Toshiba RAS-24UKP-E, RAS-18UA-E, RAS-24UA-E, RAS-18UAH-E, RAS-18UKHP-E SERVICE MANUAL

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Page 1
SERVICE MANUAL
AIR-CONDITIONER
RAS-24UKHP-E / RAS-24UAH-E
RAS-24UKP-E / RAS-24UA-E
FILE NO. SVM-01007
SPLIT WALL TYPE
RAS-24UKPX
/
RAS-24UAX
RAS-24UKP-AR / RAS-24UA-AR
RAS-24UKPX-T/RAS-24UAX-T
RAS-18UKHP-E/RAS-18UAH-E
RAS-18UKP-E/RAS-18UA-E
RAS-18UKPX/RAS-18UAX
RAS-18UKP-AR/RAS-18UA-AR
RAS-18UKPX-T/RAS-18UAX-T
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
24 Class18 Class
Page 2

CONTENT

1. SPECIFICATIONS
1-1 RAS-24UKHP-E/24UAH-E, RAS-24UKP-E/24UA-E
RAS-24UKPX/24UAX, RAS-24UKP-AR/24UA-AR RAS-24UKPX-T/24UAX-T
1-2 RAS-18UKHP-E/18UAH-E, RAS-18UKP-E/18UA-E
RAS-18UKPX/18UAX, RAS-18UKP-AR/18UA-AR
RAS-18UKPX-T/18UAX-T
2. CONSTRUCTION VIEWS
2-1 Indoor Unit (RAS-24UKHP-E, 24UKP-E, 24UKPX, 24UKP-AR, 24UKPX-T) 2-2 Indoor Unit (RAS-18UKHP-E, 18UKP-E, 18UKPX, 18UKP-AR, 18UKPX-T) 2-3 Outdoor Unit (RAS-24UAH-E, 24UA-E, 24UAX, 24UA-AR, 24UAX-T)
2-4 Outdoor Unit (RAS-18UAH-E, 18UA-E, 18UAX, 18UA-AR, 18UAX-T)
3. WIRING DIAGRAM
3-1 RAS-24UKHP-E/RAS-24UAH-E 3-2 RAS-24UKP-E/RAS-24UA-E
RAS-24UKPX/RAS-24UAX RAS-24UKP-AR/RAS-24UA-AR
RAS-24UKPX-T/RAS-24UAX-T 3-3 RAS-18UKHP-E/RAS-18UAH-E 3-4 RAS-18UKP-E/RAS-18UA-E
RAS-18UKPX/RAS-18UAX
RAS-18UKP-AR/RAS-18UA-AR
RAS-18UKPX-T/RAS-18UAX-T
4. SPECIFICATION OF ELECTRICAL PARTS
4-1 Indoor Unit (RAS-24UKHP-E, 18UKHP-E) 4-2 Outdoor Unit (RAS-24UAH-E) 4-3 Outdoor Unit (RAS-18UAH-E) 4-4 Indoor Unit (RAS-24UKP-E, 24UKPX, 24UKP-AR, 24UKPX-T, 18UKP-E, 18UKPX,
18UKP-AR, 18UKPX-T) 4-5 Outdoor Unit (RAS-24UA-E, 24UAX, 24UA-AR, 24UAX-T) 4-6 Outdoor Unit (RAS-18UA-E, 18UAX, 18UA-AR, 18UAX-T)
5. REFRIGERATION CYCLE DIAGRAM
5-1 RAS-24UKHP-E/24UAH-E 5-2 RAS-24UKP-E/24UA-E
RAS-24UKPX/24UAX
RAS-24UKP-AR/24UA-AR
RAS-24UKPX-T/24UAX-T 5-3 RAS-18UKHP-E/18UAH-E, RAS-18UKP-E/18UA-E 5-4 RAS-18UKP-E/18UA-E
RAS-18UKPX/18UAX
RAS-18UKP-AR/18UA-AR
RAS-18UKPX-T/18UAX-T
– 1 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 3
6. CONTROL BLOCK DIAGRAM
6-1 RAS-24UKHP-E, 18UKHP-E 6-2 RAS-24UKP-E, 24UKPX, 24UKP-AR, 24UKPX-T
RAS-18UKP-E, 18UKPX, 18UKP-AR, 18UKPX-T
7. OPERATION DESCRIPTION
7-1 Outline of Air Conditioner Control 7-2 Description of Operation Circuit 7-3 ECO Mode 7-4 HiPOWER Mode 7-5 High-Temperature Limit Control 7-6 Low-Temperature Limit Control 7-7 Defrosting Operation 7-8 Auto Restart Function 7-9 Filter Check Lamp
8. INSTALLATION PROCEDURE
8-1 Safety Cautions 8-2 Installation Diagram of Indoor and Outdoor Units 8-3 Installation 8-4 Indoor Unit 8-5 Outdoor Unit 8-6 Other
9. TROUBLESHOOTING CHART
9-1 Troubleshooting Procedure 9-2 Basic Check Items 9-3 Primary Judgement 9-4 Self-Diagnosis by Remote Control (Check Code) 9-5 How to Diagnose Faulty Part 9-6 Troubleshooting for Indoor Unit 9-7 Troubleshooting for Wiring (Interconnect cable and Serial Signal Wire) 9-8 Troubleshooting for P.C. Board 9-9 Troubleshooting for Remote Control
10. TROUBLESHOOTING CHART
10-1 Indoor Unit 10-2 Outdoor Unit (RAS-24UAH-E, 24UA-E, 24UAX, 24UA-AR, 24UAX-T) 10-3 Outdoor Unit (RAS-18UAH-E, 18UA-E, 18UAX, 18UA-AR, 18UAX-T)
11. EXPLODED VIEWS AND PARTS LIST
11-1 Indoor Unit (1) 11-2 Indoor Unit (2) 11-3 Indoor Unit (3) 11-4 Outdoor Unit (1) 11-5 Outdoor Unit (2) 11-6 Outdoor Unit (3) 11-7 Outdoor Unit (4) 11-8 Outdoor Unit (5)
– 2 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 4

1. SPECIFICATIONS

1-1
ITEM
Capacity kW
Power source
Power consumption W
Power factor %
Running current A
Starting current A 60 50
Moisture removal lit/h 2.5 2.7
Noise
Refrigerant
Refrigerant control Capillary tube Interconnection pipe
INDOOR UNIT RAS-24UKHP-E RAS-24UKP-E RAS-24UKPX RAS-24UKP-AR RAS-24UKPX-T
Dimensions Height mm 298
Net weight kg 12
Evaporator type Finned tube
Indoor fan type Cross flow fan
Air volume High fan m3/h 950
Fan motor output W 30
Air filter Honeycomb woven filter with PP frame
OUTDOOR UNIT RAS-24UAH-E RAS-24UA-E RAS-24UAX RAS-24UA-AR RAS-24UAX-T
Dimensions Height mm 690
Net weight kg 66 65 65 65 65 Condenser type Finned tube
Outdoor fan type Propeller fan
Airflow volume 3380 3560 3380 3560 3380 3560 3380 3560 3380
Fan motor output W 65
Compressor Model PH310X3-4MM PH280X3-4MS
Safety device IOL, Td Sensor IOL
Louver type Automatic louver
Usable outdoor temperature range°C 15 ~ 43 -10 ~ 24 15 ~ 43 15 ~ 43 15 ~ 52 15 ~ 43
Indoor (H/M/L) dB 45/41/37
Outdoor (220-240V) dB 56-57 57-58 56-57 56
Name of refrigerant R22
Rated amount kg 1.63
Gas side size mm
Connection type Flare connection
Liquid side size mm
Connection type Flare connection
Maximum length
(One way) 25
Maximum height difference
Width mm 998
Depth mm 208
Medium fan m3/h 750 800 750
Low fan m3/h 600 650 600
Width mm 880
Depth mm 310
Output W 2200 2000
MODEL
Indoor / Outdoor
RAS-24UKHP-E/24UAH-E RAS-24UKP-E/24UA-E RAS-24UKPX/24UAX RAS-24UKP-AR/24UA-AR RAS-24UKPX-T/24UAX-T
Cooling Heating Cooling Cooling Cooling Cooling
220V 240V 220V 240V 220V 240V 220V 240V 220V 240V 220V
6.30 6.30 6.80 6.90 6.40 6.45 6.40 6.45 6.40 6.45 6.40
Phase
V 220 – 240 220
Hz 50
2430 2510 2430 2530 2350 2440 2350 2440 2350 2440 2350
96 91 96 91 96 91 96 91 96 91 96
220V 240V 220V 240V 220V 240V 220V 240V 220V 240V 220V
0.3/ 0.3/ 0.3/ 0.3/
11.2 11.1 11.2 11.2
m
m
0.3/10.9 0.3/10.8 0.3/10.9 0.3/10.8 0.3/10.9 0.3/10.8 0.3/10.9
Ø
15.88
Ø 6.35
*1
15
*2
10
– 3 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 5
1-2
ITEM
MODEL
Capacity kW
Power source
Power consumption W
Power factor %
Running current A
Indoor / Outdoor
Starting current A 40
Moisture removal lit/h 2
Noise Indoor (H/M/L) dB 42/39/35
Outdoor (220-240V) dB 52-53 53-54 51 52 51 52 52 53 51
Refrigerant
Name of refrigerant R22
Rated amount kg 1.29 1.06 1.17 1.06
Refrigerant control Capillary tube Interconnection pipe
Gas side size mm
Connection type Flare connection
Liquid side size mm
Connection type Flare connection
Maximum length
(One way) 20
Maximum height difference
INDOOR UNIT
Dimensions Height mm 298
Width mm 998
Depth mm 208
Net weight kg 12
Evaporator type Finned tube
Indoor fan type Cross flow fan
Air volume High fan m3/h 750 800 750
Medium fan m3/h 650 700 650
Low fan m3/h 530 570 530
Fan motor output W 30
Air filter Honeycomb woven filter with PP frame
OUTDOOR UNIT
Dimensions Height mm 538
Width mm 830
Depth mm 300
Net weight kg 54 50 54 50 Condenser type Finned tube
Outdoor fan type Propeller fan
Airflow volume 2105 2310 1830 2010 1830 2010 2105 2310 1830
Fan motor output W 65 42 65 42
Compressor Model PH250X3-4LM
Output W 1500
Safety device IOL, Td Sensor IOL
Louver type Automatic louver
Usable outdoor temperature range°C 15 ~ 43 -10 ~ 24 15 ~ 43 15 ~ 43 15 ~ 52 15 ~ 43
RAS-18UKHP-E/18UAH-E RAS-18UKP-E/18UA-E RAS-18UKPX/18UAX RAS-18UKP-AR/18UA-AR RAS-18UKPX-T/18UAX-T
Cooling Heating Cooling Cooling Cooling Cooling
220V 240V 220V 240V 220V 240V 220V 240V 220V 240V 220V
5.05 5.05 5.80 5.90 5.20 5.25 5.20 5.25 5.20 5.25 5.20
Phase
V 220 – 240 220
Hz 50
1920 2040 1800 1950 1870 1950 1870 1950 1920 2040 1870
95 88 94 86 95 88 95 88 95 88 95
220V 240V 220V 240V 220V 240V 220V 240V 220V 240V 220V
0.2/ 0.2/ 0.2/ 0.2/
9.0 9.5 8.5 9.2
m
m
RAS-18UKHP-E RAS-18UKP-E RAS-18UKPX RAS-18UKP-AR RAS-18UKPX-T
RAS-18UAH-E RAS-18UA-E RAS-18UAX RAS-18UA-AR RAS-18UAX-T
0.2/8.75 0.2/9.0 0.2/8.75 0.2/9.0 0.2/9.0 0.2/9.5 0.2/8.75
Ø
12.7
Ø
6.35
*1
15
*2
8
– 4 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 6
Note : 1
• Capacity is based on the following temperature conditions.
Condition
Temperature
Indoor unit inlet air temperature
(WB) 19 °C 12 °C
Outdoor unit inlet air temperature
(WB) 24
Note : 2
• Charge refrigerant according to the table below.
RAS-24UKHP-E/24UAH-E
RAS-24UKP-E/24UA-E
Refrigerant
1 No need to charge
*
refrigerant
2 Need to charge
*
refrigerant
RAS-24UKPX/24UAX
RAS-24UKP-AR/24UA-AR
RAS-24UKPX-T/24UAX-T
15m or less
Over 15m up to 25m (20g/m)
Cooling Heating
(DB) 27
(DB) 35
JIS C9612-1994
°C 20 °C
°C 7 °C
°C 6 °C
RAS-18UKHP-E/18UAH-E
RAS-18UKP-E/18UA-E
RAS-18UKPX/18UAX
RAS-18UKP-AR/18UA-AR
RAS-18UKPX-T/18UAX-T
15m or less
Over 15m up to 20m (20g/m)
– 5 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 7
2-1. Indoor Unit RAS-24UKHP-E RAS-24UKP-E RAS-24UKPX RAS-24UKP-AR RAS-24UKPX-T
Back body
Front panel
Grille inlet
298

2. CONSTRUCTION VIEWS

998
208
75
7
51
Knock out system
Outline of indoor unit
55 or more
Minimum distance
to ceiling
298
Connecting pipe (0.39m)
(Flare ø15.88)
20
48
998
763.5
450
Drain hose (0.54m)
Connecting pipe (0.49m)
(Flare ø6.35)
20
10
75
50
56
For stud bolt (ø6)
For stud bolt (ø8 – ø10)
29
41
55 5555
50
Knock out system
57
Wireless remote control
48
18
75
8
160
ø65
40
ø65
100
Installation Plate outline
100
– 6 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 8
2-2. Indoor Unit RAS-18UKHP-E RAS-18UKP-E RAS-18UKPX RAS-18UKP-AR RAS-18UKPX-T
Back body
Front panel
Grille inlet
298
998
208
75
7
51
Knock out system
Outline of indoor unit
55 or more
Minimum distance
to ceiling
298
Connecting pipe (0.39m)
(Flare ø12.7)
20
48
998
763.5
450
Drain hose (0.54m)
Connecting pipe (0.49m)
(Flare ø6.35)
20
10
75
50
56
For stud bolt (ø6)
For stud bolt (ø8 – ø10)
29
41
55 5555
50
Knock out system
57
Wireless remote control
48
18
75
8
160
ø65
40
ø65
100
Installation Plate outline
100
– 7 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 9
2-3. Outdoor Unit RAS-24UAH-E RAS-24UA-E RAS-24UAX RAS-24UA-AR RAS-24UAX-T
4-ø12x18
for ø8 – ø10
anchor bolt
600 or
more
600
or more
600
Air inlet
Mounting dimension of anchor bolt
100 or
more
52
68
ø25 Drain outlet
120
Air outlet
100
or more
140
600
310
23
Electric
Parts cover
Liquid side
(Flare ø6.35)
Gas side
(Flare ø15.88)
Service Port
12
364
340 (pitch)
12
88
74
Handle
880
A
Detail Drawing
A
600
63.8
340
27
ø12x18 hole
50
340
4-ø12x18 holes
(for ø8 – ø10 anchor bolt)
690
– 8 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Handle
Page 10
2-4. Outdoor Unit RAS-18UAH-E RAS-18UA-E RAS-18UAX
600 or more
600
Air inlet
RAS-18UA-AR RAS-18UAX-T
anchor bolt
4xø11x14
for ø8-ø10
600 or
more
Electric
Parts cover
Liquid side
(Flare ø6.35)
Gas side
(Flare ø12.7)
Installation dimension
120
Air inlet
325
100 or more
Air
outlet
100 or more
8-ø6 holes
(for fixing outdoor unit)
6-ø11x14 holes
(for ø8 – ø10 anchor bolt)
ø25 Drain outlet
344
Service Port
91 54
160
50
90
600
830
A
A Detail Drawing
600
R10
52
325
ø6 hole
ø11x14 hole
Fan guard
Handle
ø420
538
– 9 –
90
300
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 11

3. WIRING DIAGRAM

3-1. RAS-24UKHP-E/RAS-24UAH-E
COLOR IDENTIFICATION
GRN&YEL
BLK
P04
VARISTOR
SG01 DSA
T6. 3A 250V
F01 FUSE
BLK WHI RED
GRN&YEL
CN30 CN31
CN23
BRW
RED WHI YEL BLU BLK
GRY
PNK
ORN
GRN
R22
:
BROWN
:
RED
:
WHITE
:
YELLOW
:
BLUE
:
BLACK GRAY
:
PINK
:
ORANGE
:
GREEN &
: :
GREEN
YELLOW
R09
R21
LOUVER MOTOR
BLU
6 6
IC04
L01
R01
DB01
C15
C01
MAIN P.C. BOARD
(MCC-821)
CN13
3
4
1
2
5
6
7 8 9
3
4
1
2
5
6
7 8 9
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
3
4
1
2
3
4
1
2
INFRARED RAYS RECEIVE AND INDICATION PARTS
BLU
5
6
7 8 9
5
6
7 8 9
ORN
PNK
YEL
4
3
5
4
3
5
CN 07
CN03 CN01
10 10
WHI
10
CN25
10
FAN MOTOR
RED
BRW
6
2
1
6
2
1
C02
IC
IC01
2
1
2
1
THERMO
BLK
BLK
SENSOR
(TA)
DC MOTOR
4
3
5
4
3
5
CN 10
T01
C06
1 1
BLK
1 1
IC02
2 2
BLK
EXCHANGER
SENSOR
DC15V
DC0V DC12V
DC7V
DC0V
HEAT
(TC)
POWER TERMINAL BLOCK
POWER SUPPLY 220-240 V~, 50 Hz
i
L
N
BLK RED GRN&YEL
REDBLK
CAPACITOR
RED
WHI PNK
COMPRESSOR
INDOOR TERMINAL BLOCK
OUTDOOR TERMINAL BLOCK
FERRITE CORE
S
C
R
BLK
3
1
2
1
2
3
MAGNETIC SWITCH
T
S
W
V
INDOOR UNIT
OUTDOOR
i
UNIT
GRN&YEL
i
CHASSIS
R
U
A1
52C
A2
CAPACITOR
RED
WHI RED
FAN MOTOR
BLK
– 10 –
TRANSFORMER
COIL FOR 4 WAY VALVE
BLK
BLK
RED
RED
BLK
BLK
WHI
RED
GRY
BLU
YEL
BLK
BLK
1
3
1
3
1
3
5
7
9
1
3
1
313
1
313
MAIN P.C. BOARD (MCC-1275)
1 2
CN06
3
1
CN05
3
TNR
DSA
R74
1
F01
3
T5A 250VAC
5
CN01
7
9
1
3
CN04
5
CN11
CR11
CN02
CR12
CN03
1 1
BLK
TNR R73
RY07
RY05
3
TNR R96
ICO7
CN07
CN08
DISCHARGE PIPE SENSOR (TD)
BLK
1
1 2 3
3
BLK
BLK
1
1 2 3
3
BLK
HEAT EXCHANGER SENSOR (TE)
TCTC Service Manual 18/24UKHP-E (EN) File No. SVM-01006
Page 12
3-2. RAS-24UKP-E/RAS-24UA-E
RAS-24UKPX/RAS-24UAX RAS-24UKP-AR/RAS-24UA-AR RAS-24UKPX-T/RAS-24UAX-T
BLK WHI
RED
GRN&YEL
CN27
COLOR IDENTIFICATION
GRN&YEL
BLK
P04
SG01 DSA
CN30 CN31
11
3
BRW
RED
WHI YEL BLU
BLK GRY PNK ORN
R22
VARISTOR
T6.3A 250V
F01 FUSE
BROWN
:
RED
:
WHITE
: :
YELLOW
:
BLUE
:
BLACK
:
GRAY
:
PINK
:
ORANGE
:
GREEN &
:
GREENGRN
RY04
YELLOW
R09
R21
LOUVER MOTOR
BLU
6 6
IC04
L01
R01
DB01
C15
C01
MAIN P.C. BOARD
(MCC-821)
CN13
3
4
1
2
5
6
7 8 9
3
4
1
2
5
6
7 8 9
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
3
4
1
2
3
4
1
2
INFRARED RAYS RECEIVE AND INDICATION PARTS
BLU
5
6
7 8 9
5
6
7 8 9
ORN
PNK
YEL
RED
4
3
5
2
4
3
5
2
CN 07
CN03 CN01
10 10
WHI
10
CN25
10
FAN MOTOR
DC MOTOR
BRW
6
1
6
1
CN 10
C02
IC
IC01
2
1
2
1
BLK
BLK
THERMO SENSOR
(TA)
5 5
C06
4 4
T01
3 3
1 1
BLK
1 1
IC02
2 2
BLK
EXCHANGER
SENSOR
DC15V
DC0V DC12V
DC7V
DC0V
HEAT
(TC)
POWER SUPPLY 220 – 240V ~ 50Hz. 220V ~ 50Hz (Only RAS-24UAX-T)
POWER TERMINAL BLOCK
BLK
L
N
RED RED
BLK RED
GRN&YEL
BLK BLK
SPARK KILLER
A1 A2
52C
R
U
S
V
T
W
MAGNETIC SWITCH
INDOOR TERMINAL BLOCK
OUTDOOR TERMINAL BLOCK
FERRITE CORE
RED
CAPACITOR
WHI PNK
– 11 –
3
1
2
3
1
2
GRN&YEL
CHASSIS
GRY
RED
CAPACITOR
S
R
COMPRESSOR
INDOOR UNIT
OUTDOOR UNIT
BLK
C
WHI RED
FAN MOTOR
BLK
TCTC Service Manual 18/24UKHP-E (EN) File No. SVM-01006
Page 13
3-3. RAS-18UKHP-E/RAS-18UAH-E
COLOR IDENTIFICATION
BRW
ORN
GRN&YEL
SG01 DSA
R22
VARISTOR
T6.3A 250V
F01 FUSE
BLK WHI RED
GRN&YEL
BLK
P04
CN30
CN31
CN23
RED
WHI
YEL
BLU
BLK GRY PNK
GRN
BROWN
:
RED
:
WHITE
:
YELLOW
:
BLUE
:
BLACK
:
GRAY
:
PINK
:
ORANGE
: :
GREEN &
:
GREEN
YELLOW
R09
R21
LOUVER MOTOR
BLU
6 6
IC04
L01
R01
DB01
C15
C01
MAIN P.C. BOARD
(MCC-821)
CN13
3
4
1
2
5
6
7 8 9
3
4
1
2
5
6
7 8 9
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
3
4
1
2
3
4
1
2
INFRARED RAYS RECEIVE AND INDICATION PARTS
BLU
5
6
7 8 9
5
6
7 8 9
ORN
PNK
YEL
RED
4
3
5
2
4
3
5
2
CN 07
CN03 CN01
10 10
WHI
10
CN25
10
FAN MOTOR
DC MOTOR
BRW
6
1
6
1
CN 10
+
C02
IC
IC01
2
1
2
1
THERMO
BLK
BLK
SENSOR
(TA)
5 5
C06
4 4
T01
3 3
1 1
BLK
2 2
BLK
1 1
DC15V
DC0V DC12V
DC7V
DC0V
IC02
HEAT
EXCHANGER
SENSOR
(TC)
POWER TERMINAL BLOCK
POWER SUPPLY 220-240V~ 50 Hz
L
i
N
BLK RED GRN&YEL
REDBLK
RED
WHI PNK
COMPRESSOR
INDOOR TERMINAL BLOCK
OUTDOOR TERMINAL BLOCK
FERRITE CORE
CAPACITOR
S
R
C
BLK
1
2
1
2
MAGNETIC RELAY
11
121314
3
3
i
CHASSIS
INDOOR UNIT
OUTDOOR UNIT
GRN&YEL
i
15
A
B
16
RED
WHI RED
FAN MOTOR
CAPACITOR
BLK
TRANSFORMER
COIL FOR 4 WAY VALVE
BLK
BLK
RED
RED
BLK
BLK
WHI
RED
GRY
BLU
YEL
BLK
BLK
1
3
1
3
1
3
5
7
9
1
3
1
313
1
313
MAIN P.C. BOARD (MCC-1275)
1 2
CN06
3
1
CN05
3
TNR
DSA
R74
1
F01
3
T5A 250VAC
5
CN01
7
9
1
3
CN04
5
CN11
CR11
CN02
CR12
CN03
1 1
BLK
TNR R73
RY07
RY05
3
TNR R96
IC07
CN07
CN08
DISCHARGE PIPE SENSOR (TD)
BLK
1
1 2 3
3
BLK
BLK
1
1 2 3
3
BLK
HEAT EXCHANGER SENSOR (TE)
– 12 –
TCTC Service Manual 18/24UKHP-E (EN) File No. SVM-01006
Page 14
3-4. RAS-18UKP-E/RAS-18UA-E
RAS-18UKPX/RAS-18UAX RAS-18UKP-AR/RAS-18UA-AR RAS-18UKPX-T/RAS-18UAX-T
BLK WHI RED
GRN&YEL
CN30 CN31
CN27
COLOR IDENTIFICATION
GRN&YEL
BLK
P04
11
VARISTOR
SG01 DSA
3
BRW
BROWN
:
RED
RED
:
WHI
WHITE
:
YEL
YELLOW
:
BLU
BLUE
:
BLK
BLACK
:
GRY
GRAY
:
PNK
PINK
:
ORN
ORANGE
:
GREEN &
:
GREENGRN
R22
T6.3A 250V
F01 FUSE
YELLOW
RY04
R09
R21
LOUVER MOTOR
BLU
6 6
IC04
L01
R01
DB01
C15
C01
MAIN P.C. BOARD
(MCC-821)
CN13
3
4
1
2
5
6
7 8 9
3
4
1
2
5
6
7 8 9
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
3
4
1
2
3
4
1
2
INFRARED RAYS RECEIVE AND INDICATION PARTS
BLU
5
6
7 8 9
5
6
7 8 9
PNK
YEL
RED
ORN
4
3
5
2
1
4
3
5
2
1
CN 07
+
CN03 CN01
1
10
1
10
WHI
BLK
10
CN25
10
FAN MOTOR
DC MOTOR
BRW
4
6
5
4
6
5
CN 10
T01
C02
C06
IC
IC01
2 2
BLK
THERMO SENSOR
(TA)
3 3
1 1
BLK
2 2
BLK
1 1
DC15V
DC0V DC12V
DC7V
DC0V
IC02
HEAT
EXCHANGER
SENSOR
(TC)
POWER SUPPLY 220 – 240V~ 50Hz 220V ~ 50Hz (Only RAS-18UAX-T)
POWER TERMINAL BLOCK
BLK
L
N
GRN&YEL
RED
BLK
CAPACITOR CAPACITOR
RED
PNK
COMPRESSOR
BLK RED
INDOOR TERMINAL BLOCK
OUTDOOR TERMINAL BLOCK
MAGNETIC RELAY
11
121314
S
C
BLK
R
3
1
2
3
1
2
BLK
BLK
SPARK KILLER
RED
15
A
B
16
RED
WHIWHI
RED
INDOOR UNIT
OUTDOOR UNIT
GRN&YEL
CHASSIS
GRY
BLK
FAN MOTOR
– 13 –
TCTC Service Manual 18/24UKHP-E (EN) File No. SVM-01006
Page 15
4. SPECIFICATION OF ELECTRICAL PARTS
4-1. Indoor Unit RAS-24UKHP-E, RAS-18UKHP-E
No. Parts name Type Specifications
1 Fan motor (for indoor) ICF-340-30-1 Output (Rated) 30W, 220-240V
Thermo sensor
2
(TA-sensor)
3 DC-DC transformer (T01) SWT-58A DC 390V, Secondary DC 15V, 12V, 7V
4 Microcomputer TMP87CM40AN
Heat exchanger sensor
5
(TC-sensor)
6 Line filter (L01) SS11V-R07190 19mH, AC0.7A
7 Diode (DB01) D3SBA60 4A, 600V
8 Capacitor (C02) KMH450VNSN120M25C 120µF, 450V
9 Fuse (F01) TSCR T6.3A, 250V
10 Power supply IC (IC01) MA8920 5A, 900V
11 Varistor (R21, R22) 15G561K 560V
12 Resistor (R01) RF-5TK4R7 4.7 , 5W
——— 10k at 25 °C
——— 10k at 25 °C
13 Louver motor MP35EA12 Output (Rated) 2W,10poles, 1phase, DC 12V
4-2. Outdoor Unit RAS-24UAH-E
No. Parts name Type Specifications
Output (Rated) 2200W, 2poles, 1phase, 220 – 240V, 50Hz
1 Compressor PA290X3F-4MS
2 Fan motor (for outdoor) MMF-230-65F
3 Running capacitor (for fan motor) SK45FMP AC 450V, 3.5µF
Running capacitor
4
(for compressor)
5 Solenoid coil (for 4-way valve) VHV AC 220 – 240V
6 Thermo sensor TE / TD 10k at 25°C / 50k at 25°C
7 Magnetic switch CLK-35J 220 – 240V, 50Hz
SK42CMP45U1 AC 420V, 45µF
Winding resistance ( )
(at 20°C)
Output (Rated) 65W, 6poles,1phase, 220 – 240V, 50Hz
Winding resistance ( )
(at 20°C)
Red-Black White-Black
1.07 2.20
Red-Black White-Black
71.2 139.0
8 Transformer FT67 220 – 240V
9 Microcomputer TMP47C840N
10 Varistor (R73, 74, 86) 15G471K 470V
11 Fuse (F01) MT3 T5A, 250V
– 14 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 16
4-3. Outdoor Unit RAS-18UAH-E
No. Parts name Type Specifications
Output (Rated) 1500W, 2poles, 1phase, 220 – 240V, 50Hz
1 Compressor PA225X3F-4L
2 Fan motor (for outdoor) HF-240-42A1
3 Running capacitor (for fan motor) SK45FMP02U2 AC 450V, 2µF
Running capacitor
4
(for compressor)
5 Solenoid coil (for 4-way valve) VHV AC 220 – 240V
6 Thermo sensor TE / TD 10k at 25°C / 50k at 25°C
7 Magnetic Relay VC20FA 220
8 Transformer FT67 220
9 Microcomputer TMP47C840N
10 Varistor (R73, 74, 86) 15G471K 470V
SK42CMP45U1 AC 420V, 45µF
Winding resistance ( )
(at 20°C)
Output (Rated) 42W, 6poles,1phase, 220 – 240V, 50Hz
Winding resistance ( )
(at 20°C)
240V, 50Hz, 1P1a
240V
Red-Black White-Black
Red-Black White-Black
176.2 290.5
1.35 2.68
11 Fuse (F01) MT3 T5A, 250V
– 15 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 17
4-4. Indoor Unit RAS-24UKP-E, 24UKPX, 24UKP-AR, 24UKPX-T
RAS-18UKP-E, 18UKPX, 18UKP-AR, 18UKPX-T
No. Parts name Type Specifications
1 Fan motor (for indoor) ICF-340-30-1 Output (Rated) 30W, 220-240V
Thermo sensor
2
(TA-sensor)
3 DC-DC transformer (T01) SWT-58A DC 390V, Secondary DC 15V, 12V, 7V
4 Microcomputer TMP87CM40AN
Heat exchanger sensor
5
(TC-sensor)
6 Line filter (L01) SS11V-R07190 19mH, AC 0.7A
7 Diode (DB01) D3SBA60 4A, 600V
8 Capacitor (C02) KMH450VNSN120M25C 120µF, 450V
9 Fuse (F01) TSCR T6.3A, 250V
Relay (for outdoor fan motor,
10
solenoid coil) (RY04)
11 Power supply IC (IC01) MA8920 5A, 900V
12 Varistor (R21, R22) 15G561K 560V
——— 10k at 25°C
°
——— 10k at 25
AJQ1341 Coil DC 12V, 33mA, Rated 1A, AC 250V
C
13 Resistor (R01) RF-5TK4R7 4.7 , 5W
14 Louver motor MP35EA12 Output (Rated) 2W,10poles, 1phase, DC 12V
4-5. Outdoor Unit RAS-24UA-E, 24UAX, 24UA-AR, 24UAX-T
No. Parts name Type Specifications
Output (Rated) 2200W, 2poles, 1phase, 220 – 240V, 50Hz
1 Compressor PA290X3F-4MS
2 Fan motor (for outdoor)
2 Winding resistance ( )
3 Running capacitor (for fan motor) SK45FMP AC 450V, 3.5µF
Running capacitor
4
(for compressor)
5 Bimetal thermostat CS-7C Open 130 ± 5°C, Close 70 ± 10°C
6 Magnetic switch CLK-35J 220 – 240V, 50Hz
MMF-230-65C
SK42CMP45U1 AC 420V, 45µF
Winding resistance ( )
(at 20°C)
Output (Rated) 65W, 6poles,1phase, 220 – 240V, 50Hz
(at 20°C)
Red-Black White-Black
1.07 2.20
Red-Black White-Black
71.2 139.0
– 16 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 18
4-6. Outdoor Unit RAS-18UA-E, 18UAX, 18UA-AR, 18UAX-T
No. Parts name Type Specifications
Output (Rated) 1500W, 2poles, 1phase, 220–240V, 50Hz
1 Compressor PA225X3F-4L
2 Fan motor (for outdoor) HF-240-42A
3 Running capacitor (for fan motor) SK45FMP02U2 AC 450V, 2µF
Running capacitor
4
(for compressor)
5 Bimetal thermostat CS-7C Open 130 ± 5°C, Close 70 ± 10°C
SK42CMP45U1 AC 420V, 45µF
Winding resistance ( )
(at 20°C)
Output (Rated) 42W, 6poles,1phase, 220–240V, 50Hz
Winding resistance ( )
(at 20°C)
Red-Black White-Black
Red-Black White-Black
176.2 290.5
1.35 2.68
6 Magnetic Relay VC20FA 220
240V, 50Hz, 1P1a
– 17 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 19

5. REFRIGERATION CYCLE DIAGRAM

5-1. RAS-24UKHP-E/24UAH-E
Indoor unit
Cooling
0.39m (Connecting pipe)
15.88
O.D.:15.88mm O.D.:6.35mm
Cooling
Heating
Heating
P
Packed valve
( 15.88 )
Gas container connection (Reinstall etc.)
Heating
4-way valve
Muffler
Cooling
Compressor
Accumulator
PH310X3-4MM
Condenser
Evaporator
Cross flow fan
T
0.49m (Connecting pipe)
6.35
Packed valve
( 6.35)
Capillary tube
0.8x500S
Liquid tank
25x140S
Capillary tube
2.4x1400S
Refrigerant R-22 1.63kg
Fan Speed
(indoor)
Ambient temp.
conditions DB/WB
(°C)
Indoor Outdoor
50Hz
Cooling Heating
Propeller fan Outdoor unit
Standard
Pressure P
(MPaG)
Mark ( ) means check points of Gas Leak
Surface temp. of heat
exchanger interchanging
pipe T (°C)
Standard 0.4 43.0 High 20/– 7/6
Heating High temperature*1 0.5 ~ 0.7 52.0 ~ 59.0 Low 27/– 24/18
Low temperature 0.3 36.0 High 20/– –10/–10
Standard 0.4 11.0 High 27/19 35/24
Cooling High temperature 0.5 12.0 High 32/23 43/26
Low temperature 0.3 1.0 Low 21/15 21/15
Note :Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor.) *1 : During heating overload, the high temperature limit control operation is included.
– 18 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 20
5-2. RAS-24UKP-E/24UA-E
RAS-24UKPX/24UAX RAS-24UKP-AR/24UA-AR RAS-24UKPX-T/24UAX-T
Indoor unit
Cooling
0.39m (Connecting pipe)
15.88
O.D.:15.88mm O.D.:6.35mm
Cooling
P
Packed valve
( 15.88 ) Gas container connection (Reinstall etc.)
Cooling
Compressor
Accumulator
PH280X3-4MS
Condenser
Evaporator
Cross flow fan
T
0.49m (Connecting pipe)
6.35
Packed valve
( 6.35)
Capillary tube
0.8x400S
Capillary tube
2.4x1400S
Liquid tank
25x140S
Refrigerant R-22 1.63kg
Fan Speed
(indoor)
Ambient temp.
conditions DB/WB
Indoor Outdoor
50Hz
Cooling
Propeller fan
Outdoor unit
Standard
Pressure P
(MPaG)
Mark ( ) means check points of Gas Leak
Surface temp. of heat
exchanger interchanging
pipe T (°C)
Standard 0.4 11.0 High 27/19 35/24
Cooling
High temperature 0.7 12.0 High 32/23 52/31*
Low temperature 0.3 1.0 Low 21/15 21/15
* SASO Standards condition
Note : Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor.)
(°C)
19
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 21
5-3. RAS-18UKHP-E/18UAH-E
Indoor unit
Cooling
0.49m (Connecting pipe)
12.7
O.D.:12.7mm O.D.:6.35mm
Cooling
Heating
Heating
P
Packed valve
( 12.7)
Gas container connection (Reinstall etc.)
Heating
4-way valve
Muffler
Cooling
Compressor
Accumulator
PH250X3-4LM
Evaporator
Cross flow fan
T
0.39m (Connecting pipe)
6.35
Packed valve
( 6.35)
Capillary tube
0.8x500S
Capillary tube
1.2x1500S
Capillary tube
2.0x1200S
Condenser
Refrigerant R-22 1.29kg
Fan Speed
(indoor)
Ambient temp.
conditions DB/WB
(°C)
Indoor Outdoor
50Hz
Cooling Heating
Propeller fan
Outdoor unit
Standard
Pressure P
(MPaG)
Mark ( ) means check points of Gas Leak
Surface temp. of heat
exchanger interchanging
pipe T (°C)
Standard 0.4 45.0 High 20/– 7/6
Heating High temperature*1 0.5 ~ 0.6 49.0 ~ 58.0 Low 27/– 24/18
Low temperature 0.3 34.0 High 20/––10/–10
Standard 0.4 10.0 High 27/19 35/24
Cooling High temperature 0.5 15.0 High 32/23 43/26
Low temperature 0.3 1.0 Low 21/15 21/15
Note : Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor.) *1 : During heating overload, the high temperature limit control operation is included.
– 20 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 22
5-4. RAS-18UKP-E/18UA-E
RAS-18UKPX/18UAX RAS-18UKPX-T/18UAX-T
Indoor unit
Evaporator
T
(Connecting pipe)
0.39m
12.7 Cross flow fan
O.D.:12.7mm O.D.:6.35mm
Compressor
P
Packed valve
( 12.7)
PH250X3-4LM
Muffler
Condenser
Propeller fan
Outdoor unit
Packed valve
( 6.35)
Capillary tube
2.4x1000
Refrigerant R-22 1.06 kg
Mark ( ) means check points of Gas Leak
S
0.49m (Connecting pipe)
6.35
Ambient temp.
conditions DB/WB
Indoor Outdoor
50Hz
Standard
Pressure P
(MPaG)
Surface temp. of heat
exchanger interchanging
pipe T (°C)
Fan Speed
(indoor)
Standard 0.4 10.0 High 27/19 35/24
Cooling
High temperature 0.5 13.0 High 32/23 43/26
Low temperature 0.3 2.0 Low 21/15 21/15
Note : Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor.)
(°C)
21
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 23
5-5. RAS-18UKP-AR/18UA-AR
Indoor unit
Evaporator
(Connecting pipe)
0.39m
12.7
O.D.:12.7mm O.D.:6.35mm
Compressor
P
Packed valve
( 12.7)
PH250X3-4LM
Cross flow fan
Condenser
Propeller fan
T
Capillary tube
0.8x900
S
Packed valve
( 6.35)
Capillary tube
2.0x1000
Refrigerant R-22 1.17 kg
S
0.49m (Connecting pipe)
6.35
Mark ( ) means check points of Gas Leak
Ambient temp.
Fan Speed
conditions DB/WB
(indoor)
Indoor Outdoor
50Hz
Outdoor unit
Standard
Pressure P
(MPaG)
Surface temp. of heat
exchanger interchanging
pipe T (°C)
Standard 0.4 10.0 High 27/19 35/24
Cooling
High temperature 0.6 13.0 High 32/23 52/31
Low temperature 0.3 2.0 Low 21/15 21/15
Note : Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor.)
(°C)
22
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 24

6. CONTROL BLOCK DIAGRAM

6-1. RAS-24UKHP-E, 18UKHP-E
Indoor Unit Control Panel
Heat Exchanger Sensor
Temperature Sensor
M.C.U.
Functions
Louver Control
3-minute Delay at Restart for Compressor
Operation
Display
Timer
Display
Infrared Rays Signal Receiver
Infrared
Initiallizing Circuit
Rays
Clock Frequency
Oscillator Circuit
Power Supply
Remote
Circuit
Control
Noise Filter
From Outdoor Unit
REMOTE CONTROL
Motor Revolution Control
Processing
(Temperature Processing)
Timer
Serial Signal Communication
Louver ON/OFF Signal
Serial Signal Transmitter/Receiver
Serial Signal Communication
Remote Control
Louver Driver
Infrared Rays
Filter Sign
Display
PRE DEF.
Sign Display
Hi Power Sign
Display
Indoor Fan
Motor
Louver Motor
Operation (START/STOP)
Operation Mode Selection
AUTO, COOL, DRY, HEAT, FAN ONLY
Temperature Setting
Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver Auto Swing
Louver Direction Setting
ECO
Hi power
Filter Reset
Sleep Timer Setting
– 23 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 25
6-2. RAS-24UKP-E, 24UKPX, 24UKP-AR, 24UKPX-T
RAS-18UKP-E, 18UKPX, 18UKP-AR, 18UKPX-T
Indoor Unit Control Panel
M.C.U.
Heat Exchanger Sensor
Functions
Louver Control
Operation
Display
Temperature Sensor
Infrared Rays Signal Receiver
Initiallizing Circuit
Infrared
Rays
Clock Frequency Oscillator Circuit
Power Supply
Remote
Circuit
Control
Noise Filter
From Outdoor Unit
3-minute Delay at Restart for Compressor
Motor Revolution Control
Processing
(Temperature Processing)
Timer
Outdoor unit
ON/OFF Signal
Relay Driver
Relay RY04
Outdoor Unit
Louver ON/OFF Signal
Louver Driver
Timer
Display
Filter Sign
Display
Fan Only
Sign Display
Hi Power Sign
Display
Indoor Fan
Motor
Louver Motor
REMOTE CONTROL
Infrared
Rays
Remote Control
Operation (START/STOP)
Operation Mode Selection
AUTO, COOL, DRY, FAN ONLY
Temperature Setting
Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver Auto Swing
Louver Direction Setting
ECO
Hi power
Filter Reset
Sleep Timer Setting
– 24 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 26

7. OPERATION DESCRIPTION

7-1. Outline of Air Conditioner Control
This is a fixed capacity type air conditioner, which uses a DC motor for an indoor fan. The DC motor drive circuit is mounted in the indoor unit. And electrical parts which operate the compressor and the outdoor fan mo­tor, are mounted in the outdoor unit. The air conditioner is mainly controlled by the indoor unit controller. The controller operates the indoor fan motor based upon commands transmitted by the remote control and transfers the operation commands to the outdoor unit controller. The outdoor unit controller receives operation commands from the indoor unit, and operates the outdoor fan motor and the compressor.
(1) Role of indoor unit controller
The indoor unit controller receives the operation commands from the remote control and executes them.
• Temperature measurement at the air inlet of the in­door heat exchanger by the indoor temperature sensor
• Temperature setting of the indoor heat exchanger by the heat exchanger sensor
• Louver motor control
• Indoor fan motor operation control
• LED display control
• Transferring of operation commands to the outdoor unit
• Receiving of information of the operation status and judging of the information or indication of error
(2) Role of outdoor unit controller
The outdoor unit controller receives the operation commands from the indoor controller and executes them.
• Compressor operation
control
• Operation control of
outdoor fan motor
• Turning off the compressor and outdoor fan when the outdoor unit receives the shutdown command
• Defrost control in heating operation (Temperature measurement by the outdoor heat exchanger and control for the four-way valve and the outdoor fan motor) *Heating and Cooling Model only
Operations according to the commands from the indoor unit
7-1-1. Louver Control
(1) Vertical air flow louver
Position of veritcal air flow louver is automatically controlled according to the operation mode. Besides, position of vertical air flow louver can be arbitrarily set by pressing [SET] button. The louver position which is set by [SET] button is stored in the microcomputer, and the louver is auto­matically set at the stored position for the next opera­tion.
(2) Swing
If [SWING] button is pressed when the indoor unit is in operation, the vertical air flow louver starts swing­ing. When [SWING] button is pressed again, it stops swinging.
7-1-2. Indoor Fan Control (DC Fan Motor)
(1) The indoor fan is operated by the stepless speed
change DC motor.
(2) For air flow level, speed of the indoor fan motor is
controlled in five steps (LOW, LOW
+
, MED, MED+ and HIGH). If AUTO mode is selected, the fan motor speed is automatically controlled by the difference between the preset temperature and the room temperature.
Table 7-1-1
RAS-24UKHP-E RAS-18UKHP-E
MODEL
Cooling HIGH 1350 950 1150 750
and MED 1150 750 1050 650
Fan only LOW 1000 600 900 530
Heating MED 1200 800 1100 700
MODEL
Cooling HIGH 1350 950 1150 750
and MED 1150 750 1050 650
Fan only LOW 1000 600 900 530
Motor speed Air flow level Motor speed Air flow level
(rpm) (m
HIGH 1350 950 1200 800
LOW 1050 650 950 570
RAS-24UKP-E RAS-18UKP-E
RAS-24UKPX RAS-18UKPX
RAS-24UKP-AR RAS-18UKP-AR
RAS-24UKPX-T RAS-18UKPX-T
LOW+=
3
/h) (rpm) (m3/h)
LOW+MED
2
MED+=
MED+HIGH
2
– 25 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 27
7-2. Description of Operation Circuit
(1) When turning on the breaker, the operation lamp
blinks. This means that the power is on (or the power supply is cut off.)
(2) When pressing [START / STOP] button on the
remote control, receiving beep sounds from the indoor unit, and the next operation is performed together with opening the vertical air flow louver.
7-2-2. Cooling Operation
([MODE] button on the remote control is set to the cooling operation.)
(1) The compressor, 4-way valve, outdoor fan and
operation display on the remote control are controlled as shown in Fig. 7-2-2.
(3) Once the operation mode is set, it is memorized in
the microcomputer so that the previous operation can be effected thereafter simply by pressing [START / STOP] button.
7-2-1. Fan Only Operation
([MODE] button on the remote control is set to the fan only operation.)
(1) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-2-1. When [FAN] button is set to LOW, LOW
+
, MED, MED+ or HIGH,
the motor operates with a constant air flow.
(Room temp.) – (Preset temp.)
Preset temp.
+3
+2.5
+2
+1.5
+1
+0.5
0
(Preset temp.: 24°C
M+
*1
*1
*1
L–
NOTE :
*1: The values marked with *1 are calculated and
controlled by the difference in motor speed between M+ and L–.
Fig. 7-2-1 Setting of air flow [FAN:AUTO]
(2) ECO operation cannot be set.
ON ON
OFF ON OFF OFF ON
Compressor
4-way valve
Common relay
Outdoor fan
(Room temp.) – (Preset temp.)
Preset temp.
0.5
0
Fig. 7-2-2
(2) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-2-3. When [FAN] button is set to LOW, LOW+, MED, MED+ or HIGH, the motor operates with a constant air flow.
(Room temp.) – (Preset temp.)
Preset temp.
+3
+2.5
+2
+1.5
+1
+0.5
0
-0.5
M+
*1
*1
*1
L–
NOTE :
*1: The values marked with *1 are calculated and
controlled by the difference in motor speed between M+ and L–.
Fig. 7-2-3 Setting of air flow [FAN:AUTO]
display
OPERATION
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TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 28
7-2-3. Dry Operation
(R
)
(
)
([MODE] button on the remote control is set to the dry operation.)
7-2-4. Heating Operation
([MODE] button on the remote control is set to the heating operation.)
*Heating and Cooling Model only
(1) The compressor, 4-way valve, outdoor fan and
operation display on the remote control are controlled as shown in Fig. 7-2-4.
ON:6min.
OFF
ON:5min.
OFF
4-way valve
OFF:4min.
ON
OFF:5min.
Outdoor fan
OPERATION
(Room temp.) – (Preset temp.)
Preset temp.
+3
+2
+1
ON:6min.
OFF:4min.
ON
ON:5min.
OFF:5min.
OFF
0
Compressor
Common relay
Fig. 7-2-4
(2) The microprocessor turns the compressor on and off
at the regular intervals (4 to 6 minutes). While the com­pressor is turning off, the indoor fan motor operates in the SUPER LOW position. The pattern of operation depending on the relation between room temperature and preset temperatures is shown in Fig. 7-2-5.
Room temp.
Preset temp.+1
Preset temp.
(1) The compressor, 4-way valve, outdoor fan and
operation display on the remote control are controlled as shown in Fig. 7-2-6.
Preset temp.
display
0
temp.
Preset
–0.5
oom temp.
ON
ON ON
OFF
ON
Compressor
Common relay
4-way valve
Fig. 7-2-6
(2) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-2-7. When [FAN] button is set to LOW, LOW+, MED, MED+ or HIGH, the motor operates with a constant air flow.
Preset
temp.
0
-0.5
-1
-1.5
-2
– (Preset temp.)
L
1
*
2
*
+
M
OFF
ON
Outdoor fan
display
OPERATION
-5.0
-5.5
[FAN AUTO]
(Room temp.)
H
Compressor
Outdoor fan
Indoor fan
ON ON ON ON
OFF OFF OFF
L.*S.L. S.L.L. L. S.L. L.
*
Super Low
Fig. 7-2-5
1, *2 : The values marked with *1 and *2 are calculated
*
and controlled by the difference in motor speed between M+ and L.
Fig. 7-2-7 Setting of air flow [FAN:AUTO]
(3) [FAN] button on the remote control is set to AUTO
only.
(4) The ECO and Hi Power operations can not be set.
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TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 29
(3) The indoor heat exchanger restricts revolving speed
of the fan motor to prevent a cold draft. The upper limit of the revolving speed is shown in Fig. 7-2-8 and Table 7-2-1.
3
*
Manual (one of 5 steps)
L – H (Up to setting speed)
AUTO
34
46
33
45
21
33
20
32
2
*
A + 4
A – 8
6
*
A + 4 A – 8
*
5
*
4
SUL
SUL*1
Stop
7-2-5. Automatic Operation
([MODE] button on the remote control is set to the automatic operation.)
(1) One of 3 operations (Cooling, Fan only or Heating) is
selected according to difference between the preset temperature and the room temperature at which the automatic operation has started, as shown in Fig. 7­2-9. The Fan only operation continues until the room temperature reaches a level at which another mode is selected.
(2) Temporary Auto
When the TEMPORARY button on the indoor unit is pushed, the preset temperature is fixed at 24°C and the indoor unit is controlled as shown in Fig. 7-2-9.
NOTES :
*1: The fan stops for 2 minutes after thermostat-OFF.
*2: A is 24°C when the preset temperature is 24°C or
more and A is the preset temperature when it is under 24°C.
*3: SUL means Super Ultra Low.
*4: Calculated from difference in motor speed between
SUL and HIGH.
Fig. 7-2-8 Cold draft preventing control
*5 and *6:
Table 7-2-1
Fan speed
AUTO
Manual (L – H)
*5
Starting period
Up until 12 minutes passed after starting the unit
From 12 to 25 minutes passed after starting the unit and room temperature is 3°C lower than preset temperature
Room temperature <
Preset temperature
*6
Stabilized period
From 12 to 25 minutes passed after starting the unit and room temperature is between preset temperature and 3°C lower than preset temperature
25 minutes or more passed after starting the unit
Room temperature
Preset temperature
4°C
3.5°C
°C
Cooling operation
The louver moves to the position same as Hi Power operation.
+4
Cooling operation
0
Fan only operation
1
Heating operation
(Room temp.) – (Preset temp.)
RAS-24UKHP-E RAS-24UKP-E, 24UKPX RAS-18UKHP-E RAS-24UKP-AR, 24UKPX-T
RAS-18UKP-E, 18UKPX RAS-18UKP-AR, 18UKPX-T
Fig. 7-2-9
28
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 30
7-3. ECO Mode
([ECO] button on the remote control is pressed.)
7-4. Hi POWER Mode
([Hi POWER] button on the remote control is pressed.)
When [ECO] button is pressed while the indoor unit is in Cooling, Heating or Auto operation, ECO mark is indicated on the display of the remote control and the unit operates quietly and mildly controlling air flow.
(1) Cooling operation
The preset temperature is changed automatically as shown in Fig. 7-3-1. (The value of the preset temperature on the remote control does not change.)
Fan speed → LOW
(˚C)
Preset temp.
is changed
+2
+1
Preset temp.
ECO button
is pressed
Preset temp.
is changed
1H 2H TIME0H
Fig. 7-3-1
(2) Heating operation *Heating and Cooling Model only
The preset temperature is changed automatically as shown in Fig. 7-3-2. (The value of the preset temperature on the remote control does not change.)
Fan speed → LOW
ECO button
is pressed
Preset temp.
1H 2H TIME0H
When [Hi POWER] button is pressed while the indoor unit is in Auto, Cooling or Heating operation, Hi POWER mark is indicated on the display of the remote control and the unit operates as follows.
(1) Automatic operation
The indoor unit operates in according to the current operation.
(2) Cooling operation
The preset temperature drops 1°C. (The value of the preset temperature on the remote control does not change.)
If the difference between the preset temperature and the room temperature is big, the horizontal louver moves to the Hi POWER position automatically. Then when the difference between them gets smaller, the horizontal louver returns automatically.
FAN speed : [AUTO] If the difference between the preset temperature and room temperature is big, the air conditioner operates at maximum airflow level. If the difference between the preset temperature and the room temperature is small, the air conditioner operates at normal airflow level.
FAN speed : One of 5 levels The air conditioner operates at normal airflow level.
(3) Heating operation *Heating and Cooling Model only
The preset temperature increases 2°C, (The value of the preset temperature on the remote control does not change.)
The indoor unit operates in normal heating mode except the preset temperature is higher (+2°C).
(4) The Hi POWER mode can not be set in Dry or Fan
only operation.
1
2
Preset temp.
is changed
Preset temp.
is changed
(˚C)
Fig. 7-3-2
29
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 31
7-5. High-Temperature Limit Control
The microprocessor detects the indoor heat exchanger temperature to prevent pressure of a refrigerating cycle from increasing excessively. The compressor and outdoor fan motor are controlled as shown in Fig. 7-5-1.
Compressor
OFF
ON
ON
Outdoor fan
OFF
OFF
ON
Heat exchanger temp. (°C)
60
55
52
Fig. 7-5-1
7-6. Low-Temperature Limit Control
The microprocessor detects the indoor heat exchanger temperature to prevent the indoor heat exchanger from freezing. The compressor and outdoor fan motor are controlled as shown in Fig. 7-5-2.
Heat exchanger temperature
(˚C)
6
2
Compressor
Less than 2˚C continues
Outdoor fan
ON
for 5 minutes
OFF
Fig. 7-5-2
7-7. Defrosting Operation
*Heating and Cooling Model only
When the indoor unit is in heating operation, if the re­frigerant evaporation temperature detected by the out­door heat exchanger sensor is under the specified tem­perature, the outdoor unit starts the defrosting opera­tion. At this time, the 4-way valve relay and the out­door fan motor are turned off. The indoor fan motor is also turned off by the cold draft preventing control of the indoor microcomputer. Then, [PRE. DEF.] lamp on the indoor unit comes on. The defrosting operation stops and the 4-way valve relay, outdoor fan motor and the indoor fan motor are turned on automatically when the refrigerant evapora­tion increases to the specified temperature, or when the defrosting time is over 12 minutes.
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TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 32
7-8. Auto Restart Function
The indoor unit is equipped with an automatic restarting function which allows the unit to restart operating with the set operating conditions in the event of power supply being accidentally shut down. The operation will resume without warning three minutes after power is restored. This function is not set to work when shipped from the factory. Therefore it is necessary to set it to work.
7-8-1. How to Set Auto Restart Function
To set the auto restart function, proceed as follows: The power supply to the unit must be on; the function will not set if the power is off. Push the [TEMPORARY] button located in the center of the front panel continuously for three seconds. The unit receives the signal and beeps three times. The unit then restarts operating automatically in the event of power supply being accidentally shut down.
When the unit is on standby (Not operating)
Operation Motions
Push [TEMPORARY] button for more The unit is on standby. than three seconds.
The unit starts to operate. The green lamp is on.
After approx. three seconds,
The unit beeps three times The lamp changes from and continues to operate. green to orange.
If the unit is not required to operate at this time, push [TEMPORARY]
TEMPORARY button
0
3S
button once more or use the remote control to turn it off.
When the unit is in operation
Operation Motions
Push [TEMPORARY] button for more The unit is in operation. The green lamp is on. than three seconds.
The unit stops operating. The green lamp is turned off.
After approx. three seconds,
0
3S
The unit beeps three times.
If the unit is required to operate at this time, push [TEMPORARY]
TEMPORARY button
button once more or use the remote control to turn it on.
While this function is being set, if the unit is in operation, the orange lamp is on.
This function can not be set if the timer operation has been selected.
When the unit is turned on by this function, the louver will not swing even though it was swinging automatically before shutting down.
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TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
While the filter check lamp is on, the TEMPORARY button has the function of filter reset button.
Page 33
7-8-2. How to Cancel Auto Restart Function
To cancel automatic restart function, proceed as follows: Repeat the setting prodedure: the unit receives the signal and beeps three times. The unit will be required to be turned on with the remote control after the main power supply is turned off.
When the unit is on standby (Not operating)
Operation Motions
Push [TEMPORARY] button for more The unit is on standby.
than three seconds.
The unit starts to operate. The orange lamp is on.
The unit beeps three times The lamp changes from
0
3S
and continues to operate. orange to green.
After approx. three seconds,
TEMPORARY button
If the unit is not required to operate at this time, push [TEMPORARY] button once more or use the remote control to turn it off.
When the unit is in operation
Operation Motions
Push [TEMPORARY] button for more The unit is in operation. The orange lamp is on.
than three seconds.
The unit stops operating. The orange lamp is turned off.
After approx. three seconds,
The unit beeps three times.
0
3S
TEMPORARY button
While this function is being set, if the unit is in operation, the orange lamp is on.
7-8-3. Power Failure During Timer Operation
When the unit is in Timer operation, if it is turned off because of power failure, the timer operation is cancelled. Therefore, set the timer operation again.
If the unit is required to operate at this time,
push [TEMPORARY]
button once more or use the remote control to turn it on.
7-9. Filter Check Lamp
When the elapsed time reaches 1000 hours, the filter check lamp indicates. After cleaning the filters, turn off the filter check lamp.
7-9-1. How To Turn Off Filter Check Lamp
(1) Press [FILTER] button on the remote control. (2) Push [TEMPORARY] button on the indoor unit.
Note: If [TEMPORARY] button is pushed while the
filter check lamp is not indicating, the indoor unit will start the Automatic Operation.
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TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 34

8. INSTALLATION PROCEDURE

8-1. Safety Cautions
For general public use
Power supply cord of Outdoor unit shall be more than 4 mm2 (H07RN-F or 245 IEC66 : polychloroprene sheathed flexible cord) or
2
3.5 mm
(AWG-12).
CAUTION
This appliance must be connected to the main power supply by means of a circuit breaker or a switch with a contact separation of at least 3 mm. If this is not possible, a power supply plug with earth must be used. This plug must be easily accessible after installation. The plug must be disconnected from the power supply socket in order to disconnect the appliance completely from the mains.
To Disconnect the Appliance from the Main Power Supply.
DANGER
• FOR USE BY QUALIFIED PERSONS ONLY.
• TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE ALL POWER
SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
• CONNECT THE CONNECTING CABLE CORRECTLY. IF THE CONNECTING CABLE IS CONNECTED BY WRONG WAY,
ELECTRIC PARTS MAY BE DAMAGED.
• CHECK THE EARTH WIRE IS NOT BROKEN OR DISCONNECTED BEFORE INSTALLATION.
• DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS.
FAILURE TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
• TO PREVENT OVERHEATING THE INDOOR UNIT AND CAUSING A FIRE HAZARD, PLACE THE UNIT WELL AWAY
(MORE THAN 2 M.) FROM HEAT SOURCES SUCH AS RADIATORS, HEAT REGISTORS, FURNACE, STOVES, ETC.
• WHEN MOVING THE AIR-CONDITIONER FOR INSTALLING IT IN ANOTHER PLACE AGAIN, BE VERY CAREFUL NOT TO
GET THE SPECIFIED REFRIGERANT WITH ANY OTHER GASEOUS BODY INTO THE REFRIGERATION CYCLE. IF AIR OR ANY OTHER GAS IS MIXED IN THE REFRIGERANT, THE GAS PRESSURE IN THE REFRIGERATION CYCLE BECOMES ABNORMALLY HIGH AND IT RESULTINGLY CAUSES BURST OF THE PIPE AND INJURIES ON PERSONS.
• IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE INSTALLATION WORK, IMME-
DIATELY LET FRESH AIR INTO THE ROOM. IF THE REFRIGERANT GAS IS HEATED BY FIRE OR SOMETHING ELSE, IT CAUSES GENERATION OF POISONOUS GAS.
WARNING
• Never modify this unit by removing any of the safety guards or by by-passing any of the safety interlock switches.
• Do not install in a place which cannot bear the weight of the unit.
Personal injury and property damage can result if the unit falls.
• Before doing the electrical work, attach an approved plug to the power supply cord.
And make sure the equipment to be earthed.
• Appliance shall be installed in accordance with national wiring regulations.
If you detect any damage, do not install the unit. Contact your Toshiba dealer immediately.
CAUTION
• Exposure of unit to water or other moisture before installation may cause a short circuit.
Do not store it in a wet basement or expose to rain or water.
• After unpacking the unit, examine it carefully for possible damage.
• Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify the noise level of
the unit or where noise and discharged air might disturb user’s neighbors.
• To avoid personal injury, be careful when handling parts with sharp edges.
• Please read this installation manual carefully before installing the unit. It contains further important instructions for proper
installation.
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TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 35
REQUIREMENT OF REPORT TO THE LOCAL POWER SUPPLIER
Please make sure certainly that the installation of this air conditioner will be reported to the local power supplier before installa­tion. If you have any obscure problems (or if the power supplier does not accept the installation) of this appliance, service agency will take adequate countermeasures.
Remark per EMC Directive 89/336/EEC
To prevent flicker impressions during the start of the compressor (technical process) following installation conditions do apply.
1. The power connection for the air conditioner has to be done at the main power supply. This distribution has to be of an
impedance. Normally the required impedance is reached at a 32A fusing point. Air conditioner fuse has to be 16A max.!
2. No other equipment has to be connected to this power line.
3. For detailed installation acceptance please contact with your power supplier, it restriction do apply for products like washing
machines, air conditioners or electrical ovens.
4. For power details of the air conditioner, refer to the rating plate of the product.
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TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 36
8-2. Installation Diagram of Indoor and Outdoor Units
For installation of the indoor unit, use the paper pattern on the back of the installation manual.
Hook
170 mm
or more
(Attach to the front panel) (Attach to the air filter)
Air filter
65 mm or more
Hook
1 Installation
plate
170 mm
or more
Shield pipe
For the rear left and left piping
Insert the cushion between the indoor unit and wall, and lift indoor unit to make work easier.
Do not allow the drain hose to get slack.
Wall
Before install the wireless remote control
• With the remote control cover open, load the batteries supplied correctly, observing their polarity.
2 Wireless remote control
3
Batteries
100 mm or more
100 mm
or more
600 mm or more
600 mm or more
7 Purifying filter
6 Zeo lite filter
Cover
Extension drain hose (Option:RB–821SW)
Electric parts cover
600 mm
or more
5 Filter frame
2 Wireless remote
control
100 mm
or more
600 mm or more
Pan head wood screw
9
4 Remote control holder
Vinyl tape Apply after carrying out a drainage test.
Saddle
100 mm or more
600 mm or more
Extension drain hose (Option:RB–821SW)
Electric parts cover
600 mm
or more
Cut the piping hole sloped slightly
Make sure to run the drain hose sloped downward.
The auxiliary piping can be connected the left, rear left, rear, right or bottom.
Right
Rear
Bottom
Rear left
Left
Insulate the refrigerant pipes separately with insulation, not together.
18 Class
24 Class
Loop the connective cable (about 100 mm in diameter and 300 – 350 mm long).
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
6 mm thick heat resisting polyethylene foam
Loop the connective cable (about 100 mm in diameter and 300 – 350 mm long).
– 35 –
Page 37
8-3. Installation
8-3-1. Optional Installation Parts
Part
Code
Parts name
Refrigerant piping Liquid side : Ø6.35 mm
A
Gas side : Ø12.7 (RAS-18UK)
Q'ty
Each
one
: Ø15.88 (RAS-24UK)
Pipe insulating material
B
(polyethylene foam, 6 mm thick)
C
Putty, PVC tapes
1
Each
one
<Fixing bolt arrangement of outdoor unit>
RAS-18UAH-E/RAS-18UA-E/RAS-18UAX/RAS-18UA-AR/RAS-18UAX-T
600 mm
Air inlet
120 mm
Air outlet
325 mm
52 mm
Air outlet
Fig. 8-3-1
RAS-24UAH-E/RAS-24UA-E/RAS-24UAX/RAS-24UA-AR/RAS-24UAX-T
600 mm
Air inlet
120 mm
64 mm
340 mm
Air outlet
Drain outlet
Fig. 8-3-2
• Secure the outdoor unit with the fixing bolts and nuts if the unit is likely to be exposed to a strong wind.
• Use Ø8 mm or Ø10 mm anchor bolts and nuts.
• If it is necessary to drain the defrost water, attach ! drain nipple to the bottom plate of the outdoor unit before installing it.
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TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 38
8-3-2. Accessory and Installation Parts
Part
No.
Part name (Q'ty)
1
Installation plate x 1
2
Wireless remote control x 1
3
Battery x 2
Others
The part marked with asterisk (*) is packaged with the outdoor unit. This model is not equipped with an extention drain hose.
Option :
For the extention drain hose, use an optionally available RB-821SW or commercially available one.
Name
Owner's manual
Installation manual
Part
No.
Part name (Q'ty)
4
Remote control holder x 1
5
Filter frame x 2
6
Zeo lite filter x 2
Part
No.
7
Purifying filter x 2
8
Mounting screw Ø4 x 25 s x 8
9
Pan head wood screw Ø3.1 x 16 s x 2
!
Drain nipple* x 1
Part name (Q'ty)
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TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 39
8-4. Indoor Unit
8-4-1. Installation Place
A place which provides the spaces around the indoor unit as shown in the above diagram.
A place where there is no obstacle near the air inlet and outlet.
A place which allows an easy installation of the piping to the outdoor unit.
A place which allows the front panel to be opened.
8-4-2. Cutting a Hole and Mounting Installation
Plate
<Cutting a Hole>
When install the refrigerant pipes from the rear.
CAUTION
• Direct sunlight to the indoor unit wireless receiver should be avoided.
• The microprocessor in the indoor unit should not be too close to r-f noise sources. (For details, see the owner's manual.)
<Remote Control>
• A place where there are no obstacles such as a curtain that may block the signal from the indoor unit.
• Do not install the remote control in a place exposed to direct sunlight or close to a heating source, such as a stove.
• Keep the remote control at least 1 m apart from the nearest TV set or stereo equipment. (This is necessary to prevent image disturbances or noise interference.)
• The location of the remote control should be determined as shown below.
(Top view)
Remote control
Indoor unit
* : Axial distance
5 m
Reception range
45°
45°
5 m
Remote control
Indoor unit
75°
(Side view)
7 m
Reception range
Pipe hole
65 mm
The center of the pipe hole is above the arrow.
100
Fig. 8-4-2
1. After determining the pipe hole position on the mounting plate (100 mm A), drill the pipe hole (Ø65 mm) at a slight downward slant to the outdoor side.
NOTE:
When drilling the wall that contains a metal lath, wire lath or metal plate, be sure to use a pipe hole brim ring sold separately.
<Mounting the Installation Plate>
For installation of the indoor unit, use the paper pattern
* 7 m
on the back.
Hook
55
65
Fig. 8-4-1
Pipe hole
– 38 –
170
120
Indoor unit
Hook
Thread
Fig. 8-4-3
Hook
8 Mounting screw
Weight
Pipe hole
1
Installation plate
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 40
<When the installation plate is directly mounted on the wall>
1. Securely fit the installation plate onto the wall by screwing it in the upper and lower parts to hook up the indoor unit.
2. To mount the installation plate on a concrete wall with anchor bolts, utilize the anchor bolt holes as illustrated above.
3. Install the installation plate horizontally in the wall.
CAUTION
When installing the installation plate with mounting screw, do not use the anchor bolt hole. Otherwise the unit may fall down and result in personal injury and property damage.
Anchor bolt
Projection
5 mm dia. hole
15 mm or less
8Mounting
screw ø4 x 25 s
8-4-3. Electrical Work
1. The supply voltage must be the same as the rated voltage of the air conditioner.
2. Prepare the power source for exclusive use with the air conditioner.
NOTE:
Wire type: More than 1.5 mm2 (H07RN-F or 245 IEC66) or 1.3 mm2 (AWG-16)
CAUTION
• Use power specified above table.
• This appliance can be connected to the mains in either of the following two ways. (1)Connection to fixed wiring :
A switch or circuit breaker which disconnects all poles and has a contact separation of at least 3 mm must be incorporate in the fixed wiring. An approved circuit breaker or switches must used.
NOTE:
Perform wiring works so as to allow a generous wiring capacity.
Clip anchor (local parts)
Fig. 8-4-4
CAUTION
Failure to firmly install the unit may result in per­sonal injury and property damage if the unit falls.
In case of block, brick, concrete or similar type walls, make 5 mm dia. holes in the wall.
Insert clip anchors for appropriate 8 mounting screws.
NOTE:
Secure four corners and lower parts of the installa­tion plate with 6 to 8 mounting screws to install it.
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TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 41
8-4-4. Wiring Connection
Air Inlet grille
2
1
Front panel
CAUTION
• Be sure to refer to the wiring system diagram labeled inside the front panel.
• Check local electrical cords and also any specific wiring instructions or limitation.
Connecting cable
Terminal block
Terminal cover
Screw
Cord clamp
Screw
Earth line
Connecting cable
Fig. 8-4-5
<How to connect the connecting cable> Wiring of the connecting cable can be carried out
without removing of the front panel.
1. Remove the air inlet grille. Open the air inlet grille upward and pull it toward you.
2. Remove the terminal cover and cord clamp.
3. Insert the connecting cable (according to local cords) into pipe hole on the wall.
4. Take out the connecting cable through the cable slot on the rear panel so that it is exploded by about 15 cm long in the front side.
5. Insert the connecting cable fully into the terminal block and secure it by screw tightly.
6. Tightening torque : 1.2 N•m (0.12 kgf•cm)
7. Secure the connecting cable with the cord clamp.
8. Fix the terminal cover, rear plate bushing and air inlet grille on the indoor unit.
about 15 cm
Fig. 8-4-6
<Stripping length of connecting cable>
10 mm
10 mm
NOTE:
Use stranded wire only.
50 mm
40 mm
Wire type : More than 1.5 mm
2
(H07RN-F or 245 IEC66) or 1.3 mm (AWG-16)
Earth line
Fig. 8-4-7
NOTE:
Connect the earth line to the metallic part (i mark) located at the side of 3P terminal.
Fig. 8-4-8
<How to install the air inlet grille on the indoor unit>
When attaching the air inlet grille, the contrary of removed operation is performed.
2
Fig. 8-4-9
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TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 42
8-4-5. Piping and Drain Hose Installation
To connect pipe after installation of unit (figure)
<In case of rightward piping>
After scribing slits of the body-right by a knife or a making-off pin, cut them by a pair of nippers or the like.
Slit (Body-right)
Fig. 8-4-10
<In case of downward piping>
After scribing slits of the body-right by a knife or a making-off pin, cut them by a pair of nippers or the like.
(To the forefront of flare)
400 mm
300 mm
R 30 mm (Use polisin (polyethylene core or the like for bending pipe.)
43 mm
80˚
Liquid side
Gas side
Outward form of indoor unit
Use the handle of screwdriver, etc.
Fig. 8-4-12
NOTE:
If the pipe is bent incorrectly, the indoor unit may unstably be set on the wall. After passing the connecting pipe through the pipe hole, connect the connecting pipe to the auxillary pipes and wrap the facing tape around them.
CAUTION
• Bind the auxiliary pipes (two) and connecting cable with facing tape tightly. In case of leftward piping and rear-leftward piping, bind the auxiliary pipes (two) only with facing tape.
Slit (Body-right)
Fig. 8-4-11
<Left-hand connection with piping>
Bend the connecting pipe so that it is laid within 43 mm above the wall surface. If the connecting pipe is laid exceeding 43 mm above the wall surface, the indoor unit may unstably be set on the wall. When bending the connecting pipe, make sure to use spring bender so as not to crush the pipe.
Bend the connection pipe within a radius of 30 mm.
Indoor unit
Auxiliary pipes
Installation plate
Connecting cable
Drain hose
• Carefully arrange pipes so that any pipe does not stick out of the rear plate of the indoor unit.
• Carefully connect the auxiliary pipes and connect­ing pipes to each other and cut off the insulating tape wound on the connecting pipe to avoid double-taping at the joint, moreover, seal the joint with the vinyl tape, etc.
• Since dewing results in a machine trouble, make sure to insulate both the connecting pipes. (Use polyethylene foam as insulating material.)
• When bending a pipe, carefully do it not to crush it.
– 41 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 43
8-4-6. Indoor Unit Fixing
8-4-7. Drainage
1. Pass the pipe through the hole in the wall, and hook the indoor unit on the installation plate at the upper hooks.
2. Swing the indoor unit to right and left to confirm that it is firmly hooked up on the installation plate.
3. While pressing the indoor unit onto the wall, hook it at the lower part on the installation plate. Pull the indoor unit toward you to confirm that it is firmly hooked up on the installation plate.
1
2
Hook
Hook here
1 Installation plate
Press
(unhook)
Fig. 8-4-13
For detaching the indoor unit from the installation plate pull the indoor unit toward you while pushing its bottom up at the specified parts.
1. Run the drain hose sloping downwards.
NOTE:
Hole should be made at a slight downward slant on the outdoor side.
Do not rise the drain hose.
50 mm or more
Do not put the drain hose end into water.
Do not form the drain hose into the waved shape.
Do not put the drain hose end in the drainage ditch.
Fig. 8-4-15
2. Put water in the drain pan and make sure that the water is drained out of doors.
3. When connecting extension drain hose, insulate the connecting part of extension drain hose with shield pipe.
Shield pipe
Push
Fig. 8-4-14
Push
Drain hose
Inside the room
Extension drain hose
Fig. 8-4-16
CAUTION
Arrange the drain pipe for proper drainage from the unit. Improper drainage can result in dew-dropping.
This air conditioner has the structure designed to drain water collected from dew, which forms on the back of the indoor unit, to the drain pan. Therefore, do not store the power cord and other parts at a height above the drain guide.
Wall
Drain guide
Space for pipes
Fig. 8-4-17
– 42 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 44
8-5. Outdoor Unit
8-5-2. Refrigerant Piping Connection
8-5-1. Installation Place
A place which provides the spaces around the outdoor unit as shown in the left diagram.
A place which can bear the weight of the outdoor unit and does not allow an increase in noise level and vibration.
A place where the operation noise and discharged air do not disturb your neighbors.
A place which is not exposed to a strong wind.
A place free of a leakage of combustible gases.
A place which does not block a passage.
When the outdoor unit is to be installed in an elevated position, be sure to secure its feet.
An allowable length of the connecting pipe is up 15 m. (Refer to the table of TO CHARGE REFRIGER- ANT for detail.)
An allowable height level is up to 8 m. (RAS-18UA) or 10 m. (RAS-24UA).
A place where the drain water does not raise any problem.
CAUTION
1. Install the outdoor unit without anything blocking the air discharging.
2. When the outdoor unit is installed in a place exposed always to a strong wind like a coast or on a high story of a building, secure the normal fan operation using a duct or a wind shield.
3. Specially in windy area, install the unit to prevent the admission of wind.
4. Installation in the following places may result in trouble. Do not install the unit such places.
• A place full of machine oil.
• A saline-place such as coast.
• A place full of sulfide gas.
• A place where high-frequency waves are likely
to be generated as from audio equipment, welders, and medical equipment.
1. Cut the pipe with a pipe cutter.
90°
Obliquity
Roughness
Warp
Fig. 8-5-2
2. Insert a flare nut into the pipe, and flare the pipe.
• Projection margin in flaring : A (Unit : mm)
A
Die
Pipe
Fig. 8-5-3
Outer dia. Of copper pipe
6.35
12.7
15.88
Rigid
1.0 to 1.5
1.0 to 1.5
1.0 to 1.5
A
Imperial
1.5 to 2.0
2.0 to 2.5
2.0 to 2.5
<Tightening Connection>
Align the centers of the connecting pipes and tighten the flare nut as far as possible with your fingers. Then tighten the nut with a spanner and torque wrench as shown in the figure.
CAUTION
Otherwise, the nut may crack depending on the conditions.
• Do not apply excess torque.
Strong wind
Fig. 8-5-1
– 43 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 45
(Unit : N•m)
Outer dia. Of copper pipe
Ø6.35 mm
Ø12.7 mm
Ø15.88 mm
Tightening torque
16 to 18 (1.6 to 1.8 kgf•m)
50 to 62 (5.0 to 6.2 kgf•m)
65 to 80 (6.5 to 8.0 kgf•m)
Tightening torque of flare pipe connections
Flare at indoor unit side
Flare at outdoor unit side
Fig. 8-5-4
Half union
Externally threaded side
Use a wrench to secure. Use a torque wrench to tighten.
Flare nut
Internally threaded side
Fig. 8-5-5
8-5-3. Evacuating
After the piping has been connected to the indoor unit, you can perform the air purge together at once.
AIR PURGE
Evacuate the air in the connecting pipes and in the indoor unit using vacuum pump. Do not use the refrigerant in the outdoor unit. For details, see the manual of vacuum pump.
<Use a vacuum pump>
Be sure to use a vacuum pump with counter-flow pre­vention function so that inside oil of the pump does not flow backward into pipes of the air conditioner when the pump stops.
1. Connect the charge hose from the manifold valve to the service port of the gas side packed valve.
2. Connect the charge hose to the port of vacuum pump.
3. Open fully the low pressure side handle of the gauge manifold valve.
4. Operate the vacuum pump to start for evacuating. Perform evacuating for about 15 minutes if the piping length is 20 meters. (15 minutes for 20 meters) (as­suming a pump capacity of 27 liters per minute.) Then confirm that the compound pressure gauge reading is –101 kPa (–76 cmHg).
5. Close the low pressure side valve handle of gauge manifold.
6. Open fully the valve stem of the packed valves (both side of Gas and Liquid).
7. Remove the charging hose from the service port.
8. Securely tighten the caps on the packed valves.
Compound pressure
gauge
Pressure gauge
CAUTION
KEEP IMPORTANT 4 POINTS FOR PIPING
WORK
(1) Take away dust and moisture (Inside of the
connecting pipes.) (2) Tight connection (between pipes and unit) (3) Evacuate the air in the connecting pipes using
VACUUM PUMP. (4) Check gas leak (connected points)
-101kPa (-76cmHg)
Handle Lo
Charge hose
Connecting pipe
Manifold valve
Handle Hi (Keep full closed)
Charge hose
Vacuum pump adapter for counter-flow prevention
Vacuum pump
Packed valve at gas side
Service port (Valve core (Setting pin))
Packed valve at liquid side
Fig. 8-5-6
– 44 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 46
TO CHARGE REFRIGERANT
RAS-24UKHP-E/24UAH-E
RAS-24UKP-E/24UA-E
RAS-24UKPX/24UAX
RAS-24UKP-AR/24UA-AR
RAS-24UKPX-T/24UAX-T
15 m or less
Over 15 m up to 25 m (20g/m)
Refrigerant
No need to charge refrigerant
Need to charge refrigerant
RAS-18UKHP-E/18UAH-E
RAS-18UKP-E/18UA-E
RAS-18UKPX/18UAX RAS-18UKP-AR/18UA-AR RAS-18UKPX-T/18UAX-T
15 m or less
Over 15 m up to 20 m (20g/m)
<Packed Valve Handling Precautions>
Open the valve stem all the way out; but do not try to open it beyond the stopper.
Securely tighten the valve stem cap with torque in the following table:
Gas side
Gas side (Ø15.88 mm)
Gas side (Ø12.7 mm)
Liquid side (Ø6.35 mm)
Service port
• Hexagonel wrench : A (Unit : mm)
Tightening torque
65 to 80 N•m (6.5 to 8.0 kgf•m)
60 to 62 N•m (6.0 to 6.2 kgf•m)
16 to 18 N•m (1.6 to 1.8 kgf•m)
9 to 10 N•m (0.9 to 1.0 kgf•m)
Hexagonal wrench is required.
A
5 mm
4 mm
Same as Gas side
A
8-5-4. Wiring Connection
1. Remove the electric parts cover from the outdoor unit.
2. Connect the connecting cable to the terminal as iden­tified with their respective matched numbers on the terminal block of indoor and outdoor unit.
3. When connecting the connecting cable to the out­door unit terminal, make a loop as shown installation diagram of indoor and outdoor unit, to prevent water coming in the outdoor unit.
4. Insulate the unused cords (conductors) with water coming in the outdoor unit. Process them so that they do not touch any electrical or metal parts.
<Stripping length of connection cable>
LNL
Earth line
Cord clamp
10
60
N
L N
Terminal block
Screw
10
70
2
1
Power supply cord
60
Terminal block
3
10
Earth line
Screw
Cord clamp
Connecting cable
1 2 3
10
70
Fig. 8-5-7
Power supply cord
Earth line
Connecting cable
Fig. 8-5-8
Model
Power source Maximum running
current Plug socket &
fuse rating
Power cord
RAS-18UKHP-E/
RAS-18UKP-E/ RAS-18UKPX/
RAS-18UKP-AR
50 Hz, 220 – 240V Single phase
16A
20A
• 4 mm2 (H07RN-F or 245 IEC 66) or 3.5 mm2 (AWG-12)
RAS-24UKHP-E/
RAS-24UKP-E/ RAS-24UKPX/
RAS-24UKP-AR
18A
20A
RAS-18UKPX-T
50 Hz, 220V Single phase
16A
20A
RAS-24UKPX-T
18A
20A
CAUTION
• Wrong wiring connection may cause some electrical parts burn out.
• Be sure to comply with local codes on running the wire from outdoor unit to indoor unit (size of wire and wiring method etc.)
• Every wire must be connected firmly.
NOTE: Connecting cable
Wire type : More than 1.5 mm2 (H07RN-F or 245 IEC66) or 1.3 mm2 (AWG-16)
– 45 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 47
8-6. Others
8-6-3. Auto Restart Setting
8-6-1. Gas Leak Test
Electric parts cover
Flare nut connections (Outdoor unit)
D
B
Valve stem cap connection
C
Flare nut connections (indoor unit)
Valve stem cap connection
A
Service cap connection
Fig. 8-6-1
Check the flare nut connections, valve stem cap con­nections and service port cap connections for gas leak with a leak detector or soap water.
8-6-2. Test Operation
To switch the TEST RUN (COOL) mode, press TEMPO­RARY button for 10 sec. (The beeper will make a short beep.)
This product is designed so that, after a power failure, it can restart automatically in the same operating mode as before the power failure.
Information
The product was shipped with Auto Restart func­tion in the off position. Turn it on as required.
<How to Set the Auto Restart>
Press and hold down the TEMPORARY button for about 3 seconds. After 3 seconds, the electronic beeper makes three short beeps to tell you the Auto Restart has been selected.
To cancel the Auto Restart, follow the steps de­scribed in the section Auto Restart Function of the Owner’s Manual.
TEMPORARY button
Fig. 8-6-2
– 46 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 48

9. TROUBLESHOOTING CHART

9-1. Troubleshooting Procedure:
Follow the details of 9-2. Basic Check Items. If there is no trouble corresponding to 9-2, check whether or not there are faulty parts following 9-4. Self-
Diagnosis by Remote Control.
9-2. Basic Check Items
9-2.1 Power Supply Voltage
The line voltage must be AC 220 – 240V. If it is not within this rage, the air conditioner may not operate normally.
Table 9-2-1
No. Operation of Air Conditioner Descriptions
1
When the main power supply is turned on, the OPERATION lamp on the indoor unit blinks.
2
The indoor fan motor speed does not change in the Dry operation.
3
The compressor is not turned off even though the room temperature is in the range that the compressor is turned off.
4
The compressor is not turned on and off even though the thermo control is operated in the Dry operation.
5
The PRE-DEF. lamp is indicated when the Heating operation starts.
6
The outdoor fan motor stops in the Heating operation.
7
The compressor is not turned on even though the room temperature is in the range that the compressor is turned on.
8
The operation mode changes in the Automatic operation.
9
The Fan only operation continues in the Automatic operation.
10
The ECO operation or Hi-POWER operation does not work.
11
When [Hi POWER] button is pressed, the display on the remote control does not change at all.
9-2-2. Incorrect Cable Connection between Indoor
and Outdoor Units
The indoor unit is connected to the outdoor unit with 4 cables. Check that the indoor and outdoor units have been properly connected with terminals assigned the same numbers. If the connectors are not properly connected, the outdoor unit will not operate normally, or OPERATION lamp and TIMER lamp will blink (5Hz).
9-2-3. Program Control
The microcomputer operates as shown in Table 9-2-1 to control the air conditioner. If there are any operational problems, check whether or not the problems correspond to Table 9-2-1. If they correspond to the Table, they are not problems with the air conditioner, but they are indis­pensable operations to control and maintain the air con­ditioner properly.
The OPERATION lamp blinks to indicate that power is turned on. If the [START/STOP] button is pressed, the lamp stops blinking. The lamp also blinks when the power supply is turned off.
The indoor fan motor speed is automatically controlled in the Dry operation.
The compressor has a function that it is not turned off for 3 minutes after it is turned on even though the room temperature is in the range that the compressor is turned off.
In the Dry operation, the compressor is turned on and off automatically at the regular intervals, independent of the thermo control.
The PRE-DEF. lamp is indicated during the Defrosting operation or if the indoor heat exchanger temperature is low when the Heating operation starts. At this time, the indoor fan motor stops to prevent cold air from blowing in the room.
When the indoor heat exchanger temperature is high, the outdoor fan motor is stopped by the high-temperature limit control operation.
The compressor is not turned on in the restart delay timer (3­minutes timer) operation. It is also not turned on after the power supply is turned on because of this timer operation.
In Automatic operation, the room temperature is detacted every 15 minutes and the operation mode is changed according to difference between the room temperature and the preset temperature.
When the room temperature is in the range (Preset temperature ± 1°C), the Fan only operation is selected.
These operations do not work when the unit is in the Dry operation or Fan only operation.
The display on the remote control does not change when [Hi POWER] button is pressed. However the microcomputer gives commands to change the preset temperature and air flow level.
– 47 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 49
9-3. Primary Judgment
9-3-1. Role of Indoor Unit Controller
The indoor unit controller receives the operation commands from the remote control and executes them.
• Temperature measurement at the air outlet of the indoor heat exhcnager by the indoor temperature sensor
• Temperature setting of the indoor heat exchanger by the heat exchanger sensor
• Louver motor control
• Indoor fan motor operation control
• LED display control
• Transferring of operation commands to the outdoor unit
Table 9-3-1
9-3-2. Failure Diagnosis
The indoor unit diagnoses the operation condition and indicates the information of the self-diagnosis with the lamps on the display panel of the indoor unit.
Lamps
A OPERATION lamp is blinking. (1Hz)
B OPERATION lamp is blinking. (5Hz)
C OPERATION lamp is blinking. (5Hz)
D OPERATION lamp is blinking. (5Hz)
E OPERATION lamp is blinking. (5Hz)
F OPERATION and TIMER lamps are blinking.
(5Hz)
G OPERATION, TIMER and PRE-DEF. (or FAN
ONLY for cooling only model) lamps are blinking.
H OPERATION, TIMER and PRE-DEF. (or FAN
ONLY for cooling only model) lamps are blinking.
Table 9-3-2 Diagnosis by detective operation
Symptom
Check
Self-diagnosis
Power failure (when the power supply is turning on)
Thermo sensor (TA) short or break
Heat exchanger sensor (TC) short or break
Indoor fan motor lock or failure
Indoor P.C. board failure
Wrong wiring of connecting cable
Gas shortage or other refrigerant cycle trouble
Heat exchanger sensor open, break or short
Overload relay or thermostat trouble of compressor
Cycle failure
Primary judgement
The remote control does not work.
The outdoor fan does not rotate.
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Turn off the power supply once, then turn it on. Try to operate the remote control.
The compressor operates.
The compressor does not operate.
– 48 –
The remote control still does not work. The remote control works.
The indoor unit (and/or remote control) is/are defective. OK.
The outdoor unit (Outdoor fan motor) is defective.
An internal part of the compressor is defective.
Page 50
9-4. Self-Diagnosis by Remote Control
(Check Code)
(1) If the lamps are indicated as shown B to H in Table
9-3-1, execute the self-diagnosis by the remote control.
9-4-1. How to use Remote Control in Service Mode
SET CLR
CLOCK CHECKRESET
WH-C1PE
PRESET
START/STOP
FAN MODE
SWING
SET
ON
OFF SET CLR
FILTER
WC-C1PE
Alphanumeric characters are used for the check code.
is 5. is 6. is A. is B. is C. is D.
SLEEP
TIMER
Hi-POWER
ECO
MEMO
CLOCK CHECKRESET
(2) When the remote control is set to the service mode,
the indoor controller diagnoses the operation condition and indicate the information of the self­diagnosis on the display of the remote control with the check codes. If a fault is detected, all lamps on the indoor unit will blink at 5Hz and it will beep for
10 seconds (Pi, Pi, Pi....). The timer lamp usually
blinks (5Hz) during the self-diagnosis.
(1) Press [CHK] button with a tip of pencil to set the
remote control to the service mode.
00 is indicated on the display of the remote control.
The timer lamp on the indoor unit blinks continuously. (5 times per 1 sec.)
(2) Press [TIMER 8] button.
If there is no fault with a code, the indoor unit will beep once (Pi) and the display of the remote control will change as follows:
; 00 ; 01 ; 02 ··· 1d ; 1E ; 22
Check the unit with all 35 check codes (00 to 22).
as shown in Table 9-4-1.
Press [TIMER 9] button to change the check code backwards.
If there is a fault, the indoor unit will beep for 10 seconds (Pi, Pi, Pi...). Note the check code on the display of the remote control.
2-digits alphanumeric will be indicated on the display.
All lamps on the indoor unit will blink. (5 times per 1 sec.)
* This illustration is only for RAS-24UKP model and RAS-18UKP model.
– 49 –
(3) Press [START/STOP] button to release the service
mode.
The display of the remote control returns to as it was before service mode was engaged.
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 51
Table 9-4-1
Block level
Check
code
00
01
02
03
Block
Indoor P.C.
board
The block is
unidentifiable
Cable
connection
Outdoor
P.C. board
Other parts
(including
compressor)
Check
code
0C
0d
11
12
21
13
04
05
18
19
07
1E
20
Diagnosis function
Symptom
The indoor thermo sensor (TA) is de­fective. Disconnection or short-circuit
The indoor heat exchanger sensor (TC) is defective. Disconnection or short-circuit
The indoor fan motor or its circuit is defective.
The part other than the above parts on the indoor P.C. board is defec­tive. EEPROM access error
IOL operation
The variation of TC, 5 minutes after starting the compressor, is 2K or less.
The serial signals can not be trans­mitted and received between indoor and outdoor units.
The crossover wire is connected wrongly.
The serial signal transmitting cir­cuit on the outdoor P.C. board is defective.
The serial signal receiving circuit on the indoor P.C. board is defec­tive.
The operation command signals are not transmitted from the indoor unit to the outdoor unit.
The outdoor thermo sensor (TE) is defective. Disconnection or short-circuit
The outdoor heat exchanger (TD) sensor is defective. Disconnection or short-circuit
The reply serial signal has been transmitted when starting the unit, but stops being transmitted shortly after.
1. Compressor thermo operation
• Gas shortage
• Gas leak
2. Instantaneous power failure
The discharge temperature is over 120°C.
The IOL operation is defective.
Unit status
Operation continues.
Operation continues.
All off
Operation continues.
All off
Operation continues.
Operation continues.
Operation continues.
All off
All off
Operation continues.
All off
All off
– 50 –
Condition
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected. And it re­turns to the normal condition when re­covering from errors.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected. And it re­turns to the normal condition when re­covering from errors.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is detected.
Judgement and action
1. Check the indoor thermo sensor (TA).
2. Check the indoor P.C. board.
1. Check the indoor heat exchanger sensor (TC).
2. Check the indoor P.C. board.
1. Check the connector circuit of the indoor fan motor (CN10).
2. Check the indoor fan motor.
3. Check the indoor P.C. board.
1. Check the indoor P.C. board. (EEPROM and peripheral circuits)
Overload operation of refrigerating cycle
1. Check whether or not the TC sensor comes off.
2. Check whether or not it is possible to operate the compressor and the outdoor fan motor.
3. Check gas leak.
1. In the case of the outdoor unit not operating at all;
Check the crossover cable and connect it properly.
Check the outdoor P.C. board.
2. In the case of the outdoor unit operating normally;
Check whether or not both of serial LED (Green) and serial LED (Orange) is blinking. If the serial LED (Green) is not blinking, check the outdoor P.C. board. If the serial LED (Orange) is not blinking, check the indoor P.C. board.
If the operation command signals continue to be transmitted between 2 and 3 of the indoor terminal block, replace the outdoor P.C. board.
1. Check the outdoor thermo sensor (TE).
2. Check the outdoor P.C. board.
1. Check the outdoor heat exchanger sensor (TD).
2. Check the outdoor P.C. board.
1. Repeatedly turn the indoor unit on and off with the interval of approx. 10 to 40 minutes. (The check code is not indicated during operation.) And supply gas. (Check gas leak.)
2. The indoor unit operates normally during the check. If the reply serial signal continues to be transmitted between 2 and 3 of the indoor terminal block, replace the outdoor P.C. board. If the signal stops between them, replace the indoor P.C. board.
1. Check the heat exchanger sensor (TD).
2. Gas purging
When turning on the unit, the normal phase (RST) is detected but T-R waveform has not been detected for 120 seconds or more.
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 52
9-5. How To Diagnose Faulty Parts
Operation
Check item
Conceivable principle cause
[04 Serial signal error]
Does outdoor
unit operate?
YES
NO
Are 1, 2 and 3 crossover
wires connected properly?
YES
Is connector
connected properly?
YES
Does LED (Orange) on
outdoor P.C. board blink?
YES
Does LED (Green) on
outdoor P.C. board blink?
YES
NO
NO
NO
NO
Outdoor P.C. board
is defective.
Measure
Item by symptoms
Connect crossover wires properly.
Connect connector properly.
Replace P.C. board.
[08 Four-way valve error]
Does four-way valve
operate properly?
YES
Is TC sensor resistance
value (10k at 25°C)
normal?
NO
NO
YES
Does coil terminal
have 220 – 240 V
in heating operation?
NO
Are circuit
wires normal?
YES
Is outdoor P.C. board
normal?
YES
YES
NO
NO
Indoor P.C. board
is defective.
Four-way valve
is defective.
Outdoor P.C. board
is defective.
(CN11 220 – 240V)
Indoor P.C. board
is defective.
Replace
P.C. board.
Replace
Four-way valve
Circuit check/modification
Replace P.C. board.
Replace P.C. board.
Replace TC sensor.
– 51 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 53
[09 Other cycle error] (1)
NO
Replace TC
sensor.
YES
Connect TC
sensor properly.
Does compressor
operate?
YES
Is compressor
turned off shortly?
NO
Is TC sensor resistance
value (10k at 25°C)
normal?
YES
Is TC sensor
disconnected from
the sensing element?
NO
NO
YES
Does inner
overload relay (in
compressor)
operate?
NO
Is circuit wiring
normal?
YES
Is outdoor P.C. board normal?
YES
YES
NO
NO
Check charged amount of refrigerant. Check defective overload. Check compressor.
Failure
Wiring check/modification
Outdoor P.C. board
is defective.
Indoor P.C. board
is defective.
Replace
compressor.
Replace
P.C. board.
Replace
P.C. board.
[09 Other cycle error] (2)
NO
Connect
connector
properly.
NO
Replace
condenser.
NO
Replace fan motor.
Is connector
connected properly?
Is condenser
Is indoor fan
motor normal?
YES
normal?
YES
YES
NO
Does indoor fan
operate?
Are filters clogged?
Is TC sensor resis-
tance value (10k at
25°C) normal?
Is charged amount
of refrigerant normal?
Is outside air
low load?
YES
NO
YES
YES
NO
YES
NO
NO
Anti-freezing operation
YES
Anti-freezing operation
Clean filters.
Replace TC sensor.
Charge
refrigerant
.
Indoor P.C. board is defective.
– 52 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Replacd
P.C. board.
Page 54
[0C Indoor TA sensor error]
Is CN04 (TA sensor connector)
connected properly?
YES
Is TA sensor resistance value
(10 k at 25°C) normal?
YES
[0d Indoor TC sensor error]
Is CN05 (TC sensor connector)
connected properly?
YES
NO
NO
NO
Indoor P.C. board is defective.
Connect CN04 properly.
Replace TA sensor.
Replace P.C. board.
Connect CN05 properly.
Is TC sensor resistance value
(10 k at 25°C) normal?
YES
[18 outdoor TE sensor error]
Is TE sensor connector
connected properly?
YES
Is TE sensor resistance value
(10 k at 25°C) normal?
YES
NO
NO
NO
Indoor P.C. board is defective.
Replace TC sensor.
Replace P.C. board.
Connect connector properly.
Replace TE sensor.
Indoor P.C. board is defective.
– 53 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Replace P.C. board.
Page 55
[19 outdoor TD sensor error]
Is TD sensor
connected properly?
YES
Is TD sensor resistance value
(50 k at 25°C) normal?
YES
[1E Discharge temp. error]
NO
NO
Indoor P.C. board is defective.
Connect connector properly.
Replace TD sensor.
Replace P.C. board.
controller such as discharge
Is protective
thermostat normal?
YES
Is charged amount
of refrigerant normal?
YES
Is overload relay normal?
NO
Is TD sensor resistance
value (50 k at 25°C)
normal?
YES
NO
NO
YES
NO
Are wires connected
to connector properly?
Outdoor P.C.board is defective.
NO
Connect wires to connector properly.
Check and modify charged amount of refrigerant.
Unit operates normally.
Replace TD sensor.
Replace P.C. board.
– 54 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 56
9-6. Troubleshooting for Indoor unit
9-6-1. Power can not be turned on. (The unit does not operate at all.)
<Primary check>
(1) Is the supply voltage normal? (2) Is the connection to the AC output OK? (3) Are the connection of the primary side and the secondary side
of the power transformer inserted into the P.C. board?
(4) Is the fuse (F01) blown?
Turn off power supply once, and 5 second later, turn it on again.
Is OPERATION
NO
lamp blinking?
YES
Does transmission mark on remote control flash normally, and is its signal transmitted properly?
YES
Does the fan motor connector between 1 and 2 short­circuit?
Microcomputer is defective.
Is DC 310 – 340V supplied to primary side of transfer switch?
YES
NO
Is fuse (F01) of indoor control board blown?
Is voltage (DC 12V or 5V) indicated
NO
on rear of indoor control board normal?
Refer to <Primary check> or this problem is one step short of power P.C. board block.
Is it possible to turn on power supply by pressing [START/STOP] button on remote control?
NO
YES
YES
NO
YES
Parts (R21, R22, SG01, C15, C01, DB01, C02, IC01 and T01) are defective.
NO
Operation
Check item
Conceivable principle cause
Measure
Item by symptoms
Remote control is defective.
Refer to 9-9 Troubleshooting for Remote Control.
Unit operates normally.
YES
NO
Replace main P.C. board.
Are DC 15V, DC 12V and DC 7V supplied to secondary side of transfer switch?
YES
Are DC 15V,
NO
Turn off breaker once and turn it on again after removing motor.
DC 12V or DC 7V supplied to secondary side of transfer switch?
NO
Transfer switch, IC (IC01) for power supply or fan motor is defective.
YES
– 55 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Replace motor.
Page 57
9-6-2. Only indoor fan motor does not operate.
<Primary check>
(1) Is it possible to detect the power supply voltage (200 – 240V) between 1 and 2 on the terminal block? (2) Does the indoor fan motor operate in cooling operation?
(In heating operation, the indoor fan motor does not operate for approximately 5 minutes after it is turned on, to prevent a cold air from blowing in.)
Turn off power supply once, and turn it on again.
Does compressor continue to operate?
NO
Start to operate indoor unit in cooling operation at airflow level LOW.
Does indoor fan operate?
YES
Change airflow level to “High”.
Is it possible to change airflow level to “High”?
YES
YES
NO
Is it possible to detect DC 1V or more between 5
of motor connector
3
(CN10).
Is it possible to detect DC 310 – 340V between 1
of motor connector
3
(CN10).
(Motor connection condition) Is it possible to detect DC 15V between 4 motor connector (CN10).
Start to operate the indoor unit in except heating operation. At this time, is it possible to detect DC 1V or more between 5 of motor connector (CN10)?
NO
Is it possible to rotate cross­flow fan by hand properly?
and
YES
YES
and 3 of
YES
and 3
and
NO
NO
Turn off indoor unit and remove connector from motor. Then press START/STOP button on
NO
remote control to stop blinking lamp on indoor unit.
Is it possible to detect DC 15V between 4
of motor connector
3
NO
(CN10).
Turn off indoor unit and remove connector from motor.
NO
Then start to operate indoor unit with remote control.
and
NO
Replace indoor fan motor.
Replace main P.C. board.
Fan motor operates normally.
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Turn off indoor unit and rotate cross-flow fan by hand when the unit is on standby. At this time, is it possible to detect DC 1V or more between 5 and 3 of motor connector (CN10).
YES
NO
– 56 –
Start to operate the indoor unit in except heating operation. At this time, is it possible to detect DC 1V or more between 5 and 3 of motor connector (CN10)? (Check this condition within 15 seconds after starting unit.)
YES
NO
Replace bearing.
Page 58
9-6-3. Indoor fan motor automatically starts to rotate by turning on power supply.
<Cause>
The IC is built in the indoor fan motor. Therefore the P.C. board is also mounted to the inside of the motor. If the P.C. board is soldered imperfectly or the IC is defective, the fan motor may automatically rotate by turning on power supply.
<Inspection procedure>
(1) Remove the front panel. (Remove 4 screws.) (2) Remove the cover of the fan motor lead wires. (3) Check DC voltage with CN10 connector while the fan motor is rotating.
NOTE:
Do not disconnect the connector while the fan motor is rotating.
Use a thin test rod.
Indoor fan starts rotating when power supply is turned on.
(Check output DC voltage of fan motor on P.C. board.)
Measure voltage between 2 (GND:BLACK) and 3 (V line:YELLOW) of motor connector (CN10) while indoor fan motor is rotating.
DC 1.0V or more
P.C. board is defective.
Replace P.C. board. Replace motor.
Under DC 1.0V
Motor is defective.
Yellow
Black
DC
CN10
P.C. board
B
6 (Blue)
5 (Yellow)
4 (White)
3 (Black) 2 –
1 (Red)
– 57 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 59
9-6-4. Compressor does not operate.
<Primary check>
(1) Is the preset temperature higher than the room temperature in cooling operation? (2) Is the crossover cable connected properly?
<Inspection procedure>
-Cooling only model-
Turn on power supply.
Does OPERATION lamp blink?
YES
Does miniature relay RY04 switch on and off due to temperature changes?
YES
Is it possible to detect AC 220 – 240V between 2 and 3 on terminal block?
YES
Are all of compressor cords
normal?
YES
Is compressor motor winding
normal?
(Check winding resistor.)
YES
Is capacitor for compressor
normal?
YES
NO
NO
NO
Is resistance value of thermo sensor (TA) and heat exchanger sensor (TC) normal?
YES
Microcomputer is defective.
Miniature relay RY04 is defective.
NO
NO
NO
Compressor is defective.
Capacitor is defective.
NO
Refer to 9-6-1 “Power can not be turned on”.
Thermo sensor or heat exchanger sensor is defective.
Replace thermo sensor or heat exchanger sensor.
Replace P.C. board.
Rewire or replace defective cords.
Replace compressor.
Replace capacitor.
Is overload relay normal?
YES
Does compressor start?
YES
Does compressor stop after a
while?
YES
Is gas quantity normal?
(Check gas pressure.)
YES
Compressor is defective.
YES
Replace P.C. board.
NO
NO
NO
Overload relay is defective.
Compressor is defective.
Gas shortage (Gas leak)
– 58 –
Replace overload relay.
Replace compressor.
Supply gas.
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 60
<Inspection procedure>
-Cooling and heating model-
Turn on power supply.
Does OPERATION lamp blink?
YES
Is it possible to start unit by remote control?
YES
Is it possible to detect DC 15 – 60V between 2 and 3 on terminal block?
YES
Is crossover cable normal?
YES
Is it possible to detect AC 12V on secondary side (CN06) of transfer?
YES
Is it possible to detect DC 5V at Q60 and 12V at Q50?
YES
All lamps on indoor unit normal?
YES
NO
NO
NO
NO
NO
NO
Refer to item “Power
can not be turned on”.
Refer to 9-9 “Troubleshoot-
ing for Remote Control”.
Check TA and TC sensors or
refer to “01 – 04” in Table 9-4-1.
Connect crossover
cable properly.
Replace transfer.
Replace outdoor P.C.
board.
Refer to 9-8-3 How to check
outdoor P.C. board.
Are TD and TE sensors normal?
(TD=17.9k at 50°C)
(TE=10k at 25°C)
YES
Is it possible to detect AC 220 – 240V at CN11?
YES
Does MG switch operate?
(Next Page)
NO
NO
NO
Replace sensors.
Replace outdoor P.C.
board.
Replace MG switch.
– 59 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 61
YES
Are all of compressor cords normal?
YES
Is compressor motor winding normal?
(Check winding resistor.)
YES
Is capacitor for compressor normal?
YES
Is overload relay normal?
YES
Does compressor start?
YES
Does compressor stop after a while?
YES
Is gas quantity normal?
(Check gas pressure.)
YES
NO
NO
NO
NO
NO
NO
Compressor is
defective.
Capacitor is
defective.
Overload relay is
defective.
Compressor is
defective.
Gas shortage
(Gas leak)
Rewire or replace
defective cords.
Replace compressor.
Replace capacitor.
Replace overload relay.
Replace compressor.
Supply gas.
Compressor is defective.
YES
Replace P.C. board.
– 60 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 62
9-7. Troubleshooting for Wiring (Interconnect cable and Serial Signal Wire)
9-7-1. Outdoor unit does not operate.
<Inspection procedure>
(1) Is the voltage between 2 and 3 of the indoor terminal block varied? (2) Are signals from the indoor unit to the outdoor unit transmitted correctly based upon the following diagram?
NOTE:
• Measure the voltage for 2 minutes and 30 seconds after starting the unit.
• Prepare a diode for checking.
Terminal block on indoor side
Red
3
S5277G
White
2
1
Terminal block
Tester
Normal condition : Voltage varied between DC15V and 60V. Abnormal condition : Voltage does not vary.
9-7-2. Outdoor unit stops a while after starting the unit.
S5277G or equivalent (G or J type) (Diode with rated voltage of 400V or more is acceptable.)
Fig. 9-7-1
<Confirmation procedure> Select one of 3 cases below and follow the procedure.
(1) The outdoor unit stops between 10 and 20 minutes passed after starting and it takes 10 minutes or more to
restart the unit.
Gas has a low circulation.
Gas shortage
Gas leak
Pipe clogging
Measure gas pressure.
Compressor is turned off and on automatically by thermo sensor (Heating and Cooling Model) or thermostat (Cooling only Model).
(2) The outdoor unit stops once, it would not operate until the power is turned on again.
Refer to 9-6-4 Compressor does not operate”.
(3) The outdoor unit stops between 10 minutes to 1 hour after starting and a check code is indicated on the
remote control. (Check code 03-1E : Refer to Table 9-4-1.)
– 61 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 63
9-8. Troubleshooting for P.C. board
<Inspection procedure>
(1) If the P.C. board is detective, check for disconnec-
9-8-1. How to check indoor P.C. board
tion, burn or discoloration of the copper foil pattern of the P.C. board.
<Cautions for handling P.C. board>
(1) When removing the front panel and the P.C. board,
be sure to turn off the power supply.
(2) When removing the P.C. board, hold the edge of
the P.C. board and do not apply force to the parts.
(3) When connecting or disconnecting the connectors
on the P.C. board, hold the housing. Do not pull at
(2) The P.C. board consists of the following 2 parts:
a. Main P.C. board parts:
Power relay, indoor fan motor drive circuit and control circuit, C.P.U. and peripheral circuits, buzzer drive circuit and buzzer.
b. Infrared rays parts:
Infrared rays receiving circuit
lead wires.
Check the defects of the P.C. board with Table 9-8-1.
Table 9-8-1 Inspection procedure
No. Procedure Check points Causes
1 Turn off the power supply and
remove the P.C. board assembly from electric parts base. Remove the connecting cables from the terminal block.
2 Remove the connector of the motor and
turn on the power supply. If OPERATION lamp blinks (once per second), it is not neccessary to check steps (1 to 3) in the right next column.
3 Press [START/STOP] button once to
start the unit. (Do not set the mode to Fan Only or On-Timer operation.)
Check whenther or not the fuse (F01) is blown.
Check power supply voltage;
1. Between TP2 and TP3 of CN12 (220 – 240V AC)
2. Between + and – of CN02 (DC310 – 340V)
3. Between C04 and output side of IC09 (DC15V)
4. Between 12V and GND
5. Between 5V and GND
Check power supply voltage; <Heating and cooling model>
1. Between CN31 and CN23 (DC15 – 60V)
<Cooling only model>
1. Between connector of Q33 and GND (for relay coil (DC12V))
2. Between 1 and 2 of terminal block for connecting cable
Impluse voltage was applied or the indoor fan motor short-circuited.
1. The terminal block or the crossover cable is connected wrongly.
2. The capacitor (C01 and C15), line filter (L01), resistor (R01), or the diode (DB01) is defective.
3. IC01, IC02 and T1 are defective.
4. IC01, IC02, and T1 are defective.
5. IC01, IC02, IC07 and T01 are defective.
<Heating and cooling model.> IC05 and IC06 are defective.
<Cooling only model>
1. The wire of the relay coil (RY04) comes down or the relay drive (Q33) is defective.
2. CN27 or RY04 is connected wrongly.
4 Shorten the line of the restart delay
timer and start unit.
Check whether or not all lamps (OPERATION, TIMER, PRE.-DEF. (or FAN ONLY), ECO and AUTO) are indicated for 3 seconds and
– 62 –
The lamps are defective or the housing assembly (CN13) is defective.
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 64
No. Procedure Check points Causes
5 Press [START/STOP] button once to
start the unit.
Shorten the time of the restart delay timer.
Set the operation mode to COOL.
Set the fan speed level to AUTO.
Set the preset temperature much
lower than the room temperature. (The unit (compressor) operates continuously in the above
1. Check whether or not the compres­sor operates.
2. Check whether or not the OPERA­TION lamp blinks.
1. The temperature of the indoor heat exchanger is extremely low.
2. The connection of the heat exchanger sensor is loose. (The connector is disconnected.) (CN01)
3. The heat exchanger sensor and the P.C. board are defective. (Refer to Table 9-8-2.)
4. The main P.C. board is defective.
condition.)
6 If the above condition (No. 6) still
continues, start the unit in the following condition.
Set the operation mode to HEAT.
Set the preset temperature much
higher than room temperature.
1. Check whether or not the compressor operates.
2. Check whether or not the OPERATION lamp blinks.
1. The temperature of the indoor heat exchanger is extremely high.
2. The connector of the heat exchanger sensor short-circuited. (CN01)
3. The heat exchanger sensor and the P.C. board are defactive. (Refer to Table 9-8-2.)
4. The main P.C. board is defective.
7 Connect the motor connector to the
motor and turn on the power supply. Start the unit in the following condition.
Set the operation mode to FAN.
Set the fan speed level to HIGH.
(The unit (compressor) operates continuously in the above
1. Check it is impossible to detect the
voltage (DC 15V) between 3 and 4 of the motor terminals.
2. The motor does not operate. (But it is possible to receive the signal from the remote control.)
3. The motor rotates but vibrates strongly.
1. The indoor fan motor is defective. (Protected operation of P.C. board)
2. The connection of the motor connector is loose.
3. The P.C. board is defective.
condition.)
Table 9-8-2 Approximate resistance value of thermo sensor
Temperature 0°C10°C20°C25°C30°C
Resistance value 35.8 20.7 12.6 10.0 7.92
9-8-2. How to Shorten Time of Restart Delay Timer
1 Press [CLR] button while pressing [CHECK] button
with a tip of a pencil.
2 Then press [START/STOP] button ot transmit the
signal to the indoor unit.
START/STOP
FAN MODE
SWING
SLEEP
TIMER
SET
ON
OFF SET CLR
FILTER
WH-C1PE
PRESET
Hi-POWER
ECO
MEMO
CLOCK CHECKRESET
2
1
(k )
– 63 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 65
9-8-3. How to check outdoor P.C. board
When the check code is detected on the outdoor unit, the following lamps are indicated on the LED display and the Dip switch (DSW01).
Table 9-8-3 LED display and check code
Dip LED
switch 1 Red 2 Yellow 3 Yellow 4 Yellow
Table 1
ON
12
Timer short
20 Power line
protective circuit
1E Heat exchanger
sensor (TD) temp. rise protection
21 IOL operation circuit
ON
Table 2
12
18 Thermo sensor (TE)
circuit
19 Heat exchanger
sensor (TD) circuit
Protective operation frequency for sensor circuit error
When the lamps (1 to 4) on the LED are indicated in order, the phase detecting protection circuit operates regardless of the Dip switch setting.
ON
12
1
LED
RB03
10X
R93 R92
2
D23
18
D40
D24
D20
D25
D22
D26
R91
CN28
R90
CN18
22
1
2
3
D10
D41
D42
D43
CN29
D08 D09
D07
007
R23
CN17
CN19
8
R22
SW01
D44
D45
D46
D47
CN16
8
Q60
8
R64
R65
008
Fig. 9-8-1 Dip switch and LED
Indication exchange Dip switch (SW01)
+5V
C
D04 Orange
C64
Serial receiving LED
D05 Green Serial transmitting LED
Schematic Diagram of Outdoor Control Board
Table 9-8-4
Dip switch
ON
12
ON
12
LED
1 2 3 4
As
follows
Normal operation
Timer short operation
20 Power line protective circuit
1E Heat exchanger sensor (TD) temperature rise protection
21 IOL operation
18 Thermo sensor (TE) circuit
19 Heat exchanger sensor (TD) circuit
Normal operation
Protective operation : Once
Protective operation : Twice
Protective operation : Three times
Protective operation : Four times (Emergency stop)
18 Thermo sensor (TE) circuit
19 Heat exchanger sensor (TD) circuit
1E Heat exchanger sensor (TD) temperature rise protection
21 IOL operation
Check contents
All off
All off
LED status
:
The lamp is indicated.
: T
he lamp blinks fast.
:
The lamp blinks slow.
:
The lamp is not indicated.
64
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 66
9-8-4. P.C. Board Layout
Top View
Bottom View
65
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 67
9-9. Troubleshooting for Remote Control
Is receiver on indoor unit exposed to direct sunlight?
YES
YES
NO
Is there any thyristor fluorescent light nearby?
YES
NO
Press START/STOP button.
Is transmission mark indicated?
Does indoor unit operate when moving
NO
remote control near receiver or indoor unit?
Batteries are
exhausted.
The unit does not beep at all. OPERATION lamp on indoor unit is not indicated.
NO
Press RESET button on remote control with tip of pencil.
Press START/STOP button.
YES
Avoid direct sunlight.
NO
Keep indoor unit away from thyristor fluorescent light.
Does indoor unit start to operate by automatic restart function?
YES
Does radio sound is affected by remote control when a signal is transmitted at distance of 5 cm from radio?
YES
P.C. board is defective.
Replace P.C. board.
Is transmission mark indicated?
NO
Does indoor unit beep and operate?
NO
Replace batteries.
Note : After replacing batteries,
press the RESET button with a tip of a pencil.
YES
YES
Normal operation
NO
Remote control is
defective.
Replace remote control.
– 66 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 68

10. PART REPLACEMENT

10-1. Indoor Unit
No. Part name Procedures Remarks
1 Front panel
2
Electrical part assembly
How to remove the front panel
1) Stop the operation of the air conditioner and turn off its main power supply.
2) Pull the inlet grille toward you to open it and remove 4 screws fixing the front panel.
3) Remove upper 3 hooks of the front panel from the back body.
4) Open the horizontal grille right below by hand.
5) Pull the lower side of the front panel toward you until it touches the horizontal grille to remove it.
How to mount the front panel
1) Mount the front panel with the inverse procedure of “How to remove the front panel”.
2) Push 3 places (right, left and center) of the air outlet.
3) Check the gap between the front panel and the back body. If you operate the air conditioner in cooling or dry operation without pushing the 3 places, the surface of the front panel may be covered with frost and have dewdrops.
1) Remove the front panel with the procedure 1.
2) Remove the screw fixing the electrical part box.
3) Remove the drain guide.
4) Remove the connector (5P) for the fan motor and the connector (6P) for the louver motor from the microcomputer assembly.
5) Remove the screw for the earth, and pull the electrical part base toward you to remove it from the main unit.
6) Pull out the TC sensor from the sensor holder.
(2)
4-screws
(4)
(3) Drain Guide
(2)
(2)
(3)
(5) Screw
5P 6P
(2) Screw
When assembling the electrical parts assembly, make the connecting cable U-shaped and put it in the drain pan.
– 67 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
(6) TC sensor
Page 69
No. Part name Procedure Remark
Horizontal grille
3
4
Heat exchanger
5
Cross flow fan
1) Remove center 2 shafts of the horizontal grille from the back body.
2) Remove left shaft of the horizontal grille from the back body.
3) Remove the horizontal grille from the back body.
1) Remove the front panel, electrical parts assembly and the horizontal grille with procedure 2 and 3.
2) Remove the screw on the rear side of the main unit to remove the pipe holder.
3) Remove 2 screws fixing the heat exchanger and the bearing base.
4) Remove 2 screws fixing the heat exchanger fixtures (upper and lower) and the back body then pull out the upper side of the heat exchanger slowly.
1) Remove the front panel, electrical parts assembly, horizontal grille and the heat exchanger with procedure
4.
2) Loosen the set screw of the cross flow fan.
3) Remove 2 screws fixing the bearing base and the back body.
4) Pull the cross flow fan toward you.
(2) Screw
Bearing base
(3) Screws
(1) Center shafts
(2) Left shafts
Pipe holder
(3) 2 screws
(2) Set screw
(4) 2 screws
6
7
Bearing base
Fan motor
1) Remove the front panel, electrical parts assembly, horizontal grille, heat exchanger and the cross flow fan with procedure 5.
2) Remove the bearing from the bearing base. If the housing protrudes from the base bearing, put the housing in position and assemble the bearing to the bearing base.
1) Remove the front panel, electrical parts assembly, horizontal grille, and the heat exchanger with procedure
4.
2) Loosen the set screw of the cross flow fan.
3) Remove 2 screws of the motor fixture.
4) Remove the lower side of the body (R) and move it right to remove it.
5) Remove the motor from the motor fixture.
– 68 –
When assembling the cross flow fan, fix it with the set screw at the position where the gap between the back body and the right surface of the cross flow fan is 4 mm.
Bearing base
Bearing
(4)
(3) 2 screws
(4) BODY (R)
Motor fixture
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 70
10-2. Outdoor Unit (Heat pump: RAS-24UAH-E)
(Cooling: RAS-24UA-E, RAS-24UAX, RAS-24UA-AR, RAS-24UAX-T)
No. Part name Procedures Remarks
Common
1
procedure
Running capacitor
2
for compressor
Running capacitor
3
for fan motor Magnet switch
4
Transformer
5
(Heat pump only)
P.C. board
6
(Heat pump only)
Spark killer
7
(Cooling only)
Bimetal thermostat
8
(Cooling only)
1) Stop the operation of the air conditioner and turn off its main power supply or remove the power supply wires.
2) Remove the electrical parts cover. (4 screws 4 x 10)
3) Remove the side cabinet (front). (2 screws 4 x 10)
4) Disconnect the connecting cables after removing 7 screws on the terminal block.
5) Remove the side cabinet (back). (10 screws 4 x 10)
1) Remove the capacitor band. (1 screw)
2) Disconnect the lead wires from the capacitor terminal.
1) Remove the capacitor band. (1 screw)
2) Disconnect the lead wires from the capacitor terminal.
1) Remove the relay. (2 screws)
2) Disconnect the lead wire from the terminal.
1) Remove the transformer. (2 screws)
2) Disconnect the housing from the P.C. board.
1) Disconnect the lead wire from the P.C. board.
2) Remove the P.C. board after unhooking 4 clamps.
1) Remove the spark killer. (1 screw)
2) Disconnect the lead wire from the terminal block.
1) Remove the running capacitor with procedure 2.
2) Remove the terminal cover of the compressor.
3) Remove the thermostat holder from the compressor.
4) Disconnect the lead wires from the bimetal thermostat.
Top Cabinet
Side Cabinet (Front)
P.C. Board
Magnet switch
Transformer
Electrical Parts Cover
Side Cabinet (Back)
Running Capacitor for Fan Motor
– 69 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 71
10-3. Outdoor Unit (Heat pump: RAS-18UAH-E)
(Cooling: RAS-18UA-E, RAS-18UAX, RAS-18UA-AR, RAS-18UAX-T)
No. Part name Procedures Remarks
Common
1
procedure
Running capacitor
2
for compressor
Running capacitor
3
for fan motor
Relay
4
Transformer
5
(Heat pump only)
P.C. board
6
(Heat pump only)
1) Stop the operation of the air conditioner and turn off its main power supply or remove the power supply wires.
2) Remove the electrical parts cover. (4 screws)
3) Remove the cord clamps. (4 screws)
4) Remove the connecting cables after removing 7 screws on the terminal block.
5) Remove the front cabinet. (8 screws)
• Pull the front lower portion toward you and pull out it
upward to remove it.
6) Remove the back cabinet and side cabinet. (12 screws)
1) Remove the capacitor band. (1 screw)
2) Disconnect the lead wires from the capacitor terminal.
1) Remove the capacitor band. (1 screw)
2) Disconnect the lead wires from the capacitor terminal.
1) Unlatch the relay and pull it upward.
2) Disconnect the lead wires from the relay terminal.
1) Remove the transformer. (2 screws)
2) Disconnect the housing from the P.C. board.
1) Disconnect the lead wires from the P.C. board.
2) Remove the P.C. board after unhooking 4 clamps.
Electrical Parts Cover
Front Cabinet
Side Cabinet
Running Capacitor for Compressor
Running Capacitor for Fan Motor
Spark killer
7
(Cooling only)
Bimetal thermostat
8
(Cooling only)
1) Remove the spark killer. (1 screw)
2) Disconnect the lead wire from the terminal block.
1) Remove the running capacitor with procedure 2.
2) Remove the terminal cover of the compressor.
3) Remove the thermostat holder from the compressor.
4) Disconnect the lead wire from the bimetal thermostat.
P.C. Board
Relay
Transformer
– 70 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 72
11-1. Indoor Unit (1) RAS-24UKHP-E-E-P RAS-24UKP-E-E-P RAS-18UKHP-E-E-P RAS-18UKP-E-E-P

11. EXPLODED VIEWS AND PARTS LIST

Location
No. No.
402 43T60002 Terminal Block, 3P
403 43T69004 Sensor, Heat Exchanger
404 43T69005 Sensor, Thermostat
Part
Description
3P AC300V, 20A
10k , 25°C
10k , 25°C
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
– 71 –
Location
No. No.
405 43T69066 P.C. Board ASSY, WRS-LED
406 43T69064 P.C. Board ASSY
407 43T69065 P.C. Board ASSY
408 43T62003 Clamp, Cord
Part
Description
MCC-819
MCC-821
MCC-821
Page 73
11-2. Indoor Unit RAS-24UKHP-E RAS-24UKP-E RAS-24UKPX RAS-24UKP-AR RAS-24UKPX-T
234
231, 232
233
Location
No. No.
201 43T00048 Front Panel, ASSY
202 43T00049 Grille ASSY
203 43T00050 Grille ASSY
204 43T80014 Air Filter (L)
205 43T80013 Air Filter (R)
206 43T80003 Filter, Frame
207 43T01004 Mark
208 43T03010 Body, Right
209 43T03011 Body, Left
210 43T03012 Hide, Claw
211 43T09036 Grille, Horizontal
212 43T70301 Hose ASSY, Drain
213 43T21029 Motor, Stepping
214 43T44310 Refrigeration Cycle Assembly
215 43T47311 Pipe, Deliver
216 43T47316 Pipe, Suction
217 43T49010 Pipe, Shield
218 43T19003 Holder, Sensor
219 43T49009 Spring
220 43T49036 Plate, EVA-Seal
221 43T49039 Holder, Plate, EVA-Seal
Part
Description
– 72 –
2 3 9, 240
Location
No. No.
222 43T49036 Plate, EVA-Seal
223 43T49037 Holder, Plate EVA-Seal
224 43T79007 Guide Drain
225 43T39016 Fix For Motor
226 43T60075 Fan Motor Cord
227 43T21028 Motor, Fan
238 43T20014 Fan, Cross Flow
239 43T22008 Bearing
230 43T39015 Base, Bearing
231 43T03013 Back Body ASSY
232 43T03301 Back Body ASSY
233 43T07022 Holder, Pipe
234 43T82007 Plate, Installation
235 43T85065 Owner’s Manual
236 43T85064 Owner’s Manual
237 43T85317 Owner’s Manual
238 43T85318 Owner’s Manual
239 43T69070 Remote Control, Wireless
240 43T69071 Remote Control, Wireless
241 43T63003 Holder, Remote Control
242 43T62029 Cover, Terminal
Part
Description
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 74
11-3. Indoor Unit RAS-18UKHP-E RAS-18UKP-E RAS-18UKPX RAS-18UKP-AR RAS-18UKPX-T
234
231, 232
233
Location
No. No.
201 43T00048 Front Panel, ASSY
202 43T00049 Grille ASSY
203 43T00050 Grille ASSY
204 43T80014 Air Filter (L)
205 43T80013 Air Filter (R)
206 43T80003 Filter, Frame
207 43T01004 Mark
208 43T03010 Body, Right
209 43T03011 Body, Left
210 43T03012 Hide, Claw
211 43T09036 Grille, Horizontal
212 43T70301 Hose ASSY, Drain
213 43T21029 Motor, Stepping
214 43T44311 Refrigeration Cycle Assembly
215 43T47311 Pipe, Deliver
216 43T47016 Pipe, Suction
217 43T49010 Pipe, Shield
218 43T19003 Holder, Sensor
219 43T49009 Spring
220 43T49036 Plate, EVA-Seal
221 43T49039 Holder, Plate EVA-Seal
Part
Description
– 73 –
2 3 9, 240
Location
No. No.
222 43T49038 Plate, EVA-Seal
223 43T49037 Holder, Plate EVA-Seal
224 43T79007 Guide Drain
225 43T39016 Fix For Motor
226 43T60075 Fan Motor Cord
227 43T21028 Motor, Fan
228 43T20014 Fan, Cross Flow
239 43T22008 Bearing
230 43T39015 Base, Bearing
231 43T03013 Back Body ASSY
232 43T03301 Back Body ASSY
233 43T07022 Holder, Pipe
234 43T82007 Plate, Installation
235 43T85065 Owner’s Manual
236 43T85064 Owner’s Manual
237 43T85317 Owner’s Manual
238 43T85318 Owner’s Manual
239 43T69070 Remote Control, Wireless
240 43T69071 Remote Control, Wireless
241 43T83003 Holder, Remote Control
242 43T62029 Cover, Terminal
Part
Description
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 75
11-4. Outdoor Unit
RAS-24UAH-E
Location
No. No.
01 43T00024 Panel, Air Outlet
02 43T00025 Panel, Front
03 43T00026 Panel, Side
04 43T42002 Base Assembly
05 43T19012 Guard, Fin
06 43T19011 Guard, Fan
07 43T91001 Plate, Roof
08 43T42005 Plate, Valve, Packed
09 43T15001 Handle
10 43T43317 Condenser Assembly
11 43T46014 Valve, Packed, 15.88
12 43T46016 Valve, Packed, 6.35
13 43T47310 Bonnet, 15.88 Dia.
14 43T47020 Bonnet, 6.35 Dia.
15 43T47025 Tube, Capillary 2.4 Dia.
16 43T60035 Terminal Block, 4P
17 43T60036 Terminal Block, 3P, 30A
18 43T60037 Filter, Clamp
19 43T41313 Compressor, PH310X3-4MM
20 43T62014 Protector, Cord
21 43T62015 Protector, Cord
Part
Description
– 74 –
Location
No. No.
22 43T49011 Base, Spring A
23 43T49019 Spring, Buffer
24 43T49012 Base, Spring B
25 43T21306 Motor, Fan, AC220 – 240V 50Hz
26 43T20010 Fan, Propeller, 490
27 43T96001 Bushing
28 43T96004 Bushing, Cord
29 43T62013 Cover, E-Parts
30 43T52301 Switch, Magnet, CLK-35J
31 43T55016 Capacitor, 60MFD, 420V
32 43T55014 Capacitor, 3.5MFD, 450V
33 43T96003 Clip, Cable
34 43T46482 Valve, 4way
35 43T43319 Coil, V-4way AC220 – 240V, VHV
36 43T69059 Sensor
37 43T69060 Sensor, TD
38 43T79004 Nipple, Drain
39 43T58301 Transformer, TT-05
40 43T69057 P.C. Board Assembly
42 43T47309 Tube, Capillary, 0.8 Dia.
Part
Description
MCC-1275
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 76
11-5. Outdoor Unit
RAS-24UA-E, RAS-24UAX, RAS-24UAX-T, RAS-24UA-AR
Location
No. No.
01 43T00024 Panel, Air Outlet
02 43T00025 Panel, Front
03 43T00026 Panel, Side
04 43T42002 Base Assembly
05 43T19012 Guard, Fin
06 43T19011 Guard, Fan
07 43T91001 Plate, Roof
08 43T42005 Plate, Valve, Packed
09 43T15001 Handle
10 43T43318 Condenser Assembly
11 43T46014 Valve, Packed 15.88
12 43T46016 Valve, Packed 6.35
13 43T47310 Bonnet, 15.88 Dia.
14 43T47020 Bonnet, 6.35 Dia.
15 43T47025 Tube, Capillary, 2.4 Dia.
16 43T60035 Terminal Block, 4P
17 43T60036 Terminal Block, 3P, 30A
18 43T60037 Filter, Clamp
19 43141301 Compressor, PH280X3-4MS
20 43T62014 Protector, Cord
Part
Description
Location
No. No.
21 43T62015 Protector, Cord
22 43T49011 Base, Spring A
23 43T49019 Spring, Buffer
24 43T49012 Base, Spring B
25 43T21013 Motor, Fan, AC220 – 240V 50Hz
26 43T20010 Fan, Propeller, 490
27 43T96001 Bushing
28 43T96004 Bushing, Cord
29 43T62013 Cover, E-Parts
30 43T52301 Switch, Magnet, CLK-35J
31 43T55021 Capacitor, 45MFD, 420V
32 43T55014 Capacitor, 3.5MFD, 450V
33 43T96003 Clip, Cable
41 43T33002 Spark Killer
42 43T47309 Tube, Capillary, 0.8 Dia.
Part
43T21014 Motor, Fan, AC220 – 240V 50Hz
Description
* Motor Fan 43T21014 use with model RAS-24UA-AR only
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
– 75 –
Page 77
11-6 Outdoor Unit
RAS-18UAH-E
13
7
2
41
1
Location
No. No.
40
Part
28
35
29
32
30
Description
31
10
11
34
14
15
37,38
16,17
12
39
4
5
18,19
9
25 26
3
27
24
8
6
Location
No. No.
Part
20: Capillary tube 0.8 Dia.
21: Capillary tube 1.2 Dia.
22: Capillary tube 2.0 Dia.
Description
01 43005144 Front Cabinet
02 43T00005 Back Cabinet
03 43T00004 Side Cabinet
04 43042446 Base
05 43T00011 Packed Valve Plate
06 43T19007 Fan Guard
07 43T19005 Handle
08 43T19002 Guard Stopper
09 43T62301 E-Parts Cover
10 43020302 Propeller Fan
11 43T21313 Fan Motor, AC220 – 240V, 50Hz
12 43T47001 Nut Flange
13 43T96001 Bushing
14 43043609 Condenser
15 43T43316 Sub Condenser
16 43T46016 Valve Packed 6.35
17 43T47020 Bonnet, 6.35 Dia.
18 43T46019 Valve Packed 12.7
19 43T47018 Bonnet, 1.2 Dia.
20 43T47309 Tube, Capillary, 0.8 Dia.
21 43T47007 Tube, Capillary, 1.2 Dia.
22 43T47013 Tube, Capillary, 2.0 Dia.
24 43T41800 Compressor, PH250X3-4LM
25 43T49011 Base Spring A
26 43T49019 Spring Buffer
27 43T49012 Base Spring B
28 43T55021 Capacitor, 45MFD, 420V
29 43T55007 Capacitor, 2MFD, 450V
30 43T60014 Terminal Block, 3P
31 43T60035 Terminal Block, 4P
32 43T54005 Magnetic Swtich
34 43T58301 Transformer, TT-05
35 43T69057 P.C. Board Assembly MCC-1275
37 43T46482 Valve, 4 way
38 43T43319 Coil, V-4 way
39 43T79004 Nipple Drain
40 43T69059 Sensor
41 43T69060 Sensor TD
– 76 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 78
11-7. Outdoor Unit
RAS-18UA-E, RAS-18UAX, RAS-18UAX-T
Location
No. No.
01 43005144 Front Cabinet
02 43T00005 Back Cabinet
03 43T00004 Side Cabinet
04 43042446 Base
05 43T00011 Packed Valve Plate
06 43T19007 Fan Guard
07 43T19005 Handle
08 43T19002 Guard Stopper
09 43T62301 E-Parts Cover
10 43020302 Propeller Fan
11 43T21308 Fan Motor, AC220 – 240V, 50Hz
12 43T47001 Nut Flange
13 43T69001 Bushing
14 43T43301 Condenser
15 43T43314 Sub Condenser
16 43T46016 Valve, Packed 6.35
17 43T47020 Bonnet, 6.35 Dia.
18 43T46019 Valve, Packed 12.7
19 43T47018 Bonnet, 1.2 Dia.
Part
Description
– 77 –
23: Capillary tube 2.4 Dia.
Location
No. No.
23 43T47025 Tube, Capillary, 2.4 Dia.
24 43T41800 Compressor, PH250X3-4LM
25 43T49011 Base Spring A
26 43T49019 Spring Buffer
27 43T49012 Base Spring B
28 43T55021 Capacitor, 45MFD, 420V
29 43T55007 Capacitor, 2MFD, 450V
30 43T60014 Terminal Block, 3P
31 43T60035 Terminal Block, 4P
32 43T54005 Magnetic Switch
36 43T63004 Lead Wire Clamp
42 43T33002 Spark Killer
Part
Description
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 79
11-8. Outdoor Unit
RAS-18UA-AR
7
13
2
30
29
12
33
10
14
31
11
15
16,17
9
18,19
4
25
27
26
5
3
24
28
42
1
6
Location
No. No.
Part
Description
01 43005144 Front Cabinet
02 43T00005 Back Cabinet
03 43T00004 Side Cabinet
04 43042446 Base
05 43T00011 Packed Valve Plate
06 43T19007 Fan Guard
07 43T19005 Handle
08 43T19002 Guard Stopper
09 43T62301 E-Parts Cover
10 43020302 Propeller Fan
11 43T21993 Fan Motor, AC220 – 240V, 50Hz
12 43T47001 Nut Flange
13 43T69001 Bushing
14 43T43618 Condenser
15 43T43315 Sub Condenser
16 43T46016 Valve, Packed 6.35
17 43T47020 Bonnet, 6.35 Dia.
18 43T46019 Valve, Packed 12.7
19 43T47018 Bonnet, 1.2 Dia.
20 43T47309 Tube, Capillary, 0.8 Dia.
– 78 –
8
20: Capillary tube 0.8 Dia.
22: Capillary tube 2.0 Dia.
Location
No. No.
Part
Description
22 43T47013 Tube, Capillary, 2.0 Dia.
24 43T41800 Compressor, PH250X3-4LM
25 43T49011 Base Spring A
26 43T49019 Spring Buffer
27 43T49012 Base Spring B
28 43T55021 Capacitor, 45MFD, 420V
29 43T55007 Capacitor, 2MFD, 450V
30 43T60014 Terminal Block, 3P
31 43T60035 Terminal Block, 4P
33 43T52302 Magnetic Contactor
42 43T33002 Spark Killer
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 80
– 79 –
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
Page 81
TCTC Service Manual 24/18UKHP-E (EN) File No. SVM-01007
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