Toshiba RAS-13UKPX-T2, RAS-13UAX-T2, RAS-10UAX-T2, RAS-10UKPX-T2, RAS-07UKPX-T2 Service Manual

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SERVICE MANUAL
AIR-CONDITIONER
SPLIT WALL TYPE
FILE NO. SVM-02003
RAS-13UKPX-T2 / RAS-13UAX-T2 RAS-10UKPX-T2 / RAS-10UAX-T2 RAS-07UKPX-T2 / RAS-07UAX-T2
RAS-13UKX / RAS-13UAX
RAS-10UKX / RAS-10UASX
Apr., 2002
07 Class
FILE NO. SVM-02003
– 1 –
CONTENTS
1. SPECIFICATIONS
2. CONSTRUCTION VIEWS
2-1 Indoor Unit (RAS-13UKPX-T2, RAS-10UKPX-T2, RAS-07UKPX-T2) 2-2 Indoor Unit (RAS-13UKX, RAS-10UKX) 2-3. Outdoor Unit (RAS-13UAX-T2, RAS-13UAX) 2-4. Outdoor Unit (RAS-10UAX-T2) 2-5. Outdoor Unit (RAS-10UASX, RAS-07UAX-T2)
3. WIRING DIAGRAM
4. SPECIFICATION OF ELECTRICAL PARTS
4-1 Indoor Unit 4-2 Outdoor Unit (RAS-13UAX-T2) 4-3 Outdoor Unit (RAS-13UAX) 4-4 Outdoor Unit (RAS-10UAX-T2, RAS-10UASX) 4-5 Outdoor Unit (RAS-07UAX-T2)
5. REFRIGERATION CYCLE DIAGRAM
5-1 RAS-13UKPX-T2 / RAS-13UAX-T2 5-2 RAS-10UKPX-T2 / RAS-10UAX-T2 5-3 RAS-07UKPX-T2 / RAS-07UAX-T2 5-4 RAS-13UKX / RAS-13U AX 5-5 RAS-10UKX / RAS-10UASX
6. CONTROL BLOCK DIAGRAM
6-1 RAS-13UKPX-T2 / RAS-13UAX-T2
RAS-10UKPX-T2 / RAS-10UAX-T2 RAS-07UKPX-T2 / RAS-07UAX-T2
6-2 RAS-13UKX / RAS-13U AX
RAS-10UKX / RAS-10UASX
7. OPERATION DESCRIPTION
7-1 Outline of Air Conditioner Control 7-2 Description of Operation Circuit 7-3 Hi POWER Mode 7-4 High-Temperature Limit Control 7-5 Low-Temperature Limit Control 7-6 Auto Restart Function 7-7 Filter Check Lamp
FILE NO. SVM-02003
– 2 –
8. INSTALLATION PROCEDURE
8-1 Safety Cautions 8-2 Installation Diagram of Indoor and Outdoor Units 8-3 Installation 8-4 Indoor Unit 8-5 Outdoor Unit 8-6 How to Set Remote Control Selector Switch 8-7 Others
9. TROUBLESHOOTING CHART
9-1 Troubleshooting Procedure 9-2 Basic Check Items 9-3 Primary Judgement 9-4 Self-Diagnosis by Remote Control (Check Code) 9-5 Troubleshooting Flowcharts 9-6 Troubleshooting for Remote Control (Including The Indoor P.C. Board)
10. PARTS REPLACEMENT
10-1 Indoor Unit 10-2 Outdoor Unit (RAS-13UAX-T2, RAS-13UAX) 10-3 Outdoor Unit (RAS-10UAX-T2) 10-4 Outdoor Unit (RAS-07UAX-T2, RAS-10UASX)
11. EXPLODED VIEWS AND PARTS LIST
11-1 Indoor Unit (E-Parts Assy) 11-2 Indoor Unit (RAS-13UKPX-T2, RAS-10UKPX-T2, RAS-07UKPX-T2) 11-3 Indoor Unit (RAS-13UKX, RAS-10UKX) 11-4 Outdoor Unit (RAS-13UAX-T2) 11-5 Outdoor Unit (RAS-10UAX-T2) 11-6 Outdoor Unit (RAS-13UAX) 11-7 Outdoor Unit (RAS-10UASX, RAS-07UAX-T2)
– 3 –
FILE NO. SVM-02003
RAS-13UKPX-T2 RAS-10UKPX-T2 RAS-07UKPX-T2
RAS-13UKX / RAS-13UAX RAS-10UKX / RAS-10UASX
RAS-13UAX-T2 RAS-10UAX-T2 RAS-07UAX-T2
ITEM Cooling
Capacity
220V 220V 220V 220V 240V 220V 240V
kW 3.65 2.70 2.10 3.70 3.75 2.60 2.60
Phase 1
Power source V 220 220 – 240
Hz 50 Power consumption kW 1.05 0.80 0.60 1.25 1.29 0.88 0.93 Power factor % 98 96 92 98 95 95 94 Running Indoor A 0.15 current Outdoor A 4.70 3.65 2.80 5.66 5.53 4.05 3.98 Starting current A 25 11 24 16 Moisture removal lit/h 2.0 1.2 0.8 2.0 1.2 Noise Indoor (H/M/L) dB 41/35/31 39/33/26 38/32/26 41/35/31 39/33/26
Outdoor (220-240V) dB 49 46 44 47-48 45-46
Refrigerant
Name of refrigerant R-22 Rated amount kg 0.80 0.85 0.57 0.78 0.65
Refrigerant control Capillary tube
Gas side size mm ∅12.70 ∅9.52 ∅12.70 ∅9.52 Connection type Flare connection Liquid side size mm ∅6.35
Interconnection
Connection type Flare connection
pipe
Maximum length
m 15*
1
10*
1
15*
1
10*
1
(One way) Maximum height
m6 5 6 5
difference
INDOOR
RAS-13UKPX-T2 RAS-10UKPX-T2 RAS-07UKPX-T2 RAS-13UKX RAS-10UKX
Height mm 275
Dimensions Width mm 790
Depth mm 208 Net weight kg 10 Evaporator type Finned tube Indoor fan type Cross flow fan
High fan m3/h 630 570 630 Air volume Medium fan m3/h 550 490 460 550 490
Low fan m3/h 460 370 340 460 370 Fan motor output W 30 Air filter Honeycomb woven filter with PP frame
OUTDOOR
RAS-13UAX-T2 RAS-10UAX-T2 RAS-07UAX-T2 RAS-13UAX RAS-10UASX
Height mm 538 530 538 530 Dimensions Width mm 780 770 660 780 660
Depth mm 300 200 240 300 240 Net weight kg 41 30 26 37 28 Condenser type Finned tube Outdoor fan type Propeller fan Airflow volume m3/h 1830 1700 1280 1700 1900 1420 1520 Fan motor output W 42 30 20 30
Compressor
Model
RM5515FNE96 RM5510GNE94 PH80T1-4C PH160T2-4L2 PH102T1-4C
Output W 1100 750 605 1100 750 Safety device Fuse, Overload relay Louver type Automatic louver Usable outdoor temperature range °C 21 ~ 43
1. SPECIFICATIONS
MODEL
– 4 –
FILE NO. SVM-02003
Note : 1
Capacity is based on the following temperature conditions.
Note : 2
Charge refrigerant according to the table below.
RAS-10UKPX-T2 / RAS-10UAX-T2
Refrigerant RAS-07UKPX-T2 / RAS-07UAX-T2
RAS-10UKX / RAS-10UASX
*1 No need to charge
15m or less 10m or less
refrigerant
Temperature
Condition
JIS C9612-1994
Cooling
Indoor unit inlet air temperature
(DB) 27°C
(WB) 19°C
Outdoor unit inlet air temperature
(DB) 35 °C
(WB) 24 °C
RAS-13UKX-T2 / RAS-13UAX-T2
RAS-13UKX / RAS-13UAX
FILE NO. SVM-02003
– 5 –
2. CONSTRUCTION VIEWS
2-1. Indoor Unit (RAS-13UKPX-T2, RAS-10UKPX-T2, RAS-07UKPX-T2)
Connecting pipe (0.33m) (For 07,10 series ; Flare 9.52
For 13 series ; Flare 12.7)
Knock out system
Back body
Front panel
Air outlet
Air inlet
Air filter
Heat exchanger
Knock out system
660
275
790
48
208
48
48
26
4519040
32
64
590
320
620
235 235
215 215
9090
275
45
150150 160160
120 80
53
660
Hanger
Hanger
Hanger
Hanger
Hanger
Drain hose (0.54m)
Connecting pipe (0.43m) (Flare 6.35)
For stud bolt (8~10)
For stud bolt (6)
Installation plate outline
Center line
Minimum distance to ceiling
170 or more
Minimum distance to ceiling
170 or more
65 or more
Minimum distance to ceiling
Wireless remote control
57 18
160
FILE NO. SVM-02003
6
2-2. Indoor Unit (RAS-13UKX, RAS-10UKX)
Front panel
Back body
Knock out system
660
275
48
Air outlet
Air inlet Air Filter
790
Heat exchanger
Knock out system
660
48
48
208
64
80590
320
620
235
215 215
9090 150150 160160
26
32
4540 190
275
45
235
120
53
Hanger
Hanger
Hanger
Hanger
Hanger
Drain hose (0.54m)
Connecting pipe (0.43m)
(Flare 6.35) Connecting pipe (0.33m) (For 07,10 series ; Flare 9.52
For 13 series ; Flare 12.7)
For stud bolt (8~10)
Installation plate outline
Center line
Minimum distance to ceiling
170 or more
Minimum distance to ceiling
170 or more
65 or more
Minimum distance to ceiling
Wireless remote control
57 18
160
FILE NO. SVM-02003
7
2-3. Outdoor Unit (RAS-13UAX-T2, RAS-13UAX)
538
325
325
52.5
23
301
325
300
Handle
25Drain outlet
Electric parts cover
Service port
61
54
325 (pitch)
(8.5)
(8.5)
342
100 or more
100 or more
600 or more
600 or more
Installation dimension
600
Air inlet
Air outlet
8-6 hole (for fixing outdoor unit)
Liquid side (Flare 6.35)
Gas side (Flare 12.7)
120
11x14 hole
6 hole
R10
600
Detail Drawing
50 36
A
A
4-11x14 hole (for 8-10 anchor bolt)
600
100
130
780
90
59
27
Fan guard
420
Z
View
Z
4x11x14 Long holes (for 8-10 anchor bolt)
FILE NO. SVM-02003
8
2-4. Outdoor Unit (RAS-10UAX-T2)
600 85
36
111
25 Drain hole
50
30
216
230
8-6 Holes (For fixing the outdoor unit)
4-11x14 Long holes (For anchor bolt 8-10)
Gas side (flare 9.52)
Liquid side (flare 6.35)
111
A
600
R10
50
36
25
216
230
11x14 Hole
6 Hole
Handle
11
525
530
5
268
Fan guard
420
770
59
89
200
11
12
Electric parts cover
Z
54 62
Access for charging
250
Z
View 600
45 or more
Air inlet
600 or more
(Minimum distance of the wall)
4-11x14 Long holes
400 or more
Air outlet
Center port
230
100 or more
Air inlet
Visible outline of the product
A
Detail Drawing
Mounting dimension of anchor bolt
268
770
59
89
(For anchor bolt 8-10)
FILE NO. SVM-02003
9
2-5. Outdoor Unit (RAS-10UASX, RAS-07UAX-T2)
Z
Cover PV
54
273.5
59.5
420
500 97.5
(11)
297
(12.5)273.5 (pitch)
660
242
56
A Detail Drawing (Back Leg)
660
50 36
R 15
R 5.5
273.5
265
6 Hole
B Detail Drawing (Front Leg)
50
36
R 15
660
265
273.5
6 Hole
11x14 Hole
A
B
Z View
97
25Drain outlet
2-11x14 hole (for 8-10 anchor bolt)
Fan guard
530
Liquid side
(Flare 6.35) Gas side (Flare 12.7)
Service port
126
48
325
100 or more
100 or more
600 or more
600 or more
Installation dimension
600
Air inlet
Air outlet
4x
11x14 Long holes (for 8-10 anchor bolt)
FILE NO. SVM-02003
– 10 –
3. WIRING DIAGRAM
CN13
CN07
BLK
GRN&YEL
POWER TERMINAL BLOCK
POWER SUPPLY SINGLE PHASE 220-240V , 50 Hz
BRW BLU
BLK
WHI
GRN&YEL
OUTDOOR TERMINAL BLOCK
INDOOR TERMINAL BLOCK
WHI
DSA
VARISTOR
RY01
4
3
F01
C15
L01
IC03
C58
R48
R46
R47
CR03
D38
C01 R01
DB01
POWER SUPPLY CIRCUIT
C02
DC 12V DC 5V
R21 VARISTOR
MAIN P.C. BOARD
MCC-862
T6.3A 250V
P04
SG01
CN04
INDOOR
OUTDOOR
1 2
1 2
CAPACITOR
CAPACITOR
RED
RED
RED
WHI
WHI
BLKCBLK
BLK
GRN & YEL CHASSIS
RED
FAN MOTOR
OVER LOAD RELAY
R
S
YEL
135
GRY
BRW
BLK
WHI
RED
CN01CN03
THERMO SENSOR
(TA)
HEAT
EXCHANGER
SENSOR
(TC)
CN10CN11
AC FAN MOTOR
BLK
BLK
1
35
1
35
24 24
6 6
1
3
5
1
3
5
1
2
1
2
3 3
112
2
BLK
BLK
112
2
: : : : : : : : :
:
:
BROWN RED WHITE YELLOW BLUE BLACK GRAY PINK ORANGE GREEN & GREENGRN
YELLOW
BRW
RED
WHI YEL BLU BLK
GRY
PNK
ORN
GRN&YEL
COLOR IDENTIFICATION
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
WHI
YEL
CN25
PNK
PNK
YEL
YEL
YEL
WHI
INFRARED RAYS RECEIVE AND INDICATION PARTS
4 5 6 7 8 9
10 11
3
1
2
4 5 6 7 8 9
10 11
3
1
2
4 5 6 7 8 9
10 11
3
1
2
2 1
3
5
4
2 1
3
5
4
1
2
1
2
R22
N
L
Louver motor
GRN&YEL
FILE NO. SVM-02003
– 11 –
4. SPECIFICATION OF ELECTRICAL PARTS
4-1. Indoor Unit
4-2. Outdoor Unit (RAS-13UAX-T2)
No. Parts name Type Specifications
Output (Rated) 1100W , 2poles , 1 phase, 220 – 240V, 50Hz
1 Compressor RM5515FNE96 Winding resistance () C-R C-S
(at 20°C) 2.43 3.78 Output (Rated) 42W , 6poles, 1 phase, 220 – 240V, 50/60Hz
2 Fan motor (for outdoor) HF-240-42B Winding resistance (Ω) Red-Black White-Black
(at 20°C) 176.2 290.5
3
Running capacitor
DS451205BPQA AC 450V, 2.0µF
(for fan motor)
4
Running capacitor
DS371306CPNB AC 370V, 30µF
(for compressor)
5 Overload relay LAAO00A U/T: 9.0A (80°C), OPEN: 135±5°C, CLOSE: 75±11°C
No. Parts name Type Specifications
1 Fan motor (for indoor) MMF-240-20-4A-1 AC Motor with 135°C thermo fuse 2 Thermo sensor (TA-sensor) ——— 10k at 25°C 3 Switching transformer (T01) SWT-47 4 Microcontroller unit (IC30) TMP87CM40AN-2C67 5 Heat exchanger sensor
——— 10k at 25°C
(TC-sensor) 6 Line filter (L01) LC*SS11V-06270 27mH, 600mA 7 Bridge rectifier (DB01) D3SBA60 4A, 600V 8 Capacitor (C02) KMH400VSSN47M22S 47µF, 400V 9 Fuse (F01) TSCR6.3A T6.3A, 250VAC
10 Varistor (R21, R22) 15G561K 560V 11 Resistor (R01) RF-2TK5R6 5.6, 2W 12 Louver motor MP24GA 12VDC 13 Relay (Comp., RY01) DI12D1 Rating 20A/AC250V, 12VDC
FILE NO. SVM-02003
– 12 –
4-3. Outdoor Unit (RAS-13UAX)
4-4. Outdoor Unit (RAS-10UAX-T2, RAS-10UASX)
No. Parts name Type Specifications
Output (Rated) 1100W , 2poles , 1 phase , 220 – 240V, 50Hz
1 Compressor PH160T2-4L2 Winding resistance () C-R C-S
(at 20°C) 2.43 3.78 Output (Rated) 30W, 6poles, 1 phase , 220 – 240V, 50/60Hz
2 Fan motor (for outdoor) HF-240-30B Winding resistance (Ω) Red-Black White-Black
(at 20°C) 245 388
3
Running capacitor
DS501155BPQA AC 500V, 1.5µF
(for fan motor) 4
Running capacitor
DS371356CPNB AC 370V, 35µF
(for compressor) 5 Overload relay LAAO00A U/T: 9.0A (80°C), OPEN: 135±5°C, CLOSE: 75±11°C
No. Parts name Type Specifications
Output (Rated) 800W, 2poles, 1 phase, 220 – 240V, 50Hz
1 Compressor Winding resistance (Ω) C-R C-S
(at 20°C) 2.159 3.899 Output (Rated) 750W, 2poles, 1 phase, 220 – 240V, 50Hz Winding resistance (Ω) C-R C-S (at 20°C) 3.88 5.06 Output (Rated) 30W, 6poles, 1 phase, 220 – 240V, 50Hz
2 Fan motor (for outdoor) HF-240-30B Winding resistance (Ω) Red-Black White-Black
(at 20°C) 245 388
3
Running capacitor
DS501155BPQA AC 500V, 1.5µF
(for fan motor) 4
Running capacitor
DS371256CPNB AC 370V, 25µF
(for compressor) 5 Overload relay LPAP960B U/T: 6.1A (80°C), OPEN: 135±5°C, CLOSE: 78±11°C
RM5510GNE94
(RAS-10UAX-T2)
PH102T1-4C
(RAS-10UASX)
FILE NO. SVM-02003
– 13 –
4-5. Outdoor Unit (RAS-07UAX-T2)
No. Parts name Type Specifications
Output (Rated) 750W, 2poles, 1 phase, 220 – 240V, 50Hz
1 Compressor PH80T1-4C Winding resistance ( ) C-R C-S
(at 20°C) 4.80 8.37 Output (Rated) 20W, 6poles, 1 phase, 220 – 240V, 50Hz
2 Fan motor (for outdoor) HF-240-20B Winding resistance (Ω) Red-Black White-Black
(at 20°C) 387.3 466.2
3
Running capacitor
DS501155BPQA AC 500V, 1.5µF
(for fan motor) 4
Running capacitor
DS371156CPNB AC 370V, 15µF
(for compressor) 5 Overload relay JMRA99269-9200 U/T: 4.2A (80°C), OPEN: 135±5°C, CLOSE: 69±11°C
FILE NO. SVM-02003
– 14 –
Note :
• Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)
Standard 0.48 13.0 High 27/19 35/24
Cooling Overload 0.60 18.0 High 32/23 43/26
Low temperature 0.42 2.0 Low 21/15 21/15
50Hz
Fan speed
(indoor)
Ambient temp.
conditions DB/WB
(°C)
Indoor Outdoor
Standard
pressure P
(MPaG)
Surface temp. of heat
exchanger interchanging
pipe T1 (°C)
5. REFRIGERATION CYCLE DIAGRAM
5-1. RAS-13UKPX-T2 / RAS-13UAX-T2
Heat exchanger
Indoor unit
Cross flow fan
Cooling
Cooling
Compressor
Condenser
Propeller fan Outdoor unit
Capillary tube
1.7x500S
RM5515FNE96
Cooling
Mark( )means check points of Gas Leak.
O.D.:12.7mm O.D.:6.35mm
Cooling
Packed valve
(12.7)
Packed valve
(6.35)
0.39m (Connecting pipe) 12.7
0.49m (Connecting pipe) 6.35
T1
P
Refrigerant R-22 : 0.80 kg.
FILE NO. SVM-02003
15
5-2. RAS-10UKPX-T2 / RAS-10UAX-T2
Indoor unit
Cross flow fan
Cooling
Cooling
Compressor
Condenser
Propeller fan Outdoor unit
RM5510GNE94
Cooling
Mark( )means check points of Gas Leak.
O.D.:9.52mm O.D.:6.35mm
Cooling
Packed valve
(9.52)
Packed valve
(6.35)
0.39m (Connecting pipe) 9.52
0.49m (Connecting pipe) 6.35
T1
P
Refrigerant R-22 : 0.85 kg.
Evaporator
Capillary tube
1.5x1200S
Note :
Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)
Standard 0.58 13.0 High 27/19 35/24
Cooling Overload 0.64 17.0 High 32/23 43/26
Low temperature 0.39 2.0 Low 21/15 21/15
50Hz
Fan speed
(indoor)
Ambient temp.
conditions DB/WB
(°C)
Indoor Outdoor
Standard
pressure P
(MPaG)
Surface temp. of heat
exchanger interchanging
pipe T1 (°C)
FILE NO. SVM-02003
16
5-3. RAS-07UKPX-T2 / RAS-07UAX-T2
Note :
Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)
Standard 0.45 14.0 High 27/19 35/24
Cooling Overload 0.69 18.0 High 32/23 43/26
Low temperature 0.40 3.0 Low 21/15 21/15
50Hz
Fan speed
(indoor)
Ambient temp.
conditions DB/WB
(°C)
Indoor Outdoor
Standard
pressure P
(MPaG)
Surface temp. of heat
exchanger interchanging
pipe T1 (°C)
Heat exchanger
Indoor unit
Cross flow fan
Cooling
Cooling
Compressor
Condenser
Propeller fan Outdoor unit
Capillary tube
1.5x1200S
PH80T1-4C
Cooling
Mark( )means check points of Gas Leak.
O.D.: 9.52mm O.D.:6.35mm
Cooling
Packed valve
(˘9.52)
Packed valve
(6.35)
0.39m (Connecting pipe) ˘9.52
0.49m (Connecting pipe) 6.35
T1
P
Refrigerant R-22 : 0.57 kg.
FILE NO. SVM-02003
17
5-4. RAS-13UKX / RAS-13UAX
Note :
Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)
Standard 0.45 13.0 High 27/19 35/24
Cooling Overload 0.62 18.0 High 32/23 43/26
Low temperature 0.40 2.0 Low 21/15 21/15
50Hz
Fan speed
(indoor)
Ambient temp.
conditions DB/WB
(°C)
Indoor Outdoor
Standard
pressure P
(MPaG)
Surface temp. of heat
exchanger interchanging
pipe T1 (°C)
Indoor unit
Cross flow fan
Cooling
Cooling
Compressor
Condenser
Propeller fan Outdoor unit
PH160T2-4L2
Cooling
Mark( )means check points of Gas Leak.
O.D.: 12.7mm O.D.:6.35mm
Cooling
Packed valve
(˘12.7)
Packed valve
(6.35)
0.39m (Connecting pipe) ˘12.7
0.49m (Connecting pipe) 6.35
T1
P
Refrigerant R-22 : 0.78 kg.
Evaporator
Capillary tube
1.7x700S
FILE NO. SVM-02003
18
5-5. RAS-10UKX / RAS-10UASX
Indoor unit
Cross flow fan
Cooling
Cooling
Compressor
Condenser
Propeller fan Outdoor unit
PH102T1-4C
Cooling
Mark( )means check points of Gas Leak.
O.D.:9.52mm O.D.:6.35mm
Cooling
Packed valve
(9.52)
Packed valve
(6.35)
0.39m (Connecting pipe) 9.52
0.49m (Connecting pipe) 6.35
T1
P
Refrigerant R-22 : 0.65 kg.
Evaporator
Capillary tube
1.5x1400S
Accumulator
Note :
Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)
Standard 0.52 13.0 High 27/19 35/24
Cooling Overload 0.65 18.0 High 32/23 43/26
Low temperature 0.40 3.0 Low 21/15 21/15
50Hz
Fan speed
(indoor)
Ambient temp.
conditions DB/WB
(°C)
Indoor Outdoor
Standard
pressure P
(MPaG)
Surface temp. of heat
exchanger interchanging
pipe T1 (°C)
FILE NO. SVM-02003
– 19 –
6. CONTROL BLOCK DIAGRAM
6-1. RAS-13UKPX-T2 / RAS-13UAX-T2, RAS-10UKPX-T2 / RAS-10UAX-T2,
RAS-07UKPX-T2 / RAS-07UAX-T2
REMOTE CONTROL
Heat Exchange sensor
Main Unit Control Panel M.C.U.
Functions
Operation
Display
Timer
Display
Filter Sign
Display
Hi Power
Sign Display
Fan Only
Sign Display
Indoor Fan
Motor
Louver
Motor
Louver
ON/OFF
Signal
Compressor
ON/OFF
Signal
Power Supply
Circuit
Noise Filter Relay Driver, Louver Driver
Relay
RY01
220-240 V~, 50Hz
Compressor, Outdoor Fan Motor
Initiallizing Circuit
Clock Frequency Oscillator Circuit
Louver Control
3-minutes Delay at Restart
for Compressor
Processing (Temperature Processing)
Motor Revolution Control
Timer
Thermo. Sensor
Infrared Rays Signal Reciver
Remote Control
Operation (START/STOP) Operation Mode Selection
AUTO, COOL, DRY, FAN ONLY
Temperature Setting Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver Auto Swing
Louver Direction Setting
ECO
Hi power
Filter Reset
Infrared Rays
FILE NO. SVM-02003
20
6-2. RAS-13UKX / RAS-13UAX, RAS-10UKX / RAS-10UASX
REMOTE CONTROL
Remote Control
Operation (START/STOP) Operation Mode Selection
AUTO, COOL, DRY, FAN ONLY
Temperature Setting
Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver Auto Swing
Louver Direction Setting
ECO
Infrared Rays
Heat Exchange sensor
Main Unit Control Panel M.C.U.
Functions
Operation
Display
Timer
Display
Filter Sign
Display
Fan Only
Sign Display
Indoor Fan
Motor
Louver
Motor
Louver
ON/OFF
Signal
Compressor
ON/OFF
Signal
Power Supply
Circuit
Noise Filter Relay Driver, Louver Driver
Relay
RY01
220-240 V~, 50Hz
Compressor, Outdoor Fan Motor
Initiallizing Circuit
Clock Frequency Oscillator Circuit
Louver Control
3-minutes Delay at Restart
for Compressor
Processing (Temperature Processing)
Motor Revolution Control
Timer
Thermo. Sensor
Infrared Rays Signal Reciver
FILE NO. SVM-02003
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7. OPERATION DESCRIPTION
7-1-1. Louver control
(1)Vertical air flow louver
Position of veritcal air flow louver is automatically controlled according to the operation mode. Besides, position of vertical air flow louver can be arbitrarily set by pressing [FIX] button. The louver position which is set by [FIX] button is stored in the microcomputer, and the louver is automatically set at the stored position for the next operation.
(2)Swing
If [SWING] button is pressed when the indoor unit is in operation, the vertical air flow louver starts swinging. When [FIX] button is pressed, it stops swinging.
7-1-2. Indoor fan control (AC Fan motor)
(1)The indoor fan is operated by the stepless speed
change AC motor.
(2)For air flow level, speed of the indoor fan motor is
controlled in five steps (LOW, LOW
+
, MED, MED
+
and HIGH). If AUTO mode is selected, the fan motor speed is automatically controlled by the difference between the preset temperature and the room temperature.
Table 7-1-1
7-1. Outline of Air Conditioner Control
This is a fixed capacity type air conditioner, which uses a AC motor for an indoor fan. The AC motor drive circuit is mounted in the indoor unit. And electrical parts which operate the compressor and the outdoor fan motor, are mounted in the outdoor unit. The air conditioner is mainly controlled by the indoor unit controller. The controller operates the indoor fan motor based upon commands transmitted by the remote control and transfers the operation commands to the outdoor unit controller. The outdoor unit controller receives operation commands from the indoor unit, and operates the outdoor fan motor and the compressor.
(1) Role of indoor unit controller
The indoor unit controller receives the operation commands from the remote control and executes them.
Temperature measurement at the air inlet of the indoor heat exchanger by the indoor temperature sensor
Temperature setting of the indoor heat exchanger by the heat exchanger sensor
Louver motor control
Indoor fan motor operation control
LED display control
Transferring of operation commands to the
outdoor unit
Receiving of information of the operation status and judging of the information or indication of error
LOW
+
=
MED+=
LOW+MED
2
MED+HIGH
2
RAS-13UKPX-T2 RAS-10UKPX-T2 RAS-07UKPX-T2
Model Motor speed Air flow level Motor speed Air flow level Motor speed Air flow level
(rpm) (m3/h) (rpm) (m3/h) (rpm) (m3/h)
HIGH 1,300 630 1,300 630 1,200 570 Cooling MED+ 1,220 600 1,180 560 1,100 520 and MED 1,150 550 1,050 490 1,000 460 Fan only LOW+ 1,070 500 950 430 900 400
LOW 1,000 460 850 370 800 340
RAS-13UKX RAS-10UKX
Cooling HIGH 1,300 630 1,300 630 and MED 1,150 550 1,050 490 Fan only LOW 1,000 460 850 370
FILE NO. SVM-02003
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7-2. Description of Operation Circuit
(1) When turning on the breaker, the operation lamp
blinks. This means that the power is on (or the power supply is cut off.)
(2) When pressing [START / STOP] button on the
remote control, receiving beep sounds from the indoor unit, and the next operation is performed together with opening the vertical air flow louver.
(3) Once the operation mode is set, it is memorized in
the microcontroller so that the previous operation can be effected thereafter simply by pressing [START / STOP] button.
7-2-1. Fan only operation
([MODE] button on the remote control is set to the fan only operation.)
(1) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-2-1. When [FAN] button is set to LOW, LOW+, MED, MED+ or HIGH, the motor operates with a constant air flow.
NOTE :
*1: The values marked with *1 are calculated and
controlled by the difference in motor speed between M+ and L–.
Fig. 7-2-1 Setting of air flow [FAN:AUTO]
(2) The Hi POWER operation cannot be set.
7-2-2. Cooling operation
([MODE] button on the remote control is set to the cooling operation.)
(1) The compressor, outdoor fan and operation
display on the remote control are controlled as shown in Fig. 7-2-2.
Fig. 7-2-2
(2) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-2-3. When [FAN] button is set to LOW, LOW+, MED, MED+ or HIGH, the motor operates with a constant air flow.
NOTE :
*1: The values marked with *1 are calculated and
controlled by the difference in motor speed between M+ and L–.
Fig. 7-2-3 Setting of air flow [FAN:AUTO]
*1 *1 *1
L-
+3 +2.5 +2 +1.5 +1 +0.5
-0.5
0
M+
(Room temp.) (Preset temp.)
Preset temp.
+2
+2.5
+3
+1.5 +1 +0.5 0
M+
*1 *1 *1 L
-
(Room temp.) (Preset temp.)
Preset temp.
0.5
0
Preset temp.
ON ON
OFFOFF ON
Compressor
Outdoor fan
OPERATION
display
(Room temp.) (Preset temp.)
FILE NO. SVM-02003
23
7-2-3. Dry operation
([MODE] button on the remote control is set to the dry operation.)
(1) The compressor, outdoor fan and operation
display on the remote control are controlled as shown in Fig. 7-2-4.
Fig. 7-2-4
(2) The microcontroller turns the compressor on and
off at the regular intervals (4 to 6 minutes). While the compressor is turning off, the indoor fan motor operates in the SUPER LOW position. The pattern of operation depending on the relation between room temperature and preset temperatures is shown in Fig. 7-2-5.
Fig. 7-2-5
(3) [FAN] button on the remote control is set to AUTO
only.
(4) The Hi POWER operations cannot be set.
Room temp.
Preset temp.+1 Preset temp.
Compressor Outdoor fan
Indoor fan
L.*S.L. S.L.L. L. S.L. L.
ON ON ON ON
OFF OFF OFF
*
Super Low
Preset temp.
ON
+3
+2
+1
0
OFF
Outdoor fan
OPERATION
display
Compressor
ON:6min.
OFF:4min.
ON:5min.
OFF:5min.
OFF
ON:6min.
OFF:4min.
ON:5min.
OFF:5min.
(Room temp.)
(Preset temp.)
7-2-4. Automatic operation
([MODE] button on the remote control is set to the automatic operation.)
(1) One of 2 operations (Cooling, Fan only) is
selected according to difference between the preset temperature and the room temperature at which the automatic operation has started, as shown in Fig. 7-2-6. The Fan only operation continues until the room temperature reaches a level at which another mode is selected.
(2) Temporary Auto
When the TEMPORARY button on the indoor unit is pushed, the preset temperature is fixed at 24°C and the indoor unit is controlled as shown in Fig. 7-2-6.
Fig. 7-2-6
+4
0
(Room temp.) – (Preset temp.)
°C
Cooling operation
The louver moves to the position same as Hi POWER operation.
Cooling operation
Fan only operation
RAS-13UKPX-T2, RAS-13UKX RAS-10UKPX-T2, RAS-10UKX RAS-07UKPX-T2
FILE NO. SVM-02003
24
7-4. High-Temperature Limit Control
The microcontroller detects the indoor heat exchanger temperature to prevent pressure of a refrigerating cycle from increasing excessively. The compressor and outdoor fan motor are controlled as shown in Fig. 7-4-1.
Fig. 7-4-1
7-5. Low-Temperature Limit Control
The microcontroller detects the indoor heat exchanger temperature to prevent the indoor heat exchanger from freezing. The compressor and outdoor fan motor are controlled as shown in Fig. 7-5-1 and 7-5-2.
RAS-10UKPX-T2 ;RAS-07UKPX-T2 RAS-10UKX
Fig. 7-5-1
RAS-13UKPX-T2 RAS-13UKX
Fig. 7-5-2
7-3. Hi POWER Mode
([Hi POWER] button on the remote control is pressed.)
When [Hi POWER] button is pressed while the indoor unit is in Auto or Cooling, Hi POWER mark is indicated on the display of the remote control and the unit operates as follows.
(1) Automatic operation
The indoor unit operates in according to the current operation.
(2) Cooling operation
The preset temperature drops 3°C. (The value of the preset temperature on the remote control does not change.)
If the difference between the preset temperature and the room temperature is big, the horizontal louver moves to the Hi POWER position automatically. Then when the difference between them gets smaller, the horizontal louver returns automatically.
FAN speed : [AUTO] If the difference between the preset temperature and room temperature is big, the air conditioner operates at maximum airflow level. If the difference between the preset temperature and the room temperature is small, the air conditioner operates at normal airflow level.
FAN speed : One of 5 levels The air conditioner operates at normal airflow level.
(3) The Hi POWER mode can not be set in Dry or Fan
only operation.
7
5
Compressor
Heat exchanger temperature
Outdoor fan
ON
Less than continues
for 5 minutes
OFF
6
2
Compressor Outdoor fan
ON
Less than continues
for 5 minutes
OFF
Heat exchanger temperature
60
53
52
Compressor
Outdoor fan
OFF
OFF
ON
ON
OFF
ON
Heat exchanger temp.
FILE NO. SVM-02003
25
Operation Motions
Push [TEMPORARY] button for more The unit is on standby. than three seconds.
The unit starts to operate. The green lamp is on.
After approx. three seconds,
The unit beeps three times The lamp changes from and continues to operate. green to orange.
If the unit is not required to operate at this time, push [TEMPORARY] button once more or use the remote control to turn it off.
7-6. Auto Restart Function
The indoor unit is equipped with an automatic restarting function which allows the unit to restart operating with the set operating conditions in the event of power supply being accidentally shut down. The operation will resume without warning three minutes after power is restored. This function is not set to work when shipped from the factory. Therefore it is necessary to set it to work.
When the unit is on standby (Not operating)
When the unit is in operation
7-6-1. How to set auto restart function
To set the auto restart function, proceed as follows: The power supply to the unit must be on; the function will not set if the power is off. Push the [TEMPORARY] button located in the center of the front panel continuously for three seconds. The unit receives the signal and beeps three times. The unit then restarts operating automatically in the event of power supply being accidentally shut down.
Operation Motions
Push [TEMPORARY] button for more The unit is in operation. The green lamp is on. than three seconds.
The unit stops operating. The green lamp is turned off.
After approx. three seconds,
The unit beeps three times. If the unit is required to operate at this time, push [TEMPORARY]
button once more or use the remote control to turn it on.
While this function is being set, if the unit is in operation, the orange lamp is on.
This function can not be set if the timer operation has been selected.
When the unit is turned on by this function, the louver will not swing even though it was swinging automatically before shutting down.
While the filter check lamp is on, the TEMPORARY button has the function of filter reset button.
→ →
TEMPORARY button
0
3S
TEMPORARY button
0
3S
FILE NO. SVM-02003
26
7-6-2. How to cancel auto restart function
To cancel auto restart function, proceed as follows: Repeat the setting prodedure: the unit receives the signal and beeps three times. The unit will be required to be turned on with the remote control after the main power supply is turned off.
When the unit is on standby (Not operating)
When the unit is in operation
While this function is being set, if the unit is in operation, the orange lamp is on.
7-6-3. Power failure during timer operation
When the unit is in Timer operation, if it is turned off because of power failure, the timer operation is cancelled. Therefore, set the timer operation again.
7-7. Filter Check Lamp
When the elapsed time reaches 1000 hours, the filter check lamp indicates. After cleaning the filters, turn off the filter check lamp.
7-7-1. How to turn off filter check lamp
Press [FILTER] button on the remote control. OR push [TEMPORARY] button on the indoor unit.
Note:
If [TEMPORARY] button is pushed while the filter check lamp is not indicating, the indoor unit will start the Automatic Operation.
Operation Motions
Push [TEMPORARY] button for more The unit is on standby. than three seconds.
The unit starts to operate. The orange lamp is on.
After approx. three seconds,
The unit beeps three times The lamp changes from and continues to operate. orange to green.
If the unit is not required to operate at this time, push [TEMPORARY] button once more or use the remote control to turn it off.
Operation Motions
Push [TEMPORARY] button for more The unit is in operation. The orange lamp is on. than three seconds.
The unit stops operating. The orange lamp is turned off.
After approx. three seconds,
The unit beeps three times. If the unit is required to operate at this time,
push [TEMPORARY]
button once more or use the remote control to turn it on.
TEMPORARY button
0
3S
TEMPORARY button
0
3S
FILE NO. SVM-02003
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8. INSTALLATION PROCEDURE
8-1. Safety Cautions
DANGER
FOR USE BY QUALIFIED PERSONS ONLY.
TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE
ALL POWER SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
CONNECT THE CONNECTING CABLE CORRECTLY. IF THE CONNECTING CABLE IS CONNECTED WRONGLY, ELECTRIC PARTS MAY BE DAMAGED.
CHECK THE EARTH WIRE THAT IT IS NOT BROKEN OR DISCONNECTED BEFORE INSTALLATION.
DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS.
FAILURE TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
TO PREVENT OVERHEATING THE INDOOR UNIT AND CAUSING A FIRE HAZARD, PLACE THE UNIT WELL AWAY (MORE THAN 2 M) FROM HEAT SOURCES SUCH AS RADIATORS, HEATORS, FURNACE, STOVES, ETC.
WHEN MOVING THE AIR-CONDITIONER FOR INSTALLING IT IN ANOTHER PLACE AGAIN, BE VERY CAREFUL NOT TO GET THE SPECIFIED REFRIGERANT (R-22) WITH ANY OTHER GASEOUS BODY INTO THE REFRIGERATION CYCLE. IF AIR OR ANY OTHER GAS IS MIXED IN THE REFRIGERANT, THE GAS PRESSURE IN THE REFRIGERATION CYCLE BECOMES ABNORMALLY HIGH AND IT RESULTINGLY CAUSES BURST OF THE PIPE AND INJURIES ON PERSONS.
IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE INSTALLATION WORK, IMMEDIATELY LET FRESH AIR INTO THE ROOM. IF THE REFRIGERANT GAS IS HEATED BY FIRE OR SOMETHING ELSE, IT CAUSES GENERATION OF POISONOUS GAS.
WARNING
Never modify this unit by removing any of the safety guards or bypassing any of the safety interlock switches.
Do not install in a place which cannot bear the weight of the unit. Personal injury and property damage can result if the unit falls.
Before doing the electrical work, attach an approved plug to the power supply cord. Also, make sure the equipment is properly earthed.
Appliance shall be installed in accordance with national wiring regulations. If you detect any damage, do not install the unit. Contact your TOSHIBA dealer immediately.
CAUTION
Exposure of unit to water or other moisture before installation could result in electric shock. Do not store it in a wet basement or expose to rain or water.
After unpacking the unit, examine it carefully for possible damage.
Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify
the noise level of the unit or where noise and discharged air might disturb neighbors.
To avoid personal injury, be careful when handling parts with sharp edges.
Please read this installation manual carefully before installing the unit. It contains further important instruc-
tions for proper installation.
CAUTION
This appliance must be connected to the main power supply by means of a circuit breaker or a switch with a contact separation of at least 3 mm. If this is not possible, a power supply plug with earth must be used. This plug must be easily accessible after installation. The plug must be disconnected from the power supply socket in order to disconnect the appliance completely from the mains.
To Disconnect the Appliance from the Main Power Supply
For general public use
Power supply cord of parts of appliance for Outdoor use shall be at least polychloroprene sheathed flexible cord (design H07 RN-F), or cord designation 245 IEC 66.
FILE NO. SVM-02003
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REQUIREMENT OF REPORT TO THE LOCAL POWER SUPPLIER
Please make absolutely sure that the installation of this appliance is reported to the local power supplier before installation. If you experience any problems, or if the installation is not accepted by the supplier, the service agency will take adequate countermeasures.
Remark per EMC Directive 89/336/EEC
To prevent flicker impressions during the start of the compressor (technical process) following installation conditions do apply.
1. The power connection for the air conditioner has to be done at the main power distribution. This distribution has to be of an impedance. Normally the required impedance is reached at a 32A fusing point. Air conditioner fuse has to be 16A max.!
2. No other equipment should be connected to this power line.
3. For detailed installation acceptance, please contact your power supplier whether its restriction does apply for products like washing machines, air conditioners or electrical ovens.
4. For power details of the air conditioner, refer to the rating plate of the product.
FILE NO. SVM-02003
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8-2. Installation Diagram of Indoor and Outdoor Units
For installation of the indoor unit, use the paper pattern on the back of the installation manual.
Shield pipe
Air filter
Be sure to use the Electric parts cover
Hook
(Attach to the front panel)
2 Wireless remote
control
65 mm or more
170 mm
or more
600 mm or more
B mm or more
A mm or more
8 Pan head wood screw
6 Purifying filter
5 Zeolite filter
4 Remote control holder
Vinyl tape Apply after carrying out a drainage test.
07, 10 class 13 class
A 400 mm 600 mm B 45 mm 100 mm
(10-13 Class)(07 Class)
600 mm or more
B mm or more
100 mm or more
A mm or more
600 mm or more
Vinyl tape Apply after carrying out a drainage test.
Saddle
Extension drain hose
(Option: RB–821SW)
Hook
170 mm
or more
The auxiliary piping can be connected the left, rear left, rear right, right, bottom right or bottom left.
Right
Rear right
Bottom right
Insulate the refrigerant pipes separately with insulation, not together.
For the rear left and left piping
Insert the cushion between the indoor unit and wall, and tilt the indoor unit for better operation.
600 mm or more
Extension drain hose
(Option: RB–821SW)
1 Installation
plate
100 mm or more
Wall
Left
Rear left
Bottom left
6 mm thick heat resisting polyethylene foam
Before installing the wireless remote control
• With the remote control cover
open, load the batteries supplied correctly, observing their polarity.
22
22
2 Wireless remote control
Cover
33
33
3 Batteries
Saddle
Loop the connective cable (about 100 mm in diameter and 300 – 350 mm long).
Do not allow the drain hose to get slack.
Make sure to run the drain hose sloped downward.
Cut the piping hole sloped slightly
FILE NO. SVM-02003
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8-3. Installation
8-3-1. Optional installation parts
Part
Code
A
B
C
Q'ty
One
each
1
One
each
Parts name
Refrigerant piping Liquid side : 6.35 mm Gas side : 9.52 mm (RAS-07UK,
RAS-10UK)
: 12.70 mm (RAS-13UK)
Pipe insulating material (polyethylene foam, 6 mm thick)
Putty, PVC tapes
Secure the outdoor unit with fixing bolts and nuts if the unit is likely to be exposed to a strong wind.
Use 8 mm or 10 mm anchor bolts and nuts.
Air inlet
<Fixing bolt arrangement of outdoor unit>
RAS-07UAX-T2, RAS-10UASX
Fig. 8-3-1
RAS-13UAX-T2, RAS-13UAX
Fig. 8-3-3
Air outlet
Air inlet
RAS-10UAX-T2
Fig. 8-3-2
Air outlet
Air outlet
Air inlet
500 mm
97 mm
60 mm
275 mm
600 mm
325 mm
52.5 mm
120 mm
600 mm
111 mm
30 mm
230 mm
FILE NO. SVM-02003
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8-3-2. Accessory and installation parts
Part
No.
1
2
3
Part name (Q'ty)
Installation plate x 1
Wireless remote control x 1
Battery x 2
Part name (Q'ty)
Remote control holder x 1
Zeolite filter* x 1
Purifying filter* x 1
Part
No.
4
5
6
Part name (Q'ty)
Mounting screw 4 x 25 s x 6
Pan head wood screw 3.1 x 16 s x 2
Part
No.
7
8
The part marked with asterisk (*) are equipped for RAS-13UKPX-T2, RAS-10UKPX-T2, RAS-07UKPX-T2.
Option :
For the extension drain hose, use an optionally available RB-821SW or commercially available one.
Others
Name
Owner’s manual
Installation manual
FILE NO. SVM-02003
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8-4-2. Cutting a hole and mounting installation
plate
<Cutting a hole>
When installing the refrigerant pipes from the rear.
1. After determining the pipe hole position on the mounting plate (A), drill the pipe hole (65 mm) at a slight downward slant to the outdoor side.
NOTE
When drilling a wall that contains a metal lath, wire lath or metal plate, be sure to use a pipe hole brim ring sold separately.
<Mounting the installation plate>
For installation of the indoor unit, use the paper pattern on the back.
Fig. 8-4-3
8-4. Indoor Unit
8-4-1. Installation place
A place which provides the spaces around the indoor unit as shown in the above diagram.
A place where there is no obstacle near the air inlet and outlet.
A place that allows easy installation of the piping to the outdoor unit.
A place which allows the Front panel to be opened.
CAUTION
Direct sunlight to the indoor unit's wireless
receiver should be avoided.
The microprocessor in the indoor unit should not
be too close to RF noise sources. (For details, see the owner's manual.)
<Remote control>
A place where there are no obstacles such as a curtain that may block the signal from the indoor unit.
Do not install the remote control in a place exposed to direct sunlight or close to a heating source, such as a stove.
Keep the remote control at least 1 m apart from the nearest TV set or stereo equipment. (This is necessary to prevent image disturbances or noise interference.)
The location of the remote control should be determined as shown below.
Fig. 8-4-1
5 m
5 m
45°
45°
75°
* 7 m
7 m
(Top view)
Indoor unit
* : Axial distance
Reception range
Reception range
Remote control
Indoor unit
Remote control
(Side view)
62
85
82.5
170
65 mm
100 mm
The center of the pipe hole is above the arrow.
Pipe hole
7 Mounting screw
Pipe hole
Pipe hole
Indoor unit
Thread
Weight
Hook
Hook
1
Installation plate
Hook
Fig. 8-4-2
FILE NO. SVM-02003
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<When the installation plate is directly mounted on the wall>
1. Securely fit the installation plate onto the wall by screwing it in the upper and lower parts to hook up the indoor unit.
2. To mount the installation plate on a concrete wall with anchor bolts, utilize the anchor bolt holes as illustrated in the above figure.
3. Install the installation plate horizontally in the wall.
CAUTION
When installing the installation plate with a mounting screw, do not use the anchor bolt hole. Otherwise the unit may fall down and result in personal injury and property damage.
Projection 15 mm or less
Clip anchor (local parts)
5 mm dia. hole
Anchor bolt
Fig. 8-4-4
77
77
7 Mounting
screw 4 x 25 s
CAUTION
Failure to firmly install the unit may result in personal injury and property damage if the unit falls.
In case of block, brick, concrete or similar type walls, make 5 mm dia. holes in the wall.
Insert clip anchors for appropriate 7 mounting screws.
NOTE
Secure four corners and lower parts of the installation plate with 4 to 6 mounting screws to install it.
Installation plate <Keep horizontal direction>
Model
RAS-13UKPX-T2 RAS-10UKPX-T2
RAS-07UKPX-T2
RAS-13UKX RAS-10UKX
Power source 50 Hz, 220 – 240 V Single phase
50 Hz, 220 V Single phase (For Thai models only)
Maximum
12A 7.5A 5A
running current Plug socket &
16A
fuse rating Power cord 1.3mm2 or more 1mm2 or more
8-4-3. Electrical work
1. The supply voltage must be the same as the rated voltage of the air conditioner.
2. Prepare the power source for exclusive use with the air conditioner.
CAUTION
This appliance can be connected to the mains in either of the following two ways. (1) Connection to fixed wiring:
A switch or circuit breaker which disconnects all poles and has a contact separation of at least 3 mm must be incorporate in the fixed wiring. An approved circuit breaker or switches must used.
(2) Connection with power supply plug:
Attach power supply plug with power cord and plug it into wall outlet. An approved power supply cord and plug must be used.
NOTE
Ensure all wiring is used within its electrical rating.
FILE NO. SVM-02003
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8-4-4. Wiring connection <How to connect the power cord> For the air conditioner that does not have power
cord, connect a power cord to it as mentioned below.
(1) Open the air inlet grille upward. (2) Remove the four screws securing the front panel. (3) Slightly open the lower part of the front panel then
pull the upper part of the front panel toward you to remove it from the rear plate.
(4) After removing the front panel, remove the power
cord connect cover and the cord camp.
(5) Connect and secure the power supply cord and
secure the cord camp and the power connect
cover. (6) Put the power supply cord through the notch. (7) Be sure to smooth the notch with a file,etc.
Fig. 8-4-5
Fig. 8-4-6
<Stripping length of the connecting cable>
Fig. 8-4-7
NOTE
Use standard wire only.
Wire type : H07 RN-F or more
<Taking out the power cord>
Fig. 8-4-8
Put the power supply cord through the notch.
Notch
N L
40 mm
10 mm
30 mm
10 mm
Earth line
Screw
Screw
Power cord connect cover
Screw
Power supply cord
Earth line
Terminal block
Cord clamp
Air Inlet grille
3
1
2
Front panel
FILE NO. SVM-02003
35
<How to install the air inlet grille on the indoor unit>
When attaching the air inlet grille, the contrary of the removed operation is performed.
Fig. 8-4-12
<How to connect the connecting cable> Wiring of the connecting cable can be carried out
without removing the front panel.
1. Remove the air inlet grille. Open the air inlet grille upward and pull it toward you.
2. Remove the terminal cover and cord clamp.
3. Insert the connecting cable (according to the local cords) into the pipe hole on the wall.
4. Take out the connecting cable through the cable slot on the rear panel so that it protrudes about 15 cm from the front.
5. Insert the connecting cable fully into the terminal block and secure it tightly with screws.
6. Tightening torque : 1.2 N·m (0.12 kgf·m)
7. Secure the connecting cable with the cord clamp.
8. Fix the terminal cover, rear plate bushing and air inlet grille on the indoor unit.
CAUTION
Be sure to refer to the wiring system diagram
labeled inside the front panel.
Check local electrical cords and also any specific
wiring instructions or limitations.
Fig. 8-4-10
Stripping length of the connecting cable
Fig. 8-4-11
NOTE
Use standard wire only.
Wire type : H07 RN-F or more
Earth line
1
2
1 2
Connecting cable
Terminal cover
Screw
Cord clamp
Terminal block
about 15 cm
Screw
Screw
Earth line
Connecting cable
60 mm
10 mm
10 mm
50 mm
FILE NO. SVM-02003
36
8-4-5. Piping and drain hose installation <Piping and drain hose forming>
* Since dewing results in a machine trouble, make
sure to insulate both the connecting pipes. (Use polyethylene foam as insulating material.)
1. Die-cutting Front panel slit
For leftward connection, cut out slit on the left side of the front panel. (A knife will produce splinters, so use nippers.)
2. Changing drain hose
For leftward connection, bottom leftward connection and rear leftward connection’s piping, it is necessary to change the drain hose and drain cap.
How to remove the drains cap
Clip drain cap by needle-nose plier, and pull out.
Fig. 8-4-13
How to install the drain hose
Firmly insert drain hose connecting part until hitting on a heat insulator.
Fig. 8-4-14
How to fix the drains cap
1) Insert hexagonal wrench (4 mm) in a center head.
Fig. 8-4-15
2) Firmly insert drains cap.
Fig. 8-4-16
CAUTION
Firmly insert the drain hose and drain cap; otherwise, water may leak.
<In case of right or left piping>
After scribing slits of the front panel with a knife or a
making-off pin, cut them with a pair of nippers or an equivalent tool.
Fig. 8-4-17
<In case of bottom right or bottom left piping>
After scribing slits of the front panel with a knife or a
making-off pin, cut them with a pair of nippers or an equivalent tool.
Fig. 8-4-18
Die-cutting
Front panel slit
Changing
drain hose
Piping preparation
Rear right
Rear left
Bottom left Left
Bottom right Right
Heat insulator
Drain hose
Insert a hexagon wrench (4 mm)
No gap
Slit
Slit
Do not apply lubricating oil (refrigerant machine oil) when inserting the drain cap. Application causes deterioration and drain leakage of the plug.
4 mm
FILE NO. SVM-02003
37
<Left-hand connection with piping>
Bend the connecting pipe so that it is laid within 43 mm above the wall surface. If the connecting pipe is laid exceeding 43 mm above the wall surface, the indoor unit may unstably be set on the wall. When bending the connecting pipe, make sure to use a spring bender so as not to crush the pipe.
Bend the connection pipe within a radius of 30 mm.
To connect the pipe after installation of the unit (figure)
Fig. 8-4-19
NOTE
If the pipe is bent incorrectly, the indoor unit may unstably be set on the wall. After passing the connecting pipe through the pipe hole, connect the connecting pipe to the auxiliary pipes and wrap the facing tape around them.
CAUTION
Bind the auxiliary pipes (two) and connecting cable with facing tape tightly. In case of leftward piping and rear-leftward piping, bind the auxiliary pipes (two) only with facing tape.
Carefully arrange pipes so that any pipe does not stick out of the rear plate of the indoor unit.
Carefully connect the auxiliary pipes and connecting pipes to each other and cut off the insulating tape wound on the connecting pipe to avoid double-taping at the joint, moreover, seal the joint with the vinyl tape, etc.
Since dewing results in a machine trouble, make sure to insulate both the connecting pipes. (Use polyethylene foam as insulating material.)
When bending a pipe, carefully do it, not to crush it.
Installation plate
Auxiliary pipes
Indoor unit
Connecting cable
8-4-6. Indoor unit fixing
1. Pass the pipe through the hole in the wall, and hook the indoor unit on the installation plate at the upper hooks.
2. Swing the indoor unit to right and left to confirm that it is firmly hooked up on the installation plate.
3. While pressing the indoor unit onto the wall, hook it at the lower part on the installation plate. Pull the indoor unit toward you to confirm that it is firmly hooked up on the installation plate.
Fig. 8-4-20
For detaching the indoor unit from the installation plate, pull the indoor unit toward you while pushing its bottom up at the specified parts.
Fig. 8-4-21
Press
(unhook)
Hook
1 Installation
plate
Hook here
1
2
PushPush
80°
270 mm
170 mm
43 mm
(To the forefront of flare)
Liquid side
Outward form of indoor unit
R 30 mm (Use polisin (polyethylene core or the like for bending pipe.)
Use the handle of screwdriver, etc.
Gas side
FILE NO. SVM-02003
38
8-4-7. Drainage
1. Run the drain hose sloped downwards.
NOTE
Hole should be made at a slight downward slant on the outdoor side.
Fig. 8-4-22
2. Put water in the drain pan and make sure that the water is drained out of doors.
3. When connecting extension drain hose, insulate the connecting part of extension drain hose with shield pipe.
Fig. 8-4-23
CAUTION
Arrange the drain pipe for proper drainage from the unit. Improper drainage can result in dew-dropping.
This air conditioner has the structure designed to drain water collected from dew, which forms on the back of the indoor unit, to the drain pan. Therefore, do not store the power cord and other parts at a height above the drain guide.
Fig. 8-4-24
Inside the room
Drain hose
Shield pipe
Extension drain hose
Wall
Drain guide
Space for pipes
8-5. Outdoor Unit
8-5-1. Installation place
A place which provides the spaces around the outdoor unit as shown in the left diagram.
A place which can bear the weight of the outdoor unit and does not allow an increase in noise level and vibration.
A place where the operation noise and discharged air do not disturb your neighbors.
A place which is not exposed to a strong wind.
A place free of a leakage of combustible gases.
A place which does not block a passage.
When the outdoor unit is to be installed in an
elevated position, be sure to secure its feet.
An allowable length of the connecting pipe is up to 10 m (RAS-07UA, RAS-10UA) or 15 m (RAS-13UA).
An allowable height level is up to 5 m (RAS-07UA, RAS-10UA) or 6 m (RAS-13UA).
A place where the drain water does not raise any problem.
CAUTION
1. Install the outdoor unit without anything blocking the air discharging.
2. When the outdoor unit is installed in a place exposed always exposed to strong wind like a coast or on a high storey of a building, secure the normal fan operation using a duct or a wind shield.
3. In particularly windy areas, install the unit such as to avoid admission of wind.
4. Installation in the following places may result in trouble. Do not install the unit in such places.
A place full of machine oil.
A saline-place such as the coast.
A place full of sulfide gas.
A place where high-frequency waves are likely
to be generated as from audio equipment, welders, and medical equipment.
Fig. 8-5-1
Strong
wind
Do not put the drain hose end in the drainage ditch.
Do not form the drain hose into a wavy shape.
Do not put the drain hose end into water.
Do not rise the drain hose.
50 mm or more
FILE NO. SVM-02003
39
Outer dia.
of copper pipe
Rigid
1.0 to 1.5
1.0 to 1.5
1.5 to 2.0
0.5 to 1.0
0.5 to 1.0
0.5 to 1.0
Imperial
A
8-5-2. Refrigerant Piping Connection
1. Cut the pipe with a pipe cutter.
Fig. 8-5-2
2. Insert a flare nut into the pipe, and flare the pipe.
Projection margin in flaring : A (Unit : mm)
Fig. 8-5-3
<Tightening connection>
Align the centers of the connecting pipes and tighten the flare nut as far as possible with your fingers. Then tighten the nut with a spanner and torque wrench as shown in the figure.
CAUTION
Do not apply excess torque.
Otherwise, the nut may crack depending on the
conditions.
90°
Roughness
Warp
Obliquity
A
Die
Pipe
Tightening torque of flare pipe connections
Fig. 8-5-4
For RAS-10UASX, RAS-07UAX-T2
Fig. 8-5-5
Fig. 8-5-6
Use a wrench to secure.
(Unit : N·m)
Flare nutHalf union
Use a torque wrench to tighten.
Externally threaded side
CAUTION
KEEP IMPORTANT 4 POINTS FOR PIPING WORK
(1) Take away dust and moisture (Inside of the
connecting pipes.) (2) Tight connection (between pipes and unit) (3) Evacuate the air in the connecting pipes using
VACUUM PUMP. (4) Check gas leak (connected points)
Outer dia.
of copper pipe
6.35 mm9.52 mm
12.70 mm
Tightening torque
16 to 18 (1.6 to 1.8 kgf·m) 30 to 42 (3.0 to 4.2 kgf·m) 50 to 62 (5.0 to 6.2 kgf·m)
Flare at indoor unit side
Flare at outdoor unit side
Mark line
85 mm
6.359.52
12.70
Internally threaded side
FILE NO. SVM-02003
40
8-5-3. Evacuating
After the piping has been connected to the indoor unit, you can perform the air purge together at once.
AIR PURGE
Evacuate the air in the connecting pipes and in the indoor unit using a vacuum pump. Do not use the refrigerant in the outdoor unit. For details, see the manual of the vacuum pump.
<Using a vacuum pump>
Be sure to use a vacuum pump with counter-flow prevention function so that inside oil of the pump does not flow backward into pipes of the air conditioner when the pump stops.
1. Connect the charge hose from the manifold valve to the service port of the gas side packed valve.
2. Connect the charge hose to the port of the vacuum pump.
3. Open fully the low pressure side handle of the gauge manifold valve.
4. Operate the vacuum pump to start ev acuating. Perform evacuating for about 15 minutes if the piping length is 20 meters. (15 minutes for 20 meters) (assuming a pump capacity of 27 liters per minute.) Then confirm that the compound pressure gauge reading is –101 kPa (–76 cmHg).
5. Close the low pressure side valve handle of gauge manifold.
6. Open fully the valve stem of the packed valves (both sides of Gas and Liquid).
7. Remove the charging hose from the service port.
8. Securely tighten the caps on the packed valves.
Fig. 8-5-7
Service port (Valve core (Setting pin))
Packed valve at liquid side
Pressure gauge
Manifold valve
Packed valve at gas side
Vacuum pump adapter for counter-flow prevention
Handle Hi (Keep full closed)
-101kPa (-76cmHg)
Handle Lo
Compound pressure gauge
Charge hose
Connecting pipe
Vacuum
pump
Charge hose
<Packed valve handling precautions>
Open the valve stem all the way out; but do not try to open it beyond the stopper.
Securely tighten the valve stem cap with torque in the following table:
4 mm
Hexagonal wrench is required.
Fig. 8-5-8
Gas side 50 to 62 N·m (12.70 mm.) (5.0 to 6.2 kgf·m)
Gas side 30 to 42 N·m (9.52 mm.) (3.0 to 4.2 kgf·m)
Liquid side 16 to 18 N·m (6.35 mm.) (1.6 to 1.8 kgf·m)
Service port
9 to 10 N·m (0.9 to 1.0 kgf·m)
FILE NO. SVM-02003
41
8-5-4. Wiring connection
1. Remove the electric parts cover from the outdoor unit.
2. Connect the connecting cable to the terminal as identified with their respective matched numbers on the terminal block of indoor and outdoor unit.
3. When connecting the connecting cable to the outdoor unit terminal, make a loop as shown in the installation diagram of indoor and outdoor unit, to prevent water coming in the outdoor unit.
4. Insulate the unused cords (conductors) from any water coming in the outdoor unit. Proceed them so that they do not touch any electrical or metal parts.
<Stripping length of connecting cable>
Fig. 8-5-9
CAUTION
Wrong wiring connection may cause some electrical parts burn out.
Be sure to comply with local codes on running the wire from indoor unit to outdoor unit (size of wire and wiring method etc.)
Every wire must be connected firmly.
NOTE
Wire type: H07 RN-F or 245 IEC 66 (2.0 mm2 or more)
8-6. How to Set Remote Control Selector
Switch
When two indoor units ae installed in seperated rooms, there is no need to change the selector switch.
<Remote control selector switch>
When two indoor units are installed in the same room or the adjacent two rooms, they may be controlled simultaneously with a single remote control. To prevent this, set either unit and its remote control to B setting. (Both units are set to A setting before shipment.)
The remote control signal is not recived when the indoor unit setting is different from the remote control one.
1. Set the remote control selector switch with the
indoor unit.
1) Turn the circuit breaker of the main power switch off before setting the selector switch.
2) Remove the Air inlet grille and Front panel. (Refer to page 59, 10-1)
3) Select the terminal of selector switch from [A position] to [B position].
Fig. 8-6-1
Selector Switch
LED Assembly
60 mm
10 mm
10 mm
50 mm
Terminal block
Screw
Earth line
Connecting cable
Terminal screw
Cord clamp
Earth line
FILE NO. SVM-02003
– 42 –
D
C
A
B
8-7. Others
8-7-1. Gas leak test
For RAS-10UASX, RAS-07UAX-T2
Fig. 8-7-1
For RAS-13UAX-T2, RAS-10UAX-T2
Check the flare nut connections, valve stem cap
connections and service port cap connections for gas leak with a leak detector or soap water.
8-7-2. Test operation
To switch the TEST RUN (COOL) mode, press TEMPORARY button for 10 sec. (The beeper will make a short beep.)
Fig. 8-7-3
Valve stem cap connection
Flare nut connections (Outdoor unit)
Electric parts cover
Flare nut connections (indoor unit)
Valve stem cap connection
Service cap connection
Valve stem cap connection
Service cap connection
Valve cover
Fig. 8-7-2
2. Set the remote control selector switch with the remote control
[B] is indicated on the liquid crystal display when setting remote control selector switch to B. [A] is not indicated on the display even if the selector switch is set to A.
1) Load the remote control with the batteries.
2) Press the [CHECK] button using something with
sharp point. (The preset temperature on the remote control changes to [00].)
3) Press the [MODE] button while pressing the
[CHECK] button, [B] is indicted at the right of the present temperature display.
To reset the switch to the [A] setting, press the
[MODE] button again while pressing the [CHECK] button.
Fig. 8-6-2
3. Confirm that the indoor unit can operate with the new setting.
[MODE] button
[CHECK] button
PRESET
FAN MODE
Hi-POWER
ON
OFF SET CLR
ECO
AUTO
TIMER
CLOCK CHECKRESET
FILTER
FIX
SWING
MEMO
START/STOP
A B
A B
TEMPORARY button
TEMPORARY button
FILE NO. SVM-02003
43
8-7-3. Auto restart setting
This product is designed so that, after a power failure, it can restart automatically in the same operating mode as before the power failure.
Information
The product was shipped with Auto Restart function in the off position. Turn it on as required.
<How to set the auto restart>
Press and hold the TEMPORARY button for about
3 seconds. After 3 seconds, the electronic beeper makes three short beeps to tell you the Auto Restart has been selected.
To cancel the Auto Restart, follow the steps
described in the section Auto Restart Function of the Owners Manual.
FILE NO. SVM-02003
– 44 –
9-2-2. Incorrect cable connection between indoor
and outdoor units
The indoor unit is connected to the outdoor unit with 5 cables (Heating and Cooling model) or 3 cables (Cooling Only model). Check that the indoor and outdoor units have been properly connected with terminals assigned the same numbers. If the connectors are not properly connected, the outdoor unit will not operate normally, or OPERATION lamp and TIMER lamp will blink (5Hz).
9-2-3. Program Control
The microcomputer operates as shown in Table 9-2-1 to control the air conditioner. If there are any operational problems, check whether or not the problems correspond to Table 9-2-1. If they correspond to the Table, they are not problems with the air conditioner, but they are indispensable operations to control and maintain the air conditioner properly.
9. TROUBLESHOOTING CHART
9-1. Troubleshooting Procedure
Follow the details of 9-2. Basic Check Items. If there is no trouble corresponding to 9-2, check whether or not there are faulty parts following 9-4. Self-Diagnosis by Remote Control.
9-2. Basic Check Items
9-2.1Power supply voltage
The line voltage must be AC 220 – 240V. If it is not within this range, the air conditioner may not operate normally.
Table 9-2-1
1 When the main power supply is turned on,
the OPERATION lamp on the indoor unit blinks.
2 The indoor fan motor speed does not change
in the Dry operation.
3 The compressor is not turned off even though
the room temperature is in the range that the compressor is turned off.
4 The compressor is not turned on and off even
though the thermo control is operated in the Dry operation.
5 The PRE-DEF. lamp is indicated when the
Heating operation starts.
6 The outdoor fan motor stops in the Heating
operation.
7 The compressor is not turned on even though
the room temperature is in the range that the compressor is turned on.
8 The operation mode changes in the Auto-
matic operation.
9 The Fan only operation continues in the
Automatic operation.
10 The Hi-POWER operation does not work.
No. Operation of air conditioner Descriptions
The OPERATION lamp blinks to indicate that power is turned on. If the [START/STOP] button is pressed, the lamp stops blinking. The lamp also blinks when the power supply is turned off.
The indoor fan motor speed is automatically controlled in the Dry operation.
The compressor has a function that it is not turned off for 3 minutes after it is turned on even though the room temperature is in the range that the compressor is turned off.
In the Dry operation, the compressor is turned on and off automatically at the regular intervals, independent of the thermo control.
The PRE-DEF. lamp is indicated during the Defrosting operation or if the indoor heat exchanger temperature is low when the Heating operation starts. At this time, the indoor fan motor stops to prevent cold air from blowing in the room.
When the indoor heat exchanger temperature is high, the outdoor fan motor is stopped by the high-temperature limit control operation.
The compressor is not turned on in the restart delay timer (3-minutes timer) operation. It is also not turned on after the power supply is turned on because of this timer operation.
In Automatic operation, the room temperature is detacted every 15 minutes and the operation mode is changed according to difference between the room temperature and the preset temperature.
When the room temperature is in the range (Preset temperature ± 1°C), the Fan only operation is selected.
This operation does not work when the unit is in the Dry operation or Fan only operation.
FILE NO. SVM-02003
– 45 –
9-3. Primary Judgement
9-3-1. Role of indoor unit controller
The indoor unit controller receives the operation commands from the remote control and executes them.
Temperature measurement at the air outlet of the
indoor heat exchanger by the indoor temperature sensor
Temperature setting of the indoor heat exchanger
by the heat exchanger sensor
Louver motor control
Indoor fan motor operation control
LED display control
Transferring of operation commands to the outdoor
unit
9-3-2. Failure diagnosis
The indoor unit diagnoses the operation condition and indicates the information of the self-diagnosis with the lamps on the display panel of the indoor unit.
Table 9-3-1
Lamps Self-diagnosis
A OPERATION lamp is blinking. (1Hz) B OPERATION lamp is blinking. (5Hz) C OPERATION lamp is blinking. (5Hz) D OPERATION lamp is blinking. (5Hz) E OPERATION lamp is blinking. (5Hz) F OPERATION and TIMER lamps are blinking.
(5Hz)
G OPERATION, TIMER and PRE-DEF.
(or FAN ONLY or cooling only model) lamps are blinking.
H OPERATION, TIMER and PRE-DEF.
(or FAN ONLY or cooling only model) lamps are blinking.
Table 9-3-2 Diagnosis by detective operation
The remote control does not work.
The outdoor fan does not rotate.
Turn off the power supply once, then turn it on. Try to operate the remote control.
The compressor operates.
The remote control still does not work.
The remote control works.
The indoor unit (and/or remote control) is/are defective .
OK.
The outdoor unit (Outdoor fan motor) is defective.
An internal part of the compressor is defective.
Symptom Check Primary judgement
Power failure (when the power supply is turning on) Thermo sensor (TA) short or break Heat exchanger sensor (TC) short or break Indoor fan motor lock or failure Indoor P.C. board failure Wrong wiring of connecting cable
Gas shortage or other refrigerant cycle trouble
Heat exchanger sensor open, break or short
Overload relay or thermostat trouble of compressor
Cycle failure
The compressor does not operate.
FILE NO. SVM-02003
– 46 –
9-4. Self-Diagnosis by Remote Control
(Check Code)
(1) If the lamps are indicated as shown B to H in Table
9-3-1, exchanger the self-diagnosis by the remote control.
(2) When the remote control is set to the service
mode, the indoor controller diagnoses the opera­tion condition and indicate the information of the self-diagnosis on the display of the remote control with the check codes. If a fault is detected, all lamps on the indoor unit will blink at 5Hz and it will
beep for 10 seconds (Pi, Pi, Pi....). The timer lamp
usually blinks (5Hz) during the self-diagnosis.
9-4-1. How to use remote control in service mode
(1) Press [CHECK] button with a tip of pencil to set the
remote control to the service mode.
“00” is indicated on the display of the remote control.
The timer lamp on the indoor unit blinks continu ously. (5 times per 1 sec.)
Alphanumeric characters are used for the check code. is 5. is 6.
is A. is B. is C. is D.
* This illustration is only for RAS-13UKPX-T2
RAS-10UKPX-T2 and RAS-07UKPX-T2
(2) Press [TIMER 8] button.
If there is no fault with a code, the indoor unit will beep once (Pi) and the display of the remote control will change as follows:
; 00 ; 01 ; 02 ··· 1d ; 1E ; 22
Check the unit with all 35 check codes (00 to 22). as shown in Table 9-4-1.
Press [TIMER 9] button to change the check code backwards.
If there is a fault, the indoor unit will beep for 10 seconds (Pi, Pi, Pi...). Note the check code on the display of the remote control.
2-digits alphanumeric will be indicated on the display.
All lamps on the indoor unit will blink. (5 times per 1 sec.)
(4) Press [START/STOP] button to release the service
mode.
The display of the remote control returns to as it was before service mode was engaged.
(3) Press [CLR] button. After service finish for clear
service code in memory.
“7F” is indicated on the display of the remote control.
PRESET
FAN MODE
Hi-POWER
ON
OFF SET CLR
ECO
AUTO
TIMER
CLOCK CHECKRESET
FILTER
FIX
SWING
MEMO
START/STOP
A B
AUTOA
SET CLR
CLOCK CHECKRESET
FILE NO. SVM-02003
47
Table 9-4-1
Block level
Diagnosis function
Check
code
Block
Check
code
Symptom
Air
Conditioner
status
Condition
Indoor P.C. board
Cable connection/ Thermal fuse Refrigerant system
Thermo. sensor short/ break.
Heat exchanger sensor short/break.
Indoor fan lock, abnormality of indoor fan or thermal fuse break.
Abnormality of other indoor unit P.C. board.
1) Wrong wiring or disconnection of connective cable.
2) Terminal fuse cut off.
1) Overload relay or thermostat for compressor break.
Compressor break down.
Continued operation.
Continued operation.
All off
All off
All off
All off
All off
Indicated when detected abnormal
Indicated when detected abnormal
Indicated when detected abnormal
Indicated when detected abnormal
Indicated when detected abnormal
Indicated when detected abnormal
Indicated when detected abnormal
1. Check thermo sensor.
2. If it is OK, check P.C. board.
1. Check heat exchanger sensor.
2. If it is OK, check P.C. board.
1. Check heat thermal fuse is blow or not? (Terminal block part.)
2. If the thermal fuse is not blow, check indoor fan motor. (Refer to trouble shooting flow charts.)
Replace P.C . borad.
1. Check connective cable correct if wiring is wrong.
2. Check thermal fuse and T erminal blocks.
3. If it is OK, check P.C. board.
1. If overload relay and themostat for compressor are OK, check refrigerant cycle.
2. If refrigerant cycle is OK, check P.C. board.
3. If heat exchanger sensor is OK, check overload relay and themostat for compressor.
1. Check compressor.
2. If it is OK, check P.C. board.
Judgement and action
Content detected by the check codes ” to ” are stored in memory of the microcomputer even if the power supply is turned off. Therefore, contents of operations in the past are all displayed.
FILE NO. SVM-02003
48
9-5. T roub leshooting Flowcharts
9-5-1. Power can not be turned on (No operation at all)
<Preliminary checks>
(1) Is the supply voltage normal? (2) Is the connection to the AC output OK.?
Operation
Check Items
Main cause
Countermeasure
Symptom
Shut off the power supply
from AC outlet once and
turn it on after 5 seconds.
Does the OPERATION
lamp blink?
YES
NO
Does the power turn on by pushing the [START/
STOP] button of the
remote control?
YES
Does the transmission
indicator of remote
control flash normally
and transmit certainly?
NO NO
Remote control is
defective.
YES
(No problem)
Replace the remote
control.
Does the fuse
(F01) blow?
Parts (R21, R22, SG01,
C15, C01, DB01, C02,
Q01, T01) are defective.
YES
YES
YES
YES
YES YES
YES
NO
NO
NO
NO NO
NO
Does the thermal
fuse blow?
(Under PF. Terminal)
Wrong wiring of
AC cord or connecting
cable is defective.
Replace the
thermal fuse set.
Check connection.
Is the indication voltage
(DC12V or 5V) of main
PC board correct?
Does the CN13
connector the wrong
connecting?
P.C . board is
defective.
Replace the main
P.C. board.
Is the voltage
across C02 measured
DC310V ~ 340V?
Refer to the paragraph
Pre-check, or defective circuit
before power PC board block.
Is the secondary
voltage of SW
transformer (T01)
measured DC12V,
and DC7V?
Shut off the power
supply once, and turn
it on again after
disconnecting the motor
connector CN10*.
Is the secondary
voltage of SW
transformer
measured DC12V,
and DC7V?
SW transformer
(T01) or Tr (Q01)
for power supply is
defective.
Replace the main
P.C. board.
Motor is defective.
* Be sure to disconnect the motor connector CN10 after shut off the power supply, or it will be a cause of damage of the motor.
Re-wiring the cable.
NO
FILE NO. SVM-02003
49
9-5-2. Power can not be turned on after replacing indoor P.C. board
<Checking procedure>
Connect the AC
Power supply
Does the OPERATION
lamp blink?
Is it wired as shown
in Figure below?
Return the wiring of the
power relay is returned to
the normal procedure.
To the paragraph of
No Power turns on.
YES
NO NO
YES
1 2NL
Indoor terminal block
Power terminal block
Black
White
Blue
Brown
RY01
P.C board
CN31
FILE NO. SVM-02003
50
9-5-3. Outdoor unit does not operate
Check items as following procedure
in 9-5-4, 9-5-5
Shut off the power supply
from AC outlet once and turn
it on after 5 seconds.
See Power can not be turned on”.
NO
NO
NO
NO
YES
YES
YES
YES
Does the power turn on by pushing
the [START/STOP] button of the
remote control?
Is AC 220-240V supplied between
terminal block 1 - 2?
Relays (RY01) or IC31
or IC30 is failure.
Replace the
P.C. board.
Is cable connection between indoor
and outdoor units correct?
Correct cabling between indoor
and outdoor units.
Does the OPERATION lamp blink?
See Power can not be turned on”.
FILE NO. SVM-02003
51
9-5-4. Only compressor does not operate
Shut off the power supply
from AC outlet once and turn
it on after 5 seconds.
Does the OPERATION lamp blink?
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
See Power can not be turned on”.
Does the power turn on by
pushing the [START/STOP] button
of the remote control?
See Power can not be turned on”.
Is the voltage across the indoor terminal
(1 - 2) AC 220-240V?
Relays (RY01) or IC31
or IC30 is failure.
Replace the
P.C. board.
Is cable connection between indoor
and outdoor units correct?
Correct cabling between indoor
and outdoor units.
Is the voltage across the indoor terminal
(1 - 2) AC 220-240V?
Cables between indoor and
outdoor units are defective.
Are all the cords for compressor normal?
Re-wire or replace the defective cords.
Is the compressor motor winding normal?
(Check the winding resistor.)
Compressor is defective.
Is the capacitor for compressor normal.
Capacitor is defective.
Is the overload relay normal?
Overload relay is defective.
Does the compressor start?
Compressor is defective.
Compressor starts but
it stops after a while?
Is the gas quantity normal?
(Check the pressure)
Gas shortage (Gas leakage)
Compressor is defective
FILE NO. SVM-02003
52
9-5-5. Only outdoor fan does not operate
Shut off the power supply
from AC outlet once and
turn it on after 5 seconds.
Does the OPERATION lamp blink?
NO
YES
NO
NO
NO
NO
NO
NO
NO
YES
YES
YES
YES
YES
YES
YES
See Power can not be turned on”.
Does the power turn on by
pushing the [START/STOP] button
of the remote control?
See Power can not be turned on”.
Is the voltage across the indoor terminal
(1 - 2) AC 220-240V?
Relays (RY01) or IC31
or IC30 is failure.
Replace the
P.C. board.
Is cable connection between indoor
and outdoor units correct?
Correct cabling between indoor
and outdoor units.
Is the voltage across the terminal
(1 - 2) AC 220-240V?
Cables between indoor
and outdoor units are defective.
Are all the cords for outdoor
fan motor normal?
Correct the wire or
replace the defective cords.
Is the outdoor fan motor winding normal?
(Check the winding resistance)
Outdoor fan motor is defective.
Is the capacitor for fan motor normal?
Capacitor for outdoor
fan motor is defective.
Outdoor fan motor is defective.
FILE NO. SVM-02003
53
9-5-6. Only the indoor fan does not operate
<Check procedure>
Shut off the
power supply once.
Turn the power supply.
Does the fan stop in no operating status?
Control P.C. board is defective.
Replace the P.C. board.
NO
NO
NO
NO
NO
NO
NO
YES
YES
YES
YES
YES
YES
YES
Start the operation with low fan setting
in cool operation.
Does the fan rotate?
Does AC 120V
or higher voltage apply
to between red and black
lead of fan motor?
Does connecting
terminal, connecting
cable or power supply
cord completely?
Does not found the short
wire about connecting
cable and power cord?
Change the setting of
cooling to hight fan.
Does the cross flow
fan rotate normally?
Repair the bearing of
the fan.
Thermal fuse operated
due to prevent
temperature rising cause
of incompleted connecting.
Shut off the power supply.
Turn on the power supply.
Does the fan speed
become higher?
Operation
stops
Motor control circuit failure
(IC30, IC03, T01) or 12V power
circuit failire (D03, Q03).
Replace the P.C. board.
Is the rotation signal
(DC+5V-0V) output between 2 (Gray lead wire) and 3 (Brown lead wire) of the motor connector (CN11)
when rotating the cross flow fan by
hand in no operating status?
(1 pulse/one turn)
Replace the fan motor
Normal
Replace connecting
the cable (or power cord),
thermal fuse and
terminal block.
Replace the control
P.C. board.
FILE NO. SVM-02003
– 54 –
9-6. Troubleshooting for Remote Control (Including the Indoor P.C. Board)
There is no been from the indoor unit. The operation lamp of the air conditioner main unit does not light.
Push the START/STOP button.
Does the transmission
indicator blink?
YES
YES
YES
YES
YES
YES
YES
Isther direct
sunlight on the
receptor of the air
conditioner?
Avoid direct
sunlight.
Is there any
thyristor
fluorescent light
near by?
Keep the air
conditioner away
from thyristor
flurescent light.
NO
NO
NO NO
NO
NO
NO
NO
Is operation possible
when setting the
temporary switch of the
air conditioner main unit
to “TEST RUN” or
“TEMPORARY AUTO”?
Can any signal tone
be heard in a trasistor
radio when transmitting
within 5cm distance
from the radio?
P.C. board is failure.
Replace
P.C. board
Is operation
possible when the
transmitter is moved nearer to the infrared sinnal receiver of the
air conditioner?
Battery life
Replace the
batteries
Short-circuit the metal
terminal at the side of the
batterry compartment
(all-clear terminal) with a pencil.
(wait about 10 secounds)
Dose the
transmission
indicator light?
Is there any
beep and
operation?
Normal
Remote control
is failure.
Replace remote
control.
Note: After battery replacement, Shortcircuit the metal
terminal at the side of the battery comparment (all-clear terminal) with a pencil.
Push the START/
STOP button
YES
FILE NO. SVM-02003
– 55 –
(2) Inspection procedres
1) when a P.C. board is judged to be defective, check for disconnection, burning, or discoloration of the copper foil pattern or this P.C. board.
2) the P.C. board consists of the follwing 2 parts
a. Main P.C. board part:
power relay, indoor fan motor drive circuit and control circuit, C.P.U. and peripheral circuits, buzzer drive circuit and buzzer.
b. Infrared rays receive and indication parts:
Infrared rays receiver unit and LED.
9-6-1 How to check the P.C. board (1) Operating precautions
1) When removing the front panel or the P.C. board, be sure to shut off the power supply.
2) When removing the P.C. board, hold the edge of the P.C. boed and do not apply force to the parts.
3) When connecting or disconnecting the connectors on the P.C. board, hold the Whole housing. Do not pull at the lead wire.
FILE NO. SVM-02003
– 56 –
(3) Checking procedure
Table 9-6-1
No.
1
2
3
4
5
6
7
Procedure
1.Application of shock voltage.
Overload by short-circuit of the
parts.
1.AC power cord is defective.
Poor contact of the terminal plate.
Miss wiring of the power relay.
2.Capacitor (C01, C15) is defective.
Line filter (L01) is defective.
Resistor (R01) is defective.
Diode (DB01) is defective.
3.Q01, IC02, T01, F03 are defective.
4.Q01, IC02, T01, F02, Q29, IC03 are defective.
1.Breaking wire of the relay coil, defective relay driver. (IC31)
2.Poor contact of relay.
Defective indicator, or poor housing assembly. (CN13)
1.The temperature of the indoor heat exchanger is abnomally lower.
2.Poor contact of the heat exchanger sensor. (The connector is disconnected.) (CN01)
3.Heat exchanger sensor, main P.C. board are defective. (Refer to Table 9-6-2 for the judgment of defective resistance v alues.)
4.Main P.C. board is defective.
1.The temperature of the heat exchanger is abnormally high.
2.The heat exchanger sensor connector has short-circuit. (CN01)
3.The heat exchanger sensor is defective. (Refer to Table 9-6-2 for the judgment of defective resistance values.)
4.P.C. board is defective.
1.Poor contact of the motor connector.
2.P.C. board is defective.
1.Is the fuse blown?
Voltage check
1.Between
TP1 and TP2
(AC 220–240V)
2.Between + and – of C02 (DC 310 ~ 340V)
3.Between
5V and GND
4.Between 12V and GND
Voltage check
1.Voltage of relay coil. (DC 12V) Between pin 10 of IC31 and GND Between pin 11 of IC31 and GND
2.Between No. 1 and 2 of connect­ing cable terminal block. (AC 220–240V)
1.All indicators light for 3 sec..
2.Indicators do not indicate normally after approximate 3 sec.
1.Compressor does not operate.
2.OPERATION lamp blinks.
1.Compressor does not operate.
2.OPERATION lamp blinks.
1.Motor does not rotate. (The key operation is accepted.)
2.The Motor rotates, but it vibrates too much.
Shut off the power supply and remove the P.C. board assembly from the electronic parts base. Remove the connecting cable from the terminal block.
Remove the connector for the motor, and turn the power on. If the OPERATION lamp blinks (0.5 sec. : ON, 0.5 sec. :OFF) when the power turning on, the checking points described as 1-5 of right column are not necessary to perform.
Make the operation status by pushing once the START/STOP button, except the status of [FAN ONLY], [ON TIMER].
Start the operation with the system which the time of the restart delay timer is shortened.
Make the operation status by pressing once the START/STOP button.
1.The time of the restart delay timer is shortened.
2.Cool operation
3.Air volume [AUTO]
4.Make the setting temperature lower enough than room temperature.
5.Continuous operation.
The status of No. 5 is continued, and make the following condition.
1. Heat operation
2. Make the setting temperature higher enough than room temperature.
Turn the power on after connecting the motor connector. Start the operation with the following condition.
1. Operation [Cooling]
2. Airflow [High fan]
3. Continuous operation
Check Point (Symptom) Causes
}
FILE NO. SVM-02003
– 57 –
9-6-2. How to shorten time of restart delay timer
1 Press [CLR] button while pressing [CHECK] button
with a tip of a pencil.
2 Then press [START/STOP] button to transmit the
signal to the indoor unit.
Table 9-6-2 Approximate resistance value of thermo sensor
Temperature 0°C 10°C 20°C 25°C 30°C
Resistance value 35.8 20.7 12.6 10.0 7.92
(kΩ)
PRESET
FAN MODE
Hi-POWER
ON
OFF SET CLR
ECO
AUTO
TIMER
CLOCK CHECKRESET
FILTER
FIX
SWING
MEMO
START/STOP
17
1
2
A B
AUTOA
FILE NO. SVM-02003
58
T op View
Bottom View
9-6-3. P.C. Board Layout
– 59 –
FILE NO. SVM-02003
How to remove the front panel
1) Stop operation of the air conditioner, and turn off its main power supply.
2) Pull the air inlet grille toward you to open it and remove the air inlet grille. Then remove the 4 screws fixing the front panel.
3) First open the horizontal louver, and then remove the front panel from the back body by pulling it toward you.
How to mount the front panel
Push the front panel back in and make sure all hooks are locked.
How to remove the electrical part.
1) Remove the front panel with procedure 1.
2) Remove the screw holding the electrical part cover.
3) Remove the drain guide.
4) Disconnect the 2 connectors (3P) for the fan motor and the connector (5P) for the
louver
motor from the P.C. board assembly.
5) Pull out the TC sensor from the sensor holder.
6) Remove the screw for the ground connec­tion, remove the 2 scre ws for the electrical part box and remove the screw from the LED unit. Then remove the LED unit and the electrical part box from the main unit.
How to mount the electrical part.
1) To put back the electrical part box, lock it to the upper hook of the back body.
2) Tighten the 2 screws on the electrical part box.
3) Connect the 3 connectors and arrange the wiring same as original condition and then tighten the screw from the LED unit to the back body.
4) Attach the TC sensor to the holder.
5) Tighten the screw for the ground connection.
6) Assemble the drain guide (the TC sensor wire should be covered by the drain guide).
7) Tighten the screw on the electrical part cover.
1) Remove the front panel and the electrical part following procedure 2.
2) Remove the center shaft of the horizontal louver from the back body.
3) Remove the left shaft from the back body.
4) Remove the horizontal louver from the back body.
10. PART REPLACEMENT
10-1. Indoor Unit
No. Part name Procedures Remarks
3 Drain guide
6 Screw
2 Screws
5 TC Sensor
4
3-Connectors
2 Center shaft
3 Left shaft
3
2
2
2
6 2-Screw
2 4-Screws
1 Front panel
2 Electrical part
3 Horizontal
louver
– 60 –
FILE NO. SVM-02003
1) Remove the front panel, electrical part and the horizontal louver following procedure 3.
2) Remove the pipe holder at the rear side of main unit.
3) Remove the 2 screws on the heat exchanger at the base bearing.
4) Remove the 2 screws on the heat exchanger at the 2 fixed plates (upper and lower) from the back body, and then pull out the upper side of the heat exchanger slowly.
1) Remove the front panel, electrical part, horizontal louver and the heat exchanger following procedure 4.
2) Remove the 2 screws on the band motor (L) and remove the 2 screws on the band motor (R) and then remove the cross flow fan.
3) Loosen the set screw of the cross flow fan then separate the fan and the fan motor.
Notice To assemble cross flow fan and fan motor to the unit, please turn the fan motor unit the center of its terminal meets the lowest point of band motor (R) (point A). Fix the cross flow fan with the set screw at the position where the gap between the back body and the right surface of the cross flow fan is 4 mm.
1) Remove the front panel, electrical part, horizontal louver, heat exchanger and the cross flow fan following procedure 5.
2) Remove the 2 screws fixing the base bearing.
3) Remove the bearing from the base bearing. If the housing protrudes from the base bearing, put the housing in position and attach the bearing to the base bearing.
4 mm
4 Heat exchanger
5 Cross flow fan
6 Base bearing
3
2-Screws
2 Pipe holder
2
2-Screws (R)
2 2-Screws (L)
Middle of the fan motor terminal
2
2-Screws
4
2-Screws
6 Set screw
No. Part name Procedures Remarks
61
FILE NO. SVM-02003
1) Stop the operation of air-conditioner, and disconnect the power cord from the AC supply.
2) Remove Electric parts cover. (2-Screws 4 x 10L)
3) Remove the cord clamp (2-Screws ∅4 x 22L) and disconnect the connecting cable.
4) Remove the front cabinet. (7-Screws 4 x 10L with nylon washer) Pull the front lower portion toward you, and remove it pulling out upward.
1) Perform the common procedure 1.
2) Remove the fixing screw and the capacitor band. (1-Screw 4 x 10L)
3) Disconnect the lead wires.
1) Perform the common procedure 1.
2) Remove the fixing screw . (1-Screw 4 x 10L)
3) Disconnect the lead wires.
1) Perform the common procedure 1.
2) Remove the terminal cover of compressor.
3) Remove the overload relay holder and pull up the overload relay.
4) Disconnect the lead wires.
10-2. Outdoor Unit (RAS-13UAX-T2, RAS-13UAX)
1 Common
procedure
2 Capacitor for
compressor
3 Capacitor for
fan motor
4 Overload relay
Remove 7-Screws 4 x 10L
RAS-13UAX
Overload relay
RAS-13UAX-T2
No. Part name Procedures Remarks
Overload relay
2-Screws 4 x 22L
2-Screws 4 x 10L
For fan motorFor compressor
62
FILE NO. SVM-02003
1) Stop the operation of air-conditioner, and disconnect the power cord from the AC supply.
2) Remove Electric parts cover. (2-Screws 4 x 10L)
3) Remove the cord clamp (2-Screws ∅4 x 22L) and disconnect the connecting cable.
4) Remove the front cabinet. (7-Screws 4 x 10L with nylon washer) Pull the front lower portion toward you, and remove it pulling out upward.
1) Perform the common procedure 1.
2) Remove the fixing screw and the capacitor band. (1-Screw 4 x 8L)
3) Disconnect the lead wires.
1) Perform the common procedure 1.
2) Remove the fixing screw.
3) Disconnect the lead wires.
1) Perform the common procedure 1.
2) Remove the terminal cover of compressor.
3) Remove the overload relay holder and pull up the overload relay.
4) Disconnect the lead wires.
10-3. Outdoor Unit (RAS-10UAX-T2)
1 Common
procedure
2 Capacitor for
compressor
3 Capacitor for
fan motor
4 Overload relay
Remove 7-Screws 4 x 10L
2-Screws 4 x 22L
2-Screws 4 x 10L
For compressor
For fan motor
Overload relay
No. Part name Procedures Remarks
63
FILE NO. SVM-02003
1) Stop the operation of air-conditioner, and disconnect the power cord from the AC supply.
2) Remove packed valve cover and electric parts cover. (2-Screws 4 x 10L)
3) Remove the cord clamp (2-Screws 4 x 22L) and disconnect the connecting cable.
4)
Remove the upper cabinet (4-Screws 4 x 10L) Pulling out upword.
5) Remove the front cabinet. (7-Screws 4 x 10L) Pull the front right portion toward you, and remove it pulling out upward.
1) Perform the common procedure 1.
2) Remove the fixing screw and the capacitor band. (1-Screw 4 x 10L)
3) Disconnect the lead wires.
1) Perform the common procedure 1.
2) Remove the fixing screw. (1-Screw 4 x 10L)
3) Disconnect the lead wire
1) Perform the common procedure 1.
2) Remove the terminal cover of compressor.
3) Remove the overload relay holder and pull up the overload relay.
4) Disconnect the lead wires.
10-4. Outdoor Unit (RAS-07UAX-T2, RAS-10UASX)
1 Common
procedure
2 Capacitor for
compressor
3 Capacitor for
fan motor
4 Overload relay
No. Part name Procedures Remarks
2-Screws 4 x 22L
2-Screws 4 x 10L
For compressor
For fan motor
Overload relay
– 64 –
FILE NO. SVM-02003
11. EXPLODED VIEWS AND PARTS LIST
11-1. Indoor Unit (E-Parts Assy)
Location Part
Description
No. No.
402 43T60002 Terminal Block, 3P
3P AC300V, 20A
403 43T69004 Sensor, Heat Exchanger
10k 25°C 404 43T69005 Sensor, Thermostat 10k 25°C 405 43T69079 P.C. Board ASSY, WRS-LED
MCC-861 406 43T60077 Fuse, Temperature, 77°C
Location Part
Description
No. No.
410 43T62003 Cord Clamp 412 43T69076 P.C. Board
(RAS-10UKX / RAS-10UKPX-T2)
414 43T69078 P.C. Board
(RAS-13UKX / RAS-13UKPX-T2)
416 43T69324 P.C. Board
(RAS-07UKPX)
412 RAS-10UKX / RAS-10UKPX-T2 414 RAS-13UKX / RAS-13UKPX-T2 416 RAS-07UKPX
410
403
402
404
406
402
405
410
– 65 –
FILE NO. SVM-02003
Location Part
Description
No. No.
201 43T00352 Front Panel Assy 202 43T09308 Inlet Grille Assy 203 43T03304 Back Body Assy 204 43T80301 Air Filter 205 43T09309 Horizontal Louver 206 43T08351 LED Panel Assy 207 43T70002 Drain Hose 208 43T79301 Cap Drain 209 43T21321 Motor, Louver, MP24GA, DC 12V 210 43T44312 Refrigeration Cycle Assy
(RAS-07UKPX-T2) 210 43T44314 Refrigeration Cycle Assy
(RAS-13UKPX-T2) 210 43T44315 Refrigeration Cycle Assy
(RAS-10UKPX-T2) 211 43T47006 Pipe, Delivery ∅6.35 212 43T47005 Pipe, Suction ∅9.52
(RAS-10UKPX-T2, RAS-07UKPX-T2) 212 43T47016 Pipe, Suction ∅12.70
(RAS-13UKPX-T2) 213 43T49009 Spring 214 43T11301 Pipe Shield
(RAS-07UKPX-T2) 214 43T11302 Pipe Shield
(RAS-10UKPX-T2, RAS-13UKPX-T2)
Location Part
Description
No. No.
215 43T19302 Holder Sensor 216 43T49302 Plate of EVA Seal 217 43T49006 Holder, Plate EVA Seal 218 43T79302 Guide Drain 219 43T22002 Bearing 220 43T39301 Base, Bearing 221 43T20302 Cross Flow Fan 222 43T39302 Band Motor-L 223 43T21322 Motor, Fan, MMF-240-20-4A-1,
AC 220-240V 224 43T39303 Band Motor-R 225 43T82301 Plate, Installation 226 43T69307 Remote Controller, Wireless
WC-H1UE 227 43T83003 Holder Remote Controller 228 43T85328 Owner’s Manual 229 43T62302 Terminal Cover 230 43T60007 Cord Power
(RAS-10UKPX-T2, RAS-07UKPX-T2) 230 43T60313 Cord Power
(RAS-13UKPX-T2) 231 43T60317 Cord Motor Louver 232 43T60316 Cord Motor Fan 233 43T07303 Holder Pipe 234 43T01004 Mark
11-2. Indoor Unit (RAS-13UKPX-T2, RAS-10UKPX-T2, RAS-07UKPX-T2)
217
210
211
212
201
204
202
204
234
206
228
229
205
220
219
215
218
217
214
213
208
203
225
207
222
223
224
209
231
232
226
Electric Parts
Assembly
227
221
233
216
230
– 66 –
FILE NO. SVM-02003
Location Part
Description
No. No.
201 43T00352 Front Panel Assy 202 43T09315 Inlet Grille Assy 203 43T03304 Back Body Assy 204 43T80301 Air Filter 205 43T09309 Horizontal Louver 206 43T08352 LED Panel Assy 207 43T70002 Drain Hose 208 43T79301 Cap Drain 209 43T21321 Motor, Louver, MP24GA, DC 12V 210 43T44312 Refrigeration Cycle Assy
(RAS-10UKX)
210 43T44314 Refrigeration Cycle Assy
(RAS-13UKX) 211 43T47006 Pipe, Delivery ∅6.35 212 43T47005 Pipe, Suction 9.52 (RAS-10UKX) 212 43T47016 Pipe, Suction 12.70 (RAS-13UKX) 213 43T49009 Spring 214 43T11301 Pipe Shield (RAS-10UKX) 214 43T11302 Pipe Shield (RAS-13UKX) 215 43T19302 Holder Sensor
Location Part
Description
No. No.
216 43T49302 Plate of EVA Seal 217 43T49006 Holder, Plate EVA Seal 218 43T79302 Guide Drain 219 43T22002 Bearing 220 43T39301 Base, Bearing 221 43T20302 Cross Flow Fan 222 43T39302 Band Motor-L 223 43T21322 Motor, Fan, MMF-240-20-4A-1,
AC 220-240V 224 43T39303 Band Motor-R 225 43T82301 Plate, Installation 226 43T69308 Remote Controller, Wireless
WC-K1UE 227 43T83003 Holder Remote Controller 228 43T85330 Owner’s Manual 229 43T62302 Terminal Cover 230 43T60313 Cord Power 231 43T60317 Cord Motor Louver 232 43T60316 Cord Motor Fan 233 43T07303 Holder Pipe
11-3. Indoor Unit (RAS-13UKX, RAS-10UKX)
227
226
Electric Parts
Assembly
216
217
217
210
211
212
201
204
202
206
204
228
229
226
232
231
223
222
225
233
207
208
203
224
209
227
221
205
218
219
220
215
214
213
230
– 67 –
FILE NO. SVM-02003
11-4. Outdoor Unit (RAS-13UAX-T2)
Location Part
Description
No. No.
01 43005144 Cabinet, Front 02 43005143 Cabinet, Back 03 43042446 Base 04 43T19007 Guard-Fan 05 43T19005 Handle 06 43T19002 Guard-Stopper 07 43T62007 Cover, E-Parts 08 43020302 Fan, Propeller 09 43T21319 Motor, Fan 10 43T47001 Nut, Flange 11 43T63004 Lead-Wire-Cramp 12 43T96001 Bushing 13 43043599 Condenser 14 43T43016 Condenser, Sub
Location Part
Description
No. No.
15 43T46311 Valve, Packed 6.35 16 43T46019 Valve, Packed 12.7 17 43T47020 Bonnet, 6.35 DIA 18 43T47018 Bonnet, 12.7 DIA 19 43T47029 ASM-PV-CAP 20 43T47014 Tube, Capillary, 1.7 DIA 21 43T41306 Compressor, RM5515FNE96, AC 22 43T97001 NUT-W-FW 23 43T49008 Cushion, Rubber 24 43045082 Dryer 26 43T54301 Relay, Over Load 27 43T55306 MF-Capacitor, 30µF 370V 28 43T55020 MF-Capacitor, 2µF 500V 29 43T60006 Terminal-3P
13
14
5
8
10
1
6
4
9
11
22
3
23
15,17
16,18
20, 24
7
2
12
21
26
19 : ASM-PV-CAP
28
27
29
– 68 –
FILE NO. SVM-02003
Location Part
Description
No. No.
01 43T19001 Guard, Fan 02 43T20001 Fan, Propeller 03 43005037 Cabinet, Front 04 43T43022 Condenser 05 43T62007 Cover, E-Parts 06 43T00032 Cabinet, Back 07 43T47008 Tube, Capillary, 1.5 DIA 08 43T46311 Valve, Packed 6.35 09 43T47020 Bonnet, 6.35 DIA 10 43T00347 Valve, Packed 9.52 11 43T47021 Bonnet, 9.52 DIA
Location Part
Description
No. No.
12 43T21323 Motor, Fan 13 43T47001 Nut, Flange 14 43T19005 Handle 15 43T49001 Cushion, Rubber 16 43T19002 Guard, Stopper 18 43T54303 Relay, Over Load 19 43T41316 Compressor, RM5510GNE94, AC 20 43045073 Dryer 21 43T55305 MF-Capacitor, 25µF 370V 22 43T55022 MF-Capacitor, 1.5µF 500V 23 43T60006 Terminal-3P
11-5. Outdoor Unit (RAS-10UAX-T2)
7 : CAPILLARY TUBE 20 : DRYER
15
18 19
1
16
3
13
2
12
4
21
22
23
14
6
8, 9
10, 11
5
– 69 –
FILE NO. SVM-02003
11-6. Outdoor Unit (RAS-13UAX)
Location Part
Description
No. No.
01 43005144 Cabinet, Front 02 43005143 Cabinet, Back 03 43042446 Base 04 43T19007 Guard-Fan 05 43T19005 Handle 06 43T19002 Guard-Stopper 07 43T62007 Cover, E-Parts 08 43020302 Fan, Propeller 09 43T21323 Motor, Fan 10 43T47001 Nut, Flange 11 43T63004 Lead-Wire-Cramp 12 43T96001 Bushing 13 43043599 Condenser 15 43T46311 Valve, Packed 6.35
Location Part
Description
No. No.
16 43T46019 Valve, Packed 12.7 17 43T47020 Bonnet, 6.35 DIA 18 43T47018 Bonnet, 12.7 DIA 19 43T47029 ASM-PV-CAP 20 43T47014 Tube, Capillary, 1.7 DIA 21 43041762 Compressor, PH160T2-4L2, AC 22 43T97001 NUT-W-FW 23 43T49008 Cushion, Rubber 24 43T47322 Strainer 26 43T54301 Relay, Over Load 27 43T55304 MF-Capacitor, 35µF 370V 28 43T55022 MF-Capacitor, 1.5µF 500V 29 43T60006 Terminal-3P 30 43T63001 Holder, OL-Relay
13
5
8
10
1
6
4
9
11
22
3
23
15,17
16,18
20, 24
7
2
12
21
30
26
19 : ASM-PV-CAP
28
27
29
– 70 –
FILE NO. SVM-02003
Location Part
Description
No. No.
01 43T19311 Guard, Fan 02 43T20306 Fan, Propeller 03 43T00362 Cabinet, Front 04 43T43322 Condenser 05 43T62304 Cover, E-Parts 06 43T00363 Cabinet, Back 07 43T47011 Tube, Capillary, 1.5 DIA 08 43T46303 Valve, Packed 9.52 09 43T47021 Bonnet 9.52 DIA 10 43T46311 Valve, Packed 6.35 11 43T47020 Bonnet, 6.35 DIA 12 43T21323 Motor, Fan (RAS-10UASX) 12 43T21320 Motor, Fan (RAS-07UAX-T2) 13 43T47001 Nut, Flange 14 43T19312 Handle 15 43T49001 Cushion, Rubber 16 43T63001 Holder, OL-Relay
11-7. Outdoor Unit (RAS-10UASX, RAS-07UAX-T2)
Location Part
Description
No. No.
17 43T54303 Relay, Over Load (RAS-10UASX) 17 43T54302 Relay, Over Load (RAS-07UAX-T2) 18 43T41402 Compressor, PH120T1-4C
(RAS-10UASX)
18 43T41304 Compressor, PH80T1-4C
(RAS-07UAX-T2)
19 43T62305 Cover, Packed Valve 20 43T00364 Cabinet, Upper 21 43T63301 Fixing Plate Valve 22 43T42301 Base 23 43T55305 MF-Capacitor, 25µF 370V
(RAS-10UASX)
23 43T55310 MF-Capacitor, 15µF 370V
(RAS-07UAX-T2)
24 43T55022 MF-Capacitor, 1.5µF 500V 25 43T60006 Terminal Block, 3P
24
01
03
04
02
13
12
25
20
06
05
19
22
15
10, 11
21
08, 09
14
23
16
17
18
7 : CAPILLARY TUBE
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