Toshiba RAV-RM301KRTP-E, RAV-RM401KRTP-E Installation Manual

Page 1
Installation Manual
Indoor Unit
High-Wall Type
Model name:
RAV-RM301KRTP-E RAV-RM401KRTP-E
R32 or R410A
Installation Manual 1
For commercial use
Page 2
Installation Manual
1
1-EN
Please read this Installation Manual carefully before installing the Air Conditioner.
• This Manual describes the installation method of the indoor unit.
• For installation of the outdoor unit, follow the Installation Manual attached to the outdoor unit.
• For precaution for safety, follow the Installation Manual attached to the outdoor unit.
ADOPTION OF R32 or R410A REFRIGERANT
This Air Conditioner has adopted a refrigerant HFC (R32 or R410A) which does not destroy the ozone layer. Be sure to check the refrigerant type for outdoor unit to be combined, and then install it.
Contents
1 PRECAUTIONS FOR SAFETY .............................................. 5
2 ACCESSORY PARTS ..................................................... 11
3 SELECTION OF INSTALLATION PLACE ................................... 12
4 INSTALLATION OF INDOOR UNIT ......................................... 15
5 CUTTING A HOLE AND MOUNTING INSTALLATION PLATE ................. 16
6 PIPING AND DRAIN HOSE INSTALLATION ................................. 17
7 INDOOR UNIT FIXING ..................................................... 21
8 DRAINAGE ............................................................... 21
9 REFRIGERANT PIPING ................................................... 22
10 ELECTRICAL CONNECTION .............................................. 25
11 APPLICABLE CONTROLS ................................................ 30
12 TEST RUN ................................................................ 42
13 MAINTENANCE ........................................................... 44
14 TROUBLESHOOTING ..................................................... 46
Page 3
Installation Manual
2
2-EN
Thank you for purchasing this Toshiba air conditioner. Please read carefully through these instructions that contain important information which complies with the Machinery Directive (Directive 2006/42/EC), and ensure that you understand them. After completing the installation work, hand over this Installation Manual as well as the Owner’s Manual provided to the user, and ask the user to keep them in a safe place for future reference.
Generic Denomination: Air Conditioner
Denition of Qualied Installer or Qualied Service Person
The air conditioner must be installed, maintained, repaired and removed by a qualied installer or qualied service person. When any of these jobs is to be done, ask a qualied installer or qualied service person to do them for you. A qualied installer or qualied service person is an agent who has the qualications and knowledge described in the table below.
Agent Qualications and knowledge which the agent must have
Qualied installer
• The qualified installer is a person who installs, maintains, relocates and removes the air conditioners made by Toshiba Carrier Corporation. He or she has been trained to install, maintain, relocate and remove the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such operations by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to these operations.
• The qualified installer who is allowed to do the electrical work involved in installation, relocation and removal has the qualications pertaining to this electrical work as stipulated by the local laws and regulations, and he or she is a person who has been trained in matters relating to electrical work on the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such matters by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to this work.
• The qualified installer who is allowed to do the refrigerant handling and piping work involved in installation, relocation and removal has the qualications pertaining to this refrigerant handling and piping work as stipulated by the local laws and regulations, and he or she is a person who has been trained in matters relating to refrigerant handling and piping work on the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such matters by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to this work.
• The qualified installer who is allowed to work at heights has been trained in matters relating to working at heights with the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such matters by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to this work.
Qualied service person
• The qualified service person is a person who installs, repairs, maintains, relocates and removes the air conditioners made by Toshiba Carrier Corporation. He or she has been trained to install, repair, maintain, relocate and remove the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such operations by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to these operations.
• The qualified service person who is allowed to do the electrical work involved in installation, repair, relocation and removal has the qualications pertaining to this electrical work as stipulated by the local laws and regulations, and he or she is a person who has been trained in matters relating to electrical work on the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such matters by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to this work.
• The qualified service person who is allowed to do the refrigerant handling and piping work involved in installation, repair, relocation and removal has the qualications pertaining to this refrigerant handling and piping work as stipulated by the local laws and regulations, and he or she is a person who has been trained in matters relating to refrigerant handling and piping work on the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such matters by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to this work.
• The qualified service person who is allowed to work at heights has been trained in matters relating to working at heights with the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such matters by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to this work.
Page 4
Installation Manual
3
3-EN
Denition of Protective Gear
When the air conditioner is to be transported, installed, maintained, repaired or removed, wear protective gloves and ‘safety’ work clothing. In addition to such normal protective gear, wear the protective gear described below when undertaking the special work detailed in the table below. Failure to wear the proper protective gear is dangerous because you will be more susceptible to injury, burns, electric shocks and other injuries.
Work undertaken Protective gear worn
All types of work
Protective gloves ‘Safety’ working clothing
Electrical-related work
Gloves to provide protection for electricians and from heat Insulating shoes Clothing to provide protection from electric shock
Work done at heights (50 cm or more)
Helmets for use in industry
Transportation of heavy objects Shoes with additional protective toe cap
Repair of outdoor unit Gloves to provide protection for electricians and from heat
These safety cautions describe important matters concerning safety to prevent injury to users or other people and damages to property. Please read through this manual after understanding the contents below (meanings of indications), and be sure to follow the description.
Indication Meaning of Indication
WARNING
Text set off in this manner indicates that failure to adhere to the directions in the warning could result in serious bodily harm (*1) or loss of life if the product is handled improperly.
CAUTION
Text set off in this manner indicates that failure to adhere to the directions in the caution could result in slight injury (*2) or damage (*3) to property if the product is handled improperly.
*1: Serious bodily harm indicates loss of eyesight, injury, burns, electric shock, bone fracture, poisoning,
and other injuries which leave aftereffect and require hospitalization or long-term treatment as an outpatient.
*2: Slight injury indicates injury, burns, electric shock, and other injuries which do not require hospitalization
or long-term treatment as an outpatient.
*3: Damage to property indicates damage extending to buildings, household effects, domestic livestock,
and pets.
MEANINGS OF SYMBOLS DISPLAYED ON THE UNIT
WARNING
(Risk of re)
This mark is for R32 refrigerant only. Refrigerant type is written on nameplate of outdoor unit. In case that refrigerant type is R32, this unit uses a ammable refrigerant. If refrigerant leaks and comes in contact with re or heating part, it will create harmful gas and there is risk of re.
Read the OWNER’S MANUAL carefully before operation.
Service personnel are required to carefully read the OWNER’S MANUAL and INSTALLATION MANUAL before operation.
Further information is available in the OWNER’S MANUAL, INSTALLATION MANUAL, and the like.
Page 5
Installation Manual
4
4-EN
Warning indications on the air conditioner unit
Warning indication Description
WARNING
ELECTRICAL SHOCK HAZARD
Disconnect all remote electric power supplies before servicing.
WARNING
ELECTRICAL SHOCK HAZARD
Disconnect all remote electric power supplies before servicing.
WARNING
Moving parts. Do not operate unit with grille removed. Stop the unit before the servicing.
WARNING
Moving parts. Do not operate unit with grille removed. Stop the unit before the servicing.
CAUTION
High temperature parts. You might get burned when removing this panel.
CAUTION
High temperature parts. You might get burned when removing this panel.
CAUTION
Do not touch the aluminum fins of the unit. Doing so may result in injury.
CAUTION
Do not touch the aluminium fi ns of the unit. Doing so may result in injury.
CAUTION
BURST HAZARD
Open the service valves before the operation, otherwise there might be the burst.
CAUTION
BURST HAZARD
Open the service valves before the operation, otherwise there might be the burst.
Page 6
Installation Manual
5
5-EN
1 PRECAUTIONS FOR SAFETY
• Ensure that all Local, National and International regulations are satised.
• Read this “PRECAUTIONS FOR SAFETY” carefully before Installation.
• The precautions described below include the important items regarding safety. Observe them without fail.
• After the installation work, perform a trial operation (test run) to check for any problem.
Follow the Owner’s Manual to explain how to use and maintain the unit to
the customer.
• Turn off the main power supply switch (or breaker) before the unit maintenance.
• Ask the customer to keep the Installation Manual together with the Owner’s Manual.
The manufacturer shall not assume any liability for the damage caused by not observing the description of this manual.
WARNING
General
• Before starting to install the air conditioner, read through the Installation Manual carefully, and follow its instructions to install the air conditioner.
• Only a qualied installer(*1) or qualied service person(*1) is allowed to do installation work. Inappropriate installation may result in water leakage, electric shock or re.
• Do not use any refrigerant different from the one specied for complement or replacement. Otherwise, abnormally high pressure may be generated in the refrigeration cycle, which may result in a failure or explosion of the product or an injury to your body.
• Before opening the front panel of the indoor unit or service panel of the outdoor unit, set the circuit breaker to the OFF position. Failure to set the circuit breaker to the OFF position may result in electric shocks through contact with the interior parts. Only a qualied installer(*1) or qualied service person(*1) is allowed to remove the front panel of the indoor unit or service panel of the outdoor unit and do the work required.
• Before carrying out the installation, maintenance, repair or removal work, be sure to set the circuit breaker to the OFF position. Otherwise, electric shocks may result.
• Place a “Work in progress” sign near the circuit breaker while the installation, maintenance, repair or removal work is being carried out. There is a danger of electric shocks if the circuit breaker is set to ON by mistake.
Page 7
Installation Manual
6
6-EN
• Only a qualied installer(*1) or qualied service person(*1) is allowed to undertake work at heights using a stand of 50 cm or more or to remove the front panel of the indoor unit to undertake work.
• Wear protective gloves and safety work clothing during installation, servicing and removal.
• Do not touch the aluminium n of the unit. You may injure yourself if you do so. If the n must be touched for some reason, rst put on protective gloves and safety work clothing, and then proceed.
• Do not climb onto or place objects on top of the outdoor unit. You may fall or the objects may fall off of the outdoor unit and result in injury.
• When work is performed at heights, use a ladder which complies with the ISO 14122 standard, and follow the procedure in the ladder’s instructions. Also wear a helmet for use in industry as protective gear to undertake the work.
• Before cleaning the lter or other parts of the outdoor unit, set the circuit breaker to OFF without fail, and place a “Work in progress” sign near the circuit breaker before proceeding with the work.
• Before working at heights, put a sign in place so that no-one will approach the work location, before proceeding with the work. Parts and other objects may fall from above, possibly injuring a person below. While carrying out the work, wear a helmet for protection from falling objects.
• Do not use the refrigerant other than R32 or R410A.
For the refrigerant type, check the outdoor unit to be combined.
• The refrigerant used by this air conditioner, follow to the outdoor unit.
• The air conditioner must be transported in stable condition. If any part of the product is broken, contact the dealer.
• When the air conditioner must be transported by hand, carry it by two or more people.
• Do not move or repair any unit by yourself. There is high voltage inside the unit. You may get electric shock while removing the cover and main unit.
• This appliance is intended to be used by expert or trained users in shops, in light industry, or for commercial use by lay persons.
Selection of installation location
• When the air conditioner is installed in a small room, provide appropriate measures to ensure that the concentration of refrigerant leakage occur in the room does not exceed the critical level.
• Do not install the air conditioner in a location that may be subject to a risk of exposure to a combustible gas. If a combustible gas leaks and becomes concentrated around the unit, a re may occur.
• To transport the air conditioner, wear shoes with additional protective toe caps.
Page 8
Installation Manual
7
7-EN
• To transport the air conditioner, do not take hold of the bands around the packing carton. You may injure yourself if the bands should break.
• Do not place any combustion appliance in a place where it is directly exposed to the wind of air conditioner, otherwise it may cause imperfect combustion.
• Do not install in a location where ammable gas leaks are possible. If the gas leak and accumulate around the unit, it may ignite and cause a re.
• Install the indoor unit at least 2.5 m above the oor level since otherwise the users may injure themselves or receive electric shocks if they poke their ngers or other objects into the indoor unit while the air conditioner is running.
• Appliance and pipe-work shall be installed, operated and stored in a room with a oor area larger than A
min
m2.
How to get A
min
m2: A
min
= (M / (2.5 × 0.22759 × h0))
2
M is the refrigerant charge amount in appliance in kg; h0 is the installation height of the appliance in m:
0.6 m for oor standing / 1.8 m for wall mounted / 1.0 m for window mounted / 2.2 m for ceiling mounted.
(R32 refrigerant models only. For detail, refer to Installation Manual of the
outdoor unit.)
Installation
• Install the air conditioner securely in a location where the base can sustain the weight adequately. If the strength is not enough, the unit may fall down resulting in injury.
• Follow the instructions in the Installation Manual to install the air conditioner. Failure to follow these instructions may cause the product to fall down or topple over or give rise to noise, vibration, water leakage or other trouble.
• Carry out the specied installation work to guard against the possibility of high winds and earthquake. If the air conditioner is not installed appropriately, a unit may topple over or fall down, causing an accident.
• If refrigerant gas has leaked during the installation work, ventilate the room immediately. If the leaked refrigerant gas comes in contact with re, noxious gas may generate.
• Use forklift to carry in the air conditioner units and use winch or hoist at installation of them.
Page 9
Installation Manual
8
8-EN
Refrigerant piping
• Install the refrigerant pipe securely during the installation work before operating the air conditioner. If the compressor is operated with the valve open and without refrigerant pipe, the compressor sucks air and the refrigeration cycles is over pressurized, which may cause a injury.
• Tighten the flare nut with a torque wrench in the specified manner. Excessive tighten of the are nut may cause a crack in the are nut after a long period, which may result in refrigerant leakage.
• After the installation work, conrm that refrigerant gas does not leak. If refrigerant gas leaks into the room and ows near a re source, such as a cooking range, noxious gas may be generated.
• When the air conditioner has been installed or relocated, follow the instructions in the Installation Manual and purge the air completely so that no gases other than the refrigerant will be mixed in the refrigerating cycle.
Failure to purge the air completely may cause the air conditioner to
malfunction.
• Nitrogen gas must be used for the airtight test.
• The charge hose must be connected in such a way that it is not slack.
Electrical wiring
• Only a qualied installer(*1) or qualied service person(*1) is allowed to carry out the electrical work of the air conditioner. Under no circumstances must this work be done by an unqualied individual since failure to carry out the work properly may result in electric shocks and/or electrical leaks.
• To connect the electrical wires, repair the electrical parts or undertake other electrical jobs, wear gloves to provide protection for electricians and from heat, insulating shoes and clothing to provide protection from electric shocks. Failure to wear this protective gear may result in electric shocks.
• Use wiring that meets the specications in the Installation Manual and the stipulations in the local regulations and laws. Use of wiring which does not meet the specications may give rise to electric shocks, electrical leakage, smoking and/or a re.
• Connect earth wire. (grounding work)
Incomplete grounding causes an electric shock.
• Do not connect earth wires to gas pipes, water pipes, and lightning conductor or telephone earth wires.
• After completing the repair or relocation work, check that the earth wires are connected properly.
• Install a circuit breaker that meets the specications in the installation manual and the stipulations in the local regulations and laws.
• Install the circuit breaker where it can be easily accessed by the agent.
• When installing the circuit breaker outdoors, install one which is designed to be used outdoors.
Page 10
Installation Manual
9
9-EN
• Under no circumstances the power wire must not be extended. Connection trouble in the places where the wire is extended may give rise to smoking and/or a re.
• Electrical wiring work shall be conducted according to law and regulation in the community and installation manual. Failure to do so may result in electrocution or short circuit.
Test run
• Before operating the air conditioner after having completed the work, check that the electrical control box cover of the indoor unit and service panel of the outdoor unit are closed, and set the circuit breaker to the ON position. You may receive an electric shock if the power is turned on without rst conducting these checks.
• If there is any kind of trouble (such as an error display has appeared, smell of burning, abnormal sounds, the air conditioner fails to cool or heat or water is leaking) has occurred in the air conditioner, do not touch the air conditioner yourself but set the circuit breaker to the OFF position, and contact a qualied service person. Take steps to ensure that the power will not be turned on (by marking “out of service” near the circuit breaker, for instance) until qualied service person(*1) arrives. Continuing to use the air conditioner in the trouble status may cause mechanical problems to escalate or result in electric shocks or other trouble.
• After the work has nished, use an insulation tester set (500 V Megger) to check the resistance is 1 MΩ or more between the charge section and the non-charge metal section (earth section). If the resistance value is low, a disaster such as a leak or electric shock is caused at user’s side.
• Upon completion of the installation work, check for refrigerant leaks and check the insulation resistance and water drainage. Then conduct a test run to check that the air conditioner is operating properly.
Explanations given to user
• Upon completion of the installation work, tell the user where the circuit breaker is located. If the user does not know where the circuit breaker is, he or she will not be able to turn it off in the event that trouble has occurred in the air conditioner.
• If the fan grille is damaged, do not approach the outdoor unit but set the circuit breaker to the OFF position, and contact a qualied service person(*1) to have the repairs done. Do not set the circuit breaker to the ON position until the repairs are completed.
• After the installation work, follow the Owner’s Manual to explain to the customer how to use and maintain the unit.
Page 11
Installation Manual
10
10-EN
Relocation
• Only a qualied installer(*1) or qualied service person(*1) is allowed to relocate the air conditioner. It is dangerous for the air conditioner to be relocated by an unqualied individual since a re, electric shocks, injury, water leakage, noise and/or vibration may result.
• While carrying out the pump-down work shut down the compressor before disconnecting the refrigerant pipe. Disconnecting the refrigerant pipe with the service valve left open and the compressor still operating will cause air or other gas to be sucked in, raising the pressure inside the refrigeration cycle to an abnormally high level, and possibly resulting in rupture, injury or other trouble.
CAUTION
This Air Conditioner has adopted a refrigerant HFC (R32 or R410A) which does not destroy the ozone layer.
• As the R32 or R410A refrigerant is easily affected by impurities such as moisture, oxidized lm, oil, etc., due to the high pressure, be careful not to allow the moisture, dirt, existing refrigerant, refrigerating machine oil, etc., to get mixed up in the refrigeration cycle during the installation work.
• A special tool for the R32 or R410A refrigerant is required for installation.
• Use a new and clean piping materials for the connecting pipe so that moisture and dirt are not mixed together during the installation work.
• When using existing pipes, follow the installation manual enclosed with the outdoor unit.
To disconnect the appliance from main power supply.
• This appliance must be connected to the main power supply by means of a switch with a contact separation of at least 3 mm.
The installation fuse (all types can be used) must be used for the power supply line of this air conditioner.
Install the indoor unit at least 2.5 m above the oor level since otherwise the users may injure themselves or receive electric shocks if they poke their ngers or other objects into the indoor unit while the air conditioner is running.
(*1) Refer to the “Denition of Qualied Installer or Qualied Service Person.”
Page 12
Installation Manual
11
11-EN
2 ACCESSORY PARTS
Part name Q’ty Shape Usage
Installation Manual 1 This manual
(Hand over to customers) (For other languages that do not appear in this installation Manual, please refer to the enclosed CD-R.)
Owner’s Manual 1
(Hand over to customers) (For other languages that do not appear in this installation Manual, please refer to the enclosed CD-R.)
CD-ROM 1 Owner’s Manual and Installation Manual.
Installation plate 1
Wireless remote controller 1
Battery 2
Remote controller holder 1
Mounting screw Ø4 × 25R 6
Flat head wood screw Ø3.1 × 16R 2
Heat insulator 1
Page 13
Installation Manual
12
12-EN
3 SELECTION OF INSTALLATION PLACE
WARNING
Install the air conditioner at enough strong place to withstand the weight of the unit. If the strength is not enough, the unit may fall down resulting in injury.
CAUTION
Do not install the air conditioner in a location subject to a risk of exposure to a combustible
gas.
If a combustible gas leaks and stays around the unit, a re may occur.
Upon approval of the customer, install the air conditioner in a place that satises the following conditions.
• Place where the unit can be installed horizontally.
• Place where a sufcient servicing space can be ensured for safety maintenance and check.
• Place where drained water will not cause any problem.
Avoid installing in the following places.
Select a location for the indoor unit where the cool or warm air will circulate evenly. Avoid installation in the following kinds of locations.
• Saline area (coastal area).
• Locations with acidic or alkaline atmospheres (such as areas with hot springs, factories where chemicals or pharmaceuticals are made and places where the exhaust air from combustion appliances will be sucked into the unit).
Doing so may cause the heat exchanger (its aluminum ns and copper pipes) and other parts to
become corroded.
• Locations with atmospheres with mist of cutting oil or other types of machine oil.
Doing so may cause the heat exchanger to become corroded, mists caused by the blockage of the
heat exchanger to be generated, the plastic parts to be damaged, the heat insulators to peel off, and other such problems to result.
• Places where iron or other metal dust is present. If iron or other metal dust adheres to or collects on the interior of the air conditioner, it may spontaneously combust and start a re.
• Locations where vapors from food oils are formed (such as kitchens where food oils are used).
Blocked filters may cause the air conditioner’s performance to deteriorate, condensation to form, the
plastic parts to be damaged, and other such problems to result.
• Locations near obstructions such as ventilation openings or lighting xtures where the ow of the blown air will be disrupted (a disruption of the air ow may cause the air conditioner’s performance to deteriorate or the unit to shut down).
• Locations where an in-house power generator is used for the power supply.
The power line frequency and voltage may uctuate, and the air conditioner may not work properly as a
result.
• On truck cranes, ships or other moving conveyances.
• The air conditioner must not be used for special applications (such as for storing food, plants, precision instruments or art works).
(The quality of the items stored may be degraded.)
• Locations where high frequencies are generated (by inverter equipment, in-house power generators, medical equipment or communication equipment).
(Malfunctioning or control trouble in the air conditioner or noise may adversely affect the equipment’s
operation.)
• Locations where there is anything under the unit installed that would be compromised by wetness.
(If the drain has become blocked or when the humidity is over 80 %, condensation from the indoor unit
will drip, possibly causing damage to anything underneath.)
• In the case of the wireless type of system, rooms with the inverter type of uorescent lighting or locations exposed to direct sunlight.
(The signals from the wireless remote controller may not be sensed.)
• Locations where organic solvents are being used.
• The air conditioner cannot be used for liqueed carbonic acid cooling or in chemical plants.
• Location near doors or windows where the air conditioner may come into contact with high-temperature, high-humidity outdoor air.
(Condensation may occur as a result.)
• Locations where special sprays are used frequently.
Page 14
Installation Manual
13
13-EN
65 mm or more
300 mm or more
300 mm or more
Shield pipe
Hook
Installation plate
Air fi lter
(Attach to the front
panel.)
Hook
*1
*2
Installation diagram of Indoor and outdoor units
The auxiliary piping can be connected to the left, rear left, rear right, right, bottom right or bottom left.
Right
Rear right
Bottom right
Rear left
Bottom left
Left
Insulate the refrigerant pipes separately with insulation, not together.
6 mm thick heat resisting polyethylene foam
Insert the cushion between the indoor unit and wall, and tilt the indoor unit for better operation.
For the rear left and left piping
Wall
Make sure to run the drain hose sloped downward.
Do not allow the drain hose to get slack.
Cut the piping hole sloped slightly.
Batteries
Wireless remote controller
Remote control holder
Flat head wood screw
Refrigerant piping must be protected from physical damage. Install a plastic cover or equivalent.
Before installing the wireless remote controller
1. Remove the battery cover.
2. Insert 2 new batteries (R03 [AAA] type) following the (+) and () positions.
Wireless remote controller
Cover
Batteries
Page 15
Installation Manual
14
14-EN
Installation space
The indoor unit shall be installed so that its top surface comes at a height of 2.5 m or more. Also it must be avoided to put anything on top of the indoor unit.
*1 Reserve space required to install the indoor unit and for service work.
Keep 65 mm or more for clearance between top plate of the indoor unit and the ceiling surface.
*2 Provide a space as shown for service clearance for the cross ow fan.
Installation place
• A place which provides the spaces around the indoor unit as shown in the above diagram.
• A place where there is no obstacle near the air inlet and outlet.
• A place that allows easy installation of the piping to the outdoor unit.
• A place which allows the front panel to be opened.
CAUTION
• Direct sunlight to the indoor unit’s wireless receiver should be avoided.
• The microprocessor in the indoor unit should not be too close to RF noise sources. (For details, see the owner’s manual.)
Wireless remote controller
• A place where there are no obstacles such as a curtain that may block the signal from the indoor unit.
• Do not install the remote controller in a place exposed to direct sunlight or close to a heating source, such as a stove.
• Keep the remote controller at least 1m apart from the nearest TV set or stereo equipment.
(This is necessary to prevent image disturb-bounces or noise interference.)
• The location of the remote controller should be determined as shown below.
Indoor unit
(Side view) (Top view)
Indoor unit
Reception range
Remote controller
Reception range
Remote controller
* : Axial distance
* 7 m
7 m
75°
45°
45°
5 m
5 m
Page 16
Installation Manual
15
15-EN
4 INSTALLATION OF INDOOR UNIT
WARNING
Install the air conditioner certainly to sufciently withstand the weight. If the strength is insufcient, the unit may fall down resulting in human injury. Perform a specied installation work to guard against strong wind or earthquake. An incomplete installation can cause accidents by the units falling and dropping.
REQUIREMENT
Strictly comply with the following rules to prevent damage of the indoor units and human injury.
• Do not put a heavy article on the indoor unit. (Even units are packaged)
• Carry in the indoor unit as it is packaged if possible. If carrying in the indoor unit unpacked by necessity, be sure to use buffering cloth, etc. to not damage the unit.
• To move the indoor unit, do not apply force to the refrigerant pipe, drain pan, foamed parts, or resin parts, etc.
• Carry the package by two or more persons, and do not bundle it with plastic band at positions other than specied.
Be careful to the following items when installating the unit.
• Considering air discharge direction, select an installation place where discharge air can circulate evenly in a room. Avoid to install the unit at place with “NO GOOD” mark in the right gure.
Bad installation place
: Not cooled well.
Good installation place Cooled well all over.
Screen
NO GOODOK
Page 17
Installation Manual
16
16-EN
5
CUTTING A HOLE AND MOUNTING INSTALLATION PLATE
Cutting a hole
In case of installing the refrigerant pipes from the rear:
1. Decide the hole position for piping at
120 mm from the arrow mark (Ö) on the installation plate and drill a hole at a slight downward slant toward outdoor side.
The center of the pipe hole is above the arrow.
120 mm
Ø65 mm
Pipe hole
NOTE
• When drilling a wall that contains a metal lath, wire lath or metal plate, be sure to use a pipe hole brim ring sold separately.
Mounting the installation plate
144
50
50
300
65
103
300
Pipe hole
Indoor unit
Hook
Hook
Thread
Weight
Pipe hole
Hook
Installation plate
Mounting screw
When the installation plate is directly mounted on the wall
1. Securely fit the installation plate onto the wall by screwing it in the upper and lower parts to hook up the indoor unit.
2. To mount the installation plate on a concrete wall with anchor bolts, utilize the anchor bolt holes as illustrated in the above gure.
3. Install the installation plate horizontally in the wall.
CAUTION
When installing the installation plate with a mounting screw, do not use the anchor bolt hole. Otherwise the unit may fall down and result in personal injury and property damage.
5 mm dia. hole
Clip anchor (local parts)
Mounting screw 4 × 25R
Anchor bolt
Projection 15 mm or less
NO
GOOD
NO
GOOD
OK
CAUTION
Failure to firmly install the unit may result in personal injury and property damage if the unit falls.
• In case of block, brick, concrete or similar type
walls, make 5 mm dia. holes in the wall.
• Insert clip anchors for appropriate mounting
screws.
NOTE
• Secure four corners and lower parts of the installation plate with 6 mounting screws to install it.
Page 18
Installation Manual
17
17-EN
6
PIPING AND DRAIN HOSE INSTALLATION
Piping and drain hose forming
* Apply heat-insulation for both refrigerant pipe and drain hose surely so that no dew generates inside of
the equipment. (Use polyethylene foam for insulating material.)
Rear right
Rear left
Bottom left
Left
Bottom right
Right
Die-cutting
back body slit
Piping preparation
Changing
drain hose
1. Die-cutting back body slit
Cut out the slit on the left or right side of the back body for the left or right connection and the slit on the bottom left or right side of the back body for the bottom left or right connection with a pair of nippers.
2. Changing drain hose
For leftward connection, bottom-leftward connection and rear leftward connection’s piping, it is necessary to change the drain hose and drain cap. Without changing the drain hose position, the indoor unit will not t to the wall.
How to remove the drain hose
• The drain hose can be removed by removing the screw securing the drain hose and then pulling out the drain hose.
• When removing the drain hose, be careful of any sharp edges of steel plate. The edges can injuries.
• To install the drain hose, insert the drain hose rmly until the connection part contacts with heat insulator, and then secure it with original screw.
Drain hose
Page 19
Installation Manual
18
18-EN
How to remove the drains cap
Clip the drain cap by needle-nose pliers and pull out.
How to x the drains cap
1) Insert hexagonal wrench (dia. 4 mm) in a centre head.
2) Firmly insert drains cap.
No gap
Insert a hexagon wrench (4 mm)
Do not apply lubricating oil (refrigerant machine oil) when inserting the drain cap. Application causes deterioration and drain leakage from the plug.
CAUTION
Firmly insert the drain hose and drain cap; otherwise, water may leak.
How to remove the drain hose
1) Remove the front panel.
2) Remove the screws of drain hose.
3) Pull out the drain hose.
How to x the drain hose
1) Put the drain hose.
2) Screw the drain hose to the indoor unit.
3) Install the front panel.
q In case of right or left piping
• After scribing slits of the front panel with a knife or a marking-off pin, cut them with a pair of nippers or an equivalent tool.
Slit
Page 20
Installation Manual
19
19-EN
q In case of bottom right or bottom left piping
• After scribing slits of the front panel with a knife or a marking-off pin, cut them with a pair of nippers or an equivalent tool.
Slit
q Left-hand connection with piping
Bend the connecting pipe so that it is laid within 43 mm above the wall surface. If the connecting pipe is laid exceeding 43 mm above the wall surface, the indoor unit may unstably be set on the wall. When bending the connecting pipe, make sure to use a spring bender so as not to crush the pipe.
Bend the connecting pipe within a radius of 30 mm.
To connect the pipe after installation of the unit (gure)
260 mm
210 mm
43 mm
Liquid side
Gas side
(To the forefront of fl are)
Outward form of indoor unit
R 30 mm (Use polisin (polyethylene) core or the like for bending pipe.)
Use the handle of screwdriver, etc.
80°
NOTE
If the pipe is bent incorrectly, the indoor unit may unstably be set on the wall. After passing the connecting pipe through the pipe hole, connect the connecting pipe to the auxiliary pipes and wrap the facing tape around them.
Page 21
Installation Manual
20
20-EN
A
A
10
Heat insulator provided
Gas side
Indoor unit shield pipe
Liquid side
Cut the heat insulator of the gas pipe (locally procured) leaving a 10 mm overlap with the shield of the shield pipe.
Heat insulator wrapping cross section A-A
Make the slit part of heat insulator to upward.
Insulating the pipes
Insulate the indoor unit completely so there are no gaps using the heat insulator provided.
CAUTION
Securely apply insulation all the way up to the pipe connecting section of the indoor unit so that there is no exposed area. (the pipe exposed to the outside causes water leak.) When wrapping the heat insulator around pipes, make sure the slit aperture toward the ceiling surface.
CAUTION
• Bind the auxiliary pipes (two) and power supply wiring and control wiring with facing tape tightly. In case of leftward piping and rear leftward piping, bind the auxiliary pipes (two) only with facing tape.
Indoor unit
Power supply wiring
Control wiring
Auxiliary pipes
Installation plate
• Carefully arrange pipes so that any pipe does not stick out of the rear plate of the indoor unit.
• Carefully connect the auxiliary pipes and connecting pipes to one another and cut off the insulating tape wound on the connecting pipe to avoid double-taping at the joint; moreover, seal the joint with the vinyl tape, etc.
• Since dew results in a machine trouble, make sure to insulate both the connecting pipes. (Use polyethylene foam as insulating material.)
• When bending a pipe, carefully do it, not to crush it.
Page 22
Installation Manual
21
21-EN
7
INDOOR UNIT FIXING
8
DRAINAGE
1. Pass the pipe through the hole in the wall, and hook the indoor unit on the installation plate at the upper hooks.
2. Swing the indoor unit to right and left to conrm that it is rmly hooked up on the installation plate.
3. While pressing the indoor unit onto the wall, hook it at the lower part on the installation plate. Pull the indoor unit toward you to conrm that it is rmly hooked up on the installation plate.
1
2
Installation plate
Hook here.
Hook
Press
(unhook)
• For detaching the indoor unit from the
installation plate, pull the indoor unit toward you while pushing its bottom up at the specied parts.
Push
Push
1. Run the drain hose sloped downwards.
NOTE
• Hole should be made at a slight downward slant on the outdoor side.
2. Put water in the drain pan and make sure that the water is drained out of doors.
3. When connecting extension drain hose, insulate the connecting part of extension drain hose with shield pipe.
50 mm or more
Do not rise the drain hose.
Do not form the drain hose into a wavy shape.
Do not put the drain hose end into water.
Do not put the drain hose end in the drainage ditch.
Drain hose
Extension drain hose
Inside the room
Shield pipe
CAUTION
Arrange the drain pipe for proper drainage from the unit. Improper drainage can result in dew-dropping.
This air conditioner has the structure designed to drain water collected from dew, which forms on the back of the indoor unit, to the drain pan. Therefore, do not store the power cord and other parts at a height above the drain guide.
Wall
Wall
Space for pipes
Drain guide
Page 23
Installation Manual
22
22-EN
9
REFRIGERANT PIPING
Refrigerant Piping
1. Use copper pipe with 0.8 mm or more thickness. (In case pipe size is dia. 15.9,
with 1.0 mm or more.)
2. Flare nut and are works are also different from those of the conventional refrigerant. Take out the are nut attached to the main unit of the air conditioner, and use it.
REQUIREMENT
When the refrigerant pipe is long, provide support brackets at intervals of 2.5 to 3 m to clamp the refrigerant pipe. Otherwise, abnormal sound may be generated.
CAUTION
IMPORTANT 4 POINTS FOR PIPING WORK
1. Reusable mechanical connectors and flared joints are not allowed indoors. When mechanical connectors are reused indoors, sealing parts shall be renewed. When flared joints are reused indoors, the flare part shall be refabricated.
2. Tight connection (between pipes and unit)
3. Evacuate the air in the connecting pipes by using VACUUM PUMP.
4. Check the gas leakage. (Connected points)
Pipe size
(dia. : mm)
RAV
PIPE SIZE (mm)
Gas side Liquid side
RM301 9.5 6.4
RM401 12.7 6.4
Permissible Piping Length and Height Difference
They vary according to the outdoor unit. For details, refer to the Installation Manual
attached to the outdoor unit.
Flaring
Cut the pipe with a pipe cutter. Remove burrs completely. Remaining burrs may cause gas leakage.
• Insert a flare nut into the pipe, and flare the pipe.
As the flaring sizes of R32 or R410A differ
from those of refrigerant R22, the are tools newly manufactured for R32 or R410A are recommended. However, the conventional tools can be used by adjusting projection margin of the copper pipe.
q Projection margin in flaring: B (Unit: mm)
Rigid (Clutch type)
Outer dia. of
copper pipe
Tool used
Conventional
tool used
6.4 , 9.5 0.5 to 1.0 1.0 to 1.5
12.7 , 15.9 0.5 to 1.1 1.5 to 2.0
q Flaring dia. meter size: A (Unit: mm)
Outer dia. of copper pipe
A
+0
-0.4
6.4 9.1
9.5 13.2
12.7 16.6
15.9 19.7
B
Page 24
Installation Manual
23
23-EN
REQUIREMENT
Tightening with an excessive torque may crack the nut depending on installation conditions. Tighten the nut within the specified tightening torque.
Piping with outdoor unit
• Shape of valve differs according to the outdoor unit.
For details of installation, refer to the Installation
Manual of the outdoor unit.
Heat insulation
Heat insulation for the pipes should be done separately for the liquid side and gas side. Because both of the liquid and gas side pipes become a low temperature during cooling operation, sufcient heat insulation should be done to prevent condensation.
• Heat insulator with a heat resistance of 120°C or
more must be used for the gas side pipe.
• The pipe connection section of the indoor unit
must be heat insulated securely and compactly with the attached heat insulator.
Fix with vinyl tape
Local side pipeHeat insulator
(attached)
Airtight test/Air purge, etc.
For airtight test,air purge, addition of refrigerant, and gas leak check, follow the Installation Manual attached to the outdoor unit.
Open fully valves of the outdoor unit
Open the valve of the outdoor unit fully. A hexagonal wrench is required for opening the valve. For details, refer to the Installation Manual attached to the outdoor unit.
CAUTION
• Do not scratch the inner surface of the flared part when removing burrs.
• Flare processing under the condition of scratches on the inner surface of flare processing part will cause refrigerant gas leak.
• Check that the flared part is not scratched, deformed, stepped, or flattened, and that there are no chips adhered or other problems, after flare processing.
• Do not apply refrigerating machine oil to the flare surface.
* In case of aring with the
conventional are tool, pull it out approx. 0.5 mm more than that for R22 to adjust to the specied are size. The copper pipe gauge is useful for adjusting projection margin size.
A
Tightening connection
CAUTION
• Do not apply excessive torque. Otherwise, the nut may crack depending on the conditions.
(Unit: N•m)
Outer dia. of copper pipe Tightening torque
6.4 mm (dia.) 14 to 18 (1.4 to 1.8 kgf•m)
9.5 mm (dia.) 33 to 42 (3.3 to 4.2 kgf•m)
12.7 mm (dia.) 50 to 62 (5.0 to 6.2 kgf•m)
15.9 mm (dia.) 68 to 82 (6.8 to 8.2 kgf•m)
q Tightening torque of flare pipe connections
Incorrect connections may cause not only a gas leak, but also a trouble of the refrigeration cycle. Align the centres of the connecting pipes and tighten the are nut as far as possible with your ngers. Then tighten the nut with a spanner and torque wrench as shown in the gure.
Work using double spanner
Page 25
Installation Manual
24
24-EN
Wireless remote controller A-B selection
Using 2 wireless remote controllers for the respective air conditioners, when the 2 air conditioners are closely installed.
Wireless remote controller B setup
1
Push TEMPORARY button on the indoor unit to turn the air conditioner ON.
2
Point the wireless remote controller at the indoor unit.
3
Push and hold button on the wireless remote controller by the tip of the pencil. “00” will be shown on the display.
4
Push during pushing . “B” will be shown on the display and “00” will be disappear and the air conditioner will turn OFF. The wireless remote controller B is memorized.
“B” Display
“00” Display
NOTE
• Repeat above step to reset wireless remote controller to be A.
• The wireless remote controllers do not display “A”.
• The factory default of the wireless remote controllers is “A”.
Gas leak check
Check with a leak detector or soap water whether gas leaks or not, from the pipe connecting section or cap of the valve.
REQUIREMENT
Use a leak detector manufactured exclusively HFC refrigerant (R410A, R134a, R32, etc.).
Page 26
Installation Manual
25
25-EN
10
ELECTRICAL CONNECTION
WARNING
• Use the specied wires for wiring connect the terminals. Securely x them to prevent external forces applied to the terminals from affecting the terminals.
Incomplete connection or xation may cause a re or other trouble.
• Connect earth wire. (grounding work)
Incomplete grounding cause an electric shock. Do not connect earth wires to gas pipes, water pipes, lightning conductor or telephone earth wires.
• Appliance shall be installed in accordance with national wiring regulations.
Capacity shortage of power circuit or incomplete installation may cause an electric shock or a re.
CAUTION
• For power supply specications, follow the Installation Manual of outdoor unit.
• Do not connect 220 – 240 V power to the terminal blocks (
A
, B ) for control wiring.
Otherwise, the system will fail.
• Do not damage or scratch the conductive core and inner insulator of power and system interconnection wires while peeling them.
• Perform the electric wiring so that it does not come to contact with the high-temperature part of the pipe.
The coating may melt resulting in an accident.
• Do not turn on the power of the indoor unit until vacuuming of the refrigerant pipes completes.
System interconnection wires specications
System interconnection wires*
4 × 1.5 mm² or more
(H07 RN-F or 60245 IEC 66)
Up to 70 m
*Number of wire × wire size
Remote controller wiring
Remote controller wiring, remote controller inter-unit wiring
Wire size: 2 × 0.5 to 2.0 mm²
Total wire length of remote controller wiring and remote controller inter-unit wiring = L + L1 + L2 + … Ln
In case of wired type only Up to 500 m
2 remote controllers Up to 300 m
2 remote controllers including a wireless remote controller
Up to 400 m
Total wire length of remote controller inter-unit wiring = L1 + L2 + … Ln Up to 200 m
CAUTION
The remote controller wire and system interconnection wires cannot be parallel to contact each other and cannot be stored in the same conduits. If doing so, a trouble may be caused on the control system due to noise or other factor.
Remote controller wiring
Indoor unit
Remote
controller
Indoor unit Indoor unit Indoor unit
Remote controller inter-unit wiring
(max. 8 units)
LnL2L1
L
Page 27
Installation Manual
26
26-EN
Wiring between indoor unit and outdoor unit
1
Figure below shows the wiring connections between the indoor and outdoor units and between the indoor units and remote controller. The wires indicated by the broken lines or dot-and-dash lines are provided at the locally.
2 Refer to the both indoor and outdoor unit wiring diagrams. 3 The power of the indoor unit is supplied from the outdoor unit.
Wiring diagram
q Single system q Simultaneous twin system
A B
11223
3
Remote controller
Remote controller wiring
Indoor side
Outdoor side
System interconnection wires
Power supply
A B
1 2 3
A B
11223
3
Remote controller
Remote controller inter-unit wiring
Remote controller wiring
Indoor side
Outdoor side
System interconnection wires
Power supply
Indoor power inter-unit wiring
Indoor
side
q Simultaneous triple and double twin system
A B
1 2 3
A B
1 2 3
A B
1 2 3
A B
1 2 3
1 2 3
Indoor side
Outdoor side
Remote controller
Remote controller wiring
System interconnection wires
Power supply
Indoor
side
Indoor
side
Indoor
side
Indoor power inter-unit wiring
Indoor power inter-unit wiring
Indoor power inter-unit wiring
Remote controller inter-unit wiring
Remote controller inter-unit wiring
Remote controller inter-unit wiring
Triple
Double twin
* Use 2-core shield wire (MVVS 0.5 to 2.0 mm² or more) for the remote controller wiring in the
simultaneous twin, simultaneous triple and simultaneous double twin systems to prevent noise problems. Be sure to connect both ends of the shield wire to earth leads.
* Connect earth wires for each indoor unit in the simultaneous twin, simultaneous triple and simultaneous
double twin systems.
Page 28
Installation Manual
27
27-EN
Wired remote controller wiring
• As the wired remote controller wire has non-polarity, there is no problem if connections to indoor unit terminal blocks A and B are reversed.
q Wiring diagram
A B
A B
Terminal block for remote controller wiring of indoor unit
Wired remote controller wire (Procured locally)
Terminal block
Wired remote controller unit
Page 29
Installation Manual
28
28-EN
Power supply terminal block
Terminal block for communication/ remote controller wiring
Earth screw
Clamp base
Screw
Cord clamp
Screw
Terminal cover
Screw
N L
3
Earth line
75 mm
55 mm
20 mm
10 mm
about 150 mm
Power supply wire
<Stripping length of the power supply wire>
Wired remote controller wire
Terminal block for control/wired remote controller wiring
Cord clamp
Control wire
Earth screw for shield wire
Power supply terminal block
Cord clamp
Power supply wire
Clamp base
Earth screw for power supply wire
Wiring Connection
How to connect the power supply wiring and control wiring
The power supply wire and the control wire can be connected without removing the front panel.
REQUIREMENT
Connect the power supply wire after connecting the control wire for this model.
1. Remove the air inlet grille.
Open the air inlet grille upward and pull it
toward you.
2. Remove the terminal cover and the
clamp base.
3. Insert the power supply wire and control
wire (according to the local rule) into the pipe hole on the wall.
4. Take the power supply wire out of the
cable slot on the rear panel so that it protrudes about 150 mm from the front.
5. Insert the control wire fully into the
control/wired remote controller terminal block U3, U4, A, B and secure it tightly with screws.
6. Clamp the control wire with the cord
clamp.
7. Install the clamp base with a screw.
8. Insert the power supply wire fully into the
terminal block and secure it tightly with screws. Tightening torque: 1.2 N·m (0.12 kgf·m) Secure the earth line with the earth screw.
9. Clamp the power supply wire with the
cord clamp.
10. Attach the terminal cover and the air inlet
grille to the indoor unit.
CAUTION
• Be sure to refer to the wiring diagram attached inside the front panel.
• Check local electrical cords an also any specic wiring instructions and limitations.
• Do not catch the control wire when installing the clamp base.
Page 30
Installation Manual
29
29-EN
Wiring connection (twin, triple, double twin system)
1
Connect a header unit by following the procedure of wiring connection for single system.
2
Connect system interconnection wire 1 and 2 of follower unit to terminal 1 and 2 on terminal block respectively.
System interconnection wire 3 is not used.
3
Connect the earth wire to the earth screw located on the underside of the electrical control box.
4
Clamp the system interconnection wire with the cord clamp.
5
Attach the terminal cover and the air intake grille to the indoor unit.
q When using optional wired remote
controller
The system interconnection wire and the wired remote controller wire can be connected without removing the front panel.
1
Remove the air intake grille.
Open the air intake grille upward and pull it toward you.
2
Remove the terminal cover and the clamp base.
3
Insert the system interconnection wire and wired remote controller wire (according to the local rule) into the pipe hole on the wall.
4
Take the system interconnection wire and wired remote controller wire out of the cable slot on the rear panel so that it protrudes about 150 mm from the front.
5
Insert the wired remote controller wire fully into the wired remote controller / central
control terminal block,
A, B
and secure it
tightly with screws.
• Strip off approx. 9 mm the wire to be connected.
• Non polarity, 2 core wire is used for wiring of the wired remote controller. (0.5 mm² to
2.0 mm² wires)
6
Clamp the wired remote controller wire with the cord clamp.
7
Install the clamp base with a screw.
8
Insert the system interconnection wire fully into the terminal block and secure it tightly with screws.
Tightening torque: 1.2 N·m (0.12 kgf·m) Secure the earth wire with the earth screw.
9
Clamp the system interconnection wire with the cord clamp.
10
Attach the terminal cover and the air intake grille to the indoor unit.
CAUTION
• Be sure to refer to the wiring diagram attached inside the front panel.
• Check local electrical cords and also any specic wiring instructions and limitations.
• Do not catch the wired remote controller wire when installing the clamp base.
Page 31
Installation Manual
30
30-EN
11
APPLICABLE CONTROLS
A wired remote controller is necessary for this function. This function cannot be operate with a wireless remote controller.
REQUIREMENT
• When you use this air conditioner for the rst time, it takes approx. 5 minutes until the remote controller becomes available after power-on. This is normal.
<When power is turned on for the rst
time after installation>
It takes approx. 5 minutes until the remote
controller becomes available.
Power on“SETTING”
ashes
“SETTING” goes out
Remote controller is available
Approx. 5 minutes
<When power is turned on for the second
(or later) time>
It takes approx. 1 minute until the remote
controller becomes available.
Power on“SETTING”
ashes
“SETTING” goes out
Remote controller is available
Approx. 1 minutes
• Normal settings were made when the indoor unit was shipped from factory.
Change the indoor unit settings as required.
• Use the wired remote controller to change the settings.
* The settings cannot be changed using
the wireless remote controller, sub remote controller, or remote-controller less system (for central remote controller only).
Therefore, install the wired remote
controller to change the settings.
Basic procedure for changing settings
Change the settings while the air conditioner is not working. (Stop the air conditioner before making settings.)
CAUTION
Set only the CODE No. shown in the following table: Do NOT set any other CODE No. If a CODE No. not listed is set, it may not be possible to operate the air conditioner or other trouble with the product may result. * The displays appearing during the setting
process differ from the ones for previous remote controllers (AMT31E). (there are more CODE No.)
1
6
1 3
2
5
4
1
Push button and TEMP. button simultaneously for 4 seconds or more.
After a while, the display ashes as shown in the gure. Conrm that the CODE No. is [01].
• If the CODE No. is not [01], push
button to erase the display content, and repeat the procedure from the beginning.
(No operation of the remote controller is
accepted for a while after
button is
pushed.)
(* Display content varies with the indoor unit model.)
Page 32
Installation Manual
31
31-EN
2
Each time button is pushed, indoor unit numbers in the control group change cyclically. Select the indoor unit to change settings for.
The fan of the selected unit runs. The indoor unit can be conrmed for which to change settings.
3
Specify CODE No. [ ] with TEMP. /
buttons.
4
Select SET DATA [ ] with TIME /
buttons.
5
Push button. When the display changes from ashing to lit, the setup is completed.
• To change settings of another indoor unit, repeat from Procedure
2.
• To change other settings of the selected indoor unit, repeat from Procedure
3.
Use
button to clear the settings.
To make settings after
button was
pushed, repeat from Procedure
2.
6
When settings have been completed, push
button to determine the settings.
When
button is pushed, “SETTING” ashes and then the display content disappears and the air conditioner enters the normal stop mode. (While “SETTING” is ashing, no operation of the remote controller is accepted.)
Change of lighting time of lter sign
According to the installation condition, the lighting time of the lter sign (Notication of lter cleaning) can be changed. Follow to the basic operation procedure
(
1
23456).
• For the CODE No.. in Procedure
3, specify [01].
• For the [SET DATA] in Procedure
4, select the
SET DATA of lter sign lighting time from the following table.
SET DATA Filter sign lighting time
0000 None
0001 150H (Factory setting)
0002 2500H
0003 5000H
0004 10000H
To secure better effect of heating
When it is difcult to obtain satisfactory heating due to installation place of the indoor unit or structure of the room, the detection temperature of heating can be raised. Also use a circulator, etc. to circulate heat air near the ceiling. Follow to the basic operation procedure
(
1
23456).
• For the CODE No.. in Procedure
3, specify [06].
• For the SET DATA in Procedure
4, select
the SET DATA of shift value of detection temperature to be set up from the table below.
SET DATA Detection temp shift value
0000 No shift
0001 +1°C
0002 +2°C (Factory setting)
0003 +3°C
0004 +4°C
0005 +5°C
0006 +6°C
Page 33
Installation Manual
32
32-EN
Power saving mode
¿ Performing settings of the power
saving mode
* When an outdoor unit is used, the power level
is xed to 75 % regardless of the value on the display.
1
Push button for 4 seconds or more when the air conditioner is not working.
ashes.
Indicates CODE No. “C2.”
2
Select an indoor unit to be set by pushing
(left side of the button). Each time the button is pushed, unit numbers change as follows:
UNIT No.
1-1
UNIT No.
1-2
UNIT No.
1-3
UNIT No.
1-4
The fan of the selected unit runs.
3
Adjust the power save setting by pushing TIME / buttons. Each push of the button changes the power level by 1 % within the range from 100 % to 50 %.
* The factory default is 75 %.
Setting of power level in power saving mode
4
Determine the setting by pushing button.
5
Push button to complete the setting.
Remote controller switch monitoring function
This function is available to call the service monitor mode from the remote controller during a test run to acquire temperatures of sensors of the remote controller, indoor unit, and outdoor unit.
13
4
2
1
Push and buttons simultaneously for at least 4 seconds to call the service monitor mode. The service monitor indicator lights up and the header indoor unit number is displayed rst. CODE No. is also displayed.
2
Pushing TEMP. / buttons, select the number of sensor (CODE No.) to be monitored. (See the following table.)
3
Pushing (left side of the button), select an indoor unit to be monitored. The sensor temperatures of indoor units and their outdoor unit in the control group are displayed.
Page 34
Installation Manual
33
33-EN
Adjustment of air direction
1. Using the remote controller switch, change the up/down air direction by moving the horizontal louver.
2. Adjust the right/left air direction by bending the vertical grille inside of the air outlet port with hands.
REQUIREMENT
Do not touch the horizontal louver directly with hands; otherwise a trouble may be caused. For handling of the horizontal louver, refer to “Owner’s Manual” attached to the outdoor unit.
4
Push button to return to the normal display.
Indoor unit data
CODE
No.
Data name
01 Room temperature (remote controller)
02 Indoor unit intake air temperature (TA)
03
Indoor unit heat exchanger (coil) temperature
(TCJ)
04
Indoor unit heat exchanger (coil) temperature
(TC)
F3
Indoor unit fan cumulative operating hours
(x1h)
Outdoor unit data
CODE
No.
Data name
60
Outdoor unit heat exchanger (coil)
temperature (TE)
61 Outside air temperature (TO)
62 Compressor discharge temperature (TD)
63 Compressor suction temperature (TS)
64
65 Heatsink temperature (THS)
6A Operating current (x1/10)
F1
Compressor cumulative operating hours
(x100h)
Page 35
Installation Manual
34
34-EN
Group control
Simultaneous twin, triple or double twin system
A combination with an outdoor unit allows simultaneous ON / OFF operation of the indoor units. The following system patterns are available.
- Two indoor units for the twin system
- Three indoor units for the triple system
- Four indoor units for the double-twin system
q Twin system
Outdoor unit
Indoor unit
Remote controller
Indoor unit
Finish of address setup by power-ON
q Triple system
Outdoor unit
Indoor unit
Remote controller
Indoor unit Indoor unit
Finish of address setup by power-ON
q Double twin
Outdoor unit
Indoor unit
Remote controller
Indoor unit Indoor unit Indoor unit
Finish of address setup by power-ON
• For wiring procedure and wiring method, follow to the “Electrical connection” in this manual.
• When the power supply has been turned on, the automatic address setup starts and which indicates that address is being set up ashes on the display part.
During setup of automatic address, the remote controller operation is not accepted.
Required time up to the nish of automatic addressing is approx. 5 minutes.
Page 36
Installation Manual
35
35-EN
Group control for system of multiple units
One remote controller can control maximum 8 indoor units as a group.
q Group control in single system
Outdoor unit Outdoor unit Outdoor unit Outdoor unit Outdoor unit
Indoor unit
Remote controller
(Max. 8 units)
Indoor unit Indoor unit Indoor unit Indoor unit
Finish of address setup by power-ON
• For wiring procedure and wiring method of the individual line (identical refrigerant line) system, follow to “Electrical connection”.
• Wiring between lines is performed in the following procedure.
Connect the terminal block (A / B) of the indoor unit connected with a remote controller to the terminal
blocks (A / B) of the indoor units of other indoor units by wiring the inter-unit wire of the remote controller.
• When the power supply has been turned on, the automatic address setup starts and which indicates that address is being set up ashes on the display part in about 3 minutes. During setup of automatic address, the remote controller operation is not accepted.
Required time up to the nish of automatic addressing is approx. 5 minutes.
NOTE
In some cases, it is necessary to change the address manually after setup of the automatic address according to the system configuration of the group control.
• The follow mentioned system conguration is a case when complex systems in which systems of the simultaneous twin and simultaneous triple unit is controlled as a group by a remote controller.
(Example) Group control for complex system
Line system
Indoor No.
After setup of
automatic
address
After setup
change of manual
address
(example of random setup)
(example of address setup change)
Address: 1-1-1
Address: 1-1-2
Address: 2-1-2
Address: 2-1-2
Address: 2-2-2
Address: 3-3-1
Address: 3-1-2
Address: 3-1-2
Address: 3-2-2
Address: 2-2-2
Address: 3-3-2
Address: 1-2-2
Indoor address
Line address Group address
Procedure
example 1
Outdoor unit
<Single system> <Twin system> <Triple system>
Outdoor unit Outdoor unit
Indoor unit Indoor unit Indoor unit Indoor unit
Remote controller
Indoor unitIndoor unit
The above address is set by the automatic addressing when the power is turned on. However, line addresses and indoor addresses are set randomly. For this reason, change the setting to match line addresses with indoor addresses.
Page 37
Installation Manual
36
36-EN
[Procedure example]
Manual address setup procedure
While the operation stops, change the setup. (Stop the operation of the unit.)
2, 61
7
3
-1,
4 5 6
-1,
-1,
7
3
-3,
4
-3,
3
-2,
4
-2,
5
-2
5
-
3
1
Push + + buttons simultaneously for 4 seconds or more. After a while, the display part ashes as shown below. Check the displayed CODE No. is [10].
• When the CODE No. is other than [10], push
button to erase the display and
repeat procedure from the rst step.
(After pushing
button, operation of the remote controller is not accepted for approx. 1 minute.)
(For a group control, No. of the rstly
displayed indoor unit becomes the header unit.)
(* Display changes according to the model No. of indoor unit.)
2
Every time button is pushed, the indoor UNIT No. in the group control is displayed in order. Select the indoor unit of which setup is changed.
In this time, the position of the indoor unit of which setup is changed can be conrmed because fan of the selected indoor unit operate.
3
1) Specify CODE No. [12] with TEMP. / buttons.
(CODE No. [12]: Line address)
2) Change the line address from [3] to [2]
with TIME / buttons.
3) Push
button.
In this time, the setup nishes when
the display changes from ashing to lighting.
Indoor unit No. before setup change is displayed.
4
1) Specify CODE No. [13] with TEMP.
/ buttons.
(CODE No. [13]: Indoor address)
2) Change the indoor address from [3] to
[2] TIME / buttons.
3) Push
button.
In this time, the setup nishes when
the display changes from ashing to lighting.
Indoor unit No. before setup change is displayed.
5
1) Specify CODE No. [14] TEMP. /
buttons.
(CODE No. [14]: Group address)
2) Change the SET DATA from [0001] to
[0002] TIME / buttons.
(SET DATA [Header unit: 0001] [Follower
unit: 0002])
3) Push
button.
In this time, the setup nishes when
the display changes from ashing to lighting.
Indoor UNIT No. before setup change is displayed.
Page 38
Installation Manual
37
37-EN
6
If there is other indoor unit to be changed, repeat procedure
2 to 5 to change the
setup. When the above setup has nished, push
to select the indoor UNIT No. before
change of setup, specify CODE No. [12], [13], [14] in order with TEMP. / buttons, and then check the changed contents.
Address change check Before change: [3-3-1] After change: [2-2-2]
Pushing button clears the contents of which setup was changed.
(In this case, procedure from
2 is repeated.)
Indoor UNIT No. before setup change is displayed.
7
After check of the changed contents, push
button. (setup is determined.) When button is pushed, the display disappears and the status becomes the usual stop
status. (when
button is pushed the operation from the remote controller is not accepted for approx. 1 minute.)
* If the operation from the remote controller is
not accepted even 1 minute or more passed after pushing
button, it is considered that
the address setup is incorrect.
In this case, the automatic address must be
again set up.
Therefore repeat procedure of the setup
change from the Procedure
1.
To recognize the position of the corresponding indoor unit though the indoor UNIT No. is known
Check the position during operation stop. (Stop operation of the set.)
2
1, 3
1
1
Push + buttons simultaneously for 4 seconds or more. After a while, the display part ashes and the display appears as shown below. In this time, the position can be checked because fan of the indoor unit operate.
• For the group control, the indoor UNIT No. is displayed as [ ] and fans of all the indoor units in the group control operate.
Check the displayed CODE No. is [01].
• When the CODE No. is other than [01], push
button to erase the display and
repeat procedure from the rst step.
(After pushing
button, operation of the remote controller is not accepted for approx. 1 minute.)
(* Display changes according to the model No. of indoor unit.)
2
In the group control, every time button is pushed, the indoor UNIT No. in the group control is displayed in order.
In this time, the position of the indoor unit can be conrmed because only fan of the selected indoor unit operate. (For a group control, No. of the rstly displayed indoor unit becomes the header unit.)
3
After conrmation, push button to return the mode to the usual mode.
When
button is pushed, the display
disappears and the status becomes the usual stop status.
(When
button is pushed the operation from the remote controller is not accepted for approx. 1 minute.)
Page 39
Installation Manual
38
38-EN
8 °C operation
Pre-heating operation can be set for cold regions where room temperature drops to below zero.
1
Push + + buttons simultaneously for 4 seconds or more when the air conditioner is not working. After a while, the display part ashes as shown below. Check the Displayed CODE No. is [10]. When the CODE No. is other than [10], push
button to erase the display and repeat
procedure from the rst step. (After pushing
button, operation of the remote controller is not accepted for approx. 1 minute.)
(* Display changes according to the model No. of indoor unit.)
2
Every time button is pushed, the indoor unit No. in the group control is displayed in order. Select the indoor unit of which setup is changed. In this time, the position of the indoor unit of which setup is changed can be conrmed because fan of the selected indoor unit operate.
3
Specify CODE No. [d1] TEMP. / buttons.
4
Select SET DATA [0001] TIME / buttons.
SET DATA 8 °C Operation setting
0000
None
(factory default)
0001 8 °C Operation setting
5
Push button. In this time, the setup nishes when the display changes from ashing to lighting.
6
Push button. (setup is determined.)
When
button is pushed, the display
disappears and the status becomes the usual stop status. (when
button is pushed the operation from the remote controller is not accepted for approx. 1 minute.)
Central control system
Air conditioners at multiple locations can be controlled individually for each refrigeration system from a control room. Central control is not available with the supplied wireless remote controller. Use the optional wired remote controller.
q Wiring for central control
The terminal block for central control wiring (
U3
and U4
) is the same as that for optional wired remote controller. Connect the central control wire to the terminals (
U3 and U4
) on the terminal block in the same way as the optional wired remote controller. For details, refer to the installation manual of the applicable central control system.
Wired remote controller wire
Terminal block for control/wired remote controller wiring
Control wire
Earth screw for shield wire
Cord clamp
Page 40
Installation Manual
39
39-EN
q Centrally control the system by the SDI, DI series on their own setting for the terminating
resistor is required.
• Use switch SW01 for the setting.
• Make the terminating resistor setting only for the indoor unit with the smallest line address number.
123
AB
U3 U4
U1U3U2
U4
AB
U3 U4
AB
U1U3U2
U4
123 123
123
123
AB
U3 U4
123123
AB
123
123
AB
123
Refrigeration
system 1
Refrigeration
system 2
Refrigeration
system 3
Refrigeration
system 4
Central
control device
Central
control device
Central control device: Up to 10 units
Outdoor unit
System interconnection wire (AC 220-240 V serial)
Central control wires
*Connect 1 and 2 only
Follower indoor unit
Follower indoor unit
Indoor unit
Follower indoor unit
Header indoor unit
Header indoor unit
TCC-LINK adapter (option) Required for indoor units other than high wall type
Remote controller wiring
Remote
controller
Remote
controller
Remote
controller
Remote
controller
Group operation (up to 8 units) Twin and triple system (example of triple system)
Line address 1 2 4
SW01 bit1 ON OFF OFF
Remarks
Set bit1 of
SW01 to ON
Factory
default
Factory
default
(OFF at factory default)
Page 41
Installation Manual
40
40-EN
How to set the SW01
1
Remove the front panel.
• Before removing the front panel, direct the horizontal louver to the direction shown in the gure below.
• Remove the screws securing the front panel, and detach it from the indoor unit.
2
Remove the earth wire, TC sensor, TCJ sensor motor lead (louver motor, fan motor).
3
Remove the screws and detach the electrical control box.
4
Remove the electrical control box cover and set bit1 of SW01 on the board to ON.
(Do not touch SW02 as it is used for other setting.)
SW01: OFF SW02: OFF
SW01: ON
SW02: OFF
ON
12
ON
12
Factory default After setting
5
Assemble the removed parts by reversing steps 1 to 3.
Insert the sensors and motor lead (louver motor, fan motor) into the original positions.
CAUTION
Connect the sensor and the motor lead certainly back to the previous position. If they are not properly connected, the system will not operate or other errors may occur.
Page 42
Installation Manual
41
41-EN
q Centrally control the system by connecting to the TCC-LINK central control system.
Setting central control addresses
When air conditioners of the SDI, DI series are connected to the TCC-LINK central control system for central control using this product, set the addresses of indoor units using the following procedure.
Completion of
ELECTRIC WORK construction
System power ON
Automatic address setup
Set central control addresses
End
Line address manual setting / change
Are indoor units under group control?
Are all indoor units under central control set to
header units (group address = 1)?
Set indoor units under central control to header units again,
and set those that are out of central control to follower units again.
* Refer to “Manual address setup procedure”.
No
* Refer to the manual of the central control system.
Yes
Yes
No
The system performs the address setup automatically after power-on.
Change line addresses. If automatic address setup has not been performed successfully, set addresses manually. * Refer to “Manual address setup procedure”.
Page 43
Installation Manual
42
42-EN
In case of wired remote controller
2, 4 3
1, 5
Procedure 1
Keep button pushed for 4 seconds or more. [TEST] is displayed on the display part and the selection of mode in the test mode is permitted.
Procedure 2
Push button.
Procedure 3
Using button, select the operation mode, [COOL] or [HEAT].
• Do not run the air conditioner in a mode other than [COOL] or [HEAT].
• The temperature controlling function does not work during test run.
• The detection of error is performed as usual.
Procedure 4
After the test run, push button to stop a test run. (Display part is same as procedure 1.)
Procedure 5
Push check button to cancel (release from) the test run mode. ([TEST] disappears on the display and the status returns to a normal.)
12
TEST RUN
A wired remote controller is necessary for this function. This function cannot be operate with a wireless remote controller.
Before test run
• Before turning on the power supply, carry out the following procedure.
1) Using 500V-megger, check that resistance
of 1MΩ or more exists between the terminal block of the power supply and the earth (grounding).
If resistance of less than 1MΩ is detected, do
not run the unit.
2) Check the valve of the outdoor unit being
opened fully.
• To protect the compressor at activation time, leave power-ON for 12 hours or more before operating.
WARNING
• Never press the electromagnetic contactor to forcibly perform a test run. (This is very dangerous because the protective device does not work.)
• Before starting a test run, be sure to set addresses following the installation manual supplied with the outdoor unit.
How to execute a test run
Using the wired remote controller, operate the unit as usual. For the procedure of the operation, refer to the attached Owner’s Manual. A forced test run can be executed in the following procedure even if the operation stops by thermo.­OFF. In order to prevent a serial operation, the forced test run is released after 60 minutes have passed and returns to the usual operation.
CAUTION
• Do not use the forced test run for cases other than the test run because it applies an excessive load to the devices.
Page 44
Installation Manual
43
43-EN
In case of wireless remote controller (Forced test operation is performed in a different way.)
REQUIREMENT
• For the operation procedure, be sure to follow the Owner’s Manual.
• Finish the forced cooling operation in a short time because it applies excessive strength to the air conditioner.
• A test operation of forced heating is unavailable. Perform a test operation by heating operation using the switches of the remote controller.
However heating operation may be not
carried out according to the temperature conditions.
Check wiring/piping of indoor and outdoor
units
1. When pushing [RESET] button for 10 seconds or more, “Pi!” sound is heard and the operation changes to a forced cooling operation. After approx. 3 minutes, a cooling operation starts forcedly.
Check cool air starts blowing. If the
operation does not start, check wiring again.
2. To stop a test operation, push [RESET] button once again (Approx. 1 second). The louver closes and the operation stops.
OPERATION / RESET button
Check transmission of remote controller
1. Push “START/STOP” button of the remote controller to check an operation can also start by the remote controller.
• “Cooling” operation by the remote
controller may be unavailable according to the temperature conditions.
Check wiring/piping of the indoor and
outdoor units in forced cooling operation.
Page 45
Installation Manual
44
44-EN
13
MAINTENANCE
¿ Daily maintenance
Cleaning of air lter
If is displayed on the remote controller, maintain the air lter.
1
Push the button to stop the operation, then turn off the circuit breaker. After the cooling or dry operation, the ventilation fan keeps running for self-
cleaning. Push the
button twice to
stop the operation.
3
1,2
Take out the air lter
1
Open the air intake grille until it stops, and slightly raise the hook on the lower centre of the air lter.
The air intake grille should not be opened further; otherwise, the arms may come off and the air intake grille may fall down.
Air lter
Cleaning with water or vacuum cleaner
• If dirt is heavy, clean the air lter by tepid water
with neutral detergent or water.
• After cleaning with water, dry the air lter
sufciently in a shade place.
Mount the air lter
2
Turn on the circuit breaker, then push the
button on the remote controller to
start the operation.
3
After cleaning, push .
display disappears.
Page 46
Installation Manual
45
45-EN
CAUTION
• Do not start the air conditioner while leaving air lter removed.
• Push the filter reset button. (
indication will be turn off.)
¿ Periodic maintenance
For environmental conservation, it is strongly recommended that the indoor and outdoor units of the air conditioner in use be cleaned and maintained regularly to ensure efcient operation of the air conditioner. When the air conditioner is operated for a long time, periodic maintenance (once a year) is recommended. Furthermore, regularly check the outdoor unit for rust and scratches, and remove them or apply rustproof treatment, if necessary. As a general rule, when an indoor unit is operated for 8 hours or more daily, clean the indoor unit and outdoor unit at least once every 3 months. Ask a professional for this cleaning / maintenance work. Such maintenance can extend the life of the product though it involves the owner’s expense. Failure to clean the indoor and outdoor units regularly will result in poor performance, freezing, water leakage, and even compressor failure.
Inspection before maintenance
Following inspection must be carried out by a qualied installer or qualied service person.
Part Inspection method
Heat exchanger
Access from inspection opening and remove the access panel. Examine the heat exchanger if there is any clogging or damages.
Fan motor Access from inspection opening and check if any abnormal noise can be heard.
Fan
Access from inspection opening and remove the access panel. Examine the fan if there are any waggles, damages or adhesive dust.
Filter Go to installed location and check if there are any stains or breaks on the lter.
Drain pan
Access from inspection opening and remove the access panel. Check if there is any clogging or drain water is polluted.
q Maintenance List
Part Unit Check (visual / auditory) Maintenance
Heat exchanger Indoor / outdoor
Dust / dirt clogging, scratches
Wash the heat exchanger when it is clogged.
Fan motor Indoor / outdoor Sound
Take appropriate measures when abnormal sound is generated.
Filter Indoor Dust / dirt, breakage
y Wash the lter with water when it is
contaminated.
y Replace it when it is damaged.
Fan Indoor
y Vibration, balance y Dust / dirt, appearance
y Replace the fan when vibration or
balance is terrible.
y Brush or wash the fan when it is
contaminated.
Air intake / discharge grilles
Indoor / outdoor Dust / dirt, scratches
Fix or replace them when they are deformed or damaged.
Drain pan Indoor
Dust / dirt clogging, drain contamination
Clean the drain pan and check the downward slope for smooth drainage.
Ornamental panel, louvers
Indoor Dust / dirt, scratches
Wash them when they are contaminated or apply repair coating.
Exterior Outdoor
y Rust, peeling of insulator y Peeling / lift of coat
Apply repair coating.
Page 47
Installation Manual
46
46-EN
14
TROUBLESHOOTING
A wired remote controller is necessary for this function. This function cannot be operate with a wireless remote controller.
Conrmation and check
When a trouble occurred in the air conditioner, the check code and the indoor UNIT No. appear on the display part of the remote controller. The check code is only displayed during the operation. If the display disappears, operate the air conditioner according to the following “Conrmation of error history” for conrmation.
Indoor UNIT No. in which an error occurred
Check code
Conrmation of error history
When a trouble occurred on the air conditioner, the trouble history can be conrmed with the following procedure. (The trouble history is stored in memory up to 4 troubles.) The history can be conrmed from both operating status and stop status.
3
2
1
Procedure 1
When pushing and buttons at the same time for 4 seconds or more, the following display appears. If [Service check]
is displayed, the mode enters
in the trouble history mode.
• [01: Order of trouble history] is displayed in
CODE No. window.
• [Check code] is displayed in CHECK window.
• [Indoor unit address in which an error occurred]
is displayed in UNIT No.
Procedure 2
Every pushing of “TEMP.” button used to set temperature, the trouble history stored in memory is displayed in order.
The numbers in CODE No. indicate CODE No. [01] (latest) [04] (oldest).
REQUIREMENT
Do not push button because all the trouble history of the indoor unit will be deleted.
Procedure 3
After conrmation, push button to return to the usual display.
Page 48
Installation Manual
47
47-EN
Error codes and parts to be checked
Wired
remote
controller
display
Wireless remote controller
Sensor block display of
receiving unit
Main defective parts
Judging
device
Parts to be checked / error description
Air conditioner
status
Indication
Operation Timer
Ready
GR GR OR
Flashing
E01
No header remote controller
Remote controller
Incorrect remote controller setting --- The header remote controller has not been set (including two remote controllers).
*
Remote controller communication error
No signal can be received from the indoor unit.
E02
Remote controller transmission error
Remote controller
System interconnection wires, indoor P.C. board, remote controller.
--- No signal can be sent to the indoor unit.
*
E03
Indoor unit-remote controller regular communication error
Indoor
Remote controller, network adapter, indoor P.C. board --- No data is received from the remote controller or network adapter.
Auto-reset
E04
Indoor unit-outdoor unit serial communication error
Indoor
System interconnection wires, indoor P.C. board, outdoor P.C. board --- Serial communication error between indoor unit and outdoor unit
Auto-reset
IPDU-CDB communication error
E08
Duplicated indoor addresses
Indoor
Indoor address setting error --- The same address as the self-address was detected.
Auto-reset
E09
Duplicated header remote controllers
Remote controller
Remote controller address setting error -
-- Two remote controllers are set as header in the double-remote controller control.
*
(* The header indoor unit stops raising alarm and follower indoor units continue to operate.)
Е10
CPU-CPU communication error
Indoor
Indoor P.C. board --- Communication error between main MCU and motor microcomputer MCU.
Auto-reset
E18
Header unit follower unit regular communication error
Indoor
Indoor P.C. board --- Regular communication is not possible between header and follower indoor units or between twin header (main) and follower (sub) units.
Auto-reset
E31
IPDU communication error
Outdoor
Communication error between IPDU and CDB.
Entire stop
F01
ALT
Indoor unit heat exchanger sensor (TCJ) error
Indoor
Heat exchanger sensor (TCJ), indoor P.C. board --- Open-circuit or short-circuit of the heat exchanger sensor (TCJ) was detected.
Auto-reset
F02
ALT
Indoor unit heat exchanger sensor (TC) error
Indoor
Heat exchanger sensor (TC), indoor P.C. board --- Open-circuit or short-circuit of the heat exchanger sensor (TC) was detected.
Auto-reset
F04
ALT
Outdoor unit discharge temp. sensor (TD) error
Outdoor
Outdoor temp. sensor (TD), outdoor P.C. board --- Open-circuit or short-circuit of the discharge temp. sensor was detected.
Entire stop
F06
ALT
Outdoor unit temp. sensor (TE / TS) error
Outdoor
Outdoor temp. sensors (TE / TS), outdoor P.C. board --- Open-circuit or short-circuit of the heat exchanger temp. sensor was detected.
Entire stop
F07
ALT TL sensor error Outdoor
TL sensor may be displaced, disconnected or short-circuited.
Entire stop
F08
ALT
Outdoor unit outside air temp. sensor error
Outdoor
Outdoor temp. sensor (TO), outdoor P.C. board --- Open-circuit or short-circuit of the outdoor air temp. sensor was detected.
Operation continued
Page 49
Installation Manual
48
48-EN
Wired
remote
controller
display
Wireless remote controller
Sensor block display of
receiving unit
Main defective parts
Judging
device
Parts to be checked / error description
Air conditioner
status
Indication
Operation Timer
Ready
GR GR OR
Flashing
F10
ALT
Indoor unit room temp. sensor (TA) error
Indoor
Room temp. sensor (TA), indoor P.C. board --- Open-circuit or short-circuit of the room temp. sensor (TA) was detected.
Auto-reset
F12
ALT TS sensor error Outdoor
TS sensor may be displaced, disconnected or short-circuited.
Entire stop
F13
ALT Heat sink sensor error Outdoor
Abnormal temperature was detected by the temp. sensor of the IGBT heat sink.
Entire stop
F15
ALT
Temp. sensor connection error
Outdoor
Temp. sensor (TE / TS) may be connected incorrectly.
Entire stop
F29
SIM
Indoor unit, other P.C. board error
Indoor Indoor P.C. board --- EEPROM error. Auto-reset
F31
SIM Outdoor unit P.C. board Outdoor
Outdoor P.C. board ---- In the case of EEPROM error.
Entire stop
H01
Outdoor unit compressor breakdown
Outdoor
Current detect circuit, power voltage --­Minimum frequency was reached in the current releasing control or short-circuit current (Idc) after direct excitation was detected.
Entire stop
H02
Outdoor unit compressor lock
Outdoor
Compressor circuit --- Compressor lock was detected.
Entire stop
H03
Outdoor unit current detect circuit error
Outdoor
Current detect circuit, outdoor unit P.C. board --- Abnormal current was detected in AC-CT or a phase loss was detected.
Entire stop
H04
Case thermostat operation
Outdoor Malfunction of the case thermostat Entire stop
H06
Outdoor unit low­pressure system error
Outdoor
Current, high-pressure switch circuit, outdoor P.C. board --- Pressure sensor error was detected or low-pressure protective operation was activated.
Entire stop
L03
SIM
Duplicated header indoor units
Indoor
Indoor address setting error --- There are two or more header units in the group.
Entire stop
L07
SIM
Group line in individual indoor unit
Indoor
Indoor address setting error --- There is at least one group-connected indoor unit among individual indoor units.
Entire stop
L08 SIM
Indoor group address not set
Indoor
Indoor address setting error --- Indoor address group has not been set.
Entire stop
L09
SIM
Indoor unit capacity not set
Indoor Indoor unit capacity has not been set. Entire stop
L10
SIM Outdoor unit P.C. board Outdoor
In the case of outdoor P.C. board jumper wire (for service) setting error.
Entire stop
L20
SIM
LAN communication error
Network adapter central control
Address setting, central control remote controller, network adapter --­Duplication of address in central control communication.
Auto-reset
L29
SIM Other outdoor unit error Outdoor
Other outdoor unit error. Entire stop
1) Communication error between IPDU MCU and CDB MCU.
Entire stop
2) Abnormal temperature was detected by the heat sink temp. sensor in IGBT.
L30
SIM
Abnormal external input into indoor unit (interlock)
Indoor
External devices, outdoor unit P.C. board
--- Abnormal stop due to incorrect external
input into CN80.
Entire stop
L31
SIM
Phase sequence error, etc.
Outdoor
Power supply phase sequence, outdoor unit P.C. board --- Abnormal phase sequence of the 3-phase power supply.
Operation continued (thermostat OFF)
Page 50
Installation Manual
49
49-EN
Wired
remote
controller
display
Wireless remote controller
Sensor block display of
receiving unit
Main defective parts
Judging
device
Parts to be checked / error description
Air conditioner
status
Indication
Operation Timer
Ready
GR GR OR
Flashing
P01
ALT Indoor unit fan error Indoor
Indoor fan motor, indoor P.C. board --­Indoor AC fan error (fan motor thermal relay activated) was detected.
Entire stop
P03
ALT
Outdoor unit discharge temp. error
Outdoor
An error was detected in the discharge temp. releasing control.
Entire stop
P04
ALT
Outdoor unit high­pressure system error
Outdoor
High-pressure switch --- The IOL was activated or an error was detected in the high-pressure releasing control using the TE.
Entire stop
P05
ALT Open phase detected Outdoor
The power wire may be connected incorrectly. Check open phase and voltages of the power supply.
Entire stop
P07
ALT Heat sink overheat Outdoor
Abnormal temperature was detected by the temp. sensor of the IGBT heat sink.
Entire stop
P10
ALT
Indoor unit water overow detected
Indoor
Drain pipe, clogging of drainage, oat switch circuit, indoor P.C. board --­Drainage is out of order or the oat switch was activated.
Entire stop
P12
ALT
Abnormal operation of the fan of the indoor unit
Indoor
Abnormal operation of the indoor fan motor, indoor P.C. board, or indoor DC fan (over current or lock, etc.) is detected.
Entire stop
P15
ALT Gas leakage detected Outdoor
There may be gas leakage from the pipe or connecting part. Check for gas leakage.
Entire stop
P19
ALT 4-way valve error
Outdoor (Indoor)
4-way valve, indoor temp. sensors (TC / TCJ) --- An error was detected due to temperature drop of the indoor unit heat exchanger sensor during heating.
Auto-reset
P20
ALT
High-pressure protective operation
Outdoor High-pressure protection. Entire stop
P22
ALT Outdoor unit fan error Outdoor
Outdoor unit fan motor, outdoor unit P.C. board --- An error (overcurrent, locking, etc.) was detected in the outdoor unit fan drive circuit.
Entire stop
P26
ALT
Outdoor unit inverter Idc activated
Outdoor
IGBT, outdoor unit P.C. board, inverter wiring, compressor --- Short-circuit protection for compressor drive circuit devices (G-Tr / IGBT) was activated.
Entire stop
P29
ALT
Outdoor unit position error
Outdoor
Outdoor unit P.C. board, high-pressure switch --- Compressor motor position error was detected.
Entire stop
P31
ALT Other indoor unit error Indoor
Another indoor unit in the group is raising an alarm.
Entire stop
E03 / L07 / L03 / L08 alarm check locations and error description.
Auto-reset
: Lighting : Flashing : OFF : The air conditioner automatically enters the auto-address setting mode. ALT : When two LEDs are ashing, they ash alternately. SIM: When two LEDs are ashing, they ash in synchronization. Receiving unit display OR : Orange GR : Green
Page 51
Installation Manual
50
50-EN
Work instructions
The existing R22 and R410A piping can be reused for inverter R32 product installations.
WARNING
Conrming the existence of scratches or dents on the existing pipes and conrming the reliability of the pipe strength are conventionally referred to the local site. If the specied conditions can be cleared, it is possible to update existing R22 and R410A pipes to those for R32 models.
Basic conditions needed to reuse existing pipes
Check and observe the presence of three conditions in the refrigerant piping works.
1. Dry (There is no moisture inside of the pipes.)
2. Clean (There is no dust inside of the pipes.)
3. Tight (There are no refrigerant leaks.)
Restrictions for use of existing pipes
In the following cases, the existing pipes should not be reused as they are. Clean the existing pipes or exchange them with new pipes.
1. When a scratch or dent is heavy, be sure to use
new pipes for the refrigerant piping works.
2. When the existing pipe thickness is thinner than
the specied “Pipe diameter and thickness,” be sure to use new pipes for the refrigerant piping works.
• The operating pressure of refrigerant is high. If there is a scratch or dent on the pipe or a thinner pipe is used, the pressure strength may be inadequate, which may cause the pipe to break in the worst case.
* Pipe diameter and thickness (mm)
Pipe outer diameter Ø6.4 Ø9.5 Ø12.7 Ø15.9
Thickness
R32, R410A
0.8 0.8 0.8 1.0
R22
3. When the outdoor unit was left with the pipes disconnected, or the gas leaked from the pipes and the pipes were not repaired and relled.
• There is the possibility of rain water or air,
including moisture, entering the pipe.
4. When refrigerant cannot be recovered using a refrigerant recovery unit.
• There is the possibility that a large quantity of
dirty oil or moisture remains inside the pipes.
5. When a commercially available dryer is attached to the existing pipes.
• There is the possibility that copper green rust
has been generated.
6. When the existing air conditioner is removed after refrigerant has been recovered.
Check if the oil is judged to be clearly different
from normal oil.
• The refrigerator oil is copper rust green in
color:
There is the possibility that moisture has
mixed with the oil and rust has been generated inside the pipe.
• There is discolored oil, a large quantity of
residue, or a bad smell.
• A large quantity of shiny metal dust or other
wear residue can be seen in the refrigerant oil.
7. When the air conditioner has a history of the compressor failing and being replaced.
• When discolored oil, a large quantity of
residue, shiny metal dust, or other wear residue or mixture of foreign matter is observed, trouble will occur.
8. When temporary installation and removal of the air conditioner are repeated such as when leased etc.
9. If the type of refrigerator oil of the existing air conditioner is other than the following oil (Mineral oil), Suniso, Freol-S, MS (Synthetic oil), alkyl benzene (HAB, Barrel-freeze), ester series, PVE only of ether series.
• The winding-insulation of the compressor
may deteriorate.
NOTE
The above descriptions are results have been confirmed by our company and represent our views on our air conditioners, but do not guarantee the use of the existing pipes of air conditioners that have adopted R32, R410A in other companies.
Curing of pipes
When removing and opening the indoor or outdoor unit for a long time, cure the pipes as follows:
• Otherwise rust may be generated when
moisture or foreign matter due to condensation enters the pipes.
• The rust cannot be removed by cleaning, and
new pipes are necessary.
Placement
location
Term Curing manner
Outdoors
1 month or more Pinching
Less than 1 month
Pinching or taping
Indoors Every time
APPENDIX
Page 52
Installation Manual
51
51-EN
Are there scratches or dents on the existing pipes?
Is it possible to operate the existing air conditioner?
y After the existing air conditioner is operated in cooling
mode for approx. 30 minutes or longer,* recover the refrigerant.
y For cleaning the pipes and recovering oil
y Refrigerant recovery: Pump down method
y Remove the existing air conditioner from the piping
and carry out ushing (nitrogen pressure 0.5 MPa) to remove any remains inside of the pipe.
Note: In case of twin pipes, also be sure to fl ush the
branching pipe.
Connect the indoor / outdoor units to the existing pipe.
y Use a are nut attached to the main unit for the indoor
/ outdoor units. (Do not use the are nut of the existing pipe.)
y Re-machine the are machining size to size for R32,
R410A.
y (Airtight test), Vacuum dry, Refrigerant charge, Gas
leak check
Test run
Was largely discolored oil or a large quantity
of remains discharged? (When the oil deteriorates,
the color of the oil changes to a muddy or
black color.)
Existing pipes: Cannot be used.
y Use new pipes.
Clean the pipes or use new pipes.
Piping necessary to change the are nut /
machining size due to pipe compression
1) Flare nut width: H
H
(mm)
Copper pipe outer diameter
Ø6.4 Ø9.5 Ø12.7 Ø15.9
For R32, R410A 17 22 26 29
For R22 Same as above 24 27
2) Flare machining size: A
A
(mm)
Copper pipe outer diameter
Ø6.4 Ø9.5 Ø12.7 Ø15.9
For R32, R410A 9.1 13.2 16.6 19.7
For R22 9.0 13.0 16.2 19.4
Becomes a little larger for R32, R410A
Do not apply refrigerator oil to the are surface.
(If there is discharge of remains, it is judged that a large quantity of remains are present.)
YES
YES
NO
NO
NO
YES
Nitrogen gas pressure 0.5 MPa
Page 53
144 / 9 Moo 5, Bangkadi Industrial Park, Tivanon Road, Tambol Bangkadi, Amphur Muang, Pathumthani 12000, Thailand
1122650199
Loading...