Toshiba RAS-30NKP-AR user guide manual

SERVICE MANUAL
AIR CONDITIONER
RAS-30NKP2B-1 / RAS-30N2A2B
RAS-30NKP-AR-1 / RAS-30N2A-AR
FILE NO. SVM-06017
SPLIT WALL TYPE
July 2006
1. SPECIFICATIONS
2. CONSTRUCTION VIEWS
2-1 Indoor Unit
Outdoor Unit
2-2
3. WIRING DIAGRAM
4. SPECIFICATION OF ELECTRICAL PARTS
5. REFRIGERATION CYCLE DIAGRAM
6. CONTROL BLOCK DIAGRAM
7. OPERATION DESCRIPTION
4-1 Indoor Unit
4-2 Outdoor Unit (RAS-30NA2B) 4-3 Outdoor Unit (RAS-30N2A-AR)
5-1 RAS-30NKP2B-1 / RAS-30N2A2B 5-2 RAS-30NKP-AR-1 / RAS-30N2A-AR
7-1 Outline of Air Conditioner Control 7-2 Description of Operation Circuit 7-3 ECO Mode 7-4 Hi POWER Mode
7-5
Low-Temperature Limit Control
7-6 Auto Restart Function 7-7 Filter Check Lamp
7-8 Self-Cleaning function 7-9 QUIET Mode
7-10 COMFORT SLEEP mode
FILE NO. SVM-06017
8. INSTALLATION PROCEDURE
8-1 Safety Cautions
8-2 Installation Diagram of Indoor and Outdoor Units 8-3 Installation 8-4 Indoor Unit
8-5 Outdoor Unit
8-6 How to Set Remote Control Selector Switch 8-7 Others
9. TROUBLESHOOTING CHART
9-1 Troubleshooting Procedure
9-2 Basic Check Items 9-3 Primary Judgement 9-4 Self-Diagnosis by Remote Control (Check Code)
9-5 How to Diagnose Faulty Parts 9-6 Troubleshooting for Indoor Unit
9-7 Troubleshooting for Wiring (Interconnect Cable) 9-8 Troubleshooting for Air Purifier and Minus Ion
9-9 Troubleshooting for Remote Control
1
10. PART REPLACEMENT
10-1 Indoor Unit
10-2 Outdoor Unit
11. EXPLODED VIEWS AND PARTS LIST
11-1 Indoor Unit (E-Parts Assy)
11-2 Indoor Unit
11-3 Outdoor Unit (RAS-30N2A2B) 11-4 Outdoor Unit (RAS-30N2A-AR)
FILE NO. SVM-06017
2
1. SPECIFICATIONS
FILE NO. SVM-06017
MODEL
RAS-30NKP2B-1
RAS-30N2A2B
ITEM Cooling
Capacity
Power source V 220V
Power consumption kW Power factor % 96
Running Indoor A
current Outdoor A Starting current A 81 Moisture removal Liter/hr Noise Indoor (H/M+/M/L+/L) dB 52/50/47/45/42
Outdoor (220) dB 58
Refrigerant
Refrigerant control Capillary tube
Interconnection
pipe Maximum length
Name of refrigerant Rated amount kg 1.90
Gas side size mm  ∅ 15.88 
Connection type Flare connection
Liquid side size mm ∅ 6.35
Connection type Flare connection
(One way)
Maximum height difference
kW 7.00
Phase 1
Hz 60
m
m 10
INDOOR UNIT
Height mm 298
Dimensions Width mm 998
Depth mm 220
Net weight kg 12
Evaporator type Finned tube
Indoor fan type Cross flow fan
High fan m3/h
Air volume Medium fan m3/h
Low fan m
Fan motor output W
Air filter Honeycomb woven filter with PP frame
1050
3
/h 900
OUTDOOR UNIT
Height mm 690
Dimensions Width mm 880
Depth mm 310
Net weight kg 69
Condenser type Finned tube
Outdoor fan type Propeller fan
Airflow volume m
Fan motor output W 70
Compressor
Safety device IOL
Louver type Automatic louver
Usable outdoor temperature range °C
Note *1 Chargeless pipe
*2 Maximum pipe
Output W
3
/h 3558
Model
NHJ47NAHT
220V
3800
0.4
17.60
2.1
R-22
1
15*
*2
25 15
RAS-30NKP2B-1
1200
30
RAS-30N2A2B
2200
21 ~ 52
– 3 –
FILE NO. SVM-06017
MODEL
RAS-30NKP-AR-1 / RAS-30N2A-AR
ITEM
Capacity kW
220 V
7.95
Phase
Power source V
220V-240V
Hz
Power consumption W
Power factor %
3200
94
Cooling
1
50
230
Running current A
Indoor/Outdoor
Starting current A Moisture remova lLiter/hr
Noise
Refrigerant
Indoor (H/M+/M/L+/L) dB Outdoor (230V)
dB
Name of refrigerant
Rated amount kg
Refrigerant control
Gas side size
Connection type Flare connection
Liquid side size
Interconnection Connection type Flare connection
pipe Maximum length
(One way) 25*
Maximum height
difference
mm
mm
m
m
INDOOR UNIT
0.4/15.10
81
2.7
53/50/47/43/40
59
R22
2.00
Capillary tube
∅15.88
∅6.35
1
15*
2
15
RAS-30NKP-AR-1
Height mm 298
Dimensions Width mm 998
Depth mm 220
Net weight kg 12
Evaporator type Finned tube
Indoor fan type Cross flow fan
High fan m
Air volume Medium fan m
Low fan m3/h
3
/h 1200
3
/h 975
650
Fan motor output W 30
Air filter Honeycomb woven filter with PP frame
OUTDOOR UNIT RAS-30N2A-AR
Height mm 690
Dimensions Width mm 880
Depth mm 310
Net weight kg
68
Condenser type Finned tube
Outdoor fan type Propeller fan
Airflow volume m3/h
3380
Fan motor output W 65
Compressor
Model NH56VNHT
Output W
2700
Safety device IOL
Louver type Automatic louver Usable outdoor temperature range °C 21 ~ 52
240 V
8.00
3450
93
0.4/15.10
4
Note : 1
Capacity is based on the following temperature conditions.
FILE NO. SVM-06017
Condition
Temperature
Indoor unit inlet air tempe
(DB) 27°C 29°C
(WB) 19°C 19°C
Outdoor unit inlet air temper
(DB) 35°C 46°C
(WB) 24°C 24°C
Note : 2
Charge refrigerant according to the table below.
Refrigerant
*1 No need to charge
extra refrigerant
*2 Need to charge
extra refrigerant
RAS-30NKP-AR-1
RAS-30N2A-AR
JIS B8615-1 SSA 385, 386
RAS-30NKP2B-1 / RAS-30N2A2B
RAS-30NKP-AR-1 / RAS-30N2A-AR
15m or less
Over 15m up to 25m ( 40g/m)
RAS-30NKP2B-1
RAS-30N2A2B
5
2-1. Indoor Unit
Front panel
FILE NO. SVM-06017
2. CONSTRUCTION VIEWS
60
6
Knock out system
Air inlet
Air filter
Heat exchanger
790
275
Air outlet
64
120 80
590
Hanger
218
60
6
48
Knock out system
48
53
160
Drain hose (0.54m)
Hanger
45
Minimum distance to ceiling
275
170 or more
320
620
235 235
215 215
Minimum distance to ceiling
65 or more
Hanger
6
Connecting pipe (0.43m)
(Flare 6.35) Connecting pipe (0.33m) (For 13 series ; Flare 9.52
For 16 series ; Flare 12.7)
Hanger
Hanger
150150 160160 Installation plate outline
Center line
For stud bolt (8~10)
For stud bolt (6)
26
4519040
Minimum distance to ceiling
170 or more
32
9090
57
18
Wireless remote control
2-2. Outdoor Unit
4-12x18
for 8 – 10
FILE NO. SVM-06017
anchor bolt
600 or
more
600
or more
600
Air inlet
Mounting dimension of anchor bolt
100 or
more
52
68
25 Drain outlet
120
Air outlet
100
or more
140
600
310
23
Electric
Parts cover
Liquid side
Handle
(Flare 6.35)
Gas side
(Flare 15.88)
Service Port
1212
340 (pitch)
88
74
880
364
A
Detail Drawing
A
600
50
63.8 340
27
4-12x18 holes
12x18 hole
340
(for 8 – ø10 anchor bolt)
690
Handle
– 7 –
BLK WHI RED
GRN&YEL
3. WIRING DIAGRAM
COLOR IDENTIFICATION
:
BRW
BROWN
RED
:
RED
WHI
:
WHITE
YEL
:
YELLOW
BLU
:
BLUE
BLK
:
BLACK
GRY
GRAY
:
PINK
PNK
:
ORN
ORANGE
:
GREEN &
: :
GREENGRN
YELLOW
R09
R21
RY04
CN27
BLK P04
CN30 CN31
11
3
GRN&YEL
SG01 DSA
R22
VARISTOR
T6.3A 250 V
F01 FUSE
LOUVER MOTOR
BLU
6 6
IC04
L01
R01
DB01
C15
C01
MAIN P.C. BOARD
(MCC-821)
CN13
3
4
1
2
5
6
7 8 9
3
4
1
2
5
6
7 8 9
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
3
4
1
2
3
4
1
2
INFRARED RAYS RECEIVE AND INDICATION PARTS
BLU
5
6
7 8 9
5
6
7 8 9
FILE NO. SVM-06017
FAN MOTOR
DC MOTOR
ORN
PNK
YEL
RED
BRW
1 1
C02
2 2
BLK
6
5
6
5
CN 10
C06
IC
IC01
THERMO
SENSOR
(TA)
4 4
T01
3 3
1 1
BLK
2 2
1 1
IC02
BLK
EXCHANGER
SENSOR
DC15V DC0V
DC12V DC7V
DC0V
HEAT
4
3
5
2
4
3
5
2
CN 07
CN03 CN01
10 10
WHI
10
CN25
10
1 1
BLK
(TC)
POWER SUPPLY 220~240V ~ 50Hz
(For RAS-30N2A-AR) 220 ~ 60Hz (For RAS-30N2A2B)
OUTDOOR TERMINAL BLOCK
INDOOR TERMINAL BLOCK
L
N
BLK
RED
BLK
RED
BLK BLK
RED
MAGNETIC CONTACTOR
1
1
i
SPARK KILLER
A2 A1
52C
1/L1
2/T2
3/L2 4/T2
5/L3 6/T3
2
2
GRN&YEL
CAPACITOR
3
3
i
CHASSIS
GRY
COMPRESSOR TERMINAL
INDOOR UNIT
OUTDOOR UNIT
RED
CAPACITOR
S
WHI PNK
R
COMPRESSOR
(For RAS-30N2A-AR)
WHI RED
BLK
FAN MOTOR
C
BLK
COMPRESSOR TERMINAL
(For RAS-30N2A2B)
8
FILE NO. SVM-06017
4. SPECIFICATION OF ELECTRICAL PARTS
4-1. Indoor Unit
No. Parts name Type Specifications
1 Fan motor (for indoor) ICF-340-30-2 DC 310-340V, 30W 2 Thermo sensor (TA-sensor) ——— 10 k at 25°C 3 Switchins transformer (T01) SWT-77 Output DC 7V, 12Va and 12Vb 4 Microcontroller TMP87CM40ANG 6G60 5 Heat exchanger sensor
(TC-sensor) 6 Line filter (L01) SS11V-R07190 19 mH, AC 0.7 A 7 Diode (DB01) D3SBA60 4 A, 600 V 8 Capacitor (C03) EKMH451VSN121MQ35S 120µF, 450 V 9 Fuse (F01) TSCR T6.3 A, 250 V
10 Switching IC (IC01) MA8920 5 A, 900 V 11 Varistor (R09, R10) 15G561K 560 V 12 Resistor (R01) RF-5TK4R8 1.8 , 5 W 13 Louver motor MP35EA12 Output (Rated) 2 W, 10 poles, 1 phase,
——— 10 k at 25°C
DC 12 V
4-2. Outdoor Unit (RAS-30N2A2B)
No. Parts name Type Specifications
Output (Rated) 2300 W, 2 poles, 1 phase, 208/230 V, 60 Hz
1 Compressor NH47NAHT Winding resistance () C-R C-S
(at 25°C) 0.52 1.28
Output (Rated) 70 W, 6 poles, 1 phase, 220 V, 60 Hz
2 Fan motor (for outdoor)
Running capacitor
3
(for fan motor)
Running capacitor
4
(for compressor)
5 Magnetic contactor
STF-200-70K
451355L
RS44B606U0220S AC 440
A35 220 V, 60 Hz
Winding resistance () Red-Black White-Black
(at 20°C) 40.8 84.8
AC 450 V, 3.5µF
V, 60µF
9
FILE NO. SVM-06017
4-3. Outdoor Unit (RAS-30N2A-AR)
No. Parts name Type Specifications
Output (Rated) 2700 W, 2 poles, 1 phase, 220 - 240 V, 50 Hz
1 Compressor
2 Fan motor (for outdoor)
Running capacitor
3
(for fan motor)
Running capacitor
4
(for compressor)
5 Magnetic contactor A35 220 - 240 V, 50 Hz
NH56VNHT
MMF-230-65I
451355L
RSS44B606U0220S
Winding resistance () C-R C-S
(at 25°C)
Output (Rated) 42 W, 6 poles, 1 phase, 220 - 240 V, 50 Hz
Winding resistance () Red-Black White-Black
(at 20°C) 71.2 139.0 AC 450 V, 3.5µF
AC 440 V, 60µF
0.66 1.58
10
5. REFRIGERATION CYCLE DIAGRAM
5-1. RAS-30NKP2B-1 / RAS-30N2A2B
FILE NO. SVM-06017
Indoor unit
Cooling
0.39m (Connecting pipe)
15.88
O.D.:15.88mm O.D.:6.35mm
Compressor
P
Packed valve
(
15.88 )
Gas container connection (Reinstall etc.)
Bypass Capillary
NHJ47NAHT
1.0x1000 l
Evaporator
Cross flow fan
T
0.49m (Connecting pipe)
6.35
Packed valve
(∅6.35)
Capillary tube
2.4x500
S
50Hz
Cooling
Condenser
Propeller fan
Outdoor unit
Standard
pressure P
(MPaG)
Surface temp. of heat
exchanger interchanging
pipe T (°C)
Dryer
Refrigerant R-22 1.90kg
Mark ( ) means check points of Gas Leak
Ambient temp.
Fan speed
conditions DB/WB
(indoor)
Indoor Outdoor
(°C)
*Standard 0.40 10.0 High 29/19 46/24
Cooling *High temperature 0.50 13.0 High 32/23 52/31*
Low temperature 0.25 1.0 Low 21/15 21/15
*SASO Standard’s condition
Note : Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor.)
11
5-2. RAS-30NKP-AR-1 / RAS-30N2A-AR
FILE NO. SVM-06017
(Connecting pipe)
0.39 m
15.88
15.88 mm O.D.:6.35 mm
O.D.:
Accumulator
Compressor
P
Packed valve
15.88)
(
NH56VNHT
Indoor unit
Evaporator
Cross flow fan
Condenser
Propeller fan Outdoor unit
T
Bypass Capillary
1.0x1000 l
0.49 m (Connecting pipe) 6.35
Packed valve
(6.35)
Capillary tube
2.4x800 s
Dryer
Refrigerant
2.00
R22
Mark ( ) means check points of Gas Leak
kg
Ambient temp.
50 Hz
Standard
pressure
(MPaG)
P
Surface temp. of heat
exchanger interchanging
pipe
T
(°C)
Fan speed
(indoor)
conditions DB/WB
(°C)
Indoor Outdoor
Standard 0.38 8.0 High 27/19 35/24
Cooling High temperature 0.52 13.0 High 32/23 52/31
Low temperature 0.30 2.0 Low 21/15 21/15
Note : Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor.)
– 12
Heat Exchanger Sensor
6. CONTROL BLOCK DIAGRAM
Indoor Unit Control Panel
M.C.U.
Functions
Louver Control
FILE NO. SVM-06017
Operation
Display
Temperature Sensor
Infrared Rays Signal Receiver
Initiallizing Circuit
Infrared
Rays
Remote
Control
From Outdoor Unit 220 ~ 240 V AC 50 Hz
Clock Frequency Oscillator Circuit
Power Supply
Circuit
Noise Filter
3-minute Delay at Restart for Compressor
Motor Revolution Control
Processing
(Temperature Processing)
Timer
Outdoor unit
ON/OFF Signal
Relay Driver
Relay RY03
Outdoor Unit
Louver ON/OFF Signal
Louver Driver
Timer
Display
Filter Sign
Display
Fan Only
Sign Display
Hi Power
Sign Display
Indoor
Fan Motor
Louver Motor
REMOTE CONTROL
Remote Control
Operation ( )
Operation ( )
Operation Mode Selection
AUTO, COOL, DRY, FAN ONLY
Temperature Setting
Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver Auto Swing
Louver Direction Setting
ECO
Hi power
TIMER 1.3.5.9H
COMFORT SLEEP
QUIET
13
Infrared Rays
7. OPERATION DESCRIPTION
FILE NO. SVM-06017
7-1. Outline of Air Conditioner Control
This is a fixed capacity type air conditioner, which uses a DC motor for an indoor fan. The DC motor drive circuit is mounted in the indoor unit. And electrical parts which operate the compressor and the outdoor fan motor, are mounted in the outdoor unit. The air conditioner is mainly controlled by the indoor unit controller. The controller operates the indoor fan motor based upon commands transmitted by the remote control and transfers the operation commands to the outdoor unit controller. The outdoor unit controller receives operation commands from the indoor unit, and operates the outdoor fan motor and the compressor.
(1) Role of indoor unit controller
The indoor unit controller receives the operation
commands from the remote control and executes them.
Temperature measurement at the air inlet of the indoor heat exchanger by the indoor temperature sensor
Temperature setting of the indoor heat exchanger by the heat exchanger sensor
Louver motor control
Indoor fan motor operation control
LED display control
Transferring of operation commands to the
outdoor unit
Receiving of information of the operation status and judging of the information or indication of error
(2) Role of indoor unit controller
The outdoor unit controller receives the operation
commands from the indoor controller and executes them.
Compressor operation control
Operation control of outdoor fan motor
Turning off the compressor and outdoor fan when the outdoor unit receives the shutdown command
Operations according to the commands from the indoor unit
Table 7-1-1
7-1-1. Louver control
(1)Vertical air flow louver
Position of veritcal air flow louver is automatically controlled according to the operation mode. Besides, position of vertical air flow louver can be arbitrarily set by pressing [SET] button.
The louver position which is set by [SET] button is stored in the microcomputer, and the louver is automatically set at the stored position for the next operation.
(2)Swing
If [SWING] button is pressed when the indoor unit is in operation, the vertical air flow louver starts swinging. When [SWING] button is pressed again, it stops swinging.
7-1-2. Indoor fan control (DC Fan motor)
(1)The indoor fan is operated by the stepless speed
change DC motor.
(2)For air flow level, speed of the indoor fan motor is
controlled in five steps (LOW, LOW+, MED, MED and HIGH). If AUTO mode is selected, the f an motor speed is automatically controlled by the difference between the preset temperature and the room temperature.
LOW+ =
MED+=
LOW+MED
2
MED+HIGH
2
+
OPERATION
MODE
RAS-30NKP2B-1
Model
RAS-30NKP-AR-1
Cooling
Fan only Dry
rpm
Air flow volume (m /h)
rpm
Air flow volume (m /h)
3
3
– 14
UH
UH UH
1700 1200
1700 1200
H
H H
1700 1200
1700 1200
M M M
1500 1050 1400
975
FAN TAP
L
L L
1300
900
1050
650
L­L-
L-
1200
800
900
500
UL
UL
UL
1100
700
800 400
SL SL
1000
600
700 300
SL
900 500
700 300
FILE NO. SVM-06017
7-2. Description of Operation Circuit
(1) When turning on the breaker, the operation lamp
blinks. This means that the power is on (or the power supply is cut off.)
(2) When pressing [ ] button on the
remote control, receiving beep sounds from the indoor unit, and the next operation is performed together with opening the vertical air flow louver.
(3) Once the operation mode is set, it is memorized in
the microcomputer so that the previous operation can be effected thereafter simply by pressing [ ] button.
7-2-1. Fan only operation
([MODE] button on the remote control is set to the fan only operation.)
(1) When [FAN] b utton is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-2-1. When [FAN] button is set to LOW, LOW+, MED, MED+ or HIGH, the motor operates with a constant air flow.
+3 +2.5 +2
+1.5 +1 +0.5
(Room temp.) – (Preset temp.)
Preset temp.
0
(Preset temp.: 24°C
NOTE:
*1: The values marked with *1 are calculated and
controlled by the difference in motor speed between M+ and L–.
M+
*1 *1 *1 L–
7-2-2. Cooling operation
([MODE] button on the remote control is set to the cooling operation.)
(1) The compressor, outdoor fan and operation
display on the remote control are controlled as shown in Fig. 7-2-2.
(Preset temp.)
(Room temp.)
Preset temp.
0.5
ON
OFF OFF OFF ON
0
Compressor
ON
4-way valve
Outdoor fan
Fig. 7-2-2
(2) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-2-3. When [FAN] button is set to LOW, LOW+, MED, MED+ or HIGH, the motor operates with a constant air flow.
(Room temp.) – (Preset temp.)
Preset temp.
+3 +2.5 +2 +1.5 +1 +0.5
0
-0.5
M+
*1
*1 *1
L–
NOTE:
display
OPERATION
(2) The Hi POWER, ECO and COMFORT SLEEP
operation cannot be set.
Fig. 7-2-1 Setting of air flow [FAN:AUTO]
*1: The values marked with *1 are calculated and
controlled by the difference in motor speed between M+ and L–.
Fig. 7-2-3 Setting of air flow [FAN:AUTO]
– 15
FILE NO. SVM-06017
7-2-3. Dry operation
([MODE] button on the remote control is set to the dry operation.)
(1) The compressor, 4-way valve, outdoor fan and
operation display on the remote control are controlled as shown in Fig. 7-2-4.
ON:6min.
ON:6min.
OFF:4min.
OFF:4min.
ON:5min.
OFF:5min.
ON:5min.
OFF:5min.
OFF
Outdoor fan
Compressor
ON
OPERATION
(Room temp.) – (Preset temp.)
Preset temp.
+3
+2
+1
OFF
0
Fig. 7-2-4
(2) The microprocessor turns the compressor on and
off at the regular intervals (4 to 6 minutes). While the compressor is turning off, the indoor fan motor operates in the SUPER LOW position.
The pattern of operation depending on the relation
between room temperature and preset temperatures is shown in Fig. 7-2-5.
7-2-4. Automatic operation
([MODE] button on the remote control is set to the automatic operation.)
(1) One of 2 operations (Cooling, Fan only) is
selected according to difference between the preset temperature and the room temperature at which the automatic operation has started, as shown in Fig. 7-2-6. The Fan only operation continues until the room temperature reaches a level at which another mode is selected.
(2) Temporary Auto
When the TEMPORARY button on the indoor unit is pushed, the preset temperature is fixed at 24°C and the indoor unit is controlled as shown in Fig. 7-2-6.
°C
Cooling operation
The louver moves to the position same as Hi Power operation.
display
+4
Cooling operation
0
Fan only operation
(Room temp.) – (Preset temp.)
RAS-30NKP2B-1 RAS-30NKP-AR-1
Room temp.
Preset temp.+1 Preset temp.
Compressor Outdoor fan
Indoor fan
ON ON ON ON
OFF OFF OFF
L.*S.L. S.L.L. L. S.L. L.
*
Super Low
Fig. 7-2-5
(3) [FAN] button on the remote control is set to AUTO
only.
(4) The ECO and Hi Power operations can not be set.
Fig. 7-2-6
16
FILE NO. SVM-06017
7-3. ECO Mode
([ECO] button on the remote control is pressed.)
When [ECO] button is pressed while the indoor unit is in Cooling, Heating or Auto operation, ECO mark is indicated on the display of the remote control and the unit operates quietly and mildly controlling air flow.
(1) Cooling operation
The preset temperature is changed automatically as shown in Fig. 7-3-1. (The value of the preset temperature on the remote control does not change.)
Fan speed → LOW
(˚C)
Preset temp.
is changed
+2
+1
Preset temp.
ECO button
is pressed
Preset temp.
is changed
1H 2H TIME0H
Fig. 7-3-1
7-4. Hi POWER Mode
([Hi POWER] button on the remote control is pressed.)
When [Hi POWER] button is pressed while the indoor unit is in Auto, Cooling or Heating operation, Hi POWER mark is indicated on the display of the remote control and the unit operates as follows.
(1) Automatic operation
The indoor unit operates in according to the current operation.
(2) Cooling operation
The preset temperature drops 3°C. (The value of the preset temperature on the remote control does not change.)
If the room temperature is higher than the setting temperature by 3.5°C or more, the horizontal louver moves to the Hi POWER position automatically. Then when the room temperature is °C less than the setting temperature the horizontal louver returns automatically.
FAN speed : [AUTO] If the temperature is higher than the setting temperature by 3.5°C or more, the air conditioner operates at maximum airflow level. If the temperature is higher than the setting temperature by less than 3.5°C, the air air conditioner operates at normal airflow level
FAN speed : One of 5 levels
If the temperature is higher than the setting
temperature by 3.5 °C or more, the air conditioner operates at higher consecutive
airflow level. If the room temperature is higher
than the setting temperature by less than 3.5°C, the air conditioner operates at normal airflow
level.
(3) The Hi POWER mode can not be set in Dry or
Fan only operation.
7-5. Low-Temperature Limit Control
The microprocessor detects the indoor heat exchanger temperature to prevent the indoor heat exchanger from freezing. The compressor and outdoor fan motor are controlled as shown in Fig. 7-6-1.
Heat exchanger temperature
(˚C)
6 2
17
Compressor
ON
Less than 2°C continues for
5 minutes
OFF
Fig. 7-5-1
Outdoor fan
FILE NO. SVM-06017
7-6. Auto Restart Function
The indoor unit is equipped with an automatic restarting function which allows the unit to restart operating with the set operating conditions in the event of power supply being accidentally shut down. The operation will resume without warning three minutes after power is restored. This function is not set to work when shipped from the factory. Therefore it is necessary to set it to work.
7-6-1. How to set auto restart function
To set the auto restart function, proceed as follows: The power supply to the unit must be on; the function will not set if the power is off. Push the [TEMPORARY] button located in the center of the front panel continuously for three seconds. The unit receives the signal and beeps three times. The unit then restarts operating automatically in the event of power supply being accidentally shut down.
When the unit is on standby (Not operating)
Operation Motions
Push [TEMPORARY] button for more The unit is on standby. than three seconds.
The unit starts to operate. The green lamp is on.
→ →
The unit beeps three times The lamp changes from
0
TEMPORARY button
and continues to operate. green to orange.
3S
If the unit is not required to operate at this time, push [TEMPORARY] button once more or use the remote control to turn it off.
After approx. three seconds,
When the unit is in operation
Operation Motions
Push [TEMPORARY] button for more The unit is in operation. The green lamp is on. than three seconds.
The unit stops operating. The green lamp is turned off.
→ →
After approx. three seconds,
0
TEMPORARY button
While this function is being set, if the unit is in operation, the orange lamp is on.
The unit beeps three times.
3S
If the unit is required to operate at this time, push [TEMPORARY] button once more or use the remote control to turn it on.
While the filter check lamp is on, the [TEMPORARY] button has the function of filter reset button.
This function can not be set if the timer operation has been selected.
When the unit is turned on by this function, the louver will not swing even though it was swinging automatically before shutting down.
– 18 –
7-6-2. How to cancel auto restart function
To cancel auto restart function, proceed as follows: Repeat the setting prodedure: the unit receives the signal and beeps three times. The unit will be required to be turned on with the remote control after the main power supply is turned off.
When the unit is on standby (Not operating)
Operation Motions
Push [TEMPORARY] button for more The unit is on standby.
than three seconds.
The unit starts to operate. The orange lamp is on.
The unit beeps three times The lamp changes from
0
TEMPORARY button
and continues to operate. orange to g reen.
3S
If the unit is not required to operate at this time, push [TEMPORARY] button once more or use the remote control to turn it off.
FILE NO. SVM-06017
After approx. three seconds,
When the unit is in operation
Operation Motions
Push [TEMPORARY] button for more The unit is in operation. The orange lamp is on.
than three seconds.
The unit stops operating. The orange lamp is turned off.
After approx. three seconds,
The unit beeps three times.
0
3S
If the unit is required to operate at this time,
TEMPORARY button
button once more or use the remote control to turn it on.
While this function is being set, if the unit is in operation, the orange lamp is on.
7-6-3. Power failure during timer operation
When the unit is in Timer operation, if it is turned off because of power failure, the timer operation is cancelled. Therefore, set the timer operation again.
7-7. Filter Check Lamp
When the elapsed time reaches 1000 hours, the filter check lamp indicates. After cleaning the filters, turn off the filter check lamp.
7-7-1. How to turn off filter check lamp
(1) Press [FILTER] button on the remote control. (2) Push [TEMPORARY] button on the indoor unit.
push [TEMPORARY]
Note:
If [TEMPORARY] button is pushed while the filter check lamp is not indicating, the indoor unit will start the Automatic Operation.
– 19 –
y
g
g
play
(
(
p
)
g Op
g
p
g
(
(
)
g
FILE NO. SVM-06017
7-8. Self-Cleaning function.
Self-Cleaning function is designed to reduce humidity that causes mold to form inside the air conditioning unit. This advanced, efficient system reduces moisture in the coil. When you turn off your air conditioner, the internal fan activates and dries the moisture in the coil for 20 minutes, then turns off automaticall
.
Operation display
FCU fan
FCU louver OPEN CLOSE CLOSE
Timer display
Compressor
CDU fan
The Self-Cleaning function is set as default at ex-factory.
Self-Cleaning operation can stop manually by press [ ] botton of the remote
rpm is depend on preseting. rpm is SUL speed.
depend on preseting of timer function. depend on preseting of timer function.
depend on preseting per room temperature.
depend on preseting per room temperature.
Cool mode or dry mode Self-Cleaning mode
operation more than 10 mins. operate 20 mins.
ON OFF OFF
ON ON
ON or OFF
ON or OFF
ON or OFF
Turn off by remote controller
or timer-off function.
ON
OFF OFF
OFF OFF
Automatically turn-off.
ON or OFF
control two more time.
7-8-1. How to cancel Self-Cleanin
To cancel the Self-Cleanin
function, proceed as follows:
function
Press TEMPORARY button one time or use remote control to turn on air conditioner. The OPERATION dis orange color (When AUTO-RESTART is ON) or green color
When AUTO-RESTART is OFF).
Hold down the TEMPORARY button for more than 20 seconds.
The air conditioner will stop suddenly when the TEMPORARY is
ressed but keep holding it continue. Then will beep 3 times in
the first 3 seconds but it is not related to Self-Cleaning function
After holding about 20 seconds, the air conditioner will beep 5
times without any blinking of display.
The Self-Cleanin
eration had been cancelled.
OFF
Operation time
will show in
TEMPORARY button
Remarks
Per settin
of Self-Cleaning function above, AUTO-RESTART
function had been cancelled. To set AUTO-RESTART again,
lease follow item 7-6-1.
7-8-2. How to set Self-Cleaning function.
To set the Self-Cleaning function, proceed as follows.
Press TEMPORARY button one time or use remote control to
turn on air conditioner. The OPERATION display will show in
e color (When AUTO-RESTART is ON) or green color
oran
When AUTO-RESTART is OFF).
Hold down the TEMPORARY button for more than 20 seconds.
The air conditioner will stop suddenly when the TEMPORARY is pressed but keep holding it continue. Then will beep 3 times is the first 3 seconds but it is not related to Self-Cleaning function
After holding about 20 seconds, the air conditioner will beep 5 times and OPERATION display blinks 5 times.
The Self-Cleaning function had been set.
Remarks
Per settin
of Self-Cleaning function above, AUTO-RESTART
function had been cancelled. To set AUTO-RESTART again,
please follow item 7-6-1.
20
FILE NO. SVM-06017
7-9. QUIET Mode
Quiet mode is the system which, control the revolving speed of indoor fan to work constantly
at lower than speed L. In addition, noise level of indoor unit is less than usual.
When the [QUIET] button is pressed, the fan of the indoor unit will be restricted the revolving speed at
speed L
again (cancel Quiet mode).
Remarks :
1. Quiet mode is unable to work in dry mode.
2. Quiet mode is appropriate to work with less
-
until the [QUIET] button is pressed once
cooling load and less heating load condition. Because of the fan speed L- may cause not
enough the cooling capacity or heating capacity.
7-10. COMFORT SLEEP mode
The principles of comfort sleep mode are:
Quietness for more comfortable.
Save energy by changing room temperature
automatically.
The air condition can shut down by itself
automatically.
7-10-1. Cooling mode
The fan speed of indoor unit operates automatically,
it relates with the compressor's operation.
Compressor’s Operation Fan Speed
-
ON L
OFF SL
The preset temperature will increase 1°C after the
Comfort sleep mode has operated for 1 hour and the temperature will increase another 1°C after the comfort sleep mode has operated for 2 hour. (The value of the preset temperature on the remote control
does not change.)
Press the [COMFORT SLEEP] button to choose the
operating hours. Repeat pressing to select the hours. (1hr, 3hr, 5hr or 9hr)
If the [COMFORT SLEEP] button is pressed again
means cancel comfort sleep mode.
Remarks:
1. Comfort sleep mode will not operate in dry mode
and fan only mode.
2. Comfort sleep mode is appropriate to work with less
cooling load and less heating load condition. Because of the fan speed L- may cause not enough
the cooling capacity or heating capacity.
-
21
-
FILE NO. SVM-06017
8. INSTALLATION PROCEDURE
8-1. Safety Cautions
For general public use
Power supply cord of Outdoor unit shall be more than 4 mm2 (H07RN-F or 245 IEC66 : polychloroprene sheathed flexible cord) or 3.5 mm2 (AWG-12).
CAUTION
This appliance must be connected to the main power supply by means of a circuit breaker or a switch with a contact separation of at least 3 mm. If this is not possible, a power supply plug with earth must be used. This plug must be easily accessible after installation. The plug must be disconnected from the power supply socket in order to disconnect the appliance completely from the mains.
To Disconnect the Appliance from the Main Power Supply
DANGER
FOR USE BY QUALIFIED PERSONS ONLY.
TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE
ALL POWER SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
CONNECT THE CONNECTING CABLE CORRECTLY. IF THE CONNECTING CABLE IS CONNECTED WRONGLY, ELECTRIC PARTS MAY BE DAMAGED.
CHECK THE EARTH WIRE THAT IT IS NOT BROKEN OR DISCONNECTED BEFORE INSTALLATION.
DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS.
FAILURE TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
TO PREVENT OVERHEATING THE INDOOR UNIT AND CAUSING A FIRE HAZARD, PLACE THE UNIT WELL AWAY (MORE THAN 2 M) FROM HEAT SOURCES SUCH AS RADIATORS, HEATORS, FURNACE, STOVES, ETC.
WHEN MOVING THE AIR-CONDITIONER FOR INSTALLING IT IN ANOTHER PLACE AGAIN, BE VERY CAREFUL NOT TO GET THE SPECIFIED REFRIGERANT WITH ANY OTHER GASEOUS BODY INTO THE REFRIGERATION CYCLE. IF AIR OR ANY OTHER GAS IS MIXED IN THE REFRIGERANT, THE GAS PRESSURE IN THE REFRIGERATION CYCLE BECOMES ABNORMALLY HIGH AND IT RESULTINGLY CAUSES BURST OF THE PIPE AND INJURIES ON PERSONS.
IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE INSTALLATION WORK, IMMEDIATELY LET FRESH AIR INTO THE ROOM. IF THE REFRIGERANT GAS IS HEATED BY FIRE OR SOMETHING ELSE, IT CAUSES GENERATION OF POISONOUS GAS.
WARNING
Never modify this unit by removing any of the safety guards or bypassing any of the safety interlock switches.
Do not install in a place which cannot bear the weight of the unit. Personal injury and property damage can result if the unit falls.
Before doing the electrical work, attach an approved plug to the power supply cord. Also, make sure the equipment is properly earthed.
Appliance shall be installed in accordance with national wiring regulations. If you detect any damage, do not install the unit. Contact your TOSHIBA dealer immediately.
CAUTION
Exposure of unit to water or other moisture before installation could result in electric shock. Do not store it in a wet basement or expose to rain or water.
After unpacking the unit, examine it carefully for possible damage.
Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify
the noise level of the unit or where noise and discharged air might disturb neighbors.
To avoid personal injury, be careful when handling parts with sharp edges.
Please read this installation manual carefully before installing the unit. It contains further important
instructions for proper installation.
– 22
FILE NO. SVM-06017
REQUIREMENT OF REPORT TO THE LOCAL POWER SUPPLIER
Please make absolutely sure that the installation of this appliance is reported to the local power supplier before installation. If you experience any problems, or if the installation is not accepted by the supplier, the service agency will take adequate countermeasures.
Remark per EMC Directive 89/336/EEC
To prevent flicker impressions during the start of the compressor (technical process) following installation conditions do apply.
1. The power connection for the air conditioner has to be done at the main power distribution. This distribution has to be of an impedance. Normally the required impedance is reached at a 32A fusing point. Air conditioner fuse has to be 16A max.!
2. No other equipment should be connected to this power line.
3. For detailed installation acceptance, please contact your power supplier whether its restriction does apply for products like washing machines, air conditioners or electrical ovens.
4. For power details of the air conditioner, refer to the rating plate of the product.
– 23
8-2. Installation Diagram of Indoor and Outdoor Units
Hook
65 mm or more
(A
tta
c
h
to
th
5 Sasa-Zeolite Vitamin C filter
1
7
0
m
o
r m
m
o
re
A
ir filte
e
fr
o
n
t p
a
n
e
l) (A
tta
c
h
to
th
e
a
ir filte
6 Bio-enzyme & Gingko filter
Hook
r
r)
1
Installation plate
1
7
0
o
r m
Shield pipe
FILE NO. SVM-06017
For the rear left and left piping
m
m
o
re
Insert the cushion between the indoor unit and wall, and tilt the indoor unit for better operation.
Do not allow the drain hose to get slack.
Wall
ore installing the
Bef
wireless remote control
With the remote control cover open, load the batteries supplied correctly, observing their polarity.
2 Wireless remote control
Cover
3 Batteries
2 Wireless remote
control
100 mm or more
m
600 m
8 Pan head wood screw
4
Remote control holder
Vinyl tape Apply after carrying out a drainage test.
Saddle
100 mm
600 mm or more
ore
r m
o
or more
Extension drain hose
(Not available, provided by
installer)
600 mm or more
Cut the piping hole sloped slightly
Make sure to run the drain hose sloped downward.
The auxiliary piping can be connected the left, rear left, rear right or bottom.
Right
Rear
Rear left
Bottom
Insulate the refrigerant pipes separately with insulation, not together.
Left
Electric parts cover
Loop the connective cable (about 100 mm in diameter and 300 – 350 mm long).
Fig. 8-2-1
– 24
6 mm thick heat resisting polyethylene foam
8-3. Installation
8-3-1. Optional installation parts
FILE NO. SVM-06017
Part
Code
Parts name
Refrigerant piping Liquid side : 6.35 mm
A
Gas side : ∅15.88 mm
Pipe insulating material
B
(polyethylene foam, 6 mm thick) Putty, PVC tapes
C
< Fixing bolt arrangement of outdoor unit >
600 mm
Air inlet
64 mm
340 mm
120 mm
Q'ty
One
each
1
One
each
Air outlet
Fig. 8-3-1
Secure the outdoor unit with fixing bolts and nuts if the unit is likely to be exposed to a strong wind.
Use ∅ 8 mm or ∅ 10 mm anchor bolts and nuts.
– 25
8-3-2. Accessory and installation parts
FILE NO. SVM-06017
Part
No.
Part name (Q'ty)
1
Installation plate x 1
2
Wireless remote control x 1
3
Battery x 2
Others
Owner’s manual
Installation manual
Name
Part
No.
Part name (Q'ty)
4
Remote control holder x 1
5
Sasa-Zeolite Vitamin C filter x 2
6
Bio-enzyme & Gingko filter x 2
Part
No.
Part name (Q'ty)
7
Mounting screw 4 x 25 x 8
8
Pan head wood screw 3.1 x 16 x 2
l
l
26
FILE NO. SVM-06017
8-4. Indoor Unit
8-4-1. Installation place
A place which provides the spaces around the
indoor unit as shown in the above diagram.
A place where there is no obstacle near the air inlet
and outlet.
A place that allows easy installation of the piping to
the outdoor unit.
A place which allows the Front panel to be opened.
CAUTION
Direct sunlight to the indoor unit's wireless receiver should be avoided.
The microprocessor in the indoor unit should not be too close to RF noise sources. (For details, see the owner's manual.)
<Remote control>
A place where there are no obstacles such as a curtain that may block the signal from the indoor unit.
Do not install the remote control in a place exposed to direct sunlight or close to a heating source, such as a stove.
Keep the remote control at least 1 m apart from the nearest TV set or stereo equipment. (This is necessary to prevent image disturbances or noise interference.)
The location of the remote control should be determined as shown below.
8-4-2. Cutting a hole and mounting installation
plate
<Cutting a hole>
When installing the refrigerant pipes from the rear.
Pipe hole
m
65 m
The center of the pipe hole is above the arrow.
100 mm
Fig. 8-4-2
1. After determining the pipe hole position on the mounting plate (100 mm A), drill the pipe hole (65 mm) at a slight downward slant to the outdoor side.
NOTE
When drilling a wall that contains a metal lath, wire lath or metal plate, be sure to use a pipe hole brim ring sold separately.
<Mounting the installation plate>
Indoor unit
(Side view)
7 m
°
5
7
Reception range
Remote control
(Top view)
Indoor unit
Reception range
* : Axial distance
Fig. 8-4-1
45
°
5 m
°
Remote control
* 7 m
170
120
Pipe hole
Hook
Indoor unit
Hook
Thread
Weight
55
Hook
Pipe hole
7 Mounting screw
65
1
Installation plate
m
5
45
Fig. 8-4-3
27
FILE NO. SVM-06017
<When the installation plate is directly mounted on the wall>
1. Securely fit the installation plate onto the wall by screwing it in the upper and lower parts to hook up the indoor unit.
2. To mount the installation plate on a concrete wall with anchor bolts, utilize the anchor bolt holes as illustrated in the above figure.
3. Install the installation plate horizontally in the wall.
CAUTION
When installing the installation plate with a mounting screw, do not use the anchor bolt hole. Otherwise the unit may fall down and result in personal injury and property damage.
Installation plate <Keep horizontal direction>
Anchor bolt
Projection
5 mm dia. hole
15 mm or less
8-4-3. Electrical work
1. The supply voltage must be the same as the rated voltage of the air conditioner.
2. Prepare the power source for exclusive use with the air conditioner.
NOTE
Wire type: More than 1.5 mm2 (H07RN-F or 245 IEC66) or 1.3 mm2 (AWG-16)
CAUTION
Use power specified above table.
This appliance can be connected to the mains in
the following way. Connection to fixed wiring: A switch or circuit breaker which disconnects all poles and has a contact separation of at least 3 mm must be incorporate in the fixed wiring. An approved circuit breaker or switches must used.
NOTE
Perform wiring works so as to allow a generous wiring capacity.
7 Mounting
screw
ss
4 x 25
s
ss
Clip anchor (local parts)
Fig. 8-4-4
CAUTION
Failure to firmly install the unit may result in personal injury and property damage if the unit falls.
In case of block, brick, concrete or similar type walls, make 5 mm dia. holes in the wall.
Insert clip anchors for appropriate 7 mounting screws.
NOTE
Secure four corners and lower parts of the installation plate with 6 to 7 mounting screws to install it.
28
8-4-4. Wiring connection
Air inlet grille
FILE NO. SVM-06017
Connecting cable
Front panel
2
1
Terminal cover
Screw
Terminal block
Cord clamp
Screw
Connecting cable
Earth line
Fig. 8-4-5
<How to connect the connecting cable> Wiring of the connecting cable can be carried out
without removing the front panel.
about 15 cm
Fig. 8-4-6
<Stripping length of connecting cable>
10 mm
10 mm
50 mm
40 mm
Earth line
Fig. 8-4-7
NOTE
Use stranded wire only.
Wire type : More than 1.5 mm2 (H07RN-F or 245 IEC66) or 1.3 mm2 (AWG-16)
1. Remove the air inlet grille. Open the air inlet grille upward and pull it toward you.
2. Remove the terminal cover and cord clamp.
3. Insert the connecting cable (according to the local cords) into the pipe hole on the wall.
4. Take out the connecting cable through the cable slot on the rear panel so that it protrudes about 15 cm from the front.
5. Insert the connecting cable fully into the terminal block and secure it tightly with screws.
6. Tightening torque : 1.2 N·m (0.12 kgf·m)
7. Secure the connecting cable with the cord clamp.
8. Fix the terminal cover, rear plate bushing and air inlet grille on the indoor unit.
CAUTION
Be sure to refer to the wiring system diagram
labeled inside the front panel.
Check local electrical cords and also any specific
wiring instructions or limitations.
Fig. 8-4-8
NOTE
Connect the earth line to the metallic part (i mark) located at the side of 3P terminal.
<How to install the air inlet grille on the indoor unit>
When attaching the air inlet grille, the contrary of the removed operation is performed.
29
Fig. 8-4-9
FILE NO. SVM-06017
8-4-5. Piping and drain hose installation <In case of rightward piping>
After scribing slits of the body-right by a knife or a making-off pin, cut them by a pair of nippers or the like.
Slit (Body-right)
Fig. 8-4-10
<In case of downward piping>
After scribing slits of the body-right by a knife or a making-off pin, cut them by a pair of nippers or the like.
To connect pipe after installation of unit (figure)
(To the forefront of flare)
400 mm
300 mm
R 30 mm (Use polisin (polyethylene core or the like for bending pipe.)
43 mm
Liquid side
Gas side
Outward form of indoor unit
Use the handle of screwdriver, etc.
Fig. 8-4-12
NOTE
If the pipe is bent incorrectly, the indoor unit may unstably be set on the wall. After passing the connecting pipe through the pipe hole, connect the connecting pipe to the auxillary pipes and wrap the facing tape around them.
Slit (Body-right)
Fig. 8-4-10
<Left-hand connection with piping>
Bend the connecting pipe so that it is laid within 43 mm above the wall surface. If the connecting pipe is laid exceeding 43 mm above the wall surface, the indoor unit may unstably be set on the wall. When bending the connecting pipe, make sure to use spring bender so as not to crush the pipe.
Bend the connection pipe within a radius of 30 mm.
CAUTION
Bind the auxiliary pipes (two) and connecting cable with facing tape tightly. In case of leftward piping and rear-leftward piping, bind the auxiliary pipes (two) only with facing tape.
Indoor unit
Auxiliary pipes
Installation plate
Carefully arrange pipes so that any pipe does not stick out of the rear plate of the indoor unit.
Carefully connect the auxiliary pipes and connecting pipes to each other and cut off the insulating tape wound on the connecting pipe to avoid double-taping at the joint, moreover, seal the joint with the vinyl tape, etc.
Since dewing results in a machine trouble, make sure to insulate both the connecting pipes. (Use polyethylene foam as insulating material.)
When bending a pipe, carefully do it not to crush it.
Connecting cable
Drain hose
30
FILE NO. SVM-06017
8-4-6. Indoor unit fixing
1. Pass the pipe through the hole in the wall, and hook the indoor unit on the installation plate at the upper hooks.
2. Swing the indoor unit to right and left to confirm that it is firmly hooked up on the installation plate.
3. While pressing the indoor unit onto the wall, hook it at the lower part on the installation plate. Pull the indoor unit toward you to confirm that it is firmly hooked up on the installation plate.
1
2
Hook
Hook here
1 Installation
plate
Press
(unhook)
Fig. 8-4-13
For detaching the indoor unit from the installation plate, pull the indoor unit toward you while pushing its bottom up at the specified parts.
8-4-7. Drainage
1. Run the drain hose sloped downwards.
NOTE
Hole should be made at a slight downward slant on the outdoor side.
Do not form the drain hose
Do not rise the drain hose.
50 mm or more
Do not put the drain hose end into water.
into a wavy shape.
Do not put the drain hose end in the drainage ditch.
Fig. 8-4-15
2. Put water in the drain pan and make sure that the water is drained out of doors.
3. When connecting extension drain hose, insulate the connecting part of extension drain hose with shield pipe.
Fig. 8-4-14
Shield pipe
Drain hose
Inside the room
Extension drain hose
Fig. 8-4-16
PushPush
CAUTION
Arrange the drain pipe for proper drainage from the unit. Improper drainage can result in dew-dropping.
This air conditioner has the structure designed to drain water collected from dew, which forms on the back of the indoor unit, to the drain pan. Therefore, do not store the power cord and other parts at a height above the drain guide.
Wall
Drain guide
Space for pipes
31
Fig. 8-4-17
FILE NO. SVM-06017
8-5. Outdoor Unit
8-5-1. Installation place
A place which provides the spaces around the outdoor unit as shown in the left diagram.
A place which can bear the weight of the outdoor unit and does not allow an increase in noise level and vibration.
A place where the operation noise and discharged air do not disturb your neighbors.
A place which is not exposed to a strong wind.
A place free of a leakage of combustible gases.
A place which does not block a passage .
When the outdoor unit is to be installed in an
elevated position, be sure to secure its feet.
An allowable length of the connecting pipe is up 15 m. (Refer to the table of T O CHARGE REFRIGERANT for detail.)
An allowable height level is up to 10 m.
A place where the drain water does not raise any
problem.
CAUTION
8-5-2. Refrigerant piping connection
1. Cut the pipe with a pipe cutter.
90°
Obliquity
Roughness
Fig. 8-5-2
2. Insert a flare nut into the pipe, and flare the pipe.
Projection margin in flaring : A (Unit : mm)
A
Die
Pipe
Fig. 8-5-3
Outer dia.
of copper pipe
6.35
Rigid Imperial
1.0 to 1.5
A
1.5 to 2.0
Warp
1. Install the outdoor unit without anything blocking the air discharging.
2. When the outdoor unit is installed in a place exposed always exposed to strong wind like a coast or on a high storey of a building, secure the normal fan operation using a duct or a wind shield.
3. In particularly windy areas, install the unit such as to avoid admission of wind.
4. Installation in the following places may result in trouble. Do not install the unit in such places.
A place full of machine oil.
A saline-place such as the coast.
A place full of sulfide gas.
A place where high-frequency waves are likely
to be generated as from audio equipment, welders, and medical equipment.
Strong
wind
15.88
1.0 to 1.5
2.0 to 2.5
<Tightening connection>
Align the centers of the connecting pipes and tighten the flare nut as far as possible with your fingers. Then tighten the nut with a spanner and torque wrench as shown in the figure.
CAUTION
Do not apply excess torque.
Otherwise, the nut may crack depending on the
conditions.
Fig. 8-5-1
– 32
FILE NO. SVM-06017
(Unit : N·m)
Outer dia.
of copper pipe
 6.35 mm
15.88 mm
Tightening torque
16 to 18 (1.6 to 1.8 kgf·m) 65 to 80 (6.5 to 8.0 kgf·m)
Tightening torque of flare pipe connections
Flare at indoor unit side
Flare at outdoor unit side
Fig. 8-5-4
Flare nutHalf union
Externally threaded side
Use a wrench to secure.
Use a torque wrench to tighten.
Internally threaded side
Fig. 8-5-5
CAUTION
8-5-3. Evacuating
After the piping has been connected to the indoor unit, you can perform the air purge together at once.
AIR PURGE
Evacuate the air in the connecting pipes and in the indoor unit using a vacuum pump. Do not use the refrigerant in the outdoor unit. For details, see the manual of the vacuum pump.
<Using a vacuum pump>
Be sure to use a vacuum pump with counter-flow prevention function so that inside oil of the pump does not flow backward into pipes of the air conditioner when the pump stops.
1. Connect the charge hose from the manifold valve to the service port of the gas side packed valve.
2. Connect the charge hose to the port of the vacuum pump.
3. Open fully the low pressure side handle of the gauge manifold valve.
4. Operate the v acuum pump to start evacuating. Perform evacuating for about 15 minutes if the piping length is 20 meters. (15 minutes for 20 meters) (assuming a pump capacity of 27 liters per minute.) Then confirm that the compound pressure gauge reading is –101 kPa (–76 cmHg).
5. Close the low pressure side valve handle of gauge manifold.
6. Open fully the valve stem of the packed valves (both sides of Gas and Liquid).
7. Remove the charging hose from the service port.
8. Securely tighten the caps on the packed valves.
KEEP IMPORTANT 4 POINTS FOR PIPING
WORK
(1) Take away dust and moisture (Inside of the
connecting pipes.) (2) Tight connection (between pipes and unit) (3) Evacuate the air in the connecting pipes using
VACUUM PUMP. (4) Check gas leak (connected points)
Compound pressure gauge
-101kPa (-76cmHg)
Handle Lo
Charge hose
Connecting pipe
Packed valve at liquid side
Packed valve at gas side
Service port (Valve core (Setting pin))
Fig. 8-5-6
Pressure gauge
Manifold valve
Handle Hi (Keep full closed)
Charge hose
Vacuum pump adapter for counter-flow prevention
Vacuum
pump
– 33
FILE NO. SVM-06017
TOCHARGE REFRIGERANT
Refrigerant
No need to charge refrigerant
Need to charge Over 15 m up to refrigerant 25 m (40g/m)
30 Class
15 m or less
<Packed valve handling precautions>
Open the valve stem all the way out; but do not try to open it beyond the stopper.
Securely tighten the valve stem cap with torque in the following table:
Gas side Tightening torque A
Gas side 65 to 80 N·m
(15.88 mm.) (6.5 to 8.0 kgf·m)
4 mm
Liquid side 16 to 18 N·m Same as
(6.35 mm.) (1.6 to 1.8 kgf·m) Gas side
Service port
9 to 10 N·m (0.9 to 1.0 kgf·m)
8-5-4. Wiring connection
1. Remove the electric parts cover from the outdoor unit.
2. Connect the connecting cable to the terminal as identified with their respective matched numbers on the terminal block of indoor and outdoor unit.
3. When connecting the connecting cable to the outdoor unit terminal, make a loop as shown installation diagram of indoor and outdoor unit, to prevent water coming in the outdoor unit.
4. Insulate the unused cords (conductors) with water coming in the outdoor unit. Process them so that they do not touch any electrical or metal parts.
<Stripping length of connection cable>
Terminal block
LN 1 32
Terminal screw
Earth line
Cord clamp
Power supply cord
Screw
Cord clamp
Connecting cable
Hexagonel wrench: A (unit : mm)
Hexagonal wrench is required.
Fig. 8-5-7
N
L
10
10
60
A
70
Earth line
123
10
10
70
Connecting cablePower supply cord
80
Fig. 8-5-8
Model
Power source
Maximum running current
Plug socket & fuse rating
Power cord
4 mm2 (H07RN-F or 245 IEC 66) or
3.5 mm
60 Hz, 220 ~ 230V Single phase
30 Class
18A
20A
2
(AWG-12)
CAUTION
Wrong wiring connection may cause some electrical parts burn out.
Be sure to comply with local codes on running the wire from outdoor unit to indoor unit (size of wire and wiring method etc.)
Every wire must be connected firmly.
NOTE: Connecting cable
Wire type : More than 1.5 mm2 (H07RN-F or 245 IEC66) or 1.3 mm2 (AWG-16)
– 34
FILE NO. SVM-06017
8-6.How to Set Remote Control Selector
Switch
When two indoor units as installed in seperated rooms, there is no need to change the selector switch.
<Remote control selector switch>
When two indoor units are installed in the same room or the adjacent two rooms, they may be controlled simultaneously with a single remote control. To prevent this, set either unit and its remote control to B setting. (Both units are set to A setting before shipment.)
The remote control signal is not recived when the indoor unit setting is different from the remote control one.
1. Set the remote control selector switch with the indoor unit.
1) Turn the circuit breaker of the main power switch off before setting the selector switch.
2) Remove the Air inlet grille and Front panel. (Refer to page 52, 10-1)
2. Set the remote control selector switch with the remote control
[B] is indicated on the liquid crystal display when setting remote control selector switch to B. [A] is not indicated on the display even if the selector switch is set to A.
1) Load the remote control with the batteries.
2) Press the [CHK] button using something with sharp point. (The preset temperature on the remote control changes to [00].)
3) Press the [MODE] button while pressing the [CHK] button, [B] is indicted at the right of the present temperature display.
To reset the switch to the [A] setting, press the [MODE] button again while pressing the [CHK] button.
3) Select the terminal of selector switch from [A position] to [B position].
A B
Fig. 8-6-1
Slector switch
[MODE] button
[CHK] button
Fig. 8-6-2
3. Confirm that the indoor unit can operate with the new setting.
35
FILE NO. SVM-06017
8-7. Others
8-7-1. Gas leak test
Electric parts cover
Flare nut connections (Outdoor unit)
D
B
Valve stem cap connection
Fig. 8-7-1
Check the flare nut connections, valve stem cap connections and service port cap connections for gas leak with a leak detector or soap water.
8-7-2. Test operation
C
Flare nut connections (indoor unit)
Valve stem cap connection
A
Service cap connection
8-7-3. Auto restart setting
This product is designed so that, after a power failure, it can restart automatically in the same operating mode as before the power failure.
Information
The product was shipped with Auto Restart function in the off position. Turn it on as required.
<How to set the auto restart>
Press and hold down the TEMPORARY button for about 3 seconds. After 3 seconds, the electronic beeper makes three short beeps to tell you the Auto Restart has been selected.
To cancel the Auto Restart, follow the steps described in the section Auto Restart Function of the Owner’s Manual.
To switch the TEST RUN (COOL) mode, press TEMPORARY b utton for 10 sec. (The beeper will make a short beep.)
TEMPORARY button
Fig. 8-7-2
– 36
9. TROUBLESHOOTING CHART
FILE NO. SVM-06017
9-1. Troubleshooting Procedure :
9-2-2. Incorrect cable connection between Indoor
and outdoor units
Follow the details of 9-2. Basic Check Items. If there is no trouble corresponding to 9-2, check whether or not there are faulty parts following
9-4. Self-Diagnosis by Remote Control.
9-2. Basic Check Items
The indoor unit is connected to the outdoor unit with 4 cables. Check that the indoor and outdoor units have been properly connected with terminals assigned the same numbers. If the connectors are not properly connected, the outdoor unit will not operate normally, or OPERATION lamp and TIMER lamp will blink (5 Hz).
9-2-1. Power supply voltage
The line voltage must be AC 220 – 240 V. If it is not within this range, the air conditioner may not operate normally.
9-2-3. Program control
The microcontroller operates as shown in Table 9-2-1 to control the air conditioner. If there are any opera­tional problems, check whether or not the problems correspond to Table 9-2-1. If they correspond to the Table, they are not problems with the air conditioner, but they are indispensable operations to control and maintain the air conditioner properly.
Table 9-2-1
No. Operation of air conditioner Descriptions
1 When the main power supply is turned
on, the OPERATION lamp on the indoor unit blinks.
2 The indoor fan motor speed does not
change in the Dry operation.
3 The compressor is not turned off even
though the room temperature is in the range that the compressor is turned off.
The OPERATION lamp blinks to indicate that power is turned on. If the
[ ] button is pressed, the lamp stops blinking.
The indoor fan motor speed is automatically controlled in the Dry operation.
The compressor has a function that it is not turned off for 3 minutes after it is turned on even though the room temperature is in the range that the compressor is turned off.
4 The compressor is not turned on and
off even though the thermo control is operated in the Dry operation.
5 The compressor is not turned on even
though the room temperature is in the range that the compressor is turned on.
6 The operation mode changes in the
Automatic operation.
7 The Fan only operation continues in the
Automatic operation.
8 The ECO operation or Hi-POWER
operation does not work.
9 When [Hi POWER] button is pressed,
the display on the remote control does not change at all.
In the Dry operation, the compressor is turned on and off automatically at the regular intervals, independent of the thermo control.
The compressor is not turned on in the restart delay timer (3-minutes timer) operation. It is also not turned on after the power supply is turned on because of this timer operation.
In Automatic operation, the room temperature is detected all time for control fan speed and the operation mode is changed every 15 minutes according to difference between the room temperature and the preset temperature.
When the room temperature is in the range (Preset temperature ± 1°C), the Fan only operation is selected.
These operations do not work when the unit is in the Dry operation or Fan only operation.
The display on the remote control does not change when [Hi POWER] button is pressed. However the microcontroller gives commands to change the preset temperature and air flow level.
37
FILE NO. SVM-06017
9-3. Primary Judgement
9-3-1. Role of indoor unit controller
The indoor unit controller receives the operation commands from the remote control and executes them.
Temperature measurement at the air outlet of the indoor heat exchanger by the indoor temperature sensor
Temperature setting of the indoor heat exchanger by the heat exchanger sensor
Louver motor control
Indoor fan motor operation control
LED display control
Transferring of operation commands to the outdoor
unit
Table 9-3-1
Lamps Self-diagnosis
A OPERATION lamp is blinking. (1 Hz) B OPERATION lamp is blinking. (5 Hz) C OPERATION lamp is blinking. (5 Hz) D OPERATION lamp is blinking. (5 Hz) E OPERATION lamp is blinking. (5 Hz) F OPERATION and TIMER lamps are blinking.
(5 Hz)
9-3-2. Failure diagnosis
The indoor unit diagnoses the operation condition and indicates the information of the self-diagnosis with the lamps on the display panel of the indoor unit.
Power failure (when the power supply is turning on) Thermo sensor (TA) short or break Heat exchanger sensor (TC) short or break Indoor fan motor lock or failure Indoor P.C. board failure Wrong wiring of connecting cable
G OPERATION, TIMER and PRE-DEF.
(or FAN ONLY for cooling only model) lamps are blinking.
Table 9-3-2 Diagnosis by detective operation
Symptom Check Primary judgement
The remote control does not work.
The outdoor fan does not rotate.
Turn off the power supply once, then turn it on. Try to operate the remote control.
The compressor operates.
The compressor does not operate.
Cycle failure
Gas shortage or other refrigerant cycle trouble
Heat exchanger sensor open, break or short
Overload relay or thermostat trouble of compressor
The remote control still does not work.
The remote control works.
The indoor unit (and/or remote control) is/are defective .
OK.
The outdoor unit (Outdoor fan motor) is defective .
An internal part of the compressor or P.C. board is defective.
38
9-4. Self-Diagnosis by Remote Control
(Check Code)
(1) If the lamps are indicated as shown B to G in Table
9-3-1, exchanger the self-diagnosis by the remote control.
(2) When the remote control is set to the service
mode, the indoor controller diagnoses the operation condition and indicate the information of the self-diagnosis on the display of the remote control with the check codes. If a fault is detected, all lamps on the indoor unit will blink at 5 Hz and it
will beep for 10 seconds (Pi, Pi, Pi....). The timer
lamp usually blinks (5 Hz) during the self-diagnosis.
9-4-1. How to use remote control in service mode
FILE NO. SVM-06017
(1) Press [CHK] button with a tip of pencil to set the
remote control to the service mode.
“00” is indicated on the display of the remote control.
The timer lamp on the indoor unit blinks continuously. (5 times per 1 sec.)
(2) Press [TIMER 8] button.
If there is no fault with a code, the indoor unit will beep once (Pi) and the display of the remote control will change as follows:
00
01
Check the unit with all 35 check codes (00 to 22). as shown in Table 9-4-1.
Press [TIMER 9] button to change the check code backwards.
If there is a fault, the indoor unit will beep f or 10 seconds (Pi, Pi, Pi...). Note the check code on the display of the remote control.
2-digits alphanumeric will be indicated on the display.
All lamps on the indoor unit will blink. (5 times per 1 sec.)
(3) Press [CLR] button. After service finish for clear
service code in memory.
“7F” is indicated on the display of the remote control.
1d
1E02 22
Alphanumeric characters are used for the check code. is 5. is 6.
is A. is B. is C. is D.
* This illustration is only for Heat pump model.
For Cooling only model, there is not the ( ) symbol.
39
(4) Press [ ] button to release the service
mode.
• The display of the remote control returns to as it was before service mode was engaged.
Table 9-4-1
Block level Diagnosis function
Check
code code status
Block
Indoor P.C. board
Cable connection
Outdoor P.C. board
Other parts (including compressor)
Check
Symptom
The indoor thermo sensor (TA) is defective. Disconnection or short-circuit
The indoor heat exchanger sensor (TC) is defective. Disconnection or short-circuit
The indoor fan motor or its circuit is defective.
The part other than the above parts on the indoor P.C. board is defective. EEPROM access error
IOL operation
The serial signals can not be transmitted and received between indoor and outdoor units.
The crossover wire is
connected wrongly. The serial signal transmitting
circuit on the outdoor P.C. board is defective. The serial signal receiving
circuit on the indoor P.C. board is defective.
The operation command signals are not transmitted from the indoor unit to the outdoor unit.
The outdoor thermo sensor (TE) is defective. Disconnection or short-circuit
The outdoor heat exchanger (TD) sensor is defective. Disconnection or short-circuit
The reply serial signal has been transmitted when starting the unit, but stops being transmitted shortly after.
1. Compressor ther mo operation
Gas shortage
Gas leak
2. Instantaneous power failure
The discharge temperature is over 120°C.
The IOL operation is defective.
Unit
Operation continues.
Operation continues.
All off
Operation continues.
All off
Operation continues.
Operation continues.
All off
All off
Operation continues.
All off
All off
Condition
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected. And it returns to the normal condition when recovering from errors.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected. And it returns to the normal condition when recovering from errors.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is detected.
FILE NO. SVM-06017
Judgement and action
1. Check the indoor thermo sensor (TA).
2. Check the indoor P.C. board.
1. Check the indoor heat exchanger sensor (TC).
2. Check the indoor P.C. board.
1. Check the connector circuit of the indoor fan motor (CN10).
2. Check the indoor fan motor.
3. Check the indoor P.C. board.
1. Check the indoor P.C. board. (EEPROM and peripheral circuits)
Overload operation of refrigerating cycle
1. In the case of the outdoor unit not operating at all;
Check the crossover cable and connect it properly.
Check the outdoor P.C. board.
2. In the case of the outdoor unit operating normally;
Check whether or not both of serial LED (Green) and serial LED (Orange) is blinking. If the serial LED (Green) is not blinking, check the outdoor P.C. board. If the serial LED (Orange) is not blinking, check the indoor P.C. board.
If the operation command signals continue to be transmitted between 2 and 3 of the indoor terminal block, replace the outdoor P.C. board.
1. Check the outdoor thermo sensor (TE).
2. Check the outdoor P.C. board.
1. Check the outdoor heat exchanger sensor (TD).
2. Check the outdoor P.C. board.
1. Repeatedly tur n the indoor unit on and off with the interval of approx. 10 to 40 minutes. (The check code is not indicated during operation.) And supply gas. (Check gas leak.)
2. The indoor unit operates nor mally during the check. If the reply serial signal continues to be transmitted between 2 and 3 of the indoor terminal block, replace the outdoor P.C. board. If the signal stops between them, replace the indoor P.C. board.
1. Check the heat exchanger sensor (TD).
2. Gas purging
When turning on the unit, the normal phase (RST) is detected but T-R waveform has not been detected for 120 seconds or more.
40
9-5. How To Diagnose Faulty Parts
[09 Other cycle error]
FILE NO. SVM-06017
Connect
connector
properly.
Replace
condenser.
Replace
fan motor.
NO
NO
NO
Is connector
connected properly?
Is condenser normal?
Is indoor fan
motor normal?
YES
YES
YES
NO
Does indoor
fan operate?
Are filters clogged?
Is TC sensor
resistance value
(10 k at 25°C) normal?
Is charged amount
of refrigerant normal?
Is outside air
low load?
Indoor P.C. board
is defective.
YES
NO
YES
YES
NO
YES
NO
NO
YES
Clean filters.
Replace
TC sensor.
Anti-freezing operation
Charge
refrigerant.
Anti-freezing operation
Replacd
P.C. board.
[0C Indoor TA sensor error]
Is CN04 (TA sensor connector)
connected properly?
YES
Is TA sensor resistance value
(10 k at 25°C) normal?
YES
NO
NO
Indoor P.C. board is defective.
Connect CN04 properly.
Replace T A sensor.
Replace P.C. board.
– 41 –
[0d Indoor TC sensor error]
FILE NO. SVM-06017
Is CN05 (TC sensor connector)
connected properly?
YES
Is TC sensor resistance value
(10 k at 25°C) normal?
YES
NO
NO
Indoor P.C. board is defective.
Connect CN05 properly.
Replace TC sensor.
Replace P.C. board.
– 42 –
9-6. Troubleshooting for Indoor unit
Operation
Measure
Item by symptoms
Check item
Conceivable principle
cause
9-6-1. Power can not be turned on. (The unit does not operate at all.)
<Primar check>
(1) Is the supply voltage normal? (2)Is the connection to the AC output OK? (3) Is the fuse (F01) blown?
Turn off power supply once, and 5 second later, turn it
on again.
NO
Is OPERATION
lamp blinking?
YES
Does
Is it possible to
turn on power
supply by
pressing
[ ]
button on remote
control?
YES
NO
transmission
mark on
remote
control flash
normally, and
is its signal transmitted
properly?
YES
NO
FILE NO. SVM-06017
Remote control is
defective.
Refer to 9-9
"Troubleshooting for
Remote Control."
Is DC 310 -
340V across
C03?
Are DC 12V,
across C27?
YES
YES
NO
NO
Is fuse (F01)
control board
Is voltage (DC
NO
indicated on
rear of indoor
control board
Turn off breaker once and turn it
on again after
removing motor.
of indoor
blown?
NO
12V or 5V)
normal?
YES
YES
Parts (R10, C01, DB01,
or C02, C03
IC01)
are defective.
Are DC 12V, across C27?
YES
43
NO
Does the fan
motor
connector
between 1
and
short-
3
circuit?
NO
Microconlroler
defective.
T01 or IC01 is
def
ec
tive.
YES
Unit operates
normally.
Replace main P.C.
board.
Replace motor.
FILE NO. SVM-06017
9-6-2. Only indoor fan motor does not operate.
<Primary check>
(1) Is it possible to detect the power supply voltage (200 – 240 V) between 1 and 2 on the terminal block? (2) Does the indoor fan motor operate in cooling operation?
[ ]
44
FILE NO. SVM-06017
9-6-3. Indoor fan motor automatically starts to rotate by turning on power supply. <Cause>
The IC is built in the indoor fan motor. Therefore the P.C. board is also mounted to the inside of the motor. If the P.C. board is soldered imperfectly or the IC is defective, the fan motor may automatically rotate by turning on power supply.
<Inspection procedure>
(1) Remove the front panel. (Remove 4 screws.) (2) Remove the cover of the fan motor lead wires. (3) Check DC voltage with CN10 connector while the fan motor is rotating.
NOTE:
Do not disconnect the connector while the fan motor is rotating.
Use a thin test rod.
Indoor fan starts rotating when power supply is turned on.
(Check output DC voltage of fan motor on P.C. board.)
Measure voltage between 3 (GND:BLACK) and 5 (V line:YELLOW) of motor connector
(CN10) while indoor fan motor is rotating.
DC 1.0 V or more
P.C. board is defective.
Replace P.C. board.
Under DC 1.0 V
Motor is defective.
Replace motor.
DC
Yellow
Black
P.C. board
CN10
6 (Blue) 5 (Yellow)
4 (White) 3 (Black)
2 1 (Red)
– 45 –
9-6-4. Compressor does not operate. <Primary check>
(1) Is the preset temperature higher than the room temperature in cooling operation? (2) Is the crossover cable connected properly?
<Inspection procedure>
-Cooling only model-
FILE NO. SVM-06017
46
<Inspection procedure>
- Colling model -
Turn on power supply.
FILE NO. SVM-06017
Does OPERATION
lamp blink?
YES
Is it possible to start
unit by remote control?
YES
Is it possible to detect AC 200V
between 2 and 3 on terminal block?
YES
Is crossover cable normal?
YES
Are all of compressor cords normal?
YES
Is compressor motor winding normal?
(Check winding resistor.)
YES
Is capacitor for compressor normal?
YES
NO
NO
NO
NO
NO
NO
NO
Compressor is defective.
Capacitor is defective.
Refer to item Power
can not be turned on .
Refer to 9-9 Troubleshooting
for Remote Control .
Replace P.C. Board
and TC sensors.
Connect crossover
cable properly.
Rewire or replace
defective cords.
Replace compressor.
Replace compressor.
Is overload relay normal?
YES
Does compressor start?
YES
Does compressor stop after a while?
YES
Is gas quantity normal?
(Check gas pressure.)
YES
Compressor is defective.
YES
Replace P.C. borad
NO
NO
NO
Overload relay is defective.
Compressor is defective.
Gas shortage (Gas leak)
Replace overload relay.
Replace compressor.
Supply gas.
47
FILE NO. SVM-06017
9-7. Troubleshooting for Wiring (Interconnect cable)
9-7-1. Outdoor unit does not operate. <Inspection procedure>
(1) Is the voltage between and of the indoor terminal block varied?
1
(2) Are signals from the indoor unit to the outdoor unit transmitted correctly based upon the following diagram?
NOTE:
 Measure the voltage for 2 minutes and 30 seconds after starting the unit.
Terminal block on indoor side
Red
2
3
~
White
2
1
Terminal block
~
Tester
Fig. 9-7-1
Normal condition : After start operated about 2 minutes and 30 seconds. Voltage between 2 and 3 of the
of the indoor's Terminal block should be equal AC 220 ~ 240V (For Asia model), AC 220V
Abnormal condition : Don't found voltage AC 220 ~ 240V from terminal block (0V)
9-7-2. Outdoor unit stops a while after starting the unit.
<Confirmation procedure> Select one of 3 cases below and follow the procedure.
(1) The outdoor unit stops between 10 and 20 minutes passed after starting and it takes 10 minutes or more to
restart the unit.
Gas has a low circulation.
Measure gas pressure.
Compressor is turned off and on automatically by
or thermostat (Cooling only Model).
Gas shortage
Gas leak
Pipe clogging
(2) The outdoor unit stops once, it would not operate until the power is turned on again.
Refer to 9-6-4 "Compressor does not operate"
(3) The outdoor unit stops between 10 minutes to 1 hour after starting and a check code is indicated on the
remote control. (Check code 03-1E : Refer to Table 9-4-1.)
48
9-8. Troubleshooting for Air Purifier and Minus Ion
9-8-1. How to Check Whether the Air Purifier is Good or Not
Turn off the power breaker once, and turn on again after 10 seconds.
FILE NO. SVM-06017
Does the OPERATION lamp blink?
YES
Turn off the power breaker and remove CN34 (Micro switch connector). Short-circuit between 1 and 2 pin of CN34 at PC side, and turn on the power breaker after 10 seconds.
Is DC12V applied
1
between
(Brown/GND) of CN1 of the
micro-switch connector under
OFF status of the micro-switch
micro-switch connector under ON status of the micro-switch
1) Check operation while short-circuiting CN34 of the main P.C. board.
2) Perform air purifying operation by the remote control.
In this time, check that the remote control is in status which is shortened by time on
While the air purifier operates, check that the fan speed [AUTO] is not displayed.
3) Be sure not to touch the dust collector, ionizer, or ionized wire unit with the human body.
(Red/DC12V) and
high-voltage unit?
YES
Is there conduction of
(Front panel opened)?
NO
Is there conduction of
(Front panel closed)?
YES
the reactivation preventive timer and all display lamps go on for approx. 3 seconds when a signal is received.
If time on the reactivation preventive timer is not shortened,
( )
the high-voltage is not applied to electrode of the air purifier for approx. 1 hour.
(Because the power ON/OFF is controlled on the program)
NO
NO
YES
NO
Is DC12V applied
1
between
P.C. board (WP-008)?
Micro-switch malfunction
(+) and 2 (−)
of CN33 of the main
YES
Micro-switch is stuck
NO
To item Power supply is not turned on
Replace the main P.C. board (WP-008)
Replace micro-switch.
• Conduction check of micro-switch
Push the switch
ON
Tester
ON
Releaes the switch
OFF
Does the indoor fan rotate?
Does the plasma lamp (Blue) or
the filter lamp (Orange) go on?
Does the plasma lamp
go off within 2 seconds after
it was ON, and does the
filter lamp (Orange) go on?
Are the dust collector
Operation check Primary check
and ionizer dried?
(Electrode check)
Refer to items, cleaning and check for the dust collector/ionizer/ionized wire units.
When the ionized wire is disconnected or when dirt is not cleaned even cleaned,
( )
replace each unit.
YES
YES
YES
YES
NO
NO
NO
YES
Is DC-5V to DC-10V
applied between
4 (Brown/Negative voltage)
and 2 (Brown/GND)
of CN33 of the main
P.C. board?
YES
Dry the dust collector and ionizer.
Referring to the right figure, check the high-output voltage of the air filter unit.
(NOTE)
Use an exclusive high voltage tester; otherwise the tester may be broken.
YES
Is output of the ionizer approx. 3.9kV to 4.7kV? Is output of the collector approx. 2.9kV to 3.7kV?
YES
Are the dust
collector/ionizer/ionized
wire units dirty?
Is an abnormal sound
(cracking noise) heard
from the electrode?
To item Only indoor fan does not operate
Replace the main P.C. board (WP-008).
• How to check output of the air purifier
NO
GND
Be sure not to come to contact to the silver part or not to touch the
[ ]
ionized cables.
NO
NO
<Caution on High Voltage!!>
Ionizer
Output
Replace the high-voltage unit.
No trouble
Collector output
High-voltage tester
49
FILE NO. SVM-06017
No. Procedure Check points Causes
5 Press [ ] button once
to start the unit.
Shorten the time of the restart delay timer.
Set the operation mode to COOL.
Set the fan speed level to AUTO.
Set the preset temperature much
lower than the room temperature. (The unit (compressor) operates continuously in the above condition.)
1. Check whether or not the compressor operates.
2. Check whether or not the OPERATION lamp blinks.
1. The temperature of the indoor heat exchanger is extremely low.
2. The connection of the heat exchanger sensor is loose. (The connector is disconnected.) (CN01)
3. The heat exchanger sensor and the P.C. board are defective. (Refer to Table 9-8-2.)
4. The main P.C. board is defective.
6 If the above condition (No. 6) still
continues, start the unit in the following condition.
Set the operation mode to COOL.
Set the preset temperature much
lower than room temperature.
7 Connect the motor connector to the
motor and turn on the power supply. Start the unit in the following condition.
Set the operation mode to FAN.
Set the fan speed level to HIGH.
(The unit (compressor) operates continuously in the above codition.)
1. Check whether or not the compressor operates.
2. Check whether or not the OPERATION lamp blinks.
1. Check it is impossible to detect the voltage (DC 15 V) between 3 and 4 of the motor terminals.
2. The motor does not operate. (But it is possible to receive the signal from the remote control.)
3. The motor rotates but vibrates strongly.
1. The temperature of the indoor heat exchanger is extremely low.
2. The connector of the heat exchanger sensor short-circuited. (CN01)
3. The heat exchanger sensor and the P.C. board are defective. (Refer to T ab le 9-8-2.)
4. The main P.C. board is defective.
1. The indoor fan motor is defective. (Protected operation of P.C. board)
2. The connection of the motor connector is loose.
3. The P.C. board is defective.
Table 9-8-2 Approximate resistance value of thermo sensor
Temperature 0°C10°C20°C25°C30°C
Resistance value 35.8 20.35 12.59 10.0 7.99
(kΩ)
9-8-2. How to Shorten Time of Restart Delay Timer
1 Press [CLR] button while pressing [CHK] button
with a tip of a pencil.
2 Then press [ ] button to transmit the
signal to the indoor unit.
9-8-3. How to use self cleaning function
The self cleaning function is set from a factory. To cancel this function, should keep press the temporary switch for 20 secounds till can hear the long combination sound and repeat the
same procedure when need to set.
2
1
50
9-9. Troubleshooting for Remote Control
FILE NO. SVM-06017
Is receiver on
indoor unit exposed
to direct sunlight?
YES
NO
Is there any
thyristor fluorescent
light nearby?
YES
YES
NO NO
Press [ ]
button.
Is transmission
mark indicated?
Does indoor unit
operate when
moving remote control
near receiver or
indoor unit?
YES
Batteries are
exhausted.
The unit does not beep at all. OPERATION lamp on indoor unit is not indicated.
NO
Press RESET button
on remote control
with tip of pencil.
Press [ ]
button.
Avoid direct
sunlight.
Keep indoor unit
away from
thyristor
fluorescent light.
Does indoor unit
NO
start to operate by
automatic restart
function?
YES
Does radio sound
is affected by
remote control when
a signal is transmitted
at distance of 5 cm
from radio?
P.C. board is
defective.
Replace
P.C. board.
YES
NO
NO
Replace
batteries.
Note :After replacing batteries,
press the RESET button with a tip of a pencil.
– 51
Is transmission mark
indicated?
YES
Does indoor unit
beep and operate?
YES
Normal
operation
NO
Remote control
is defective.
Replace
remote control.
FILE NO. SVM-06017
10. PART REPLACEMENT
10-1. Indoor Unit
No. Part name Procedures Remarks
1 Front panel
How to remove the front panel
1) Stop the operation of the air conditioner and turn off its main power supply.
2) Pull the inlet grille toward you to open it and remove 4 screws fixing the front panel.
3) Remove upper 3 hooks of the front panel from the back body.
4) Open the horizontal grille right below by hand.
5) Pull the lower side of the front panel toward you until it touches the horizontal grille to remove it.
How to mount the front panel
1) Mount the front panel with the inverse procedure of “How to remove the front panel”.
2) Push 3 places (right, left and center) of the air outlet.
3) Check the gap between the front panel and the back body. If you operate the air conditioner in cooling or dry operation without pushing the 3 places, the surface of the front panel may be covered with frost and have dewdrops.
(2)
4-screws
(2)
(2)
(3)
(4)
2 Electrical part
assembly
1) Remove the front panel with the procedure 1.
2) Remove the screw fixing the electrical part box.
3) Remove the drain guide.
4) Remove the connector (5P) for the fan motor and the connector (6P) for the louver motor from the microcomputer assembly.
5) Remove the screw for the earth, and pull the electrical part base toward you to remove it from the main unit.
6) Pull out the TC sensor from the sensor holder.
(3) Drain Guide
When assembling the electrical parts assembly, make the connecting cable U-shaped and put it in the drain pan.
(5) Screw
(2) Screw
(6) TC sensor
5P
6P
52
FILE NO. SVM-06017
No. Part name Procedures Remarks
3 Horizontal grille
4 Heat exchanger
5 Cross flow fan
1) Remove center 2 shafts of the horizontal
grille from the back body.
2) Remove left shaft of the horizontal grille
from the back body.
3) Remove the horizontal grille from the back
body.
1) Remove the front panel, electrical parts
assembly and the horizontal grille with procedure 2 and 3.
2) Remove the screw on the rear side of the
main unit to remove the pipe holder.
3) Remove 2 screws fixing the heat
exchanger and the bearing base.
4) Remove 2 screws fixing the heat
exchanger fixtures (upper and lower) and the back body then pull out the upper side of the heat exchanger slowly.
1) Remove the front panel, electrical parts
assembly, horizontal grille and the heat exchanger with procedure 4.
2) Loosen the set screw of the cross flow fan.
3) Remove 2 screws fixing the bearing base
and the back body.
4) Pull the cross flow fan toward you.
(1) Center shafts
(2) Left shafts
Pipe holder
(3) 2 screws
(2) Screw
Bearing base
(4) 2 screws
(3) Screws
(2) Set screw
6 Bearing base
7 Fan motor
1) Remove the front panel, electrical parts
assembly, horizontal grille, heat exchanger and the cross flow fan with procedure 5.
2) Remove the bearing from the bearing base.
If the housing protrudes from the base bearing, put the housing in position and assemble the bearing to the bearing base.
1) Remove the front panel, electrical parts
assembly, horizontal grille, and the heat exchanger with procedure 4.
2) Loosen the set screw of the cross flow fan.
3) Remove 2 screws of the motor fixture.
4) Remove the lower side of the body (R) and
move it right to remove it.
5) Remove the motor from the motor fixture.
53
When assembling the cross flow fan, fix it with the set screw at the position where the gap between the back body and the right surface of the cross flow fan is 4 mm.
Bearing base
Bearing
(4)
(3) 2 screws
(4) BODY (R)
Motor fixture
FILE NO. SVM-06017
10-2. Outdoor Unit
No. Part name Procedures Remarks
1 Common
procedure
1) Stop the operation of the air conditioner and turn off
its main power supply or remove the power supply cord.
2) Remove the electrical parts cover .
(4 screws 4 x 10L)
3) Remove 2 cord clamps (4 screws ∅4 x 22L) and
disconnect the power supply cord and connecting cable after removing 6 screwson on the terminal block and 1 ground screw on the electrical parts base.
4) Remove the top cabinet. (7 screws ∅4 x 10L)
5) Remove the front cabinet. (2 screws ∅4 x 10L)
6) Remove the side cabinet
(4 screws 4 x 10L & 2 screws 4 x 14L)
Top cabinet
Front cabinet Side cabinet
4 screws 4 x 22L
Electrical parts cover
2 Running
capacitor for compressor
Running
3
capacitor for fan motor
4
Magnetic contactor
Spark killer
5
(Cooling only model)
1) Perform the common procedure 1
2) Remove the capacitor band. (1 screw 4 x 10L)
3) Disconnect the lead wires from the capacitor
terminal.
1) Perform the common procedure 1
2) Remove the fixing screw. (1 screw 4 x 10L)
3) Disconnect the lead wires from the capacitor
terminal.
1) Perform the common procedure 1
2) Remove the fixing screw. (2 screws 4 x 10L)
3) Disconnect the lead wires from the terminal.
1) Perform the common procedure 1
2) Remove the fixing screw. (1 screw 4 x 10L)
3) Disconnect the lead wires from the terminal.
Spark killer
Magnetic contactor
Running capacitor for compressor
Running capacitor for fan motor
54
11. EXPLODED VIEWS AND PARTS LIST
11-1. Indoor Unit (E-Parts Assy)
FILE NO. SVM-06017
Location Part Location Part
No. No. No. No.
402 43T60002 TERMINAL BLOCK; 3P 405 43T69487 PC BOARD ASSY ; WRS-LED 403 43T50004 SENSOR; HEAT EXCHANGER 407 43T62003 CORD CLAMP 404 43T50314 SENSOR;THERMOSTAT 411 43T69591 PC BOARD
Description Description
413 43T63310 SENSOR HOLDER
55
11-2. Indoor Unit
FILE NO. SVM-06017
Location Part Location Part
No. No. No. No.
201 43T00409 FRONT PANEL ASSY 218 43T49009 SPRING 202 43T09388 GRILLE ASSY 219 43T49036 PLATE; EVA-SEAL 203 43T80306 AIR FILTER (L) 220 43T49039 HOLDER; PLATE EVA-SEAL 204 43T80312 AIR FILTER (R) 221 43T49038 PLATE; EVA-SEAL 206 43T01306 MARK 222 43T49037 HOLDER; PLATE EVA-SEAL 207 43T03010 BODY; RIGHT 223 43T79007 GUIDE DRAIN 208 43T03011 BODY; LEFT 224 43T39016 FIX FOR MOTOR 209 43T03012 HIDE; CLAW 226 43T21371 MOTOR FAN 210 43T09345 LOUVER-H 227 43T20314 FAN; CROSS FLOW 211 43T70301 HOSE ASSY;DRAIN (RAS-30NKP2B) 228 43T22309 ASM-M-BEARING 211 43T70309 HOSE ASSY; DRAIN (RAS-30NKP-AR) 229 43T39015 BASE; BEARING 212 43T21367 STEPPING MOTOR 230 43T03344 BACK BODY ASSY 213 43T44310 REFRIGERATION CYCLE ASSEMBLY 231 43T07022 HOLDER; PIPE 214 43T47311 PIPE; DELIVERY 232 43T82007 PLATE; INSTALLATION 215 43T47316 PIPE; SUCTION 234 43T69422 WIRELESS-REMOCO 216 43T49010 PIPE; SHIELD 235 43T83003 HOLDER; REMOTE CONTROLLER 217 43T19003 FIX-P-SENSOR 236 43T62029 COVER; TERMINAL
Description Description
56
11-3. Outdoor Unit RAS-30N2A2B
)
;
FILE NO. SVM-06017
Location Part Location Part
No. No. No. No.
1 43T00024 PANEL; AIR OUTLET 20 43T62015 PROTECTOR; CORD 2 43T00025 PANEL; FRONT 24 43T21318 MOTOR FAN; 3 43T00026 PANEL;SIDE 4 43T42322 BASE ASSY 25 43T20301 FAN;PROPELLER;PP491 5 43T19320 GUARD; FIN 26 43T96001 BUSHING 6 43T19319 GUARD; FAN 27 43T96004 BUSHING; CORD 7 43T91001 PLATE;ROOF 28 43T62013 COVER; E-PARTS 8 43T42005 PLATE; VALVE; PACKED 29 43T52306 MAGNETIC CONTACTOR
9 43T15001 HANDLE 30 43T55345 MF-CAPACITOR 10 43T43019 CONDENSER ASSY 31 43T55321 MF CAPACITOR (3.5uF 450V) 11 43T46338 VALVE,PACKED 15.88 DIA 32 43T96003 CLIP; CABLE 12 43T46308 VALVE;PACKED 6.35 DIA 40 43T47317 NUT; FLANGE 13 43T47334 BONNET; 15.88 DIA. 43 43T33002 SPARK-KILLER 14 43T47331 BONNET, 6.35 DIA 44 43T47025 CAPILLARY TUBE; 2.4 DIA
16 43T60324 TERMINAL BLOCK 18 43T41399 COMPRESSOR;NHJ47NAHT 49 43T47308 CAPILLARY TUBE; 1.0 DIA 19 43T62014 PROTECTOR; CORD
Description Description
AC220V 60Hz(Made in Japan
6P 48 43T45005 DRYER
– 57
11-4 Outdoor Unit RAS-30N2A-AR
;
FILE NO. SVM-06017
Location Part Location Part
No. No. No. No.
1 43T00024 PANEL; AIR OUTLET 19 43T62014 PROTECTOR; CORD 2 43T00025 PANEL; FRONT 20 43T62015 PROTECTOR; CORD 3 43T00026 PANEL;SIDE 24 43T21316 MOTOR FAN; AC220-240V 50HZ 4 43T42322 BASE ASSY 25 43T20301 FAN;PROPELLER;PP491 5 43T19320 GUARD; FIN 26 43T96001 BUSHING 6 43T19319 GUARD; FAN 27 43T96004 BUSHING; CORD 7 43T91001 PLATE;ROOF 28 43T62013 COVER; E-PARTS 8 43T42005 PLATE; VALVE; PACKED 29 43T52305 MAGNETIC CONTACTOR
9 43T15001 HANDLE 30 43T55345 MF-CAPACITOR 10 43T43019 CONDENSER ASSY 31 43T55321 MF CAPACITOR (3.5uF 450V) 11 43T46338 VALVE,PACKED 15.88 DIA 32 43T96003 CLIP; CABLE 12 43T46308 VALVE;PACKED 6.35 DIA 40 43T47317 NUT; FLANGE 13 43T47334 BONNET; 15.88 DIA. 43 43T33002 SPARK-KILLER 14 43T47331 BONNET, 6.35 DIA 44 43T47025 CAPILLARY TUBE; 2.4 DIA
16 43T60324 TERMINAL BLOCK 18 43T41387 COMP ASSY 49 43T47308 CAPILLARY TUBE; 1.0 DIA
Description Description
6P 48 43T45005 DRYER
58
FILE NO. SVM-01011(1)
TOSHIBA CARRIER (THAILAND) CO.,LTD.
144/9 MOO 5, BANGKADI INDUSTRIAL PARK, TIVANON ROAD, TAMBOL BANGKADI,
AMPHUR MUANG, PATHUMTHANI 12000,THAILAND.
59
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