Precauciones de servicio durante la revisión
Especificaciones generales
Instrucciones de desensamble
Clave para abreviaturas
Lista de modos de servicio
Revisiones preventivas e intervalos de servicio
Nota para el reemplazo del IC de memoria
Jigs de servicio y herramientas
Ajustes mecánicos
Ajustes eléctricos
Diagramas a bloques
Placas de circuitos impresos
Diagrama esquemático
Formas de onda
Vistas explotadas mecánicas
Vistas explotadas del chasis (para ver)
Lista de partes de reemplazo mecánicas
Lista de partes de reemplazo del chasis
Lista de partes de reemplazo eléctricas
FILE NO. 140-200006
SERVICE MANUAL
COLOR TELEVISION/
VIDEO CASSETTE RECORDER
MV19K3C
SERVICING NOTICES ON CHECKING
As for the places which need special attentions,
they are indicated with the labels or seals on the
cabinet, chassis and parts. Make sure to keep the
indications and notices in the operation manual.
2. AVOID AN ELECTRIC SHOCK
There is a high voltage part inside. Avoid an
electric shock while the electric current is
flowing.
3. USE THE DESIGNATED PARTS
The parts in this equipment have the specific
characters of incombustibility and withstand
voltage for safety. Therefore, the part which is
replaced should be used the part which has
the same character.
Especially as to the important parts for safety
which is indicated in the circuit diagram or the
table of parts as a mark, the designated
parts must be used.
4. PUT PARTS AND WIRES IN THE
ORIGINAL POSITION AFTER
ASSEMBLING OR WIRING
There are parts which use the insulation
material such as a tube or tape for safety, or
which are assembled in the condition that
these do not contact with the printed board.
The inside wiring is designed not to get closer
to the pyrogenic parts and high voltage parts.
Therefore, put these parts in the original
positions.
5. TAKE CARE TO DEAL WITH THE
CATHODE-RAY TUBE
In the condition that an explosion-proof cathoderay tube is set in this equipment, safety is
secured against implosion. However, when
removing it or serving from backward, it is
dangerous to give a shock. Take enough care to
deal with it.
6. AVOID AN X-RAY1. KEEP THE NOTICES
Safety is secured against an X-ray by considering about the cathode-ray tube and the high
voltage peripheral circuit, etc.
Therefore, when repairing the high voltage peripheral circuit, use the designated parts and
make sure not modify the circuit.
Repairing except indicates causes rising of high
voltage, and it emits an X-ray from the cathoderay tube.
PERFORM A SAFETY CHECK AFTER
7.
SERVICING
Confirm that the screws, parts and wiring which
were removed in order to service are put in the
original positions, or whether there are the
portions which are deteriorated around the
serviced places serviced or not. Check the
insulation between the antenna terminal or
external metal and the AC cord plug blades.
And be sure the safety of that.
(INSULATION CHECK PROCEDURE)
1.
Unplug the plug from the AC outlet.
2.
Remove the antenna terminal on TV and turn
on the TV.
3.
Insulation resistance between the cord plug
terminals and the eternal exposure metal
[Note 2] should be more than 1M ohm by
using the 500V insulation resistance meter
[Note 1].
4.
If the insulation resistance is less than 1M
ohm, the inspection repair should be
required.
[Note 1]
If you have not the 500V insulation
resistance meter, use a Tester.
[Note 2]
External exposure metal: Antenna terminal
Earphone jack
HOW TO ORDER PARTS
Please include the following informations when you order parts. (Particularly the VERSION LETTER.)
1. MODEL NUMBER and VERSION LETTER
The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be
found at the end of the SERIAL NUMBER.
2. PART NO. and DESCRIPTION
You can find it in your SERVICE MANUAL.
GENERAL SPECIFICATIONS
G-1.Outline of the Product
19 inch( 480.0 mmV):Measured diagonally
Color CRT 90 degree deflection
2 -Speed 1/2" Video Cassette Recorder
VHSRecorder/Player
VHS-CPlayer
G-2.VCR Format
VHS StandardNTSCPALSECAMPAL-MPAL-N
VHS Hi-Fi Audio System
G-3.Video Recording System:Rotary,slant azimuth two head helical scan system
Luminance Component:FM recording
Chrominance Component:Low frequency converted direct recording
G-4.Broadcasting System US System M
G-5.Color SystemNTSCPALSECAM or Monochrome signal
G-6.NTSC Playback(PAL 60Hz)YesNoNot Applicable
G-7.MESECAMYesNoNot Applicable
G-8.Cassette Tape
VHS type video cassette tape Width 12.65mm (1/2 Inch)
VHS-C type video cassette tape Width 12.65mm (1/2 Inch)
G-9.Tape Speed
NTSC or PAL-MPAL or SECAM
S P33.35 mm/secS P 23.39 mm/sec
LP16.67 mm/secLP 11.69 mm/sec
SLP(EP)11.12 mm/sec
G-10.Recording/Playback Time
NTSC or PAL-M
at SPMode Max. 210 min. (with T-210 cassette)
at LPMode Max. 420 min. (with T-210 cassette)
at SLP(EP)Mode Max. 630 min. (with T-210 cassette)
PAL or SECAM
at SPMode Max. 300 min. (with E-300 cassette)
at LPMode Max. 600 min. (with E-300 cassette)
Input Level 1 Vp-p / 75 ohm
Output Level 1 Vp-p / 75 ohm
S/N Ratio 50 dB (Weighted)
Horizontal Resolution at SP Mode 220 Lines
G-22.Audio Signal
Input Level
Output Level
(0dB=0.775 V rms)
S/N Ratio at SP Mode 38 dB
Harmonic Distortion : 1.5 % (1KHz)
Frequency Response :at S PMode 100 Hz ~ 10 KHz
Hi-Fi Model’s SpesNONE
G-23.Heads
Video 2 Rotary HeadsTrack Width(SP/LP/SLP : 1ch 26 µ m, 2ch 31 µm)
FM Audio Rotary HeadsTrack Width(SP/LP/SLP : 1ch µm, 2ch m)
Audio / Control 1 Stationary Head ( Mono Stereo(L,R) )
Erase 1 Full Track Erase
Line - dB / - Kohm
RCA - 8 dB / 50 Kohm
Line - dB / - Kohm
RCA - 8 dB / 1 Kohm
at LPMode Hz ~ KHz
at SLP(EP)Mode 100 Hz ~ 4 KHz
Depth Multiplex Recording Rotary, Slant Azimuth Two Head
System Helical Scan System
Dynamic Range : More than -- dB
Wow And Flutter : Less than --- % Wrms
Channel Separation : More than -- dB
Harmonic Distortion : Less than -- %
DC Jack 12V(Center +)AC InletExt Speaker
DiversityEar Phone21 Pin (x )
G-39.Indicator
IndicatorPowerRec/OTRT-RecO n TimerCSNONE
G-40.On Screen Display
MenuTimer Rec Set
GENERAL SPECIFICATIONS
(Red)(Red)(Red)( )( )
Ch Set UpTV/CATVAuto Ch Memory
Add/DeleteGuide Ch Set
G-CODE(or SHOWVIEW or PLUSCODE)No. Entry
Clock/DateCH/AV
Tape CounterTape Speed
Sleep TimeTape In
Control Level (Vol,Bright,Cont,Color,Tint,Sharpness)
Control Level (Vol,Bright,Cont,Color,Sharpness)
Play/Stop/FF/Rew/Rec/OTR/T-Rec/Pause/Eject(Symble Mak)
Auto Tracking/Manual TrackingCaption/Text 1/2
IndexRepeat
Add/DeleteAuto Wide On/Off
Wide SelectPicture Position
Tone 1/2Stereo
Muting
G-41.OSD Language
EngGerFreSpaItaPorJan
OSD Language Setting
EngGerFreSpaItaPorJanNot Applicable
TV Set UpV-Chip SetOn/Off Timer
PictureAudio
Sap On/Off
Auto Repeat On/Off
System Set UpClock Set(Calender12H 24H)
LanguageAuto Clock On/Off
Standard TimeDaylight Saving Time
Drop TestNatural Dropping At 1 Corner / 3 Edges / 6 Surfaces
Container Stuffing: 352 Sets / 40' container
GENERAL SPECIFICATIONS
10% 2.0 W (Typical)
Double/White Corrugated Carton (with Photo Label)
Double Full Color Carton W/Photo
Height25cm31cm46cm62cm80cm
G-45.Accessories
Channel FilmDew/AHC Caution Sheet
Owner's Manual (W/Guarantee Card) [English/French]
Remote Control UnitAC Plug Adaptor
Rod Antenna(One Pole Two Pole/F-Type DIN Type France Type)
Loop Antenna(F-Type DIN Type France Type)
U/V MixerQuick Set-up Sheet
DC Car Cord (Center+)Battery (UM- 4 x 2 )
Guarantee CardAC Cord
Warning SheetA V Cord (2Pin-1Pin)
Circuit DiagramRegistration Card
Antenna Change PlugPTB Sheet
Service Facility List300 ohm to 75 ohm Antenna Adaptor
Important SafeguardEuro Warranty Information Sheet
G-46.Other Features
Auto Head CleaningIndex Search
Auto TrackingAuto Search
Auto ClockCS Kantan Record
VIDEO PLUS+(SHOWVIEW,G-CODE)Choke Coil
HQ (VHS Standard High Quality)BS
Auto Power On, Auto Play, Auto Rewind, Auto Eject
Forward / Reverse Picture SearchSQPB
One Touch PlaybackCATV
Auto CH MemoryCM Skip(30sec x 6Times)
Just Clock FunctionArea Code
Closed CaptionStandby Power Save
TV Auto Shutt off FunctionEnergy Star
NTSC Playback PAL TV (PAL 60Hz)Comb Filter
End CallTV Monitor
V-chip(USACANADA)Program Extend
SAP
GENERAL SPECIFICATIONS
G-47.Switch
FrontPowerChannel UpVolume Up
PlayChannel DownVolume Down
Pause/StillF.FWD/CueRew/Rev
System SelectEject/StopRec/OTR
One Touch PlaybackMain Power SW
RearColor On/Off (SECAM only)Degauss
Main Power SWAC/DC
G-48.Magnetic Field
BV :+0.45GBV :+0.35GBV :+0.25G
BH : 0.18GBH :0.30GBH :0.30G
BV :-0.15GBV :-0.25GBV :-0.50G
BH :0.15GBH :0.15GBH :0.30G
G-49.Remote Control Unit:
Unit:RC-DA
Format : NEC
Custom Code : 40-BF/44-BB h
Glow in Dark RemoconYesNo
Power Source:D.C 3 V Battery UM - 4 x 2
Total 41 Keys
0PowerTracking Auto
1Rec/OTRTracking Up/Set +
2PlayTracking Down/Set 3F.FwdMenu
4RewEnter
5Pause/StillCancel
6StopMuting
7EjectVolume Up
8Timer RecVolume Down
9TV/Caption/TextCh Up
Sleep TimerIndexCh Down
Quick ViewZero ReturnInput Select
TV MonitorCounter ResetSpeed
CallCM Skip(Skip Search)Audio Select(for Hi-Fi)
Slow(for 4Head)
Program(without V+)VCR PLUS+/Program(with V+)
DISASSEMBLY INSTRUCTIONS
1. REMOVAL OF MECHANICAL PARTS
AND P.C. BOARDS
1-1: BACK CABINET (Refer to Fig. 1-1)
1.
Remove the 6 screws 1.
2.
Remove the 2 screws 2 which are used for holding the
Back Cabinet.
3.
Remove the AC cord from the AC cord hook 3.
4.
Remove the Back Cabinet in the direction of arrow.
Front Cabinet
1
1
1
1
1
2
2
1
1-2: CRT PCB (Refer to Fig. 1-2)
CAUTION: BEFORE REMOVING THE ANODE CAP,
DISCHARGE ELECTRICITY BECAUSE IT
CONTAINS HIGH VOLTAGE.
BEFORE ATTEMPTING TO REMOVE OR
REPAIR ANY PCB, UNPLUG THE POWER
CORD FROM THE AC SOURCE.
1.
Remove the Anode Cap.
(Refer to REMOVAL OF ANODE CAP)
2.
Disconnect the following connectors:
(CP801 and CP850).
3.
Remove the CRT PCB in the direction of arrow.
3
Back Cabinet
Fig. 1-1
1-3: TV/VCR BLOCK (Refer to Fig. 1-3)
1.
Remove the 2 screws 1.
2.
Disconnect the following connectors:
(CP355, CP353, CP401, CP502 and CP351).
3.
Unlock the support 2.
4.
Remove the TV/VCR Block in the direction of arrow.
Front Cabinet
1
TV/VCR Block
1
UP TO
RELEASE
1-4: MAIN PCB (Refer to Fig. 1-4)
1.
Remove the screw 1.
2.
Remove the Main PCB Holder.
3.
Remove the 2 screws 2.
4.
Remove the 3 screws 3.
5.
Disconnect the following connectors:
(CP810, CP820 and CP804).
6.
Remove the Main PCB in the direction of arrow.
2
2
Main PCB
Main PCB Holder
1
3
3
2
Fig. 1-3
3
Front Cabinet
CRT PCB
VCR Block
Fig. 1-4
Fig. 1-2
DISASSEMBLY INSTRUCTIONS
1-5: DECK SHIELD PLATE (Refer to Fig. 1-5)
Remove the 2 screws 1.
1.
Remove the screw 2.
2.
Remove the screw 3.
3.
Remove the Deck Shield Plate in the direction of arrow.
4.
2
1
1
Deck Shield Plate
3
VCR Block
1-6: DECK CHASSIS (Refer to Fig. 1-6)
1.
Remove the 3 screws 1.
2.
Disconnect the following connectors:
(CP1002, CP1005, CP1006, CP4001, CP4004 and
CP4005).
3.
Remove the Deck Chassis in the direction of arrow.
Fig. 1-5
1-7: JACK PLATE AND SYSCON PCB (Refer to Fig. 1-7)
1.
Remove the screw 1.
2.
Remove the Syscon PCB in the direction of arrow (A).
3.
Remove the screw 2.
4.
Remove the nut 3.
5.
Remove the washer 4.
6.
Unlock the 2 supports 5.
7.
Remove the Jack Plate in the direction of arrow (B).
Jack Plate
2
3
4
5
Syscon PCB
5
(B)
1
(A)
Deck Holder
Fig. 1-7
Syscon PCB
1
1
1
Deck Chassis
Fig. 1-6
DISASSEMBLY INSTRUCTIONS
2. REMOVAL OF DECK PARTS
2-1: TOP BRACKET (Refer to Fig. 2-1)
Remove the 2 screws 1.
1.
Slide the 2 supports 2 and remove the Top Bracket.
2.
NOTE
When you install the Top Bracket, install the screw (1)
first, then install the screw (2).
(2)
1
Top Bracket
2
Main Chassis
• Screw Torque: 5 ± 0.5kgf•cm
Top Bracket
2
Main Chassis
2-2: FLAP LEVER/TAPE GUIDE R (Refer to Fig. 2-2)
Move the Cassette Holder Ass'y to the back side.
1.
Remove the Polyslider Washer 1.
2.
Remove the Flap Lever.
3.
Unlock the 3 supports 2 and remove the Tape Guide R.
4.
(1)
1
Fig. 2-1
NOTE
When you install the Tape Guide L, install as shown in the
circle of Fig. 2-3-B. (Refer to Fig. 2-3-B)
Tape Guide L
REC Lever
• The REC Lever is not installed on the Video Cassette Player.
Fig. 2-3-B
2-4: CASSETTE HOLDER ASS'Y (Refer to Fig. 2-4)
Move the Cassette Holder Ass'y to the front side.
1.
Push the Locker R to remove the Cassette Side R.
2.
Remove the Cassette Side L.
3.
Main Chassis
Cassette Side R
Locker R
Tape Guide R
Flap Lever
2
2
2
Main Chassis
Fig. 2-2
2-3: TAPE GUIDE L (Refer to Fig. 2-3-A)
Move the Cassette Holder Ass'y to the back side.
1.
Unlock the 2 supports 1 and remove the Tape Guide L.
2.
Remove the REC Lever. (Recorder only)
3.
REC Lever
Tape Guide L
1
Cassette Side L
Main Chassis
Fig. 2-4
2-5: CASSETTE SIDE L/R (Refer to Fig. 2-5)
Remove the Locker Spring.
1.
Unlock the 4 supports 1 and then remove the Cassette
2.
1
Side L/R.
NOTE
When you install the Cassette Side L/R, be sure to move
the Locker L/R after installing.
1
1
Locker Spring
Locker R
Cassette Side R
1
1
Locker L
Cassette Side L
Fig. 2-5
1
Main Chassis
• The REC Lever is not installed on the Video Cassette Player.
Fig. 2-3-A
DISASSEMBLY INSTRUCTIONS
2-6: LINK ASS'Y (Refer to Fig. 2-6)
Set the Link Ass'y to the Eject position.
1.
Remove the (A) side of the Link Ass'y first, then remove
2.
the (B) side.
Link Ass'y
(A)
Main Chassis
(B)
Link Ass'y
Main Chassis
Fig. 2-6
2-7: LOADING MOTOR ASS'Y (Refer to Fig. 2-7)
Remove the Link Lever.
1.
Remove the Dumper Spring.
2.
Remove the 2 screws 1.
3.
Unlock the support 2 and remove the Loading Motor
4.
Ass'y.
Unlock the 2 supports 3 and remove the Deck PCB
5.
(BOT).
1
Dumper Spring
Loading Motor Ass'y
2
2-9: TENSION ASS'Y (Refer to Fig. 2-9-A)
Move the Inclined S Ass'y to the back side.
1.
Unlock the support 1 and remove the S Reel Stopper.
2.
Remove the Tension Spring.
3.
Unlock the support 2 and remove the Tension Arm
4.
Ass'y.
Remove the Tension Adjust.
5.
Unlock the 2 supports 3 and remove the Tension Band
6.
Ass'y.
Unlock the support 4 and remove the Tension Holder.
7.
Tension Adjust
3
3
Tension Spring
2
4
S Reel Stopper
1
Tension Band Ass'y
Tension Arm Ass'y
Tension Holder
Inclined S Ass'y
Fig. 2-9-A
NOTE
When you install the Tension Adjust, install as shown in
Fig. 2-9-B. (Refer to Fig. 2-9-B)
Adjust the direction of the Marker to inside.
3
Main Chassis
• Screw Torque: 5 ± 0.5kgf•cm
1
Deck PCB
(BOT)
Link Lever
2-8: SENSOR COVER L (Refer to Fig. 2-8)
Unlock the support 1 and remove the Sensor Cover L.
1.
Unlock the 2 supports 2 and remove the Deck PCB
2.
(EOT).
Main Chassis
Sensor Cover L
Deck PCB
(EOT)
1
2
2
Fig. 2-8
Fig. 2-7
2-10: T BRAKE ASS'Y (Refer to Fig. 2-10)
Remove the T Brake Spring.
1.
Remove the T Brake Ass'y.
2.
T Brake Ass'y
T Brake Spring
Fig. 2-9-B
Fig. 2-10
DISASSEMBLY INSTRUCTIONS
2-11: S REEL/T REEL ASS'Y (Refer to Fig. 2-11)
Remove the Idler Ass'y.
1.
Remove the S Reel and T Reel Ass'y.
2.
Remove the 2 Polyslider Washers 1.
3.
NOTE
Take care not to damage the gears of the S Reel, T
1.
Reel Ass'y and Idler Ass'y.
The Polyslider Washer may be remained on the back of
2.
the reel.
Take care not to damage the shaft.
3.
Do not touch the section "A" of S Reel and T Reel Ass'y.
4.
(Use gloves.) (Refer to Fig. 2-11) Do not adhere the
stains on it.
When you install the reel, clean the shaft and oil it. (If
5.
you do not oil, noise may be heard in FF/REW mode.)
After installing the reel, adjust the height of the reel.
6.
(Refer to MECHANICAL ADJUSTMENT)
S Reel
(A)
1
Idler Ass'y
T Reel Ass'y
(A)
1
Fig. 2-11
NOTE
Do not touch the Pinch Roller. (Use gloves.)
1.
When you install the Pinch Roller Ass'y, install as
2.
shown in the circle. (Refer to Fig. 2-12-B)
Fig. 2-12-B
2-13: A/C HEAD (Refer to Fig. 2-13-A)
Remove the screw 1.
1.
Remove the A/C Head Base.
2.
Remove the 3 screws 2.
3.
Remove the A/C Head and A/C Head Spring.
4.
NOTE
Do not touch the A/C Head. (Use gloves.)
1.
When you install the A/C Head Spring, install as shown
2.
in Fig. 2-13-B. (Refer to Fig. 2-13-B)
When you install the A/C Head, tighten the screw (1)
3.
first, then tighten the screw (2), finally tighten the screw
(3).
(3)
(1)
2
2
(2)
2
A/C Head
2-12: PINCH ROLLER ASS'Y/P5 ARM ASS'Y
(Refer to Fig. 2-12-A)
Remove the P5 Spring.
1.
Remove the screw 1.
2.
Unlock the 2 supports 2 and remove the Cassette
3.
Opener.
Remove the Pinch Roller Ass'y, P/R Arm Spring, Pinch
4.
Roller Lever and P5 Arm Ass'y.
1
P5 Spring
P5 Arm Ass'y
2
Cassette Opener
2
Pinch Roller Ass'y
P/R Arm Spring
Pinch Roller Lever
Main Chassis
A/C Head Spring
1
A/C Head Base
Fig. 2-13-A
Spring Position
Fig. 2-13-B
2-14: FE HEAD (RECORDER ONLY) (Refer to Fig. 2-14)
Remove the screw 1.
1.
Remove the FE Head.
2.
FE Head
1
• Screw Torque: 5 ± 0.5kgf•cm
Fig. 2-12-A
• The FE Head is not installed on the Video Cassette Player.
Fig. 2-14
DISASSEMBLY INSTRUCTIONS
2-15: AHC ASS'Y/CYLINDER UNIT ASS'Y
(Refer to Fig. 2-15)
Unlock the support 1 and remove the AHC Ass'y.
1.
Remove the 3 screws 2.
2.
Remove the Cylinder Unit Ass'y.
3.
NOTE
When you install the Cylinder Unit Ass'y, tighten the
screws from (1) to (3) in order while pulling the Ass'y
toward the left front direction.
2
Cylinder Unit Ass'y
2
(2)
(3)
2
(1)
AHC Ass'y
1
1
Middle Gear
E-Ring
Main Cam
2
Pinch Roller Cam
Link Lever Spacer
3
Joint Gear
P5 Cam
Fig. 2-17-A
NOTE
When you install the Pinch Roller Cam, P5 Cam and Main
Cam, align each marker. (Refer to Fig. 2-17-B)
Pinch Roller Cam
Check the hole of Main
Chassis can be seen.
P5 Cam
• Screw Torque: 5 ± 0.5kgf•cm
Fig. 2-15
2-16: CAPSTAN DD UNIT (Refer to Fig. 2-16)
Remove the Capstan Belt.
1.
Remove the 3 screws 1.
2.
Remove the Capstan DD Unit.
3.
Capstan Belt
Capstan DD Unit
1
1
1
• Screw Torque: 5 ± 0.5kgf•cm
Fig. 2-16
2-17: MIDDLE GEAR/MAIN CAM (Refer to Fig. 2-17-A)
Remove the Polyslider Washer 1, then remove the
1.
Middle Gear.
Remove the E-Ring, then remove the Main Cam, Link
2.
Lever Spacer and P5 Cam.
Remove the Polyslider Washer 2, then remove the
3.
Pinch Roller Cam.
Remove the Polyslider Washer 3, then remove the
4.
Joint Gear.
Main Cam
Marker
Fig. 2-17-B
2-18: CLUTCH ASS'Y (Refer to Fig. 2-18)
Remove the Polyslider Washer 1.
1.
Remove the Clutch Ass'y, Ring Spring, Ring Clutch,
2.
Gear Clutch and Polyslider Washer 2.
NOTE
When you install the Clutch Ass'y, oil the shaft.
1
Clutch Ass'y
Ring Spring
Ring Clutch
Gear Clutch
2
App. 5mm
Fig. 2-18
DISASSEMBLY INSTRUCTIONS
2-19: LOADING GEAR S/T ASS'Y (Refer to Fig. 2-19-A)
Remove the E-Ring 1 and remove the Main Loading
1.
Gear.
Remove the Capstan Brake Spring.
2.
Slide the Main Rod and remove the Capstan Brake
3.
Arm Ass'y.
Remove the Main Rod.
4.
Remove the Tension Lever.
5.
Unlock the 2 supports 2 and remove the Clutch Lever.
6.
Remove the screw 3.
7.
Remove the LED Reflecter.
8.
Remove the Loading Arm S Ass'y and Loading Arm T
9.
Ass'y.
Remove the Loading Gear S and Loading Gear T.
10.
Remove the Loading Gear Spring.
11.
Capstan Brake Spring
Main Rod
Clutch Lever
Capstan Brake Arm Ass'y
1
Main Loading Gear
Tension Lever
Loading Gear T
2-20: INCLINED S/T ASS'Y (Refer to Fig. 2-20)
Unlock the support 1 and remove the P4 Cover.
1.
Remove the S-S Brake Spring.
2.
Unlock the support 2 and remove the Loading Gear
3.
Holder.
Remove the S-S Brake Arm.
4.
Remove the Inclined S.
5.
Remove the Inclined T.
6.
Remove the 2 screws 3, then remove the Guide Roller.
7.
NOTE
Do not touch the roller of Guide Roller.
Loading Gear Holder
Guide Roller
Inclined S
3
2
S-S Brake Spring
S-S Brake Arm
Guide Roller
3
Inclined T
1
P4 Cover
2
LED Reflecter
3
2
Loading Gear
Spring
Loading Arm T Ass'y
Loading Gear S
Loading Gear
Spring
Loading Arm S Ass'y
Fig. 2-19-A
NOTE
When you install the Loading Arm S Ass'y, Loading Arm T
Ass'y and Main Loading Gear, align each marker. (Refer
to Fig. 2-19-B)
Marker
Main Loading Gear
Marker
• Screw Torque: 0.7 ± 0.2kgf•cm
Fig. 2-20
Loading Arm T Ass'y
Loading Arm S Ass'y
Fig. 2-19-B
DISASSEMBLY INSTRUCTIONS
3. REMOVAL OF ANODE CAP
Read the following NOTED items before starting work.
After turning the power off there might still be a potential
*
voltage that is very dangerous. When removing the
Anode Cap, make sure to discharge the Anode Cap's
potential voltage.
*
Do not use pliers to loosen or tighten the Anode Cap
terminal, this may cause the spring to be damaged.
REMOVAL
1. Follow the steps as follows to discharge the Anode Cap.
(Refer to Fig. 3-1.)
Connect one end of an Alligator Clip to the metal part of a
flat-blade screwdriver and the other end to ground.
While holding the plastic part of the insulated Screwdriver,
touch the support of the Anode with the tip of the
Screwdriver.
A cracking noise will be heard as the voltage is discharged.
GND on the CRT
3. After one side is removed, pull in the opposite direction
to remove the other.
NOTE
Take care not to damage the Rubber Cap.
INSTALLATION
1. Clean the spot where the cap was located with a small
amount of alcohol. (Refer to Fig. 3-3.)
NOTE
Confirm that there is no dirt, dust, etc. at the spot where
the cap was located.
Location of Anode Cap
Fig. 3-3
Screwdriver
Alligator Clip
GND on the CRT
Flip up the sides of the Rubber Cap in the direction of
2.
the arrow and remove one side of the support.
(Refer to Fig. 3-2.)
Rubber Cap
Support
CRT
Fig. 3-1
2.3.Arrange the wire of the Anode Cap and make sure the
wire is not twisted.
Turn over the Rubber Cap. (Refer to Fig. 3-4.)
Fig. 3-4
4. Insert one end of the Anode Support into the anode
button, then the other as shown in Fig. 3-5.
CRT
Support
Fig. 3-2
Support
CRT
5.6.Confirm that the Support is securely connected.
Put on the Rubber Cap without moving any parts.
Fig. 3-5
A
A/C
ACC
AE
AFC
AFT
AFT DET
AGC
AMP
ANT
A.PB
APC
ASS'Y
AT
AUTO
A/V
B
BGP
BOT
BPF
BRAKE SOL
BUFF
B/W
C
C
CASE
CAP
CARR
CH
CLK
CLOCK (SY-SE)
COMB
CONV
CPM
CTL
CYL
CYL-M
CYL SENS
D
DATA (SY-CE)
dB
DC
DD Unit
DEMOD
DET
DEV
E
E
EF
EMPH
ENC
ENV
EOT
EQ
EXT
F
F
FBC
FE
FF
FG
FL SW
FM
FSC
FWD
G
GEN
GND
H
H.P.F
KEY TO ABBREVIATIONS
:
Audio/Control
:
Automatic Color Control
:
Audio Erase
:
Automatic Frequency Control
:
Automatic Fine Tuning
:
Automatic Fine Tuning Detect
:
Automatic Gain Control
:
Amplifier
:
Antenna
:
Audio Playback
:
Automatic Phase Control
:
Assembly
:
All Time
:
Automatic
:
Audio/Video
:
Burst Gate Pulse
:
Beginning of Tape
:
Bandpass Filter
:
Brake Solenoid
:
Buffer
:
Black and White
:
Capacitance, Collector
:
Cassette
:
Capstan
:
Carrier
:
Channel
:
Clock
:
Clock (Syscon to Servo)
:
Combination, Comb Filter
:
Converter
:
Capstan Motor
:
Control
:
Cylinder
:
Cylinder-Motor
:
Cylinder-Sensor
:
Data (Syscon to Servo)
:
Decibel
:
Direct Current
:
Direct Drive Motor Unit
:
Demodulator
:
Detector
:
Deviation
:
Emitter
:
Emitter Follower
:
Emphasis
:
Encoder
:
Envelope
:
End of Tape
:
Equalizer
:
External
:
Fuse
:
Feed Back Clamp
:
Full Erase
:
Fast Forward, Flipflop
:
Frequency Generator
:
Front Loading Switch
:
Frequency Modulation
:
Frequency Sub Carrier
:
Forward
:
Generator
:
Ground
:
High Pass Filter
H.SW
Hz
I
IC
IF
IND
INV
K
KIL
L
L
LED
LIMIT AMP
LM, LDM
LP
L.P.F
LUMI.
M
M
MAX
MINI
MIX
MM
MOD
MPX
MS SW
N
NC
NR
O
OSC
OPE
P
PB
PB CTL
PB-C
PB-Y
PCB
P. CON
PD
PG
P-P
R
R
REC
REC-C
REC-Y
REEL BRK
REEL S
REF
REG
REW
REV, RVS
RF
RMC
RY
S
S. CLK
S. COM
S. DATA
SEG
SEL
SENS
SER
SI
SIF
SO
SOL
SP
STB
SW
:
Head Switch
:
Hertz
:
Integrated Circuit
:
Intermediate Frequency
:
Indicator
:
Inverter
:
Killer
:
Left
:
Light Emitting Diode
:
Limiter Amplifier
:
Loading Motor
:
Long Play
:
Low Pass Filter
:
Luminance
:
Motor
:
Maximum
:
Minimum
:
Mixer, mixing
:
Monostable Multivibrator
:
Modulator, Modulation
:
Multiplexer, Multiplex
:
Mecha State Switch
:
Non Connection
:
Noise Reduction
:
Oscillator
:
Operation
:
Playback
:
Playback Control
:
Playback-Chrominance
:
Playback-Luminance
:
Printed Circuit Board
:
Power Control
:
Phase Detector
:
Pulse Generator
:
Peak-to Peak
:
Right
:
Recording
:
Recording-Chrominance
:
Recording-Luminance
:
Reel Brake
:
Reel Sensor
:
Reference
:
Regulated, Regulator
:
Rewind
:
Reverse
:
Radio Frequency
:
Remote Control
:
Relay
:
Serial Clock
:
Sensor Common
:
Serial Data
:
Segment
:
Select, Selector
:
Sensor
:
Search Mode
:
Serial Input
:
Sound Intermediate Frequency
:
Serial Output
:
Solenoid
:
Standard Play
:
Serial Strobe
:
Switch
S
SYNC
SYNC SEP
T
TR
TRAC
TRICK PB
TP
U
UNREG
V
V
VCO
VIF
VP
V.PB
VR
V.REC
VSF
VSR
VSS
V-SYNC
VT
X
X'TAL
Y
Y/C
KEY TO ABBREVIATIONS
:
Synchronization
:
Sync Separator, Separation
:
Transistor
:
Tracking
:
Trick Playback
:
Test Point
:
Unregulated
:
Volt
:
Voltage Controlled Oscillator
:
Video Intermediate Frequency
:
Vertical Pulse, Voltage Display
:
Video Playback
:
Variable Resistor
:
Video Recording
:
Visual Search Fast Forward
:
Visual Search Rewind
:
Voltage Super Source
:
Vertical-Synchronization
:
Voltage Tuning
:
Crystal
:
Luminance/Chrominance
SERVICE MODE LIST
This unit provided with the following SERVICE MODES so you can repair, examine and adjust easily.
To enter SERVICE MODE, unplug AC cord till lost actual clock time. Then press and hold Vol (-) button of main unit and
remocon key simultaneously.
The both pressing of set key and remote control key will not be possible if clock has been set. To reset clock, either unplug
AC cord and allow at least 5 seconds before Power On.
Set KeyRemocon KeyOperations
VOL. (-) MIN
VOL. (-) MIN1
VOL. (-) MIN
VOL. (-) MIN
VOL. (-) MIN4
VOL. (-) MIN
VOL. (-) MIN
0
2
3
5
6
Releasing of V-CHIP PASSWORD.
Initialization of the factory.
NOTE: Do not use this for the normal servicing.
Horizontal position adjustment of OSD.
NOTE: Also can be adjusted by using the Adjustment MENU.
Refer to the "ELECTRICAL ADJUSTMENT" (OSD HORIZONTAL).
Adjust the PG SHIFTER automatically.
Refer to the "ELECTRICAL ADJUSTMENT" (PG SHIFTER).
Adjust the PG SHIFTER manually.
Refer to the "ELECTRICAL ADJUSTMENT" (PG SHIFTER).
Adjusting of the Tracking to the center position.
NOTE: Also can be adjusted by pressing the ATR button for more than 2 seconds
during PLAY.
POWER ON total hours and PLAY/REC total hours are displayed on the screen.
Refer to the "PREVENTIVE CHECKS AND SERVICE INTERVALS" (CONFIRMATION
OF USING HOURS).
Can be checked of the INITIAL DATA of MEMORY IC.
Refer to the "NOTE FOR THE REPLACING OF MEMORY IC".
VOL. (-) MIN8
VOL. (-) MIN9
MethodOperations
Press the ATR button on the
remote control for more than
2 seconds during PLAY.
Make the short circuit between
the test point of SERVICE and
the GND.
Writing of EEPROM initial data.
NOTE: Do not use this for the normal servicing.
Display of the Adjustment MENU on the screen.
Refer to the "ELECTRICAL ADJUSTMENT" (On-Screen Display Adjustment).
Adjusting of the Tracking to the center position.
Refer to the "MECHANICAL ADJUSTMENT" (GUIDE ROLLER) and "ELECTRICAL
ADJUSTMENT" (PG SHIFTER).
The EOT/BOT/Reel sensor do not work at this moment.
Refer to the "PREPARATION FOR SERVICING"
PREVENTIVE CHECKS AND SERVICE INTERVALS
The following standard table depends on environmental conditions and usage. Unless maintenance is properly
carried out, the following service intervals may be quite shortened as harmful effects may be had on other parts.
Also, long term storage or misuse may cause transformation and aging of rubber parts.
Time
Parts Name
Audio Control Head
Full Erase Head
(Recorder only)
Capstan Belt
Pinch Roller
Capstan DD Unit
Loading Motor
Tension Band
Capstan Shaft
Tape Running
Guide Post
Cylinder Unit
: Clean
: Replace
500
hours
1,000
hours
1,500
hours
2,000
hours
3,000
hours
Notes
Clean those parts in
contact with the tape.
Clean the rubber, and parts
which the rubber touches.
Replace when rolling
becomes abnormal.
Clean the Head
CONFIRMATION OF USING HOURS
POWER ON total hours and PLAY/REC total hours can be checked on the screen.
Total hours are displayed in 16 system of notation.
NOTE: The confirmation of using hours will not be possible if clock has been set. To reset clock, either unplug
AC cord and allow at least 5 seconds before Power On.
1.
Set the VOLUME to minimum.
2.
While holding down VOLUME button on front cabinet, press key 6 on remote control simultaneously.
3.
After the confirmation of using hours, turn off the power.
INIT 00 83
POWER ON
PLAY/REC
(16 x 16 x 16 x thousands digit value) + (16 x 16 x hundreds digit value) + (16 x tens digit value) + (ones digit value)
0010
0003
Initial setting content of MEMORY IC.
POWER ON total hours.
PLAY/REC total hours.
PREVENTIVE CHECKS AND SERVICE INTERVALS
CLEANING
NOTE
After cleaning the heads with isopropyl alcohol, do not
run a tape until the heads dry completely. If the heads
are not completely dry and alcohol gets on the tape,
damage may occur.
1. AUDIO CONTROL HEAD
Wrap a piece of chamois around your finger. Dip it in
isopropyl alcohol and clean the audio control head by
wiping it horizontally. Clean the full erase head in the
same manner. (Refer to the figure below.)
2. TAPE RUNNING SYSTEM
When cleaning the tape transport system, use the
gauze moistened with isopropyl alcohol.
3. CYLINDER
Wrap a piece of chamois around your finger. Dip it in
isopropyl alcohol. Hold it to the cylinder head softly.
Turn the cylinder head counterclockwise to clean it (in
the direction of the arrow). (Refer to the figure below.)
NOTE
Do not exert force against the cylinder head. Do not move
the chamois upward or downward on the head.
Use the chamois one by one.
Audio Control Head
Cylinder Head
NOTE FOR THE REPLACING OF MEMORY IC
If a service repair is undertaken where it has been required to change the MEMORY IC, the following steps should be taken to
ensure correct data settings while making reference to TABLE 1.
NOTE:
Initial Data setting will not be possible if clock has been set. To reset clock, either unplug AC cord and allow
at least 5 seconds before Power On.
ADDRESS DATA
009D
016D
0234
0300
0400
0500
06C4
078B
0850
0916
ADDRESS DATA
0A23
0B24
0C12
0D00
0E00
0F00
10C0
1168
125C
13
53
ADDRESS DATA
1404
15A0
1661
1754
18B9
190F
1A04
1B82
1C6A
1DFA
ADDRESS DATA
1E43
1F05
200D
210A
2232
2300
243A
2500
2600
2735
ADDRESS DATA
Table 1
Enter DATA SET mode by setting VOLUME to minimum.
1.
While holding down VOLUME button on front cabinet, press key 6 on remote control simultaneously.
2.
ADDRESS and DATA should appear as FIG 1.
3.
ADDRESSDATA
INIT 00 83
POWER ON
PLAY/REC
0010
0003
2800
2902
Fig. 1
ADDRESS is now selected and should "blink". Using the SET + or - keys on the remote, step through the ADDRESS until
4.
required ADDRESS to be changed is reached.
Press ENTER to select DATA. When DATA is selected, it will "blink".
5.
Again, step through the DATA using SET + or - until required DATA value has been selected.
6.
Pressing ENTER will take you back to ADDRESS for further selection if necessary.
7.
Repeat steps 4 to 7 until all data has been checked.
8.
When satisfied correct DATA has been entered, turn POWER off (return to STANDBY MODE) to finish DATA input.
9.
The unit will now have the correct DATA for the new MEMORY IC.
VSR Torque, Brake Torque (S Reel)
X Value Adjustment
Reel Disk Height Adjustment
Used to connect the test point of SERVICE and GROUNDJG154
Used to connect the Syscon PCB and Main PCBJG162C/JG162D
Used to connect the Syscon PCB and CRT PCBJG162Y
PREPARATION FOR SERVICING
How to use the Servicing Fixture
1.
Unplug the connector CP351, CP355, CP502 and CP353, then remove the TV/VCR Block from the set.
2.
Unplug the connector CP810, CP820 and CP850, then remove the Main PCB from the VCR Block.
3.
Connect as shown in the below figure using the Service Fixture.
• Connect the Syscon PCB to the Main PCB with the cable JG162C and JG162D.
• Connect the Syscon PCB to the CRT PCB with the cable JG162Y.
4.
Remove the Jack/LED PCB from the set, then connect it with the Syscon PCB.
If necessary, connect CP351 (Front A/V Jack Input Terminal)
5.
Short circuit between TP1001 and Ground with the cable JG154.
(Refer to MAJOR COMPONENTS LOCATION GUIDE)
The EOT, BOT and Reel Sensor do not work at this moment.
6.
At that time, the STOP/EJECT button is available to insert and eject the Cassette Tape.
Front Cabinet
Syscon PCB
TP1001
CD850
CRT PCB
CP850
Main PCB
CD601
CP355
JG162Y
CP820
CP804
CP810
JG162D
JG162C
CD820
CD810
To Ground
JG154
CD352
CD351
Jack/LED PCB
MECHANICAL ADJUSTMENTS
1. CONFIRMATION AND ADJUSTMENT
Read the following NOTES before starting work.
••Place an object which weighs between 450g~500g on
the Cassette Tape to keep it steady when you want to
make the tape run without the Cassette Holder. (Do not
place an object which weighs over 500g.)
When you activate the deck without the Cassette
Holder, short circuit between TP1001 and GND. (Refer
to ELECTRICAL ADJUSTMENT PARTS LOCATION
GUIDE) In this condition the BOT/EOT/Reel Sensor will
not function.
CONFIRMATION AND ADJUSTMENT OF REEL
1-1:
DISK HEIGHT
1.
Turn on the power and set to the STOP mode.
2.
Set the master plane (JG022) and reel disk height
adjustment jig (JG024A) on the mechanism framework,
taking care not to scratch the drum, as shown in Fig. 1-1-A.
3.
Confirm that "A" of the reel disk is lower than "B" of the
reel disk height adjustment jig (JG024A) , and is higher
than "C". If it is not enough height, adjust to 10(+0.2, -0)
mm with the height adjustment washer.
4.
Adjust the other reel in the same way.
Master Plane (JG022)
1-2: CONFIRMATION AND ADJUSTMENT OF TENSION
POST POSITION
1.
Set to the PLAY mode.
2.
Adjust the Tension Adjust until the edge of the Tension
Arm is positioning within 0.5mm range from the
standard line center of Main Chassis.
After this adjustment, confirm that the cut position is
located in "A" area as shown in Fig. 1-2-B. If it is
located in "B" area, adjust again.
3.
While turning the S Reel clockwise, confirm that the
edge of the Tension Arm is located in the position
described above.
Standard line of Main Chassis
Tension Arm
0.5mm (Adjusting range)
Standard line center of Main Chassis
Tension Adjust
Fig. 1-2-A
Master Plane (JG022)
10(+0.2, -0)mm
Reel Disk Height Adjustment Jig
(JG024A)
Reel Disk
Height Adjustment
Washer
2.6x4.7xT0.13
2.6X4.7xT0.25
Reel Disk Height
Adjustment Jig
(JG024A)
(B)
(A)
Fig. 1-1-A
(C)
Fig. 1-1-B
(A)
Cut Position
(B)
Tension Adjust
Fig. 1-2-B
1-3: CONFIRMATION OF PLAYBACK TORQUE AND
BACK TENSION TORQUE DURING PLAYBACK
Load a video tape (T-120) recorded in standard speed
1.
mode. Set the unit to the PLAY mode.
Install the tentelometer as shown in Fig. 1-3. Confirm that
2.
the meter indicates 20 ± 2gf in the beginning of playback.
• USING A TORQUE CASSETTE GAUGE (KT-300NR)
1.
After confirmation and adjustment of Tension Post
position (Refer to item 1-2), load the torque cassette
gauge (KT-300NR) and set to the PLAY mode.
2.
Confirm that the right meter of the torque tape indicates
70~110gf•cm during playback in SP mode.
3.
Confirm that the left meter of the torque tape indicates
25~40gf•cm during playback in SP mode.
Tentelometer
Video Tape
P1 Post
Guide Roller
Fig. 1-3
MECHANICAL ADJUSTMENTS
1-4: CONFIRMATION OF VSR TORQUE
Operate within 4~5 seconds after the reel disk begins to
1.
turn.
Install the Torque Gauge (JG002F) and Adapter (JG002B)
2.
on the S Reel. Set to the Rewind mode. (Refer to Fig.1-4)
Then, confirm that it indicates 120~180gf•cm.
3.
NOTE
Install the Torque Gauge on the reel disk firmly. Press the
REW button to turn the reel disk.
1-5: CONFIRMATION OF REEL BRAKE TORQUE
(S Reel Brake) (Refer to Fig. 1-4)
Set to the STOP mode.
1.
Move the Idler Ass'y from the S Reel.
2.
Install the Torque Gauge (JG002F) and Adapter
3.
(JG002B) on the S Reel. Turn the Torque Gauge
(JG002F) clockwise.
Then, confirm that it indicates 70~100gf•cm.
4.
(T Reel Brake) (Refer to Fig. 1-4)
Set to the STOP mode.
1.
Move the Idler Ass'y from the T Reel Ass'y.
2.
Install the Torque Gauge (JG002E) and Adapter
3.
(JG002B) on the T reel. Turn the Torque Gauge
(JG002E) counterclockwise.
Then, confirm that it indicates 35~60gf•cm.
4.
Torque Gauge/Adapter
(JG002F/JG002B)
2. CONFIRMATION AND ADJUSTMENT
OF TAPE RUNNING MECHANISM
Tape Running Mechanism is adjusted precisely at the
factory. Adjustment is not necessary as usual. When you
replace the parts of the tape running mechanism because
of long term usage or failure, the confirmation and
adjustment are necessary.
2-1: GUIDE ROLLER
Playback the Alignment Tape.
1.
Connect CH-1 of the oscilloscope to TP4001(Envelope)
2.
and CH-2 to TP1002(SW Pulse).
Press and hold the TRACKING-AUTO button on the
3.
remote control more than 2 seconds to set tracking to
center.
Trigger with SW Pulse and observe the envelope. (Refer
4.
to Fig. 2-1-A)
When observing the envelope, adjust the Taper Nut
5.
Driver slightly until the envelope will be flat.
Even if you press the Tracking Button, adjust so that
flatness is not moved so much.
Adjust so that the A : B ratio is better than 3 : 2 as shown
6.
in Fig. 2-1-B, even if you press the Tracking Button to
move the envelope (The envelope waveform will begin to
decrease when you press the Tracking Button).
Adjust the PG shifter during playback.
7.
(Refer to the ELECTRICAL ADJUSTMENTS)
NOTE
After adjustment, confirm and adjust A/C head.
(Refer to item 2-2)
Torque Gauge/Adapter
(JG002E/JG002B)
S Reel
T Reel Ass'y
Fig. 1-4
NOTE
If the torque is out of the range, replace the following
parts.
Check item
1-4
1-5
Replacement Part
Idler Ass'y/Clutch Ass'y
T Brake Spring/Tension Spring
Envelope
CH-3
Audio
Max
CH-1
Envelope
(TP4001)
CH-1
CH-2
Track
Track
CH-2
SW Pulse (TP1002)
(1)
(2)
EntranceExit
A
B
Fig. 2-1-A
Max
A : B = 3 : 2
Fig. 2-1-B
MECHANICAL ADJUSTMENTS
CONFIRMATION AND ADJUSTMENT OF AUDIO/
CONTROL HEAD
When the Tape Running Mechanism does not work well,
adjust the following items.
1.
Playback the Alignment Tape.
2.
Confirm that the reflected picture of stamp mark is
appeared on the tape prior to P4 Post as shown in Fig.2-2-A.
When the reflected picture is distorted, turn the screw
a)
1 clockwise until the distortion is disappeared.
When the reflected picture is not distorted, turn the
b)
screw 1 counterclockwise until little distortion is
appeared, then adjust the a).
3.
Turn the screw 2 to set the audio level to maximum.
4.
Confirm that the bottom of the Audio/ Control Head and
the bottom of the tape is shown in Fig. 2-2-C.
When the height is not correct, turn the screw 3 to
c)
adjust the height. Then, adjust the 1~3 again.
Audio/Control Head
Reflected picture of
Stamp Mark
P4 Post
2-3:2-2:
TAPE RUNNING ADJUSTMENT
(X VALUE ADJUSTMENT)
Confirm and adjust the height of the Reel Disk.
1.
(Refer to item 1-1)
Confirm and adjust the position of the Tension Post.
2.
(Refer to item 1-2)
Adjust the Guide Roller. (Refer to item 2-1)
3.
Confirm and adjust the Audio/Control Head.
4.
(Refer to item 2-2)
Connect CH-1 of the oscilloscope to TP4001, CH-2 to
5.
TP1002 and CH-3 to HOT side of Audio Out Jack.
Playback the Alignment Tape.
6.
Press and hold the TRACKING-AUTO button on the
7.
remote control more than 2 seconds to set tracking to
center.
Set the X Value adjustment driver (JG153) to the 4 of
8.
Fig. 2-2-B. Adjust X value so that the envelope waveform
output becomes maximum. Check if the relation between
Audio and Envelope waveform becomes (1) or (2) of Fig.2-1-A.
3
2
Audio/Control Head
Tape
Stamp Mark
Audio/Control Head
Fig. 2-2-A
1
4
Fig. 2-2-B
0.25±0.05mm
Fig. 2-2-C
MECHANICAL ADJUSTMENTS
3. MECHANISM ADJUSTMENT PARTS LOCATION GUIDE
4
3
2
5
6
7
1
8
11
12
1. Tension Adjust
2. Tension Arm
3. Guide Roller
4. P1 Post
5. Audio/Control Head
6. X value adjustment driver hole
10
10.
11.
12.
9
7.
P4 Post
8.
T Brake Spring
9.
T Reel Ass'y
Idler Ass'y
S-S Brake Spring
S Reel
ELECTRICAL ADJUSTMENTS
1. ADJUSTMENT PROCEDURE
Read and perform these adjustments when repairing the
circuits or replacing electrical parts or PCB assemblies.
CAUTION
When replacing IC's or transistors, use only specified
silicon grease.
(To prevent the damage to IC's and transistors.)
On-Screen Display Adjustment
1.2.Unplug the AC plug for more than 5 seconds to set the
clock to the non-setting state. Then, set the volume
level to minimum.
Press the VOL. DOWN button on the set and the
channel button (9) on the remote control simultaneously
to display adjustment mode on the screen as shown in
Fig. 1-1.
NOTE
Use the channel buttons (1-8) on the remote control to
select the options shown in Fig. 1-1.
Press the channel button (0) on the remote control to
end the adjustments.
1. H/V
2. AKB
3. COLOR TEMP
4. PICTURE
5. OTHERS
6. TEST PATTERN
7. STEREO/SAP
8. (VOL TEST) 0. END
2. BASIC ADJUSTMENTS
(VCR SECTION)
2-1: PG SHIFTER
1.
Connect CH-1 on the oscilloscope to TP1002 and CH-2
to TP4201.
2.
Playback the alignment tape.
3.
Press and hold the Tracking-Auto button on the remote
control more than 2 seconds to set tracking to center.
4.
Press the VOL. DOWN button on the set and the
channel button (3) on the remote control simultaneously
until the indicator REC disappears. If the indicator REC
disappears, adjustment is completed.
(If the above adjustments doesn't work well:)
5.
Press the VOL. DOWN button on the set and the
channel button (3) on the remote control simultaneously
until the indicator REC disappears.
6.
When the REC indicator is blinking, press both VOL.
DOWN button on the set and the channel button (4) on
the remote control simultaneously and adjust the
Tracking +/- button until the arising to the down of Head
Switching Pulse becomes 6.5 ± 0.5H.
(Refer to Fig. 2-1-A, B)
7.
Press the Tracking Auto button.
Fig. 1-1
CH-2
6.5H
CH-1
Fig. 2-1-A
CH-2
CH-1
6.5H
Fig. 2-1-B
2-2: RF AGC
1.
Receive the monoscope pattern.
2.
Connect the digital voltmeter between the pin 5 ofCP603 and the pin 1 (GND) of CP603.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (5) on the remote control.
The Fig. 2-2 appears on the display.
4.
Press the channel button (1) on the remote control.
5.
Press the VOL. UP/DOWN button on the remote control
until the digital voltmeter is 2.3 ± 0.05V.
1. RF AGC DELAY
2. VIDEO LEVEL
3. FM LEVEL
4. OSD H
5. CUT OFF
6.
7.
8. 0. RETURN
Fig. 2-2
2-3: VCO FREERUN
1.
Place the set with Aging Test for more than 15 minutes.
2.
Receive the UHF.
3.
Disconnect the Antenna while receiving the UHF and
set to the Noise screen.
4.
Once turn off the Power and turn on the Power again.
5.
Approxi. 3 seconds later, input the Antenna again.
6.
Connect the digital voltmeter to TP601.
7.
Adjust the L610 until the digital voltmeter is 3.1 ± 0.05V.
(TV SECTION)
2-4: CONSTANT VOLTAGE
1.
Using the remote control, set the brightness and
contrast to normal position.
2.
Connect the digital voltmeter to TP401.
3.
Set condition is AV MODE without signal.
4.
Adjust the VR502 until the DC voltage is 135 ± 0.5V.
ELECTRICAL ADJUSTMENTS
2-5: CUT OFF
1.
Place the set with Aging Test for more than 15 minutes.
2.
Set condition is AV MODE without signal.
3.
Using the remote control, set the brightness and
contrast to normal position.
4.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (5) on the remote control.
The Fig. 2-2 appears on the display.
5.
Press the channel button (5) on the remote control.
6.
Adjust the Screen Volume until a dim raster is obtained.
2-6: FOCUS
1.
Using the remote control, set the brightness and
contrast to normal position.
2.
Receive the monoscope pattern.
3.
Turn the Focus Volume fully counterclockwise once.
4.
Adjust the Focus Volume until picture is distinct.
2-7: SUB BRIGHTNESS (TV)
1.
Receive the black pattern*. (RF Input)
2.
Using the remote control, set the brightness and
contrast to normal position.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (4) on the remote control.
The Fig. 2-3 appears on the display.
4.
Press the channel button (1) on the remote control.
5.
Press the VOL. UP/DOWN button on the remote control
until the screen begin to shine.
The Black Pattern means the whole black raster signal.
*
Select the "RASTER" of the pattern generator, set to
the OFF position for each R, G and B.
1. BRIGHT
2. CONTRAST
3. COLOR
4. TINT
5. SHARPNESS
6. OSD CONT
7.
8. 0. RETURN
2-8: SUB BRIGHTNESS (AV)
1.
Receive the black pattern*. (Audio Video Input)
2.
Using the remote control, set the brightness and
contrast to normal position.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (4) on the remote control.
The Fig. 2-3 appears on the display.
4.
Press the channel button (1) on the remote control.
5.
Press the VOL. UP/DOWN button on the remote control
until the screen begin to shine.
Fig. 2-3
2-9: SUB COLOR (TV)
1.
Receive the color bar pattern. (RF Input)
2.
Connect the synchro scope to TP801.
3.
Using the remote control, set the brightness, contrast,
color and tint to normal position.
4.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (4) on the remote control.
The Fig. 2-3 appears on the display.
5.
Press the channel button (3) on the remote control.
6.
Adjust the VOLTS RANGE VARIABLE knob of the
oscilloscope until the range between white 100% and
0% is set to 4 scales on the screen of the oscilloscope.
7.
Press the VOL. UP/DOWN button on the remote control
until the red color level is adjusted to 105 ± 5% of the
white level. (Refer to Fig. 2-4)
White 0%
0%
105%
Red Level
White 100%
2-10: SUB COLOR (AV)
1.
Receive the color bar pattern. (Audio Video Input)
2.
Connect the synchro scope to TP801.
3.
Using the remote control, set the brightness, contrast,
color and tint to normal position.
4.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (4) on the remote control.
The Fig. 2-3 appears on the display.
5.
Press the channel button (3) on the remote control.
6.
Adjust the VOLTS RANGE VARIABLE knob of the
oscilloscope until the range between white 100% and
0% is set to 4 scales on the screen of the oscilloscope.
7.
Press the VOL. UP/DOWN button on the remote control
until the red color level is adjusted to 105 ± 5% of the
white level. (Refer to Fig. 2-4)
2-11: SUB TINT (TV)
1.
Receive the color bar pattern. (RF Input)
2.
Connect the synchro scope to TP803.
3.
Using the remote control, set the brightness, contrast,
color and tint to normal position.
4.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (4) on the remote control.
The Fig. 2-3 appears on the display.
5.
Press the channel button (4) on the remote control.
6.
Press the VOL. UP/DOWN button on the remote control
until the section "A" becomes a straight line.
(Refer to Fig. 2-5)
Fig. 2-4
"A"
ELECTRICAL ADJUSTMENTS
2-15: VERTICAL LINEARITY
1.
Receive the monoscope pattern.
2.
Using the remote control, set the brightness and
contrast to normal position.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (1) on the remote control.
The Fig. 2-6 appears on the display.
4.
Press the channel button (5) on the remote control.
5.
Press the VOL. UP/DOWN button on the remote control
until the SHIFT quantity of the OVER SCAN on upside
and downside becomes minimum.
Fig. 2-5
2-12: SUB TINT (AV)
1.
Receive the color bar pattern. (Audio Video Input)
2.
Connect the synchro scope to TP803.
3.
Using the remote control, set the brightness, contrast,
color and tint to normal position.
4.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (4) on the remote control.
The Fig. 2-3 appears on the display.
5.
Press the channel button (4) on the remote control.
6.
Press the VOL. UP/DOWN button on the remote control
until the section "A" becomes a straight line.
(Refer to Fig. 2-5)
2-13: HORIZONTAL PHASE
1.
Receive the monoscope pattern.
2.
Using the remote control, set the brightness and
contrast to normal position.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (1) on the remote control.
The Fig. 2-6 appears on the display.
4.
Press the channel button (1) on the remote control.
5.
Press the VOL. UP/DOWN button on the remote control
until the SHIFT quantity of the OVER SCAN on right and
left becomes minimum.
1. H. PHASE
2. H. BLK
3. V. SIZE
4. V. POSI
5. V. LIN
6. V. SC
7. V. COMP
8. (H FREQ) 0. RETURN
Fig. 2-6
2-16: VERTICAL POSITION
1.
Receive the color bar pattern.
2.
Using the remote control, set the brightness and
contrast to normal position.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (1) on the remote control.
The Fig. 2-6 appears on the display.
4.
Press the channel button (4) on the remote control.
5.
Adjust the value of R408 and R421 until the horizontal
line of the color bar comes to approximate center of the
CRT.
NOTE
R408 and R421 are fixed resistors. Use a variable resistor
to determine the optimal value and insert that value resistor.
Lessen the value of R408:
Lessen the value of R421:
2-17: OSD HORIZONTAL
1.
Receive monoscope pattern.
2.
Using the remote control, set brightness and contrast to
normal position.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (5) on the remote control.
The Fig. 2-2 appears on the display.
4.
Press the channel button (4) on the remote control.
5.
Press the VOL. UP/DOWN on the remote control until
the difference of A and B becomes minimum.
(Refer to Fig. 2-7)
Picture will move about
2mm DOWN.
Picture will move about
2mm UP.
[ TV ]
OSD H
2-14: VERTICAL SIZE
1.
Receive the monoscope pattern.
2.
Using the remote control, set the brightness and
contrast to normal position.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (1) on the remote control.
The Fig. 2-6 appears on the display.
4.
Press the channel button (3) on the remote control.
5.
Press the VOL. UP/DOWN button on the remote control
until the horizontal over scan is equal to the vertical over
scan.
ABFig. 2-7
ELECTRICAL ADJUSTMENTS
2-18: WHITE BALANCE
Place the set with Aging Test for more than 15 minutes.
1.
Receive the color bar pattern.
2.
Activate the adjustment mode display of Fig. 1-1 and
3.
press the channel button (2) on the remote control.
The Fig. 2-8 appears on the display.
Adjust the adjustment mode display of Fig. 2-8 until the
4.
white color is loocked like a white.
1. AKB AUTO
2. R.BIAS
3. G.BIAS
4. B.BIAS
5. R.DRIVE
6. G.DRIVE
7. B.DRIVE
8. AGC AUTO 0. RETURN
Fig. 2-8
ELECTRICAL ADJUSTMENTS
3. ELECTRICAL ADJUSTMENT PARTS LOCATION GUIDE
(VCR SECTION)
TP1001
TP1002
TP4001
CP603
TU601
L610
TP601
TP4201
J4201
SYSCON PCB
(TV SECTION)
ELECTRICAL ADJUSTMENTS
TP803
FOCUS VOLUME
SCREEN VOLUME
TP801
J801
CRT PCB
R421
R408
FB401
VR502
TP401
T501
MAIN PCB
ELECTRICAL ADJUSTMENTS
4. PURITY AND CONVERGENCE
ADJUSTMENTS
NOTE
1.
Turn the unit on and let it warm up for at least 30
minutes before performing the following adjustments.
2.
Place the CRT surface facing east or west to reduce the
terrestrial magnetism.
3.
Turn ON the unit and demagnetize with a Degauss Coil.
4-1: STATIC CONVERGENCE (ROUGH ADJUSTMENT)
1.
Tighten the screw for the magnet. Refer to the adjusted
CRT for the position. (Refer to Fig. 4-1)
If the deflection yoke and magnet are in one body,
untighten the screw for the body.
2.
Receive the green raster pattern from the color bar
generator.
3.
Slide the deflection yoke until it touches the funnel side
of the CRT.
4.
Adjust center of screen to green, with red and blue on
the sides, using the pair of purity magnets.
5.
Switch the color bar generator from the green raster
pattern to the crosshatch pattern.
6.
Combine red and blue of the 3 color crosshatch pattern
on the center of the screen by adjusting the pair of 4
pole magnets.
7.
Combine red/blue (magenta) and green by adjusting the
pair of 6 pole magnets.
8.
Adjust the crosshatch pattern to change to white by
repeating steps 6 and 7.
4-2: PURITY
NOTE
Adjust after performing adjustments in section 4-1.
1.
Receive the green raster pattern from color bar
generator.
2.
Adjust the pair of purity magnets to center the color on
the screen.
Adjust the pair of purity magnets so the color at the
ends are equally wide.
3.
Move the deflection yoke backward (to neck side)
slowly, and stop it at the position when the whole screen
is green.
4.
Confirm red and blue colors.
5.
Adjust the slant of the deflection yoke while watching
the screen, then tighten the fixing screw.
300BZ610017A54547A420ADECK ASSYA54547A420A
301BZ71007385OA500022AHC ASS'Y
302BZ71008185OP200270BELT,CAPSTAN
303BZ71013285OP900710LEVER,REC
304BZ71009485OP500083BASE,AC HEAD
305BZ71011285OP800324SPRING,AC HEAD
306BZ71005985OA000360MAIN CHASSIS ASS'Y
307BZ71006285OA200081CLUTCH ASS'Y X
308BZ71006085OA200073ARM,IDLER ASS'Y
309BZ71010485OP600553ARM,S-S BRAKE
310BZ71006185OA200076T REEL ASS'Y
311BZ71006385OA300061LOADING ARM S ASS'Y
312BZ71006485OA300062LOADING ARM T ASS'Y
313BZ71006885OA400187G-ROLLER ASS'Y
314BZ71006985OA400188BASE,INCL S ASS'Y
315BZ71007085OA400196BASE,INCL T(S) ASS'Y
316BZ71007185OA400197P5-3 ARM ASS'Y
317BZ71007285OA400205PINCH ROLLER BLOCK
318BZ71006585OA400175TENSION ARM ASS'Y
319BZ71006685OA400176TENSION BAND ASS'Y
320BZ71006785OA400178PINCH ROLLER LEVER ASS'Y
321BZ71007485OA600182BRAKE T ASS'Y
322BZ71007585OA600183CAP BRAKE ARM ASS'Y
323BZ71007685OA900213LINK ASS'Y
324BZ71007785OA900216LINK LEVER ASS'Y
325BZ71007885OP200261LEVER,CLUTCH
326BZ71007985OP200262RING,CLUTCH
327BZ71008085OP200263GEAR,CLUTCH
328BZ71008385OP200271REEL,S
329BZ71008485OP200273STOPPER,REEL S
330BZ71008585OP200274SPACER,LINK LEVER
331BZ71008685OP300178GEAR,MAIN LOADING
332BZ71008785OP300179GEAR,LOADING S
333BZ71008885OP300180GEAR,LOADING T
334BZ71008985OP300186HOLDER,LOADING GEAR
335BZ71009085OP400472ADJUST,TENSION
336BZ71009385OP400492HOLDER,TENSION
337BZ71009285OP400490LEVER,TENSION
338BZ71009185OP400475COVER,P4
339BZ71009785OP600543GEAR,JOINT
350BZ71011185OP800323SPRING,CAP BRAKE
351BZ71011885OP800342SPRING,LOCKER (S)
352BZ71011385OP800326SPRING,LINK
353BZ71011485OP800328SPRING,DAMPER
354BZ71011585OP800330SPRING,RING
355BZ71011685OP800332SPRING,S-S BRAKE
356BZ71011985OP900680OPENER,CASS
357BZ71012085OP900683CASS SIDE L
358BZ71012185OP900684CASS SIDE R
359BZ71013185OP900709TAPE GUIDE L (P,R)
360BZ71012285OP900686TAPE GUIDE R
361BZ71013085OP900707COVER,SENSOR L
362BZ71012385OP900688LEVER,FLAP
363BZ71012485OP900690CASS HOLDER
364BZ71012585OP900691LOCKER,L
365BZ71012685OP900692LOCKER,R
366BZ71012785OP900694SPRING,PACK
367BZ71012885OP900695BRACKET,TOP
368BZ71012985OP900696SPRING,CASS EARTH
369BZ71009585OP600540DRIVER,WORM
370BZ71011785OP800341SPRING,P/R ARM
371BZ71009685OP600541WORM
372BZ71010585OP600563BRACKET,MOTOR