Toshiba RAS-24UFP-ES4, RAS-18UFP-ES4, RAS-18UAH-ES4, RAS-24UFHP-ES4, RAS-18UFHP-ES4 SERVICE MANUAL

...
FILE NO. SVM-05014
AIR-CONDITIONER
UNDER CEILING / CONSOLE TYPE
RAS-18UFHP-ES4 / RAS-18UAH-ES4
RAS-18UFP-ES4 / RAS-18UA-ES4
RAS-24UFHP-ES4 / RAS-24UAH-ES4
RAS-24UFP-ES4 / RAS-24UA-ES4
(Heat pump model)
24 Class18 Class
(Cooling only model)
May, 2005
CONTENTS
1. SPECIFICATIONS
2. CONSTRUCTION VIEWS
2-1 Indoor Unit
2-2 Outdoor Unit (RAS-18UAH-ES4) 2-3 Outdoor Unit (RAS-18UA-ES4)
2-4 Outdoor Unit (RAS-24UAH-ES4, RAS-24UA-ES4)
3. WIRING DIAGRAM
3-1 RAS-18UFHP-ES4 / RAS-18UAH-ES4 3-2 RAS-24UFHP-ES4 / RAS-24UAH-ES4 3-3 RAS-18UFP-ES4 / RAS-18UA-ES4 3-4 RAS-24UFP-ES4 / RAS-24UA-ES4
4. SPECIFICATION OF ELECTRICAL PARTS
4-1 Indoor Unit
4-2 Outdoor Unit (RAS-18UAH-ES4) 4-3 Outdoor Unit (RAS-18UA-ES4) 4-4 Outdoor Unit (RAS-24UAH-ES4) 4-5 Outdoor Unit (RAS-24UA-ES4)
5. REFRIGERATION CYCLE DIAGRAM
5-1 RAS-18UFHP-ES4 / RAS-18UAH-ES4 5-2 RAS-18UFP-ES4 / RAS-18UA-ES4 5-3 RAS-24UFHP-ES4 / RAS-24UAH-ES4 5-4 RAS-24UFP-ES4 / RAS-24UA-ES4
6. CONTROL BLOCK DIAGRAM
6-1 RAS-18UFHP-ES4, RAS-24UFHP-ES4 6-2 RAS-18UFP-ES4, RAS-24UFP-ES4
7. OPERATION DESCRIPTION
7-1 Outline of Air Conditioner Control 7-2 Description of Operation Circuit 7-3 Hi POWER Mode 7-4 High-Temperature Limit Control 7-5 Low-Temperature Limit Control 7-6 Defrosting Operation 7-7 Auto Restart Function 7-8 Filter Check Lamp
7-9 Self-Cleaning function
8. INSTALLATION PROCEDURE
8-1 Safety Cautions 8-2 Installation Diagram of Indoor and Outdoor Units 8-3 Installation 8-4 Indoor Unit 8-5 Outdoor unit 8-6 How to Set Remote Control Selector Switch 8-7 How to Use Drain Pump Kit of Option 8-8 Others
FILE NO. SVM-05014
– 1 –
9. TROUBLESHOOTING CHART
9-1 Troubleshooting Procedure 9-2 Basic Check Items 9-3 Primary Judgement 9-4 Self-Diagnosis by Remote Control (Check Code) 9-5 How to Diagnose Faulty Parts 9-6 Troubleshooting for Indoor Unit 9-7 Troubleshooting for Wiring (Interconnect Cable and Serial Signal Wire) 9-8 Troubleshooting for P.C. Board 9-9 Troubleshooting for Remote Control
10. PARTS REPLACEMENT
10-1 Indoor Unit 10-2 Outdoor Unit (RAS-18UAH-ES4) 10-3 Outdoor Unit (RAS-18UA-ES4)
10-4 Outdoor Unit (RAS-24UAH-ES4, RAS-24UA-ES4)
11. EXPLODED VIEWS AND PARTS LIST
11-1 Indoor Unit (E-Parts Assy) 11-2 Indoor Unit 11-3 Outdoor Unit (RAS-18UAH-ES4) 11-4 Outdoor Unit (RAS-18UA-ES4) 11-5 Outdoor Unit (RAS-24UAH-ES4) 11-6 Outdoor Unit (RAS-24UA-ES4)
FILE NO. SVM-05014
This air conditioner is charged with HFC (R-410A) that does not deplete the Ozone layer.
This air conditioner requires special service tools for the refrigerant R-410A.
2
1. SPECIFICATIONS
FILE NO. SVM-05014
MODEL
ITEM
Capacity 220V 240V 220V 240V 220V 240V 220V 240V 220V 240V 220V 240V
kW 5.00 5.10 5.70 5.75 5.30 5.35 6.40 6.50 7.85 7.86 6.80 6.85
Phase 1
Power source V 220 − 240
Hz 50
Power consumption W 1960 2010 1830 1880 1950 2040 2650 2700 2750 2760 2640 2790 Power factor % 99 96 97 90 98 92 96 92 96 91 95 91
Running current
Starting current A 47 56
Moisture removal lit/h 2.0 2.5 2.7
Noise
Refrigerant
Refrigerant control Capillary tube
Interconnection Connection type Flare connection
pipe Maximum length
INDOOR UNIT RAS-18UFHP-ES4 RAS-18UFP-ES4 RAS-24UFHP-ES4 RAS-24UFP-ES4
Dimensions Height mm 633
Net weight kg 23
Evaporator type Finned tube
Indoor fan type Multi blade fan
Air volume Medium fan m3/h 680 700 680 750 760 750
Fan motor output W 50
Air filter Washable -filter
OUTDOOR UNIT RAS-18UAH-ES4 RAS-18UA-ES4 RAS-24UAH-ES4 RAS-24UA-ES4
Dimensions Height mm 538 690
Net weight kg 44 39 59 63
Condenser type Finned tube
Outdoor fan type Propeller fan
Airflow volume m
Fan motor output W
Compressor
Safety device IOL, Td Sensor
Louver type Automatic louver Usable outdoor temperature range°C 15 ~ 43 10 ~ 24 15 ~ 43 15 ~ 43 10 ~ 24 15 ~ 43
Note *1 Chargeless pipe.
*2 Maximum pipe.
Indoor A 0.4 0.45 Outdoor A 8.60 8.30 8.20 8.30 8.60 8.80 12.13 11.77 12.57 12.18 12.15 12.35
Indoor (H/M/L) db 43/41/39/37/36 46/44/42/39/37 Outdoor db 52 53 53 54 51 52 56 57 57 58 56 57
Name of refrigerant R-410A Rated amount kg 1.02 1.16 1.5
Gas side size
Connection type Flare connection
Liquid side size
(One way) 20*
Maximum height
difference
Width mm 1093
Depth mm 208
High fan m3/h 800 830 800 900 930 900
Low fan m3/h 580 650 580 550 660 650
Width mm 830 880
Depth mm 300 310
Model
Output W 1500 2200
mm
mm
m
m8 10
3
/h 2105 2310 2105 2310 2120 2200 3380 3560 3380 3560 3380 3560
RAS-18UFHP-ES4 RAS-18UFP-ES4 RAS-24UFHP-ES4 RAS-24UFP-ES4
RAS-18UAH-ES4 RAS-18UA-ES4 RAS-24UAH-ES4 RAS-24UA-ES4
Cooling Heating Cooling Cooling Heating Cooling
32
12.70
6.35
1
15*
2
780 550 270
65
5KS225DAA 5JS315DAG01
42
IOL
IOL, Td Sensor
25*
2
65
65
1.6
IOL
3
Note : 1
• Capacity is based on the following temperature conditions.
FILE NO. SVM-05014
Condition
Temperature
Indoor unit inlet air temperature
Outdoor unit inlet air temperature
Note : 2
• Charge refrigerant according to the table below.
Refrigerant
*1 No need to charge
refrigerant
*2 Need to charge
refrigerant
RAS-18UFHP-ES4 / RAS-18UAH-ES4 RAS-24UFHP-ES4 / RAS-24UAH-ES4
RAS-18UFP-ES4 / RAS-18UA-ES4 RAS-24UFP-ES4 / RAS-24UA-ES4
15m or less 15m or less
Over 15m up to 20m (20g/m) Over 15m up to 25m (30g/m)
JIS B615-1
Cooling Heating
(DB) 27°C 20°C
(WB) 19°C 12°C
(DB) 35°C 7°C
(WB) 24°C 6°C
– 4 –
2-1. Indoor Unit
FILE NO. SVM-05014
2. CONSTRUCTION VIEWS
Front panel
1093
UNDER CEILING & CONSOLE INSTALLATION
208
633
Knock out system
Grille air inlet
Back Body
For stud bolt (8 - 10)
For stud bolt (6)
200 Min
330165
74
1093 1015
742 450
20 20
– 5 –
Installation plate
Mount plate
M10 Suspention bolt
633
460
70 Min
Wireless remote control
Knock out system
160
57 18
2-2. Outdoor Unit (RAS-18UAH-ES4)
10
-
8
11x14
anchor bolt
for
4x
600 or more
600
600 or
Air inlet
more
Liquid side
Electric
Parts cover
6.35)
(Flare
12.7)
Gas side
(Flare
FILE NO. SVM-05014
Installation dimension
120
Air inlet
325
100 or more
Air
outlet
100 or more
6 holes
-
8
10 anchor bolt)
8
11x14 holes
(for fixing outdoor unit)
or
6-
25 Drain outlet
Service Port
54
344
9
1
60
50
90
600
830
A
R10
600
50
35
Detail Drawing
A
52
325
23
6 hole
11x14 hole
Fan guard
Handle
420
90
538
300
6
2-3. Outdoor Unit (RAS-18UA-ES4)
A
FILE NO. SVM-05014
A Detail Drawing (Back Leg)
600
52
310
36
302
270
6 Hole
R15
R5.5
32.5
310
302
30 Drain outlet
436
530
265
FAN GUARD
115 125
2-∅11x14 Hole (For ∅8-∅10 anchor bolt)
600 90
780 62
102
11x14 Hole
B
B Detail Drawing (Front Leg)
310
302
6 Hole
36
52
310
330
R15
COVER PV
Z
Electrical part cover
Installation dimension
100 or more
325
100 or more
Z View
Air outlet
600
Air inlet
600 or more
120
75
600 or more
4x∅11 Long holes (For∅ 8-∅ 10 anchor bolt)
Liquid side (Flare ∅6.35)
Gas side (Flare ∅12.7)
5
4
Service port
7
2-4. Outdoor Unit (RAS-24UAH-ES4, RAS-24UA-ES4)
10
8
12X18
600
600 or
more
-
for
4
600 or
more
anchor bolt
Electric
Parts cover
Liquid side
6.35)
(Flare
Gas side
2.7)
1
(Flare
FILE NO. SVM-05014
Service Port
1212
more
52
Air inlet
340
68
Installation dimension
100 or
25 Drain outlet
120
Air outlet
100 or
more
140
600
310
23
Handle
340 (pitch)
88
74
880
364
A
600
Detail Drawing
A
50
63.8 340
27
12x18 hole
340
690
Handle
8
3. WIRING DIAGRAM
3-1. RAS-18UFHP-ES4 / RAS-18UAH-ES4
FILE NO. SVM-05014
COLOR IDENTIFICA TION BR W : BROWN RED : RED WHI : WHITE YEL : YELLOW BLU : BLUE BLK : BLACK GR Y : GRA Y PNK : PINK ORN : ORANGE GRN&YEL : GREEN&
GRN : GREEN PUR : PURPLE
YELLOW
BLK WHI RED
GRN&YEL
CN30
CN31
BLK
CN23
P04
SG01
R22
FUSE
F01
250V AC
T6.3A
J401
2
1 1 1232 3
FOR FLOA T SWITCH
(OPTION)
When you use float
switch you should
cut J401
LOUVER MOT OR
R09 R507
R21
CN402 CN401 CN1 1
IC04
C15
R Y401
R405
CR401
FOR DRAIN PUMP
(OPTION)
CN07
ORN
RED PNK YEL BR W BLU
L01
123
654 654
C501
321 321
MAIN PCB MCC-865A
R Y501
5 3 5 311
BR W GR Y
YEL
CN25
CN13
R01
C01
CR502
CR501
CN10 BLK
WHI
1 1
RED
3 3
BLK
6 6
3 3 2 2 1 1
INFRARED RA YS RECEIVE AND INDICA TION P AR TS
123
456
DB01
BLU
DC12V
DC5V
IC03
BLU
WHI RED
C02
PUR
456
BLU
BLU
456 456
BLU
GR Y
789 7891010
BLU
BLU
789 7891010
BLU
123
BLU
123 123
R506
BLU
POWER SUPPLY
WHI
CIRCUIT
CN100
CN03
1 1 2 2
CN01
1 1 2 2
WHI
11
GRY
22
GRY
33
BLK BLK
BLK BLK
FAN MOTOR
CN101
THERMO SENSOR (TA)
HEAT EXCHANGER SENSOR (TC)
1 2 3
MCC-865B
SWITCH
PCB
OUTDOOR TERMINAL BLOCK
C
SR
COMPRESSOR TERMINAL
INDOOR TERMINAL BLOCK
POWER SUPPLY 220-240 V~ 50 Hz
L
N
FERRITE CORE
2
1
2
1
BLK
BLK
RED
RED
MAGNETIC
CONTACTOR
R
GRN&YEL
S
T
A1
52C
U
V
CAPACITOR CAPACITOR
RED
S
WHI PNK
C
R
COMPRESSOR
A2
W
BLK
RED
WHI RE
3
3
CHASSIS
D
FAN MOTOR
INDOOR UNIT
OUTDOOR UNIT
GRN&YEL
BLK
TRANSFORMER
COIL FOR 4 WAY VALVE
BLK
BLK
RED
RED
BLK
BLK
WHI
RED
GRY
BLU
YEL
BLU
BLU
1
3
1
3
1
3
5
7
9
131
11
33
MAIN P.C. BOARD (MCC-890)
1 2
CN06
3
1
CN05
3
1
3
5
CN01
7
9
CN11
3
SG01
F01
250VAC T6. 3A
CR11
TNR R74
CN02
CR12
CR13
BLK
1 1
CN03
RY07
RY05
3
TNR R73
RY06
CN07
CN08
DISCHARGE PIPE SENSOR (TD)
BLU
1
1 2 3
3
BLU
BLK
1
1
2 3
3
BLK
HEA
T
EXCHANGER SENSOR (TE)
9
3-2. RAS-24UFHP-ES4 / RAS-24UAH-ES4
FILE NO. SVM-05014
COLOR IDENTIFICA TION BR W : BROWN RED : RED WHI : WHITE YEL : YELLOW BLU : BLUE BLK : BLACK GR Y : GRA Y PNK : PINK ORN : ORANGE GRN&YEL : GREEN&
GRN : GREEN PUR : PURPLE
YELLOW
BLK WHI RED
GRN&YEL
CN30
CN31
BLK
CN23
P04
SG01
R22
F01
FUSE
T6.3A
250V AC
J401
2
1 1 1232 3
FOR FLOA T SWITCH
(OPTION)
When you use float
switch you should
cut J401
LOUVER MOT OR
R09 R507
R21
CN402 CN401 CN1 1
IC04
C15
R Y401
R405
CR401
FOR DRAIN PUMP
(OPTION)
CN07
L01
123
ORN
RED PNK YEL BR W BLU
654 654
C501
321 321
MAIN PCB MCC-865A
R Y501
5 3 5 311
BR W GR Y
YEL
CN25
CN13
R01
C01
CR502
CR501
CN10 BLK
WHI
1 1
RED
3 3
BLK
6 6
3 3 2 2 1 1
INFRARED RA YS RECEIVE AND INDICA TION P AR TS
123
456
BLU
DC12V
DC5V
IC03
BLU
WHI RED
456
BLU
456 456
C02
PUR
GR Y
BLU
BLU
789 7891010
BLU
BLU
789 7891010
BLU
123
BLU
123 123
DB01
R506
BLU
POWER SUPPLY
WHI
CIRCUIT
CN100
CN03
1 1 2 2
CN01
1 1 2 2
WHI
11
GR Y
22
GR Y
33
BLK BLK
BLK BLK
FAN MOTOR
CN101
THERMO SENSOR (TA)
HEAT EXCHANGER SENSOR (TC)
1 2 3
MCC-865B
SWITCH
PCB
OUTDOOR TERMINAL BLOCK
C
SR
COMPRESSOR TERMINAL
POWER SUPPLY 220-240 V~ 50 Hz
L
BLK
RED
BLK
(1/L1)
(2/T1)
CAPACITOR
RED
WHI PNK
COMPRESSOR
INDOOR TERMINAL BLOCK
N
FERRITE CORE
RED
MAGNETIC
CONTACTOR
R
S
(3/L2)
(4/T2)
U
V
S
C
R
BLK
1
1
GRN&YEL
T
(5/L3)
(6/T3)
W
A1
52C
A2
2
3
2
3
CHASSIS
INDOOR UNIT
OUTDOOR UNIT
GRN&YEL
TRANSFORMER
BLK
BLK
RED
RED
BLK
BLK
WHI
RED
GRY
1
3
1
3
1
3
5
7
9
MAIN P.C. BOARD (MCC-890)
1 2
CN06
3
1
CN05
3
1
3
5
CN01
7
9
SG01
F01
250VAC T6. 3A
TNR R74
TNR R73
CN07
CN08
DISCHARGE PIPE SENSOR (TD)
BLU
1
1 2 3
3
BLU
BLK
1
1
2 3
3
BLK
HEA
T
EXCHANGER SENSOR (TE)
RY07
BLU
131
CN11
3
RED
WHI RE
CAPACITOR
D
BLK
YEL
BLU
BLU COIL FOR 4 WAY VALVE
11
33
CN02
CR11
CR12
CR13
BLK
1 1
CN03
RY05
RY06
3
FAN MOTOR
10
3-3. RAS-18UFP-ES4 / RAS-18UA-ES4
FILE NO. SVM-05014
CO LO R IDE NT IF IC ATIO N BR W : B R OWN R ED : R E D WH I : WH IT E YE L : YE LL OW BL U : B LU E BL K : B LA CK GR Y : G R AY PN K : P INK OR N : O R ANG E GR N &YE L : GR E E N&
GR N : GR E E N PU R : P UR P LE
YE L LOW
BL K WH I R ED
GR N &YE L
BL K
CN 30
CN 31
P0 4
CN 27
11
33
S G01
R 22
F0 1
FU S E
T6 .3A
250V AC
J4 01
21 1 1232
CN 402 CN 401 CN 11
FO R F LOAT S WI TC H
(OP T ION )
Whe n you us e float
switch you s hould
cut J 401
R 09 R 50 7
R 21
CR 0 2
R Y0 4
LO UV ER MOT OR
FO R DR AI N P UMP
IC 04
R Y40 1
R 405
CR 4 01
(OP T ION )
C1 5
OR N
R ED PN K YE L BR W BL U
654
L01
123
654
C5 01
321 321
MAI N P CB
MC C- 865A
R Y50 1
5 3 5 311
BR W GR Y
YE L
BL K
CN 07
3
INF R AR E D R AY S R EC E IV E AND IND IC ATIO N PA R TS
123
CN 25
123
BL U
BL U
123
CN 13
123
R 01
DB 01
C0 1
CR 5 02
DC 12V
DC 5V
CR 5 01
CN 10 BL K
WH I
R ED
IC 03
R 506
1 1
3 3
6 6
3 3 2 2 1 1
BL U
WH I R ED
456 456
BL U
456 456
C0 2
PU R
GR Y
BL U
BL U
789 7891010
BL U
BL U
789 7891010
BL U
BL U
WH I
CN 100
CN 101
S WIT CH
WH I
11
1
PC B
GR Y
22
2
GR Y
33
3
MC C-8 65B
P OWE R S U PP LY
C IR CU IT
CN 03
1 1 2 2
CN 01
1 1 2 2
BL K BL K
BL K BL K
FA N MOT OR
TH ER M O S EN S OR (TA)
HE AT E XC HAN GE R S EN S OR (T C)
OUTDOOR TERMINAL BLOCK
CONTACTOR
RED
WHI PNK
POWER SUPPLY 220 240 V ~ 50 Hz
L
BLK
MAGNETIC
CAPACITOR
S
R
COMPRESSOR
BLK
RED
INDOOR TERMINAL BLOCK
N
RED
1
1
GRN&YEL
RED
2
3
2
3
BLK
BLK
GRN&YEL
CHASSIS
INDOOR UNIT
OUTDOOR UNIT
SPARK KILLER
GRY
R
U
T
S
V
(or A)
A1
(or B)
A2
W
CAPACITOR
RED
C
BLK
WHI
RED
BLK
FAN MOTOR
C
R
S
COMPRESSOR TERMINAL
11
3-4. RAS-24UFP-ES4 / RAS-24UA-ES4
FILE NO. SVM-05014
COLOR IDENTIFICA TION BR W : BROWN RED : RED WHI : WHITE YEL : YELLOW BLU : BLUE BLK : BLACK GR Y : GRA Y PNK : PINK ORN : ORANGE GRN&YEL : GREEN&
GRN : GREEN PUR : PURPLE
YELLOW
BLK WHI RED
GRN&YEL
CN30
CN31
ORN
RED
CN07
PNK YEL BR W BLU
L01
123
654 654
C501
321 321
MAIN PCB MCC-865A
R Y501
5 3 5 311
BR W GR Y
YEL
BLK
LOUVER MOT OR
SG01
BLK
P04
F01 T6.3A
CN27
11
33
When you use float
R09 R507
R22
FUSE 250V AC
R21
CR02
R Y04
J401
21 1 1232
CN402 CN401 CN1 1
FOR FLOA T SWITCH
(OPTION)
switch you should
cut J401
IC04
C15
R Y401
R405
CR401
3
FOR DRAIN PUMP
(OPTION)
INFRARED RA YS RECEIVE AND INDICA TION P AR TS
123
CN25
123
BLU
BLU
123
CN13
123
R01
DB01
C01
CR502
CR501
R506
CN10 BLK
WHI
1 1
RED
3 3
6 6
3 3 2 2 1 1
BLU
DC12V
DC5V
IC03
WHI RED
456 456
BLU
456 456
C02
PUR
GR Y
789
10
789
10
BLU
BLU
BLU
BLU
BLU
WHI
789
10 10
789
CN100
CN101
SWITCH
WHI
11
1
PCB
GR Y
22
2
GR Y
33
3
MCC-865B
POWER SUPPL Y
CIRCUIT
BLU
CN03
1 1 2 2
CN01
1 1 2 2
BLK BLK
BLK BLK
FA N MOT OR
THERMO SENSOR (TA)
HEA T EXCHANGER SENSOR (TC)
OUTDOOR TERMINAL BLOCK
INDOOR TERMINAL BLOCK
POWER SUPPLY 220 240 V ~ 50 Hz
L
N
BLK
BLK
RED
RED
MAGNETIC CONTACTOR
RED
BLK BLK
SPARK KILLER
A2 A1
52C
1/L1 2/T1
3/L2 4/T2
5/L3 6/T3
1
1
2
2
GRN&YEL
RED
CAPACITOR
3
3
GRY
CHASSIS
RED
RED
CAPACITOR
S
WHI PNK
R
COMPRESSOR
INDOOR UNIT
OUTDOOR UNIT
WHI RED
C
FAN MOTOR
BLK
COMPRESSOR TERMINAL
BLK
C
SR
12
FILE NO. SVM-05014
4. SPECIFICATION OF ELECTRICAL PARTS
4-1. Indoor Unit
No. Parts name Type Specifications
1 Fan motor (for indoor) AFP-220-50-4A Output (Rated) 50W, 220-240V 2 Thermo sensor (TA-sensor) ——— 10k at 25°C 3 DC-DC transformer (T01) SWT-47 DC 390V, Secondary DC 12V, 7V 4 Microcomputer TMP87CM40AN
Heat exchanger sensor
5
(TC-sensor) 6 Line filter (L01) SS11V-R07190 19mH, AC0.7A 7 Diode (DB01) D3SBA60 4A, 600V 8 Capacitor (C02) KMH400VSSN47M22S 47µF, 400V 9 Fuse (F01) TSCR T6.3A, 250V
10 Varistor (R21, R22) 15G561K 560V 11 Resistor (R01) RF-2TK5R6 5.6, 2W
12 Louver motor MP35EA12
——— 10k at 25°C
Output (Rated) 2W, 6poles, 4phase, DC 12V
4-2. Outdoor Unit (RAS-18UAH-ES4)
No. Parts name Type Specifications
Output (Rated) 1500W, 2poles, 1 phase, 220 − 240V, 50Hz
1 Compressor 5KS225DAA Winding resistance (Ω) Red-Black White-Black
(at 20°C) 1.632 2.457 Output (Rated) 65W, 6poles, 1 phase, 220 – 240V, 50Hz
2 Fan motor (for outdoor) WLF-240-42A-2 Winding resistance (Ω) Red-Black White-Black
(at 20°C) 188 289
Running capacitor
3
(for fan motor) Running capacitor
4
(for compressor) Solenoid coil
5
(for 4-way valve) 6 Thermo sensor TE / TD 10k at 25°C / 50k at 25°C 7 Magnetic contactor CLK-26J 220 − 240V, 50Hz 8 Transformer TT-05 220 − 240V 9 Microcomputer TMP47C840N
10 Varistor (R73, R74) 15G471K 470V 11 Fuse (F01) TSCR T6.3A, 250V
451155L AC 450V, 1.5 µF
BUM44X4505B AC 440V, 45µF
VHV (STF) AC 220 − 240V
– 13
FILE NO. SVM-05014
4-3. Outdoor Unit (RAS-18UA-ES4)
No. Parts name Type Specifications
Output (Rated) 1500W, 2poles, 1 phase, 220 − 240V, 50Hz
1 Compressor 5KS225DAA Winding resistance (Ω) Red-Black White-Black
(at 20°C ) 1. 632 2.457
Output (Rated) 42W, 6poles, 1 phase, 220 240V, 50Hz
2 Fan motor (for outdoor) WLF-240-42A-1 Winding resistance (Ω) Red-Black White-Black
(at 20°C) 188 289
Running capacitor
3
(for fan motor)
Running capacitor
4
(for compressor)
5
Magnetic contactor
4-4. Outdoor Unit (RAS-24UAH-ES4)
451155L AC 450V, 1.5µF
BUM44X4505B AC 440V, 45µF
CLK-26J
220 240V, 50Hz
No. Parts name Type Specifications
Output (Rated) 2200W, 2poles, 1 phase, 220 − 240V, 50Hz
1 Compressor 5JS315DAG01 Winding resistance (Ω) Red-Black White-Black
(at 20°C) 0.830 2.257 Output (Rated) 65W, 6poles, 1 phase, 220 – 240V, 50Hz
2 Fan motor (for outdoor) KFG6-71SB5P-T1 Winding resistance () Red-Black White-Black
(at 20°C) 64.4 127.4
Running capacitor
3
(for fan motor) Running capacitor
4
(for compressor) Solenoid coil
5
(for 4-way valve) 6 Thermo sensor TE / TD 10k at 25°C / 50k at 25°C 7 Magnetic contactor A35 220 ~ 240V, 50Hz 8 Transformer TT-05 220 ~ 240V 9 Microcontroller TMP47C840N
10 Varistor (R73, R74) 15G471K 470V 11 Fuse (F01) TSCR T6.3A, 250V
451355L AC 450V, 3.5µF
BUM44X4505B AC 440V, 45µF
VHV (STF) AC 220 ~ 240V
– 14
FILE NO. SVM-05014
4-5. Outdoor Unit (RAS-24UA-ES4)
No. Parts name Type Specifications
Output (Rated) 2200W, 2poles, 1 phase, 220 − 240V, 50Hz
1 Compressor 5JS315DAG01 Winding resistance ( ) Red-Black White-Black
(at 20°C) 0.830 2.257 Output (Rated) 65W, 6poles, 1 phase, 220 − 240V, 50Hz
2 Fan motor (for outdoor) KFG6-71SB5P-T Winding resistance (Ω) Red-Black White-Black
(at 20° C) 64.4 127.4
Running capacitor
3
(for fan motor)
Running capacitor
4
(for compressor)
5
Magnetic contactor
451355L AC 450V, 3.5µ F
BUM44X4505B
A35 220 240V, 50Hz
AC 440V, 45µ F
– – 15
5. REFRIGERATION CYCLE DIAGRAM
5-1. RAS-18UFHP-ES4 / RAS-18UAH-ES4
FILE NO. SVM-05014
0.39m
(Connecting pipe)
12.70 mm
0.39m (Flexible pipe)
12.70 mm
O.D.:12.70 mm
Cooling
Heating
Cooling
Heating
Packed valve
Heating
4-way valve
Cooling
P
(12.70)
Muffler
Compressor
5KS225DAA
Accumulator
Indoor unit
Evaporator
Multi blade fan
T
0.49m (Connecting pipe)
6.35 mm
O.D.:6.35 mm
Packed valve
(∅6.35)
Capillary tube
2.0x1200S
Condenser
Refrigerant R-410A 1.02 Kg
Fan speed
(indoor)
Ambient temp.
conditions DB/WB
(°C)
Indoor Outdoor
50Hz
Cooling Heating
Propeller fan Outdoor unit
Standard
pressure P
(MPaG)
Mark ( ) means check points of Gas Leak
Surface temp. of heat
exchanger interchanging
pipe T (°C)
Standard 2.7 45.0 High 20/– 7/6
Heating High temperature*1 3.0 ~ 3.8 49.0 ~ 58.0 Low 27/– 24/18
Low temperature 2.0 34.0 High 20/– –10/–10 Standard 0.9 10.0 High 27/19 35/24
Cooling High temperature 1.0 15.0 High 32/23 43/26
Low temperature 0.6 1.0 Low 21/15 21/15
Note : Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor.) *1 : During heating overload, the high temperature limit control operation is included.
– 16
5-2. RAS-18UFP-ES4 / RAS-18UA-ES4
FILE NO. SVM-05014
0.39m (Connecting pipe) 12.70 mm
0.39m (Flexible pipe) 12.70 mm
O.D.:12.70 mm
Compressor
P
Packed valve
(12.70)
5KS225DAA
Indoor unit
Evaporator
Multi blade fan
Condenser
Propeller fan Outdoor unit
T
0.49m (Connecting pipe) 6.35 mm
O.D.:6.35 mm
Packed valve
(∅6.35)
Capillary tube
1.7x600
S
Refrigerant R-410A 1.16 Kg
Mark ( ) means check points of Gas Leak
Ambient temp.
conditions DB/WB
(°C)
Indoor Outdoor
50Hz
Standard
pressure P
(MPaG)
Surface temp. of heat
exchanger interchanging
pipe T (°C)
Fan speed
(indoor)
Standard 1.1 10.0 High 27/19 35/24
Cooling High temperature 1.2 13.0 High 32/23 43/26
Low temperature 0.6 2.0 Low 21/15 21/15
Note : Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor.)
– 17 –
5-3. RAS-24UFHP-ES4 / RAS-24UAH-ES4
FILE NO. SVM-05014
0.39m (Connecting pipe)
12.70 mm
0.39m (Flexible pipe) 12.70 mm
O.D.:12.70 mm
Cooling
Heating
Tank
Cooling
Heating
Packed valve
Heating
4-way valve
Cooling
P
(12.70)
Compressor
5JS315DAG01
Condenser
Indoor unit
Evaporator
Multi blade fan
T
0.49m (Connecting pipe)
6.35 mm
O.D.:6.35 mm
Packed valve
(∅6.35)
Capillary tube
2.0x800S
Refrigerant R-410A 1.50 Kg
Fan speed
(indoor)
Ambient temp.
conditions DB/WB
(°C)
Indoor Outdoor
50Hz
Cooling Heating
Propeller fan
Outdoor unit
Standard
pressure P
(MPaG)
Mark ( ) means check points of Gas Leak
Surface temp. of heat
exchanger interchanging
pipe T (°C)
Standard 2.7 43.0 High 20/– 7/6
Heating High temperature*1 3.1 ~ 4.0 52.0 ~ 59.0 Low 27/– 24/18
Low temperature 2.7 36.0 High 20/––10/–10 Standard 0.9 11.0 High 27/19 35/24
Cooling High temperature 0.8 12.0 High 32/23 43/26
Low temperature 0.5 1.0 Low 21/15 21/15
Note : Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor.) *1 : During heating overload, the high temperature limit control operation is included.
– 18 –
5-4. RAS-24UFP-ES4 / RAS-24UA-ES4
FILE NO. SVM-05014
0.39m (Connecting pipe)
12.70 mm
0.39m (Flexible pipe)
12.70 mm
O.D.:12.70 mm
Cooling
Tank
Compressor
P
Packed valve
(12.70 )
5JS315DAG01
Indoor unit Evaporator
Multi blade fan
T
0.49m (Connecting pipe) 6.35 mm
O.D.:6.35 mm
Packed valve
(∅6.35)
Capillary tube
2.0x700S
Condenser
Refrigerant R-410A 1.60 Kg
Fan speed
(indoor)
Ambient temp.
conditions DB/WB
(°C)
Indoor Outdoor
50Hz
Cooling
Propeller fan
Outdoor unit
Standard
pressure P
(MPaG)
Mark ( ) means check points of Gas Leak
Surface temp. of heat
exchanger interchanging
pipe T (°C)
Standard 0.6 6.0 High 27/19 35/24
Cooling High temperature 1.1 10.0 High 32/23 43/26
Low temperature 0.5 2.0 Low 21/15 21/15
Note : Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor.)
– 19 –
6. CONTROL BLOCK DIAGRAM
6-1. RAS-18UFHP-ES4, RAS-24UFHP-ES4
Indoor Unit Control Panel
Heat Exchanger Sensor
Temperature Sensor
Functions
Louver Control
3-minute Delay at Restart for Compressor
FILE NO. SVM-05014
8 MHzM.C.U.
Hi POWER
Display
FILTER Sign
Display
Infrared Rays Signal Receiver
Initiallizing Circuit
Infrared
Rays
36.7 kHz
Clock Frequence
Oscillator Circuit
Power Supply
Remote
Circuit
Control
Noise Filter
From Outdoor Unit
Motor Revolution Control
Processing
(Temperature Processing)
Timer
Drain Pump ON/OFF
Serial Signal Communication
Serial Signal
Transmitter/
Receiver
Serial Signal Communication
Relay
RY401
Louver ON/OFF Signal
Louver Driver
PRE DEF.
Sign Display
TIMER
Display
OPERATION
Display
Indoor Fan
Motor
Louver Motor
Float
Switch
Drain
Pump
REMOTE CONTROL
Infrared Rays
Remote Control
Operation ( )Operation ( )
Operation Mode Selection
AUTO, COOL, DRY, HEAT, FAN ONLY
Temperature Setting
Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver Auto Swing
Louver Direction Setting
ECO
Hi power
TIMER 1.3.5.9H
COMFORT SLEEP
QUIET
20
6-2. RAS-18UFP-ES4, RAS-24UFP-ES4
Indoor Unit Control Panel
Heat Exchanger Sensor
Temperature Sensor
Functions
Louver Control
3-minute Delay at Restart for Compressor
FILE NO. SVM-05014
8 MHzM.C.U.
Hi POWER
Display
FILTER Sign
Display
Infrared Rays Signal Receiver
Initiallizing Circuit
Infrared
Rays
36.7 kHz
Clock Frequency
Oscillator Circuit
Power Supply
Circuit
Remote
Control
Noise Filter
From Outdoor Unit
Motor Revolution Control
Processing
(Temperature Processing)
Timer
Drain Pump ON/OFF
Compressor ON/OFF
Driver
Relay RY04
Compressor
Relay
RY401
Louver ON/OFF Signal
Louver Driver
FAN-ONLY
Sign Display
TIMER Display
OPERATION
Display
Indoor Fan
Motor
Louver Motor
Float
Switch
Drain
Pump
REMOTE CONTROL
Infrared Rays
Remote Control
Operation ( )Operation ( )
Operation Mode Selection
AUTO, COOL, DRY, FAN ONLY
Temperature Setting
Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver Auto Swing
Louver Direction Setting
ECO
Hi power
TIMER 1.3.5.9H
COMFORT SLEEP
QUIET
21
7. OPERATION DESCRIPTION
FILE NO. SVM-05014
7-1. Outline of Air Conditioner Contrrol
This is a fixmed capacity type air conditioner, which uses
a AC motor for an indoor fan.
circuit is mounted in the indoor unit. par
ts which operate the compressor and the outdoor fan motor, are mounted in the outdoor unit. The air conditioner is mainly controlled by the indoor unit controller
.
The controller operates the indoor fan motor based upon commands transmitted by the remote control and tr
ansfrers the operation commands to the outdoor unit controllerm. The outdoor unit controller receiv commands from the indoor unit, and oper outdoor f
(1)
an motor and the compressor
Role of indoor unit controller The indoor unit controller receiv commands from the remote control and e them.
Temperature measurement at the air inlet of the
indoor heat e
xchanger b
temperature sensor
T
emperature setting of the indoor heat
exchanger b
Louv
er motor control
Indoor f
LED display control
T
r ansferring of operation commands to the
y the heat exchanger sensor
an motor oper
outdoor unit
Receiving of inf ormation of the operation status
and judging of the infor mation or indication of error
(2) Role of outdoor unit controller
The outdoor unit controller receives the oper ation commands from the indoor controller and ex
ecutes them.
Compressor oper control
Operation control of
outdoor fan motor
OPERATION
MODE
RAS-18UFHP Series
RAS-18UFP Series
Model
RAS-24UFHP Series
RAS-24UFP Series
The AC motor driv
And electr
es oper
ation
e
ical
ates the
.
es the operMation
x
ecutes
y the indoor
ation control
ation
Operations according to the commands
from the indoor unit
Cooling Heat
an only
p
m
Air flo
w v
p
Air flo
w v
p+m
Air floanw v
p
Air flo
w v
olume (m
olume (m
olume (m
olume (m
UH
3
/h)
3
/h)
3
/h)
3
/h)
1120
1210
able 7-1-1
830
1090
930
Turning off the compressor and outdoor fan
when the outdoor unit receives the shutdown command
Defrost control in heating operation
(Temperature measurement by the outdoor heat exchanger and control for the four-way valve and the outdoor fan motor) *Heat pump Model
only.
7-1-1. WLouver contr+ol
(1)
V+er=tical air floLOw louv P
osition of v2eritcal air floTw louv controlled according to the operation modeN. BesidesA, position of vPer arbitr
ar
ily set b
The louv
er position which is set bFy [FIX] b stored in the microcomputerM, and the louvLer is automatically set at the stored position fDror the neyxt operLation.
(2)- Swing
If [SWING] b is in operULation, the v s
winging.r
When [SWING] button is pressed, it
stops swinging.
7-1-2.
(1)
Indoor fan contr
The indoor fan is oper
change AC motor
(2)
For air flo
w lev controlled in five steps (LOW and HIGH). motor speed is automatically controlled b diff
erence betw
the room temper
H
M+
M
H
M+
970
1030 770 720 1030
770
1020
920
760
1090
810
1120
830
1210
930
1060
800
1060
800
1170
900
1170
900
er
er is automatically
tical air floUw louvH er can be
y pressing [FIX] b
utton.
utton is
utton is pressed when the indoor unit
er
tical air flo
ol (AC F
ated b
w louvHer starM+ts
an motor)
y the stepless speed
.
el, speed of the indoor f
, LOrW
an motor is
, MED
, MED
If AUTO mode is selected, the f
y the
een the preset temper
ature
.
LO
=
W+MED
ature and
2
MED
FA
L+
M
950 700 900
680
1000
750
1000
750
MED+HIGH
T
L+
L-
L+
L L
L+
820
800
600
580
820
860 660
600
860 660
800
580
850
650 850
650
L-
U
L-
L
700
490 700 490
L
650 450
650 450
L
U
L
690
480 690 480
SUL/SL-
S
600
410
600
410 640 440 640 440
+
SUL/SL-
500 320
540 350
22
FILE NO. SVM-05014
7-2. Description of Operation Circuit
(1) When turning on the breaker, the operation lamp
blinks. This means that the power is on (or the power supply is cut off.)
(2) When pressing [ ] button on the remote control,
receiving beep sounds from the indoor unit, and the next operation is performed together with opening the vertical air flow louver.
(3) Once the operation mode is set, it is memorized in
the microcontroller so that the previous operation can be effected thereafter simply by pressing [ ] button.
7-2-1. Fan only operation
([MODE] button on the remote control is set to the fan only operation.)
(1) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-2-1. When [FAN] button is set to LOW, LOW+, MED, MED+ or HIGH, the motor operates with a constant air flow.
7-2-2. Cooling operation
([MODE] button on the remote control is set to the cooling operation.)
(1) The compressor, 4-way valve, outdoor fan and
operation display on the remote control are controlled as shown in Fig. 7-2-2.
°C
ON ON
OFF OFF OFF ON
4-way valve
Compressor
Outdoor fan
(Room temp.) (Preset temp.)
Preset temp.
0.5
0
Fig. 7-2-2
display lamp
OPERATION
+3 +2.5
(Preset temp.)
+2
+1.5 +1 +0.5
(Room temp.)
Preset temp.
0
NOTE :
*1: The values marked with *1 are calculated and
controlled by the difference in motor speed between M+ and L–.
(2) The Hi POWER, ECO and COMFORT SLEEP
operation cannot be set.
Fig. 7-2-1 Setting of air flow [FAN:AUTO]
M+
*1 *1 *1 L
(2) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-2-3. When [FAN] button is set to LOW, LOW+, MED, MED+ or HIGH, the motor operates with a constant air flow.
Preset temp.
+3 +2.5
(Preset temp.)
+2
+1.5 +1 +0.5
(Room temp.)
0
-0.5
M+
*1
*1 *1
L
NOTE :
*1: The values marked with *1 are calculated and
controlled by the difference in motor speed between M+ and L–.
Fig. 7-2-3 Setting of air flow [FAN:AUTO]
– 23
FILE NO. SVM-05014
7-2-3. Dry operation
([MODE] button on the remote control is set to the dry operation.)
(1) The compressor, 4-way valve, outdoor fan and
operation display on the remote control are controlled as shown in Fig. 7-2-4.
°C
ON:6min.
OFF:4min.
ON
ON:5min.
OFF:5min.
OFF
4-way valve
Outdoor fan
OPERATION
display lamp
(Room temp.) (Preset temp.)
Preset temp.
+3
+2
+1
ON:6min.
OFF:4min.
OFF
ON:5min.
OFF:5min.
OFF
0
Compressor
Fig. 7-2-4
(2) The microcontroller turns the compressor on and
off at the regular intervals (4 to 6 minutes). While the compressor is turning off, the indoor fan motor operates in the SUPER LOW position. The pattern of operation depending on the relation between room temperature and preset temperatures is shown in Fig. 7-2-5.
Room temp.
Preset temp.+1 Preset temp.
7-2-4. Heating operation *Heating and cooling model only
([MODE] button on the remote control is set to the heating operation.)
(1) The compressor, 4-way valve, outdoor fan and
operation display on the remote control are controlled as shown in Fig. 7-2-6.
°C
Preset temp.
0
0.5
(Room temp.) (Preset temp.)
ON
OFF
ON
Compressor
OFF
ON
ON
4-way valve
Outdoor fan
OPERATION
display lamp
Fig. 7-2-6
(2) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-2-7. When [FAN] button is set to LOW, LOW+, MED, MED+ or HIGH, the motor operates with a constant air flow.
Preset
temp.
0
-0.5
-1
-1.5
-2
(Preset temp.)
L
*1 *2
+
M
Compressor
Outdoor fan
Indoor fan
ON ON ON ON
OFF OFF OFF
L.*S.L. S.L.L. L. S.L. L.
*
Super Low
Fig. 7-2-5
(3) [FAN] button on the remote control is set to AUTO
only.
(4) The ECO and Hi POWER operations can not be
set.
-5.0
-5.5
[FAN AUTO]
(Room temp.)
*1, *2 : The values marked with *1 and *2 are
calculated and controlled by the difference in motor speed between M+ and L.
Fig. 7-2-7 Setting of air flow [FAN:AUTO]
– 24 –
H
FILE NO. SVM-05014
(3) The indoor heat exchanger restricts revolving
speed of the fan motor to prevent a cold draft. The upper limit of the revolving speed is sho wn in Fig. 7-2-8 and Table 7-2-1.
AUTO
34
46
33
45
21
33
20
32
*2
A + 4 A – 8
*6
A + 4 A – 8
*5
*4
SUL*3
SUL*1
Stop
Manual (one of 5 speed)
L – H (Up to setting speed)
NOTES :
*1: The fan stops for 2 minutes after thermostat-OFF. *2: A is 24°C when the preset temperature is 24°C or
more and A is the preset temperature when it is
under 24°C. *3: SUL means Super Ultra Low. *4: Calculated from difference in motor speed
between SUL and HIGH.
Fig. 7-2-8 Cold draft preventing control
*5 and *6:
7-2-5. Automatic operation
([MODE] button on the remote control is set to the automatic operation.)
(1) One of 3 operations (Cooling, Fan only or Heating)
is selected according to difference between the preset temperature and the room temperature at which the automatic operation has started, as shown in Fig. 7-2-9. The Fan only operation continues until the room temperature reaches a level at which another mode is selected.
(2) Temporary Auto
When the TEMPORARY button on the indoor unit is pushed, the preset temperature is fixed at 24°C and the indoor unit is controlled as shown in Fig. 7-2-9.
°C
Cooling operation
The louver moves to the position same as Hi POWER operation.
+4
Cooling operation
0
Fan only operation
1
Heating operation
(Room temp.) – (Preset temp.)
RAS-18UFHP-ES4 RAS-18UFP-ES4 RAS-24UFHP-ES4 RAS-24UFP-ES4
Fan speed
AUTO
Manual (L – H)
Table 7-2-1
*5
Starting period
Up until 12 minutes passed after starting the unit
From 12 to 25 minutes passed after starting the unit and room temperature is 3°C lower than preset temperature
Room temperature <
Preset temperature
–4°C
Fig. 7-2-9
*6
Stabilized period
From 12 to 25 minutes passed after starting the unit and room temperature is between preset temperature and 3°C lower than preset temperature
25 minutes or more passed after starting the unit
Room temperature Preset temperature
3.5°C
25
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