NC NC

6 6

7 7

8 8

9 9

10 10

11 11 12 12

NOTE

Connectors on the Module: FCN-365P024-AU (made by Fujitsu) Cable side connectors:

Soldering type (standard attached) Connector FCN-361J024-AU (made by Fujitsu) Connector cover FCN-360C024-E (made by Fujitsu)

24 PROSEC T2N

2.Specification

CN2

CN1

64-point DC input.

Item DI235

Input Voltage Range

24Vdc

− 15

+ 10

Input Current Apporx.4mA(at 24Vdc) Input Impedance

5.8kΩ(24Vdc) Minimum ON Voltage 16V Maximum OFF Voltage 5V ON delay 10ms or less than OFF delay 15ms or less than External Connections

2 × 40 pin connectors

Number of Commons 8

Common Configuration

Number of Input Points per Common

8 points

Common Polarity No Polarity Derating Condition See next page Current Consumption 100mA (5Vdc) or less Withstand voltage 1500Vac/ 1 minute Weight Approx. 250g Circuit Configuration

LC0

LC1

HC0

HC1

LC0

LC1

HC0

HC1

LED

∼

display

Internal Circuit

User’s manual 25

2.Specification

A B

B A

PSPSPS

Terminal Connections

CN1

(B)(A)

20 20

19 19

HC1

18 18 17 17

16 16

15 15

14 14

13 13

12 12

11 11

10 10

HC0

9 9

8 8

7 7

6 6

5 5

4 4

3 3

2 2

1 1

NC LC1

EL DL CL BL AL 9L 8L LC0

7L 6L 5L 4L 3L 2L 1L 0L

1L 2L 3L 4L 5L 6L 7L

LC0

9L AL BL CL DL EL

LC1

NC NC

CN2

(A)(B)

1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8

9 9 10 10 11 11 12 12 13 13 14 14 15 15 16 16 17 17 18 18 19 19 20 20

1H 2H 3H 4H 5H 6H 7H HC0 8H 9H AH BH CH DH EH FH HC1

NC NC

CN2

CN1

CN1-L=XWn CN1-H=XWn+1 CN2-L=XWn+2 CN2-H=XWn+3

: Power Supply

24Vdc

Connectors on the Module : FCN-365P040/AU (made by Fujitsu) Cable side connectors : Soldering type (standard attached) Connector : FCN-361J040-AU (made by Fujitsu) Connector cover : FCN-360C040-E (made by Fujitsu)

Derating Condition

Number of input ON points (per 1 conncctor)

32 (100%)

26 (80%) 20 (60%)

0 10 20 30 40 50 60

21.6Vdc or less 24Vdc

26.4Vdc

Ambient temperature

26 PROSEC T2N

2.Specification

201

COM

........

16-point AC input

IN51

0 1 2 3 4 5 6 7

8 9 A B C D E F

100-120Vac IN

Item

Input Voltage Range (Sine wave) Minimum ON voltage (Sine wave) Maximum OFF voltage (Sine wave)

IN51

(EX10*MIN51)

100-120Vac + 10% (50/60Hz)

15%

200-240Vac + 10% (50/60Hz)

80Vac or more 160Vac or more

30Vac or less (leak current 2mA or less)

60Vac or less (leak current 2mA or less)

IN61

(EX10*MIN61)

15%

Input Current(Sine wave) Approx 7mA (100V-50Hz) Approx 6mA (200V-50Hz) Number of Input Points 16 points (single common)

16 points (single common)

ON Delay (Sine wave) 20mS or less 20mS or less OFF Delay (Sine wave)

15mS or less 15mS or less

Voltage lnsulation 1500Vac / 1 minute 1500Vac / 1 minute Current Consumption 15mA (5Vdc) or less 15mA (5Vdc) or less

Weight Approx 250g Approx 250g

Circuit Configuration

Intermal

circuit

LED indication

Terminal connections

1 3 5

7 9

B D

2 4

6 8

A C

COM

IN51 : 100-120Vac (50/60HZ) IN61 : 200-240Vac (50/60HZ)

User’s manual 27

2.Specification

1.ON/OFF life of relays: Electrical 100,000 times

display

COIL

........

....

12-point Relay Output

RO61

0 1 2 3 4 5 6 7

8 9 A B

24Vd

RELAY OUT

Item

RO61

(EX10*MRO61) Load voltage 24Vdc, +20%(MAX)/240Vac, + 10%(MAX) Maximum load 2A/point (resistive load), 1A/point (inductive load), 4A/4points

common Minmum load 50mW (5V or more) Number of output points 12 points (4 points / common) ON delay 10ms or less OFF delay 15ms or less Leakage current When OFF 0mA Withstand voltage 1500Vac / 1 minute Current consumption 50mA (5Vdc) or less External relay Coil Power required

24Vdc +/- 10% - 140mA/all points ON (10mA/point)

Weight Approx 250g

Circuit Configuration

Internal

circuit

LED

1 2 3 C 4

B C

Terminal Connections

28 PROSEC T2N

1 3

2 C1 4

24V

5 7

+ 9

6 C2 8 A

NOTE

Mechanical 20 million times

2.No overload protection fuses are built into this module.Therefore connect fuses externally suitable to the current capacity.

2.Specification

........

8-point Isolated

Relay Output

RO62

0 1 2 3 4 5 6 7

24V dc

RELAY OUT

Item

RO62

(EX10*MRO62)

Load voltage 24Vdc, +20%(MAX)/240Vac, +10%(MAX) Maximum load 2A/point (resistive load), 1A/point (inductive load) Minimum load 50mW (5V or more) Number of output points 8 points (each point isolated) ON Delay 10msec or less OFF Delay 15msec or less Leakage current When OFF 0mA Voltage insulation 1500Vac / 1 minute Current consumption 40mA (5Vdc) or less External Relay Coil Power Required

24Vdc +/- 10% - 100mA/all points ON (10mA/point)

Weight Approx 250g

Circuit Configuration

LED display

Terminal Connections

NOTE

Internal Circuit

0 1 2 3

4 5 6 7

24Vdc

1. ON/OFF life of relays: Electrical 100,000 times Mechanical 20 million time

2. No overload protection fuses are built into this module. Therefore

connect fuses externally suitable to the current capacity.

User’s manual 29

2.Specification

........

16-point Transistor Output

DO31

0 1 2 3 4 5 6 7

8 9 A B C D E F

5-24Vdc OUT

Item

DO31

(EX10*MDO31)

Load power supply 5-24Vdc+10%/-5% (Internal current consumption 35mA or less)

1A/point (external power supply 7V or more)

0. 3A/point (external power supply less than 7V)

Output ON current

Output ON resistance

1.2A/4 points (4-element transistor array)

1.5Ω or less Number of output points 16 points (single minus common) On Delay 1ms or less OFF Delay 1ms or less

Leak current when Output

0.1mA or less OFF

Voltage insulation 1500Vac/ 1 minute Current consumption 60mA (5Vdc) or less Weight Approx 200g

Circuit Configuration

LED display

Transistor array

Constant voltage circuit

Terminal Connections

1 2 3

C F

Fuse

- Common

(5A)

1 3 5

7 9

B D

2 4 6 8

A C E +

5 - 24Vdc

30 PROSEC T2N

2.Specification

5-24Vdc OUT

CN2

A B

CN1

B A

Vin

+6426

402BVin

COM1

COM0

Vin

BA12121111101099887766554433221

57NC

ADFNCNC

CED

F9B

AB1122334455667788991010111112

CA8

NCNCNC

COM2

CN2(Ywn+1)

CN1(YWn)

+10753+

32-point Transistor Output

DO32

CN1 0 1 2 3 4 5 6 7 8 9 A B C D E F 0 1 2 3 4 5 6 7 8 9 A B C D E F CN2

Item

DO32

(EX10*MDO32)

Load voltage 5-24Vdc +10%/-5%

100mA/point (when load voltage 24V)

Output ON current

20mA/point (when load voltage 5V)

800mA/common Saturation voltage when ON 0.4V or less Number of output points 32 points Output type Current sinking ON Delay 1msec or less OFF Delay 2msec or less Leakage current When OFF 0.1mA or less External connections 2 x 24 pin connectors

Number of Common 4

configuration

Number of output points per common

8 pointsCommon

Common polarity minus common Withstand voltage 1500Vac / 1 minute Current consumption 250mA (5Vdc) or less Built-in fuse 2A/common x 4 Weight Approx 250g

Circuit Configuration

LED display

Internal Circuit

Vin

1 7

COM

Terminal Connections

COM3

NOTE

Connectors on the Module : FCN-365P024-AU (made by Fujitsu) Cable side connectors

Soldering type (standard attached) Connector : FCN-361J024-AU (made by Fujitsu) Connector cover : FCN-360C024-E (made by Fujitsu)

User’s manual 31

2.Specification

CN2

CN1

LC18LP24L1

HC0

P24H0

HC1

P24H1

HC1

P24L0

64-point Transistor Output

Item DO235 Output type Current sinking Number of output 64 points Load Voltage 5-24Vdc +10%/-5% Output ON Current 0. 1A/point (9.6 - 26.4Vdc)

0.05A/point (4.5 - 9.5Vdc) Saturation voltage when ON 0.4V or less Leakage current when OFF 0.1mA or less (24Vdc) ON delay 1ms or less OFF delay 1ms or less External Connections 2 x 40pin connectors

Number of Common 8

Common Configuration

Number of Output points per common

8 points

Common Polainty minus Current Consumption 250mA (5Vdc) or less Withstand voltage 1500Vac/1 minute Built-in fuse none Surge Protection Diode Weight Approx. 250g Circuit Configuration

LED

display

Internal Circuit

P24L0 0L

∼

LC0

32 PROSEC T2N

2.Specification

P24H1

HC1

P24L1 LC1

A B

B A

Terminal Connections

CN1

(B)(A) 20 20

19 19 18 18

17 17

16 16

15 15

14 14

13 13

12 12

HC0

7H 6H 5H 4H 3H 2H 1H 0H

11 11 10 10

9 9 8 8 7 7 6 6 5 5 4 4 3 3 2 2 1 1

P24H0

EL DL CL BL AL 9L 8L P24L0

LC0 7L 6L 5L 4L 3L 2L 1L 0L

1L 2L 3L 4L 5L 6L 7L

LC0

P24L0

9L AL BL CL DL EL

LC1

P24L1

CN2

(A)(B)

1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8

9 9 10 10 11 11 12 12 13 13 14 14 15 15 16 16 17 17 18 18 19 19 20 20

1H 2H 3H 4H 5H 6H 7H HC0 P24H 08H 9H AH BH CH DH EH FH

HC1 P24H

CN2

CN1

: Load Power Supply 5-24Vdc

CN1-L=YWn CN1-H=YWn+1 CN2-L=YWn+2 CN2-H=YWn+3

User’s manual 33

2.Specification

........

Transistor array

LED display

−

16-point Transistor Output

DO233P

0 1 2 3 4 5 6 7

8 9 A B C D E F

12-24Vdc OUT

Item

Load power supply

12-24Vdc+10%/-5%

DO233P

(TDO233P*S)

(Internal current consumption 35mA or less) 1A/point (external power supply 7V or more)

Output ON current Output ON resistance

1.2A/4 points (4-element transistor array)

1.5Ω or less Number of output points 16 points (single plus common) On Delay 1ms or less OFF Delay 1ms or less Leak current when Output

0.1mA or less OFF Voltage insulation 1500Vac/ 1 minute Current consumption 60mA (5Vdc) or less Weight Approx 200g

Circuit Configuration

1 2 3

Constant voltage circuit

Terminal Connections

C F

Fuse

(5A)

Common

1 3

5 7

9 B

D F

2 4 6 8

A C E +

12 - 24Vdc

34 PROSEC T2N

2.Specification

LED display

2-element SSR

100-240Vac OUT

. . . . . . . .

12-point Triac Output

AC61

0 1 2 3 4 5 6 7

. . . .

8 9 A B

Item

AC61

(EX10*MAC61) Load voltage 100-240Vac +10%/-5%(50/60Hz sine wave) Output ON current 0.5A/point, 0.6A(2-element SSR) Saturated ON voltage 1.5V or less (0.3A load) Number of output points 12 points (4 points / common) ON Delay 1msec or less OFF Delay 1/2 cycle of load power supply + 1msec or less Leakage Current When OFF 1.2mA (100Vac) or less, 3mA (240Vac) or less

Withstand voltage 1500Vac / 1 minute Current consumption 300mA (5Vdc) or less (20mA/point) Weight Approx. 250g

Circuit Configuration

2 3

Internal Circuit

Terminal Connections

Fuse

(2A)

1 3

2 C1 4

5 7

9 B

6 C2

8 A

User’s manual 35

2.Specification

J1, J2, J3, J4 jumper plugs are AI21

J1IVJ2I

VJ3I

VJ4I

4-20mA/1-5V

1P1N1P

12-24Vdc+

4-Channel Analog Input

Input(8-bit)

AI21

RUN

Item

A121

(EX10*MA121)

A131

(EX10*MA131) Input range 1 - 5V or 4 - 20mA 0 - 10V Input Impedance

1 - 5V : 500KΩ or more 4 - 20mA : 250

Ω

500KΩ or more

Number of input points 4 points (N side common) 4 points (N side common) Resolution 1 - 5V : 0 - 250

0 - 10V : 0 - 250

4 - 20mA : 0 - 250

Overall Accuracy

±1% (FS) ±1% (FS) 4 point (N side common) Approx. 1msec Approx. 1msec Wire breakage detection Only possible for 4-20mA External Power

Yes Yes Supply failure detection Withstand voltage 500Vac / 1 minute 500Vac / 1 minute Current consumption 50mA 5Vdc or less 50mA 5Vdc or less External power required

12 - 24Vdc±10% - 50mA 12 - 24Vdc±10% - 50mA Weight Approx. 200g Approx. 200g

Circuit Configuration

CH1

The AI21 type is set to current input (4-20mA) at the factory. For voltage (1-5V) input, set J1 - J4 to the V side.

CH2

CH3

CH4

Constant voltage circuit

12-24Vdc

(50mA)

Power source display LED

Terminal Connections

CH1

CH2

CH3

CH4

12-24Vdc

(50mA)

A/D Converter

type only.

• I side : for current (4 - 20mA)

• V side : for voltage (1-5V)

Set for current at the factory

P N

P N P N P N

Isolate external power supply line (12 - 24Vdc) from other signal lines.

Use shielded twisted-pair cables for analog signals, and ground the shields securely.

Internal Circuit

36 PROSEC T2N

2.Specification

between the input terminals, the data bits do not become 0. (They

4-Channel Analog Input

(8-bit) (Continued)

A/D Conversion

Digital Value

250 (a) 200 150 100 50 0

(a) 4-20mA range : D = 15.625 x A-62.5 (b) 1-5V range : D = 62.5 x A-62.5 (c) 0-10V range : D = 25 x A

Data Format

4 10

F E D C B A 9 8 7 6 5 4 3 2 1 0 B * * * * * * * D D D D D D D D

20(mA) Analog value

Digital Value

250 200 150 100 50 0

1 5

(b) (c)

10(V) Analog value

D = Digital Value A = Analog Value

D : Data bit (8 bits) 0-250 (H00-HFA) (Over-voltage/over-current input 255 counts)

B : External line abnormal detection bit

0 = Normal

1 =Abnormal

When all data bits are 0 When all data bits are 1

Current input line open External power is OFF

* : Always 0

4 words occupied

(X4W)

XWn XWn+1 XWn+2 XWn+3

CH1 CH2 CH3 CH4

NOTE

1. In the voltage input specification, when there is an open-circuit

become indeterminate between 1 and 250).

2. It is recommended that unused channels be shorted between the input terminals.

User’s manual 37

2.Specification

4-20mA/1-5V

NPNPNPN

24Vdc+

±10V

NPNPNPN

24Vdc+

JI1IPPP

NNNNPVJI2

JI3

JI4

4-Channel Analog Input

(12-bit)

AI22

RUN

AI32

RUN

Item

AI22

(EX10*MA122)

AI32

(EX10*MA132) Input Range 1 - 5V or 4 - 20mA -10 - +10V Input Impedance

1 - 5V : 1MΩ or more 4 - 20mA : 250

Ω

1MΩ or more

Number of Input Points 4 points (N side common) 4 points (N side common)

0.5% : 25ºC

Overall Accuracy

1%FS / 0 - 55ºC

Resolution 1 - 5V : 0 - 4000

4 - 20mA : 0 - 4000

0.5% : 25ºC

1%FS / 0 - 55ºC

-10 - +10C :

-2000 - 2000 Conversion Cycle Approx. 9.6msec/4 channels Approx. 9.6mS/4 channels Wire Breakage Detection Only possible for 4 - 20mA External Power Supply

Yes Yes

Break Detection Withstand Voltage 1500Vac / 1 minute 1500Vac / 1 minute Current consumption 50mA (5Vdc) or less 50mA (5Vdc) or less External Power Required

24Vdc ±10% - 50mA 24Vdc ±10% - 50mA

Weight Approx. 200g Approx. 200g

Circuit Configuration

CH1

The AI22 type is set to current input (4-20mA) at the factory. When using voltage (1-5V) input, reset the jumper plugs

CH2

CH3

CH4

24Vdc+

LED

DC/DC Converter

Terminal Connections

CH1

CH2

CH3

CH4

A/D

Converter

24Vdc

(50mA)

JI1, JI2, JI3, JI4 (jumper plugs) are AI22 type only

I side : for current (4 - 20mA) V side : for voltage (1 - 5V) Set for current at the factory

P N

P N P N P N

Isolate external power supply line (24Vdc) from other signal lines.

Use shielded twisted-pair cables for analog signals, and ground the shields securely.

38 PROSEC T2N

2.Specification

the input terminals.

4-Channel Analog Input

(12-bit) (Continued)

A/D Conversion

4000 (a) 3000 2000 1000 0

4 10

20(mA)

Analog Value

-10 -5 0 1 5

(a) 4-20mA range : D = 250 x A-1000 (b) 1-5V range : D = 1000 x A-1000 (c) ±10V range : D = 200 x A

Data Format (Input occupies 4 words)

• 4-20mA/1-5V F E D C B A 9 8 7 6 5 4 3 2 1 0

B * * * D D D D D D D D D D D D

D : Data bit (12 bits)

0-4000 (H0000-H0FA0)

B : External line abnormal detection bit

0 = Normal 1 = Abnormal (Current input line open, or external power OFF)

Digital ValueDigital Value

4000

3000 2000 1000

-1000

-2000

D = Digital value A = Analog value

(b)

(c)

10(V)

Analog Value

* : Always 0

• ±10V

F E D C B A 9 8 7 6 5 4 3 2 1 0 S S S S S D D D D D D D D D D D

S : Sign bit

0 = Positive 1 = Negative

D : Data bit (11 bits)

- 2000 - 2000 (HF830 - H07D0) 2's complement if negative

NOTE

1. In the voltage input specification, when there is an open-circuit between the input terminals, the data bits do not become 0.

2. It is recommended that unused channels be shorted between

User’s manual 39

2.Specification

Use shielded twisted-pair

Down side short : 10V

CH2

CH1

+I1

+I2

J21

J11

(CH1, CH2 operation)

1V1I2V2

5/10V 20mA

−

24Vdc+

1PI1N

1PV1N1P1N

2-Channel Analog Output

(8-bit)

A031

RUN

Item

AO31

(EX10*MA031)

1 - 5V, 4 - 20mA paired output

Output Range 0 - 10V

0 - 5V 5V full-scale terminal : 5KΩ or more

Load Impedance

10V full scale terminal: 10KΩ or more

20mA full-scale terminal : 600Ω or less Number of Output Points 2 points (each voltage, current pair) (each N side common) Resolution 0 - 250 (full-scale) Overall Accuracy

± 1% (FS) Conversion Cycle Approx. 1msec External Power Supply

No Break Failure Voltage Insulation 1500Vac / 1 minute Current Consumption 70mA (5Vdc) or less External Power Supply

24Vdc ± 10%-90mA Weight Approx. 200g

The A031 type is set to 1-5V, 4-20mA setting at the factory. Refer to the circuit configuration for other settings.

Circuit Configuration

Internal circuit

Terminal Connections

D/A

Converter

Constant-voltage

circuit

Power supply display LED

24Vdc

(90mA)

J1, J2 switching jumper J2 short : Reference value 0V (0mA)

J1 short : Reference value 1V (4mA)

J11 switching jumper

Output voltage level for CH1

Up side short : 5V

J21 switching jumper

Output voltage level for CH2 Up side short : 5V

P N

24Vdc

CH1

Isolate external power supply line (24Vdc) from other signal lines.

cables for analog signals.

CH2

40 PROSEC T2N

2-Channel Analog Output

(8-bit) (Continued)

2.Specification

D/A Conversion

Analog Value (mA)

20 (a)

Analog Value (V)

10 (c)

5 (b)

50 100150 200250

(a) 4-20mA range : A = 0.064 x D + 4 (b) 1-5V range : A = 0.016 x D + 1 (c) 0-10V range : A = 0.04 x D

Data Format

F E D C B A 9 8 7 6 5 4 3 2 1 0 * * * * * * * * D D D D D D D D

D : Data bit (8 bits)

0-250 (H00-HFA)

* : No effect (No effect on D/A conversion)

2 words occupied (Y2W)

YWn Ywn+1

50 100150 200250

Digital ValueDigital Value

A = Analog value D = Digital value

CH1 CH2

NOTE

When executing direct output, two registers (both channels) should be specified to output.

User’s manual 41

2.Specification

AO22

−

24Vdc+

PINPNPN

± 10V

AO32

−

24Vdc+

NPN

−

1V1I2V2

24Vdc

CH1

CH2

CH1

CH2

•••

•

2-Channel Analog Output

RUN

4-20mA/1-5V

(12-bit)

RUN

Item

Output Range 1 - 5V or 4 - 20mA Load Impedance

1-5V : 5KΩ or more 4-20mA : 600Ω or less

Number of Output Points 2 points (each N side common)

(voltage, current pair)

Resolution 1~5V : 0~4000

4~20mA : 0~4000

Overall Accuracy

± 0.5%FS/25°C ± 1% FS/0~55°C

Conversion Cycle Approx. 1mS Approx. 1mS External Power Supply

FailureDetection

No No

Withstand voltage 1500Vac/ 1 minute 1500Vac / 1 minute Current Consumption 170mA (5Vdc) or less 170mA (5Vdc) or less External Power Required

24Vdc ± 10%-90mA 24Vdc ± 10%-90mA

Weight Approx. 200g Approx. 200g

Circuit Configuration

Internal circuit

AO22

(EX10*MAO22)

D/A

converter

(EX10*MAO32)

10 − + 10V

−

5KΩ or more

2 points (each N side common)

10~ + 10V :−2000~2000

−

± 0.5%FS/25°C ± 1% FS/0~55°C

AO32

P N P N

42 PROSEC T2N

*AO22 only

Terminal Connections

LED

DC / DCconverter

P N

P N P N P N

24Vdc

(90mA)

*AO22 only

CH1

CH2

Isolate external 24Vdc line from other signal lines.

Use shielded twistedpair cables for analog signals.

Digital Value

2's complement if negative

2-Channel Analog Output

(12-bit) (Continued)

2.Specification

D/A Conversion

10 4

2000 4000

(a) 4-20mA range : A = 0.004 x D + 4 (b) 1-5V range : A = 0.001 x D + 1 (c) ±10V range : A = 0.005 x D

Data Format (Output occupies 2 words)

• 4-20mA / 1-50

(a)

Analog Value (V)Analog Value (mA)

10 (c)

5 (b)

-2000 2000 4000

-5

-10

A = Analog value D = Digital value

F E D C B A 9 8 7 6 5 4 3 2 1 0 * * * * D D D D D D D D D D D D

D : Data bit (12 bits)

0-4000 (H0000-H0FA0)

* : No effect (No effect on D/A conversion)

• ± 10V

F E D C B A 9 8 7 6 5 4 3 2 1 0 * * * * S D D D D D D D D D D D

S : Sign bit

0 = Positive 1 = Negative

D : Data bit (11 bits)

- 2000 - 2000 (HF830 - H07D0)

NOTE

When executing direct output, two registers (both channels) should be specified to output

User’s manual 43

2.Specification

PI21

12-24Vdc

EXT

EXTBA12

B12B5M12M5UNV

BUD

UPDW

Input circuit

BIP

Circuit Configuration

Single-Channel Pulse

5/12V PULSE IN

At the factory setting, the PI21 is set to 12V input, quadrature and normal counter operation. See the Circuit Configuration for other settings

Input

Item

Input Voltage A, B, M Range EXT 12~24Vdc +10% -15%

BEXT

Minimum ON A, B, M 9V (12V setting), 3.5V (5V setting)

12V ± 10% / -5% (12V setting), 5V +10% / -5% (5V setting)

Voltage EXT 9.6V Maximum OFF A, B, M 2V (12V setting), 1V (5V setting) Voltage EXT 3.6V

Input Current

A, B, M 12V-7.5mA (12V setting), 5V-10mA (5V setting)

EXT 24V-10mA, 12V-5mA Number of Input Points 1 point phase A, B, M and ETX Pulse Counting Speed

100Kpps (max) (pulse-width 4µ sec or more)

Counter Configuration 24-bit binary

Pulse Input Mode

Quadrature

Up/Down Phase A: count up / phase B: count down

Phase A, B (90 degree phase shift), up/down

Normal Counter clears at simultaneous ON timing of phase M and

EXT input (edge), always executes count apart from this.

Counter Operation Mode

Hold Executes count only when both phase M and EXT input are ON,

count stops when either is OFF (Count value maintained). (Counter clear is at the same timing as the Normal Mode).

External (EXT) Input Operation Counter clears at simultaneous ON timing of phase M and

EXT input (edge)

External (EXT) Input Delay ON-OFF, OFF-ON each 5mS or less Withstand Voltage 1500Vac / 1 minute (but except between each of the A, B, M

phases) Current Consumption 80mA (5Vdc) or less Weight Approx. 200g

PI21

(EX10*MP121)

44 PROSEC T2N

Current when ON

-A +B

-B

-M

_5/_12 Switching Jumper

5 : 5V input 12 : 12V input

sets all 3 A, B, M

points identically.

shows setting on delivery

Operation

setting

Counter re-set

(edge detection)

BIP/UPDW Switching Jumper

BIP : Quadrature UPDW : Up/down

BUD/UNV Switching Jumper

BUD : Normal mode UNV : Hold mode

supply seitched ON)

Counter (0 when power

2.Specification

EXT

12-24Vdc

encoder

power

Single-Channel Pulse Input

(Continued)

Terminal Connection

Wiring Example

Encoder

12Vdc (5Vdc)

Pulse

5/12Vdc

-A

-B

-M

Use shielded twisted-pair cables for pulse signals, and ground the shields securely.

PI21

-A

-B

-M

EXT

12-24Vdc

Data Format

XWn+1XWn

Occupies 2 words

223-----------216215-----------------2

CountCountSAll bits S

For the count values (24 bits), the lower 16 bits are read as XWn + 1, and the upper 8 bits as the bit 0 to bit 7. Count = -8388608 to 8388609 (or 0 to 16777215 if upper 8 bits are masked).

NOTE

Bit 8 to bit F of XWn are the same as bit 7 of XWn (sign bit). In order to match the double-length register configuration of the T2N, use after exchanging the upper word and the lower word.

(Example : Store count value in the double-length register of D0101 • D0100)

[XWn MOV D0101] [XWn+1 MOV D0100]

00 F

User’s manual 45

2.Specification

(Continued)

Single-Channel Pulse Input

Pulse Input Mode < Quadrature >

A B

< Up/down >

A B

Count Operation Mode

< Normal >

Phase A/B

Up Down

phase M

EXT

16777215

Count up

Count up Count down

Count down

Count value

< Hold >

Phase A/B

Up Down

phase M

EXT

(Holding)

Count value

NOTE

When executing direct input, two registers should be specified to input.

(Holding)

46 PROSEC T2N

MC11

1CNPROGMR

PROGMR

A B

2.Specification

Single-Axis Position

Control

RUN

ZLS

PLS

Item

Number of Control Axes Control Units Control Range Point Data Capacity Maximum Speed Operating Speed Selection

Acceleration/deceleration System Acceleration/deceleration Time Backlash Compensation Zero Position Offset Amount Dwell Time I/O occupancy points Parameter Storage External Input

Input Voltage Input Current 10mA (when 24V input)

ON/OFF Voltage

ON/OFF Delay External Output

Pulse

Output

Mode Switch Setting Output Method

ON/OFF Delay RUN Output

Output Method

Operation

Internal

Current Consumption

External

MC11

(EX10*MMC11) 1 axis Pulse, inch, mm, etc. ± 999,999 64 points 200kpps Origin return speed, Maximum speed,

Minimum speed Automatic trapezoidal / triangular system 0 - 26 seconds 0 - 1000 pulses ± 999,999 command units 0 - 99 seconds X + Y 4 W (64 bits) EEPROM 12/24Vdc (zero marker: 5/12/24V)

9.6V / 3.2V 5msec (zero marker: 1msec)

CW/CCW error counter clear

PULSE/DIR (pulse/direction), error counter clear Open collector (5-24V, 50mA) 2µS Open collector (5-24V, 50mA) ON during normal operation 200mA 400mA- (when HP connected)-5Vdc 100mA-12 / 24Vdc

Connector Arrangement

HUN output (0V) 1 1 RUN output CW pulse/pulse output (0V) 2 2 CW pulse/pulse output CCW pulse/direction output (0V) 3 3 CCW pulse/direction output Error counter clear output (0V) 4 4 Error counter clear output Zero marker pulse input (0V) 5 5 Zero marker pulse input (DC5V) Zero marker pulse input (0V) 6 6 Zero marker pulse input (DC12/24V) Ongin position input 7 7 Ongin position input(DC12/24V) HOLD input 8 8 HOLD input (DC12/24V) Emergency stop input 9 9 Emergency stop input (DC12/24V) CW side overtravel limit SW input 10 10 CW side overtravel limit SW input (DC12/24V) CCW side overtravel limit SW input 11 11 CCW side overtravel limit SW input (DC12/24V) Extemal power supply (0V) 12 12 Extemal power supply (DC12/24V)

A B

NOTE

Connector on the Module: FCN-365P024-AU (made by Fujitsu) Cables side connectors

Soldering type (standard attached) Connector FCN-361J024-AU (made by Fujitsu) Connector cover FCN-360Co24-E (made by Fujitsu)

User’s manual 47

2.Specification

Zero marker pulse input (5Vdc) : B5

Zero marker pulse input (0V) : A5

Normally Open-Contact Use

Zero marker pulse input (12/24Vdc) : B6

Zero marker pulse input (0V) : A6

Normally Closed-Contact Use

A1 : RUN output (0V)

B1 : RUN output

B12 : External power supply (12/24Vdc)

Constant-voltage circuit

A2 :CW pulse / pulse output (0V)

B2 : CW pulse / pulse output

A3 : CCW pulse / direction output (0V)

B3 : CCW pulse / direction output

A12 : External power supply (0V)

A4 : Error counter clear output (0V)

B4 : Error counter clear output

Single-Axis Position Control

(Continued)

Input Circuit

Origin position input (12/24Vdc)

HOLD input (12/24Vdc)

Emergency stop input (12/24Vdc)

CW overtravel limit SW input (12/24Vdc)

CCW overtravel limit SW input (12/24Vdc)

B10

A10

B11

A11

Note : For the Zero marker pulse input use only one of 5Vdc or 12/24Vdc.

Output Circuit

48 PROSEC T2N

2.Specification

RXD

DSR

12RXD

TXD3TXD

RXD4DTR

DSR5SGSG6

DSR

DTR75Vdc

Serial Communication

Interface

Item

Common memory 160 words × 2 Transmission mode Full-duplex Synchronizing asynchrounus (Start-stop method) Interface Conforms to RS232C 1CH Transmission Code ASCII Frame Format Start bit : 1bit

Data : 7 or 8bits Parity : even/odd/none When none parity is selected,the data bit length must be 8 bits. Stop bit : 1 or 2bit When 2 stop bits is selected,the data bit

length must be 7 bits. Transmission Speed 300,600,1200,2400,4800,9600,19200bps I/O occupancy points i X+Y 4W Data exchange system By READ/WRITE instructions of the T2E LED Display Transmission data Isolation none(between RS232C Port and internal circuit) Current Consumption 550mA or less

CF211

(TCF211**S)

Circuit Configuration

T2N I/O bus

External Connections

2port buffer

RAM

CPU

ROM

I/O I/F

Reset switeh

RS232C I/F

TXD DTR

D-SUB 9pin(female)

User’s manual 49

2.Specification

50 PROSEC T2N

•

3.1

Input Modules

Application Precautions

3.Application Precautions for I/O Modules

(1) Minimum ON/OFF time of input signal

The conditions for guaranteed reading of the ON/OFF states of the input signal are: Input ON time ON delay time + 1 scan time Input OFF time OFF delay time + 1 scan time Therefore, be sure to use longer times than these for the ON/OFF times of the input signal.

(2) There are some contacts for which the reliability of contact cannot be

guaranteed at the specified input current, depending on the contacts. In such cases, install an external bleeder resistor and pass a dummy current.

Input Module

I I

I − I

Wattage P> X 3

(3) The following are examples of connection with transistor output equipment

(such as proximity switches).

NPN open collector type (+common)

Input Module

PNP open collector type (-common)

Input Module

(4) When using a switch with an LED, if the LED-lighting current flows even

when the switch is OFF, it sometimes cannot be recognised as OFF. In this case install bleeder resistor R and decrease the input impedance.

LED

Input module

User’s manual 51

3.Application Precautions for I/O Modules

(5) When applying an AC input signal, if the external cables are long or if the

number of cores of a multi-core cable is large, a current induced from the charged wires will flow in the open wire, depending on the mutual capacitance between the cables. Sometimes a voltage may be generated which reaches the ON level despite the contacts being open. In this case, the general method is to decrease the input impedance and lower the input ON level due to the induced current. Install a resistor or a resistor + capacitor between input and common, or use a multi-core shielded cable with a small cable capacitance.

Contacts open Current induced from charged wires flow through

cable capacitance

Current induced from charged wires flows through cable capacitance For the maximum distance of external cable to an AC input module, it is necessary either to take the above countermeasure within 100m length in the condition that, out of 20 cores, 19 are charged wires and 1 is an open wire, or to check whether the input voltage in this condition is less than the OFF voltage. When handling large numbers of AC input signals, precautions such as the above are required. Therefore, taking account of cost of the system as a whole, one method is to study the interface by DC signals.

(6) When connecting AC output type sensors, sometimes it is not possible to

detect the OFF state due to the leak current when the sensor is OFF. In this case, counter by installing an external bleeder resistor as shown in the drawing below.

52 PROSEC T2N

Bleeder resistor

AC output type sensor

Input module

Select bleeder resistors using the following points as a guide.

1) When the sensor is OFF, the voltage between the input terminals must be less than the residual voltage in the OFF state

2) The current when the sensor is ON within the allowable value for the sensor

3) Determine the wattage of the bleeder resistor by making an allowance of approximately 3 times the current when the sensor is ON.

DC Output Module

Application Precautions

3.Application Precautions for I/O Modules

3.2

(1) The DC output module needs an external power supply to drive

output transistors. For each common, connect the load power to the approprite terminal.(For details, see 2.3 I/O module specifications) If the wrong polarity of the power supply to the terminal is connected,the module will be damaged. Check the polarity before connection.

(2) Protection coordination against over-current of DC output module

Type of module Protection DO31 (16-point

output)

DO32 (32-point output)

DO235 (64-point output)

A fuse of 5A per common(16 points) is built in this DC output module. For an overload and load short-circuit, the transistor will not be protected. This fuse,however,protects the DC output module and the external cable from burn-out.

A fuse of 2A per common(8 points) is built in this DC output module. For an overload and load short-circuit, the transistor will not be protected. This fuse,however,protects the DC output module and the external cable from burn-out.

The load short-circuit,etc. will cause burn-out of the module and external cable,because a protection fuse is not built in this DC output module. Therfore, install an appropriate fuse on the outside to prevent accidental burn-out.

(3) A diode as shown in the figure below is built in to protect the

transistor from transient overvoltage.

D: Bypasses transient overvoltage to the power supply and suppresses

the voltage between the collector and emitter of the transistor.

User’s manual 53

3.Application Precautions for I/O Modules

COM

P24

OUT

24Vdc

(4) Pay attention to the following cases caused by the diode mentioned in (3).

〈Case1〉

When connecting to the external equipment in which DC power supply is provided from internal,if the voltage of P1 is higher than one of P2 or if P2 turns to OFF when P1 is ON, the external equipment may turn to ON in spite of the output status. Because a load current flows through D:a diode.

External eguipmentDC Output module

COM

A power supply should be basically used for P1 and P2. In the above case,insert a diode for preventing a back current in the position A so that a back current is prevented from flowing into P2.

〈Case2〉

When the power cable connected to the P24 terminal is cut off, external load may be driven because the load current of OFF output circuit(OUT0) flows through the diode and the transistor of ON output circuit(OUT1) as shown below.

DC Output module

OFF

OUT0

Load

54 PROSEC T2N

OUT1

P24

COM

Cutting off

Pay attention for preventing a P24 line from cutting off.

Load

3.Application Precautions for I/O Modules

(5) If a capacitive load is connected, rush current will flow when

output is charged to ON. At that time, necessary measures must be taken to protect the output transistor from being destroyed by the rush current. To limit the rush current there are two effective measures. One is to connect a resistor to the load in series. The other is to apply dummy current to the load by conncting a resistor between the output terminals.

(6) If an inductive load is connected, transient overvoltage will occur when the

output is changed to OFF. This surge voltage will be absorbed into the diode D mentioned before so that the transistor will be protected. However,if the output cable is installed closely to other signal lines, the surge voltage may cause other problem. In this case, install a flywheel diode in parallel with the inductive load (as near as possible to the load).

Transistor Output module

A suitable surge absorption element should be selected according to the application.

•Flywheel diode Peak inverse voltage: (for voltage clamping) 3 times the power supply

voltage or more Forward current: Load current or more

‚Varistor Rated voltage about (for voltage clamping) twice the maximum(peak)

power supply voltage.

ƒSnubber(CR) R:0.5 - 1Ω per 1V coil voltage circuit(for high voltage frequency attenuation) C:0.5 - 1µF per 1A coil

current (Non-polar capacitor)

User’s manual 55

3.Application Precautions for I/O Modules

3.3

Triac Output Module

Application Precautions

(1) Over-Current Protection Coordination

One 2A fuse per 4 output points is mounted in the triac output module. Although, taking account of protecting elements by the fuse blowing even in load short circuits, when the fuse blows the semiconductors are subjected to considerable damage. Therefore, take care in handling and wiring so that short circuits will not occur.

(2) Output Surge Protection

Triac output module

A suitable surge absorption element should be selected according to the application.

1. Varistor (for voltage clamping)

(peak) voltage

Surge absorption element

Rated voltage about 1.2 times the maximum power supply

3.4

Relay Output Module

Application Precautions

2. Snubber (CR) circuit

(for high-frequency attenuation)

(1) It is necessary to supply a +24V power supply to the internal control circuit

of the relay output module. Therefore, connect a 24Vdc + 10% power supply between the + and - terminals.

(2) No overload protection fuse is built into the relay output module.

Therefore, always install a fuse suited to the current capacity.

12-point relay output module

Fuse

(3) Output Surge Protection

The installation of a surge absorption element for the induced load, as described in the paragraphs on the transistor output module and the triac output module, is recommended.

R : 0.5-1Ω per 1V coil voltage C : 0.5-1µF per 1A coil current (Non-polar capacitor)

NOTE

Please note that, if it is not protected with a fuse, the module pattern will burn out when there is a load short-circuit.

56 PROSEC T2N

(1)

(2)

(3)

Analog

3.5

Analog Input Module

Application

Precautions

3.Application Precautions for I/O Modules

(1) Use a shielded twisted-pair cable for the analog input signal line, and wire

over the minimum distance. Carry out the grounding of the cable shield on the analog input side(the T2N side).(1) in the dwawing below is the basic. Sometimes, operation is more stable if the wiring is as in (2)or(3).

input module

(2) Sometimes the conversion values are unstable,depending on the voltage

state of the external 24Vdc power supply. If the conversion result is not stable, make the external power supply for analog use a dedicated power supply. Use of the 24Vdc external supply power source of the T2N power supply module is recommended.

(3) All intrinsically shielded cables are fitted with ferrite choke adjacent to

analog inputs/outputs, and must have ground connections to grounded metalwork within 5cm for applying to the EMC Directive.

User’s manual 57

3.Application Precautions for I/O Modules

Analog

3.6 Analog Output Module Application Precaution

(1) Use a shielded twisted-pair cable for the analog output signal line, and wire

over the minimum distance. Carry out the grounding of the cable shield on the load side. (1) in the drawing below is the basic. Sometimes, operation is more stable if the wiring is as in (2) or (3).

output module

(2) Sometimes the conversion values are unstable, depending on the voltage

(3) All intrinsically shielded cables are occasionally fitted with ferrite choke

adjacent to analog inputs/outputs, must have ground connections to grounded metalwork within 5cm for applying to the EMC directive.

58 PROSEC T2N

4.1

Operating Enviroment

4.Installation and Wiring

When installing the T2N,avoid the following locations. (1) Where the ambient temperature exceeds the 0-55°C range. (2) Where the relative humidity exceeds the 20-90% range. (3) Where there is condensation due to sharp temperature variations. (4) Locations subject to vibration in excess of the permissible value. (5) Locations subject to shock in excess of the permissible value. (6) Where there are corrosive gases or flammable gases. (7) Where there is dust,salinity or iron particles. (8) Locations exposed to direct sunlight.

When installing the panel which houses the T2N, take note of following items. (1) Install as far away as possible from high-voltage panels and power

panels.(200mm or more)

(2) When there are high-frequency machines or equipment,securely ground

the housing panel.

(3) When using the same channel base as other panels,ensure there are no

leakage current from the other panels and equipment.

User’s manual 59

4.Installation and Wiring

4.2

Installing the Rack

Power line Installation dimensions

200mm or more

Basic unit

70mm

or more

Expansion unit

248(BU266) 314(BU266)

380(BU228N)

Installation Precautions (1) Since the T2N is not of dust-proof construction, install it in a dust-proof

control panel.

(2) Avoid installing the units directly above equipment which generates large

amounts of heat (such as heaters, transformers and large capacity resistors).

(3) Taking account of safety in maintenance and operation, either isolate at

least 200mm from high-voltage equipment and power equipment, or

separate by shielding, such as steel plate. (4) Separate at least 200mm from high-voltage lines and high power lines. (5) For ventilation, leave an air space of at least 70mm around the units. (6) In paticular, in the vicinity of high-voltage and power equipment, it is

necessary to give consideration to grounding.(See 4.5 Grounding) (7) In the units, the power supply modules are always positioned on the left-

hand side. Install them vertically on the mounting frame.

Do not install them in the direction except it. (8) Mount the units securely, using the rack mounting screws of M4 size.

(Screws torque : approx.1.47N ⋅ m=15kgf ⋅ cm)

60 PROSEC T2N

(optional)

4.3

Mounting the Modules

4.Installation and Wiring

Always mount the power supply module in the left end slot of the rack. Also, mount the CPU module in the slot next to the power supply module of the basic unit.

Execute the following procedure for module installation. (1) Taking care that they are securely

inserted in the slots of the base unit,

install modules in sequence starting

with the power source module at the

left end. (2) Push securely until the front panel of

the module clicks into the base unit.

NOTE

1.For safety, always turn power OFF before installing and removing modules or installing and removing terminal blocks.

2.After installing the modules, secure the unit so that it can be mounted vertically, including when in transport.

4.4 Connecting the Expansion Unit

Expansion cable

Up to three expansion units (8-slot or 6-slot) can be connected in the T2N. For the expansion units, use BU268 (8-slot) or BU266 (6-slot).

Expansion connectors

Basic unit

Expansion unit

FG terminals (Single-point grounding) (For details, see 4.5 Grounding)

CPU module

Power supply modules

70mm or more(for ventilation)

NOTE

2 expansion connectors are fitted on the 5-slot I/O type (BU266) and the 7-slot I/O type (BU268) racks. The right-hand connector is for input from the previous unit, the left-hand is for output to the next unit.

User’s manual 61

4.Installation and Wiring

4.5

Grounding

Grounding Point It is advisable, for the grounding of electronic devices to carry out dedicated grounding which is isolated from that of power systems, and to carry out single-point grounding between 2 or more electronic devices. In the T2N, noise-proofing is designed which takes the actual application into account, and it has a satisfactory noise-immunity without carrying out grounding of the device itself. However, as a precaution, correct grounding is recommended from the viewpoint of reliability.

Carrying out grounding, check against the following criteria.

NOTE

1. Separate the expansion cables as far as possible from other cables. In particular, isolate them at least 200mm from power lines.

2. 4 types of expansion cables are available - 0.3m, 0.5m, 0.7m and 1.5m. Select according to the positions of the units.

(1) The electronic equipment case must not become a path for a ground

current. (High-frequency currents are particularly harmful)

(2) Equalise the ground potentials when 2 or more units of electronic

equipment are to be connected. (Single-point grounding is best)

(3) Do not connect to power system earths. (High-frequency isolation is

necessary)

(4) Do not connect to unstable earths. (parts with unstable impedance such

as painted screws, and parts subject to vibration)

62 PROSEC T2N

4.6

Grounding Methods

4.Installation and Wiring

(1) Installation of a Conductive Panel.

When the mounting frame itself has good conductivity, and is not in common use with the earths of other power systems, proceed as below.

Power supply module

FG connection (when not on the same panel)

Dedicated ground

NOTE

Conductive panel (mounting frame)

Screws in 4 locations (unpainted)

When not on the same frame as the basic unit, insulate the installed portion and connect between FG terminals, via the shortest distance

When the mounting frame does not possess good conductivity, or when the frameground is a power system earth or is an unstable ground, use the insulated installation shown in (2).

User’s manual 63

4.Installation and Wiring

(2) Isolated Installation

When the mounting frame has an unstable earth potential, or when it is not conductive, securely mount the unit with isolation, as shown below.

Power supply modules

Basic unit

Isolate from the mounting surface

Expansion unit

FG wiring (2mm2) shortest wiring

Dedicated single-point ground

(3) When there is no grounding point

When suitable grounding is not available (no dedicated grounding point), mount by the method of (2) Isolated Installation. There is no problem with operation if there is mutual connection between the FG terminals of the T2N itself. However, for safety, carry out singlepoint grounding via an impedance* close to the frame.

* ;

When a resistor : Ground the frame via 1W-1Ω approx. When an inductance : Ground to the frame via 2A-100µH approx.

64 PROSEC T2N

RUN

power supply

Use crimp-style terminals with sheaths as far as possible for wiring to the

power supply module. When it is not possible to use crimp-style terminals

with sheaths, cover with insulating tape so that the conductive parts are not

exposed.

4.7

the Power Supply

Wiring

4.Installation and Wiring

Wire the external power supply to the T2N power supply module in the following manner. When using expansion units, arrange for power to be supplied simultaneouly to the basic unit and the expansion units (or to the expansion units before the basic unit).

contact output

Input power supply 24Vdc

PS31 (24Vdc input)

contact output

Input power supply

PS261 (100 - 240Vac input)

LG FG

24Vdc output *3 (Total power of the internal 5V and 24V output must be within 15W. Do not connect it to other power supply systems.)

Line filters ground *1 (Connected to the supply line via capacitors)

*1 : Line Filter Ground(LG)

5000PF or less

Input

5000PF or less

*2 : Frame Gounds(FG) See 4.5 Grounding for details.

*3 : 24Vdc output The 24Vdc power cables must be suppressed with ferrite cores, immediately adjacent to the power supply module(s).

NOTE

Frame ground *2 (Connected to the unit case)

Normally, the LG and FG terminals are shorted. However, depending on grounding environment (such as when there is a problem with leakage current or when the power supply ground is separate), open the LG terminal or provide a dedicated ground.

User’s manual 65

4.Installation and Wiring

4.8

I/O Wiring

Pay attention to the following points when mounting and wiring the I/O modules.

C P U

Basic unit

Low-power

systemI/O

Expansion unit

High-power

systemI/O

70mm or more

Low-power

power supply power supply

Low-power

signal duct

Low-Power System I/O

DC input module Analog input module Analog output module Pulse input module Positioning module Serial Interface Transmission module

systemI/O

High-power

systemI/O

200mm or more

High-power

signal duct

High-Power System I/O AC input module DC output module AC output module Relay output module

Power line

66 PROSEC T2N

4.Installation and Wiring

(1) For the positioning of the I/O modules, arrange the low-power system I/O

to the left and high-power system I/O to the right, and keep the wiring separate.

(2) The gap between units should be at least 70mm for maintenance and

ventilation.

(3) Separate by at least 200mm from power lines and power equipment, or

shield with a steel plate (the steel plate must be grounded).

(4) For the sizes of input/output wiring, see the Table below.

Numbers of Points in Modules Wire Sizes to Use 16-point module 0.5 ∼ 1.25mm 32/64-point module 0.1 ∼ 0.3mm

However, for common lines, use a thicker size which takes account of the current capacity. Also, for cables outside the panel, the use of cable of at least 1.25mm2 is recommended to keep the impedance low.

(5) The terminal screws are M3.5. For suitable crimp-style terminals,

use terminals with width 7mm or less for M3.5 screws.

(6) Both inside and outside the panel, always avoid wiring input/output signal

lines in bundles with, in proximity, or in parallel with high-voltage lines and power lines. When separation is difficult, use multi-core shielded cable depending on the type of input/output signals, and make a single-point ground for the shield at the service entrance in the panel (in the cases of AC I/O,DC I/O and relay output modules).

(7) Pay attention to 3.Application Precautions for I/O Modules.

CAUTION

1.Turn off power before wiring to minimize the risk of electrical shock.

2.Use crimp-style terminals with sheaths as far as possible for wiring to the power supply module. When it is not possible to use crimp-style terminals with sheaths, cover with insulating tape so that the conductive parts are not exposed.

3.Operation without grounding may cause electrical shock or malfunction. Connect the ground terminal on the T2N to the system ground.

4.Apply power of the specified rating. Applying excess power voltage to the T2N can cause explosion or fire.

User’s manual 67

4.Installation and Wiring

4.9

Power up/down

Sequence

Turn on power or turn off power of the T2N according to the following sequence so that the T2N is used safely and securely.

(Power up sequence)

(1) Turn on the T2N’s power

(1) Turn on power of the T2N at first. When using expansion units, arrange for

power to be supplied simultaneously to the basic unit and the expansion units. Use the same power lines for them. If it is difficult, turn on power of the expansion units before turing on that of the basic unit.

(2) Turn on power for I/O modules and loads simultaneously.

Use the same power lines for them.

If it is difficult, turn on the external power for I/O modules before turing on the power for the loads.

(Power down sequence)

(1) Turn off the external power for I/O modules

and loads.

(1) Turn off the external power for I/O modules and loads simultaneously.

Or turn off power for loads and turn off power for I/O modules in turn.

(2) Turn on the power for I/O modules and

loads

(2) Turn off power to

the T2N.

(2) Turn off power of the T2N. When using expansion units, turn off power of the basic unit and the expansion

units simulataneously. Or turn off power of the expansion units after turning off power of the basic unit.

CAUTION

1. Configure the external circuit so that the external power required for output

modules and power to the loads are switched off simultaneously. Also, turn off to the loads before turning off power to the T2N.

68 PROSEC T2N

4.10

Safty circuit

4.Installation and Wiring

Configure emergency stop and safty interlocking circuits out of the T2N against faulty of the T2N or breaking wires.

• Emergency stop circuit ‚ Safty interlocking circuit (forward and reverse etc.)

(Example)

transformer

T2N

emergency

starter

stop

interlocking (forward and reverse etc.)

MC2

MC1

MCS

Ym is ON during RUN

Wating for power up of the DC power supply

DC power supply

(+)

MC MC

MC1

MC2

(-)

Relay

Xm is turned to ON aftor the DC power supply is set up.

Rl is ON during RUN

The power for loads is OFF when emergency stop is active.

S004F

0.5s TON Tm

output module

Input module

User’s manual 69

5.Maintenance and Checks

5.1

Daily Checks

Recommended daily checks for optimum system performance

Check the LEDs on the front of the power supply modules and CPU module

Check the LED displays of the input modules (Digital input)

Check the LED displays of the output modules (Digital output)

Check the switch position on the CPU module

Item Content of Check Countermeasure

when Abnormal

POWER(Red)

:Lit when 5V power supply normal

RUN(Green)

:Lit when operating normally

FLT(Red)

:Out when CPU and I/O normal

BAT(Green)

:Lit when battery voltage normal

The corresponding LED should be lit when an external input signal is ON.

When the output is ON, the corresponding LED should be lit and the corresponding external load should operate.

Operation is executed when the operation mode switch(HALT/RUN) is to Run.

When the state of an LED is not normal, follow the procedure in 6.Trouble-shooting.

•Check whether the input voltage is within the specified value.

•Check whether there is any slack in the input terminal block.

•Check whether the module is securely mounted.

•Check whether the external load voltage is within the specified value

•Check the built-in fuse.

•Check whether there is

any slack in the output terminal block.

•Check whether the module is securely mounted. Put the switch to the specified position.

70 PROSEC T2N

See Ethernet/TOSLINE-S20LP of the T2N user’s manual regarding status display LEDs for built-in networking.

5.Maintenance and Checks

NOTE

When a serious error (such as system RAM abnormal) is detected after power is switched ON, the FAULT LED on the CPU will blink. In this condition, communication with programmer cannnot be executed. When this condition does not change even if the power is switched ON again, exchange CPU modules.

User’s manual 71

5.Maintenance and Checks

5.2

Periodic Checks

Check the following items periodically (about once every 6 months).Check also when the operating conditions/enviroment change.

Power Supply

Mounting Condition

Programmer

I/O Modules

Environment Check that temperature,

Program Check that the contents of the

Battery

Item Check Criteria

Power supply voltage (measure at the module’s power supply terminals.)

Is there any slack in the power supply terminal block screws ?

Is there any damage to the wires and cables ?

Is the basic unit firmly secured ? Must not be any slack or Are the expansion units firmly

secured ? Is each module firmly installed ? Must not be any slack or

Is there any slack in the expansion cable connctors or any damage to the cables ?

Is there any problem with the programmer functions ?

Is there any slack in the connectors or damage to the cable. Measure the voltage at each I/O terminal block.

Check the input state display LEDs.

Check the output state display LEDs.

Are the I/O terminal blocks firmly secured ?

Is there any slack in the terminal screws, or is there any risk of adjacent terminals touching each other ?

Is there any damage to the wires and cables ?

humidity, vibration,dust,etc are within the specified values.

basic program and the master program (kept on a floppy disk or the like) agree.

Does the battery require changing ? (The battery installation date is recorded on the optional card cover).

Are the battery connctors firmly connected ?

85 ∼ 264Vac

20.4 ∼ 28.8Vdc Must not be loose.

Must not be damaged.

play. Must not be any slack or play.

play. Must not be any slack or damage.

Execute simple operations.

Must not be any slack or damage.

Must be within the specified values.

Must light when normal.

Must not be any slack or play.

There must not be any slack or risk of mutual contact.

Must not be any damage.

Must be within the general specifications.

Contents must agree when carrying out a comparative check

A change is recommended if 2 years have elapsed.

Must not be any slack.

72 PROSEC T2N

5.Maintenance and Checks

CAUTION

1. Turn off power before checking voltage on terminals. Failure to do so can cause electrical shock.

2.Do not modify the T2N in hardware nor software. This can cause fire,

electrical shock or injury.

5.3

Spare Parts to Keep in

Stock

The following items are recommended minimum spares. These will allow operation to be resumed immediately in the event of any failure.

Part Quantity Remarks

I/O modules One of each

type used

Fuses Number to be

used

Batteries 1 For emergency use. CPU modules included

with optional cards Power supply modules Programmer 1set Useful for detecting the cause of a

Master programs As required Keep on FD or the like.

1 1

For the relay contact output, the contact life must be taken into account. See Section 2.3. See Section 5.5.

See Section 5.4. Keep a minimum of 1 each to reduce down-time to the minimum.

failure.

CAUTION

Do not touch activated terminals of I/O modules and units. Keep the terminal covers closed during power ON. This can cause electrical shock or injury.

NOTE

Store batteries in a cool (25°C or less) place as self-descharge is greater at high temperatures.

User’s manual 73

5.Maintenance and Checks

5.4

Battery Replacement

Normally the program and 2kwords data register are kept in the built-in EEPROM of the T2N. On the other hand, other retentive registers’ value and real time clock’s value can be kept in the RAM with a battery. A lithium battery is used, which has little self-discharge and can be used over a wide temperature range. Therefore, during its period of use, and in paticular when the non-conducting time is long, it can be used with assurance. The date of istallation of the battery is recorded on the CPU side panel. Under normal use, it is recommended that the battery should be replaced every 2 years. Check the date of installation and replace using the following procedure. There is an LED(BAT) which indicates normal battery voltage on the front of the CPU module. This is lit when normal. When this LED flashes or is out, the battery comes into life. Therefore replace the battery within 14days. (It is recommended that the power supply should not be switched OFF until actual replacement, in order to protect the program.)

• Remove the CPU module from the basic unit after turning power OFF.

ƒ Remove the CPU side panel.

‚ Loosen the screws of the side panel which

mounts a battery with CPU module.

74 PROSEC T2N

5.Maintenance and Checks

„ Pull off a connector of the battery. … Inserting a finger into the hole under battery

holder, take off a battery like pushing out.

† Insert a new battery into the holder, supporting

it from the hole by a finger.

ˆ Corresponding the side panel’s holes for

screws with position of metal plates, connect CPU module and side panel.

‡ Connect the new battery’s connector.

‰ By screwing, connect both CPU module and

side panel.

• Disposal of the battery Dispose of the battery in the same way as general-purpose dry batteries. There is a risk of explosion if dismantled or burnt. If the + and - of a lithium battery are allowed to short, this may lead to igniting and fumes. Don not cut the lead wires and do not dismantle the connectors.

User’s manual 75

5.Maintenance and Checks

NOTE

1.The battery should be replaced with power OFF. The time with battery

2.When connector of the battery is disconnected, an LED (BAT) is out.

3. When handling the battery, take care of the following points.

4. Do not use a battery which has been stocked more than 3 years since

5.The battery is a dedicated product with lead wires and connectors

removed should be within 5 minutes. If the battery is kept removed for a long time, the contents of the RAM memory will be erased, so please take care.

Any error message about the battery can’t be registered in the Event History Table in this case.

* The voltage is not compatible with manganese dry batteries and alkali batteries. Do not use these as substitutes. * Never let the + and - of the battery be shorted. * Never dismantle batteries, overheat them or put them into a fire. * Never try to charge a battery. This is not possible.

manufactured date.

attached. Order it from Toshiba.(Product Code:EX25SER6)

5.5

Fuse Replacement

The following fuses are used in the T2N modules. These fuses are recommended minimum spares and will allow operation to be

resumed immediately in the event of any failure.

Module Fuse Rating Model Quantity

PS31 Glass tube 125V-2A(normal fusion) EX10*SFB20 1Power

Supply Output

PS261 Glass tube 250V-3A(normal fusion) TFU923*AS 1

DO31 Glass tube 250V-5A(quick fusion) EX10*SFA50 1 DO32 Glass tube 250V-2A(quick fusion) EX10*SFA20 4

AC61 Glass tube 250V-2A(normal fusion) EX10*SFC20 3

76 PROSEC T2N

6.1

Troubleshooting

Procedure

6.Troubleshooting

When a problem occurs in the system, having first thoroughly understood the content of the problem, it is important to determine whether the cause lies on the mechanical side or on the control system (PLC) side. Also, the cause of one problem frequently gives rise to secondary problems. Therefore it is important clearly to determine the cause of the problem by considering the system as a whole. When the problem is considered to be in the T2N itself or in the input/ output of the T2E, first check the following items.

Is the power supply module “POWER” LED lit?

Lit

Is the CPU module “

RUN”LED

Does the problem appear to be in operation of user program?

Does the problem appear to be in the input module?

Does the problem appear to be in the output module?

lit?

Lit

OUT

YES

When the “POWER” LED is out, refer to 6.2 “Power Supply Check”

When the “RUN” LED is out, refer to 6.3 “CPU Check”

When the problem appears to be in the operation of user program, refer to 6.4 “Program Check”.

When the problem appears to be in the input module, refer to 6.5 “Input Check”

When the problem appears to be in the output module, refer to 6.6 “Output Check”

When the problem is temporary, and when the problem occurs with the synchronisation of system/mechanical operations, the influence of the external environment (such as noise and power fluctuations) may be considered to be the cause. Since the items to check in this case are collated in paragraph 6.7, carry out a check referring to that paragraph.

NOTE

When the cause cannot be determined by the above checks, consult Toshiba.

User’s manual 77

6.Troubleshooting

Power Supply Check

6.2

The following is a flow-chart of checks for use when the POWER LED does not light even when the power to the T2N is switched ON, or when a power supply failure occurs after some specified time.

Is the supplied power voltage within the specified values?

Within the allowable values.

Has the power supply fuse blown?

Not blown

Will the POWER LED light when all the modules and the expansion cables other than the power supply module are removed?

Lit

Re-check whether the internal 5V and external 24V current consumption is within the allowable values.

Within the allowable values.

Outside the specified values

Blown

Out The problem lies in the

Outside the allowed range.

85~264Vac,

20.4~28.8Vdc,

Note: After eliminating

the cause of the blown fuse, replace it. See the following NOTE.

power supply module or the rack.

Make to total current consumption of the CPU and I/O come within the allowable range.

Mount the modules one by one, and determine the state where the POWER LED goes out.

NOTE

1.When carrying out the above checks, always check each step after switching the power supply OFF again.

2.When a fuse has blown, always determine the cause of the blown fuse and eliminate it. If the fuse is replaced and the power supply is switched ON again without eliminating the cause, there is a risk of progressive damage to the module. When the cause of the blown fuse cannot be determined, consult Toshiba without replacing the fuse.

The module mounted immediately before the light goes out is defective.

78 PROSEC T2N

6.3

CPU Check

6.Troubleshooting

When the “POWER” LED of the power supply module is lit, but the “RUN” LED of the CPU module is out, check the following items.

Is the FLT LED blinking?

Out or lit.

Is the FLT LED lit?

Out

Is the CPU module operation mode switch to RUN?

YES

Is the RUN/Stand-By switch set to OFF (RUN)?

OFF (RUN)

Is the RUN LED blinking?

Blinking

Lit

Blinking

When it blinks even if power supply

CPU module is

is on, Replace the CPU.

An error has occurred. Check the content of the Event History.

Shift to RUN.

It starts up in the HALT mode despite the setting of the operation mode switch. Therefore, either shift the operation mode switch→HALT→RUN or start RUN from the programmer.

It is in the HOLD mode. Release HOLD using the programmer.

defective.

6.4

Program Check

When the control operation does not operate properly although the program is executed, check the following items. (1) Is there an output to the same coil or register at 2 or more places in 1 scan,

or, is there an overlap of the device for coil instruction and function block instruction?

(2) Is there an attempt to input a signal which changes faster than the scanning

cycle?

(3) Is the same timer register or counter register being used for multiple timer

instructions or counter instructions?

(4) When interrupt is in use, is a device or register operating during the interrupt

program which affects the operation of the main program?

(5) Is any EEPROM error occured?(S0039, S0051 is 1.)

In this case, carry out EEPROM write command by the programmer.

User’s manual 79

6.Troubleshooting

Input Check

6.5

When unable to read the input signal correctly although the program is being executed, check the following items.

Does the LED on the input module go ON/OFF when external equipment is switched ON/OFF?

YES

Does the actual I/O module mounting state agree with

the input/output allocation information monitored by the programmer?

Try executing Automatic I/O allocation.

Was the allocation normal?

Is the problem only the allocation of a certain input module?

YES

When there is a problem with the state of the LED, check the input voltage when ON/OFF and check the terminal block for slack.

When it agrees, it is functionally normal. Error input due to noise is suspected.

Normal

Check the installation of input modules. A problem with input module can also be suspected.

Is there an allocation problem with all the expansion units?

Is there an allocation problem with all the I/O on the basic unit?

the

I/O on

YES

Check the connections of the expansion cables and unit number settings. A problem with the expansion cables or the expansion units can be suspected.

The problem lies in the CPU module or the rack.

80 PROSEC T2N

6.6

Output Check

6.Troubleshooting

When there is a problem with the actual operation of output equipment although correctly outputting to registers and devices on the program, carry out the following in preparation for checks.

(1) Save the program. (In a floppy disk, EEPROM, etc) (2) Clear the CPU memory. (3) Put the ROM/RAM shift switch to RAM (ON). After making the above preparations, carry out checks in the following

sequence.

Apply power and operate automatic I/O allocation.

Does the I/O allocation information agree with the module mounting state?

YES

Write the END command only and turn to RUN.

Does the output module LED go ON/OFF when the output from the data setting of the programmer is ON/OFF?

YES

Is the external power supply voltage of the output module normal?

Normal

Has a fuse (When there is no fuse, proceed as if fuse not blown)

Fuse not blown.

blown

Abnormal

A fuse has blown

A problem with the unit, CPU, I/O module expansion cables can be suspected. (See the paragraph on input checks)

The problem lies in the output module. Replace the module.

Adjust the external power supply voltage to the of the respective output modules.

Note: After eliminating the cause of the blown fuse, replace the fuse.

The problem lies in the output element. Replace the module.

specified voltages

NOTE

When a fuse blows, always investigate and eliminate the cause. If the fuse is replaced without eliminating the cause and the power supply is switched ON again, there is a risk of progressive damage to the module. When the cause of the blown fuse cannot be determined, consult Toshiba without replacing the fuse.

User’s manual 81

6.Troubleshooting

Problems

Faults Due to External

6.7

When a problem with the T2N system occurs as one of the following phenomena, external factors should be suspected.

(1) When the problem occurs in synchronisation with the operation of

input/output equipment In this case, there is a possibility that the cause is noise generated when the output equipment switches ON/OFF. Apply the noise countermeasures described in Section 3 Application Precautions for I/O Modules.

(2) When the problem occurs in synchronisation with the operation of peripheral

power equipment and high-frequency equipment In this case, the effect of noise induced in the input/output signal lines may be suspected. Also, depending on the power supply system and the grounding system, the cause may sometimes be surges or voltage fluctuations in the power supply and fluctuations in the ground potential. Check with the Notes described in Section 4 Installation and Wiring. Depending on the case, one method is to try the effect of disconnecting the ground.

(3) When the problem occurs in synchronisation with the operation of

machinery, the effect of vibration may be considered. Check the state of installation of units/modules and, at the same time, study vibration countermeasures, such as the use of vibration-proofing rubber.

(4) When similar problems re-occur even after replacing faulty modules,

thoroughly check that there is no risk of entry of metal particles or drops of water.

Apart from the above causes, if, for instance, the ambient temperature exceeds the specified range, stable operation of the system cannot be guaranteed. Take thorough precautions over the environmental conditions.

82 PROSEC T2N

6.8

List of Items for Self-

Diagnostic Check

6.Troubleshooting

When the T2N CPU has detected a problem through self-diagnosis, it registers in the Event History Table one of the error messages (and associated information) shown in the Table on the following pages. When the details of the problem are such that it is not possible to continue operation, the CPU switches all the outputs to OFF, and stops the operation. (Error Down)

The latest 30 error messages and the times of their occurrence are stored in the Event History Table, and these can be displayed on the programmer. The times when any error were occured, can be recorded while the RAM and calendar are maintained by a capacitor and battery in the T2N. (Power supply ON/OFF can also be registered)

When the T2N system has been stopped by Error Down, first connect the programmer and make it display the Event History Table, then check the details of the error.

The following is the procedure for making the programmer display the Event History.

(1) Connect the T2N CPU module and the programmer (T-PDS) by a dedicated

cable.

(2) Switch ON the power supply of the programmer (T-PDS). (The power supply

of the T2N system should also be ON) (3) Start up T-PDS by keying-in TPDS [Enter] from the programmer (T-PDS). (4) If some key (any key) is pressed, the T-PDS initial menu screen will be

displayed. At this time, “Receive Time Out” should not be displayed. (5) In this state, if S and E are keyed-in, the Event History will be displayed.

(Example of Event History display screen)

*)The Event History can be registered even if initial set of the calendar is not

executed. In this case, the Date and Time displays will be shown as “??-??-?? ??:??:??”.

User’s manual 83

6.Troubleshooting

When “Receive Time Out” is displayed in Step (4) above, communication between the programmer and the T2N system has not been established. When the FLT LED on the CPU module is blinking, there is a malfunction in the CPU module. When this state does not change even if the power supply of the T2N system is switched ON again, replace the CPU module. When “Receive Time Out” is displayed in states without FLT blinking, check the Connection method of the setup options of the programmer (T-PDS) and the connection state of the connector cable. When there is no problem with the environmental setting or the connector cable, a malfunction of communication circuit in the T2N system or the programmer is suspected.

When the Event History has been displayed, check the registered error message (“Event”) (No.1 is the latest registered details).

On the next and following pages, the error messages and associated information registered in the Event History, related special relays, LED display states after the event and their meaning are collated. When an error occurs, check its cause and take the necessary steps.

In the “Error Down” state, operations such as program correction will not be possible. Therefore, carry out operations such as correction after executing “Error Reset” from the programmer. In order to start up RUN again, either shift the operation mode switch to RUN after first shifting it to HALT, or execute the Operation command from the programmer.

NOTE

If RUN is started in the state in which the ROM/RAM shift switch has been set to ROM (other than when the operation mode switch is P-RUN), the contents of the EEPROM will be transferred to the RAM memory, and any corrected contents of the RAM memory will be erased. Therefore, when setting to RUN after correcting the program in order to check its operation, start up RUN after executing “program write” by a T-PDS Memory Management menu.

In the Table on the next and following pages, the meanings of the symbols for the system LED displays are as follows:-

:Lit

:Out

:Blinking

:No effect on state.

84 PROSEC T2N

Classification

Error Message and Associated Information CPU LED Display

Error Message Information 1 Information 2 Information 3.

Related Special

Relays

Meaning of Error and Countermeasures

RUN FLT

User’s manual 85

Supply

Memory

System power on

System power off

RAM check error Generated

address

Program BCC error BCC error data S0006

Batt voltage drop S000F A voltage drop has been found in the RAM

EEPROM BCC error BCC error data S0004

EEPROM warning Number of times

of writing exceeded

EEPROM write error

Error data Test data S0004

S0012

S0030

S0013

S0007 Writing to the EEPROM has exceeded life

S0039 Any error has been occured during writing

Power supply ON (No error)Power

Power supply OFF (No error)

A fault has been detected by a read/write check of the user data memory (RAM). When the state does not change through switching ON the power supply again, replace the CPU module.

A fault has been detected by a BCC check of the user program memory (RAM) After executing Memory Clear, re-load the program.

memory back-up battery when the power supply is ON. (BATT LED out. No Error Down.) Replace the battery.

A BCC fault has been detected in the user program in the EEPROM when transferring from EEPROM to RAM (when carrying out Inital Load, etc). (Transfer not executed). After checking the program, rewrite to EEPROM

(100,000 times). (No Error Down). Hereafter, the possibility of an EEPROM write fault occurring is high. Therefore replace CPU module.

data to an EEPROM. (Included with operation of XFER instruction) Carry out EEPROM write command by the programmer again.

6.Troubleshooting

Toshiba T2N User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Important Information

Introduction

About This Manual

Contents

System Configuration

1.System Configuration

Power Supply Module Power supply modules are mounted on the left -end slots of all units. There are

1.3 CPU Module There are three types of CPU modules with functions as shown below.

Communication port

1.5 Racks As mentioned in Section 1.1, the rack is available in the three types as follows.

Expansion Cables These are used for connecting the basic unit and the expansion units.

I/O Modules Various types of I/O modules are available for the T2N, as shown in the

Built-in networking The T2N has built-in networking as follows.

General Specification

2.Specification

External dimensions

3.Application Precautions for I/O Modules

3.6 Analog Output Module Application Precaution

Operating Enviroment

4.Installation and Wiring

Installing the Rack

Mounting the Modules

4.4 Connecting the Expansion Unit

Grounding

Grounding Methods

I/O Wiring

Safty circuit

5.Maintenance and Checks

Daily Checks

Periodic Checks

Battery Replacement

Fuse Replacement

6.Troubleshooting

Power Supply Check

CPU Check

Program Check

Input Check

Output Check