Toshiba S11 ASD Quick Start Guide

Simple Start Guide

Frequently Asked Questions

General

Q

: I did not receive an Instruction Manual with my ASD. How can I get one?

The

S11 ASD Instruction Manual

A

:

local Toshiba distributor.

Q

:

Does Toshiba of fer training courses?

Yes. Training courses are of fered at TIC headquarters in Houston, Texas. There are two types of training — maintenance and repair (nominal fee), and applications (free). Our instructors have years

A

:

of hands-on experience in their respective fields and are continually being trained on new products. Students will gain valuable experience on the equipment and troubleshoot real faults that may
be incurred during normal ASD setup, operation, and maintenance.

Q

:

Where can I find additional information about Toshiba International Corporation (TIC) and TIC products?
Additional information can be found on our website, www.toshiba.com/ind. You may also contact TIC for additional information by writing to 13131 West Little York Rd., Houston, Texas, 77041, via

A

:

telephone at [phone], or via fax at [phone].

Application Specific

Q

: Who is considered qualified personnel?

A qualified person is one who has the skills and knowledge about the construction, installation, operation, and maintenance of the equipment and has received safety training on the hazards

A

:

involved. Qualified personnel are able to recognize and properly address hazards associated with the application of motor-driven equipment, and are trained to safely energize, de-energize
ground said equipment, to safely lockout/tagout circuits and equipment, and clear faults in accordance with established safety practices.

Q

:

What do I do if my motor is rotating in the wrong direction?

A

:

Qualified personnel should reverse any two of the three ASD output power leads (U/T1, V/T2, or W/T3) connected to the motor.

I followed all of the instructions but my motor will not run. What now?

Q

:

A

: Ensure that the input power to the ASD is connected and that the voltage at R/L1, S/L2, and T/L3 are as specified for your unit.

correctly for your application.
for assistance.

Q

:

During system operation I receive error messages that I do not understand. Where can I find information about trips/faults/alarms and troubleshooting?
A complete list of LED screen displays, trip/fault/alarm descriptions and a list of possible causes of all trips/faults/alarms can be found in the

A

:

or assistance, contact the Toshiba Customer Support Center.

can be downloaded from our website at www .t os h iba .co m/ in d . To reques t a hard - co py of either docu m en t cont a ct the Tosh iba Cust om er Support Cent er or your

For a listing of upcoming training courses or to register, visit our website at www.toshiba.com/ind and click on the training tab.

Perform a Reset (to factory default settings). If further assistance is required, consult the S11 ASD Instruction Manual or

Ensure that the terminals of the terminal board are configured

contact the Toshiba Customer Support Center

S11 ASD Instruction Manual

. For additional information

and

S11 ASD Simple Start Guide

The S11 ASD Simple Start Guide provides instructions on installation and operating procedures only.

For additional information regarding your new S11 ASD, consult the

DO NOT

attempt to install or operate the S11 ASD until you have read and understood all of the user directions

contained in this guide, and the product safety information and product labels contained in the

Manual

. Equipment warning labels provide useful information and indicate an imminently hazardous situation that

S11 ASD Instruction Manual

S11 ASD Instruction

.

may result in serious injury, severe property and equipment damage, or loss of life if safe procedures are not followed.

Installation and operation shall be performed by qualified personnel only.

S11 ASD

INDUSTRIAL DIVISION

13131 West Little York Road, Houston, TX 77041
Tel [phone] Fax [phone]
US 800/231-1412 Canada 800/872-2192 Mexico 01/800/527-1204
www.toshiba.com/ind

Document Number: 62523-000

Contact With Energized Wiring Will

Cause Severe Injury Or Loss Of Life.

DANGER

!

RES

CC

F R S1 S2 S3 CC PP VIA VIB

1

2

3

PLC

1

2

RES

CC

F R S1 S2 S3 CC PP VIA VIB

PLC

S11 ASD Simple Start Guide

TRANSISTOR INVERTER

VFS11S-2004PL-WN

INPUT

OUTPUT

U (V)

F (Hz)

I (A)

50/60

0.5/500

5.3/4.5

1PH 200/240

3PH 200/240

3.3

1. Receipt & Identification

Inspect the equipment for damage that may have occurred during
shipping.

DO NOT

install or energize equipment that has been damaged.

Ensure that the rated capacity and model number on the nameplate
conform to order specifications.

Use proper lifting techniques when moving the S11 ASD.
Contact your Toshiba Sales Representative to report discrepancies or

for assistance if required.

2. Mounting

Only qualified personnel should install this equipment.

The installation of the equipment should conform to the 2008 National Electrical Code
Article 110, OSHA, as well as any other applicable national, regional, or industry codes and
standards.

Installation practices shall conform to the latest revision of
Requirements for Employee Workplace.

It is the responsibility of the S11 ASD installer/maintenance personnel to ensure that the unit is
installed in an enclosure that will protect personnel against electric shock.

the NFPA 70E Electrical Safety

S11 ASD Nameplate

(NEC)

Location

Select a mounting location that is easily accessible and has adequate working space. Proper
illumination is required for making inspections,
maintenance.

DO NOT

mount the S11

fall from its mounting location (equipment damage and/or injury to personnel).

Avoid installation in direct sunlight or in areas where vibration, heat, humidity, dust, fibers,
metal particles, explosive/corrosive mists or gases, sources of electrical noise are present, or
where it would be exposed to harmful liquids, solvents, or other fluids

ASD in a location that would produce catastrophic results if it were to

adjustments, and performing equipment

.

Temperature

The ambient operating temperature rating is 14

to 122

F

(-10

to 50

° ° °°

C).

Ventilation

Install the unit in an upright position and in a well-ventilated area.

When installing adjacent ASDs horizontally, Toshiba recommends
between units. However, if the top cover is removed from each ASD then horizontally
mounted ASDs may be installed side-by-side with no space in-between the adjacent ASDs

For all S11 ASDs, a minimum of 10 cm of space is required above and below adjacent units.

at least 5 cm of space

.

Lead Length

The table below lists the recommended maximum lead lengths for the listed motor voltages.
Lead lengths from the ASD to the motor in excess of those listed below may require filters to
be added to the output of the ASD.
performance of the motor. Exceeding the peak voltage rating or the allowable thermal rise
time of the motor insulation will reduce the life expectancy of the motor.

Contact your Toshiba Sales Representative for application assistance when using lead lengths
in excess of those listed.

Excessive lead lengths may adversely af fect the

Lead Length Specifications

3. Connectivity

When using an ASD output disconnect, the ASD and the motor

disconnect is either opened or closed. Closing the output disconnect while the 3-phase output

of the ASD is active may result in equipment damage or injury to personnel.

De-energize and lockout/
tagout the main power,
control power, and
instrumentation connections
before connecting or
disconnecting the power
wiring to the equipment or
opening the enclosure

Connect the 3-phase input
power to the ASD to
terminals

R/L1, S/L2

and

W/T3

to the motor. Ensure that all wiring is performed in accordance with national, state,

and local electrical codes.

Install a circuit disconnecting device and branch circuit protection in accordance with the fault
current settings of the ASD and the 2008 NEC Article 430.

For

2-Wire Control

Board

and continue below.

door.

, and

T/L3

. Connect the 3-phase output power from terminals

and

3-Wire Control

3-Pha se Inpu t /O u tpu t Connec t ions

open the enclosure

2-Wire Control

Install a switch as described below from the F and/or R terminals t o th e CC terminals. Close or
reattach the enclosure door.

2-Wire Start/Stop Control Connections

1 — Normally

2 — Normally

open switch that will be used to provide the forward run command (Set to

Forward).

open switch that will be used to provide the reverse run command (Set to

Reverse).

3-Wire Control

Install momentary push buttons as described below from the F and/or R terminals to the
terminal. Close or reattach the enclosure door.

3-Wire Start/Stop Control Connections

MUST

be stopped before the

door to gain access to the

U/T1, V/T2

Terminal

CC

,

For enclosure and mounting hole dimensions

Model

230-Volt All 1000 feet

460-Volt

600-Volt

PWM Carrier

Frequency

< 5 kHz 600 feet

≥

5 kHz

< 5 kHz 200 feet

≥

5 kHz

NEMA MG-1-1998 Section IV Part 31

consult the

S11 ASD Instruction Manual

Compliant Motors

300 feet

100 feet

2

1 — Normally

2

— Normally open momentary push button that will be used to provide the reverse run

3 — Normally

Befo re tu rning o n the AS D ensu r e tha t:

The enclosure door is closed or reattached, and secure.
connected to the

.

The 3-phase input voltage is as specified and there are no shorts and all grounds are secure

open momentary push button that will be used to provide the forward run

command (Set to Forward).

command (Set to Reverse).

closed momentary push button that will be used to hold the output frequency

upon termination of the run command (Set to Hold

input power and terminals U/T1, V/T2

:

F116

= 49 (Hold, N.O.)

Terminals R/L1, S/L2

, and

W/T3 are connected to the motor

, and

.

T/L3

are

.

.

4. Programming

PP

VIA

VIB CC

External

Potentiometer

-

+

4 – 20 mA

or 0 –10 VDC

Terminal Default Function

RES Reset

F Forward Run

R Reverse Run

S1 Preset Speed 1

S2 Preset Speed 2

S3 Preset Speed 3

PLC Common

VIA Frequency

VIB Frequency

CC Control Common

Control Circuit Input Terminals

Control Circuit Output Terminals

Ter minal Default Function

PP Power Supply

FM Output Frequency

P24 24 VDC Power Output

OUT

Speed Reach Signal

(Open Collector Output)

NO

FLA Fault Relay Contact (N.O.)

FLB Fault Relay Contact (N.C.)

FLC Fault Relay Contact Common

RY

Low-Speed Signal

RC

Fr-F

MON

PRG

RUN

%

Hz

Status Monitor Mode

%

Hz

0.0

MON

PRG

RUN

Standard Monitor Mode

RUN

Program Mode

AHU

MON

PRG

%

Hz

MODE

MODE

MODE

Menu Options

The

MODE

key accesses the three

primary modes of the S11 ASD; the

Standard Monitor Mode
Program Mode
Monitor Mode

press the
to the other two modes.

The
to set and monitor the output
frequency of the ASD. Any active
Alarms or Faults will also be displayed here.
operating parameters. The
performance variables (i.e., output frequency, output current, terminal information, etc.).

Initial Parameter Programming

The operating parameters may be selected, viewed, or changed using the
To change a setting press the
the Up/Down arrow keys
changed and press the
using the Up/Down arrow keys. Press the

Press the

After setting the parameter, press the
the

MODE

For normal system operation the following parameters must be set by the user.

LED Screen Functio n Selections

CMOD

FMOD

Extended Parameters

Extended Parameters

changed

1.

2.

3. Press the

4.

5. Press the

, and the

. From any mode,

MODE

key to loop through

Standard Monitor Mode

MODE

key w hile in t he

key t o sw it ch to th e

ACC

DEC

UL

LL

PT

THR

Press the
Use the Up/Down arrow keys to scroll until the LED screen displays

Motor Thermal Protection 10 – 100%

by performing the following:

MODE

ENT

Use the Up/Down arrow keys to scroll until the desired
reached.

ENT

exit without saving the new value.

Menu Na vigat io n

, the

Status

is used

The

Statu s Monitor Mode

MODE

key to until the

to scroll through the parameter listing. Select the item to be

ENT

key to enter the

Edit

mode to exit without saving the new value.

Status Monitor Mode

allows the user to monitor system

Edit

mode. Set the parameter to the new value

ENT

key to accept the change.

ENT

key to display the programmed parameter or press

Program Mode

is used to set the ASD

Program Mode

.

Operation Panel

menu is displayed. Use

Basic Parameter Programming

Command Mode 0: Termina l B oa rd

1:

Operation Panel

Frequency Command 0: Built-In Potentiometer

1:

VIA

2:

VIB

3:

Operation Panel

4:

Serial Communication

5:

Up/Dow n from Extern a l Con ta ct

6:

VIA + VIB (Override)

Acceleration Time 0.0 – 3200 Seconds

Deceleration Time 0.0 – 3200 Seconds

Upper Limit Frequency 0.5 –

Lower Limit Frequency 0.5 –

V/f Pattern 0: V/f Constant

FH

Hz (Set at parameter

UL

Hz (Set at parameter

1: Variable Torque
2: Automatic Torque Boost Control
3: Vector Control

Saving

4: Energy
5: Dynamic Energy-Saving
6: PM Motor Control

FH

UL

)

)

provide quick access to ASD settings and can be selected, viewed, or

key until the Program Mode

screen is displayed.

F---.

key to select.

Extended Parameter

key to accept the change

The Customer Support Center is open from 8 a.m. – 5 p.m. (CST), Monday – Friday. The Center’s toll free number is

or

press the

MODE

key w hile in the

[phone]. For after-hours support follow the directions in the outgoing message when calling.

Edit

has been

mode to

Additional Programming Information

Command Mode (Run Command)

The

Command Mode

ASD. The source of the
Commands are provided via the

• T he

Terminal Board

• The

Operation Panel

For more information on the

Frequency Command

Frequenc y Co m man d

of the frequency control signal must be established for normal
operation.

The primary selections for the

Built-In P ot e ntio me te r, VIA, VIB

Built-In P ot e ntio me te r

.

The

The

VIA

selection is an analog input terminal that accepts a 4-20 mA or 0–10 VDC signal
(configuration dependant). For a 4–20 mA signal place the
For a 0–10 VDC signal place the

program the following parameters as described.

terminal,
4 – 20 mA Signal

F201 — 20%

— 0 Hz

F202
F203

—
—

F204

The

VIB

selection is an analog input
accepts an external potentiometer
scaled by default.

The

Operation Panel

keys to provide the

Default Terminal Settings

The default terminal settings may be changed by accessing the parameter via the Program

Mode

.

Factory Default

Parameter settings may be returned to factory default values by performing the following:

1.

Press the

2.

Use the Up/Down arrow keys to scroll until the LED screen displays

3. Press the
Use the Up/Down arrow keys to scroll until the LED screen displays the number 3 on the

4.
right side of the screen.
Press the

5.
exit without saving the new value.
processing the reset. The LED screen will display the value

selection establishes the primary source of the command input for the

Command

control signal must be established for normal operation.

allows for

allows for

Local

Terminal Board

Command

Command

and

or the

Operation Panel

cont rol to be carried out via th e

control to be carried out via the

Remote

modes, see the

Run

section (section 5)

controls the output speed of the ASD. The source

Frequ enc y Co mm and

, or the

Operation Panel

function are the

.

is the knob on the outside of the Operation Panel

VIA

VIA

dip-switch in the V position. To scale the

dip-switch in the I

100%
60 Hz

terminal that

signal and is

uses the Up/Down arrow

Freque nc y Co mm and

MODE

key until the Program Mode

ENT

key to select.

ENT

key to accept the change or press the

.

screen is displayed.

MODE

The LED screen will momentarily display

key w hile in the

0.0

upon completion.

.

Remote

VIA Dip-Switch

.

VIA

typ.

mode.

Local

mode.

.

position.

input

Edit mode to

InIt

while

Alarm Codes

LED Scr ee n Description

C

Over-Current

P

Over-Voltage

L

Overload

H

Over-Heat

Water Tank

Inlet Pipe

Level Sensor

100 Feet

0 Feet

70 Feet

Outlet Pipe

Example:

Desired Set Point Tank Level

(Tank Level at 20 mA) – (Tank Level at 4 mA)

X (F204) – (F202) = Set Point

80° Ft.

(100 Ft.) – (0 Ft. )

X (60) – (0) = 48

A Set Point of 48 will maintain a

depth of 80 Ft.

Formula:

S11 ASD Simple Start Guide

5. Run

Local

The

Local

mode allows the

the

Operation Panel

To run the motor perform the following:

1. Program the basic parameters listed in the table in

2. Press the

3. Use the Up/Down arrow keys to scroll until the LED screen displays

4. Press the

5. Use the Up/Down arrow keys to scroll until the LED screen displays the number 1.

6.

Press the

MODE

ENT

ENT

Command

and

.

key until the

key to select.

key to accept the change. Press the

Freque nc y

Program Mode

screen is displayed.

control functions to be carried out via

the

Programming

RUN

key to start the motor.

Remote

The

Remote

via the

To run the motor perform the following:

To switch between

Mode

Down arrow keys to scroll until the LED screen displays the desired value.
accept the change
new value.

mode allows t he

Terminal Board

1. Program the basic parameters listed in the table in

2. Press the

3. Use the Up/Down arrow keys to scroll until the LED screen displays

4. Press the

5. Use the Up/Down arrow keys to scroll until the LED screen displays the number 0.

6.

MODE

ENT

key to select.

Press the

ENT

key to accept the change. Press the

. Use the Up/Down arrow keys to scroll

or

.

key until the

Forward

Run and

press the

Command

Program Mode

Reverse

MODE

key while in the

and

Frequ enc y

control functions to be carried out

Programming

screen is displayed.

RUN

key to begin motor operation.

Run press the

until the LED screen displays Fr. Use the Up/

MODE

key

Edit

mode to exit without saving the

6. PID Control

PID Control

between the measured variable and the

Desired Set Point

For instance, if the desired depth in a water
tank is 80 feet, but the water is currently only
70 feet deep, the
additional water into the tank.

While the inlet pipe is pumping water into the
tank, the level sensor monitors the water level.
When the
inlet pipe discontinues pumping.

PID Setup

In the example below, the transducer providing the system feedback is powered by the 24 VDC
power supply of the ASD.

To set up a PID loop perform the following:

1.

Program a

RUN

2. Connect the 2-wire transducer to terminals
dip-switch in the I

VIA

position.

3.

Use

F201–F204

to 20%, and for a 0–10 VDC signal
set to the default values.

4.

Ensure that
Ensure that the

5.

6. Calculate the desired set point using the formula below.

Press the

7.

8. Use the Up/Down arrow keys to scroll until the LED screen displays the desired set point.

9.

Press the
exit without saving the new value.

command as described in section 5.

position. For a 0–10 VDC signal place the

to scale the

F360

is enabled (setting 1). This enables PID.

Frequ enc y Co mm and

MODE

key until the Standard Monitor Mode screen is displayed.

ENT

key to accept the change or press the

The Customer Support Center is open from 8 a.m. – 5 p.m. (CST), Monday – Friday. The Center’s toll free number is

VIA

analog input. Ensure that for a 4–20 mA signal

[phone]. For after-hours support follow the directions in the outgoing message when calling.

P24

F201

is set to 0. All other scaling parameters should be

is se t to

is used to correct for differences

.

Inlet Pipe will pump

Desired Set Point

and

VIA

. For a 4–20

VIA

Operation Panel

MODE

key while in the

(setting 3).

section (section 4).

CMOD.

section (see section 4).

CMOD.

to enter the

mA signal place the

dip-switch in the V

Press the

ENT

is reached, the

F201

Edit

mode to

Program

key to

is set

7. Alarms, Trips, and Troubleshooting

If a user setting or a S11 ASD parameter has been exceeded, or
if a data transfer function produces an unexpected result, an

Alarm

is displayed on the LED. An
code to appear on the Operation Panel. In the event that the
condition that caused the
operating level within a specified time, the ASD

Trip

is incurred.

In the event that the source of the malfunction cannot be
determined, contact your Toshiba Sales Representative for
further information

and for the appropriate course of action.

Alarms

The alarm codes are listed in the top-down order that they are checked for activation. If two
or more

Alarms

arise simultaneously, the LED screen will display the codes in this order.

Trips/Faults

For a complete listing of Trips/Faults/Alarms, consult the S11 ASD Instruction Manual

LED Screen Description Possible Cause(s)

e-18

eOff

Err1

MOFF

Break in Analog Signal •

Ef2

(Earth) Ground Fault • Ground fault at the motor.

Emergency Of f • Emergency Of f command received.

Frequency Setting Error • Frequency setting signals are too close.

Main Under-Voltage • Low commercial voltage.

OC1

Over-Current During
Acceleration

OC2

Over-Current During
Deceleration

OC3

Over-Current
During Run

OCL

Motor Over-Current • Motor insulation malfunction.

OFF

ST Terminal is Off • Parameter

OH

Over-Heat • Cooling fan is inoperative.

OL1

ASD Overload • Acceleration time is too short.

OL2

Motor Overload • Improper V/f setting.

OP2

Over-Voltage
During Deceleration

OP3

Over-Voltage
During Run

UP1

Under-Voltage • Input voltage is too low.

Alarm

will cause an alarm

Alarm

does not return to its normal

F633 setting is too high.

• Ground fault at the output of the ASD.

• Current leakage to earth ground.

• Acceleration time is too short.

• Improper V/f setting.

• Restart from a momentary power outage.

• ASD is starting into a rotating motor.

• Deceleration time is too short.

• Cooling fan is

• Ventilation openings are obstructed.

• Load fluctuations.

• ASD is operating at an elevated temperature.

• Ventilations openings are obstructed.

• Ambient operating temperature is set too high.

• ASD is too close to heat-generating device.

• Improper V/f setting.

• Restart from a momentary power outage.

• ASD is starting into a rotating motor.

• Excessive load.

• Motor is locked.

• Continuous operation at low-speed.

• Excessive load.

• Deceleration time is too short.

• DBR is of f at

• Over-voltage limit operation is of f at

• Input voltage is out of specification.

• Power supply exceeds 200 kVA.

• Load fluctuations.

• Input voltage is

• Power supply exceeds 200 kVA.

• DBR required (DBR setup required).

Faults

and a

inoperative.

F110 is improperly programmed.

F304

.

out of specification.

.

F305

.