WARNING: Service should not be attempted by anyone unfamiliar with the necessary precautions on this
projector. The following are the necessary precautions to be observed before servicing this chassis.
1. An isolation Transformer should be connected in the power line between the projector and the AC line
before any service is performed on the projector.
2. When replacing a chassis in the cabinet, always be certain that all the protective devices are put back in
place, such as; non-metallic control knobs, insulating covers, shields, isolation resistor-capacitor network
etc.
3. Before returning the set to the customer, always perform an AC leakage current check on the exposed
metallic parts of the cabinet, such as terminals, screwheads, metal overlays, control shafts etc. to be sure
the set is safe to operate without danger of electrical shock. Plug the AC line cord directly into a AC outlet
(do not use a line isolation transformer during this check). Use an AC voltmeter having 5000-ohm per volt
or more sensitivity in the following manner: Connect a 1500-ohm 10W resistor, paralleled by a 0.15-MFD,
AC type capacitor, between a known good earth ground (water pipe, conduit, etc.) and the
exposed metallic parts, one at a time. Measure the AC
voltage across the combination of 1500-ohm resistor
and 0.15-MFD capacitor. Reverse the AC plug at the
AC outlet and repeat AC voltage measurements for
each exposed metallic part. Voltage measured must
not exceed 5.25V(rms). This corresponds to
3.5mA(AC). Any value exceeding this limit constitutes
a potential shock hazard and must be corrected
immediately.
Good earth ground
such as a water
pipe, conduit, etc.
AC VOLTMETER
0.15MFD
Place this probe on
each exposed
metallic part.
1500 ohm
10 watt
PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These
characteristics are often passed unnoticed by a visual inspection and the protection afforded by them cannot
necessarily be obtained by using replacement components rated for higher voltage, wattage, etc.
Replacement parts which have these special safety characteristics are identified in this manual and its
supplements; electrical components having such features are identified by the international hazard symbols
on the schematic diagram and the parts list.
Before replacing any of these components, read the parts list in this manual carefully. The use of substitute
replacement parts which do not have the same safety characteristics as specified in the parts list may create
shock, fire or other hazards.
ULTRAVIOLET DANGER IN SERVICE MODE
Eye damage may result from directly viewing the light produced by the lamp used in this product. Always turn
off lamp before opening this cover. Ultraviolet radiation eye protection required during servicing.
1
CONTENTS
SAFETY PRECAUTIONS FOR USER
PRECAUTIONS FOR USE AND MAINTENANCE
GENERAL DESCRIPTIONS
1. FEATURES
2. DIMENSIONS
3. PART NAMES AND FUNCTIONS
3-1. I/O PANEL
3-2. POWER PANEL
4. POWER SWITCH AND POWER INDICATOR
5. SPECIFICATIONS
6. ACCEPTABLE SIGNAL TYPE
7. ACCEPTABLE RGB INPUT SIGNAL TIMING
8. CONNECTION AT A MULTI-PROJECTION SYSTEM
DISASSEMBLY
1. HOW TO REPLACE THE LAMP
2.
LOCATION OF KEY COMPONENTS AND FUNCTION MODULE
3. EXPLODED VIEW OF THE PROJECTION BLOCK
5-1. Removing the DLP engine
5-2. Installing the DLP engine
4.
EXPLODED VIEW OF THE SCREEN BLOCK AND CABINET
5. WIRING
ADJUSTMENT
1. ADJUSTING THE DLP ENGINE
2. ADJUSTING THE ENGINE MOUNT
3. ELECTRONICS ADJUSTMENT OR SETTING
3-1. Input Signal selection
3-2. Adjust Mode
3-3. Saving adjustments
3-4. Adjustment parameters
3-5. Internal Test Pattern
3-6. White Balance adjustment
3-7. Gain and Off-Set
3-8. Clock frequency adjustment and phase adjustment
3-9. Image position adjustment
3-10. Screen Mode Selection
3-11. On-Screen-Display, OSD
3-12. Video Enhancer
3-13. Interpolation Filter
3-14. Image direction
3-15. Status Indication
3-16. Power ON delay
On the product and in the operation manual, precautions are presented to protect you and other persons
from injuries and properties from damage and to use this equipment safely.
Indications and symbols for such precautions are as shown below.
WARNING
CAUTION
Wrong operation or incorrect handling with ignoring this indication may
result in death or serious injury of users and third parties.
Wrong operation or incorrect handling with ignoring this indication may result
in serious injury of users and third parties and damage of properties.
First things to be observed
When installing or move the equipment:
WARNING
Installation or transportation of this equipment shall be entrusted to vendors qualified by " Toshiba
Lightning and Equipment Technology ".
Installation and transportation by parties other than qualified vendors may result in injury or damage of
the equipment. Also, improper power connection may result in fire disasters.
For installation works, Please refer to the contents of the "Items to be checked before installation works by
qualified vendor".
Items to be observed upon use of this equipment
For abnormality or trouble
WARNING
When smoke or strange smell comes out of the equipment, cut off the power circuit breaker immediately
and disconnect the power plug from the outlet.
After confirming smoke stopped coming out, contact your dealer for repair.
If you should continue using the equipment, fire or electric shocks may result.
When no image appears on the screen, cut off the power circuit breaker immediately and disconnect the
power plug from the outlet.
If you should continue using the equipment, fire or electric shocks may result. Contact your dealer for
repair.
When water or a foreign matter should get in the equipment, cut off the power circuit breaker immediately
and disconnect the power plug from the outlet.
If you should continue using the equipment, fire or electric shocks may result. Contact your dealer for
repair.
When the equipment should fall down or the cabinet is broken, cut off the power circuit breaker
immediately and disconnect the power plug from the outlet.
If you should continue using the equipment, fire or electric shocks may result. Contact your dealer for
repair.
3
For use of the equipment
SAFETY PRECAUTIONS FOR USER
WARNING
Do not remove the rear cover, cabinet or the cover.
There are high-voltage parts in the unit. Touching components inside may result in electric shocks.
Do not repair or reconstruct the equipment by the user.
Never attempt to do so, otherwise fire disaster or electric shocks may result. For repair, contact your
dealer.
Do not damage, break, modify, bend forcibly, tug, twist, bundle, put a heavy thing on or heat the power
cable.
If the equipment is used with damaged power cable, fire disaster or electric shocks may result.
If the cable is damaged, contact your dealer for repair.
Do not insert or drop metals or combustible into the equipment though the vent holes, etc.
Fire disaster or electric shocks may result.
Do not put thing on the equipment.
When metals or liquid should get in the equipment, fire or electric shocks may result. Also, a heavy
thing may drop from the unit, resulting in injury.
Do not humidify the atmosphere around the unit. Do not place a humidifier near the unit.
High humidity may cause fire or electric shocks. Also, the screen may be degraded and broken, resulting
in injury.
CAUTION
When disconnecting the power plug, do not pull the power cable.
Make sure to hold the plug to disconnect. If you pull the cable, the cable may be damaged, causing fire or
electric shocks.
Do not connect/disconnect the power plug with wet hands.
It may cause electric shocks.
Do not step on the equipment, or put a heavy thing on it.
The equipment will loose the balance and fall down or be broken, causing injury. Also, the equipment
may be deformed, causing fire or electric shocks.
When leaving the equipment out of use for a long time, make sure to disconnect the power plug from the
outlet for safety.
When the power supply is cut off by the controller, the equipment is placed in the stand-by mode and
electricity is still consumed for the functions to turn on the power by the controller. Also, if a trouble
should occur, it may cause fire disaster.
Do not block the vent ports of the equipment, or obstruct air flow around the equipment.
When the vent ports are blocked, temperature inside will rise and cause fire disaster. For example, avoid
using the equipment in the following manners.
(1) Cover the equipment with a cloth or curtain.
(2) Place packages around the equipment or stand things against the equipment.
Do not expose the equipment to oily smoke or steam, or do not use the equipment in dusty atmosphere.
It may cause fire or electric shocks.
Do not expose the equipment to wind and rain.
The screen may drop or fall down due to wind and cause injury. Or rain may result in fire or electric
shocks.
4
For servicing, maintenance and inspection
SAFETY PRECAUTIONS FOR USER
WARNING
If dust and dirt attached on the blades or the blade clamping face of the power plug, clean the dust and
dirt from the plug.
Otherwise, fire may occur due to lowering of insulation of the power plug.
CAUTION
Make a maintenance contract with the dealer and entrust the dealer with periodical inspection and
adjustment.
If the equipment is left for long time without cleaning dust inside the equipment, fire, electric shocks,
trouble of the equipment may result.
Servicing of the equipment shall be done after disconnecting the power plug from the outlet.
Otherwise electric shocks may result.
Pay attention for the connection cables.
Injury may occur by being caught by or stumbling on the cables. In addition, the equipment may fall
down, resulting in injury.
Items to be confirmed with the qualified vendor for installation works
WARNING
Do not use the equipment outdoors, fire or electric shocks may result.
This equipment has been designed exclusively for indoor use.
Do not install the equipment on unstable places.
The equipment may drop or fall down, resulting in injury.
Install the equipment on a rigid and level floor.
Confirm that the installation works are done for sufficient withstanding force against the overall load
of piled-up units and vibration of earthquake, etc. If the installation is unstable, the equipment may
drop or fall down, resulting in injury.
Do not install the equipment at places exposed to direct sunshine, or where temperature rises, such as
a place near heater, etc.
If the temperature inside the equipment rises, fire may result.
Do not use the equipment in places with high humidity, such as a bathroom or a place near a
humidifier.
It may cause fire or electric shocks. Also, the screen may be broken, resulting in injury.
Do not use the equipment with power voltages other than the one indicated on the equipment.
Otherwise, fire or electric shocks may result.
Make sure to install a circuit breaker in the power supply line exclusively for the equipment.
Otherwise, fire may occur because power supply cannot be cut off immediately when trouble or
abnormality occurs in the equipment.
The socket-outlet shall be installed near the equipment and shall be easily accessible.
5
SAFETY PRECAUTIONS FOR USER
Make sure to provide ground line from the ground terminal of the power plug.
Otherwise, electric shocks may result.
Do not connect many loads on a single outlet.
It may cause fire or electric shocks due to overload.
Do not put things on the equipment.
When metals or liquid should get in the equipment, fire or electric shocks may result. Also, a heavy thing
may drop from the unit, resulting in injury.
Secure the equipment to the building.
A high projection system may topple during an earthquake. Human life and property may sustain great
damage if a system topples. Prevent toppling and accidents. Following offers some examples of how to avoid
toppling. Use the most appropriate one for the installation conditions.
CAUTION
Do not block the vent ports of the equipment, or obstruct air flow around the equipment.
When the vent ports are blocked, temperature inside will rise and cause fire disaster. For example, avoid
using the equipment in the following manners.
(1) Install the equipment in places with poor ventilation.
(2) Place the equipment facing up, sideways, or upside-down.
(3) Place the equipment on a carpet or bedding.
(4) Cover the equipment with a cloth or curtain.
(5) Place packages around the equipment or stand things against the equipment.
(6) Press the equipment against walls.(At the rear side of the equipment, a space for maintenance and
inspection is needed.)
Do not place the equipment at places where it may be exposed to oily smoke or steam such as a place near a
cooking area, etc. or at dusty places.
Do not place the equipment at places where it may be exposed to wind and rain.
The screen may drop or fall down due to wind and cause injury. Or rain may result in fire or electric shocks.
6
PRECAUTIONS FOR USE AND MAINTENANCE
Request to User
Screen protector
Screen protectors are provided to protect the screen from scratching and separation
during transportation.
Please remove screen protectors before using the projection unit and attach them
when storing or transporting the projection unit.
Precautions on Use
Connection of a grounded cable
Ground the projection unit in order to prevent electric shock with 3-core power cable. There is greater
danger of electric shock when multi projection units are used without ground wire connected.
Condensation
When room temperature rises rapidly (or the video wall projection unit is moved from a cold place to a hot
place), condensation may form on the lens, causing picture distortion or color fade-out. In such cases, wait
for a while (with keeping power ON) until the condensation clears.
About radiator fan
The radiator fan in the projection unit needs to be replaced after about three years of use. Contact your
dealer for the replacement work.
Maintenance
Do not use solvent or paint thinner
If these are used, coating layer may peel off or deteriorate. If rubber or plastic comes into contact with the
projection unit for a long time, the projection unit may be stained.
Care of the screen
After switching the power supply off, gently wipe the screen with a soft cloth. Since the screen surface is
easily scratched, do not rub it with a hard object. Never use a chemical duster.
Care of the cabinet
After switching the power supply off, wipe gently with soft cloth.
When using a chemical duster, follow the maker's precautions.
7
GENERAL DESCRIPTIONS
FEATURES
TM
Digital Light Processing
P600DL is a projection unit using the Texas Instruments’ Digital Mirror Device (DMD)
element. The DLP
XGA resolution.
Flexible input capability
From Video signal (NTSC/PAL) to SXGA 75Hz are compatible.
Incoming PC signal timing should be followed the VESA standard.
XGA signal is reproduced on screen without having any scaling function.
The other frequencies are converted to XGA resolution inside the cube. See note 1.
Internal magnification
A multi-screen system can be formed easily with an internal magnification function from 1x1 to 6x6
with some popular magnification ratio as 2x3, 3x4 or 4x5.
Digital signal link between units
The unit has digital I/O interface. A signal supplied to 1
following cube with DVI digital Link Cable. Signal distributor and other signal cables are not
necessary. See Note 2 below.
Superior image quality
* Native resolution of XGA, 1024x768 pixels
* No burn-in unlike projection tube
* High Contrast image by 12-degree mirror flip DMD chip
Easy installation and maintenance
* Convergence free between colors
* Steady geometric alignment
* Engine installed at factory
* Easy replacement 6000H (Survival rate of 50%) UHP 120W lamp, See Note 3
Low power consumption
120W UHP lamp is used for light source.
Total power consumption is 200W.
Highly reliable control system
Projection system can be controlled with a PC via RS232C cable. Also most of the control/adjustment
is possible to do with optional wired remote control, CT-90000.
RS232C IN/OUT are to send command and also for communication between cubes.
Mechanical function
Screen escutcheon can be removed from front.
Almost all the connection cables can be hidden inside the cube.
Note 1: This does not mean that all the signals are accepted. For acceptable signals, refer to the later page in Acceptable
Signal Type and also Acceptable RGB input Signal Timing.
Note 2: Maximum number of units which can be connected via Digital Signal Link is depend on input signal quality, including
S/N and jitter, etc..
Note 3: The lamp is expected to last more than 4000H, with the recent information, it will be more than 6000H, with survival
rate of 50%, however, the actual life of each lamp varies depending on conditions of use. For warranty and exchange
of lamp, please check with your dealer/distributor.
(DLP TM) by Texas Instruments
TM
, Digital Light Processing TM engine is constructed with the DMD chip, with
st
unit, master cube, is distributed to the
TM
optical
8
DIMENSIONS
9
FUNCTION OF I/O PANEL
(1)(2)(3)(4)
DIGITAL SIGNAL LINKRGB INPUT
OUTINRGB 2RGB 1
POWERFANLAMPREMOTE
CONTROL RS-232C
(8)
(9)
INOUT
OUT
(7)
(6)(5)
(10)(11)
VIDEO
IN
No. Name Function Remarks
1 Digital Signal Link terminal Cube signal transfer OUT: 24-pin DVI-D
2 Digital Signal Link terminal Cube signal transfer IN: 24-pin DVI-D
3 RGB-2 input RGB Signal Input - 2 D-sub HD15-pin (female)
4 RGB-1 input RGB Signal Input - 1 D-sub HD15-pin (female)
5 Power indicator Power status indication Green/Red LED
6 Fan indicator Fan Status indication Green LED
7 Lamp indicator Lamp Status indication Green LED
8 RS-232C port RS-232C communication OUT: 9-pin D-sub (male)
[SELV circuit: max. +
- 12V]
IN:9-pin D-sub (female)
9 Remote control Wired remote control 3.5mm Stereo Mini Jack
10 Video Output Composite Video loop output BNC
11 Video Input Composite Video Input BNC
1 Power Switch Turn ON and OFF main power ON/OFF
2 AC Inlet AC 100-240V, 50/60Hz input 3P plug
3 AC Outlet AC outlet, un-switched, max 10A 3P socket
Note 1: The AC outlet supplies un-switched power source to a second unit in a multi-projection
system. Do not use it for any other purpose. Serial connection using this power outlet must be
maximum four units including the 1st unit.
Note 2: The plug type of the projection unit power cable may not match the AC outlet. When power is
to be supplied to another unit from this AC outlet, please purchase necessary power cable.
Note 3: About Power Supply cord
The Power Supply cord must be in accordance with the applicable standards.
A three-core cord, one for ground, must be used.
2
The power cord must be at least 1.0mm
and H05VV-F.
POWER SWITCH AND POWER INDICATOR
AC power source is turned-on/off with the Power Switch. When the Power Switch is turned-on, the
Power Indicator lights in green color and a projection unit enters active state.
It takes about 30 seconds typically till an image is shown after Power Switch is turned-on.
In the active state, it is possible to power on/off with an external controller. When power is turned-off
with an external controller, the Power Indicator lights in red color and a projection unit enters
standby state.
Interval from turn-off to turn-on shall be more than 30 seconds. If the interval is not enough, the
lamp may not strike. If the user continues to do this, it may shorten the life of the lamp.
The power indicator indicates also failure information of the projection unit.
The later page at appendix list shows the lamp status.
(2)
(3)
11
SPECIFICATIONS
Model name P600DL
Type 60-inch rear projection unit
Acceptable signals Refer to page 13 and page 14.
Image device 1 chip XGA Digital Mirror Device
Light source 120W UHP lamp
Resolution 1024 x 768 dot (Include part hidden with screen frame)
Brightness 300cd/m2 (Typ.)
Screen Fresnel sheet (internal), Lenticular sheet (external)
Screen frame 0.7mm average
Viewing Angle Horizontal: Min. 150 degrees, Vertical: Min. 60 degrees
Color temperature
Operating temperature
Selection of three user defines
○
5-35 ℃ (41-95
F)
Operating humidity 30-70 % (Relative humidity non-condensing)
Power requirement AC100-240V, 50/60Hz, 200W (200VA)
Dimensions 1200.6 (W) x 1161.9 (H) x 754.7 (D) mm (48 x 45.7 x 29.3 inches)
protrusions not included
Weight 70kg
Accessories Owner’s Manual, DVI link cable, RS232C link cable, Assembly parts
Video Input Terminal Not available (Optional Video Input Card : BNC IN/OUT)
Level (Optional Video Input Card : 1.0Vp-p composite video, PAL/NTSC)
RGB Input Terminal RGB-1 input / RGB-2 input: HD D-sub 15pin (female) connector x 2
External control System: RS-232C, Terminal: D-sub 9pin (female) connector x 1
Speed: 1200, 2400, 4800, 9600 baud
Communication Link System: RS-232C, Terminal: D-sub 9pin connector x 2 for IN and OUT
Digital Signal Link System: TMDS, Terminal: DVI-D 24pin connector x 2 for IN and OUT
Remote Control Terminal 3.5mm terminal for optional Remote Controller
The Digital Signal Link is used for signal transmission between projection units and this does not
support external input signal.
The specifications and design of this product are subject to change without notice.
(R)
12
ACCEPTABLE SIGNAL TYPE
The following are acceptable input signal types.
Projection unit automatically distinguishes mode according to frequency of input signal. All the signals
accepted are displayed on screen with 1024x768 dot by internal resolution converter.
The Digital Signal Link function may not support NTSC/PAL/SECAM signal supplied from RGB-1 and RGB-2
input terminal. Also, Digital Signal Link function may not support unstable signal either.
Format Type Mode H. Freq. V. Freq. Input Sync Pol. Scan Type Input
Resolution H/V Te rminal
NTSC @R,G,B,H,V NTSC 15.73459.94 N/N Interlaced RGB IN
PAL/SECAM @R,G,B,H,V PAL 15.62550.00 N/N Interlaced RGB IN
HDTV @R,G,B,H,V HDTV 33.7560.00 N/N Interlaced RGB IN
NEC PC98 Standard @56Hz NEC24k 24.8255.90 640 x 400 N/N Noninterlaced RGB IN
VGA Graphic 350 Lines @70Hz TEXT70 31.4770.09 640 x 350 P/N Noninterlaced RGB IN
VGA Graphic 400 Lines @70Hz TEXT70 31.4770.09 640 x 400 N/P Noninterlaced RGB IN
VGA Text 350 Lines @70Hz TEXT70 31.4770.09 720 x 350 P/N Noninterlaced RGB IN
VGA Text 400 Lines @70Hz TEXT70 31.4770.09 720 x 400 N/P Noninterlaced RGB IN
VESA 640 x 350 @85Hz TEXT85 37.86185.08 640 x 350 P/N Noninterlaced RGB IN
VESA 640 x 400 @85Hz TEXT85 37.86185.080 640 x 400 N/P Noninterlaced RGB IN
VESA 720 x 400 @85Hz TEXT85 37.92785.039 720 x 400 N/N Noninterlaced RGB IN
VESA 640 x 480 @60Hz VGA60 31.46959.940 640 x 480 N/N Noninterlaced RGB IN
VESA 640 x 480 @72Hz VGA72 37.86172.809 640 x 480 N/N Noninterlaced RGB IN
VESA 640 x 480 @75Hz VGA75 37.5075.000 640 x 480 N/N Noninterlaced RGB IN
VESA 640 x 480 @85Hz VGA85 43.26985.008 640 x 480 N/N Noninterlaced RGB IN
Macintosh 13 Inch Mode @67Hz MAC13 35.00066.667 640 x 480 - / - Noninterlaced RGB IN
VESA 800 x 600 @56Hz SVGA56 35.15656.250 800 x 600 P/P Noninterlaced RGB IN
VESA 800 x 600 @60Hz SVGA60 37.87960.317 800 x 600 P/P Noninterlaced RGB IN
VESA 800 x 600 @72Hz SVGA72 48.07772.188 800 x 600 P/P Noninterlaced RGB IN
VESA 800 x 600 @75Hz SVGA75 46.87575.000 800 x 600 P/P Noninterlaced RGB IN
VESA 800 x 600 @85Hz SVGA85 53.67485.061 800 x 600 P/P Noninterlaced RGB IN
Macintosh 16 Inch Mode @75Hz MAC16 49.72574.550 832 x 624 - / - Noninterlaced RGB IN
VESA 1024 x 768 @43Hz XGA43 35.52243.479 1024 x 768 P/P Interlaced RGB IN
VESA 1024 x 768 @60Hz XGA60 48.36360.004 1024 x 768 N/N Noninterlaced RGB IN
VESA 1024 x 768 @70Hz XGA70 56.47670.069 1024 x 768 N/N Noninterlaced RGB IN
VESA 1024 x 768 @75Hz XGA75 60.02375.029 1024 x 768 P/P Noninterlaced RGB IN
VESA 1024 x 768 @85Hz XGA85 68.67784.997 1024 x 768 N/N Noninterlaced RGB IN
Macintosh 19 Inch Mode @75Hz MAC19 60.13574.700 1024 x 768 N/N Noninterlaced RGB IN
WK Stn 1280X1024@60Hz SXGA 64.0060.000 1280 X 1024 N/N Noninterlaced RGB IN
1028 x 1024 @75Hz SXGA 79.97675.025 1280 X 1024 P/P Noninterlaced RGB IN
Note 1: In composite sync or sync-on-green signal, H sync signal must be inserted into V sync signal.
No goodGood
Note 2: In H/V separation sync signal, V sync signal must not be included H sync signal or equalization pulse.
Also, H sync signal must not included V sync signal and equalization pulse.
No goodGood
V sync signal
H sync signal
No good (Equalization pulse)
Note 3: When composite sync or sync-on-green signal is supplied, horizontal frequency must be 31 kHz or
higher.
Note 4: Sync signal : Horizontal Positive or Negative. Minimum H. sync width : 1μS
Vertical Positive or Negative. Minimum V. sync width : 2H
13
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