Toshiba satellite 5000 Service Manual

FIELD REPLACEABLE UNIT DOCUMENTATION

5000 Series

5000 Series

5000 Series

GENERAL INFORMATION

5000 Series

5000 Series

5000 Series

GENERAL INFORMATION

5000 Series

5000 Series

5000 Series

5000 Series

5000 Series

5000 Series

GENERAL INFORMATION

5000 Series

5000 Series

5000 Series

GENERAL INFORMATION

5000 Series

GENERAL INFORMATION

5000 Series

5000 Series

5000 Series

5000 Series

5000 Series

5000 Series

5000 Series

5000 Series

5000 Series

5000 Series

TM

Satellite

5000 Series

GENERAL INFORMATION

Tools Required for Proper

Disassembly and Reassembly:

Before attempting any of the following procedures,

make sure that the main battery and AC adaptor is

not connected to the unit and the environment in

which you are working on is protected from

Electro-Static Discharge(ESD).

1. Phillips Screwdriver (Size 1)

2. 5mm Flat head Screwdriver

3. Security Torx (Size 7)

4. Case Separator

5. ESD Wrist Strap

6. ESD mats

7. Tweezers

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FIELD REPLACEABLE UNIT DOCUMENTATION

TM

Satellite

5000 Series

TABLE OF CONTENTS:

1. BATTERY PACK REMOVAL

2. OPTIONAL PC CARD REMOVAL

3. HDD REMOVAL

4. MEMORY MODULE REMOVAL

5. MINI PCI CARD REMOVAL

6. MODEM BOARD REMOVAL

7. KEYBOARD REMOVAL

8. TOP COVER REMOVAL

9. CD-R/W//DVD-ROM DRIVE REMOVAL

10. SPEAKER(WOOFER) REMOVAL

11. SOUND BOARD REMOVAL

12. BATTERY BOARD REMOVAL

13. RTC REMOVAL

14. SECURE DIGITAL(SD) BOARD REMOVAL

15. VIDEO BOARD REMOVAL

16. COOLING MODULE REMOVAL

17. CPU REMOVAL

18. SYSTEM BOARD REMOVAL

19. TOUCHPAD REMOVAL

20. INTERFACE BOARD REMOVAL

21. CD CONTROL/SUB LCD REMOVAL

22. SENSOR SWITCH REMOVAL

23. SPEAKERS REMOVAL

24. 15’’ DISPLAY MASK REMOVAL

25. FL INVERTER AND 15’’ LCD REMOVAL

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TM

Satellite

5000 Series

BATTERY PACK REMOVAL OPTIONAL PC CARD REMOVAL

Battery
release lever

Battery pack

1. Turn the computer upside down as shown.

2. Slide the battery release lever in the direction of the
arrow.

3. Lift out the battery pack.

4. Separate the battery pack from the battery cover.

HDD REMOVAL

HDD cover

PC Card

Eject button

1. Press the eject button of the PC Card you want to
remove.

2. Press the extended eject button to pop the PC card
out slightly.

3. Grasp the PC Card and pull it out

NOTE: Before removing any PCMCIA device, make
make it is “STOPPED” in the PC Card Manager.

M2.5x4 black flat head screw

1. Turn the computer upside down.

2. Remove one M2.5x4 black flat head screw securing
HDD slot cover and pull out the cover.

.

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HDD bracket handle

3. Grasp the HDD bracket handle and pull to
disconnect the HDD assembly.

4. Lift the HDD assembly out of the HDD bay.

HDD assy

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Satellite

5000 Series

HDD REMOVAL

M3x4 Flat head screws

HDD bracket

5. Remove four M3x4 brass flat head screws securing the
HDD bracket to the drive.

MEMORY MODULE REMOVAL

MEMORY MODULE REMOVAL

Memory
cover

M2.5x4 black flat head screws

1. Turn the computer upside down.

2. Remove two M2.5x4 black flat head screws
securing the memory cover.

3. Lift out the cover.

MINI PCI CARD REMOVAL

Memory
module

Memory clips

4. Gently press out on the memory clips and pull the
memory module out of the connector on a 45 degree
angle.

TOSHIBA

Mini
PCI slot
cover

M2.5x4 black torx screws

1. Turn the computer upside down.

2. Remove two M2.5x4 black torx screws securing
the Mini PCI slot cover.

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Satellite

5000 Series

MINI PCI CARD REMOVAL

Mini PCI
card

PCI clips

3. Gently press out the Mini PCI slot clips and pull the
Mini PCI card out of the connector on a 30 degree
angle.

MODEM BOARD REMOVAL

MODEM BOARD REMOVAL

Modem slot cover

1. Remove two M2.5x4 black flat head screws securing
the modem slot cover.

2. Insert your finger nail or the case separator into the
notched side of the cover and lift up to release the
latch securing the modem slot cover.

KEYBOARD REMOVAL

M2.5x4 black flat head screws

Modem

M2x3 black screws

3. Disconnect the MJ harness from JP1 on the modem board
and PJ108 on the system board.

4. Remove two M2x3 black screws securing the
modem board.

5. Lift up the modem board to disconnect it from the
system board.

MJ Harness

Latch

Keyboard holder

1. Open the display panel.

2. Remove the keyboard holder at the top of the
keyboard.

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Satellite

5000 Series

KEYBOARD REMOVAL

M2.5x2.8 black flat head screws

3. Remove two M2.5x2.8 black flat head screws securing
the keyboard.

TOP COVER REMOVAL

M2.5x25 black screws

M2.5x4 black flat
head screw

M2.5x16
black screws

Keyboard
cable

M2.5x16
black
screws

PJ113

Keyboard

4. Lift out the keyboard and set it on the palm rest.

5. Disconnect the keyboard cable from PJ113 on the
system board and lift out the keyboard.

TOP COVER REMOVAL

M2x4
brass
screw

M2x3 Black
screws

M2.5x6 black flat head screws

1. Turn the computer upside down and remove the
following sixteen screws:

- 6 M2.5x16 black screws

- 2 M2.5x25 black screws

- 5 M2.5x6 black flat head screws

- 2 M2x3 black screws

- 1 M2.5x4 black flat head screw

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M2x6 brass screws

2. Turn the computer right side up and open the
LCD panel.

3. Remove one M2x4 brass screw securing the KB
plate and lift out the KB plate.

4. Remove two M2.5x16 black screws and two M2x6
brass screws securing the top cover.

KB plate assembly

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Satellite

5000 Series

TOP COVER REMOVAL

Left/right
speaker

PJ120
PJ121

PJ203
PJ204

LCD/FL cable

1. Disconnect the power/internet/in-touch cover sensor
membrane switch from PJ103, the left and right speaker
cables from PJ120 and PJ121 on the system board.

3. Disconnect the LCD/FL cable from PJ203 and PJ204
on the video board.

4. Disconnect the interface cable and the CD control/
touch pad cable from PJ124 and PJ114 on the system
board.

CD control/touchpad cable

Membrane
switch

PJ103

Interface
cable

PJ124

PJ114

CD-R/W/DVD-ROM DRIVE REMOVAL

PJ106

1. Slide the CD-R/W/DVD-ROM drive to the right to
disconnect it from PJ106 on the system board.

CD-R/W/DV-ROM drive

CD-R/W//DVD-ROM DRIVE REMOVAL

CD-R/W/DVD-ROM connector

CD-R/W/DVD-ROM drive

M2x6 brass screws

CD-R/W/DVD-ROMside bracket

CD-R/W/DVD-ROM bracket

2. Remove one M2x3 black screw securing the side bracket
and lift out the bracket.

3. Remove two M2x6 brass screws securing the CD-R/W/
DVD-ROM connector and the bracket.

4. Remove the connector and the bracket.

M2x3 black screw

Speaker
(woofer)

SPEAKER(WOOFER) REMOVAL

woofer harness

1. Peel off the glass tape securing the woofer harness.

2. Disconnect the woofer harness from PJ1106 on the
sound board.

3. Lift out the speaker(woofer).

Glass tape

PJ1106

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Satellite

5000 Series

SOUND BOARD REMOVAL

M2.5x4 black
flat head
screws

Sound
board

Sound
cable

1. Remove two M2x4 black flat head screws securing the
sound board.

2. Lift out the sound board and disconnect the sound cable
(FMZFL1) from PJ1100 on the sound board.

RTC REMOVAL

BATTERY BOARD REMOVAL

Hex screw

M2x6
brass
screws

Battery harness

1. Remove one hex screw securing the battery board.

2. Remove two M2x6 brass screws securing the cpad
cover and lift out the cover.

3. Disconnect the two battery board harness from
PJ1000 and 10001 on the battery board.

4. Lift out the battery board assembly.

Plastic brace

SECURE DIGITAL(SD) BOARD REMOVAL

RTC
battery

PJ752 RTC battery cable

1. Remove the glass tape securing the battery harness
and RTC battery.

2. Disconnect the RTC battery cable from PJ752 on the
system board.

3. Lift the RTC battery out of the slot.

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SD board

SD support plate

1. Remove one M2x4 brass screw securing the
SD support plate and the sound FIR board.

2. Remove the SD support plate and lift up the back
side of the sound/FIR board to disconnect it from
PJ601 on the system board.

M2x4 brass screw

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Satellite

5000 Series

VIDEO BOARD REMOVAL

Hex screw

HDD con
plate

Video board

1. Remove one hex screw securing the HDD con plate
and lift out the plate.

2. Disconnect the video board from system board.

CPU REMOVAL

COOLING MODULE REMOVAL

M2x8
brass
screws

Glass tape

Fan harness

1. Disconnect the fan harness from PJ770 on the system
board.

2. Remove three M2x8 brass screws and securing the
cooling module to the system board.

3. Peel off the glass tape securing the DC harness and
lift out the cooling module.

PJ770

Cooling module

SYSTEM BOARD REMOVAL

Silicone
grease

2

CPU

CPU lock

1

1. Slide the CPU lock in the direction of the arrow.

2. Insert a 5mm flat head screwdriver on the top side of
the CPU socket and push the socket in the direction of
the arrow and lift out the CPU.

NOTE: When installing the CPU, make sure that a silicone
grease is applied before attaching the heat sink.
Please refer to FSB-200112 for the complete
procedures on how to apply the silicone grease.

Sound
cable

PJ119

DC-IN
harness

PJ800

PJ820

Battery harness

1. Disconnect the DC-IN harness from PJ800 on the
system board and remove it.

2. Disconnect the sound cable from PJ119 on the
system board.

3. Disconnect the battery harness from PJ820 and
PJ821 on the system board.

PJ821

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Satellite

5000 Series

SYSTEM BOARD REMOVAL

M2.5x4 flat
head black
screw

M2x4 brass
screw

4. Remove one M2x4 brass screw and one M2.5x4
flat head black screw securing the system board.

5. Lift out the system board.

INTERFACE BOARD REMOVAL

TOUCHPAD REMOVAL

M2x4
brass
screws

Touchpad cable

1. Disconnect the touchpad cable from the touchpad
PCB.

2. Remove four M2x4 brass screws securing the
touchpad assembly.

3. Lift out the touchpad PCB.

CD CONTROL/SUB LCD REMOVAL

Touchpad
PCB

Interface
cable

Touchpad
cable

PJ15

1. Disconnect the touchpad cable from PJ15, the interface
cable from PJ10, the sub LCD cable from PJ13 and the
sub LCD power harness from PJ12.

2. Remove one M2x4 brass screw securing the interface
board.

3. Lift out the interface board.

PJ10

PJ13

PJ12

Sub LCD
power
harness

Sub LCD cableM2x4 brass screwInterface board

Button
holder

M2x4 brass screws

1. Remove three M2x4 brass screws securing the
button holder.

2. Lift out the button holder.

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Satellite

5000 Series

CD CONTROL/SUB LCD REMOVAL

M2x4 brass
screws

CD control/touchpad button assy

3. Remove two M2x4 brass screws securing the CD control/
touchpad button assembly.

4. Lift out the CD control/touchpad button assembly.

5. Lift out the sub LCD assembly.

SPEAKERS REMOVAL

Sub LCD assy

SENSOR SWITCH REMOVAL

Sensor
switch
assy

M2x4 brass screws

1. Remove four M2x4 brass screws securing the
sensor switch assembly.

2. Lift out the sensor switch assembly.

Mylar
tapes

Glass
tapes

M2x6 brass screws

1. Peel off the glass tapes and mylar tapes securing the
left and right speaker cables.

2. Remove two M2x6 brass screws securing the left and
right speakers.

Left and Right speakers

TOSHIBA

Left and Right speaker covers

3. Remove the left and right speaker covers and lift
out the speakers.

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Satellite

5000 Series

15” DISPLAY MASK REMOVAL

Latch

Display
mask

LCD

Mask seals

1. Remove two mask seals at the bottom corners of the

display assembly using a pair of fine-tipped tweezers.

2. Remove two M2.5x6 flat head brass screws securing
the display mask.

3. There are 22 latches securing the display mask.

Carefully insert your fingers between the mask and the
LCD panel and pry open the latches starting from the
bottom six latches, to the five latches on the right

and left sides, ending with the six toplatches.

FL INVERTER AND 15” LCD REMOVAL

Mask
seals

M2x5
brass
screws

LCD/FL cable

1. Remove one M2x5 silver screw securing the
FL inverter board.

2. Carefully lift up the FL inverter board and
disconnect the LCD/FL cable from CN1 and the
FL cable from CN2.

3. Remove four mask seals to expose four screws
securing the LCD module assembly.

4. Remove four M2X5 silver screws securing the
LCD module.

5. Carefully rotate out the top of the LCD module
enough to access the display cable

6. Peel off the tape securing the LCD/FL cable and
disconnect the cable.

M2x5 silver screw

LCD module

Mask
seals

M2x5
brass
screws

FL cable

FL inverter board

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