As for the places which need special attentions,
they are indicated with the labels or seals on the
cabinet, chassis and parts. Make sure to keep the
indications and notices in the operation manual.
2. AVOID AN ELECTRIC SHOCK
There is a high voltage part inside. Avoid an
electric shock while the electric current is
flowing.
3. USE THE DESIGNATED PARTS
The parts in this equipment have the specific
characters of incombustibility and withstand
voltage for safety. Therefore, the part which is
replaced should be used the part which has
the same character.
Especially as to the important parts for safety
which is indicated in the circuit diagram or the
table of parts as a mark, the designated
parts must be used.
4. PUT PARTS AND WIRES IN THE
ORIGINAL POSITION AFTER
ASSEMBLING OR WIRING
There are parts which use the insulation
material such as a tube or tape for safety, or
which are assembled in the condition that
these do not contact with the printed board.
The inside wiring is designed not to get closer
to the pyrogenic parts and high voltage parts.
Therefore, put these parts in the original
positions.
5. TAKE CARE TO DEAL WITH THE
CATHODE-RAY TUBE
In the condition that an explosion-proof cathoderay tube is set in this equipment, safety is
secured against implosion. However, when
removing it or serving from backward, it is
dangerous to give a shock. Take enough care to
deal with it.
6. AVOID AN X-RAY1. KEEP THE NOTICES
Safety is secured against an X-ray by considering about the cathode-ray tube and the high
voltage peripheral circuit, etc.
Therefore, when repairing the high voltage peripheral circuit, use the designated parts and
make sure not modify the circuit.
Repairing except indicates causes rising of high
voltage, and it emits an X-ray from the cathoderay tube.
PERFORM A SAFETY CHECK AFTER
7.
SERVICING
Confirm that the screws, parts and wiring which
were removed in order to service are put in the
original positions, or whether there are the
portions which are deteriorated around the
serviced places serviced or not. Check the
insulation between the antenna terminal or
external metal and the AC cord plug blades.
And be sure the safety of that.
(INSULATION CHECK PROCEDURE)
1.
Unplug the plug from the AC outlet.
2.
Remove the antenna terminal on TV and turn
on the TV.
3.
Insulation resistance between the cord plug
terminals and the eternal exposure metal
[Note 2] should be more than 1M ohm by
using the 500V insulation resistance meter
[Note 1].
4.
If the insulation resistance is less than 1M
ohm, the inspection repair should be
required.
[Note 1]
If you have not the 500V insulation
resistance meter, use a Tester.
[Note 2]
External exposure metal: Antenna terminal
Earphone jack
HOW TO ORDER PARTS
Please include the following informations when you order parts. (Particularly the VERSION LETTER.)
1. MODEL NUMBER and VERSION LETTER
The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be
found at the end of the SERIAL NUMBER.
2. PART NO. and DESCRIPTION
You can find it in your SERVICE MANUAL.
A1-1
TAPE REMOVAL METHOD AT NO POWER SUPPLY
1.
Remove the VCR block from the main unit.
(Refer to item 1 of the DISASSEMBLY INSTRUCTIONS.)
2.
Remove the screw 1 of the Deck Chassis and remove the Loading Motor.
3.
Rotate the Pinch Roller Cam in the direction of the arrow by hand to slacken the Video Tape.
4.
Rotate the Clutch Ass'y either of the derections to wind the Video Tape in the Cassette Case.
5.
Repeat the above step 3~4. Then take out the Video Cassette from the Deck Chassis. Be careful not to
scratch on the tape.
Play/Stop/FF/Rew/Rec/OTR/T-Rec/Pause/Eject/Tape In (Symbol Mark)
Auto Tracking/Manual TrackingYes
Caption / TextYes
Index
MutingYes
Hi-Fi
RepeatYes
Zero Return
DEW
and TimerTimer Events 8 prog/ 1 month
Back-upOne Touch Recording Max Time5 Hours
OTPB Valid Time
Sleep TimerMax Time120
On/Off TimerProgram(On Timer / Off Timer)1
Auto Shut OffNo Signal15
Timer Back-up (at Power Off Mode)5
Timer Rec SetYes
Channel SetupYes
TV/CATVYes
Auto CH MemoryYes
Add/ DeleteYes
Guide CH Set
FormatNEC
Custom Code 40-BFh , 44-BBh
Power SourceVoltage(D.C)3V
UM size x pcsUM-4 x 2 pcs
Total Keys43
KeysPowerYes
1Yes
2Yes
3Yes
4Yes
5Yes
6Yes
7Yes
8Yes
9Yes
0Yes
CH UpYes
CH DownYes
Volume UpYes
Volume DownYes
Input SelectYes
PlayYes
F.FwdYes
RewYes
Pause/StillYes
StopYes
Rec/OTRYes (2Keys)
EjectYes
Counter ResetYes
SpeedYes
Timer RecYes (2Keys)
TV Monitor
Quick ViewYes
ProgramYes
SlowYes
Auto TrackingYes
Set/Tracking+Yes
Set/ Tracking -Yes
MenuYes
EnterYes
CancelYes
CallYes
TV/Caption/TextYes
Sleep TimerYes
MutingYes
Zero ReturnYes
CM SkipYes
Audio Select
G-13FeaturesAuto Head Cleaning
Auto TrackingYes
HQ (VHS Standard High Quality)Yes
Auto Power On, Auto Play, Auto Rewind, Auto EjectYes
VIDEO PLUS+(SHOWVIEW,G-CODE)
Auto ClockYes
Forward / Reverse Picture SearchYes
One Touch Playback
Auto CH MemoryYes
Closed CaptionYes
TV Auto Shut off FunctionYes
End Call
Index Search
SQPB
CATVYes
CM Skip(30sec x 6 Times)Yes
Comb Filter
TV Monitor
Program Extend
Choke Coil
Energy StarYes
Dirty Head
V-chipUSA V-chipYes
CANADA V-chip
CM Advance
Movie Advance
Zero ReturnYes
FBT Leak Test ProtectYes
A3-3
Keys
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
GENERAL SPECIFICATIONS
G-14Accessories Owner's ManualLanguageEnglish
Remote Control UnitYes
BatteryYes
Rod Antenna
Loop Antenna
U/V Mixer
300 ohm to 75 ohm Antenna AdapterYes
Antenna Change Plug
DC Car Cord (Center+)
AC Plug Adapter
AC Cord
AV Cord (2Pin-1Pin)
Guarantee Card
Registration CardYes
ESP CardYes
Warning Sheet
Dew/AHC Caution Sheet
Quick Set-up Sheet
Circuit Diagram
Service Facility List
Important Safeguard
G-15InterfaceSwitchPowerYes
IndicatorPower
Key Light upRec/OTR
TerminalsFrontVideo InputRCA x 1
RearVideo Input
G-16Set SizeApprox. W x D x H (mm)489 x 465 x 479.5
G-17WeightNet (Approx.) 19.0 kg
w/Guarantee CardYes
UM size x pcsUM-4 x 2 pcs
OEM BrandNo
Poles-
Terminal-
Terminal-
PlayYes
Pause/Still
System Select
One Touch Playback
Channel UpYes
Channel DownYes
F.FWD/CueYes
Eject/StopYes
Main Power SW
Volume UpYes
Volume DownYes
Rew/RevYes
Rec/OTRYes
Input Select
Rec/OTRRed
T-RecRed
On Timer
CS
One Touch Playback
Play
Audio InputRCA x 1
Other TerminalHead Phone(Stereo & Mono, 3.5mm)
Audio Input
Video Output
Audio Output
Euro Scart
Diversity
Ext Speaker
DC Jack 12V(Center +)
VHF/UHF Antenna Input
AC Inlet
Gross (Approx.) 22.0 kg
F Type
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
(41.8 lbs)
(48.5 lbs)
A3-4
GENERAL SPECIFICATIONS
G-18CartonMaster Carton
Content-
Material-
Dimensions W x D x H(mm)-
Description of OriginGift BoxYes
MaterialDouble/White
Dimensions W x D x H(mm)559 x 538 x 555
DesignAs per Buyer's
Description of OriginYes
Drop TestNatural Dropping At
Remove the Back Cabinet in the direction of arrow.
Front Cabinet
1
1
1
1
1-2: CRT PCB (Refer to Fig. 1-2)
CAUTION: BEFORE REMOVING THE ANODE CAP,
DISCHARGE ELECTRICITY BECAUSE IT
CONTAINS HIGH VOLTAGE.
BEFORE ATTEMPTING TO REMOVE OR
REPAIR ANY PCB, UNPLUG THE POWER
CORD FROM THE AC SOURCE.
1.
Remove the Anode Cap.
(Refer to REMOVAL OF ANODE CAP)
2.
Disconnect the following connectors:
(CP801 and CP851B).
3.
Remove the CRT PCB in the direction of arrow.
Front Cabinet
1
1
1
2
Back Cabinet
Fig. 1-1
CRT PCB
1-3: TV/VCR BLOCK (Refer to Fig. 1-3)
1.
Remove the 2 screws 1.
2.
Disconnect the following connectors:
(CP352, CP401 and CP502).
3.
Unlock the support 2.
4.
Remove the TV/VCR Block in the direction of arrow.
Front Cabinet
1
TV/VCR Block
1
2
UP TO
RELEASE
1-4: DECK CHASSIS AND SYSCON PCB
(Refer to Fig. 1-4)
1.
Remove the screw 1.
2.
Remove the screw 2.
3.
Remove the screw 3.
4.
Remove the Deck Shield Plate in direction of arrow (A).
5.
Remove the screw 4 and remove the Cover Light
Plate.
6.
Remove the 3 screws 5.
7.
Disconnect the following connectors:
(CP1001, CP4001, CP4002 and CP4003).
8.
Remove the Deck Chassis in the direction of arrow (B).
9.
Remove the screw 6.
10.
Remove the Syscon PCB in the direction of arrow (C).
1
5
5
3
2
Deck Shield Plate
(A)
5
Fig. 1-3
Fig. 1-2
B1-1
Deck Chassis
(B)
6
4
(C)
Syscon PCB
Cover Light Plate
Deck Holder
Fig. 1-4
DISASSEMBLY INSTRUCTIONS
2. REMOVAL OF DECK PARTS
2-1: TOP BRACKET (Refer to Fig. 2-1)
Extend the 2 supports 1.
1.
Slide the 2 supports 2 and remove the Top Bracket.
2.
NOTE
1. After the installation of the Top Bracket, bend the
support 1 so that the Top Bracket is fixed.
Top Bracket
1
Top Bracket
2
Main Chassis
2
Main Chassis
2-2: CASSETTE HOLDER ASS'Y (Refer to Fig. 2-2)
Move the Cassette Holder Ass'y to the front side.
1.
Push the Locker R to remove the Cassette Side R.
2.
Remove the Cassette Side L.
3.
Main Chassis
Cassette Side R
1
Fig. 2-1
Locker R
NOTE
1.2.In case of the Locker R installation, check if the two
positions of Fig.2-3-B are correctly locked.
When you install the Cassette Side R, be sure to move
the Locker R after installing.
Locker R
Check if these
Cassette Side R
positions are locked.
Fig. 2-3-B
2-4: LINK UNIT (Refer to Fig. 2-4)
Set the Link Unit to the Eject position.
1.
Unlock the support 1.
2.
Remove the (A) side of the Link Unit first, then remove
3.
the (B) side.
Main Chassis
Link Unit
Link Unit
Cassette Side L
Main Chassis
Fig. 2-2
2-3: CASSETTE SIDE L/R (Refer to Fig. 2-3-A)
Remove the Locker Spring.
1.
Unlock the 4 supports 1 and then remove the Cassette
2.
Side L/R.
Unlock the support 2 and then remove the Locker R.
3.
Locker Spring
1
1
2
Cassette Holder
Locker R
1
1
(A)
1
(B)
Link Unit
Main Chassis
2-5: LINK LEVER/FLAP LEVER (Refer to Fig. 2-5)
Extend the support 1.
1.
Remove the Link Lever.
2.
Remove the Flap Lever.
3.
1
Flap Lever
Link Lever
Fig. 2-4
Fig. 2-5
Cassette Side R
Cassette Side L
Fig. 2-3-A
B2-1
DISASSEMBLY INSTRUCTIONS
2-6: LOADING MOTOR/WORM (Refer to Fig. 2-6-A)
Remove the screw 1.
1.
Remove the Loading Motor.
2.
Remove the Worm.
3.
Loading Motor
Worm
Main Chassis
• Screw Torque: 3 ± 0.5kgf•cm
1
Fig. 2-6-A
NOTE
1.2.In case of the Worm installation, check if the value of
the Fig. 2-6-B is correct.
In case of the Loading Motor installation, hook the wire
on the Cassette Opener as shown Fig. 2-6-C.
Tension Arm Ass'y
Tension Connect
Tension Spring
2
4
1
3
Tension Holder
Fig. 2-7-A
1
Tension Band
Tension Arm Ass'y
Fig. 2-7-B
19.2 ± 0.1mm
Safety surface for pressing
of the insert.
Loading Motor
Cassette Opener
Fig. 2-6-B
Fig. 2-6-C
2-7: TENSION ASS'Y (Refer to Fig. 2-7-B)
Turn the Pinch Roller Cam clockwise so that the
1.
Tension Holder hook is set to the position of Fig. 2-7-A
to move the Tension Arm Ass'y.
Remove the Tension Spring.
2.
Unlock the 2 supports 1 and remove the Tension
3.
Band.
Unlock the support 2 and remove the Tension Arm
4.
Ass'y.
Unlock the support 3 and remove the Tension
5.
Connect.
Float the hook 4 and turn it clockwise then remove the
6.
Tension Holder.
B2-2
NOTE
1.
In case of the Tension Band installation, note the
direction of the installation. (Refer to Fig. 2-7-C)
2.
In case of the Tension Band installation, install correctly
as Fig. 2-7-D.
3.
In case of the Tension Connect installation, install as
the circled section of Fig. 2-7-E.
Tension Connect
Tension Band
Fig. 2-7-C
[OK]
[NG]
Tension Connect
Tension Connect
Tension Band
Tension Band
Fig. 2-7-D
Tension Connect
Main Chassis
Fig. 2-7-E
DISASSEMBLY INSTRUCTIONS
2-8: T BRAKE ARM/T BRAKE BAND (Refer to Fig. 2-8-A)
Remove the T Brake Spring.
1.
Turn the T Brake Arm clockwise and bend the hook
2.
section to remove it.
Unlock the 2 supports 1 and remove the T Brake
3.
Band.
Idler Gear
S Reel
Idler Arm Ass'y
(B)
T Brake Band
Hook section
1
1
T Brake Arm
T Brake Spring
Fig. 2-8-A
NOTE
1. In case of the T Brake Band installation, install correctly
as Fig. 2-8-B.
[OK]
T Brake Band
[NG]
T Brake Band
T Brake Arm
T Brake Arm
(A)T Reel
1
(A)
1
Fig. 2-9-A
NOTE
1.2.In case of the S Reel and T Reel installation, check if the
correct parts are installed. (Refer to Fig. 2-9-B)
In case of the Idler Arm Ass'y installation, install correctly
as Fig. 2-9-C. And also set it so that the section "B" of
Fig. 2-9-A is placed under the Main Chassis tab.
Fig. 2-8-B
2-9: S REEL/T REEL/IDLER ARM ASS'Y/IDLER GEAR
(Refer to Fig. 2-9-A)
Remove the S Reel and T Reel.
1.
Remove the 2 Polyslider Washers 1.
2.
Remove the Idler Arm Ass'y and Idler Gear.
3.
NOTE
Take care not to damage the gears of the S Reel and T
1.
Reel.
The Polyslider Washer may be remained on the back of
2.
the reel.
Take care not to damage the shaft.
3.
Do not touch the section "A" of S Reel and T Reel. (Use
4.
gloves.) (Refer to Fig. 2-9-A) Do not adhere the stains
on it.
When you install the reel, clean the shaft and grease it.
5.
(If you do not grease, noise may be heard in FF/REW
mode.)
After installing the reel, adjust the height of the reel.
6.
(Refer to MECHANICAL ADJUSTMENT)
[OK]
[NG]
Clutch Gear
Clutch Gear
Big Hole
(S Reel)
Small Hole
(T Reel)
Fig. 2-9-B
Idler Arm Ass'y
Idler Arm Ass'y
Fig. 2-9-C
B2-3
DISASSEMBLY INSTRUCTIONS
2-10: CASSETTE OPENER/PINCH ROLLER BLOCK/
P5 ARM ASS'Y (Refer to Fig. 2-10-A)
Unlock the support 1 and remove the Cassette
1.
Opener.
Remove the Pinch Roller Block and P5 Arm Ass'y.
2.
1
Cassette Opener
Pinch Roller Block
P5 Arm Ass'y
Main Chassis
Fig. 2-10-A
NOTE
Do not touch the Pinch Roller. (Use gloves.)
1.
In case of the Pinch Roller Block and the Pinch Roller
2.
Cam installation, install correctly as Fig. 2-10-B.
Pinch Roller Block
P5 Arm Ass'y
Can be seen the hole of the
Main Cam.
Can be seen the hole of
the Pinch Roller Cam.
Fig. 2-10-B
2-11: A/C HEAD (Refer to Fig. 2-11-A)
Remove the screw 1.
1.
Remove the A/C Head Base.
2.
Remove the 3 screws 2.
3.
Remove the A/C Head and A/C Head Spring.
4.
NOTE
1.
Do not touch the A/C Head. (Use gloves.)
2.
When you install the A/C Head Spring, install as shown in
Fig. 2-11-B.
3.
When you install the A/C Head, tighten the screw (1) first,
then tighten the screw (2), finally tighten the screw (3).
(3)
(1)
2
2
(2)
2
A/C Head
A/C Head Spring
Spring Position
Fig. 2-11-B
2-12: FE HEAD (RECORDER ONLY) (Refer to Fig. 2-12)
Remove the screw 1.
1.
Remove the FE Head.
2.
1
FE Head
• Screw Torque: 5 ± 0.5kgf•cm
• The FE Head is not installed on the Video Cassette Player.
Fig. 2-12
2-13: CYLINDER UNIT ASS'Y (Refer to Fig. 2-13)
Disconnect the following connector:
1.
(CD2001)
Remove the 3 screws 1.
2.
Remove the Cylinder Unit Ass'y.
3.
NOTE
When you install the Cylinder Unit Ass'y, tighten the
1.
screws from (1) to (3) in order while pulling the Ass'y
toward the left front direction.
Cylinder Unit Ass'y
(3)
(2)
1
1
Fig. 2-13
• Screw Torque: 3 ± 0.5kgf•cm
(1)
1
1
• Screw Torque: 5 ± 0.5kgf•cm (Screw 1)
A/C Head Base
Fig. 2-11-A
B2-4
DISASSEMBLY INSTRUCTIONS
2-14: CAPSTAN DD UNIT (Refer to Fig. 2-14-A)
Remove the Capstan Belt.
1.
Remove the 3 screws 1.
2.
Remove the Capstan DD Unit.
3.
2-15:
MAIN CAM/PINCH ROLLER CAM/JOINT GEAR
(Refer to Fig. 2-15-A)
Remove the E-Ring 1, then remove the Main Cam.
1.
Remove the E-Ring 2, then remove the Pinch Roller
2.
Cam and Joint Gear.
1
Capstan Belt
Capstan DD Unit
1
1
• Screw Torque: 4 ± 0.5kgf•cm
1
Fig. 2-14-A
NOTE
In case of the Capstan DD Unit installation, apply the
1.
silicon bond (TSE3843-W) on the position Fig. 2-14-B
correctly. (If no silicon bond applied, abnormal noise will
be heard on the deck operation.)
(Refer to Fig. 2-14-B, C)
Applied position of
silicon bond
Main Cam
2
Pinch Roller Cam
Joint Gear
Fig. 2-15-A
NOTE
In case of the Pinch Roller Cam and Main Cam
1.
installation, install them as the circled section of Fig. 215-B so that the each markers are met. (Refer to Fig.
2-15-B)
Pinch Roller Cam
Marker
Capstan DD Unit
Be careful not to apply the silicon
bond to the Pinch Roller.
Fig. 2-14-B
Silicon Bond
Main Chassis
Fig. 2-14-C
Main Cam
Fig. 2-15-B
2-16: LOADING GEAR S/T UNIT (Refer to Fig. 2-16-A)
1.2.Remove the E-Ring 1 and remove the Main Loading
Gear.
Remove the Main Rod, Tension Lever, Loading Arm S
Unit and Loading Arm T Unit.
1
Main Rod
Tension Lever
Main Loading Gear
Loading Arm T Unit
Loading Arm S Unit
B2-5
Fig. 2-16-A
DISASSEMBLY INSTRUCTIONS
NOTE
When you install the Loading Arm S Unit, Loading Arm
1.
T Unit and Main Loading Gear, align each marker.
(Refer to Fig. 2-16-B)
Marker
Main Loading Gear
Marker
CASSETTE GUIDE POST/INCLINED BASE S/T
2-18:
UNIT/P4 CAP (Refer to Fig. 2-18-A)
Remove the P4 Cap.
1.
Unlock the support 1 and remove the Cassette Guide
2.
Post.
Remove the Inclined Base S Unit and Inclined Base T
3.
Unit.
1
Cassette Guide Post
Loading Arm T Unit
2-17:
CLUTCH ASS'Y/RING SPRING/CLUTCH LEVER/
Loading Arm S Unit
CLUTCH GEAR (Refer to Fig. 2-17-A)
Remove the Polyslider Washer 1.
1.
Remove the Clutch Ass'y and Ring Spring.
2.
Remove the Clutch Lever.
3.
Remove the Coupling Gear, Coupling Spring and
4.
Clutch Gear.
1
Clutch Ass'y
Ring Spring
Coupling Gear
Coupling Spring
Clutch Lever
Fig. 2-16-B
Inclined Base S
Unit
Inclined Base T
Unit
P4 Cap
Fig. 2-18-A
NOTE
Do not touch the roller of Guide Roller.
1.
In case of the P4 Cap installation, install it with parallel
2.
for "A" and "B" of Fig. 2-18-B.
In case of the Cassette Guide Post installation, install
3.
correctly as the circled section of Fig. 2-18-C.
"A"
"B"
Clutch Gear
Fig. 2-17-A
NOTE
In case of the Clutch Ass'y installation, install it with
1.
inserting the spring of the Clutch Ass'y into the dent of
the Coupling Gear. (Refer to Fig. 2-17-B)
Clutch Ass'y
Coupling Gear
Fig. 2-17-B
B2-6
P4 Cap
[OK]
Cassette Guide Post
[NG]
Cassette Guide Post
Cassette Opener
Fig. 2-18-B
Fig. 2-18-C
DISASSEMBLY INSTRUCTIONS
3. REMOVAL OF ANODE CAP
Read the following NOTED items before starting work.
After turning the power off there might still be a potential
*
voltage that is very dangerous. When removing the
Anode Cap, make sure to discharge the Anode Cap's
potential voltage.
*
Do not use pliers to loosen or tighten the Anode Cap
terminal, this may cause the spring to be damaged.
REMOVAL
1. Follow the steps as follows to discharge the Anode Cap.
(Refer to Fig. 3-1.)
Connect one end of an Alligator Clip to the metal part of a
flat-blade screwdriver and the other end to ground.
While holding the plastic part of the insulated Screwdriver,
touch the support of the Anode with the tip of the
Screwdriver.
A cracking noise will be heard as the voltage is discharged.
GND on the CRT
3. After one side is removed, pull in the opposite direction
to remove the other.
NOTE
Take care not to damage the Rubber Cap.
INSTALLATION
1. Clean the spot where the cap was located with a small
amount of alcohol. (Refer to Fig. 3-3.)
NOTE
Confirm that there is no dirt, dust, etc. at the spot where
the cap was located.
Location of Anode Cap
Fig. 3-3
Screwdriver
Alligator Clip
GND on the CRT
Flip up the sides of the Rubber Cap in the direction of
2.
the arrow and remove one side of the support.
(Refer to Fig. 3-2.)
Rubber Cap
Support
CRT
Fig. 3-1
2.3.Arrange the wire of the Anode Cap and make sure the
wire is not twisted.
Turn over the Rubber Cap. (Refer to Fig. 3-4.)
Fig. 3-4
4. Insert one end of the Anode Support into the anode
button, then the other as shown in Fig. 3-5.
CRT
Support
Fig. 3-2
Support
CRT
5.6.Confirm that the Support is securely connected.
Put on the Rubber Cap without moving any parts.
B3-1
Fig. 3-5
DISASSEMBLY INSTRUCTIONS
4.
REMOVAL AND INSTALLATION OF
FLAT PACKAGE IC
REMOVAL
Put the Masking Tape (cotton tape) around the Flat
1.
Package IC to protect other parts from any damage.
(Refer to Fig. 4-1.)
NOTE
Masking is carried out on all the parts located within
10 mm distance from IC leads.
When IC starts moving back and forth easily after
3.
desoldering completely, pickup the corner of the IC using
a tweezers and remove the IC by moving with the IC
desoldering machine. (Refer to Fig. 4-3.)
NOTE
Some ICs on the PCB are affixed with glue, so be
careful not to break or damage the foil of each IC
leads or solder lands under the IC when removing it.
Blower type IC
desoldering
machine
Masking Tape
(Cotton Tape)
Heat the IC leads using a blower type IC desoldering
2.
IC
machine. (Refer to Fig. 4-2.)
NOTE
Do not add the rotating and the back and forth
directions force on the IC, until IC can move back and
forth easily after desoldering the IC leads completely.
Blower type IC
desoldering machine
Fig. 4-1
Tweezers
IC
Peel off the Masking Tape.4.
Absorb the solder left on the pattern using the Braided
5.
Shield Wire. (Refer to Fig. 4-4.)
NOTE
Do not move the Braided Shield Wire in the vertical
direction towards the IC pattern.
Fig. 4-3
Braided Shield Wire
Soldering Iron
IC
Fig. 4-2
IC pattern
Fig. 4-4
B4-1
DISASSEMBLY INSTRUCTIONS
INSTALLATION
Take care of the polarity of new IC and then install the
1.
new IC fitting on the printed circuit pattern. Then solder
each lead on the diagonal positions of IC temporarily.
(Refer to Fig. 4-5.)
Soldering Iron
Solder temporarily
Supply the solder from the upper position of IC leads
2.
Solder temporarily
sliding to the lower position of the IC leads.
(Refer to Fig. 4-6.)
Fig. 4-5
When bridge-soldering between terminals and/or the
4.
soldering amount are not enough, resolder using a Thintip Soldering Iron. (Refer to Fig. 4-8.)
Thin-tip Soldering Iron
IC
Fig. 4-8
Finally, confirm the soldering status on four sides of the
5.
IC using a magnifying glass.
Confirm that no abnormality is found on the soldering
position and installation position of the parts around the
IC. If some abnormality is found, correct by resoldering.
NOTE
When the IC leads are bent during soldering and/or
repairing, do not repair the bending of leads. If the
bending of leads are repaired, the pattern may be
damaged. So, be always sure to replace the IC in this
case.
Soldering IronSolder
IC
Absorb the solder left on the lead using the Braided
3.
Supply soldering
from upper position
to lower position
Shield Wire. (Refer to Fig. 4-7.)
NOTE
Do not absorb the solder to excess.
Soldering Iron
IC
Braided Shield Wire
Fig. 4-6
Fig. 4-7
B4-2
A
A/C
ACC
AE
AFC
AFT
AFT DET
AGC
AMP
ANT
A.PB
APC
ASS'Y
AT
AUTO
A/V
B
BGP
BOT
BPF
BRAKE SOL
BUFF
B/W
C
C
CASE
CAP
CARR
CH
CLK
CLOCK (SY-SE)
COMB
CONV
CPM
CTL
CYL
CYL-M
CYL SENS
D
DATA (SY-CE)
dB
DC
DD Unit
DEMOD
DET
DEV
E
E
EF
EMPH
ENC
ENV
EOT
EQ
EXT
F
F
FBC
FE
FF
FG
FL SW
FM
FSC
FWD
G
GEN
GND
H
H.P.F
KEY TO ABBREVIATIONS
:
Audio/Control
:
Automatic Color Control
:
Audio Erase
:
Automatic Frequency Control
:
Automatic Fine Tuning
:
Automatic Fine Tuning Detect
:
Automatic Gain Control
:
Amplifier
:
Antenna
:
Audio Playback
:
Automatic Phase Control
:
Assembly
:
All Time
:
Automatic
:
Audio/Video
:
Burst Gate Pulse
:
Beginning of Tape
:
Bandpass Filter
:
Brake Solenoid
:
Buffer
:
Black and White
:
Capacitance, Collector
:
Cassette
:
Capstan
:
Carrier
:
Channel
:
Clock
:
Clock (Syscon to Servo)
:
Combination, Comb Filter
:
Converter
:
Capstan Motor
:
Control
:
Cylinder
:
Cylinder-Motor
:
Cylinder-Sensor
:
Data (Syscon to Servo)
:
Decibel
:
Direct Current
:
Direct Drive Motor Unit
:
Demodulator
:
Detector
:
Deviation
:
Emitter
:
Emitter Follower
:
Emphasis
:
Encoder
:
Envelope
:
End of Tape
:
Equalizer
:
External
:
Fuse
:
Feed Back Clamp
:
Full Erase
:
Fast Forward, Flip-flop
:
Frequency Generator
:
Front Loading Switch
:
Frequency Modulation
:
Frequency Sub Carrier
:
Forward
:
Generator
:
Ground
:
High Pass Filter
H.SW
Hz
I
IC
IF
IND
INV
K
KIL
L
L
LED
LIMIT AMP
LM, LDM
LP
L.P.F
LUMI.
M
M
MAX
MINI
MIX
MM
MOD
MPX
MS SW
N
NC
NR
O
OSC
OPE
P
PB
PB CTL
PB-C
PB-Y
PCB
P. CON
PD
PG
P-P
R
R
REC
REC-C
REC-Y
REEL BRK
REEL S
REF
REG
REW
REV, RVS
RF
RMC
RY
S
S. CLK
S. COM
S. DATA
SEG
SEL
SENS
SER
SI
SIF
SO
SOL
SP
STB
SW
:
Head Switch
:
Hertz
:
Integrated Circuit
:
Intermediate Frequency
:
Indicator
:
Inverter
:
Killer
:
Left
:
Light Emitting Diode
:
Limiter Amplifier
:
Loading Motor
:
Long Play
:
Low Pass Filter
:
Luminance
:
Motor
:
Maximum
:
Minimum
:
Mixer, mixing
:
Monostable Multivibrator
:
Modulator, Modulation
:
Multiplexer, Multiplex
:
Mecha State Switch
:
Non Connection
:
Noise Reduction
:
Oscillator
:
Operation
:
Playback
:
Playback Control
:
Playback-Chrominance
:
Playback-Luminance
:
Printed Circuit Board
:
Power Control
:
Phase Detector
:
Pulse Generator
:
Peak-to Peak
:
Right
:
Recording
:
Recording-Chrominance
:
Recording-Luminance
:
Reel Brake
:
Reel Sensor
:
Reference
:
Regulated, Regulator
:
Rewind
:
Reverse
:
Radio Frequency
:
Remote Control
:
Relay
:
Serial Clock
:
Sensor Common
:
Serial Data
:
Segment
:
Select, Selector
:
Sensor
:
Search Mode
:
Serial Input
:
Sound Intermediate Frequency
:
Serial Output
:
Solenoid
:
Standard Play
:
Serial Strobe
:
Switch
C1-1
S
SYNC
SYNC SEP
T
TR
TRAC
TRICK PB
TP
U
UNREG
V
V
VCO
VIF
VP
V.PB
VR
V.REC
VSF
VSR
VSS
V-SYNC
VT
X
X'TAL
Y
Y/C
KEY TO ABBREVIATIONS
:
Synchronization
:
Sync Separator, Separation
:
Transistor
:
Tracking
:
Trick Playback
:
Test Point
:
Unregulated
:
Volt
:
Voltage Controlled Oscillator
:
Video Intermediate Frequency
:
Vertical Pulse, Voltage Display
:
Video Playback
:
Variable Resistor
:
Video Recording
:
Visual Search Fast Forward
:
Visual Search Rewind
:
Voltage Super Source
:
Vertical-Synchronization
:
Voltage Tuning
:
Crystal
:
Luminance/Chrominance
C1-2
SERVICE MODE LIST
This unit provided with the following SERVICE MODES so you can repair, examine and adjust easily.
To enter SERVICE MODE, unplug AC cord till lost actual clock time. Then press and hold Vol (-) button of main unit and
remocon key simultaneously.
The both pressing of set key and remote control key will not be possible if clock has been set. To reset clock, either unplug
AC cord and allow at least 5 seconds before Power On.
Set KeyRemocon KeyOperations
VOL. (-) MIN
VOL. (-) MIN1
VOL. (-) MIN2
VOL. (-) MIN
VOL. (-) MIN4
VOL. (-) MIN5
VOL. (-) MIN
0
3
6
Releasing of V-CHIP PASSWORD.
Initialization of the factory.
NOTE:
Horizontal position adjustment of OSD.
NOTE: Also can be adjusted by using the Adjustment MENU.
Refer to the "ELECTRICAL ADJUSTMENT" (OSD HORIZONTAL).
Adjust the PG SHIFTER automatically.
Refer to the "ELECTRICAL ADJUSTMENT" (PG SHIFTER).
Adjust the PG SHIFTER manually.
Refer to the "ELECTRICAL ADJUSTMENT" (PG SHIFTER).
Adjusting of the Tracking to the center position.
NOTE: Also can be adjusted by pressing the ATR button for more than 2 seconds
during PLAY.
POWER ON total hours and PLAY/REC total hours are displayed on the screen.
Refer to the "PREVENTIVE CHECKS AND SERVICE INTERVALS" (CONFIRMATION
OF USING HOURS).
Can be checked of the INITIAL DATA of MEMORY IC.
Refer to the "NOTE FOR THE REPLACING OF MEMORY IC".
Do not use this for the normal servicing.
If you set a factory initialization, the memories are reset such as the clock
setting, the channel setting, the POWER ON total hours, and PLAY/REC
total hours.
VOL. (-) MIN8
VOL. (-) MIN9
MethodOperations
Press the ATR button on the
remote control for more than
2 seconds during PLAY.
Make the short circuit between
the test point of SERVICE and
the GND.
Writing of EEPROM initial data.
NOTE: Do not use this for the normal servicing.
Display of the Adjustment MENU on the screen.
Refer to the "ELECTRICAL ADJUSTMENT" (On-Screen Display Adjustment).
Adjusting of the Tracking to the center position.
Refer to the "MECHANICAL ADJUSTMENT" (GUIDE ROLLER) and "ELECTRICAL
ADJUSTMENT" (PG SHIFTER).
The BOT, EOT, and the Reel Sensor do not work and the deck can be operated
without a cassette tape.
Refer to the "PREPARATION FOR SERVICING"
C2-1
PREVENTIVE CHECKS AND SERVICE INTERVALS
The following standard table depends on environmental conditions and usage.
Parts replacing time does not mean the life span for individual parts.
Also, long term storage or misuse may cause transformation and aging of rubber parts.
The following list means standard hours, so the checking hours depends on the conditions.
Time
Parts Name
Audio Control Head
Full Erase Head
(Recorder only)
Capstan Belt
Pinch Roller
Capstan DD Unit
Loading Motor
Tension Band
T Brake Band
Clutch Ass'y
Idler Arm Ass'y
Capstan Shaft
Tape Running
Guide Post
Cylinder Unit
: Clean
: Check it and if necessary, replace it.
500
hours
1,000
hours
1,500
hours
2,000
hours
2,500
hours
Notes
Clean those parts in
contact with the tape.
Clean the rubber, and parts
which the rubber touches.
Replace when rolling
becomes abnormal.
Clean the Head
CONFIRMATION OF HOURS USED
POWER ON total hours and PLAY/REC total hours can be checked on the screen.
Total hours are displayed in 16 system of notation.
NOTE: If you set a factory initialization, the total hours is reset to "0".
The confirmation of using hours will not be possible if clock has been set. To reset clock, either unplug
AC cord and allow at least 5 seconds before Power On.
1.
Set the VOLUME to minimum.
2.
Press both VOL. DOWN button on the set and the Channel button (6) on the remote control simultaneously.
3.
After the confirmation of using hours, turn off the power.
INIT 00 88
POWER ON 0000
PLAY/REC 0000
(16 x 16 x 16 x thousands digit value) + (16 x 16 x hundreds digit value) + (16 x tens digit value) + (ones digit value)
Initial setting content of MEMORY IC.
POWER ON total hours.
PLAY/REC total hours.
C3-1
PREVENTIVE CHECKS AND SER VICE INTERVALS
CLEANING
NOTE
After cleaning the heads with isopropyl alcohol, do not
run a tape until the heads dry completely. If the heads
are not completely dry and alcohol gets on the tape,
damage may occur.
1. AUDIO CONTROL HEAD
Clean the Audio Control Head with the cotton stick
soaked by alcohol. Clean the full erase head in the
same manner. (Refer to the figure below.)
2. TAPE RUNNING SYSTEM
When cleaning the tape transport system, use the
gauze moistened with isopropyl alcohol.
3. CYLINDER
Wrap a piece of chamois around your finger. Dip it in
isopropyl alcohol. Hold it to the cylinder head softly.
Turn the cylinder head counterclockwise to clean it (in
the direction of the arrow). (Refer to the figure below.)
NOTE
Do not exert force against the cylinder head. Do not move
the chamois upward or downward on the head.
Use the chamois one by one.
Audio Control Head
Cylinder Head
C3-2
WHEN REPLACING EEPROM (MEMORY) IC
If a service repair is undertaken where it has been required to change the MEMORY IC, the following steps should be taken to
ensure correct data settings while making reference to TABLE 1.
NOTE: Initial Data setting will not be possible if clock has been set. To reset clock, either unplug AC cord and allow
at least 5 seconds before Power On.
+0+1+2+3+4+5+6+7+8+9
880A62634B1434095138
9A
B29293000030050800
10
062901171060323A8AD4
20101520252627
303A3C3E404142
28292A2C2E3032343638
40444D4E4F505152
4345464748494A4B4C
5355565758595A5B5C
50
60------------------
54
636466696D74797C7E7F
+A
+B+C+D+E+FINI
3866004F001E00
A954A43E0604
5D5E5F606162
Table 1
Enter DATA SET mode by setting VOLUME to minimum.
1.
While holding down VOLUME button on front cabinet, press key 6 on remote control simultaneously.
2.
ADDRESS and DATA should appear as FIG 1.
ADDRESS DATA
INIT 00 88
POWER ON 0000
PLAY/REC 0000
Fig. 1
3.
ADDRESS is now selected and should "blink". Using the PLAY or STOP button on the remote, step through the
ADDRESS until required ADDRESS to be changed is reached.
4.
Press ENTER to select DATA. When DATA is selected, it will "blink".
5.
Again, step through the DATA using PLAY or STOP until required DATA value has been selected.
6.
Pressing ENTER will take you back to ADDRESS for further selection if necessary.
7.
Repeat steps 3 to 6 until all data has been checked.
8.
When satisfied correct DATA has been entered, turn POWER off (return to STANDBY MODE) to finish DATA input.
The unit will now have the correct DATA for the new MEMORY IC.
VSR Torque, Brake Torque (S Reel/T Reel Ass'y)
Brake Torque (T Reel Ass'y)
VSR Torque, Brake Torque (S Reel)
Remarks
PREPARATION FOR SERVICING
How to use the Servicing Fixture
1.
Remove the Syscon PCB from the set.
Be sure to place the parts on a paper so that they have no short-circuit each other.
2.
Short circuit between TP1001 and Ground with the cable JG154.
(The BOT, EOT, and the Reel Sensor do not work and the deck can be operated without a cassette tape.)
3.
In case of using a cassette tape, press the STOP/EJECT button to insert or eject a cassette tape.
Turn on the power and re-check the cable before checking the trouble points.
D1-1
MECHANICAL ADJUSTMENTS
1. CONFIRMATION AND ADJUSTMENT
Read the following NOTES before starting work.
• Place an object which weighs between 450g~500g on
the Cassette Tape to keep it steady when you want to
make the tape run without the Cassette Holder. (Do not
place an object which weighs over 500g.)
CONFIRMATION AND ADJUSTMENT OF REEL
1-1:
DISK HEIGHT
1.
Turn on the power and set to the STOP mode.
2.
Set the master plane (JG022) and reel disk height
adjustment jig (JG024A) on the mechanism framework,
taking care not to scratch the drum, as shown in Fig. 1-1-A.
3.
While turning the reel and confirm the following points.
Check if the surface "A" of reel disk is lower than the
surface "B" of reel disk height adjustment jig (JG024A)
and is higher than the surface "C". If it is not passed,
place the height adjustment washers and adjust to
10(+2, -0)mm.
4.
Adjust the other reel in the same way.
Master Plane (JG022)
Reel Disk Height Adjustment Jig
(JG024A)
1-2: CONFIRMATION AND ADJUSTMENT OF TENSION
POST POSITION
1.
Set to the PLAY mode.
2.
Adjust the adjusting section for the Tension Arm
position so that the Tension Arm top is within the
standard line of Main Chassis.
3.
While turning the S Reel clockwise, confirm that the
edge of the Tension Arm is located in the position
described above.
Standard line of Main Chassis
Tension Arm
0.5mm (Adjusting range)
Fig. 1-2-A
Adjusting section for the
Tension Arm position
Tension Band
Master Plane (JG022)
10(+0.2, -0)mm
Reel Disk
Height Adjustment
Washer
2.6x4.7xT0.13
2.6X4.7xT0.25
Reel Disk Height
Adjustment Jig
(JG024A)
(B)
(A)
Fig. 1-1-A
(C)
Fig. 1-1-B
The Tension Arm top will
move to the inside direction
of the Main Chassis.
Bend
The Tension Arm top will
move to the outside direction
of the Main Chassis.
Fig. 1-2-B
1-3: CONFIRMATION OF PLAYBACK TORQUE AND
BACK TENSION TORQUE DURING PLAYBACK
Load a video tape (T-120) recorded in standard speed
1.
mode. Set the unit to the PLAY mode.
Install the tentelometer as shown in Fig. 1-3. Confirm that
2.
the meter indicates 20 ± 2gf in the beginning of playback.
• USING A CASSETTE TYPE TORQUE TAPE (KT-300NR)
1.
After confirmation and adjustment of Tension Post
position (Refer to item 1-2), load the cassette type
torque tape (KT-300NR) and set to the PLAY mode.
2.
Confirm that the right meter of the torque tape indicates
50~90gf•cm during playback in SP mode.
3.
Confirm that the left meter of the torque tape indicates
25~40gf•cm during playback in SP mode.
Tentelometer
Video Tape
D2-1
P1 Post
Guide Roller
Fig. 1-3
MECHANICAL ADJUSTMENTS
1-4: CONFIRMATION OF VSR TORQUE
Install the Torque Gauge (JG002F) and Adapter (JG002B)
1.
on the S Reel. Set to the Picture Search (Rewind) mode.
(Refer to Fig.1-4-B)
Then, confirm that it indicates 120~180gf•cm.
2.
NOTE
Install the Torque Gauge on the reel disk firmly. Press the
REW button to turn the reel disk.
1-5: CONFIRMATION OF REEL BRAKE TORQUE
(S Reel Brake) (Refer to Fig. 1-4-B)
Once set to the Fast Forward mode then set to the Stop
1.
mode. While, unplug the AC cord when the Pinch Roller
Block is on the position of Fig. 1-4-A.
Move the Idler Ass'y from the S Reel.
2.
Install the Torque Gauge (JG002F) and Adapter
3.
(JG002B) on the S Reel. Turn the Torque Gauge
(JG002F) clockwise.
Then, confirm that it indicates 60~100gf•cm.
4.
(T Reel Brake) (Refer to Fig. 1-4-B)
Once set to the Fast Forward mode then set to the Stop
1.
mode. While, unplug the AC cord when the Pinch Roller
Block is on the position of Fig. 1-4-A.
Move the Idler Ass'y from the T Reel.
2.
Install the Torque Gauge (JG002E) and Adapter
3.
(JG002B) on the T reel. Turn the Torque Gauge
(JG002E) counterclockwise.
Then, confirm that it indicates 30~50gf•cm.
4.
The position at FF mode.
Pinch Roller Block
Stop at this position.
Cassette
The position at
STOP mode.
Capstan DD Unit
Cassette Holder Ass'y
Opener
Fig. 1-4-A
NOTE
If the torque is out of the range, replace the following
parts.
Check item
1-4
1-5
S Reel side:
Replacement Part
Idler Ass'y/Clutch Ass'y
S Reel/Tension Band/Tension
Connect/Tension Arm Ass'y
T Reel side:
T Reel/T Brake Band//T Brake
Spring/T Brake Arm
2. CONFIRMATION AND ADJUSTMENT
OF TAPE RUNNING MECHANISM
Tape Running Mechanism is adjusted precisely at the
factory. Adjustment is not necessary as usual. When you
replace the parts of the tape running mechanism because
of long term usage or failure, the confirmation and
adjustment are necessary.
2-1: GUIDE ROLLER
Playback the VHS Alignment Tape.
1.
Connect CH-1 of the oscilloscope to TP4001(Envelope)
2.
and CH-2 to TP1002 (SW Pulse).
Press and hold the Tracking-Auto button on the remote
3.
control more than 2 seconds to set tracking to center.
Trigger with SW Pulse and observe the envelope. (Refer
4.
to Fig. 2-1-A)
When observing the envelope, adjust the Taper Nut
5.
Driver slightly until the envelope will be flat.
Even if you press the Tracking Button, adjust so that
flatness is not moved so much.
Adjust so that the A : B ratio is better than 3 : 2 as shown
6.
in Fig. 2-1-B, even if you press the Tracking Button to
move the envelope (The envelope waveform will begin to
decrease when you press the Tracking Button).
Adjust the PG shifter during playback.
7.
(Refer to the ELECTRICAL ADJUSTMENTS)
NOTE
After adjustment, confirm and adjust A/C head.
(Refer to item 2-2)
Torque Gauge/Adapter
(JG002F/JG002B)
S Reel
Torque Gauge/Adapter
(JG002E/JG002B)
T Reel
Fig. 1-4-B
D2-2
CH-1
Envelope
(TP4001)
CH-1
Track
CH-2
SW Pulse (TP1002)
EntranceExit
Max
A
A : B ≥ 3 : 2
CH-2
Track
B
Fig. 2-1-A
Max
Fig. 2-1-B
MECHANICAL ADJUSTMENTS
CONFIRMATION AND ADJUSTMENT OF AUDIO/
CONTROL HEAD
When the Tape Running Mechanism does not work well,
adjust the following items.
1.
Playback the VHS Alignment Tape.
2.
Confirm that the reflected picture of stamp mark is
appeared on the tape prior to P4 Cap as shown in Fig. 2-2-A.
When the reflected picture is distorted, turn the screw
a)
1 clockwise until the distortion is disappeared.
When the reflected picture is not distorted, turn the
b)
screw 1 counterclockwise until little distortion is
appeared, then adjust the a).
3.
Turn the screw 2 to set the audio level to maximum.
4.
Confirm that the bottom of the Audio/ Control Head and
the bottom of the tape is shown in Fig. 2-2-C.
When the height is not correct, turn the screw 3 to
c)
adjust the height. Then, adjust the 1~3 again.
Audio/Control Head
Reflected picture of
Stamp Mark
P4 Cap
TAPE RUNNING ADJUSTMENT
2-3:2-2:
(X VALUE ADJUSTMENT)
Confirm and adjust the height of the Reel Disk.
1.
(Refer to item 1-1)
Confirm and adjust the position of the Tension Post.
2.
(Refer to item 1-2)
Adjust the Guide Roller. (Refer to item 2-1)
3.
Confirm and adjust the Audio/Control Head.
4.
(Refer to item 2-2)
Connect CH-1 of the oscilloscope to TP1002, CH-2 to
5.
TP4001 and CH-3 to HOTsideofAudioOutJack.
Playback the VHS Alignment Tape.
6.
Press and hold the Tracking-Auto button on the remote
7.
control more than 2 seconds to set tracking to center.
Set the X Value adjustment driver (JG153) to the 4 of
8.
Fig. 2-2-B. Adjust X value so that the envelope waveform
output becomes maximum. Check if the relation between
Audio and Envelope waveform becomes (1) or (2) of Fig.2-3.
Envelope
(1)
CH-3
Audio
(2)
Audio/Control Head
3
2
Audio/Control Head
Tape
Stamp Mark
Fig. 2-3
Fig. 2-2-A
1
4
Fig. 2-2-B
0.25±0.05mm
Fig. 2-2-C
D2-3
MECHANICAL ADJUSTMENTS
3. MECHANISM ADJUSTMENT PARTS LOCATION GUIDE
3
4
5
6
2
1
8910
1. Tension Connect
2. Tension Arm
3. Guide Roller
4. Audio/Control Head
5. X value adjustment driver hole
6.
P4 Post
7.
T Brake Spring
8.
T Reel
9.
S Reel
10.
Adjusting section for the Tension Arm position
7
D2-4
ELECTRICAL ADJUSTMENTS
1.
BEFORE MAKING ELECTRICAL
ADJUSTMENTS
Read and perform these adjustments when repairing the
circuits or replacing electrical parts or PCB assemblies.
CAUTION
•
Use an isolation transformer when performing any
service on this chassis.
•
Before removing the anode cap, discharge electricity
because it contains high voltage.
•
When removing a PCB or related component, after
unfastening or changing a wire, be sure to put the wire
back in its original position.
•
When you exchange IC and Transistor for a heat sink,
apply the silicon grease on the contact section of the
heat sink. Before applying new silicon grease, remove all
the old silicon grease. (Old grease may cause damages
to the IC and Transistor.)
On-Screen Display Adjustment
Unplug the AC plug for more than 5 seconds to set the
1.
clock to the non-setting state. Then, set the volume
level to minimum.
Press the VOL. DOWN button on the set and the
2.
Channel button (9) on the remote control simultaneously
to appear the adjustment mode on the screen as shown
in Fig. 1-1.
2. BASIC ADJUSTMENTS
(VCR SECTION)
2-1: PG SHIFTER
1.
Connect CH-1 on the oscilloscope to TP1002 and CH-2
to pin 4 of CP1003.
2.
Playback the alignment tape.
3.
Press and hold the Tracking-Auto button on the remote
control more than 2 seconds to set tracking to center.
4.
Press the VOL. DOWN button on the set and the
channel button (3) on the remote control simultaneously
until the indicator REC disappears. If the indicator REC
disappears, adjustment is completed.
(If the above adjustments doesn't work well:)
5.
Press the VOL. DOWN button on the set and the
channel button (3) on the remote control simultaneously
until the indicator REC disappears.
6.
When the REC indicator is blinking, press both VOL.
DOWN button on the set and the channel button (4) on
the remote control simultaneously and adjust the
Tracking +/- button until the arising to the down of Head
Switching Pulse becomes 6.5 ± 0.5H.
(Refer to Fig. 2-1-A, B)
7.
Press the Tracking Auto button.
CH-2
TV
00 OSD 15
Use the Channel UP/DOWN button or Channel button
3.
(0-9) on the remote control to select the options shown
in Fig. 1-2.
Press the MENU button on the remote control to end
4.
the adjustments.
FUNCTION
NO.
OSD H
00
CUT OFF
01
RF AGC DELAY
02
VIF VCO
03
H VCO
04
H PHASE
05
V SIZE
06
V SHIFT
07
R DRIVE
08
B DRIVE
09
R CUT OFF
10
G CUT OFF
11
B CUT OFF
12
FUNCTION
NO.
BRIGHTNESS
13
CONTRAST
14
COLOR
15
TINT
16
SHARPNESS
17
FM LEVEL
18
LEVEL
19
SEPARATION 1
20
SEPARATION 2
21
TEST MONO
22
TEST STEREO
23
X-RAY TEST
24
Fig. 1-1
Fig. 1-2
6.5H
CH-1
Fig. 2-1-A
CH-2
CH-1
6.5H
Fig. 2-1-B
2-2: VCO FREERUN
1.
Place the set with Aging Test for more than 15 minutes.
2.
Receive the VHF HIGH.
3.
Disconnect the Antenna while receiving the VHF HIGH
and set to the Noise screen.
4.
Once turn off the Power and turn on the Power again.
5.
Approxi. 3 seconds later, input the Antenna again.
6.
Connect the digital voltmeter between the pin 5 ofCP351 and the pin 1 (GND) of CP351.
7.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (03) on the remote control to
select "VIF VCO".
8.
Press the VOL. UP/DOWN button on the remote control
until the digital voltmeter is 2.5V.
9.
After the 2.5V adjustment, countdown the VIF VCO step
No. by 1 step with the VOL. DOWN button.
D3-1
ELECTRICAL ADJUSTMENTS
2-3: RF AGC
1.
Receive the VHF HIGH (63dB).
2.
Connect the digital voltmeter between the pin 5 ofCP351 and the pin 1 (GND) of CP351.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (02) on the remote control to
select "RF AGC DELAY".
4.
Press the VOL. UP/DOWN button on the remote control
until the digital voltmeter is 2.9 ± 0.5V..
(TV SECTION)
2-4: CONSTANT VOLTAGE
1.
Connect the digital voltmeter to the TP601.
2.
Set condition is AV MODE without signal.
3.
Using the remote control, set the brightness and contrast
to normal position.
4.
Adjust the VR502 until the digital voltmeter is 135 ± 0.5V.
2-5: CUT OFF
1.
Adjust the unit to the following settings.
R CUT OFF=128, G CUT OFF=128, B CUT OFF=128,
BRIGHTNESS=128, CONTRAST=100
2.
Place the set with Aging Test for more than 15 minutes.
3.
Set condition is AV MODE without signal.
4.
Using the remote control, set the brightness and
contrast to normal position.
5.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (01) on the remote control to
select "CUT OFF".
6.
Adjust the Screen Volume until a dim raster is obtained.
2-6: WHITE BALANCE
NOTE: Adjust after performing CUT OFF adjustment.
Place the set with Aging Test for more than 15 minutes.
1.
Receive the gray scale pattern from the Pattern
2.
Generator.
Using the remote control, set the brightness and
3.
contrast to normal position.
Activate the adjustment mode display of Fig. 1-1 and
4.
press the channel button (10) on the remote control to
select "R CUT OFF".
Press the CH. UP/DOWN button on the remote control
5.
to select the "R CUT OFF", "G CUT OFF", "B CUT
OFF", "R DRIVE" or "G DRIVE".
Adjust the VOL. UP/DOWN button on the remote control
6.
to whiten the R CUT OFF, G CUT OFF, B CUT OFF, R
DRIVE, and G DRIVE at each step tone sections equally.
Perform the above adjustments 5 and 6 until the white
7.
color is looked like a white.
2-7: FOCUS
1.
Receive the monoscope pattern.
2.
Using the remote control, set the brightness and
contrast to normal position.
3.
Turn the Focus Volume fully counterclockwise once.
4.
Adjust the Focus Volume until picture is distinct.
2-8: HORIZONTAL PHASE
1.
Receive the monoscope pattern.
2.
Using the remote control, set the brightness and
contrast to normal position.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (05) on the remote control to
select "H PHASE".
4.
Press the VOL. UP/DOWN button on the remote
control until the SHIFT quantity of the OVER SCAN on
right and left becomes minimum.
2-9: VERTICAL SHIFT
1.
Receive the monoscope pattern.
2.
Using the remote control, set the brightness and
contrast to normal position.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (07) on the remote control to
select "V SHIFT".
4.
Check if the step No. V. SHIFT is "3".
5.
Adjust the VR401 until the horizontal line becomes fit to
the notch of the shadow mask.
2-10: VERTICAL SIZE
1.
Receive the monoscope pattern.
2.
Using the remote control, set the brightness and
contrast to normal position.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (06) on the remote control to
select "V SIZE".
4.
Press the VOL. UP/DOWN button on the remote
control until the SHIFT quantity of the OVER SCAN on
upside and downside becomes minimum.
2-11: SUB BRIGHTNESS
1.
Receive the monoscope pattern. (RF Input)
2.
Using the remote control, set the brightness and
contrast to normal position.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (13) on the remote control to
select "BRIGHTNESS".
4.
Press the VOL. UP/DOWN button on the remote
control until the white 10% is starting to be visible
5.
Receive the monoscope pattern. (Audio Video Input)
6.
Press the INPUT SELECT button on the remote control
to set to the AV mode. Then perform the above
adjustments 2~4.
2-12: SUB CONTRAST
1.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (14) on the remote control to
select "CONTRAST".
2.
Press the VOL. UP/DOWN button on the remote
control until the contrast step No. becomes "100"
3.
Press the INPUT SELECT button on the remote control
to set to the AV mode. Then perform the above
adjustments 1~2.
D3-2
ELECTRICAL ADJUSTMENTS
2-13: SUB TINT
1.
Receive the color bar pattern. (RF Input)
2.
Connect the oscilloscope to TP801.
3.
Using the remote control, set the brightness, contrast,
color and tint to normal position.
4.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (16) on the remote control to
select "TINT".
5.
Press the VOL. UP/DOWN button on the remote control
until the section "A" becomes a straight line.
(Refer to Fig. 2-2)
6.
Receive the color bar pattern. (Audio Video Input)
7.
Press the INPUT SELECT button on the remote control
to set to the AV mode. Then perform the above
adjustments 2~5.
"A"
Fig. 2-2
2-15: OSD HORIZONTAL
1.2.Activate the adjustment mode display of Fig. 1-1.
Press the VOL. UP/DOWN button on the remote
control until the difference of A and B becomes
minimum. (Refer to Fig. 2-4)
TV
00 OSD 15
A
2-16: SUB SHARPNESS
1.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (17) on the remote control to
select "SHARPNESS".
2.
Check if the step No. of SHARPNESS is "40".
3.
Press the INPUT SELECT button on the remote control
to set to the AV mode. Then perform the above
adjustment 1~2.
B
Fig. 2-4
2-14: SUB COLOR
1.
Receive the color bar pattern. (RF Input)
2.
Connect the oscilloscope to TP803.
3.
Using the remote control, set the brightness, contrast,
color and tint to normal position.
4.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (15) on the remote control to
select "COLOR".
5.
Adjust the VOLTS RANGE VARIABLE knob of the
oscilloscope until the range between white 100% and
0% is set to 4 scales on the screen of the oscilloscope.
6.
Press the VOL. UP/DOWN button on the remote control
until the red color level is adjusted to 110 ± 5% of the
white level. (Refer to Fig. 2-3)
7.
Receive the color bar pattern. (Audio Video Input)
8.
Press the INPUT SELECT button on the remote control
to set to the AV mode. Then perform the above
adjustments 2~6.
White 0%
100%
2-17: H. VCO
1.2.Activate the adjustment mode display of Fig. 1-1 and
press the channel button (04) on the remote control to
select "H VCO".
Check if the step No. of H VCO is "4".
White 100%
Red Level
Fig. 2-3
D3-3
ELECTRICAL ADJUSTMENTS
3.PURITY AND CONVERGENCE
ADJUSTMENTS
NOTE
1.
Turn the unit on and let it warm up for at least 30
minutes before performing the following adjustments.
2.
Place the CRT surface facing east or west to reduce the
terrestrial magnetism.
3.
Turn ON the unit and demagnetize with a Degauss Coil.
3-1: STATIC CONVERGENCE (ROUGH ADJUSTMENT)
1.
Tighten the screw for the magnet. Refer to the adjusted
CRT for the position. (Refer to Fig. 3-1)
If the deflection yoke and magnet are in one body,
untighten the screw for the body.
2.
Receive the green raster pattern from the color bar
generator.
3.
Slide the deflection yoke until it touches the funnel side
of the CRT.
4.
Adjust center of screen to green, with red and blue on
the sides, using the pair of purity magnets.
5.
Switch the color bar generator from the green raster
pattern to the crosshatch pattern.
6.
Combine red and blue of the 3 color crosshatch
pattern on the center of the screen by adjusting the pair
of 4 pole magnets.
7.
Combine red/blue (magenta) and green by adjusting the
pair of 6 pole magnets.
8.
Adjust the crosshatch pattern to change to white by
repeating steps 6 and 7.
3-2: PURITY
NOTE
Adjust after performing adjustments in section 3-1.
1.
Receive the green raster pattern from color bar
generator.
2.
Adjust the pair of purity magnets to center the color on
the screen.
Adjust the pair of purity magnets so the color at the
ends are equally wide.
3.
Move the deflection yoke backward (to neck side)
slowly, and stop it at the position when the whole screen
is green.
4.
Confirm red and blue color.
5.
Adjust the slant of the deflection yoke while watching
the screen, then tighten the fixing screw.
300BZ610326A5B301H420ADECK ASSYA5B301H420A
301BZ71056485OA400234PINCH ROLLER BLOCK
302BZ71051485OP900746BRACKET,TOP 3V
303BZ71019385OP200290BELT,CAPSTAN (S)
304BZ71051585OP600581WORM
305BZ71009485OP500083BASE,AC HEAD
306BZ71011285OP800324SPRING,AC HEAD
307BZ71051685OA000459MAIN CHASSIS ASS'Y
308BZ71051785OA200089CLUTCH ASS'Y
309BZ71051885OA200090ARM IDLER ASS'Y
310BZ71051985OA300065LOADING ARM S UNIT
311BZ71052085OA300066LOADING ARM T UNIT
312BZ71052185OA400223INCLINED BASE T UINT 3S
313BZ71052285OA400232P5 ARM ASS'Y 2
314BZ71052385OA400233TENSION ARM ASS'Y (WT)
315BZ71052485OA400231INCLINED BASE S UNIT
316BZ71052585OP800358SPRING,LOCKER
317BZ71052685OP900736CASS,HOLDER
318BZ71052785OP900748CASS,SIDE L
319BZ71052885OP900749CASS,SIDE R
320BZ71052985OP900739LOCKER,R
321BZ71053085OA900228LINK UNIT
322BZ71053185OP000496POST,CASS GUIDE
323BZ71053285OP200316REEL,S (S)
324BZ71053385OP200317REEL,T (S)
325BZ71053485OP200308GEAR,IDLER
326BZ71053585OP200311GEAR,CLUTCH
327BZ71053685OP200312GEAR,COUPLING
328BZ71053785OP200313LEVER,CLUTCH
329BZ71053885OP300194GEAR,MAIN LOADING
330BZ71009285OP400490LEVER,TENSION
331BZ71009385OP400492HOLDER,TENSION
332BZ71036685OP400520CAP.P4
333BZ71053985OP400539BAND,TENSION
334BZ71054085OP400533CONNECT,TENSION
335BZ71054185OP600573ARM,BRAKE T
336BZ71054285OP600583BAND,BRAKE T
337BZ71054385OP600577CAM,PINCH ROLLER
338BZ71054485OP600578CAM,MAIN
339BZ71054585OP600579ROD,MAIN
340BZ71054685OP600582GEAR,JOINT
341BZ71011085OP800322SPRING,TENSION
342BZ71054785OP800360SPRING,BRAKE T
343BZ71054885OP800355SPRING,COUPLING
344BZ71054985OP800356SPRING,RING
345BZ71056585OP900750LEVER,LINK 2
346BZ71055185OP900744LEVER,FLAP
347BZ71055285OP900745CASS,OPENER
NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME
OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE
T-REC
D1013
SLR-342VCT32
R1084_1
270 1/4W
CAUTION: DIGITAL TRANSISTOR
75
R4201
B.SIGNAL
TUNER VIDEO SIGNAL
AUDIO SIGNAL(REC)
AUDIO SIGNAL(PB)
GND
FROM/TO POWER
GND
PCB010
VMA244
3
2
1
ABCD E F GH
G-6G-5
ABCD E F GH
AV SCHEMATIC DIAGRAM
8
7
6
TO MICON
KEY_A
REMOCON_IN
FROM/TO IN/OUT
KEY_B_OPE
FRONT_VIDEO_OPE
FRONT_AUDIO_OPE
SOUND+_OPE
SP_OUT_OPE
SOUND_GND_OPE
REMO_+B
GND
GND
W835
W855
W841
W842
W844
W845
W849
W851
W860
W833
W922
KEY_A_1
REMOCON_IN_1
KEY_B_1
FRONT_VIDEO_1
FRONT_AUDIO_1
SOUND+_1
SP_OUT_1
SOUND_GND_1
REMO_+B_1
5
(SYSCON PCB)
C4205
C382
10016VYK
8
7
FRONT AUDIO(L)
J4202 AV1-09D-4
1
2
H
FRONT VIDEO
0.001 CH
J4201 AV1-09D-3
E
1
2
H
E
6
J351
MSJ-2000
1
NC
5
NC
4
3
2
6
7
5
R381
22 1/2W
R380
22 1/2W
GND
R2205
5.6K
3
B+
2
Vout
1
OS2201
PIC-37243SR
REW/REV
SW2206_1
4
EVQ21505R
3
2
FRONT_AUDIO_1
FRONT_VIDEO_1
KEY_B_1
KEY_A_1
4
R2201
820
SW2201_1
EVQ21505R
POWER ON/OFF
3
CH DOWN
SW2207_1
EVQ21505R
2
PCB010
VMA244
REC/OTR
R2206
820
CH UP
SW2202_1
EVQ21505R
SW2208_1
R2202
1K
R2207
1K
EVQ21505R
SOUND_GND_1
SW2203_1
STOP/EJECT
VOL UP
SW2209_1
SOUND+_1
REMOCON_IN_1
R2203
1.5K
EVQ21505R
R2208
1.5K
EVQ21505R
SP_OUT_1
REMO_+B_1
PLAY
SW2204_1
SW2210_1
VOL DOWN
R2204
2.7K
EVQ21505R
EVQ21505R
FF/CUE
SW2205_1
EVQ21505R
THE DC VOLTAGE AT EACH PART WAS
NOTE:
MEASURED WITH THE DIGITAL TESTER
DURING PLAYBACK
1
NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME
OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE
TUNER VIDEO SIGNAL
AUDIO SIGNAL(REC)
1
ABCD E F GH
G-8G-7
ABCD E F GH
8
7
6
5
4
3
2
1
FROM/TO MICON
PROTECT
AT+5V
AT+5V_BACKUP
VD
OSD_R
OSD_G
OSD_B
OSD_BLK
SDA
SCL
AFT_M
VCR_POWER_H
HD
POWER_OFF_H
1213
1.8
1
AGC
2
2.5
3
NC
2.5
4
SCL
2.5
5
SDA
6
4.9
7
+5V
8
NCNC
29.3
9
+30V
10
TU601TECC1040PG32D
0
11
IF
1415
FROM/TO POWER
AT+30V
GND
UNREG+8V
AT+12V
P.CON+5V_SW
AT+5V
H_GND
NCNC
R.SIGNAL
G.SIGNAL
B.SIGNAL
COLOR SIGNAL
LUMINANCE SIGNAL
DEFLECTION SIGNAL
TUNER VIDEO SIGNAL
PLAYBACK VIDEO SIGNAL
C602
0.022 F
C604
CHROMA/IF SCHEMATIC DIAGRAM
W915
REG.
Q603
KTC3203_Y
5.5
REG.
Q604
KTD863_Y
5.08.3
5.6
100
R663
R628
2250VYK
2250VYK
C644
NCNC
3.7
Y SW OUT
5.7V REG OUT(FOR CPU)
DEF
C675
68P CH
1K
C62968P CH
1K
R657
R603
REG.
Q605
KTD863_Y
5.6
100
C640
0.1 F
5.6 00 3.2
5v REG
VIDEO/CHROMA GND
34 EXT C in
33 8.7V REG OUT
32 X’TAL
31 ACL/ABCL
17 V OUT
16 B OUT
AFC FILTER
H.PLUSE OUT
SDA
1B
C645
C647
0.01 F
R631
6.8K
100
SDA
CRITICAL FOR SAFETY,USE ONES
DESCRIBED IN PARTS LIST ONLY
5.08.3
5.5
64 VIF IN
1 VIF IN
SCL
5
100
SCL
SB140-EIC
R625
R626
4.88.3
D608
W801
C643
10K
MCU RESET
INTELLIGENT MONI
H OUT
FBP IN
6
789
10K
R656
H.PLUSE
H_OUT
AT+5V
C667
W895
1K
TU_VIDEO
L603
C612
4706.3VYK
4.750VKA
C610
C605
100P CH
100P CH
W871
THE RESISTOR MARKED F IS FUSE RESISTOR.NOTE:
THE ALUMI ELECTROLYTIC CAPACITOR MARKED NP
IS NON POLAR ONE.
THE DC VOLTAGE AT EACH PART WAS MEASURED
NOTE:
WITH THE DIGITAL TESTER WHEN THE COLOR BROADCAST
WAS RECEIVED IN GOOD CONDITION AND PICTURE IS NORMAL.
W901
INT-MONI
0305
47uH
AUDIO_OUT
Y/C_AUDIOVD
TU_AUDIO
S805X
AFT_M
R601
2.2K
1
3
L601
3192001
C656
0.01 F
R616
2.6
0
R612
680 1/4W
C623 0.0047 B
R618 10M
R607
560 1/2W
D601 1SS133
R609 680
C618 330P CH
C621 0.01 F
R614390K
SAW FILTER
CF601
SAFGP45M7VFYZR0B
12345
W862
R665
C687
EFCT4R5MW5
L607
R622
W848
150K
C634
0.01 F
CHROMA IC
0.1 F
CF604
22uH
330
R615
C636
470
2.0 2.0 8.2 8.2 8.2 4.05.5
2.3
49
2.4
50515253545556575859
2.3
AUDIO BYPASS
3.0
EXT AUDIO IN
2.0
FM DIRECT OUT
3.2
VIF VCO F/B
9.0
VREG Vcc
3.0
VIF APC FILTER
2.2
VIF VIDEO OUT
0
VIF GND
0
2.4
AFT OUT
6061626364
2.9
NC
QIF IN
2.3
RF AGC OUT
2.7
IF AGC FILTER
1.5
110111213141516
IC601
M61206FP
R620
1.9
100
BUFFER
Q601
2SA1037AK
CF603
EFCT4R5YS5A
R608
10K
C625
1F
C631
1F
C632
C624
4716V YK
D602
MTZJ8.2B
OUTOUTGININ
NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME
2.250VKA
C627
150V KA
C622
0.22 B
OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE
0.01 F
W865
0.01 F
VIF Vcc
2
B602
4.88.0
REG.
Q602
KTC3203_Y
C641
100010VYK
NC
Hi Vcc
H VCO F/B
3
C639
R624
W5RH3.5X5X1.0
46 SW REG CONT
47 LIMITER IN
48 IF AGC
49 QIF OUT
50 AUDIO OUT
0.01 F
2K
R602
R633
8.2K
150V KA
C649
3.2
TV/Y IN
CHROMA APC FILTER
V PULSE OUT
VIDEO CHROMA Vcc
V RAMP CAP
V RAMP FEEDBACK
STRAT UP Vcc
R OUT
POWER ON CONT
D609
MTZJ6.8B
R6591.5K
R6581.5K
W920
(W133)
R634
100
R.OUT
VCR_POWER_H
11.08.2
FAST BLK
fsc OUT
D610
R635
G.OUT
(SYSCON PCB)
REG.
Q606
8.8
KTC3203_Y
B604
W4BRH3.5X6X1
4716V YK
100
R644
C652
C651
47P CH
C672
C650
0.01 F
0.015 B
2.0
8.8
333435363738394404142434445464748
3.3
3.0
0
R IN
30 31 32
4.7
0
G IN
0.1
7.3
PROTECT
NC
4.9
4.9
4.8
2.0
0
B IN
20 21 22 23 24 25 26 27 28 29
8.0
8.0
3.7
17 18 19
G OUT
3.04.0 4.8 2.84.03.33.02.6 000.43.22.55.05.01.5
D615
D611
MTZJ6.8B
MTZJ6.8B
R636 100
R6601.5K
D620
1SS133
100
B.OUT
R610
C654
X602
MTZJ6.8B
C648
0.2250VKA
1M
18P CH
100CT3R505
C659
1006.3VKA
C653
0.01 F
ARESINCE THESE PARTS MARKED BYCAUTION:
C673
C655
R668
L612
220P CH
470 1/4W
6.8uH
W874
4716VKA
D621
1SS133
D619
1SS133
R669
R676
C660
8
FROM/TO Y/C/A/CCD/HEAD.AMP
7
6
5
4
3
2
1
0
CP851A
B2013H02-10P
SD_VIDEO
TU_VIDEO
TU_AUDIO
Y/C_AUDIO
VD
TO IN/OUT
INT-MONI
B.OUT
AT+5V
TO SOUND AMP
AUDIO_OUT
FROM/TO DEFLECTION
AT+5V
ACL
GND
V_OUT
HEATER
V_FEEDBACK
180V
H_OUT
H.PLUSE
H_GND
(CP851B)
10
NC
NC
R672
1K 1/4W
PROTECT
5.0
Q609
KRC111SRTK
9
8
7
6
5
4
3
2
1
TO CRT
GND
CUT OFF
B.OUT
G.OUT
R.OUT
NC
H GND
HEATER
HEATER
NC
NC
180V
180V
PCB010
VMA244
FROM POWER
AT+12V
470
R654
820 1/2W
C674
120P CH
1K
R638
R646
15K
18K
C665
1016VKANP
R642
10K
R647
2.2K
R643
47K
R648
2.2K
C658
0.22 B
C688
12K
R639
W827
0.1 F
12K
R613
3.6
0
0
0.068 B
12K
R627
C664
163VMKT
R641
18K
R649
2.2K
W850
R650
470 1/4W
C662
1050VKA
H.CONTRO
Q612
KRC102SRTK
DANGEREUSES AN POINT DE VUE SECURITE
N’UTILISER QUE CELLS DECRITES
DANS LA NOMENCLATURE DES PIECES
D605
11ES1-EIC
R652
4.7K
C630
100P CH
W872
1.0
0
R667
1.2K 1/4W
W828
CUT OFF SW
Q608
KRC111SRTK
POWER_OFF_H
0.4
ETANTLES PIECES REPAREES PAR UNATTENTION:
OSD_BLK
V_OUT
OSD_R
OSD_G
OSD_B
HD
S818X
W878
CUT_OFF
B.OUT
G.OUT
R.OUT
H_GND1
HEATER
180V
D614 1SS133
H_GND
PROTECT
CAUTION: DIGITAL TRANSISTOR
D612 1SS133
D613 1SS133
0.8
ABCD E F GH
G-10G-9
ABCD E F GH
SOUND AMP SCHEMATIC DIAGRAM
8
7
FROM/TO IN/OUT
SP_OUT
SOUND+
SOUND_GND
6
W814
5
(SYSCON PCB)
5678
08.2 3.53.4
-+
8
CP352
SPEAKER
1
2
SP351
SA08A06BWA
8 OHM
7
14
SP OUT
SOUND GND
B2B-EH-A
6
5
SOUND AMP IC
IC351AN7511
1234
C351
0
C301
0.0068
2.250VKA
FROM MICON
TV_A_MUTE
TV_POWER_H
4
FROM POWER
SOUND+B
GND
SOUND_GND
FROM CHROMA/IF
AUDIO_OUT
C357
0.001 CH
C355
1016VKA
R359
47K
R353
68K
R357
5.6K
C354
R352
220016VYK
4.7K
3
2
3.95.10.3
B
1050V YK
C356
4
3
2
PCB010
THE DC VOLTAGE AT EACH PART WAS MEASURED
NOTE:
1
WITH THE DIGITAL TESTER WHEN THE COLOR BROADCAST
WAS RECEIVED IN GOOD CONDITION AND PICTURE IS NORMAL.
NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME
OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE
CRITICAL FOR SAFETY,USE ONES
DESCRIBED IN PARTS LIST ONLY
ARESINCE THESE PARTS MARKED BYCAUTION:
DANGEREUSES AN POINT DE VUE SECURITE
N’UTILISER QUE CELLS DECRITES
DANS LA NOMENCLATURE DES PIECES
ETANTLES PIECES REPAREES PAR UNATTENTION:
AUDIO SIGNAL(REC)
VMA244
1
ABCD E F GH
G-12G-11
ABCD E F GH
8
CAUTION:
ATTENTION: POUR UNE PROTECTION CONTINUE LES RISQUES D’INCEIE
5A 125V
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD,
REPLACE ONLY WITH THE SAME TYPE FUSE
(F501)
N’UTILISER QUE DES FUSIBLE DE MEME TYPE
(F501)
7
5A 125V
5A 125V
POWER SCHEMATIC DIAGRAM
(SYSCON PCB)
CP503
RE-H022TD-1130
1
2
CD503
JM-2BK-61
1
2
+B(A)
+B(B)
8
7
C516
470P500VB
S802X
D505
SB290S
6
D520
R533
RM11C-EIC
C507
C508
RM11C-EIC
C509
470200VUP
FEED BACK
IC502
TLP621(GR)
3.3K 1/4W
0.001500VB
0.001500VB
D521
D530
54.4
53.6
R528 0.22 1W
763WSAA013
1
2
HS501
10.1
34
1.7
R5041MR5061MR510
R502
10 3W
R
2KV
C535
0.0022
R514
0.33 1W
D534
MTZJ18B
4750VMHE
C537
121.7
D508
S802Y
D513
1SS133
C524
D510_1
RU2AM-EIC
C517
0.00222KVR
100016VMHE
C522_1
C523
1160V YK
47035V
C534
100016VYK
YK
R503
1M
R511
1M 1/4W
B501
W4BRH3.5X6X1.0X2
D
G
3.4
SWITCHING
S
0.5
Q510
STP5NC50FP
R527
C530
C510
0.0056 B
R525
R524
1.8K
C536
10K
0.0033250VKX
0.001250VKX
C539
0.4
560 1/4W
0.022 B
D535MTZJ18B
R517
330 1W
D533
1SS133
R531221/4W
D537
1SS133
3.4
SWITCHING
KTC3203_Y
0.5
D536
10ELS6N
C515
Q511
C532
270P B
0.01100VMKT
T50181290804
DC IN
8
195
6
NC
160
5
COL
NC
4
3
0
2
GND
32
1
ADJ
B503
W5RH3.5X5X1.0
C518
470P500VB
D512
SB290S
D514
1SS133
NC(MOTOR GND)
10
32
SB
11
SG
12
12V
13
5V
14
S833X
135V
0
LG
15
16
0
17
HG
12V
18
C505
470P500VB
D507
SB290S-B-EIC
D517
10ELS2N
C519
470P500VB
D519
SB290S
1SS133
DEGAUSS
COIL
L503
8R200029
AC120V_60Hz
5
0R414903
BLADE
WIDE
CD501
WHITE
BLACK
4
3
21
CP502
A1561WV2-2P
1
2
ZPB45BL3R0A
S101A
S102A
+B ADJ
VR502 330
R529_1
TH501_1
2.7K +-1%
CP505
003P-2100
FH502
EYF-52BC
51MS050LCC
R516
2
POWER_FAIL2
EMEGENCY
003P-2100
CP504
5A 125V
F501
5A125V
EYF-52BC
13.0
PROTECT SW
0
0
D501
MTZJ10B
POWER_FAIL
10K
POWER_FAIL
R500
FH501
Q502
KRC104SRTK
R530
1K
R513
10K
4.20
Q505
2SA1037AK
2.7M 1/2W
C506
0
+-10%
8.6
4.9
4.89
R507
0.22275VPHE840
PROTECT SW
KRC104SRTK
0
47K
1R0A103F24
34
12
Q508
AT+5V
W838
R553
R554
L502
C554
0.0022 B
FEED BACK
SWITCHING
Q507
KTC3198
39K 1/2W
22K 1/4W
R501
2.2 5W
6.0
D528
D518
RM11C-EIC
RM11C-EIC
15.7
5.4
R532
4.7K 1/4W
R505
330 1/4W
MTZJ5.6B
135.00
135.0
1050VMHE
C531_1
R519_1
47K
R520
12W
R512
56K 1/2W
R508
220200VYXF
56K 1/2W
C521
47025VYK
C511
1 1/2W
INOUT GND SW
1234
763WSA0019
NC
C527
R64010 1/2W
R65110 1/2W
5V REG IC
IC501KIA78R05PI
HS504
C542
EMEGENCY
PROTECT DRIVE
Q503
2SA1624
R521_1
5.6K
W830
D515
1F
POWER_FAIL
R522
47010VYK
100 1/4W
+B
AT+30V
MTZJ33B
AT+12V
UNREG+8V
W834
TO SOUND AMP
SOUND+B
GND
SOUND_GND
TO Y/C/A/CCD/H.AMP
GND
P.CON+5V
TO DEFLECTION
GND
+B
AT+12V
H_GND_1
H_GND
FROM/TO IN/OUT
GND
TO MICON
GND
P.CON+5V
POWER_FAIL2
GND
MOTOR+12V
FROM/TO CHROMA/IF
H_GND
AT+30V
AT+12V
UNREG+8V
AT+5V
P.CON+5V_SW
GND
6
5
4
3
2
CAUTION: DIGITAL TRANSISTOR
1
S825X
PCB010
THE RESISTOR MARKED F IS FUSE RESISTOR.NOTE:
THE ALUMI ELECTROLYTIC CAPACITOR MARKED NP
IS NON POLAR ONE.
THE DC VOLTAGE AT EACH PART WAS MEASURED
NOTE:
WITH THE DIGITAL TESTER WHEN THE COLOR BROADCAST
WAS RECEIVED IN GOOD CONDITION AND PICTURE IS NORMAL.
NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME
OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE
CRITICAL FOR SAFETY,USE ONES
DESCRIBED IN PARTS LIST ONLY
ARESINCE THESE PARTS MARKED BYCAUTION:
DANGEREUSES AN POINT DE VUE SECURITE
N’UTILISER QUE CELLS DECRITES
DANS LA NOMENCLATURE DES PIECES
ETANTLES PIECES REPAREES PAR UNATTENTION:
VMA244
1
ABCD E F GH
G-14G-13
8
7
6
5
4
3
2
FROM MICON
H_CTL
FROM/TO CHROMA/IF
V_OUT
V_FEEDBACK
GND
ACL
H.PLUSE
HEATER
H_GND
180V
AT+5V
H_OUT
FROM POWER
GND
H_GND
H_GND_1
AT+12V
+B
FROM/TO MICON
X_RAY
X-RAY_TEST
ABCD E F GH
DEFLECTION SCHEMATIC DIAGRAM
4.9
SWITCHING
Q403
KRC111SRTK
(SYSCON PCB)
IC401AN5522V.OUTPUT IC
AMP
11E1-EIC
470
R439
D408
THERMAL PROTECTION
PUMP UP
10035VMHE
C406
0.05
20
22K +-1%
HZ27-1L
10.8
0
0
R404
HZ11B3L
1.89
0.3
1K 1/4W
D409
H CONTROL
SWITCH
2SC2412K
C416
22P CH
0.5
H-DRIVE
Q405
2SC1627_Y
1SS133
Q407
D407
W907
R444
W847
31.0
0
R411
22K +-1%
33K +-1%
C417
R456
R442
15K +-1%
R402
500V
4.7K 1/2W
R413
3.3K
330 1/2W
B
0.0022
C418
C433
R420
R414
C405
R415
R422
330 1/2W
T401
ETH09K14BZ
31.00
34
NC
2
0.2
1
22.3
6
2250VYK
4725VYK
D412
1N4937
6.8K +-1%
D402
1N4937
TO DY
CP401
A1561WV2-A5P
NC
5
4
3
2
1
10
11
V801
A48AGY13X77
9
R
8
G
6
B
175
2
1
CD801
SM1098-009-1A
FOCUS
SCREEN
CAUTION: DIGITAL TRANSISTOR
TO CRT
W857
R449
1 1/2W
W840
C451
0.22100VTF
D413
C431_2
1N4937
4.7250VYK
262.0
136.0
135.0
22.3
1
6
2
0
9
8.1
10
8
0
NC
4
3
1.5
8
5
NC
FB401 FQI-20B001R
COL
E180
B+
AFC
HEA
TER
GND
E12
E27
GND
E8
HV
F
S
GND
0
11
0.7
ABL
7
R421
220 1/2W
V.POSI
560 1/2W
HS402
763WSAA013
METAL
VR401
2.2K
R408
B403
262.0
1.3
680 1/4W
4.7mH 0909
1250V MHE
C422
R447
68 1/2W
W5RH3.5X5X1.0
H.OUTPUT
2SD2499
(LBOEC1)
0
B402
W5RH3.5X5X1.0
R419
R417
R416
82K
18K
150V KA
2.2 1/2W
1.3
560 1/2W
100025VYK
C407
D411
1SS133
19
W816
R460
100 1/4W
763WSAA013
L401
Q406_1
D403
D404
HS401
18
MTZJ30B
MTZJ30B
C423
C424
0.39250VPMS
0.00681.25KVMPP
C425
W893
0.00152KVR
W892
W807
C402
100035VYK
R450_1
2.2 2W
CAUTION: DIGITAL TRANSISTOR
D410
MTZJ6.8B
R423
10K 1/4W
W811
R453
120K 1/4W
C432_2
0.1100VMHE
R490
W817
68K 1/4W
D405
11E1-EIC
PCB010
VMA244
+
VccGND
1234567
3.6 25.9 2.00 12.5 26.3 3.7
D401
R401
17
W831
W863
W917
W853
W813
R441
68K
0
0
R440
51K 1/4W
SWITCHING
KRA104SRTK
Q404
8
7
6
5
4
3
2
1
THE DC VOLTAGE AT EACH PART WAS MEASURED
NOTE:
WITH THE DIGITAL TESTER WHEN THE COLOR BROADCAST
WAS RECEIVED IN GOOD CONDITION AND PICTURE IS NORMAL.
NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME
OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE
CRITICAL FOR SAFETY,USE ONES
DESCRIBED IN PARTS LIST ONLY
ARESINCE THESE PARTS MARKED BYCAUTION:
DANGEREUSES AN POINT DE VUE SECURITE
N’UTILISER QUE CELLS DECRITES
DANS LA NOMENCLATURE DES PIECES
ETANTLES PIECES REPAREES PAR UNATTENTION:
THE RESISTOR MARKED F IS FUSE RESISTOR.NOTE:
THE ALUMI ELECTROLYTIC CAPACITOR MARKED NP
IS NON POLAR ONE.
DEFLECTION SIGNAL
1
ABCD E F GH
G-16G-15
ABCD E F GH
CRT SCHEMATIC DIAGRAM
8
7
4.7K
R814
6
5
FROM CHROMA/IF
CP851B
B2013H02-10P
10
9
8
7
6
5
4
3
2
1
GND
CUT_OFF
B.OUT
G.OUT
R.OUT
NC
H_GND
HEATER
NC
180V
(CP851A)
GND
CUT_OFF
B.OUT
G.OUT
R.OUT
H_GND1
HEATER
NC
180V
R811
330
C809
470P B
BLUE AMP
Q804_1
KTC4217(O,Y)
2.8
GREEN AMP
Q805_1
KTC4217(O,Y)
2.9
132.5
2.5
132.1
2.5
(CRT PCB)
21
22
TP801
TP802
R802_1
12K 2W
R807
2.7K 1/4W
R805_1
12K 2W
R808_1
2.7K 1/4W
132.5
0
104.1
6
5
0
132.9
0
789
1
F
0
10
11
132.8
J801
CVT3275-5102
8
7
6
5
TP803
R820_1
2.7K 1/4W
R810_1
12K 2W
L801
100uH
FROM DEFLECTION
(CD801)
GND
CP801_1
A2361WV2-2P
2
GND
1
FOCUS
W836
SCREEN
S801
C801_1
0.00222KVR
ACCESSORY
BL001
HPN-01
BT101
R03(AB)E_20_T
TM101
TOT201N06060
BT102
R03(AB)E_20_T
4
3
2
4.7K
R815
R812
330
C810
470P B
4
RED AMP
Q806_1
KTC4217(O,Y)
2.8
23
132.3
2.5
3
4.7K
R816
R813
330
C811
470P B
C805
2
PCB110
TCA381
100P CH
R.SIGNAL
1
THE DC VOLTAGE AT EACH PART WAS MEASURED
NOTE:
WITH THE DIGITAL TESTER WHEN THE COLOR BROADCAST
WAS RECEIVED IN GOOD CONDITION AND PICTURE IS NORMAL.
NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME
OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE
CRITICAL FOR SAFETY,USE ONES
DESCRIBED IN PARTS LIST ONLY
ARESINCE THESE PARTS MARKED BYCAUTION:
DANGEREUSES AN POINT DE VUE SECURITE
N’UTILISER QUE CELLS DECRITES
DANS LA NOMENCLATURE DES PIECES
ETANTLES PIECES REPAREES PAR UNATTENTION:
G.SIGNAL
B.SIGNAL
1
ABCD E F GH
G-18G-17
ABCD E F GH
INTERCONNECTION DIAGRAM
8
J351
1
5
4
3
2
6
7
E
1
2
H
FRONT AUDIO(L)
J4202
7
AC120V_60Hz
CD501
S101A
6
5
WHITE
BLADE
WIDE
BLACK
DEGAUSS COIL
L503
8 OHM
SPEAKER
SP351
CD503
+B(A)
+B(B)
21
1
2
S102A
CP502
2
DEGAUSS COIL
1
DEGAUSS COIL
CP352
2
SOUND GND
1
CP503
1
2
SP OUT
FBT
FB401
4
FOCUSSCREEN
CP401
5
4
3
2
NC
1
3
CP851A
GND
CUT OFF
B.OUT
G.OUT
R.OUT
NC
H GND
HEATER
NC
180V
SYSCON PCB
PCB010
VMA244
11
NC
HEATER
1102345678
180V
S801
FOCUS
SCREEN
CRT PCB
PCB110
TCA381
8
9
7
CRT SOCKET
J801
1
F
R.OUT
G.OUT
10
NC
H GND
6
5
1
2
2
CP801_1
GND
GND
CD801
CP851B
GND
9
B.OUT
CUT OFF
V801
ANODE
H.V
CRT
E
1
2
H
FRONT VIDEO
J4201
10
9
8
7
6
5
4
3
2
1
M2003
ROTOR
MAGNETCOIL
FG SENSOR
VCC
HI-FI HEAD
SP HEAD
EP/LP HEAD
AUDIO
CONTROL
MR
G
O
CAPSTAN DD UNIT
DECK MECHA ASS’Y
M2001
AE
HALL
IN
H5001
MAIN
OUT
SWITCH
LOGIC
MICRO MOTOR
HALL
SENSOR
1
CAP_FG
CAP_VCO
VCC
I_LIMIT
GND[M]
GND
CAP_CTL
LDM_CTL
CYL_FG/PG
CYL_CTL
FFC
2
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
7
FFC
FE HEAD (GND)
1 FE HEAD (HOT)
HALL
VCC
CD2001
U-OUT
V-OUT
W-OUT
M-COM
GND
PG OUT
PG GND
CYLINDER UNIT ASS’Y
9
8
7
6
5
4
3
2
1
HEAD AUDIO CONTROL ASS’Y
AUDIO PB
6
AUDIO REC
5
CTL+
4
CTL-
3
AE HEAD(-)
2
1
FULL ERASE HEAD ASS’Y
H5002
1
2
3
4
5
6
7
UN4001
TO OS2201
FORM TM101
OS2201
GND
B+
V.OUT
1
CD852
CD
TM101
TUNER
PACK
TU601
IF
11
NC
10
+30V
9
NC
8
+5V
7
NC
6
SDA
5
SCL
4
NC
3
NC
2
AGC
1
U IN
LM
LOADING MOTOR
M101
CP1001
1
2
3
4
CAP_/M/F/R
5
6
7
LD/CY_VCO
8
9
10
11
12
CP4001
GND
9
GND
8
GND
7
SP-CH1 (R)
6
SP_COM
5
SP-CH2 (L)
4
EP/LP-CH1 (R)
3
EP/LP_COM
2
EP/LP-CH2 (L)
1
CP4002
AUDIO PB
6
AUDIO REC
5
CTL+
4
CTL-
3
AE HEAD(-)
2
AE HEAD(+)AE HEAD(+)
1
CP4003
FE HEAD (GND)2
2
FE HEAD (HOT)
1
8
7
6
5
4
3
2
1
DANGEREUSES AN POINT DE VUE SECURITE
N’UTILISER QUE CELLS DECRITES
DANS LA NOMENCLATURE DES PIECES
ETANTLES PIECES REPAREES PAR UNATTENTION:
FROM TO DECK
CRITICAL FOR SAFETY,USE ONES
DESCRIBED IN PARTS LIST ONLY
ARESINCE THESE PARTS MARKED BYCAUTION:
NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME
OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE
1
ABCD E F GH
G-20G-19
TOSHIBA VIDEO PRODUCTS PTE. LTD.
438B ALEXANDRA ROAD, BLOCK B #06-01 ALEXANDRA TECHNOPARK SINGAPORE 119968
FILE NO. 140-200236
SUPPLEMENT
SERVICE MANUAL
COLOR TELEVISION/
VIDEO CASSETTE RECORDER
MV19M4
SUMMARY
MV19M4 comes with 2 versions of CRT with combination support components and assemblies.
The version can be identified by the alphabet behind the serial no.
Eg. 84785001 B
When replacing components use only the components in the respective list (version A or B).
Components in version A are not interchangeable with version B.