Toshiba T2N User Manual

PROGRAMMABLE CONTROLLER

PROSEC T2N

USER’S MANUAL

- Basic Hardware and Function -

UM-TS02N**-E001

Toshiba Corporation

Important Information

Misuse of this equipment can result in property damage or human injury. Because controlled system applications vary widely, you should satisfy yourself as to the acceptability of this equipment for your intended purpose. In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may result from the use of this equipment.

No patent liability is assumed by Toshiba Corporation with respect to use of information, illustrations, circuits, equipment or examples of application in this publication.

Toshiba Corporation reserves the right to make changes and improvements to this publication and/or related products at any time without notice. No obligation shall be incurred other than as noted in this publication.

This publication is copyrighted and contains proprietary material. No part of this book may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means  electrical, mechanical, photocopying, recording, or otherwise  without obtaining prior written permission from Toshiba Corporation.

PROSEC and TOSLINE are registered trademarks of TOSHIBA Corporation. IBM and Windows are registered trademarks of International Business Machines Corporation.

MS-DOS and Windows are registered trademarks of Microsoft Corporation. Ethernet is a registered trademark of Xerox Corporation. DeviceNet is a trademark of the Open DeviceNet Vender Association, Inc.

Publication number: UM-TS02N∗∗-E001 1st edition December 1997

Introduction

CE Marking

The Programmable Controller PROSEC T2N (hereafter called T2N) complies with the requirements of the EMC Directive 89/336/EEC and the Low Voltage Directive 72/23/EEC under the condition of use according to the instructions described in this manual. The contents of the conformity are shown below.

Application of : EMC - 89/336/EEC(as amended by 91/263/EEC and 92/31/EEC) Council Directive : LVD - 72/23/EEC

Manufacture’s Name : TOSHIBA CORPORATION, FUCHU WORKS Manufacture’s address : 1, TOSHIBA-CHO,

FUCHU-SHI, TOKYO 183, JAPAN

declares, that the product

Product Name : Programmable Controller , T2N Series Model Number : TPU215N*S,TPU235N*S,TPU245N*S,TBU228N*S Product Options : All

conforms to the following Product Specifications:

EMC : Radiated Interference EN55011 Class A Group 1

Mains Interference EN55011 Class A Group 1 Radiated Susceptibility ENV50140 Conducted RFI Susceptibility ENV50141, IEC1000-4-6 Electrostatic Discharge IEC1000-4-2 Electrical Fast Transient IEC1000-4-4

LVD : EN61131-2 : 1995

3,10 Dielectric Properties 4 Mechanical Requirements

Introduction

WARNING

CAUTION

Safety Precautions

This manual is prepared for users of Toshiba’s Programmable Controller T2N. Read this manual thoroughly before using the T2N. Also, keep this manual and related manuals so that you can read them anytime while the T2N is in operation.

General Information

1. The T2N has been designed and manufactured for use in an industrial environment. However, the T2N is not intended to be used for systems which may endanger human life. Consult Toshiba if you intend to use the T2N for a special application, such as transportation machines, medical apparatus, aviation and space systems, nuclear controls, submarine systems, etc.

2. The T2N has been manufactured under strict quality control. However, to keep safety of overall automated system, fail-safe systems should be considered outside the T2N.

3. In installation, wiring, operation and maintenance of the T2N, it is assumed that the users have general knowledge of industrial electric control systems. If this product is handled or operated improperly, electrical shock, fire or damage to this product could result.

4. This manual has been written for users who are familiar with Programmable Controllers and industrial control equipment. Contact Toshiba if you have any questions about this manual.

5. Sample programs and circuits described in this manual are provided for explaining the operations and applications of the T2N. You should test completely if you use them as a part of your application system.

Hazard Classifications

In this manual, the following two hazard classifications are used to explain the safety precautions.

Even a precaution is classified as CAUTION, it may cause serious results depending on the situation. Observe all the safety precautions described on this manual.

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert

against unsafe practices.

iii

Safety Precautions

CAUTION

Installation:

1. Excess temperature, humidity, vibration, shocks, or dusty and corrosive gas environment can cause electrical shock, fire or malfunction. Install and use the T2N and related equipment in the environment described in this manual.

2. Improper installation directions or insufficient installation can cause fire or the units to drop. Install the T2N and related equipment in accordance with the instructions described in this manual.

3. Turn off power before installing or removing any units, modules, racks or terminal blocks. Failure to do so can cause electrical shock or damage to the T2N and related equipment.

Introduction

Safety Precautions

4. Entering wire scraps or other foreign debris into to the T2N and related equipment can cause fire or malfunction. Pay attention to prevent entering them into the T2N and related equipment during installation and wiring.

5. Turn off power immediately if the T2N or related equipment is emitting smoke or odor. Operation under such situation can cause fire or electrical shock. Also unauthorized repairing will cause fire or serious accidents. Do not attempt to repair. Contact Toshiba for repairing.

6. The T2N must be installed in an enclosure. The user should consider to prevent contact with careless touch to the live parts of this product in during operation or maintenance.

7. The Protective ground terminal of the T2N must be connected to an external protective earth.

8. The computer which is connected to the T2N must be connected to an external protective earth properly.

9. The external cables, including for data transmission, which are prepared by the user are outside of the scope of this document.

Introduction

CAUTION

WARNING

CAUTION

Wiring:

1. Turn off power before wiring to minimize the risk of electrical shock.

2. Exposed conductive parts of wire can cause electrical shock. Use crimp-style terminals with insulating sheath or insulating tape to cover the conductive parts. Also close the terminal covers securely on the terminal blocks when wiring has been completed.

3. Operation without grounding may cause electrical shock or malfunction. Connect the ground terminal on the T2N to the system ground.

4. Applying excess power voltage to the T2N can cause explosion or fire. Apply power of the specified ratings described in the manual.

Safety Precautions

5. Improper wiring can cause fire, electrical shock or malfunction. Observe local regulations on wiring and grounding.

Operation:

1. Configure emergency stop and safety interlocking circuits outside the T2N. Otherwise, malfunction of the T2N can cause injury or serious accidents.

2. Operate the T2N and the related modules with closing the terminal covers. Keep hands away from terminals while power on, to avoid the risk of electrical shock.

3. When you attempt to perform force outputs, RUN/HALT controls, etc. during operation, carefully check for safety.

4. Turn on power to the T2N before turning on power to the loads. Failure to do so may cause unexpected behavior of the loads.

5. Do not use any modules of the T2N for the purpose other than specified. This can cause electrical shock or injury.

6. Do not modify the T2N and related equipment in hardware nor software. This can cause fire, electrical shock or injury.

7. Configure the external circuit so that the external power required for output modules and power to the loads are switched on/off simultaneously. Also, turn off power to the loads before turning off power to the T2N.

Introduction

CAUTION

WARNING

CAUTION

Safety Precautions

Operation (continued):

8. Install fuses appropriate to the load current in the external circuits for the outputs.

Failure to do so can cause fire in case of load over-current.

9. Check for proper connections on wires, connectors and modules. Insufficient contact can cause malfunction or damage to the T2N and related equipment.

Maintenance:

1. Do not charge, disassemble, dispose in a fire nor short-circuit the batteries. It can be cause explosion or fire. Observe local regulations for disposal of them.

2. Turn off power before removing or replacing units, modules, terminal blocks or wires. Failure to do so can cause electrical shock or damage to the T2N and related equipment.

3. Replace a blown fuse with a specified one. Failure to do so can cause fire or damage to the T2N.

4. Do not insert your finger into the rack’s ventilation hole during power on. This can cause electrical shock.

5. Do not disassemble the T2N because there are hazardous voltage parts inside.

6. Perform daily checks, periodical checks and cleaning to maintain the system in normal condition and to prevent unnecessary troubles.

7. Check by referring “Troubleshooting” section of this manual when operating improperly. Contact Toshiba for repairing if the T2N or related equipment is failed. Toshiba will not guarantee proper operation nor safety for unauthorized repairing.

8. The contact reliability of the output relays will reduce if the switching exceeds the specified life. Replace the unit or module if exceeded.

9. Replace batteries in accordance with instructions described in the manual. Failure to do so can cause system accidents.

Introduction

Markings used on the T2N and in this manual

Warning Mark on the T2N

This is the warning mark for dangerous location. It is attached to the equipment in positions where there is a risk of electric shock and in positions where there is a risk damage to the equipment through wrong wiring.

Take the following precautions where there is this mark.

(1) Keep hands away from terminals ,especially the input terminall of power supply while power on, to avoid

the risk of electrical shock.

(2) Turn off power before installing or removing modules, terminal blocks or wires. (3) Applying excess power voltage to the T2N can cause explosion or fire. Apply power of the specified ratings

described in this manual.

Safety Label

The safety label as shown on the left is attached to the power terminal of the T2N.

Remove the mount paper before wiring. Peel off the label from the mount paper

and stick it near the power terminals where it can be readily seen.

NOTE

This mark is printed in places in this manual which should always be read carefully. Read them carefully.

vii

About This Manual

NOTE

This manual has been prepared for first-time users of Toshiba’s Programmable Controller T2N to enable a full understanding of the configuration of the equipment, and to enable the user to obtain the maximum benefits of the equipment.

This manual introduces the T2N system configuration, and explains the specifications, installation and wiring for T2N’s basic hardware. This manual provides the information for designing T2N user program, such as T2N internal operation, memory configuration, I/O allocation. Information for maintenance and troubleshooting are also provided in this manual.

The specifications of the enhanced communication function, and how to use them, are explained in separate manual. Read T2E/T2N User’s Manual-Enhanced communication function. (UM-TS02E**-E003) In addition, the T2N’s computer link function is also covered by separate manual. Read Tseries Computer Link Operation Manual for details.

Related Manuals

About This Manual

The following related manuals are available for T2N. Besides this manual, read the following manuals for your better understanding.

T2N User’s Manual - Basic Hardware and Function - UM-TS02N**-E001 T2E/T2N User’s Manual - Enhanced communication function - UM-TS02E**-E003

TOSLINE-S20LP T2N/T3H Stations Instruction Manual -6F3B0356 Built-in Ethernet Module for T2N (PU235N/245N) Instruction Manual

T-series Instruction Set - UM-TS03***-E004 T-PDS for Windows Basic Operation Manual - UM-TS03***-E038 T-PDS Basic Operation Manual (MS-DOS) - UM-TS03***-E006 T-PDS Command Reference Manual (MS-DOS) - UM-TS03***-E007 T-PDS Ver.2.0 Expanded Functions (MS-DOS) - UM-TS03***-E028 T-Series Handy Programmer (HP911) Operation Manual - UM-TS03***-E025 T-series Computer Link Operation Manual - UM-TS03***-E008 1 Axis positioning controller Manual - UM-EX100**-E011 T2 Communication Interface Module (CF211) Manual - UM-TS02***-E013 T2/EX100 Computer Link Module (CL11) Manual - UG-TS02***-E015 TOSLINE-S20 User’s Manual - UM-TLS20**-E001 TOSLINE-F10 User’s Manual - UM-TLF10**-E001

Other than the listed above, some T2N elated manuals for special I/O modules and data transmission modules are available. Contact Toshiba for more information.

-6F3B0362

viii

About This Manual

Terminology

The following is a list of abbreviations and acronyms used in this manual.

µs microsecond ASCII American Standard Code For Information Interchange AWG American Wire Gage BCC Block Check Code CCW Counter-Clockwise CPU Central Processing Unit CW Clockwise EEPROM Electrically Erasable Programmable Read Only Memory H hexadecimal (when it appears in front of an alphanumeric string) I/O Input/Output LED Light Emitting Diode LSB Least Significant Bit ms millisecond MSB Most Significant Bit PWM Pulse Width Modulation RAM Random Access Memory ROM Read Only Memory Vac AC voltage Vdc DC voltage

Important Information

Introduction

About This Manual

PART 1 HARDWARE

1. SYSTEM CONFIGURATION

1.1 System Configuration....................................................................................................................................................................... 3

1.2 Power Supply Module...................................................................................................................................................................... 6

1.3 CPU Module............................................................................................................................................................................................ 8

1.4 Communication Port...................................................................................................................................................................... 13

1.5 Racks......................................................................................................................................................................................................... 15

1.6 Expansion Cable.............................................................................................................................................................................. 16

1.7 I/O Modules.......................................................................................................................................................................................... 17

1.8 Data Transmission Modules.................................................................................................................................................... 18

1.9 Built-in networking............................................................................................................................................................................20

Contents

2. SPECIFICATION

2.1 General Specifications................................................................................................................................................................. 21

2.2 External Dimensions...................................................................................................................................................................... 22

2.3 I/O Module Specifications.......................................................................................................................................................... 23

3. APPLICATION PRECAUTIONS FOR I/O MODULES

3.1 Input Modules - Application Precautions....................................................................................................................... 51

3.2 DC Output Module - Application Precautions............................................................................................................ 53

3.3 Triac Output Module - Application Precautions........................................................................................................ 56

3.4 Relay Output Module - Application Precautions...................................................................................................... 56

3.5 Analog Input Module - Application Precautions....................................................................................................... 57

3.6 Analog Output Module - Application Precautions................................................................................................... 58

Contents

4. INSTALLATION AND WIRING

4.1 Operating Environment................................................................................................................................................................ 59

4.2 Installing the Rack........................................................................................................................................................................... 60

4.3 Mounting the Modules.................................................................................................................................................................. 61

4.4 Connecting the Expansion Unit............................................................................................................................................. 61

4.5 Grounding.............................................................................................................................................................................................. 62

4.6 Grounding Methods........................................................................................................................................................................ 63

4.7 Wiring the Power Supply............................................................................................................................................................ 65

4.8 I/O Wiring............................................................................................................................................................................................... 66

4.9 Power up/down Sequence........................................................................................................................................................ 68

4.10 Safty Circuit....................................................................................................................................................................................... 69

5. MAINTENANCE AND CHECKS

5.1 Daily Checks........................................................................................................................................................................................ 70

5.2 Periodic Checks................................................................................................................................................................................ 72

5.3 Spare Parts to Keep in Stock................................................................................................................................................. 73

5.4 Battery Replacement..................................................................................................................................................................... 74

5.5 Fuse Replacement.......................................................................................................................................................................... 76

6. TROUBLESHOOTING

6.1 Troubleshooting Procedure...................................................................................................................................................... 77

6.2 Power Supply Check..................................................................................................................................................................... 78

6.3 CPU Check........................................................................................................................................................................................... 79

6.4 Program Check.................................................................................................................................................................................. 79

6.5 Input Check........................................................................................................................................................................................... 80

6.6 Output Check...................................................................................................................................................................................... 81

6.7 Faults Due to External Problems......................................................................................................................................... 82

6.8 List of Items for Self-Diagnostic check............................................................................................................................ 83

PART 2 FUNCTIONS

1. OVERVIEW

1.1 T2N System Configuration........................................................................................................................................................ 95

1.2 Functional Specifications........................................................................................................................................................... 97

2. INTERNAL OPERATIONS

2.1 Basic Internal Operation Flow................................................................................................................................................ 98

2.2 System Initialization........................................................................................................................................................................ 99

2.3 Mode Control.....................................................................................................................................................................................101

2.4 Scan Control...................................................................................................................................................................................... 104

2.4.1 Scan Mode........................................................................................................................................................................106

2.4.2 Batch I/O Processing................................................................................................................................................108

2.4.3 Timer Update...................................................................................................................................................................110

2.5 Peripheral Support........................................................................................................................................................................ 111

2.6 Programming Support Functions....................................................................................................................................... 112

Contents

3. USER PROGRAM RUNNING CONTROL

3.1 Program Classification............................................................................................................................................................... 115

3.2 Sub-program control....................................................................................................................................................................116

3.3 Interrupt Program control.........................................................................................................................................................116

4. PERIPHERAL MEMORY SUPPORT

4.1 EEPROM Support..........................................................................................................................................................................118

5. RAS FUNCTION

5.1 Overview............................................................................................................................................................................................... 119

5.2 Diagnostics.......................................................................................................................................................................................... 119

5.3 Event History......................................................................................................................................................................................122

5.4 Memory Protect Function.........................................................................................................................................................124

5.5 Execution State Monitoring....................................................................................................................................................125

5.6 Debug Support Function..........................................................................................................................................................127

5.7 System Diagnostics...................................................................................................................................................................... 129

xii

Contents

PART 3 USER PROGRAMS

1. OVERVIEW

1.1 Aim of Part 3...................................................................................................................................................................................... 135

1.2 User Memory Configuration................................................................................................................................................... 135

2. USER PROGRAM CONFIGURATION

2.1 Overview............................................................................................................................................................................................... 137

2.2 System Information.......................................................................................................................................................................139

2.3 User Program....................................................................................................................................................................................142

2.3.1 Main Program.................................................................................................................................................................143

2.3.2 Sub-Program...................................................................................................................................................................144

2.3.3 Interrupt Program.........................................................................................................................................................145

2.3.4 Sub-Routines..................................................................................................................................................................146

3. USER DATA

3.1 Overview............................................................................................................................................................................................... 149

3.2 Registers and Devices............................................................................................................................................................... 152

3.3 Processing Register Data........................................................................................................................................................176

3.4 Index Modification.......................................................................................................................................................................... 183

3.5 Digit Designation.............................................................................................................................................................................186

4. I/O ALLOCATION

4.1 Overview............................................................................................................................................................................................... 189

4.2 Setting of Unit No..........................................................................................................................................................................191

4.3 Methods of Input/Output Allocation..................................................................................................................................192

4.4 Register and Module Correspondence.........................................................................................................................197

5. PROGRAM LANGUAGE

5.2 Laddser Diagram............................................................................................................................................................................202

5.3 SFC...........................................................................................................................................................................................................209

5.4 Programming Precautions....................................................................................................................................................... 224

5.5 List of Instructions..........................................................................................................................................................................226

Ordering Information......................................................................................................................................................................................255

Index................................................................................................................................................................................................................................257

xiii

Features

 Networking & Communication PLC  Easy to use high technology There are three types of CPUs in the T2N.

PU215N : Standard type PU235N : Standard type + built-in Ethernet PU245N : Standard type + built-in Ethernet + built-in TOSLINE-S20LP

nNetworking

lEthernet connection

The T2N CPU modules (PU235N and PU245N) have built-in Ethernet interface (10Base-T). Through the Ethernet, the T2N can communicate with higher level controllers (computer, workstation, etc.) or other PLCs including T2N.

lTOSLINE-S20LP connection

The T2N CPU module (PU245N) has built-in TOSLINE-S20LP (Loop version) in the CPU module. TOSLINE-S20LP is a high-reliability double-loop fiber optic network.

Features

lHigh speed industrial LAN

The T2N can be connected to Toshiba’s high speed industrial LANs (Local Area Networks) TOSLINE-S20 and TOSLINE-F10. The TOSLINE series are suited for real time control data linkage. Through these networks, the T2N can exchange data with Toshiba’s various equipment, such as, DCS system, other T-series PLCs, Inverters, etc.

lDeviceNet support

A DeviceNet scanner module is available for the T2N. The DeviceNet scanner module can read/write data to any other manufacturer’s OVDA certified devices (I/O blocks, Inverters to include Toshiba’s G3, air manifold, sensors, etc.).

xiv

Features

nEnhanced communication

The T2N has RS-232C/RS485 serial communication port. Either interface can be selected. Using this port, one of the following communication functions can be used. lComputer link mode :Connection with higher level computer, MMI/SCADA system,

modem, etc.

lData link mode :Easy data linkage between two T2Ns or T2E . lFree ASCII mode :Active communication between serial ASCII devices. (bar code

readers, etc.).

nProgrammer port function

The T2N’s RS-232C programmer port supports the T-series computer link protocol. This results in easy connection to a higher level computer, an operator interface unit, a modem, etc.

n High speed processing

The T2N excels at applications where high speed processing is required.

• 0.33µs/contact • 0.44µs/coil

• 1.2µs/16-bit transfer• 1.63µs/16-bit addition

n Advanced instruction set

The T2N offers 24 basic relay-ladder instructions and 192 function block instructions, including the following.

• Arithmetic operation • Data manipulations • Trigonometric functions

• PID/ramp/integral • Subroutine call • For-Next loop

• Averaging/filtering • ASCII↔Hex conversion • Floating-point math

n Two programming Languages

The T2N supports two programming languages: Ladder Diagram (LD) and Sequential Function Chart (SFC). By selecting the appropriate language, or combination of the two, program development time can be greatly reduced.

n Sufficient capacity

The T2N has 24K steps program memory and controls up to 2,048 I/O points.

PART1

HARDWARE

1.1

(IBM compatible)

System Configuration

Peripherals

T-series Program Development System(T-PDS)*2 software

Handy Programmer

LCD Display etc.

Personal

Computer

HP911

1.System Configuration

Basic Unit

C P U

Power Supply

*1 Ethernet *1 TOSLINE-S20LP

Expansion Cable

Expansion Unit

Power SupplyPower Supply

Expansion Unit

Power Supply

Personal

Computer

•Computer Link

•Serial I/F

•Data Link

(Dual T2E/T2Ns can be communicated each other)

Up to a maximum of 3 expansion units can be connected. Note *1: Ethernet which is built-in PU235N and PU245N

TOSLINE-S20LP which is built-in PU245N

*2: T-PDS (MS-DOS) software V2.06 or later is available for the T2N.

T-PDS (Windows) software V1.2 or later is available for the T2N.

Expansion Unit

D N

Data transmission module

DeviceNet Scanner TOSLINE-S20(Optic/wire) TOSLINE-F10(wire) TOSLINE-30(Optic/wire)

User’s manual 3

1.System Configuration

•Basic Configuration •I/O module •Data transmission Module

Rack BU268 DI32 SN221 Power Supply PS261 AC input IN51 TOSLINE-F10 MS211

Module PS31 IN61 RS211 CPU Module DO32

Expansion Cable CAR5 Relay output RO61

BU228N DC input DI31

BU266 DI235

PU215N Transistor output DO31 LK11 PU235N DO235

PU245N DO233P

CAR3 Triac output AC61

CAR7 RO62

CS2RF AI21

Analog input AI31

AI22

AI32 AO31 AO22Analog output AO32

Pulse input PI21 Positioning module MC11 Serial interface CF211

DeviceNet scanner

TOSLINE-S20

TOSLINE-30

•Programming Tool T-PDS (for MS-DOS) T-PDS (for Windows) Handy Programmer

DN211 SN222A

LK12

MM33I1

MW33E1

HP911

Minimum and Maximum configuration are shown on next page. As mentioned in Section 1.5 ,the following racks are available.

Part Number Application Number of Module

Installation

TBU228N*S Dedicated to the

Basic unit

TBU268**S For expansion unit 8 TBU266**S For expansion unit 6

Remarks

4 PROSEC T2N

1)Minimum Configuration

1.System Configuration

CPU

Power Supply

Basic unit with 8 I/O modules(BU228N)

2) Maximum Configuration

I/O/I/O/I/OOI/O/I/O

Basic unit

CPU

Power Supply

Expansion Unit No.1

I/O/I/O/I/O/I/O/I/O/I/O/I/O/I/O

Power Supply

Expansion Unit No.2

I/O/I/O/I/O

Number of I/O module 8 I/O modules(BU228N)

8 I/O modules(BU268) 6 I/O modules(BU266)

I/O/I/O/I/O/I/O/I/O/I/O/I/O/I/O

Power Supply

Expansion Unit No.3

8 I/O modules(BU268) 6 I/O modules(BU266)

I/O/I/O/I/O/I/O/I/O/I/O/I/O/I/O

Power Supply

• Up to a maximum of 3 expansion units can be connected.

• There is no limit on combinations of the types of the rack.

• When one BU228N and three BU268 are used ,a maximum of 32 I/O modules can be

controlled by the T2N CPU.

User’s manual 5

1.System Configuration

TOSHIBA

OUT

OUTNCNC

1.2

Power Supply Module Power supply modules are mounted on the left -end slots of all units. There are

two types according to the power voltage. Select one as required.

Model Power Voltage Output Rating Weight

TPS261**S 100 - 240Vac

(+10%/-15%)

EX10*MPS31 24Vdc

(+20%/-15%)

Internal 5V power supply : 2.5A (max.) External power supply : 24V,+10%/-10%

0.5A (max.) (Internal + external total 15W or less)

Approx. 300g

Power LED

POWER

24Vdc

External 24Vdc output terminals

RUN

Terminal block

Run signal output terminals

eject levers

Line filter ground terminal

Frame ground terminal

Power supply terminals

• External 24Vdc Output Terminals These terminals can be used to supply 24Vdc power to external devices such as sensors or relay output modules. 24Vdc(±10%)-0.5A(max.)

• Run Signal Output Terminals When the T2N is in the operating mode(RUN), built-in contact is closed. 240Vac(+10%)/24Vdc(+20%)-2A(max.) (Can also be used on expansion units)

• Power Supply Terminals Connect to the power supply line. (See 4.7 Wiring the power supply).

• Line Filter Ground Terminal / Frame Ground Terminal These are grounding terminals. (See 4.6 Grounding methods).

NOTE

1. The maximum rated output of the power supply module is 15W, this includes the internal 5Vdc and external 24Vdc output combined. Configure the system, referring to the Module Current Consumption Table on the next page, so that the following equation is satisfied. 15W≥5V × Total 5V current (max. 2.5A) + 24V × external 24V current (max. 0.5V)

2. Do not connect the external 24V supply terminals to the other power supply systems, and do not run the wiring over long distances.

3. This power supply module is dedicated power supply for the T2N and T2E/T2/EX100. Do not use it by itself for other purposes.

6 PROSEC T2N

1.System Configuration

Module Current Consumption Table

Name Model Internal 5Vdc External 24Vdc Weight

(approx.) CPU PU215N 800mA or less - 300g CPU(Ether) PU235N 1500mA or less - 400g CPU(Ether+TOSLINE-S20LP) PU245N 2000mA or less - 400g

BU228N 50mA or less - 1600g

Rack BU268 50mA or less - 1500g

BU266 50mA or less - 1400g 16-point DC/AC input(12-24V) DI31 15mA or less - 200g 32-point DC input(24V) DI32 80mA or less - 200g 64-point DC input(24V) DI235 100mA or less - 250g 16-point AC input(100-120V) IN51 15mA or less - 250g 16-point AC input(200-240V) IN61 15mA or less - 250g 12-point relay output RO61 50mA or less DC24V, 140mA 250g 8-point isolated relay output RO62 40mA or less DC24V, 100mA 250g 16-point transistor output DO31 60mA or less DC5-24V, 35mA 200g 32-point transistor output DO32 250mA or less DC5-24V, 100mA 200g 64-point transistor output DO235 250mA or less - 250g 16-point transistor (PNP) DO233P 60mA or less - 200g 12-point triac output AC61 300mA or less - 200g 4ch analog input (8bit) (4-20mA/1-5V) 4ch analog input (12bit) (4-20mA/1-5V) 4ch analog input (8bit) (0-10V) 4ch analog input (12bit) (±10V) 2ch analog output (8bit) (4-20mA/1-5V/0-10V) 2ch analog output (12bit) (4-20mA/1-5V) 2ch analog output (12bit) (±10V) 1ch pulse input PI21 80mA or less - 200g Position control MC11 200mA or less DC12/24V, 100mA 250g Serial Interface CF211 550mA or less - 200g TOSLINE-30(wire) LK11 250mA or less - 200g TOSLINE-30(optical) LK12 200mA or less - 200g TOSLINE-S20(wire) SN221 600mA or less - 250g TOSLINE-S20(optical) SN222A 700mA or less - 250g TOSLINE-F10(Master Station) MS211 600mA or less - 250g TOSLINE-F10(Remote Station) RS211 600mA or less - 250g Devicenet scanner DN211 500mA or less - 200g

AI21 50mA or less DC12/24V, 50mA 200g

AI22 50mA or less DC24V, 50mA 200g

AI31 50mA or less DC12/24V, 50mA 200g

AI32 50mA or less DC24V, 50mA 200g

AO31 70mA or less DC24V, 90mA 200g

AO22 170mA or less DC24V, 90mA 200g

AO32 170mA or less DC24V, 90mA 200g

NOTE

The external 24Vdc in the Table are not power supplies for input/output signals. They are the power supplies required for module operation.

User’s manual 7

1.System Configuration

(SRUN. SONL, SACC)

1.3 CPU Module There are three types of CPU modules with functions as shown below.

Type Specification

PU215N RAM(battery back-up) + EEPROM, User program 23.5k step,

ladder, SFC, real time clock, enhanced communication function PU235N PU215’s function + Ethernet PU245N PU215’s function + Ethernet + TOSLINE-S20LP

Status display LED (RUN, FauLT, BATtery)

Operation Mode Switch (HALT, RUN, P-RUN)

Setting Switches of Operation Mode

Programmer port connector (RS232C)

Communication port connector (RS232C/RS485)

Ethernet status display (ERUN, ET/R, EACC)

TOSLINE-S20LP status display

Station address switches for TOSLINE-S20LP

Communication connectors for TOSLINE-S20LP

Communication connectors for Ethernet

8 PROSEC T2N

Status display LEDs : Show operation states of the T2N

RUN (Green)

FAULT (Red)

BAT (Green)

Status display LEDs : Show operation states of the Ethernet/TOSLINE-S20LP For details of operation mode, see Ethernet/TOSLINE-S20LP user’s manual. These all LED’s color is green.

ERUN Operating state (Ethernet) ET/R Data transmission/receive state (Ethernet) EACC T2N’s accessing state for Ethernet SRUN Operating state (TOSLINE-S20LP) SONL Online state of TOSLINE-S20LP SACC T2N’s accessing state for TOSLINE-S20LP

Lit Operating state (RUN Mode)

Blink HOLD Mode

Out Stopped state (HALT Mode) or Error Mode

Lit CPU abnormal

Blink Program abnormal

Out Normal

Lit Battery normal

Blink Battery getting abnormal

Out Battery abnormal or no battery

1.System Configuration

P/S

ROM

R/S

CM0

CM1

COM

• Setting Switches of Operation Mode These switches are provided on the CPU front panel. They control the

following functions.

OFF

1 2

3 4

Programmer/S-LS Switch This switch can be changed anytime ROM/RAM Switch CPU reads this status when power

RUN/Stand-by Switch Selection Switch of optional

Communication function Programmer Port

Parity

(1) Programmer/S-LS(selection) Switch

Setting

Position

SW.1

OFF T-PDS T-PDS direct connection mode : Operate as the

ON S-LS S-LS connection mode : Operate as the tool for setting

Function CPU operation

(Communication support on Programmer port)

Programmer. parameter for TL-S20LP.Or operate as the remote

programmer T-PDS via TL-S20LP.

is changed from OFF to ON or when operation mode is changed to RUN.

CPU reads these switches status only when power turns to ON.

NOTE

Programmer/S-LS (selection) switch is set to Programmer at the factory.

(2) ROM/RAM Switch

Setting

Position

SW.2

OFF ROM Starts up after the content of the EEPROM has been

ON RAM Starts up on the content of the RAM.

Function

CPU operation at power up and at the beginning of the RUN mode

transferred to the RAM. (Transfer is not executed when P-RUN is selected.)

(No program transfer)

NOTE

The ROM/RAM switch is set to ROM at the factory.

User’s Manual 9

1.System Configuration

(3) RUN/Stand-by Switch

The RUN/Stand-by switch is set to RUN at the factory.

(4)(5)Selection Switch of optional Communication function

Setting Position Operation

Setting

Position

SW.3

Function Operation

Mode

Switch

HALT HALTOFF Automatic

RUN

RUN RUN Automatic RUN start occurs.

HALTON Stand-by

RUN

Mode after

power up

HALT

Remarks

Starts up in HALT mode. Ready to start operation by RUN command from the programmer or by shifting the operation mode switch.(→HALT→RUN)

NOTE

Function

SW.4 SW.5

OFF OFF Computer Link The T2N can communicate with a master

computer using T-series computer link protocol.

ON OFF Data Link The T2N executes data link with other T2N.

OFF ON Free ASCII The T2N can communicate with external

devices using ASCII code.

ON ON Reserved No operation.

NOTE

1. These switches are set to computer link function at the factory.

2. For details of the operation mode, see Section 1.4.

(6)Programmer Port Parity

Setting Position

SW.6

OFF Odd Parity 8 bit Data, 9600bps, Data length is 11bit.

ON No Parity 8 bit Data, 9600bps, Data length is 10bit.

Function Remarks

NOTE

The Programmer Port Parity switch is set to Odd Parity at the factory.

The T2N can connect to Modem by using this switch. Control signals (CTS,DTR,etc) should be set to No Use at the modem side.

Response of the T2N can be delayed on the programmer port using SW38 (Programmer port response delay mode register).

10 PROSEC T2N

1.System Configuration

• Operation Mode Switch The Operation Mode Switch is provided on the CPU module. This switch controls T2N operation (RUN/P-RUN/HALT).

Stop user program execution (HALT mode)

HALT

CPU status is shown below after power up or after the operation mode is changed to RUN from HALT.

Setting

Position

P-RUN

User

Program

Executed RUN

Operation

RUN

Start user program execution (RUN mode)

Mode

Initial Load

Program

exe : executed

- :not executed SW.2:OFF exeHALT Stopped HALT SW.2:ON SW.2:OFF exeRUN SW.2:ON SW.2:OFFP-RUN SW.2:ON

- protect

Memory

Protection

No protect not available No protect

Operation

Mode Change

programmer

available

by the

As shown the above table, initial load (program transfer into EEPROM from RAM) performs in the RUN mode when setting SW.2 to OFF except P-RUN position.

NOTE

1. The operation mode switch is set to HALT at the factory.

2. “P-RUN” is state that the operation mode switch set to P-RUN. The user program and the first half of data register (D0000 to D2047) are in the write protect mode and user can’t write or change them.

3. Normally, the programming is carried out in the HALT mode.

4. When shifting to the RUN mode with the ROM/RAM switch in the ROM position , operation will commerce after program transfer has been executed. (that is, it is called initial load.)

5. For details of the operation mode, see Part2, Section 2.3.

6. When the operation mode switch is changed quickly from HALT to P-RUN, program transfer is interrupted. Turn to P-RUN after the RUN LED is lit.

7. The RAM is backed up by battery of the T2N. When the battery voltage drops and the T2N can’t keep retentive area in the RAM, CPU clears all the retentive data. Then CPU checks user program BCC. If error is detected, CPU registered error.

User’s Manual 11

1.System Configuration

• Programmer Port The programmer (T-PDS or HP911) is connected to this programmer port. Connector type of CPU side is female , 9-pin D-SUB connector.

The T2N’s RS232C programmer port can accept the computer link protocol (data read/write). This results in easy connection to a higher level computer, an operator interface unit, etc. directly. General specifications and the connector pin assignment of programmer port are shown below. For details of T-series computer link protocol, see T-series User’s manual

- Computer Link (UM-TS03***-E008). Communication specifications

Item Specifications Interface Conforms to RS232C Configuration One to One Transmission distance 15m max. Transmission speed 9600bps (fixed) Frame format Start bit 1bit

Data 8bit Parity odd/none (selected by SW.6) stop bit 1bit

Supported command DR (Data Read)

DW (Data Write) ST (Status read)

Pin assignment of programmer port

Signals No. of pins Symbols Direction Transmission data 3 TXD Receive data 2 RXD Signal ground 5 SG T2N -- Host Request To Send 7 RTS Clear To Send 8 CTS

T2N → Host T2N ← Host

NOTE

Other pins except the above table should not be connected.

12 PROSEC T2N

1.4

Communication port

1.System Configuration

The T2N supports enhanced communication functions. Either RS485 or RS232C can be selected for this communication port by using selection switches.

There are three communication functions in the T2N. One of them can be selected by setting swithches CM0/CM1 (SW.4/SW.5).

Function Operation

Computer Link This performs to connect between a Host computer and

up to 32 T2Ns, using RS485. (one to one ,using RS232C)

Data Link This performs to connect two T2E/T2Ns.

They share 32W data with each other.

Free ASCII This performs to connect between the external devices

such as inverter, etc. and the T2N.

For details of these functions and usage method, see T2E/T2N User’s manual

- Enhanced communication function -(UM-TS02E**-E003).

• Switch settinf of communication port. Setting Position

Dip-SW.1

OFF Conforms to RS485.

ON Conforms to RS232C.

Communication port interface.

NOTE

These swithes are set to RS485 at the factory.

User’s Manual 13

1.System Configuration

• Pin assignment of communication port (LINK).

Transmission data 5 TXD RS232C Receive data 12 RXD RS232C Request To Send 6 RTS RS232C Clear To Send 14 CTS RS232C Signal Ground 7,8,15 SG RS232C/485 T2N - Host Transmission data A 3 TXA RS485 Transmission data B 11 TXB RS485 Receive data A 2 RXA RS485 Receive data B 10 RXB RS485 No Connection 1,4,9,13 NC

Signals No. of pins Symbols Interface Direction

T2N→Host T2N←Host T2N→Host T2N←Host

T2N→Host T2N→Host T2N←Host T2N←Host

D-SUB 15pin connector.

14 PROSEC T2N

1.System Configuration

1.5 Racks As mentioned in Section 1.1, the rack is available in the three types as follows.

The BU228N is for the basic unit, and the BU268/BU266 are for the expansion unit.

BU228N

Type Application Number of Module

Installation

BU228N Dedicated to the

Basic unit BU268 For expansion unit 8 BU266 For expansion unit 6

BU266BU268

Remarks

NOTE

1. Two expansion connectors are provided in the BU268 and the BU266. The right side connector is for connecting the basic unit/previous expansion unit. The left side connector is for connecting the next expansion unit.

2. Use a blind slot cover (EX10*ABP1) to prevent debris from entering in the rack where no I/O modules is mounted .

User’s Manual 15

+ 242 hidden pages

Toshiba T2N User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Important Information

Introduction

About This Manual

Contents

System Configuration

1.System Configuration

Power Supply Module Power supply modules are mounted on the left -end slots of all units. There are

1.3 CPU Module There are three types of CPU modules with functions as shown below.

Communication port

1.5 Racks As mentioned in Section 1.1, the rack is available in the three types as follows.