Toshiba satellite 5200 Service Manual

FIELD REPLACEABLE UNIT DOCUMENTATION

5200 Series

5200 Series

5200 Series

GENERAL INFORMATION

5200 Series

5200 Series

5200 Series

GENERAL INFORMATION

5200 Series

5200 Series

5200 Series

5200 Series

5200 Series

5200 Series

GENERAL INFORMATION

5200 Series

5200 Series

5200 Series

GENERAL INFORMATION

5200 Series

GENERAL INFORMATION

5200 Series

5200 Series

5200 Series

5200 Series

5200 Series

5200 Series

5200 Series

5200 Series

5200 Series

5200 Series

TM

Satellite

5200 Series

GENERAL INFORMATION

Tools Required for Proper

Disassembly and Reassembly:

Before attempting any of the following procedures,

make sure that the main battery and AC adaptor is

not connected to the unit and the environment in

which you are working on is protected from

Electro-Static Discharge(ESD).

1. Phillips Screwdriver (Size 1)

2. 3mm Flat head Screwdriver

3. Case Separator

4. ESD Wrist Strap

5. ESD mats

6. Tweezers

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TM

Satellite

5200 Series

TABLE OF CONTENTS:

1. BATTERY PACK REMOVAL

2. OPTIONAL PC CARD REMOVAL

3. HDD REMOVAL

4. MEMORY MODULE REMOVAL

5. MINI PCI CARD REMOVAL

6. MODEM BOARD REMOVAL

7. KEYBOARD REMOVAL

8. TOP COVER REMOVAL

9. CD-R/W/DVD-ROM DRIVE REMOVAL

10. SPEAKER(WOOFER) REMOVAL

11. PC CARD SLOT REMOVAL

12. SOUND BOARD REMOVAL

13. RTC REMOVAL

14. COOLING MODULE REMOVAL

15. CPU REMOVAL

16. TOSHIBA STYLE BAY REMOVAL

17. USB BOARD REMOVAL

18. SYSTEM BOARD REMOVAL

19. SD CARD BOARD REMOVAL

20. CPAD AND SUB LCD REMOVAL

21. CD CONTROL/SUB LCD REMOVAL

22. SWITCH BOARD REMOVAL

23. SPEAKERS REMOVAL

24. 15’’ DISPLAY MASK REMOVAL

25. FL INVERTER AND 15’’ LCD REMOVAL

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TM

Satellite

5200 Series

BATTERY PACK REMOVAL OPTIONAL PC CARD REMOVAL

Battery
release lever

Battery pack

1. Turn the computer upside down as shown.

2. Slide the battery release lever in the direction of the
arrow.

3. Lift out the battery pack.

HDD REMOVAL

HDD cover

M2.5x5 black flat head screw

1. Turn the computer upside down.

2. Remove two M2.5x5 black flat head screws securing
HDD cover and pull out the cover.

Eject button

1. Press the eject button of the PC Card slot.

2. Press the extended eject button to pop the PC card
out slightly.

3. Grasp the PC Card and pull it out
NOTE: Before removing any PCMCIA device, make sure
it is “STOPPED” in the PC Card Manager.

HDD rubber insulator

3. Slowly lift up the HDD assembly by the rubber
insulator and disconnect the HDD assembly.

PC Card

HDD assy

.

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Satellite

5200 Series

HDD REMOVAL

Rubber insulators

M3x4 Flat head screws

HDD bracket

4. Separate the two rubber insulators from the
HDD assembly.

5. Remove four M3x4 brass flat head screws securing
the HDD bracket to the drive.

MEMORY MODULE REMOVAL

MEMORY MODULE REMOVAL

Memory
slot cover

M2.5x4 black flat head screws

1. Turn the computer upside down.

2. Remove two M2.5x5 black flat head screws
securing the memory cover.

3. Lift out the cover.

MINI PCI CARD REMOVAL

Memory
module

Memory clips

4. Gently press out on the memory clips and pull the
memory module out of the connector on a 30 degree
angle.

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Mini
PCI slot
cover

M2x3 black screws

1. Turn the computer upside down.

2. Remove one M2x4 black screw securing the
mini PCI slot cover.

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Satellite

5200 Series

MINI PCI CARD REMOVAL

Black/white
mini coax

PCI clips

3. Disconnect the black and white coax cables from
the mini PCI wireless LAN card.

4. Gently press out the Mini PCI slot clips and pull the
Mini PCI wireless LAN card out of the connector on
a 30 degree angle.

Note: The black and white coax cables must be inserted
in respective connectors.

Wireless LAN card

MODEM BOARD REMOVAL

Modem slot cover

1. Remove one M2x3 black screw securing the
modem slot cover.

2. Lift out the cover.

M2x3 black screw

MODEM BOARD REMOVAL

Modem
board

MJ harness

3. Disconnect the MJ harness from JP1 on the modem
board.

4. Remove two M2x3 black screws securing the
modem board.

5. Lift up the modem board to disconnect it from the
system board.

M2x3 black screws

KEYBOARD REMOVAL

Latch

Keyboard holder

1. Open the display panel.

2. Remove the keyboard holder at the top of the
keyboard.

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Satellite

5200 Series

KEYBOARD REMOVAL

M2.5x2.8 black flat head screws

3. Remove two M2.5x2.8 black flat head screws securing
the keyboard.

TOP COVER REMOVAL

M2.5x20 black screws

Keyboard

PJ113

Keyboard cable

4. Lift out the keyboard and set it as shown above.

5. Disconnect the keyboard cable from PJ113 on the
system board and lift out the keyboard.

Glass Tape

M2x4 black
screws

M2.5x5 black flat head screws

1. Remove the following nineteen screws from the
bottom cover:

- 5 M2.5x6 black screws

- 5 M2.5x20 black screws

- 6 M2.5x5 black flat head screws

- 3 M2x4 black screws

M2.5x6 black screws

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M2x6 brass screws

2. Turn the computer right side up.

3. Remove three m2x6 and one m2x14 brass screws
securing the top cover assembly.

4. Remove the glass tape securing the LCD/FL cable.

M2x14 brass screws

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Satellite

5200 Series

TOP COVER REMOVAL

Control switch
board cable

PJ5205

LCD/FL cable

5. Disconnect the LCD/FL cable and control switch board
cable from PJ5205 and PJ103 on the system board.

6. Disconnect the SD slot cable and CD control/touchpad
cable from PJ124 and PJ114 on the system board.

7. Disconnect the speaker harness from PJ40 on the
control switch board.

8. Lift out the top cover assembly.

CD-R/W/DVD-ROM DRIVE REMOVAL

CD control/touchpad cable

PJ40

Speaker
harness

PJ103

SD slot
cable

PJ124

PJ114

CD-R/W/DVD-ROM DRIVE REMOVAL

PJ106

1. Slide the CD-R/W/DVD-ROM drive to the right to
disconnect it from PJ106 on the system board.

CD-R/W/DV-ROM drive

SPEAKER(WOOFER) REMOVAL

s

crew

s

brass

x2

M2

Rear bracket

2. Remove one M2x3 silver screw securing the side
bracket and lift out the bracket.

3. Remove two M2x6 brass screws securing the CD-R/W/
DVD-ROM rear bracket and separate the bracket.

CD-R/W/DVD-ROM drive

M2x3 silver screw

CD-R/W/DVD-ROM side bracket

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Speaker
(woofer)

Glass tape

woofer harness

1. Peel off the glass tape securing the woofer harness.

2. Disconnect the woofer harness from PJ5504 on the
sound board.

3. Lift out the speaker(woofer).

PJ5504

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Satellite

5200 Series

PC CARD SLOT REMOVAL

Plastic
handle

PC Card slot board

1. Grasp the plastic handle and lift up to disconnect the
PC Card slot board from the system board.

2. Lift out the PC Card slot board.

RTC REMOVAL

SOUND BOARD REMOVAL

Plastic
handle

M2.5x4
brass
screws

Speaker harness

1. Disconnect the speaker harness from PJ5507 on the
sound card board.

2. Remove two M2.5x4 brass screws securing the
sound board.

3. Grasp the plastic handle and lift up to disconnect the
sound board from the system board

PJ5507

Sound board

COOLING MODULE REMOVAL

Glass tape

RTC
harness

PJ8771

RTC holder

1. Remove the glass tape securing the RTC battery to the
RTC holder.

2. Disconnect the RTC battery harness from PJ8771
on the system board.

3. Lift the RTC battery out of the holder.

RTC battery

TOSHIBA

M2.5x4
brass
screw

Fan
module

Fan harness

1. Remove two M2x3 black screws securing the
heat sink assembly.

2. Lift out the heat sink module.
3 Disconnect the fan harness from PJ8770 on the
system board and remove one M2.5x4 brass screw
securing the fan assembly.

4. Lift out the fan module.

PJ8770

Heat sink module

M2x3
black
screws

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Satellite

5200 Series

CPU REMOVAL

Open

CPU

Close

Silicone
grease

CPU lock

1. Insert a flat head screwdriver in the CPU lock and
rotate it counter-clockwise to unlock the CPU.

2. Lift out the CPU.

NOTE: When installing the CPU, make sure that a silicone
grease is applied before attaching the heat sink.
Please refer to FSB-200112 for the complete
procedures on how to apply the silicone grease.

TOSHIBA STYLE BAY REMOVAL

Style
bay

M2x3 flat head silver screws

1. Remove two M2x3 silver flat head screws securing
securing the TOSHIBA style bay.

2. Gently lift up the TOSHIBA style bay.

USB BOARD REMOVAL

M2x4
black
screws

PJ6200

USB board

1. Disconnect the USB I/F harness from PJ6200 on the
system board.

2. Remove two M2x4 black screws securing the
USB board.

3. Lift out the USB board.

USB I/F harness

DC IN
jack

Battery
cover

Plastic tape

SYSTEM BOARD REMOVAL

Heat shield

1. Peel off the plastic tape securing the HDD FPC and
lift out the heat shield.

2. Disconnect the RJ-45 jack cable from PJ108 on the
system board and detach the DC IN jack from its slot.

4. Release two latches securing the battery cover and
remove the cover.

RJ-45 jack cable

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5200 Series

SYSTEM BOARD REMOVAL

DC IN jack cable

DC-IN
harness

PJ8820

M2.5x2.8 black flat head screws

5. Remove the Following eleven screws:

- 8 M2.5x4 brass screws

- 2 M2.5x2.8 black flat head screws

- 1 M2.5x14 stud screw

6. Lift out the system board from the left side.

M2.5x4 brass screws PJ105

SD CARD BOARD REMOVAL

Plastic
insulator

SD card
board

Sub LCD
backlight
I/F cable

PJ4001

Sub LCD I/F cable

1. Peel off the plastic insulator covering the SD card board.

2. Disconnect the sub LCD back light I/F cable from
PJ4001, the sub LCD I/F cable from PJ4002 and the
PAD I/F cable from PJ4003.

3. Remove two M2x4 brass screw securing the
SD card board.

4. Lift out the SD card board.

PJ4002

PAD I/F cable

PJ4003

HDD FPC

7. Turn the system board upside down.

8. Remove the HDD FPC from PJ105 on the system
board.

9. Disconnect the DC IN jack cable from PJ8800 on
the system board.

SD card
board

PJ4000

5. Disconnect the SD Card board I/F cable from
PJ4000 on the SD card board.

SD card board I/F cable

PJ8800

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5200 Series

cPAD AND SUB LCD REMOVAL

CPAD daughter board I/F cable

PJ2

Daughter
board

PAD I/F

M2x4 silver screws

1. Remove four M2x4 silver screws securing the cPAD.

2. Remove two M2x4 flat head brass screws securing
the cPAD daughter board.

3. Lift out the cPAD and daughter board.

CD CONTROL/SUB LCD REMOVAL

M2x4 flat head brass screws

Plastic
holder

PJ3

PAD I/F cable

4. Disconnect the cPAD daughter board I/F cable from
J2 and the PAD I/F cable from J3 on the cPAD
daughter board.

Membrane assy

Daughter board

Sub LCD

CPAD

M2x4 black screws

5. Flip over the membrane cable.

6. Remove three M2x4 black screws securing the
plastic holder.

7. Lift out the plastic holder.

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M2x4 silver screws

8. Remove two M2x4 silver screws securing the
membrane assembly.

9. Lift out the membrane assembly and SUB LCD.

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5200 Series

SWITCH BOARD REMOVAL

LCD/FL cable

Switch
cable

PJ4040

PJ4042

Left speaker cable

1. Disconnect the following cables from the switch board:

- Switch cable from PJ4040

- Internal microphone cable from PJ4042

- Left /Right speaker cable from PJ4043 and PJ4044

SPEAKERS REMOVAL

PJ4043

Microphone cable

PJ4044

Right
speaker
cable

Glass
tapes

M2.5x4 brass screws

2. Pull out the LCD/FL cable.

3. Remove two M2.5x4 brass screws securing the
switch board..

4. Lift out the switch board.

Switch board

M2x6 brass screws

1. Peel off the glass tape securing the left speaker cable.

2. Remove two M2.5x4 brass screws securing the left
and right speakers.

Left and Right speakers

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Left and Right speaker covers

3. Remove the left and right speakers.

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Satellite

5200 Series

15” DISPLAY MASK REMOVAL

Latch

Display
mask

LCD

Mask seals

1. Remove two mask seals at the bottom corners of the

display assembly using a pair of fine-tipped tweezers.

2. Remove two M2.5x6 flat head brack screws securing
the display mask.

3. There are 22 latches securing the display mask.

Carefully insert your fingers between the mask and the
LCD panel and pry open the latches starting from the
bottom six latches, to the five latches on the right

and left sides, ending with the six toplatches.

FL INVERTER AND 15” LCD REMOVAL

Mask
seals

M2x5
brass
screws

LCD/FL cable

1. Remove one M2x5 silver screw securing the
FL inverter board.

2. Carefully lift up the FL inverter board and
disconnect the LCD/FL cable from CN1 and the
FL cable from CN2.

3. Remove four mask seals to expose four screws
securing the LCD module assembly.

4. Remove four M2X5 silver screws securing the
LCD module.

5. Carefully rotate out the top of the LCD module
enough to access the display cable

6. Peel off the tape securing the LCD/FL cable and
disconnect the cable.

M2x5 silver screw

LCD module

Mask
seals

M2x5
brass
screws

FL cable

FL inverter board

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