Toshiba RAV-GP 801AT-E, RAV-RM 801UTP-E, RAV-GP 1401AT-E, RAV-GM 561UT-E, RAV-RM 1101UTP-E Service Manual

...
PRINTED IN JAPAN, Feb., 2018, TOMO
FILE No. A10-1809
SERVICE MANUAL
AIR-CONDITIONER
SPLIT TYPE
OUTDOOR UNIT
<SUPER DIGITAL INVER TER>
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CONTENTS
1. SPECIFICATIONS........................................................................ 17
1-1. Indoor Unit .......................................................................................................................... 17
1-1-1. 4-Way Smart Cassette <Single type> ................................................................................ 17
1-1-2. 4-Way Smart Cassette <Twin type> ................................................................................... 18
1-1-3. 4-Way Cassette <Single type> ............................................................................................ 19
1-1-4. 4-Way Cassette <Twin type> ............................................................................................... 20
1-1-5. Compact 4-Way Cassette <Twin type> .............................................................................. 21
1-1-6. Slim Duct <Twin type>......................................................................................................... 22
1-1-7. Duct <Single type> .............................................................................................................. 23
1-1-8. Duct <Twin type> ................................................................................................................. 24
1-1-9. Ceiling <Single type> .......................................................................................................... 25
1-1-10. Ceiling <Twin type> .......................................................................................................... 26
1-2. Outdoor Unit ....................................................................................................................... 27
1-3. Operation Characteristic Curve ........................................................................................ 28
2. CONSTRUCTION VIEWS (EXTERNAL VIEWS).......................... 30
2-1. RAV-GP801AT* ....................................................................................................................30
2-2. RAV-GP1101AT*, GP1401AT* ............................................................................................. 31
2-3. Branch pipe......................................................................................................................... 32
3. OUTDOOR UNIT REFRIGERANTING CYCLE DIAGRAM.......... 33
4. WIRING DIAGRAM ......................................................................36
4-1. RAV-GP801AT* ....................................................................................................................36
4-2. RAV-GP1101AT*, GP1401AT* ............................................................................................. 37
5. SPECIFICATIONS OF ELECTRICAL PARTS ............................. 38
5-1. Outdoor Unit ....................................................................................................................... 38
6. REFRIGERANT R32 .................................................................... 39
6-1. Safety During Installation/Servicing ................................................................................ 39
6-2. Refrigerant Piping Installation .......................................................................................... 39
6-2-1. Piping Materials and Joints Used ...................................................................................... 39
6-2-2. Processing of Piping Materials .......................................................................................... 40
6-3. Tools .................................................................................................................................... 43
6-3-1. Required Tools ..................................................................................................................... 43
6-4. Recharging of Refrigerant ................................................................................................. 43
6-5. Brazing of Pipes ................................................................................................................. 44
6-5-1. Materials for Brazing ........................................................................................................... 44
6-5-2. Flux ....................................................................................................................................... 44
6-5-3. Brazing.................................................................................................................................. 45
6-6. Instructions for Re-use Piping of R22 or R407C ............................................................. 46
6-6-1. Basic Conditions Needed to Reuse the Existing Pipe ..................................................... 46
6-6-2. Restricted Items to Use the Existing Pipes....................................................................... 46
6-6-3. Branching Pipe for Simultaneous Operation System ...................................................... 46
6-6-4. Curing of Pipes .................................................................................................................... 46
6-6-5. Final Installation Checks..................................................................................................... 47
6-6-6. Handling of Existing Pipe ................................................................................................... 48
6-6-7. Recovering Refrigerant ....................................................................................................... 48
6-7. Charging additional refrigerant ........................................................................................ 48
6-7-1. [Assumed gas leak] ............................................................................................................. 48
6-7-2. [Limiting the additional charge] ......................................................................................... 48
6-7-3. [Cautions on charging additional refrigerant] .................................................................. 48
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6-8. General safety precautions for using R32 refrigerant .................................................... 49
6-8-1. Recovery............................................................................................................................... 49
6-8-2. Decommissioning ................................................................................................................ 49
6-8-3. Labelling ............................................................................................................................... 49
7. CIRCUIT CONFIGURATION AND CONTROL
SPECIFICATIONS........................................................................ 50
7-1. Outdoor Unit Control ......................................................................................................... 50
7-1-1. Print Circuit Board, MCC-1705............................................................................................ 50
7-2. Outline of Main Controls ................................................................................................... 51
8. TROUBLESHOOTING ................................................................. 57
8-1. Summary of Troubleshooting............................................................................................ 57
8-2. Troubleshooting ................................................................................................................. 59
8-2-1. Outline of judgment ............................................................................................................. 59
8-2-2. Others (Other than Check Code) ........................................................................................ 61
8-2-3. Monitor Function of Remote Controller Switch ................................................................ 62
8-2-4. Check Code List (Outdoor) .................................................................................................63
8-2-5. Diagnostic Procedure for Each Check Code (Outdoor Unit) ........................................... 69
9. SETUP AT LOCAL SITE AND OTHERS ..................................... 80
9-1. Calling of Check code History .......................................................................................... 80
9-2. Outdoor Unit ....................................................................................................................... 82
10. ADDRESS SETUP ..................................................................... 91
10-1. Address Setup Procedure ............................................................................................... 91
10-2. Address Setup & Group Control ..................................................................................... 92
10-2-1. System Configuration ...................................................................................................... 93
10-2-2. Automatic Address Example from Unset Address (No miswiring) .............................. 94
10-3. Remote Controller Wiring ................................................................................................ 94
10-4. Address Setup (Manual setting from remote controller) .............................................. 95
10-5. Confirmation of Indoor Unit No. Position ...................................................................... 96
11. REPLACEMENT OF THE SERVICE P.C. BOARD ..................... 98
12. HOW TO EXCHANGE COMPRESSOR ..................................... 99
12-1. Exchanging Procedure of Compressor (Outline).......................................................... 99
13. DETACHMENTS ...................................................................... 100
13-1. RAV-GP801AT* ................................................................................................................ 100
13-2. RAV-GP1101AT*, GP1401AT* ......................................................................................... 110
14. EXPLODED VIEWS AND PARTS LIST ................................... 120
14-1. Outdoor Unit ................................................................................................................... 120
14-2. Inverter Assembly .......................................................................................................... 124
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Original instruction
Please read carefully through these instructions that contain important information which complies with the “Machinery” Directive (Directive 2006/42/EC), and ensure that you understand them.
Some of the details provided in these instructions differ from the service manual, and the instructions provided here take precedence.
Generic Denomination: Air Conditioner
Definition of Qualified Installer or Qualified Service Person
The air conditioner must be installed, maintained, repaired and removed by a qualified installer or qualified service person.
When any of these jobs is to be done, ask a qualified installer or qualified service person to do them for you. A qualified installer or qualified service person is an agent who has the qualifications and knowledge
described in the table below.
Agent
Qualified installer (1)
Qualified service person (1)
Qualifications and knowledge which the agent must have
• The qualified installer is a person who installs, maintains, relocates and removes the air conditioners made by Toshiba Carrier Corporation.
He or she has been trained to install, maintain, relocate and remove the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such operations by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to these operations.
• The qualified installer who is allowed to do the electrical work involved in installation, relocation and removal has the qualifications pertaining to this electrical work as stipulated by the local laws and regulations, and he or she is a person who has been trained in matters relating to electrical work on the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such matters by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to this work.
• The qualified installer who is allowed to do the refrigerant handling and piping work involved in installation, relocation and removal has the qualifications pertaining to this refrigerant handling and piping work as stipulated by the local laws and regulations, and he or she is a person who has been trained in matters relating to refrigerant handling and piping work on the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such matters by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to this work.
• The qualified installer who is allowed to work at heights has been trained in matters relating to working at heights with the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such matters by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to this work.
• The qualified service person is a person who installs, repairs, maintains, relocates and removes the air conditioners made by Toshiba Carrier Corporation. He or she has been trained to install, repair, maintain, relocate and remove the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such operations by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to these operations.
• The qualified service person who is allowed to do the electrical work involved in installation, repair, relocation and removal has the qualifications pertaining to this electrical work as stipulated by the local laws and regulations, and he or she is a person who has been trained in matters relating to electrical work on the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such matters by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to this work.
• The qualified service person who is allowed to do the refrigerant handling and piping work involved in installation, repair, relocation and removal has the qualifications pertaining to this refrigerant handling
and piping work as stipulated by the local laws and regulations, and he or she is a person who has been trained in matters relating to refrigerant handling and piping work on the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such matters by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to this work.
• The qualified service person who is allowed to work at heights has been trained in matters relating to working at heights with the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such matters by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to this work.
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Definition of Protective Gear
When the air conditioner is to be transported, installed, maintained, repaired or removed, wear protective gloves and ‘safety’ work clothing. In addition to such normal protective gear, wear the protective gear described below when undertaking the special work detailed in the table below. Failure to wear the proper protective gear is dangerous because you will be more susceptible to injury, burns, electric shocks and other injuries.
The important contents concerned to the safety are described on the product itself and on this Service Manual. Please read this Service Manual after understanding the described items thoroughly in the following contents (Indications/Illustrated marks), and keep them.
[Explanation of indications]
Property damage : Enlarged damage concerned to property, furniture, and domestic animal/pet
[Explanation of illustrated marks]
Work undertaken
All types of work
Electrical-related work
Work done at heights (50 cm or more)
Transportation of heavy objects
Repair of outdoor unit
Protective gear worn
Protective gloves “Safety” working clothing
Gloves to provide protection for electricians Insulating shoes Clothing to provide protection from electric shock
Helmets for use in industry
Shoes with additional protective toe cap
Gloves to provide protection for electricians
Indication
DANGER
WARNING
CAUTION
Explanation
Indicates contents assumed that an imminent danger causing a death or serious injury of the repair engineers and the third parties when an incorrect work has been executed.
Indicates possibilities assumed that a danger causing a death or serious injury of the repair engineers, the third parties, and the users due to troubles of the product after work when an incorrect work has been executed.
Indicates contents assumed that an injury or property damage () may be caused on the repair engineers, the third parties, and the users due to troubles of the product after work when an incorrect work has been executed.
Mark Explanation
Indicates prohibited items (Forbidden items to do)
The sentences near an illustrated mark describe the concrete prohibited contents.
Indicates mandatory items (Compulsory items to do)
The sentences near an illustrated mark describe the concrete mandatory contents.
Indicates cautions (Including danger/warning)
The sentences or illustration near or in an illustrated mark describe the concrete cautious contents.
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Warning Indications on the Air Conditioner Unit
[Confirmation of warning label on the main unit]
Confirm that labels are indicated on the specified positions If removing the label during parts replace, stick it as the original.
Warning indication
WARNING
ELECTRICAL SHOCK HAZARD
Disconnect all remote electric power supplies before servicing.
WARNING
Moving parts. Do not operate unit with grille removed. Stop the unit before the servicing.
CAUTION
High temperature parts. You might get burned when removing
this panel.
CAUTION
Do not touch the aluminum fins of the unit. Doing so may result in injury.
CAUTION
BURST HAZARD
Open the service valves before the operation, otherwise there might be the burst.
Description
WARNING
ELECTRICAL SHOCK HAZARD Disconnect all remote electric power supplies
before servicing.
WARNING
Moving parts. Do not operate unit with grille removed. Stop the unit before the servicing.
CAUTION
High temperature parts. You might get burned when removing this
panel.
CAUTION
Do not touch the aluminum fins of the unit. Doing so may result in injury.
CAUTION
BURST HAZARD
Open the service valves before the operation, otherwise there might be the burst.
– 7 –
Precaution for Safety
The appliance shall be installed in accordance with national wiring regulations. Capacity shortages of the power circuit or an incomplete installation may cause an electric shock or fire.
DANGER
Turn off
breaker.
Before carrying out the installation, maintenance, repair or removal work, be sure to set the circuit breaker to the OFF position. Otherwise, electric shocks may result.
Before opening the intake grille of the indoor unit or service panel of the outdoor unit, set the circuit breaker to the OFF position.
Failure to set the circuit breaker to the OFF position may result in electric shocks through contact with the interior parts.
Only a qualified installer (1) or qualified service person (1) is allowed to remove the intake grille of the indoor unit or service panel of the outdoor unit and do the work required.
Bef
Do not turn ON the circuit breaker under the condition of removing a cabinet, a panel, etc. Otherwise, it leads to an electric shock with a high voltage, resulting in loss of life.
ore starting to repair the outdoor unit fan or fan guard, be absolutely sure to set the circuit
breaker to the OFF position, and place a “Work in progress” sign on the circuit breaker.
When cleaning the filter or other parts of the indoor unit, set the circuit breaker to OFF without fail, and place a “Work in progress” sign near the circuit breaker before proceeding with the work.
Prohibition
– 8 –
General
Before starting to repair the air conditioner, read carefully through the Service Manual, and repair the air conditioner by following its instructions.
Only qualified service person (1) is allowed to repair the air conditioner. Repair of the air conditioner by unqualified person may give rise to a fire, electric shocks, injury,
water leaks and/or other problems.
Only a qualified installer (1) or qualified service person (1) is allowed to carry out the electrical work of the air conditioner.
Under no circumstances must this work be done by an unqualified individual since failure to carry out the work properly may result in electric shocks and/or electrical leaks.
Wear protective gloves and safety work clothing during installation, servicing and removal.
When connecting the electrical wires, repairing the electrical parts or undertaking other electrical jobs, wear gloves to provide protection for electricians, insulating shoes and clothing to provide protection from electric shocks. Failure to wear this protective gear may result in electric shocks.
Use wiring that meets the specifications in the Installation Manual and the stipulations in the local regulations and laws.
Use of wiring which does not meet the specifications may give rise to electric shocks, electrical leakage, smoking and/or a fire.
Only a qualified installer (1) or qualified service person (1) is allowed to undertake work at heights using a stand of 50 cm or more.
When working at heights, use a ladder which complies with the ISO 14122 standard, and follow the procedure in the ladder’s instructions.
Also wear a helmet for use in industry as protective gear to undertake the work.
When working at heights, put a sign in place so that no-one will approach the work location, before proceeding with the work.
Parts and other objects may fall from above, possibly injuring a person below.
Do not touch the aluminum fin of the outdoor unit. You may injure yourself if you do so. If the fin must be touched for some reason, first put on
protective gloves and safety work clothing, and then proceed.
Do not climb onto or place objects on top of the outdoor unit. You may fall or the objects may fall off of the outdoor unit and result in injury.
When transporting the air conditioner, wear shoes with additional protective toe caps.
When transporting the air conditioner, do not take hold of the bands around the packing carton. You may injure yourself if the bands should break.
This air conditioner has passed the pressure test as specified in IEC 60335-2-40 Annex EE.
Electric
shock hazard
Prohibition
Stay on
protection
When you access inside of the electric cover to repair electric parts, wait for about five minutes after turning off the breaker. Do not start repairing immediately. Otherwise you may get electric shock by touching terminals of high-voltage capacitors. Natural discharge of the capacitor takes about five minutes.
Place a
When checking the electric parts, removing the cover of the electric parts box of Indoor Unit and/ or front panel of Outdoor Unit inevitably to determine the failure, put a sign “Do not enter” around the site before the work. Failure to do this may result in third person getting electric shock.
Before operating the air conditioner after having completed the work, check that the electrical parts box cover of the indoor unit and service panel of the outdoor unit are closed, and set the circuit breaker to the ON position. You may receive an electric shock if the power is turned on without first conducting these checks.
“Work in progress” sign near the circuit breaker while the installation, maintenance, repair
or removal work is being carried out. There is a danger of electric shocks if the circuit breaker is set to ON by mistake.
If, in the course of carrying out repairs, it becomes absolutely necessary to check out the electrical parts with the electrical parts box cover of one or more of the indoor units and the service panel of the outdoor unit removed in order to find out exactly where the trouble lies, wear insulated heat-resistant gloves, insulated boots and insulated work overalls, and take care to avoid touching any live parts.
You may receive an electric shock if you fail to heed this warning. Only qualified service person (1) is allowed to do this kind of work.
WARNING
– 9 –
WARNING
Check earth
wires.
Prohibition of
modification.
Use specified
parts.
Do not bring a child close to the equipment.
Insulating measures
Before troubleshooting or repair work, check the earth wire is connected to the earth terminals of the main unit, otherwise an electric shock is caused when a leak occurs.If the earth wire is not correctly connected, contact an electric engineer for rework.
After completing the repair or relocation work, check that the earth wires are connected properly.
Be sure to connect earth wire. (Grounding work) Incomplete earthing causes an electric shock. Do not connect earth wires to gas pipes, water pipes, and lightning rods or earth wires for
telephone wires.
Do not modify the products.Do not also disassemble or modify the parts. It may cause a fire, electric shock or injury.
When any of the electrical parts are to be replaced, ensure that the replacement parts satisfy the specifications given in the Service Manual (or use the parts contained on the parts list in the Service Manual).
Use of any parts which do not satisfy the required specifications may give rise to electric shocks, smoking and/or a fire.
If, in the course of carrying out repairs, it becomes absolutely necessary to check out the electrical parts with the electrical parts box cover of one or more of the indoor units and the service panel of the outdoor unit removed in order to find out exactly where the trouble lies, place "Keep out" signs around the work site before proceeding.
Third-party individuals may enter the work site and receive electric shocks if this warning is not heeded.
Connect the cut-off lead wires with cr
Replace components only with parts specified by the manufacturer. Other parts may result in the ignition of refrigerant in the atmosphere from a leak.
imp contact, etc, put the closed end side upward and then
apply a water-cut method, otherwise a leak or production of fire is caused at the users’ side.
No fire
When performing repairs using a gas burner, replace the refrigerant with nitrogen gas because the oil that coats the pipes may otherwise burn.
When repairing the refrigerating cycle, take the following measures.
1) Be attentive to fire around the cycle. When using a gas stove, etc, be sure to put out fire before work; otherwise the oil mixed with
refrigerant gas may catch fire.
2) Do not use a welder in the closed room. When using it without ventilation, carbon monoxide poisoning may be caused.
3) Do not bring inflammables close to the refrigerant cycle, otherwise fire of the welder may catch the inflammables.
– 10 –
Refrigerant
Assembly/
Cabling
Insulator
check
Ventilation
The refrigerant used by this air conditioner is the R32.
Check the used refrigerant name and use tools and materials of the parts which match with it.
For the products which use R32 refrigerant, the refrigerant name is indicated at a position on the outdoor unit where is easy to see.
T Be careful for miss-charging since a charging port of R32 is the same diameter as that of R410A.
o prevent miss-charging, the route of the service port is changed from one of the former R22.
For an air conditioner which uses R32, never use other refrigerant than R32. For an air conditioner which uses other refrigerant (R22, R410A etc.), never use R32. If different types of refrigerant are mixed, abnormal high pressure generates in the refrigerating
cycle and an injur If the different type of refrigerants are mixed in, be sure to recharge the refrigerant
y due to breakage may be caused.
Do not charge refrigerant additionally. If charging refrigerant additionally when refrigerant gas leaks, the refrigerant composition in the
refrigerating cycle changes resulted in change of air conditioner characteristics or refrigerant over the specified standard amount is charged and an abnormal high pressure is applied to the inside of the refrigerating cycle resulted in cause of breakage or injury.
Therefore if the refrigerant gas leaks, recover the refrigerant in the air conditioner, execute vacuuming, and then newly recharge the specified amount of liquid refrigerant.
In this time, never charge the refrigerant over the specified amount.
When recharging the refrigerant in the refrigerating cycle, do not mix the refrigerant or air other than R32 into the specified refrigerant.
If air or others is mixed with the refrigerant, abnormal high pressure generates in the refrigerating cycle resulted in cause of injury due to breakage.
After the installation work, confirm that refrigerant gas does not leak. If refrigerant gas leaks into the room and flows near a fire source, such as a cooking range, it may generate noxious gases, causing a fire.
Never recover the refrigerant into the outdoor unit. When the equipment is moved or repaired, be sure to recover the refrigerant with recovering device. The refrigerant cannot be recovered in the outdoor unit; otherwise a serious accident such as
breakage or injury is caused.
Do not use any refrigerant different from the one specified for complement or replacement. Otherwise, abnormally high pressure may be generated in the refrigeration cycle, which may result in a failure or explosion of the product or an injury to your body.
After repair work, surely assemble the disassembled parts, and connect and lead the removed wires as before.
Perform the work so that the cabinet or panel does not catch the inner wires. If incorrect assembly or incorrect wire connection was done, a disaster such as a leak or fire is
caused at user’s side.
After the work has finished, be sure to use an insulation tester set (500V Megger) to check the resistance is 1MΩ or more between the charge section and the non-charge metal section (Earth position).
If the resistance value is low, a disaster such as a leak or electric shock is caused at user’s side.
When the refr
If refrigerant gas has leaked during the installation work, ventilate the room immediately. If the leaked refrigerant gas comes in contact with fire, it may generate noxious gases, causing a fire.
igerant gas leaks during work, execute ventilation.
If the refrigerant gas touches to a fire, it may generate noxious gases, causing a fire.
A case of leakage of the refrigerant and the closed room full with gas is dangerous because a shortage of oxygen occurs. Be sure to execute ventilation.
– 11 –
Check after
repair
Do not
operate the
unit with the
valve closed.
Check after
reinstallation
Cooling check
Once the repair work has been completed, check for refrigerant leaks, and check the insulation resistance and water drainage.
Then perform a trial run to check that the air conditioner is running properly.
After repair work has finished, check there is no trouble. If check is not executed, a fire, electric shock or injury may be caused. For a check, turn off the power breaker.
Install the outdoor unit properly in a location that is durable enough to support the weight of the outdoor unit. Insufficient durability may cause the outdoor unit to fall, which may result in injury.
After repair work (installation of front panel and cabinet) has finished, execute a test run to check there is no generation of smoke or abnormal sound.
If check is not executed, a fire or an electric shock is caused. Before test run, install the front panel and cabinet.
Check the following matters before a test run after repairing piping.
• Connect the pipes surely and there is no leak of refrigerant.
• The valve is opened.
Running the compressor under condition that the valve closes causes an abnormal high pressure resulted in damage of the parts of the compressor and etc. and moreover if there is leak of refrigerant at connecting section of pipes, the air is suctioned and causes further abnormal high pressure resulted in burst or injury.
Only a qualified installer (1) or qualified service person (1) is allowed to relocate the air conditioner. It is dangerous for the air conditioner to be relocated by an unqualified individual since a fire, electric shocks, injury, water leakage, noise and/or vibration may result.
Check the following items after reinstallation.
1) The earth wire is correctly connected.
2) The power cord is not caught in the product.
3) There is no inclination or unsteadiness and the installation is stable.
If check is not executed, a fire, an electric shock or an injury is caused.
When the service panel of the outdoor unit is to be opened in order for the compressor or the area around this part to be repaired immediately after the air conditioner has been shut down, set the circuit breaker to the OFF position, and then wait at least 10 minutes before opening the service panel.
If you fail to heed this warning, you will run the risk of burning yourself because the compressor pipes and other parts will be very hot to the touch. In addition, before proceeding with the repair work, wear the kind of insulated heat-resistant gloves designed to protect electricians.
When the service panel of the outdoor unit is to be opened in order for the fan motor, reactor, inverter or the areas around these parts to be repaired immediately after the air conditioner has been shut down, set the circuit breaker to the OFF position, and then wait at least 10 minutes before opening the service panel.
If you fail to heed this warning, you will run the risk of burning yourself because the fan motor, reactor, inverter heat sink and other parts will be very hot to the touch.
In addition, before proceeding with the repair work, wear the kind of insulated heat-resistant gloves designed to protect electricians.
Compulsion
When the refrigerant gas leaks, find up the leaked position and repair it surely. If the leaked position cannot be found up and the repair work is interrupted, pump-down and
tighten the service valve, otherwise the refrigerant gas may leak into the room. When gas touches to fire such as fan heater, stove or cocking stove, it may generate noxious gases, causing a fire though the refrigerant gas itself is innocuous. When installing equipment which includes a large amount of charged refrigerant such as a multi
air conditioner in a sub-room, it is necessary that the density does not the limit even if the refrigerant leaks.
If the refrigerant leaks and exceeds the limit density, an accident of shortage of oxygen is caused.
Tighten the flare nut with a torque wrench in the specified manner. Excessive tighten of the flare nut may cause a crack in the flare nut after a long period, which
may result in refrigerant leakage.
Nitrogen gas must be used for the airtight test.
The charge hose must be connected in such a way that it is not slack.
For the installation/moving/reinstallation work, follow to the Installation Manual. If an incorrect installation is done, a trouble of the refrigerating cycle, water leak, electric shock or fire is caused.
– 12 –
Installation
Compulsion
Only a qualified installer (1) or qualified service person (1) is allowed to install the air conditioner. If the air conditioner is installed by an unqualified individual, a fire, electric shocks, injury, water leakage, noise and/or vibration may result.
Before starting to install the air conditioner, read carefully through the Installation Manual, and follow its instructions to install the air conditioner.
Do not install the air conditioner in a location that may be subject to a risk of expire to a combustible gas.
If a combustible gas leaks and becomes concentrated around the unit, a fire may occur.
When transporting the air conditioner, use a forklift and when moving the air conditioner by hand, move the unit with 4 people.
Install a circuit break
When carrying out the pump-down work shut down the compressor before disconnecting the refrigerant pipe. Disconnecting the refrigerant pipe with the service valve left open and the compressor still operating will cause air, etc. to be sucked in, raising the pressure inside the refrigeration cycle to an abnormally high level, and possibly resulting in reputing, injury, etc.
When removing the welding parts of suction and discharge pipe for the compressor, remove them at the place ventilated well after recovering the refrigerant. Improper recovering may cause the spurt of the refrigerant and the refrigeration oil, causing an injury.
Do not vent gases to the atmosphere. Venting gases to the atmosphere is prohibited by the law.
er that meets the specifications in the installation manual and the stipulations
in the local regulations and laws.
Install the circuit breaker where it can be easily accessed by the agent.
Do not place any combustion appliance in a place where it is directly exposed to the wind of air conditioner, otherwise it may cause imperfect combustion.
Prohibition
CAUTION
Wearing of
gloves
Ensure wearing of gloves when performing any work in order to avoid injury from parts, etc. Failure to wear the proper protective gloves cause an injury due to the parts, etc.
Confirm
When performing the welding work, check whether refrigerant leaks or remains. If the leakage refrigerant gas touches a fire source, it may generate noxious gases, causing a fire.
– 13 –
Explanations given to user
• If you have discovered that the fan grille is damaged, do not approach the outdoor unit but set the circuit breaker to the OFF position, and contact a qualified service person to have the repairs done. Do not set the circuit breaker to the ON position until the repairs are completed.
Relocation
• Only a qualified installer (1) or qualified service person (1) is allowed to relocate the air conditioner. It is dangerous for the air conditioner to be relocated by an unqualified individual since a fire, electric shocks, injury, water leakage, noise and/or vibration may result.
• When carrying out the pump-down work shut down the compressor before disconnecting the refrigerant pipe. Disconnecting the refrigerant pipe with the service valve left open and the compressor still operating will cause air, etc. to be sucked in, raising the pressure inside the refrigeration cycle to an abnormally high level, and possibly resulting in reputing, injury, etc.
(1) Refer to the “Definition of Qualified Installer or Qualified Service Person.”
Declaration of Conformity
Manufacturer: TOSHIBA CARRIER CORPORATION
336 Tadehara, Fuji-shi, Shizuoka-ken 416-8521 JAPAN
TCF holder: TOSHIBA CARRIER EUROPE S.A.S
Route de Thil 01120 Montluel FRANCE
Hereby declares that the machinery described below:
Generic Denomination: Air Conditioner
Model/type: RAV-GP801AT-E, RAV-GP1101AT-E, RAV-GP1401AT-E
RAV-GP801ATJ-E, RAV-GP1101ATJ-E , RAV-GP1401ATJ-E RAV-GP801AT-TR, RAV-GP1101AT-TR, RAV-GP1401AT-TR
Commercial name: Super Digital Inverter Series Air Conditioner
Complies with the provisions of the “Machinery” Directive (Directive 2006/42/EC) and the regulations transposing into national law
Note: This declaration becomes invalid if technical or operational modifications are introduced without the
manufacturer’s consent.
Specifications
Model
Under 70 dB(A)
Sound presser level (dB(A))
Weight (kg)
Cooling
RAV-GP801AT-E
RAV-GP1101AT-E
RAV-GP1401AT-E
RAV-GP801ATJ-E
RAV-GP1101ATJ-E
RAV-GP1401ATJ-E
RAV-GP801AT-TR
RAV-GP1101AT-TR
RAV-GP1401AT-TR
Heating
74
104
104
74
104
104
74
104
104
– 14 –
Refrigerant R32
This air conditioner adopts a new HFC type refrigerant (R32) which does not deplete the ozone layer.
1. Safety Caution Concerned to Refrigerant R32
Be sure that water, dust, the former refrigerant or the former refrigerating oil is not mixed into the refrigerating cycle of the air conditioner with refrigerant R32 during installation work or service work. If an incorrect work or incorrect service is performed, there is a possibility to cause a serious accident. Use the tools and materials exclusive to R32 to purpose a safe work.
2. Safety and Cautions on Installation/Service
<Safety items>
When gas concentration and ignition energy are happened at the same time, R32 has a slight possibility of burning. Although it will not ignite under normal work environment conditions, be aware that the flame spreads if ignition should occur. It is necessary to carry out installation/servicing safely while taking the following precautions into consideration.
1) Never use refrigerant other than specified refrigerant (R32) in an air conditioner which is designed to operate with the specified refrigerant (R32). If other refrigerant than R32 is used, it may cause personal injury, etc. by a malfunction, a fire, a rupture.
2) Since R32 is heavier than air, it tends to accumulate at the bottom (near the floor). Ventilate properly for the working environment to prevent its combustion. Especially in a basement or a closed room where is the high risk of the accumulation, ventilate the room with a local exhaust ventilation. If refrigerant leakage is confirmed in the room or the place where the ventilation is insufficient, do not work until the proper ventilation is performed and the work environment is improved.
3) When performing brazing work, be sure to check for leakage refrigerant or residual refrigerant. If the leakage refrigerant comes into contact with fire, a poisonous gas may occur or it may cause a fire. Keep adequate ventilation during the work.
4) When refrigerant gas leaks during work, execute ventilation. If the leakage refrigerant comes into contact with a fire, a poisonous gas may occur or it may cause a fire.
5) In places where installing / repairing air-conditioning equipment, etc., keep the source of ignition such as gas combustion equipment, petroleum combustion equipment, electric heater etc. away. Do not smoke in the place.
6) When installing or removing an air conditioner, do not mix air in the refrigerant cycle. If air or others is mixed with the refrigerant, abnormal high pressure generates in the refrigerating cycle, causing injury due to the breakage.
7) After installation work complete, confirm that refrigerant gas is not leaking on the flare connection part or others. If leaked refrigerant comes to contact with a fire, toxic gas may occur, causing a fire.
8) Perform the installation work and re-installation according to the installation manual. Pay attention especially to the area of application. Improper installation may cause refrigeration trouble or water leakage, electric shock and fire etc.
9) Unauthorized modifications to the air conditioner may be dangerous. If a breakdown occurs please call a qualified air conditioner technician or electrician. Improper repair may result in water leakage, electric shock and fire, etc.
10) Carry out the airtight test with nitrogen at a specified pressure. Do not use oxygen or acetylene gas
absolutely as it may cause an explosion.
11) Always carry a refrigerant leakage detection sensor during the work and work while checking that no
refrigerant leaks around working environment.
12) If the leakage refrigerant comes into contact with fire, it may cause a fire.
Have a dry powder or CO2 fire extinguisher adjacent to the charging area.
– 15 –
<Caution items>
1) The opposite side dimension of the air-conditioner’s flared nut using R32 and the shape of the charge port are the same as those of R410A.
2) Be careful not to charge refrigerant by mistake. Should the different type of refrigerant mix in, be sure to recharge the refrigerant
3) Do not mix the other refrigerant or refrigerating oil with the refrigerant.
4) Since the pressure of R32 is high 1.6 times of that of the former refrigerant (R22), use tools and parts with high pressure withstand specification similar to R410A.
5) In the installation time, use clean pipe materials and work with great attention so that water and others do not mix in because pipes are affected by impurities such as water, oxide film, oil, etc. Use the clean pipes. Be sure to braze while flowing nitrogen gas in the pipe. (Never use gas other than nitrogen gas.)
6) For the earth protection, use a vacuum pump for air purge.
7) R32 refrigerant is Single-component refrigerant that does not change its composition. Although it is possible to charge the refrigerant with either liquid or gas, charge it with liquid. (If using gas for charging, composition of the refrigerant changes and then characteristics of the air conditioner change.)
3. Pipe Materials
For the refrigerant pipes, copper pipe and joints are mainly used. It is necessary to select the most appropriate pipes to conform to the standard. Use clean material in which impurities adhere inside of pipe or joint to a minimum.
1) Copper pipe
Be sure to select the pipes with copper thickness in the table below since the pressure of an air conditioner using R32 is higher than that of R22.
2) Joint
The flare joint and socket joint are used for joints of the copper pipe. The joints are rarely used for installation of the air conditioner. However clear impurities when using them.
<Piping>
The pipe thickness, flare finishing size, flare nut and others differ according to a refrigerant type. When using a long copper pipe for R32, it is recommended to select “Copper or copper-base pipe without seam” and one with bonded oil amount 40mg/10m or less. Also do not use crushed, deformed, discolored (especially inside) pipes. (Impurities cause clogging of expansion valves and capillary tubes.)
<Flare nut>
Use the flare nuts which are attached to the air conditioner unit.
Nominal diameter
Outer
diameter (mm)
Thickness (mm)
R410A or R32
1/2 3/8 1/2 5/8
Make sure not to use a thin copper pipe such as 0.7 mm copper thickness in the market.
6.4
9.5
12.7
15.9
0.80
0.80
0.80
1.00
– 16 –
4. Tools Tools exclusive for R410A (The following tools for R410A are required.)
Note 1 When flaring is carried out for R410A or R32 using the conventional flare tools, adjustment of
projection margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.
Note 2 When saturation temperature is described, the gauge manifold differs for R410A and R32.
If saturation temperature reading is required, special tools exclusive for R32 are required.
Note 3 Since R32 has a slight possibility of burning, be sure to use the tools corresponding to R32. Note 4 Like R410, a Vacuum pump adapter needs installing to prevent a Vacuum pump oil (mineral oil) from
flowing backward into the Charge hose. Mixing of the Vacuum pump oil into R32 refrigerant may cause a trouble such as generation of sludge, clogging of capillary, etc.
Note 5 Be sure to use those tools after confirming they correspond to each refrigerant. Note 6 For a refrigerant cylinder exclusive for R32, the paint color (or label color) of the cylinder is set to the
specified color (light blue) together with the indication of the refrigerant name.
Note 7 Although the container specification is the same as R410A, use a recovering container exclusive for
R32 to avoid mixing with other refrigerants.
Note 8 Be careful for miss-charging of the refrigerant during work. Miss-charging of the refrigerant type may
cause not only damage of the equipments but also a fire etc.
: R410A tools available : Partly unavailable, : R410A tools unavailable
No.
Installation/service tools
Tools / Equipment specification
1 Flare tool Clutch type Pipe flaring
Use
Applicability to R32 air
conditioner or not
Applicability to R22 air
conditioner or not
5 Charge hose High-voltage
3 Torque wrench
Tightening of flare nut
6 Vacuum pump
Vacuum drying
Note 3
1/2"-20UNF(5/16" Flare)
Connection diameter
1/4"
7 Vacuum pump adapter
Vacuum drying
Note 4
1/2"-20UNF(5/16" Flare)
Connection diameter
1/4"
8
Electronic balance for refrigerant charging
For 10 kg or 20 kg cylinder
Refrigerant charge
9 Leakage detector
Gas leakage check
Note 5
Note 5
10 Refrigerant cylinder
Refrigerant charge
Note 6
11
Refrigerant recovery cylinder
Exclusive for R32
Refrigerant recovery container
Note 7
12
Refrigerant recovery device
Refrigerant recovery device
Note 8
Connection diameter
1/4"
4 Gauge manifold
Port size 1/2"-20UNF (5/16" Flare)
Evacuating, refrigerant charge, run check, etc.
Note 2
2
Copper pipe gauge for adjusting projection margin
——
Flaring by conventional flare tool
In addition to the above exclusive tools, the following equipments are necessary as the general tools.
General tools
1) Pipe cutter 6) Spanner or Monkey wrench
2) Reamer 7) Hole core drill
3) Pipe bender 8) Tape measure
4) Level vial 9) Metal saw
5) Screwdriver (+, –)
Also prepare the following equipments for other installation method and run check.
1) Clamp meter 3) Insulation resistance tester (Megger)
2) Thermometer 4) Electroscope
– 17 –
1. SPECIFICATIONS
1-1. Indoor Unit
1-1-1. 4-Way Smart Cassette
<Single type>
Model
Indoor unit RAV-GM
RAV-GP
801UT-E 801AT-E
1101UT-E 1101AT-E
1401UT-E 1401AT-E
Electrical characteristics
Cooling
Running current (A) 6.70-6.14
1.37
93
5.18
9.40
A++
7.01-6.43
1.45
94
5.52
5.51
A++
20.3
turbo fan
9.09-8.33
1.90
95
5.26
8.80
A++
10.43-9.56
2.18
95
5.14
5.00
A++
20.5
turbo fan
13.92-12.76
2.91
95
4.30
8.30
14.55-13.33
3.04
95
4.61
4.97
20.5
turbo fan
Sound pressure level Cooling/Heating (dB-A)
Sound power level Cooling/Heating (dB-A)
Connecting pipe
Outdoor unit ­Pipe branch
Gas side (mm)
Liquid side (mm)
Pipe branch­indoor unit
Gas side (mm)
Liquid side (mm)
Standard air flow highFan unit (m3/min)
Motor (W)
Height difference
Outdoor lower (m)
Outdoor high (m)
Outer dimension
Max total length (m) 50
3
30
30
Propeller fan
53
60
15.9
9.5
15.9
9.5
46/48
63/65
75
3
30
30
Propeller fan
116
100+100
15.9
9.5
15.9
9.5
49/50
66/67
75
3
30
30
Propeller fan
116
100+100
15.9
9.5
15.9
9.5
50/51
67/68
Fan
Min length (m)
Sound pressure level (H/M+/M/L+/L) (dB-A)
Sound power level (H/M+/M/L+/L) (dB-A)
Fan
Power consumption (kW)
Power factor (%)
EER
SEER
Energy efficiency class (Lot10)
Heating
Running current (A)
Standard air flow (H/M+/M/L+/L)Fan unit (m3/min)
32.0/23.2/21.5/19.0/13.5 37.5/31.0/27.5/20.0/17.5 37.5/32.0/28.5/20.5/19.5
Motor (W) 130
42/37/35/32/27
56/50/49/46/43
130
48/43/40/37/31
61/55/54/52/46
130
48/44/41/38/33
61/56/55/53/48
Power consumption (kW)
Power factor (%)
Maximum current (A)
COP
SCOP
Energy efficiency class (Lot10)
Cooling capacity (kW) 7.1
8.0
10.0
11.2
12.5
14.0
Heating capacity (kW)
Power supply 1phase 220-240V/50Hz
Indoor unit
Outdoor unit
Outdoor unit
– 18 –
1-1-2. 4-Way Smart Cassette
<Twin type>
Model
Indoor unit1 Outdoor unit Indoor unit2
RAV-GM RAV-GM
RAV-GP
561UT-E 561UT-E
1101AT-E
801UT-E 801UT-E
1401AT-E
Electrical characteristics
Cooling
Running current (A) 9.09-8.33
1.90
95
5.26
8.64
A++
10.43-9.56
2.18
95
5.14
5.00
A++
20.5
turbo fan
17.5/16.5/15.0/13.5/12.5
60
32/31/29/28/26
48/47/45/44/43
13.92-12.76
2.91
95
4.30
8.19
14.55-13.33
3.04
95
4.61
4.97
20.5
turbo fan
32.0/23.2/21.5/19.0/13.5
130
42/37/35/32/27
56/50/49/46/43
Sound pressure level Cooling/Heating (dB-A)
Sound power level Cooling/Heating (dB-A)
Connecting pipe
Outdoor unit ­Pipe branch
Gas side (mm)
Liquid side (mm)
Pipe branch­indoor unit
Gas side (mm)
Liquid side (mm)
Standard air flow highFan unit (m3/min)
Motor (W)
Height difference
Outdoor lower (m)
Outdoor high (m)
Outer dimension
Max total length (m) 75
3
30
30
Propeller fan
116
100+100
15.9
9.5
12.7
6.4
49/50
66/67
75
3
30
30
Propeller fan
116
100+100
15.9
9.5
15.9
9.5
50/51
67/68
Fan
Min length (m)
Sound pressure level (H/M+/M/L+/L) (dB-A)
Sound power level (H/M+/M/L+/L) (dB-A)
Fan
Power consumption (kW)
Power factor (%)
EER
SEER
Energy efficiency class (Lot10)
Heating
Running current (A)
Standard air flow (H/M+/M/L+/L)Fan unit (m3/min)
Motor (W)
Power consumption (kW)
Power factor (%)
Maximum current (A)
COP
SCOP
Energy efficiency class (Lot10)
Cooling capacity (kW) 10.0
11.2
12.5
14.0
Heating capacity (kW)
Power supply 1phase 220-240V/50Hz
Indoor unit
Outdoor unit
– 19 –
1-1-3. 4-Way Cassette
<Single type>
Model
Indoor unit RAV-RM
RAV-GP
801UTP-E
801AT-E
1101UTP-E
1101AT-E
1401UTP-E
1401AT-E
Electrical characteristics
Cooling
Running current (A) 7.72-7.08
1.58
93
4.49
8.80
A++
8.56-7.85
1.77
94
4.52
5.22
A++
20.3
turbo fan
20.5/-/16.0/-/13.5
20
35/-/31/-/28
50/-/46/-/43
10.19-9.34
2.13
95
4.69
8.65
A++
11.20-10.26
2.34
95
4.79
4.73
A++
20.5
turbo fan
33.5/-/24.0/-/19.5
68
43/-/38/-/33
58/-/53/-/48
15.12-13.86
3.16
95
3.96
8.15
15.36-14.08
3.21
95
4.36
4.72
20.5
turbo fan
35.0/24.0/20.5
68
44/-/38/-/34
59/-/53/-/49
Sound pressure level Cooling/Heating (dB-A)
Sound power level Cooling/Heating (dB-A)
Connecting pipe
Outdoor unit ­Pipe branch
Gas side (mm)
Liquid side (mm)
Pipe branch­indoor unit
Gas side (mm)
Liquid side (mm)
Standard air flow highFan unit (m3/min)
Motor (W)
Height difference
Outdoor lower (m)
Outdoor high (m)
Outer dimension
Max total length (m) 50
3
30
30
Propeller fan
53
60
15.9
9.5
15.9
9.5
46/48
63/65
75
3
30
30
Propeller fan
116
100+100
15.9
9.5
15.9
9.5
49/50
66/67
75
3
30
30
Propeller fan
116
100+100
15.9
9.5
15.9
9.5
50/51
67/68
Fan
Min length (m)
Sound pressure level (H/M+/M/L+/L) (dB-A)
Sound power level (H/M+/M/L+/L) (dB-A)
Fan
Power consumption (kW)
Power factor (%)
EER
SEER
Energy efficiency class (Lot10)
Heating
Running current (A)
Standard air flow (H/M+/M/L+/L)Fan unit (m3/min)
Motor (W)
Power consumption (kW)
Power factor (%)
Maximum current (A)
COP
SCOP
Energy efficiency class (Lot10)
Cooling capacity (kW) 7.1
8.0
10.0
11.2
12.5
14.0
Heating capacity (kW)
Power supply 1phase 220-240V/50Hz
Indoor unit
Outdoor unit
Outdoor unit
– 20 –
1-1-4. 4-Way Cassette
<Twin type>
Model
Indoor unit1 Outdoor unit Indoor unit2
RAV-RM RAV-RM
RAV-GP
561UTP-E 561UTP-E
1101AT-E
801UTP-E 801UTP-E 1401AT-E
Electrical characteristics
Cooling
Running current (A) 10.19-9.34
2.13
95
4.69
8.57
A++
11.20-10.26
2.34
95
4.79
4.73
A++
20.5
turbo fan
17.5/-/14.5/-/13.0
14
32/-/29/-/28
47/-/44/-/43
15.12-13.86
3.16
95
3.96
8.14
15.36-14.08
3.21
95
4.36
4.72
20.7
turbo fan
20.5/-/16.0/-/13.5
20
35/-/31/-/28
50/-/46/-/43
Sound pressure level Cooling/Heating (dB-A)
Sound power level Cooling/Heating (dB-A)
Connecting pipe
Outdoor unit ­Pipe branch
Gas side (mm)
Liquid side (mm)
Pipe branch­indoor unit
Gas side (mm)
Liquid side (mm)
Standard air flow highFan unit (m3/min)
Motor (W)
Height difference
Outdoor lower (m)
Outdoor high (m)
Outer dimension
Max total length (m) 75
3
30
30
Propeller fan
116
100+100
15.9
9.5
12.7
6.4
49/50
66/67
75
3
30
30
Propeller fan
116
100+100
15.9
9.5
15.9
9.5
50/51
67/68
Fan
Min length (m)
Sound pressure level (H/M+/M/L+/L) (dB-A)
Sound power level (H/M+/M/L+/L) (dB-A)
Fan
Power consumption (kW)
Power factor (%)
EER
SEER
Energy efficiency class (Lot10)
Heating
Running current (A)
Standard air flow (H/M+/M/L+/L)Fan unit (m3/min)
Motor (W)
Power consumption (kW)
Power factor (%)
Maximum current (A)
COP
SCOP
Energy efficiency class (Lot10)
Cooling capacity (kW) 10.0
11.2
12.5
14.0
Heating capacity (kW)
Power supply 1phase 220-240V/50Hz
Indoor unit
Outdoor unit
– 21 –
1-1-5. Compact 4-Way Cassette
<Twin type>
Model
Indoor unit1 Outdoor unit Indoor unit2
RAV-RM RAV-RM
RAV-GP
401MUT-E 401MUT-E
801AT-E
561MUT-E 561MUT-E
1101AT-E
Electrical characteristics
Cooling
Running current (A) 8.46-7.75
1.73
93
4.10
7.80
A++
8.80-8.07
1.82
94
4.40
4.88
A++
20.8
turbo fan
11.0/10.2/9.2/8.0/7.8
60
41/38/36/33/32
56/53/51/48/47
11.44-10.48
2.39
95
4.18
7.70
A++
12.78-11.71
2.67
95
4.19
4.40
A+
21.1
turbo fan
13.3/12.0/11.2/9.4/9.1
72
44/42/39/36/35
59/57/54/51/50
Sound pressure level Cooling/Heating (dB-A)
Sound power level Cooling/Heating (dB-A)
Connecting pipe
Outdoor unit ­Pipe branch
Gas side (mm)
Liquid side (mm)
Pipe branch­indoor unit
Gas side (mm)
Liquid side (mm)
Standard air flow highFan unit (m3/min)
Motor (W)
Height difference
Outdoor lower (m)
Outdoor high (m)
Outer dimension
Max total length (m) 50
3
30
30
Propeller fan
53
60
15.9
9.5
15.9
9.5
46/48
63/65
75
3
30
30
Propeller fan
116
100+100
15.9
9.5
12.7
6.4
49/50
66/67
Fan
Min length (m)
Sound pressure level (H/M+/M/L+/L) (dB-A)
Sound power level (H/M+/M/L+/L) (dB-A)
Fan
Power consumption (kW)
Power factor (%)
EER
SEER
Energy efficiency class (Lot10)
Heating
Running current (A)
Standard air flow (H/M+/M/L+/L)Fan unit (m3/min)
Motor (W)
Power consumption (kW)
Power factor (%)
Maximum current (A)
COP
SCOP
Energy efficiency class (Lot10)
Cooling capacity (kW) 7.1
8.0
1phase 220-240V/50Hz
10.0
11.2
1phase 220-240V/50Hz
Heating capacity (kW)
Power supply
Indoor unit
Outdoor unit
– 22 –
1-1-6. Slim Duct
<Twin type>
Model
Indoor unit1 Outdoor unit Indoor unit2
RAV-RM RAV-RM
RAV-GP
401SDT-E 401SDT-E
801AT-E
561SDT-E 561SDT-E 1101AT-E
Electrical characteristics
Cooling
Running current (A) 9.14-8.38
1.87
93
3.80
6.50
A++
8.80-8.07
1.82
94
4.40
4.51
A+
20.8
Centrifugal fan
11.5/10.0/8.7
60
39/36/33
48/44/30
12.25-11.23
2.56
95
3.91
6.65
A++
12.78-11.71
2.67
95
4.19
4.00
A+
20.6
Centrifugal fan
13.0/11.3/9.7
60
45/40/36
55/53/48
Sound pressure level Cooling/Heating (dB-A)
Sound power level Cooling/Heating (dB-A)
Connecting pipe
Outdoor unit ­Pipe branch
Gas side (mm)
Liquid side (mm)
Pipe branch­indoor unit
Gas side (mm)
Liquid side (mm)
Standard air flow highFan unit (m3/min)
Motor (W)
Height difference
Outdoor lower (m)
Outdoor high (m)
Outer dimension
Max total length (m) 50
3
30
30
Propeller fan
53
60
15.9
9.5
15.9
9.5
46/48
63/65
50
3
30
30
Propeller fan
53
60
15.9
9.5
12.7
6.4
46/48
63/65
Fan
Min length (m)
Sound pressure level (H/M+/M/L+/L) (dB-A)
Sound power level (H/M+/M/L+/L) (dB-A)
Fan
Power consumption (kW)
Power factor (%)
EER
SEER
Energy efficiency class (Lot10)
Heating
Running current (A)
Standard air flow (H/M+/M/L+/L)Fan unit (m3/min)
Motor (W)
Power consumption (kW)
Power factor (%)
Maximum current (A)
COP
SCOP
Energy efficiency class (Lot10)
Cooling capacity (kW) 7.1
8.0
1phase 220-240V/50Hz
10.0
11.2
1phase 220-240V/50Hz
Heating capacity (kW)
Power supply
Indoor unit
Outdoor unit
– 23 –
1-1-7. Duct
<Single type>
Model
Indoor unit RAV-RM
RAV-GP
801BTP-E
801AT-E
1101BTP-E
1101AT-E
1401BTP-E
1401AT-E
Electrical characteristics
Cooling
Running current (A) 7.97-7.30
1.63
93
4.36
7.50
A++
8.95-8.20
1.85
94
4.32
4.81
A++
20.7
Centrifugal fan
20.0/-/16.5/-/14.5
150
34/-/30/-/26
55/-/51/-/46
11.48-10.53
2.40
95
4.17
6.60
A++
13.06-11.97
2.73
95
4.10
4.24
A+
22.8
Centrifugal fan
35.0/-/29.0/-/25.0
250
40/-/36/-/33
55/-/51/-/48
17.08-15.66
3.57
95
3.50
6.06
17.37-15.92
3.63
95
3.86
4.24
22.8
Centrifugal fan
35.0/-/29.0/-/25.0
250
40/-/36/-/33
63/-/58/-/54
Sound pressure level Cooling/Heating (dB-A)
Sound power level Cooling/Heating (dB-A)
Connecting pipe
Outdoor unit ­Pipe branch
Gas side (mm)
Liquid side (mm)
Pipe branch­indoor unit
Gas side (mm)
Liquid side (mm)
Standard air flow highFan unit (m3/min)
Motor (W)
Height difference
Outdoor lower (m)
Outdoor high (m)
Outer dimension
Max total length (m) 50
3
30
30
Propeller fan
53
60
15.9
9.5
15.9
9.5
46/48
63/65
75
3
30
30
Propeller fan
116
100+100
15.9
9.5
15.9
9.5
49/50
66/67
75
3
30
30
Propeller fan
116
100+100
15.9
9.5
15.9
9.5
50/51
67/68
Fan
Min length (m)
Sound pressure level (H/M+/M/L+/L) (dB-A)
Sound power level (H/M+/M/L+/L) (dB-A)
Fan
Power consumption (kW)
Power factor (%)
EER
SEER
Energy efficiency class (Lot10)
Heating
Running current (A)
Standard air flow (H/M+/M/L+/L)Fan unit (m3/min)
Motor (W)
Power consumption (kW)
Power factor (%)
Maximum current (A)
COP
SCOP
Energy efficiency class (Lot10)
Cooling capacity (kW) 7.1
8.0
10.0
11.2
12.5
14.0
Heating capacity (kW)
Power supply 1phase 220-240V/50Hz
Indoor unit
Outdoor unit
Outdoor unit
– 24 –
1-1-8. Duct
<Twin type>
Model
Indoor unit1 Outdoor unit Indoor unit2
RAV-RM RAV-RM
RAV-GP
561BTP-E 561BTP-E
1101AT-E
801BTP-E 801BTP-E 1401AT-E
Electrical characteristics
Cooling
Running current (A) 11.48-10.53
2.40
95
4.17
6.74
A++
13.06-11.97
2.73
95
4.10
4.26
A++
22.8
Centrifugal fan
13.3/-/11.0/-/9.0
150
33/-/29/-/25
55/-/51/-/46
17.08-15.66
3.57
95
3.50
6.27
A++
17.37-15.92
3.63
95
3.86
4.25
A+
22.8
Centrifugal fan
20.0/-/16.5/-/14.5
150
34/-/30/-/26
55/-/51/-/46
Sound pressure level Cooling/Heating (dB-A)
Sound power level Cooling/Heating (dB-A)
Connecting pipe
Outdoor unit ­Pipe branch
Gas side (mm)
Liquid side (mm)
Pipe branch­indoor unit
Gas side (mm)
Liquid side (mm)
Standard air flow highFan unit (m3/min)
Motor (W)
Height difference
Outdoor lower (m)
Outdoor high (m)
Outer dimension
Max total length (m) 75
3
30
30
Propeller fan
116
100+100
15.9
9.5
12.7
6.4
49/50
66/67
75
3
30
30
Propeller fan
116
100+100
15.9
9.5
15.9
9.5
50/51
67/68
Fan
Min length (m)
Sound pressure level (H/M+/M/L+/L) (dB-A)
Sound power level (H/M+/M/L+/L) (dB-A)
Fan
Power consumption (kW)
Power factor (%)
EER
SEER
Energy efficiency class (Lot10)
Heating
Running current (A)
Standard air flow (H/M+/M/L+/L)Fan unit (m3/min)
Motor (W)
Power consumption (kW)
Power factor (%)
Maximum current (A)
COP
SCOP
Energy efficiency class (Lot10)
Cooling capacity (kW) 10.0
11.2
12.5
14.0
Heating capacity (kW)
Power supply 1phase 220-240V/50Hz
Indoor unit
Outdoor unit
– 25 –
1-1-9. Ceiling
<Single type>
Model
Indoor unit RAV-RM
RAV-GP
801CTP-E
801AT-E
1101CTP-E
1101AT-E
1401CTP-E
1401AT-E
Electrical characteristics
Cooling
Running current (A) 7.82-7.17
1.60
93
4.44
7.95
A++
8.70-7.98
1.80
94
4.44
5.05
A++
20.6
Centrifugal fan
23.5/-/16.7/-/12.5
94
41/-/36/-/29
56/-/51/-/44
10.67-9.78
2.23
95
4.48
8.23
A++
11.39-10.44
2.38
95
4.71
4.72
A++
21.0
Centrifugal fan
31.0/22.5/17.0
94
44/-/38/-/32
59/-/53/-/47
17.13-15.70
3.58
95
3.49
7.58
17.18-15.75
3.59
95
3.90
4.71
21.6
Centrifugal fan
34.0/-/22.5/-/20.0
139
46/-/41/-/35
61/-/56/-/50
Sound pressure level Cooling/Heating (dB-A)
Sound power level Cooling/Heating (dB-A)
Connecting pipe
Outdoor unit ­Pipe branch
Gas side (mm)
Liquid side (mm)
Pipe branch­indoor unit
Gas side (mm)
Liquid side (mm)
Standard air flow highFan unit (m3/min)
Motor (W)
Height difference
Outdoor lower (m)
Outdoor high (m)
Outer dimension
Max total length (m) 50
3
30
30
Propeller fan
53
60
15.9
9.5
15.9
9.5
46/48
63/65
75
3
30
30
Propeller fan
116
100+100
15.9
9.5
15.9
9.5
49/50
66/67
75
3
30
30
Propeller fan
116
100+100
15.9
9.5
15.9
9.5
50/51
67/68
Fan
Min length (m)
Sound pressure level (H/M+/M/L+/L) (dB-A)
Sound power level (H/M+/M/L+/L) (dB-A)
Fan
Power consumption (kW)
Power factor (%)
EER
SEER
Energy efficiency class (Lot10)
Heating
Running current (A)
Standard air flow (H/M+/M/L+/L)Fan unit (m3/min)
Motor (W)
Power consumption (kW)
Power factor (%)
Maximum current (A)
COP
SCOP
Energy efficiency class (Lot10)
Cooling capacity (kW) 7.1
8.0
10.0
11.2
12.5
14.0
Heating capacity (kW)
Power supply 1phase 220-240V/50Hz
Indoor unit
Outdoor unit
Outdoor unit
– 26 –
1-1-10. Ceiling
<Twin type>
Indoor unit1 Indoor unit2 Outdoor unit
RAV-RM RAV-RM
RAV-GP
401CTP-E 401CTP-E
801AT-E
561CTP-E 561CTP-E
1101AT-E
801CTP-E 801CTP-E 1401AT-E
Electrical characteristics
Cooling
Running current (A) 7.82-7.17
1.60
93
4.44
7.82
A++
8.70-7.98
1.80
94
4.44
5.05
A++
20.6
Centrifugal fan
16.5/-/12.0/-/9.0
94
37/-/35/-/28
52/-/50/-/43
10.67-9.78
2.23
95
4.48
7.97
A++
11.39-10.44
2.38
95
4.71
4.71
A++
21.1
Centrifugal fan
15.0/-/12.0/-/9.0
94
37/-/35/-/28
52/-/50/-/43
17.13-15.70
3.58
95
3.49
7.34
17.18-15.75
3.59
95
3.90
4.70
22.3
Centrifugal fan
23.5/-/16.7/-/12.5
94
41/-/36/-/29
56/-/51/-/44
Sound pressure level Cooling/Heating (dB-A)
Sound power level Cooling/Heating (dB-A)
Connecting pipe
Outdoor unit ­Pipe branch
Gas side (mm)
Liquid side (mm)
Pipe branch­indoor unit
Gas side (mm)
Liquid side (mm)
Standard air flow highFan unit (m3/min)
Motor (W)
Height difference
Outdoor lower (m)
Outdoor high (m)
Outer dimension
Max total length (m) 50
3
30
30
Propeller fan
53
60
15.9
9.5
12.7
6.4
46/48
63/65
75
3
30
30
Propeller fan
116
100+100
15.9
9.5
12.7
6.4
49/50
66/67
75
3
30
30
Propeller fan
116
100+100
15.9
9.5
15.9
9.5
50/51
67/68
Fan
Min length (m)
Sound pressure level (H/M+/M/L+/L) (dB-A)
Sound power level (H/M+/M/L+/L) (dB-A)
Fan
Power consumption (kW)
Power factor (%)
EER
SEER
Energy efficiency class (Lot10)
Heating
Running current (A)
Standard air flow (H/M+/M/L+/L)Fan unit (m3/min)
Motor (W)
Power consumption (kW)
Power factor (%)
Maximum current (A)
COP
SCOP Energy efficiency class (Lot10)
Cooling capacity (kW) 7.1
8.0
10.0
11.2
12.5
14.0
Heating capacity (kW)
Power supply 1phase 220-240V/50Hz
Indoor unit
Outdoor unit
Model
– 27 –
1-2. Outdoor Unit
Outdoor unit RAV-GP 801AT-EModel 1101AT-E 1401AT-E
Refrigerant charged (kg)
Power supply
1 phase 220-240 50Hz
(Power exclusive to outdoor is required)
Total weight (kg) 74 104 104
52 to -15˚C
Sound pressure level
Sound power level
Outside air temperature, cooling
Outside air temperature, heating
15 to -27˚C
Connecting pipe (Outdoor unit side)
(mm)
(mm)
(dB-A)
(dB-A)
(˚C)
(˚C)
Gas side
Liquid side
Cooling/Heating
Cooling/Heating
Heat exchanger Finned tube
Refrigerant control Pulse motor valve
Pipe
75
3
30
30
1550
1010
370
75
3
30
30
1550
1010
370
50
3
30
30
1050
1010
370
Max (m)
Min (m)
Height difference
Outdoor lower
Outdoor high
(m)
(m)
Appearance
Silky shade
(Muncel 1Y8.5/0.5)
Type
MotorCompressor (kW)
Pole
Hermetic compressor
2.00
6
1.9
3.75
4
3.1
3.75
4
3.1
Fan
Standard air flow
Motor
Propeller fan
116
100+100
15.9
9.5
49/50
66/67
116
100+100
15.9
9.5
49/50
66/67
116
100+100
15.9
9.5
50/51
67/68
Fan unit
(m3/min)
(W)
Height
Width
Outer dimension
Depth
– 28 –
1-3. Operation Characteristic Curve
• Operation characteristic curve
GP801
110%
105%
100%
95%
90%
85%
80%
75%
70%
65%
60%
55%
50%
45%
40%
Current(A)
Outdoor temperature (˚C)
32 34 36 38 40 42 44 46 48 50 52
GP801
• Conditions Indoor:DB27˚C/WB19˚C Indoor air flow:High Pipe length:7.5m
130%
120%
110%
100%
90%
80%
70%
60%
50%
40%
30%
20%
Current(A)
Outdoor temperature (˚C)
-27 -24 -21 -18 -15 -12 -9 -6 -3 0 3 6 9 12
GP801
• Conditions Indoor:DB20˚C Indoor air flow:High
GP1101/1401
110%
105%
100%
95%
90%
85%
80%
75%
70%
65%
60%
55%
50%
45%
40%
Current(A)
Outdoor temperature (˚C)
32 34 36 38 40 42 44 46 48 50 52
GP1101/1401
• Conditions Indoor:DB27˚C/WB19˚C Indoor air flow:High
110%
100%
90%
80%
70%
60%
50%
40%
30%
20%
Current(A)
Outdoor temperature (˚C)
-27 -24 -21 -18 -15 -12 -9 -6 -3 0 3 6 9 12
GP1101/1401
• Conditions Indoor:DB20˚C Indoor air flow:High pipe
– 29 –
• Capacity variation ratio according to temperature
GP801
18
16
14
12
10
8
6
4
2
0
Current(A)
Compressor speed (rps)
0 102030405060708090100
• Conditions Indoor:DB27˚C/WB19˚C Outdoor:DB35˚C Indoor air flow:High Pipe length:7.5m 230V ,50Hz(1phase)
18
16
14
12
10
8
6
4
2
0
Current(A)
Compressor speed (rps)
0 102030405060708090100110
GP1101/1401
<Cooling> <Heating>
• Conditions Indoor:DB20˚C Outdoor:DB 7˚C/WB6˚C Indoor air flow:High Pipe length:7.5m
20
18
16
14
12
10
8
6
4
2
0
Current(A)
Compressor speed (rps)
0 102030405060708090100
• Conditions Indoor:DB27˚C/WB19˚C Outdoor:DB35˚C Indoor air flow:High Pipe length:7.5m
20
18
16
14
12
10
8
6
4
2
0
Current(A)
Compressor speed (rps)
0 102030405060708090100110
<Cooling> <Heating>
• Conditions Indoor:DB20˚C Outdoor:DB 7˚C/WB6˚C Indoor air flow:High Pipe length:7.5m
GP801
GP801
GP801
GP801
GP110
GP110
GP140
GP140
GP110
GP110
GP140
GP140
GP801
GP801
GP110
GP140
GP110
GP140
– 30 –
2. CONSTRUCTION VIEWS (EXTERNAL VIEWS)
2-1. RAV-GP801AT*
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