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_
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yislnjülnn Bo>L.
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5 CCifT-SOF l■SA^ÍPLEI“ fámm Pr^irram Btoek 1íim
Thls circuit controls notor 1- R001 is the rantact fron the nanual
2-
logic orto R011 is the contact Fron the auto logic.
MTR1 LOW MTR1 COW
MflNtI OIL FOIL OEHO
PRESS MODE
OPR
RESIT
I PrOr-'-rir r
i A^-—■—~ “T , Í
I ^iiaatn
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TOSHrBA
' s? '. i-1 . « é e Í » »“'
f ^¡jB
------
- 1-,ftCj>EF^6i»3JS*? »•*
Advanced Features
• High-Speed Processing
• High Performance Software
-----
—— ’ . „ ^
I * ,^liS
_ _ Í- e '’ I----RjJWiS!'
• Unique I/O Option Cards
• Built-in Computer Interface and Active Serial Port
• ASCII Message Storage in Register & Program Memory
• MS Windows Programming Software
Page 2
PROSEC TI Series
Micro Programmable Controllers
T1 s are the micro programmable controllers in
Toshiba’s popular T-Series family. They are full-
fledged members of the T-Series family and all
programs written for a T1 will run on other T-Series
controllers. The T1s are palm-sized controllers with
CPU, I/O and power supply all in one small block.
The TVs small size make it ideal for a variety of
applications including:
wiiili
"Si tF*"!
Tl
I
-T il jtt f*-, 1^ ^^1 rDJ».;. wv«
^ ".■i.- Ì:;- Ú ^ ‘i.
'i
f*lU- ,
■rin
, .
_
___
.ft.! . .
if-
• Packaging Machinery
• Punch Press Control
• Material Handling
• Washing & Drying Control
• Pneumatic Control
• Conveyer Control
• Compliance Monitoring
Many Others
'..ia '. »■■■■ HO :■ it
№
M£
Page 3
Flexible I/O
The T1 Series consist of four models, TI-16, TI-28, Tl-40 and T1-4QS. All four are block slyle
controllers allowing for I/O to be economicdly matched to specific requirements.
The TI-16 and TI-28 are fixed I/O non-expardable controllers. TheT1-40 and T1-40S I/O,
however, can be expanded. The I/O can be expandable three ways:
Option Cards
Toshiba used its advanced surface mount
technology to develop an extremely compact I/O
option card, Tbe I/O option cards are approximately
1/2 the size of a credit card, TheT1-40/T1-40S can
hold two I/O option cards inserted in the end of the
controller. The following option cards are currently
avalable.
• 16 points DC input
• 16 points DC output
• 8 DC in/8 DC out combo
• 1 channel Analog output
• 1 channel Analog output
• Field network TOSLINE-FIO remote
Expansion Rack
The T1-40/T1-40S can be connected to a two/four slot
expansion rack allowing it to Utilize most T2 Series I/O modules.
The following I/O modules are available for T1-40/T1-40S.
' 16 points DC input
' 32 points DC input
' 64 points DC input
' 16 points AC input
' 8 points relay output
' 4 channels analog input
' 1 channel pulse input
^ Communication interface
• 16 points DC output
• 32 points DC output
• 64 points DC output
• 12(>oinisACoutput
• 12 points relay output
• 2 channels analog output
• 1 axis position control
Expansion Unit
A block type expansion unit Is also available.
Each expansion unit has 32 I/O points (16 inputs and
16 outputs). The T1-40/T1-4DS can be connected to
either one expansion rack or one expansion unit
Page 4
T1 Series Line-up
TTi0 T1 Series consists of two CPU versions, T1 and T1S. The T1S is called the Super T1, it is an
enhanced version of the standard T1. Each version consists of different models, see following chart.
There are a total of 12 different types of T1 Series controllers.
T1 Series Line-up
Series
T1 Series'
Version
■T1
------
■T1S'
T1 vs. T1S Comparison
T1 2 k steps of program memory,
Standard functions
TIS
8 k steps of program memory (4 k mode or 8 k mode).
All the functions of the T1 plus buitt-in Ciock/calendar. built-in RS-485 communication port, on-line
programming function (4 k mode only), an-lirw EE PROM write function, expanded data memory,
and expanded instruction sat.
Mode!
T1-16
T1-28
T1-40
T1-40S
Type (Power supply & I/O)
T1-MDR16
T1-MAR16
(AC PS, DC In / Relay Out)
(AC PS, AC In / Relay Out)
T1-MDR16D(DC PS, DC In / Relay Out}
T1-MDR28(AC PS, DC In / Relay Out)
T1-MAR28
T1-MDR28D
T1-MDR40
(AC PS, AC In / Relay Out)
(DC PS, DC In / Relay Out)
(AC PS, DC In/Relay Out)
T1-MAR40(AC PS, AC In / Relay Out)
T1-MDR40D
T1-MDR40S
T1-MAR40S
(DC PS, DC In / Relay Out)
(AC PS, DC In / Relay Out)
(AC PS, AC In / Relay Out)
T1-MAR40SD(DC PS. DC In / Relay Out)
T1-16 (I/O non-expandabie)
Type
T1-MDR16Power supply: 100— 240 Vac
(TDR116’6S)
Input24 pDHits, 24 Vdc
Output; 14 points, relay and
10Q—240Vac
14 points, r^ay and
2 points, transistor
24 pomte, 100—120 Vac
2 points, triac
2 points, transistor
T1-40S (I/O expandable)
Tii»Description
T1-MDR405 Power supply; 100— 240 Vac
(TDR140S6S)Input;
Output;
T1-MAR40SPower supply:100- 240 Vac
rTMi140S6SiInput;
Output:14 points, relay and
T1-MDR40SO
rniRi40S;^)Input:24 points, 24 Vdc
Power supply;
Output;
24 points, 24 Vdc
14 points, relay and
2 points, transistor
24 points, IDO—120 Vac
2 points, triac
24 Vdc
14 pointe, relay and
2 points, transistor
Page 6
T1/T1S Common Features
T-Series Compatible
The HP911A Handy Programmer and the T-PDS {T-Series Program Development System) software
program the entire family of T-Serles programmable controllers. Programs written for the T1/T1S are
upward compatible to other T-Series controllefs.
tl ' ' S 4 r I
.p - ^ I
^ f
■ 1!«
High-Performance Software
The Tl offers 17 basic ladder instructions and 76 insertable function instructions. The T1S offers 21
basic ladder instructions and 99 insertable function instructions.
Subroutines. Interrupt functions, Indirect addressing. Por/Next loops, increfnent/Oecremont. Pre
derivative real PID, etc. are standard on the T1/T1S, These fur>ctions allow the T1/T1S to be applied to
the most demanding control applications.
■* I
High-Speed Processing
Sophisticated machine control applications require high speed data manipulation. The T1/T1S is
designed to meet these requirements. High-speed data processing is the Tl/Tl S's key feature.
• 1,4 ps per Contact ■ 2.3 ps per Coil • 4.2 ps per Transfer
• 6.5 ps per Addition • B.8 ps per Multiplication • 5.0 ps per Comparison
The T1/T1S also supports the immediate interrupt function (DC input types only). This allows Inputs to
be recognized and outputs turned ON/OFF independent of the program scan.
Built-in Computer Interface
The Tl /T1 S’s RS-232C programmer port can accept computer read/write commands. This results in
easy connection to higher level computers, operator interface units, etc. By using the multi-drop
adapter {CU111). up to 32 T1/T1SS can be connected to a master computer. The TI/TIS has the same
communications protocol as other members in the T-Series family.
Operator Interface
Master Computer
Remote programmlngfmonitoring via
modem (radio/phone) is possible.
(Ver 1.20 or later tor standard Tl ’s)
RS-232C
RS-485 (1 km max.)
1 Max. 32T1s
U Tl"
Page 7
ASCII Message Storage in Register & Program Memory
T1/T1S can store ASCI) messages in either program memory, register memory, or both. There are over
1,000 data registers on the standard T1 and over 4,000 data registers on the TIS that can be used tor
ASCII message storage. This makes T1 s ideal for use with the low-cost operator interface stations that
require massages to be stored in the PLC.
High-Speed Counter Input
The T1/T1S has twro high-speed counter inputs {DC input types only). These 5 kHz counters can be
used independently {of each other and of CPU scan) for discrete parts count in applications requiring
high-speed compare, reset, and strobe. The counters can also be used together as a quadrature
counter.
Pulse Encoder
Phase A
Phase B
5 kHz max, for each phase
tjT «W|
Both risirrg and failing edge of each phase are counted.
20 k counts per second max.
Analog Register Adjustment
Each T1/T1S has two terminals {which can be adjusted with a screwdriver) that vary the value In two
separate registers. These registers can be used as presete for timers and counters, maximum,
rninimum, or equal values for comparisons, add or subtract adjustments, etc.
Pulse^PWM Output
An output from theT1/T1S can generatea variable frequency output {5 kHz max.). The output can also
be driven so that h switches ON and OFF at varying duty cycles. This output can ba used to drive a
stepper motor or to simulate an analog output (DC input types only).
Stepper Motor Driver
CW Pulse
CCW Pulse
_nnn_
Stepper Motor
Output pulse rate; 50 Hz to 5 kHz
Password Protection
The T1/T1S can ba programmed with no password, or with one of three selectable protection levels.
This is a serious password utility. There is no way for anyone to recover, modify or view a fully
protected program.
Page 8
T1S Features
Large Program Memory
Ttred of loading a micro PLC with different programs or different recipes for each different part or
different process? The T1S has 8 k steps of program memory & 4 k words of data memory.
Several programs and recipes can be easily loaded into a TIS. Then, simply select the program or
recipe to be executed.
On-line Program Changes
In the 4 k memory mode, It is possible to make program changes and write to the internai EEPROM
while the T1S is executing the user application program. This feature is very important in process
control applications where it is not always possible to stop the process just to add an additional
interlock or permissive.
Real-time Clock/Calendar
The T1S has a real-time clock/calendar for year, month, day, day of the week, hour, minute, and
second. It can be used for performing scheduled operations {each Sunday at 6 pm), time and date
stamping event occurrences, etc. The real-time clock/calendar is backed up by built-in capacitor.
The back-up period is more than 7 days (25’C).
Built-in RS-485 Communication Port
TheTIS has a built-in RS-485 multi-purpose communication port. This port can operate in one of
three (3) different modes.
Computer link mode
T-series computer link protocol can be used in this mode, A maximum of 32 TiSs can be connected
to a master computer, operator interface station, or other higher level controller. In this mode, the
computer can read and write to all the registers in theTfS. The T-series PLC programming software
(T-PDS) can also be used In this configuration to program each of the Ti S’s.
M^ter Computer
m
RS-465 (1 km max,}
■
Max, 32T1SS
Page 9
Built-in RS-485 Communication Port (cont’d)
Free ASCII mode
In this mode, user defined ASCII messages can be transmitted and received, A terminal, printer, bar
code reader, or other serial ASCII device can be directly connected to the T1S, This mode allows the
T1S to communicate with other PLCs (T1, T2E, T2N, etc.), Inverters (VF-S7/A5, G3), motor protection
relays (S2E21), and other devices with a simple ASCII read/write protocol.
T1S
RS-485 2-wire system is also possible.
RS-485 (1 km max.)
Bar-code reader
Printer, etc.
T1
T1
Inverter VF-S7
Motor Protection Relay
S2E21
Data link mode
In this mode, two (2) PLCs (any combination of T1S, T2E orT2N) can be directly linked together. This
direct link is inexpensive, easily configured and require no special programming. Data registers DOOOO
to 00031 are used for the data transfer.
T1S
RS-485 (1 km max.)
Station No.t
DOOOO
T1S
Station No.2
DOOOO
*
D0015
DQ016
D0031
D0016
D0016
D0031
Page 10
I/O Expansion
Option Cards
These option cards are extremely compact I/O expansion cards. They are approximatejy 1/2 the size of
a credit card. The T1-40/T1-40Scan hold two option cards inserted in thewid of the controller. By
using the option cards, the T1-40/T1-40S can expand its I/O without increasing panel mounting space.
The following eight types of option cards are available.
TypeDescription
DI116
D0116
DD116
ADI 21
AD131
DAI 21
DA131
FR112
Note: Cable side corn^ector ti not Irdudad witti Ihe Dl, CO, or DO oanJ,
16 points, 24 Vdc Input, 5 mA {ktotal
16 points, 24 Vdc output, 100 mA iNoiai
0 points, 24 Vctc input, 5 mA
B points, 24 Vdc outpul, 100 mA iMotai
1 channel analog input, 0 to 5 V/0 to 20 mA,
12-bit resolution. Internal-exIsrrral isolation
1 channel analog input, -10 to 10 V,
12-tHt resolution, Intemal-extema! Isolation
1 channel analog output, Q to 20 mA,
12-bit resolution, Internal-external isolation
1 channel analog output, -10 to 10 V,
12-bit resolution, internal-external isolation
TOSLINE-F1D remote Statical,
1 word input + 1 word output
l( tieparstel^ available. (PT15S or Pri№)
Using Analog I/O Cards:
The TI -4Q/T1-40S's PID function and analog I/O option cards enable the Tl-40/ri -40S to be applied
to process control applications.
T1-40/T1-4ÜS
{w/ AD card
and DA card)
PID operation
Using the TOSUNE-F10 Remote Station;
Ttie TOSLlNE-FiO Is a high-speed field level network. In a TOSLINE-FIO network, the
T1-40/T1-40S work as an intelligent remote stations.
T2E (master)
11^
MV
PV
TOSLINE-f 10 (twisted-pair)
Sensor
Nôlb: Wtieb VF-A513 conriected, at teOirt «1« Ramota Input block
wllh a lower etalion addrest rouìl connected.
Closed Loop Control
Process
■Temperature
• Flow
• Pressure, etc.
|Hg ^ IM
T1-40
(W/ FR112)
T1-40S
(W/FR112)
T2E
(remote)
Remote I/ORemota I/O
a
Inverter VF-A5
10
Page 11
Expansion Racks (for mounting T2 1/0 modules)
A 2 or 4 slot expansion rack can be connected to the T1-40/T1-40S. By connecting the expansion rack.
T2 series I/O modules can be used with the T1-40/T1-40S. Interna] 5 Vdc power is supplied irom the
T1-40/T1-40S.
Type
BU152
BU154
Description
Z modules, with 0.15 m cable
4 modules, with 0.15 m саЫа
Available T2 series I/O modules:
Type
DI31
□132
□1235
IN51
IN61
R061Relay output
R062
D031
D032
D0235
DO^P
A061Triac output
AI21
AI31
AI22
AI32
A031Analog output
A022
À032
PI21
MC11
C^11 Com municalion l/F 1 port of RS-252C, free ASCII torrhat, 300 to 19200 bps, 32Q bytes (max.)
Marne
DC input
AC mput
Transistor output
Analog Input
Pul^ Input
Position control
Specifications
16 points, 12—24 VdCi'ac input, 3 mA
32 poirte, 24 Vdc input, 5 mA (connector type)
64 points, 24 Vdc input, 4 mA (connector type)
16 points. 100—120 Vac input, 7 mA
16 points, 200—^240 Vac input, 6 mA
12 points. 240 Vac/24 Vdc output, 2 A/poInt (max.)
8 points (isolated), 240 Vac/24 Vdc output, 2 A/point (max.)
16 points, S—24 Vdc output (current sink). 1 A/point (max.)
32 points. 5—24 Vdc output (current sink). 0,1 A/ptxnl (max.)
64 points, 5—24 Vdc output (Current sink), 0.1 A/poInt (max.)
16 points, 24 Vdc output (current scurce), 1 A/point (max.)
12 pointe, 100—240 Vac output, 0.5 A/point (max.)
4 channels, 4 to 20 mA/1 to 5 V input, 8-bit resolution
4 channels, 0 to 10 V input. 8-bit resolution
4 chatnels, 4 to 20 mA/1 to 5 V input, 12-bit resolution
4 chann^s, -10 to 10 V input, 12-bit resolution
2 channels, 4 to 20 mA/1 to 5 V/D to 10 V output, 8:bil resolution
2 channels, 4 to 20 mA/1 to 5 V output, 12-bit resolution
2 channels. -10 to 10 V output, 12-blt resolution
1 channel plus input, 5/12 V, 100 kpps (max.)
—
Expansion Units
A 32 point expansion unit can be connected to the Tl -40/T1-40S. A 0,5 tn cable is included with the
expansion unit. Internal 5 Vdc power Is supplied from the T1-40/T1-40S, 24 Vdc power for the output
relay coils is required from an external source (such as tfie controller).
The T-Series Prcjgram Developmeni System (T-PDS) is a software program that runs on any Toshiba’s
Notebook computer or other IBM-PC compatible peraonat computer. The T-PDS software supports
on-iine/off-line programming, debugging and program documentation for all T-Series programmable
controllers: T1 m S, T2/r2E/T2N and Ta/T3H.
The T-PDS software has:
• A full-feature program edit that includes cut & paste,
search & replace, insert, delete, etc.
• Group programming and block merge.
• On-line programming & EEPROM write. (TIS)
• Load, save and compare programs between disk file and CPU
• Monitor power-flow status of on-line ladder program
and display of register values.
• Disable inputs and force coils ON or OFF from keyboard.
• Document programs with commentary,
• Print map options such as register values, register/device
usage, full cross-reference, etc.
• Built-in Modem initialize and Dial-up.
12
htDie:
For the TIS, Itie T-PDS visions are required.
• T-POS (WifHlowiaJ V» 1,2 or later
* T-POS (MS-DOSi,- Ver2.1 or later
Page 13
Kandy Programmer (HP911A)
Tile HP911A is a hard-held graphic programmer. Its
portability makes it ideal for maintenance use at remote
locations. The HP911A has all the features of a full size
programming terminaJ. (2 m cable for T1 is included)
• Ladder logic programming of T-Series programmable
controllers T1/T1S, T2/T2E/T2N and T3.
• Suilt-in EEPROM allows program copy between
T-Series controllers.
• Two display modes,
- Normal: S lines and 12 columns
- Zoom: Full device description
• Data monitor for I/O and internal registers.
• On-line programming & EEPROM write. (T1S)
Net«:
SameTl & r jtictlons are limited wild usmg ttie HPiii lA,
• On-line data set & I/O force.
• Backlit LCD display for better operation In dim light.
Program Storage Module (RM102)
Multi-drop Adapter (CU111)
The RM102 is an external memory device, which can
store a T1/T1S program. By using the RM102, program
transfer from a master T1/T1S can be easily done without
the need for a computer or hand held programmer. Two-
button operation makes program loading/saving
accessible to anyone. However, if a password is used in
the T1/riS, the password in the RM102 must match
before a program load is executed.
The GU111 is an RS-232C/RS-485 converter dedicated
to then Series, By using theCUm, up to 32 T1/T1Ss
can be connected to a master computw or higher level
controller via an RS-485 link, The master computer can
run a SCADA, MM! or DDE Server program. The T-PDS
programming software can also be used through the RS-
485 link to program or monitor each individual T1/T1S,
(T1 version 1.20 or later is required for connecting the
T-PDS programming software)
13
Page 14
Instruction Set
Basic Instructions
FUN
S^bolName
NO coritact
VI-
m-
1 h
“t M
•( H
III
KiH
If^h
-(PM
-(N>1
MCSMasler control set
MCR
JCSJump control set
JCR
TONON delay timer
TOFOFF delay liner
SSSIngle-sIwt timer
CNT
ENDEnd
AC Input
DC input T1-MDRI0D
tX inputTVMDR40STDR140S6S
AC input
DC input T1-MDR40SD
T1-MARIETAR116'6S
T1-MDR2S
T1-MDR40
T1-MAR4D
TI-tAARAOS TrWUDSeS
D0116
DD11S100116*55
TDR12B’BS
TDRi2r3S
T0R14CT6S
TAR140-6S
TDR14D‘3S
TDR140S3S
TD0116‘BS
Item□eschpUanType codaPart number
T2I/0
module
I6pls24 Vdo input
32 pla 24 V(fc mput
64 pis 24 Vdc iiput Dt235TD1255“S
16pls12CIVau input
16 pis 240 Vac inputIN61EX10‘MIH61
12 pis relay oegxrt RÛ61EXIO-MROSt
S pt6 r^y output
16pi3 24Vdc
output
32pts24 Vdc
output
64 pis 24 Vdc
output
1S pis 24 Vdc
output ixjiKni icuiiO
ÛI31
DI32
IN51
R062eXIO'MROK
DÛ31EX10-MDO31
D032Exio'MDoaa
D023STDOS35'*S
D0213PTD0533P*S
EXKTMDiSI
Bt10‘'MDI32
EXIO'MINBI
1 c4 analog infiot,
0-5 V/0-20 mA
1 c1i analog input,
tIOV
1 $h analog output,
Q—20 mA
1 ch analog output,
tIOV
TOSUNE-FIOmmote
Expsn^cn
rack
AD121TADi21'BS
A0131TADISI'BS
DA121TDA121‘BS
OA131TDAiarBS
FR110
TFR112'B8
BU152TBU152“S
4slots|w/a.'t5tiiciMgfBU154TBtJ154“S
Expansion
unit
Peripheral T-POS (MS-DOS)T-PDSTMM33I155
CO Inpot V^e
AC input type
T'PDS (Windows)
Handy programmer
T1-EDR32TDRISaE-S
T1-eAR32
T-PDSWinTMW33E1SS
НРЭ11А
TAP132E-S
THP911A*S
Cable and
others
12 pts too—240 V«:
output
4 ch Analog8-bitAI21BC10"MAi21
in pul
2 ch Analog
output
1 ch pula a inputP12lEX10‘MP121
Position control
Cofrirunication 1/F CF211TCF2ir*S
T-POS cable (5 mj CJ105TCJIOS'CS
BS-232C connector
Opfor card conoectof
AC61EXIO'MAOet
AJ31EXtO‘MAI3i
12-bit m2eX10'MA122
m2EX10‘MAI32
AÛ31EXIC'MAOai
3-bil
12-bit A022EX1C‘MA022
A032EXIO'MAOK
MC11EKIC'MMCH
PT16STPTies'AS
PT15STPT15S‘AS
18
Prog ram sic rags
fmodula
Multi-dFOp Briaptw
RM102TRMioa*'S
cum
TCU111"S
Option »6 oomeckr
№IC№l»typ*i
Empty slot cower
lIcfcrparEibn rnd^
PT15FTPT15F‘AS
—
EXIO'ASn
Page 19
Quality
Qiiality is a religion at Toshiba. Quality starts at the very basic level, the 1C (integrated circuit), and
proceeds though design development, assembly, and testing of many different consumer
and industrial products.
Toshiba corporation’s quality management system In
d^ign, development and manufacturing of
programnnable controllers Is approved to satisfy the
quality management standard ISO9001.
19
Page 20
Safety Precaution
A
Thit product telriWitdeil to bo used tor the control ef indUMr^l
machines end prooMaea,
Misuse of Utie product can rosuli In propartjp damage or human muty.
^csd lelDted mofiuada enrefully bafpto using this product.
PROSec and TOSUME Bre ragisterad trsdamerk» ol TOSHIBA Corporation,
I8W1 is a registered tradeirtafi; ol Inlamattoral SusinesB Machines CraporaMn.
MS-DC^ pod VUindc'/ra are registered tmdeniartis ol Moropplt Cctpcretiart.