Toshiba RKP004Z User Manual

E6581323

④

LCD Remote Keypad

Instruction Manual

RKP004Z

Notice

1. Please see to it that this instruction manual reaches the actual user of the LCD remote

keypad without fail. 

2. Be sure to read this instruction manual carefully before installing and using the LCD remote

keypad. After reading the manual, be sure to store it.

 

Introduction

Thank you for purchasing a LCD remote keypad (RKP004Z) designed specifically for Toshiba VF-AS1/PS1 series industrial inverters. The use of this LCD remote keypad (also referred to as the unit, the product and the remote keypad) equipped with a high-resolution liquid crystal display with back lighting makes it easier to set parameters or monitor the operation. The unit can be mounted easily on an inverter's operation panel, and on a board by means of an optional attachment. Moreover, using the unit along with a dedicated interconnect cable makes it possible to operate the inverter by remote control.

This instruction manual mainly explains how to use the keys on the LCD remote keypad. For details of parameters available, refer to the instruction manual included with your inverter.

Warning

● Never connect the unit to any inverter other than a VF-AS1/PS1 series inverter or any communications device. Do not use any cable other than

Prohibited

 Explanation of model code

RKP

 Check product purchase

Before using the unit, make sure all the following items are packaged with the product.

an optional interconnect cable designed specifically for the unit. Failure to observe this might cause the unit to break down and result in an electric shook or fire.

004 Z - 3

Revision No. Cable length (Z: No cable) Optional LCD keypad Optional remote keypad

Product (rem ote keypad)

(RKP004Z)

Instruction Manual

This manual

ⅰ

(1)

Introduction

 Optional products

The products listed below are optionally available. Purchase these cables and attachments separately.

Product Model number Product Model number

Interconnect cable

You can install the LCD remote keypad to the inverter or operate the inverter by remote control combining optional products. ⇒ For details, refer to “2. Installing the LCD remote keypad.

«Installation on an inverter (no optional products required)»

CAB0071

(1m)

CAB0073

(3m)

CAB0075

(5m)

CAB00710

(10m)

Connector

IP54 attachment

IP65 attachment

- -

CNT001Z

SBP006Z

SBP007Z

”

RKP004Z

«Installation on a board»

+ +

RKP004Z SBP006Z CAB0

«Installation on a board (protective structure)»

+ + +

RKP004Z SBP006Z SBP007Z CAB0

«Remote control»

+ +

RKP004Z CNT001Z CAB0

: 071, 073, 075, 0710

ⅱ

Safety precautions

On the inverter and in its instruction manual, important information is contained for preventing injuries to users, damages to assets, and for proper use of the device. Read the instruction manual attached to the inverter along with this instruction manual to completely understand the safety precautions, the symbols and indications shown below. Please adhere to the contents of these manuals at all times.

Explanation of markings

Marking Meaning of marking

Warning

Caution

Indicates that errors in operation may lead to death or serious injury.

Indicates that errors in operation may lead to injury (*1) to people or that these errors may cause damage to physical property. (*2)

(*1) Such things as injury, burns or shock that will not require hospitalization or long

periods of outpatient treatment.

(*2) Physical property damage refers to wide-ranging damage to assets and materials.

Meanings of symbols

Marking Meaning of marking

Indicates prohibition (Don't do it). What is prohibited will be described in or near the symbol in either text or picture

form.

Indicates something mandatory (must be done).

What is mandatory will be described in or near the symbol in either text or picture

form. Indicates warning. What is warned will be described in or near the symbol in either text or picture form. Indicates caution. What the caution should be applied to will be described in or near the symbol in either text or picture form.

 Limitation of use

Safety precaution

● Never use this unit with any device other than TOSVERT series inverters. Doing so may

cause an accident.

ⅲ

Safety precautions

 Handling in general

Never

Disassem

Prohibited

● Never disassemble, modify or repair the product. Disassembling the product may cause electric shocks, fire or injuries.

ble

For repairs, call your sales/repair agency.

● Do not put or insert foreign objects such as waste cable, bars, or wires into the product. It may lead to electric shocks or fire.

● Do not splash water over the product, and do not wipe the body with a wet cloth. It may lead to electric shocks or fire.

Mandatory

● Turn off input power before wiring. Wait at least 15 minutes and check to make sure that the charge lamp (on the inverter unit) is no longer lit.

● Turn off the power immediately in case of any abnormalities such as smoke, smell or abnormal noise. Neglect of these conditions may lead to fire. For repairs, call your sales/repair agency.

 Transportation and installation

Prohibited

Mandatory

● Do not install or operate the inverter if it is damaged or any part of it is missing. Operating a defective inverter may lead to electric shocks or fire. For repairs, call your sales/repair agency.

● Do not put any flammable material near the product. It may catch fire due to the product sparking in the case of a malfunction.

●Electrical construction work must be done by a qualified expert. Connection of input power by someone who does not have expert knowledge may result in fire or electric shock.

●Operate under the environmental conditions prescribed in the instruction manual. Operations under any other conditions may result in malfunction.

●An emergency stop device must be installed that fits with system specifications

(e.g. shut off input power then engage mechanical brake).

Operation cannot be stopped immediately by the inverter or Remote Keypad alone, thus risking an accident or injury.

●Use the Toshiba-specified cable for connecting this optional unit. (Refer to page

ⅱ.) The use of any other option may result in an accident.

●Do not install the product in any place subject to vibrations or it may fall.

Prohibited

This may lead to the product falling and causing injury.

Warning

Caution

ⅳ

Safety precautions

 Operations

●Do not apply a dropping shock or other physical shocks.

Prohibited

Otherwise, damage or malfunction will result.

●Do not pull on the cable and connector It may cause damage or error.

●Even if this product is deactivated by an unusual event such as tripping, an operating error, power outage, etc. do not bring any regions of your body into contact with the inverter terminals when power is supplied to the inverter. Contact during the power-on status of the inverter can result in electric shock.

●Use an additional safety device with your inverter or system to prevent a

Mandatory

serious accident due to the unit malfunctions. Usage without an additional safety device may cause an accident.

●Make sure to check that the parameter data from this product is not accidentally copied to the wrong inverter. Usage with wrong parameter may result in an accident.

●Set up “Communication error trip time (F803, F804, see the inverter instruction

Mandatory

manual for details)” to stop the inverter when Remote Keypad is deactivated by an unusual event such as tripping, an operating error, power outage, failure, etc. Deactivated Remote Keypad may cause an accident, if the “Communication error trip time” is not properly set up.

 Disposal

●If you dispose off this unit, have it done by a specialist in industrial waste

Mandatory

disposal*. Improper disposal may result in explosion of capacitors or produce noxious gases, resulting in injury. (*) Persons who specialize in the processing of waste and known as “Industrial Waste Product Collectors and Transporters” or “Industrial Waste Disposal Persons.” If the collection, transport and disposal of industrial waste is done by someone who is not licensed for that job, it is a punishable violation of the law (Laws in regard to cleaning and processing of waste materials).

 Notes on operations

●Avoid installing in a place where ambient temperature or/and humidity change sharply.

●Keep the interconnect cable separate from the power cable of the inverter to prevent the inverter from malfunctioning due to electromagnetic noise.

●It is recommended to install the unit on the panel board of a cabinet if it is used as a remote operation panel. Improperly installed units may result in damage and malfunction.

Warning

Caution

Notes

ⅲ

ⅴ

1. Names and functions ······················································································ 1-1

2. Installing the LCD remote keypad ································································· 2-1

2. 1 Installing the remote keypad to the inverter········································ 2-1

2. 2 Installing the remote keypad to the board (optional)·························· 2-2

2. 3 Remote control (optional)······································································ 2-3

3. Setting to be made when turning on the unit for the first time ·················· 3-1

4. About available modes ··················································································· 4-1

5. Operation in Top View Mode ·········································································· 5-1

5. 1 Setting a panel operation frequency ···················································· 5-1

5. 2 Using an EASY key function·································································· 5-2

5. 3 Selecting a language to be displayed··················································· 5-4

5. 4 Performing jog run ················································································· 5-5

5. 5 Emergency stop/reset operation··························································· 5-6

6. Operation in Parameter Setup Mode····························································· 6-1

6. 1 Searching for the change histories of parameters

(History function) ···················································································· 6-1

6. 2 Setting a basic parameter ······································································ 6-2

6. 3 Setting an extended parameter····························································· 6-3

6. 4 Searching for parameters whose settings were changed

(Search for changed settings) ····························································· 6-4

7. Operation in Status Monitor Mode ································································ 7-1

7. 1 Displaying details of an item monitored ·············································· 7-2

8. Operation in a copy function ········································································· 8-1

8.1 Copy to LCD ····························································································· 8-2

8.2 Copy to inverter ······················································································· 8-3

8.3 Confirm a memory information ······························································ 8-4

9. List of function key functions ········································································ 9-1

10. Specifications ································································································ 10-1

11. Before making a service call ······································································ 11-1

12. Warranty ······································································································· 12-1

Contents

ⅵ

1. Names and functions

(2)

(3)

(4)

(5)

1. Names and functions

(1)

(9)

(8)

(6)

(7)

(10)

(1) LCD panel

For an explanation of windows displayed, see the next page.

(2) to (5) [F1] to [F4] function keys

The function of each function key varies depending on the window currently displayed. ⇒ Refer to the next page and “8. List of function key functions”

(6) [ESC] key

Each time this key is pressed, modes change from one to another. Also, pressing this key brings you back to the window one level higher in the window hierarchy.

(7) [FWD/REV] key

Each time this key is pressed, the direction of operation changes between forward run and reverse run. (To use this key, parameter settings need to be changed. ⇒ Refer to page 1-3.)

(8) [RUN] key

Starts operation. (To use this key, parameter settings need to be changed. ⇒ Refer to page 1-3.)

(9) [STOP/RESET] key

Stops operation. (To use this key, parameter settings need to be changed. ⇒ Refer to page 1-3.) In case the inverter has tripped, pressing this key twice in a row resets the inverter.

* If multiple commands are entered by pressing the three keys [F2], [F3] and [F4] or

[ESC], [FWD] and [RUN] in rapid succession, a stop command will be issued instead to stop operation.

(10) Control dial

In a menu window, turn the dial clockwise or counterclockwise to select a menu item (the item selected is highlighted) and press the dial to confirm the menu item selected. Turn the dial clockwise (+) to select an item that follows the item currently selected. Turn the dial counterclockwise (-) to select an item that precedes the item currently selected. Selecting a menu item by turning the dial clockwise or counterclockwise and confirm the item selected by pressing the dial are referred to as “select/confirm an item.”

1-1

1. Names and functions

In a value setting window, turn the dial clockwise or counterclockwise to increment or decrement the value displayed, and press the dial to confirm the value specified. Turn the dial clockwise (+) to increment the value. Turn the dial counterclockwise (-) to decrement the value. Turning the dial clockwise or counterclockwise to increment or decrement the value displayed and pressing the dial to confirm the value specified are referred to as “specify/confirm a value.”

*1: When the control dial is pressed, it performs the same function as the [ENT] key

on the inverter’s main operation panel.

*2: Some settings are executed only by tuning the control dial.

 LCD panel

This section explains the features of windows available, using the top window of Status Monitor Mode as an example.

Status Monitor Mode

Rotative direction FWD

Frequency referen ce 60.0Hz Output current 90% Input voltage 99% Output voltage 99%

(1) Displays the mode currently selected.

(1)

Real-time information

Prm

(2)

(3)

(4)

(5) (6)

(2) Displays the operating status of the inverter in a graphical symbol.

(rotating) : In operation

: Operation impossible (While the frequency is set at 0Hz, the

EOFF (blinking) : Waiting for emergency stop operation

(3) Displays the title or status of the window.

(4) Displays settings both in a menu form and numerically, or a list of various kinds of

information.

(5) Displays the function assigned to each function key in an abbreviation or graphical

symbol. The abbreviations and graphical symbols in the window correspond to the [F1] to [F4] keys, respectively starting from the left. Top :

In this example, pressing the [F1] key displays the Top View Mode window.

: In this example, pressing the [F2] key displays the previous window. : In this example, pressing the [F3] key displays the next window.

Prm : In this example, pressing the [F4] key displays the Parameter Setting Mode

window.

⇒ Refer to “8. List of function key functions”

(6) Graphical symbols displayed vary depending on whether there are windows that

precede or follow the current window.

: There are windows that precede and/or follow the current window. : There is no window that precedes or follows the current window.

[RUN] key is pressed.)

1-2

1. Names and functions

 About the change of parameter settings

By default, the inverter is set with parameters to the mode in which it controls the operation of the machine via a terminal board. Moreover, the inverter is set so that the switching between forward run and reverse run cannot be performed using its operation panel. To operate the inverter using this unit, parameter settings need to be changed, as described below.

Parameter CMOd (Command input mode) =1 (Pane/LCD-option) Parameter FMOd (Frequency input mode 1) =4 (Pane/LCD-option) Parameter Fr (Panel FWD/REV selection) =2 (Forward (switchable)),

3 (Reverse (switchable))

This change of parameter settings makes it possible to start operation using the [RUN] key, to stop operation using the [STOP/RESET] key, and to switch between forward run and reverse run using the [FWD/REV] key. Furthermore, it allows you to set an operation frequency using the control dial. ⇒ Refer to “5.1 Setting a panel operation frequency.”

1-3

2. Installing the LCD remote keypad

The LCD remote keypad can be installed on the inverter and on the board (optional). Using this LCD remote keypad along with a dedicated interconnect cable makes it possible to operate the inverter by remote control (optional).

2. Installing the LCD remote keypad

2.1 Installing the remote keypad to the inverter

Turn off the inverter, and then follow these steps.

1 Remove the serial RS485 port cover

from the inverter’s main operation panel.

To detach the cover, wrench it open using a flat-blade screwdriver or any other flat-tipped tool.

2 Mount the remote keypad on the

inverter’s main operation panel.

Insert the connector on the remote keypad into the RS485 port while pushing in the lock knobs, and then release the lock knobs to secure the remote keypad.

3 Make sure the remote keypad is fixed

securely to the inverter.

2-1

+ 25 hidden pages