Toshiba T1000 Series Installation And Operation Manual

UNINTERRUPTIBLE POWER SYSTEM (UPS)
T1000 SERIES
Installation and Operation Manual
Single-Phase 1000-3000VA
Part Number: 94086-001 Date: March 2018
© Copyright 2018 TOSHIBA International Corporation All rights reserved.
T1000 Series UPS 1000 – 3000VA Operational Manual – 94086-001 i
PRODUCT USE AND WARRANTY RESTRICTION
The Toshiba products listed in this document are intended for usage in general electronics applications (computer, personal equipment, office equipment, measuring equipment, industrial robotics, domestic appliances, etc.). These Toshiba products are neither intended nor warranted for usage in equipment that requires extraordinarily high quality and/or reliability or where a malfunction or failure may cause loss of human life or bodily injury (Unintended Usage). Unintended Usage includes atomic energy control instruments, airplane or spaceship instruments, transportation instruments, traffic signal instruments, combustion control instruments, life-support equipment, all types of safety devices, etc. Unintended Usage of Toshiba products listed in this document shall be made at the customer’s own risk.
NOTICE
PLEASE INFORM A TOSHIBA INTERNATIONAL CORPORATION
REPRESENTATIVE IN CASE OF INCONSISTENCIES, OMISSIONS, OR QUESTIONS
The instructions contained in this manual are not intended to cover all of the details or variations in equipment, or to provide for every possible contingency concerning installation, operation, or maintenance. Should further information be required or if problems arise which are not covered sufficiently, contact your Toshiba sales office.
The contents of this instruction manual shall not become a part of or modify any prior or existing agreement, commitment, or relationship. The sales contract contains the entire obligation of Toshiba International Corporation's UPS Division. The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation's UPS Division and any statements contained herein do not create new warranties or modify the existing warranty.
Any electrical or mechanical modifications to this equipment without prior written consent of Toshiba UPS will void all warranties and may void the UL/CUL listing. Unauthorized modifications can also result in personal injury, loss of life, or destruction of the equipment.
QUALIFIED PERSONNEL ONLY Qualified Personnel are those who have the skills and knowledge relating to the construction, installation, operation, and maintenance of the electrical equipment and have received safety training on the hazards involved (Refer to the latest edition of NFPA 70E for additional safety requirements).
T1000 Series UPS 1000-3000VA Installation and Operation Manual – 94086-001 ii
T1000 Series UPS 1000-3000VA Installation and Operation Manual – 94086-001 iii
UNINTERRUPTIBLE POWER SYSTEM (UPS)
Please complete the following information and retain for your records.
Unless otherwise specified, the warranty period for the UPS or UPS part is 36 months from the shipment date (see Toshiba International Corporation bill of lading).
Unless otherwise specified, the warranty period for a UPS battery is 24 months from the shipment date (see Toshiba International Corporation bill of lading).
Please complete the following information and retain for your records.
Job Number: _____________________________________________________________
Model Number: ___________________________________________________________
Serial Number: ___________________________________________________________
Application: ______________________________________________________________
Shipment Date: ___________________________________________________________
Installation Date: __________________________________________________________
Inspected By: _____________________________________________________________
T1000 Series UPS 1000-3000VA Installation and Operation Manual – 94086-001 iv
PURPOSE
This manual provides information on how to safely install your Toshiba International Corporation power electronics product. This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual. Read the manual completely before installing, operating, or performing maintenance on this equipment.
This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review. Dimensions shown in the manual are in metric and/or the English customary equivalent.
Toshiba International Corporation reserves the right, without prior notice, to update information, make product changes, or discontinue any product or service identified in this publication.
Toshiba is a registered trademark of the Toshiba Corporation. All other product or trade references appearing in this manual are registered trademarks of their respective owners.
Toshiba International Corporation shall not be liable for direct, indirect, special, or consequential damages resulting from the use of the information contained within this manual.
This manual is copyrighted. No part of this manual may be photocopied or reproduced in any form without the prior written consent of Toshiba International Corporation.
© Copyright 2018 TOSHIBA International Corporation
All rights reserved.
Printed in Taiwan
T1000 Series UPS 1000-3000VA Installation and Operation Manual – 94086-001 v
TOSHIBA INTERNATIONAL CORPORATION CUSTOMER SUPPORT CENTER
Toshiba International Corporation’s Customer Support Center can be contacted to obtain
help in resolving any Uninterruptible Power System (UPS) problems that you may experience or to provide application information.
Customer Support Center 8 a.m. to 5 p.m. (CST) – Monday through Friday USA Toll Free (877) 867-8773 – Field Service Tech Support USA Toll Free (855) 803-7087 – Pre-sales Application Support
You may also contact Toshiba International Corporation by writing to:
Toshiba International Corporation Power Electronics Division - UPS
13131 West Little York Road Houston, Texas 77041-9990 Attn: T1000 UPS Product Manager
For further information on Toshiba International Corporation’s products and services, please visit our website at www.ToshibaUPS.com
T1000 Series UPS 1000-3000VA Installation and Operation Manual – 94086-001 vi
TABLE OF CONTENTS
1 GENERAL SAFETY INSTRUCTIONS ......................................... 1
2 IMPORTANT SAFETY INSTRUCTIONS ..................................... 4
3 EMC STATEMENTS .................................................................. 10
4 DECLARATION OF CONFORMITY .......................................... 10
5 INTRODUCTION ........................................................................ 11
6 SYSTEM DESCRIPTION ........................................................... 11
6.1 GENERAL DESCRIPTION ............................................................. 12
6.2 SYSTEM CONFIGURATION .......................................................... 13
7 SAFETY INFORMATION ........................................................... 14
8 INSTALLATION ......................................................................... 14
9 INSPECTION/STORAGE/DISPOSAL ....................................... 15
10 INSTALLATION PRECAUTIONS .............................................. 17
11 OPERATING PRECAUTIONS ................................................... 18
12 INSTALLATION ......................................................................... 19
12.1 ENVIRONMENT .............................................................................. 19
12.2 REAR PANEL VIEW ....................................................................... 20
12.3 CONNECTION TO MAINS AND LOADS (1000VA TO 3000VA) ... 26
12.4 CONNECTION TO MATCHING EXTERNAL BATTERY CABINET 27
13 COMPUTER AND ALARM CONNECTIONS............................. 28
13.1 EPO PORT (EMERGENCY POWER OFF) .................................... 29
T1000 Series UPS 1000-3000VA Installation and Operation Manual – 94086-001 vii
13.2 LOAD SEGMENTS (1000VA TO 3000VA) ..................................... 29
14 USER’S GUIDE TO OPERATIONS ........................................... 30
14.1 START UP AND SHUT DOWN THE UPS ...................................... 30
14.2 BUTTON OPERATION ................................................................... 30
14.3 CONTROL PANEL FUNCTIONS .................................................... 31
14.4 INTERPRETING UPS MESSAGES ................................................ 34
14.5 TROUBLESHOOTING .................................................................... 35
14.6 COLD START DISABLE PROCEDURE ......................................... 36
15 MAINTENANCE ......................................................................... 37
15.1 REPLACING BATTERIES............................................................... 38
16 TECHNICAL SPECIFICATIONS ............................................... 39
16.1 POWER RANGE 1000VA - 3000VA (120V MODEL) ..................... 39
16.2 POWER RANGE 1000VA - 3000VA (230V MODEL) ..................... 40
16.3 ENVIRONMENTAL AND STANDARDS – 1000VA - 3000VA ........ 41
16.4 OUTPUT POWER – 120V TOWER MODELS ................................ 41
16.5 OUTPUT POWER – 120V RACKMOUNT MODELS ...................... 41
16.6 OUTPUT POWER – 230V TOWER MODELS ................................ 42
16.7 OUTPUT POWER – 230V RACKMOUNT MODELS ...................... 42
16.8 COMMUNICATIONS ....................................................................... 42
16.9 PHYSICAL ....................................................................................... 43
16.10 WARRANTY .................................................................................... 43
17 INSTRUCTIONS IMPORTANTES CONCERNANT ................... 44
L' ÉLIMINATION DES BATTERIES EST RÈGLEMENTÈE. CONSULTER LES CODES LOCAUX À CET EFFET.INSTRUCTIONS DE SÉCURITÉS
IMPORTANTES .................................................................................. 44
T1000 Series UPS 1000-3000VA Installation and Operation Manual – 94086-001 viii
LIST OF FIGURES
Figure 1: Block diagram ....................................................................................... 12
Figure 2 1000VA & 1500VA Tower Rear Panel View .......................................... 20
Figure 3 2000VA Tower Rear Panel View ........................................................... 21
Figure 4 3000VA Tower Rear Panel View ........................................................... 22
Figure 5 1000VA & 1500VA Rackmount Rear Panel View ................................. 23
Figure 6 2000VA Rackmount Rear Panel View ................................................... 24
Figure 7 3000VA Rackmount Rear Panel View ................................................... 25
Figure 8 Example of Installation of Plug & Play Product ..................................... 26
Figure 9 Connecting External Battery Cabinet .................................................... 27
Figure 10 Control Panel Layout ........................................................................... 31
T1000 Series UPS 1000-3000VA Installation and Operation Manual – 94086-001 1
1 GENERAL SAFETY INSTRUCTIONS
DO NOT attempt to install, operate, maintain or dispose of this equipment until you have
read and understood all of the product safety information and directions that are contained in this manual.
Safety Alert Symbol
The Safety Alert Symbol indicates that a potential personal injury hazard exists. The symbol is comprised of an equilateral triangle enclosing an exclamation mark.
Signal Words
Listed below are the signal words that are used throughout this manual followed by their descriptions and associated symbols. When the words DANGER, WARNING and CAUTION are used in this manual they will be followed by important safety information that must be carefully adhered to.
The word DANGER preceded by the safety alert symbol indicates that an imminently hazardous situation exists that, if not avoided, will result in death or serious injury to personnel.
DANGER
T1000 Series UPS 1000-3000VA Installation and Operation Manual – 94086-001 2
The word WARNING in capital letters preceded by the safety alert symbol indicates that a potentially hazardous situation exists that, if not avoided, could result in death or serious injury to personnel.
The word CAUTION or ATTENTION in capital letters preceded by the safety alert symbol indicates a potentially hazardous situation exists which, if not avoided, may result in minor or moderate injury.
The word CAUTION in capital letters without the safety alert symbol indicates that a potentially hazardous situation exists which, if not avoided, may result in equipment or property damage.
Special Symbols
To identify special hazards, other symbols may appear in conjunction with the DANGER, WARNING and CAUTION signal words. These symbols indicate areas that require special and/or strict adherence to the procedures to prevent serious injury to personnel or death.
Electrical Hazard Symbol
A symbol which indicates a hazard of injury from electrical shock or burn. It is comprised of an equilateral triangle enclosing a lightning bolt.
WARNING
CAUTION/ATTENTION
CAUTION
T1000 Series UPS 1000-3000VA Installation and Operation Manual – 94086-001 3
Explosion Hazard Symbol
A symbol which indicates a hazard of injury from exploding parts. It is comprised of an equilateral triangle enclosing an explosion image.
Equipment Warning Labels
DO NOT attempt to install, operate, maintain, or dispose of this equipment until you have
read and understood all of the product warnings and user directions that are contained in this instruction manual.
Labels attached to the equipment are there to provide useful information or to indicate an imminently hazardous situation that may result in serious injury, severe property and equipment damage, or death if the instructions are not followed.
T1000 Series UPS 1000-3000VA Installation and Operation Manual – 94086-001 4
2 IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS - This manual contains important instructions that should be followed during the installation, maintenance, and operation of the UPS and its batteries to assure safe and proper operation.
Adhere to all national and local electrical codes.  Turn off, lockout, and tag-out all power sources before connecting the power
wiring to the equipment or when performing maintenance.
Hardwire type UPS units are not equipped with an over-current protection
device, nor do they have an output disconnect for the ac output. Therefore, a user-installed circuit breaker should be provided between the UPS output and the load input.
This UPS is intended for indoor use only.  The maximum ambient operating temperature is 104° F (40° C).  This UPS should be installed away from direct sunlight, moisture, dust, extreme
temperatures, flammable liquid, and conductive contaminants.
Make sure air vents on the UPS are not blocked. Allow adequate space for
proper ventilation.
The equipment is heavy. Always practice safe lifting procedures adequate for
the weight of the equipment.
Install battery modules/cabinets at the bottom in rackmount configurations. The
UPS is to be installed above the battery modules/cabinets.
Battery servicing should be performed by a qualified Toshiba Representative
only.
Unauthorized personnel should not service batteries.  Contact your nearest Toshiba authorized service center for battery
replacement.
Qualified Personnel ONLY!
Qualified Personnel is one that has the skills and knowledge relating to the construction,
installation, operation, and maintenance of the electrical equipment and has received safety training on the hazards involved (Refer to the latest edition of NFPA 70E for additional safety requirements).
For further information on workplace safety visit www.osha.gov.
Qualified Personnel shall:
1) Have read the entire operation manual.
2) Be trained and authorized to safely energize, de-energize, ground, lockout and tag circuits and equipment, and clear faults in accordance with established safety practices.
T1000 Series UPS 1000-3000VA Installation and Operation Manual – 94086-001 5
3) Be trained in the proper care and use of protective equipment such as safety shoes, rubber gloves, hard hats, safety glasses, face shields, flash clothing, etc., in accordance with established safety practices.
4) Be trained in rendering first aid.
5) Be knowledgeable of batteries and the required handling and maintenance precautions.
Misuse of this equipment could result in injury and equipment damage. In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may result from the misuse of this equipment.
Do not dispose of the batteries in a fire. The batteries may explode.
Do not open or mutilate the batteries. Released electrolyte is harmful to the eyes and skin and could also be toxic.
A battery can present a risk of electrical shock and high short circuit current.
*Strict adherence to the following precautions is a requirement when working with batteries
WARNING
CAUTION
CAUTION
DANGER
T1000 Series UPS 1000-3000VA Installation and Operation Manual – 94086-001 6
To be performed by Qualified Personnel only.
1) Verify that the UPS is off and that the power cord is disconnected from the power source.
2) Remove watches, rings or other metal objects.
3) Use tools with insulated handles to prevent inadvertent shorts.
4) Wear rubber gloves and boots.
5) Do not place tools or any metal parts on top of batteries.
6) Remove battery grounds during installation maintenance to reduce likelihood of shock. Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source of ground.
7) Disconnect charging source prior to connecting or disconnecting battery terminals.
Contact with any part of a grounded battery can result in electrical shock. The likelihood of shock will be reduced if such grounds are removed prior to installation
or maintenance.
WARNING
T1000 Series UPS 1000-3000VA Installation and Operation Manual – 94086-001 7
Risk of electric shock – Refer to cautionary markings at top, or rear, or bottom of UPS.  Risk of electric shock – Heat-sinks are live. Disconnect unit before servicing.  (UPS has internal batteries): Risk of electric shock – Hazardous live parts inside this
unit is energized from the battery supply even when the input AC power is disconnected.
(No user serviceable parts): Risk of electric shock do not remove cover, no user
serviceable parts inside. Refer service to qualified service personnel.
(Non-isolated battery supply): Risk of electric shock battery circuit is not isolated
from AC input. Hazardous voltage may exist between battery terminals and ground. Test before touching.
When replacing batteries, replace with the same type and number of batteries: One
Sealed lead acid battery, rated 12V, 9 AH max.
To reduce risk of fire, use only No. 26 AWG or larger telecommunication line cable.  Do not apply for uses in a computer room as defined in the Standard for the Protection
of Electronic Computer/Data Processing Equipment, ANSI/NFPA 75.
This UPS is not applicable for motors, hair dryers, speakers, and fluorescent lamps.  Do not disconnect battery connector under load.
CAUTION
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