As for the places which need special attentions,
they are indicated with the labels or seals on the
cabinet, chassis and parts. Make sure to keep the
indications and notices in the operation manual.
2. AVOID AN ELECTRIC SHOCK
There is a high voltage part inside. Avoid an
electric shock while the electric current is
flowing.
3. USE THE DESIGNATED PARTS
The parts in this equipment have the specific
characters of incombustibility and withstand
voltage for safety. Therefore, the part which is
replaced should be used the part which has
the same character.
Especially as to the important parts for safety
which is indicated in the circuit diagram or the
table of parts as a mark, the designated
parts must be used.
4. PUT PARTS AND WIRES IN THE
ORIGINAL POSITION AFTER
ASSEMBLING OR WIRING
There are parts which use the insulation
material such as a tube or tape for safety, or
which are assembled in the condition that
these do not contact with the printed board.
The inside wiring is designed not to get closer
to the pyrogenic parts and high voltage parts.
Therefore, put these parts in the original
positions.
5. TAKE CARE TO DEAL WITH THE
CATHODE-RAY TUBE
In the condition that an explosion-proof cathoderay tube is set in this equipment, safety is
secured against implosion. However, when
removing it or serving from backward, it is
dangerous to give a shock. Take enough care to
deal with it.
6. AVOID AN X-RAY1. KEEP THE NOTICES
Safety is secured against an X-ray by considering about the cathode-ray tube and the high
voltage peripheral circuit, etc.
Therefore, when repairing the high voltage peripheral circuit, use the designated parts and
make sure not modify the circuit.
Repairing except indicates causes rising of high
voltage, and it emits an X-ray from the cathoderay tube.
PERFORM A SAFETY CHECK AFTER
7.
SERVICING
Confirm that the screws, parts and wiring which
were removed in order to service are put in the
original positions, or whether there are the
portions which are deteriorated around the
serviced places serviced or not. Check the
insulation between the antenna terminal or
external metal and the AC cord plug blades.
And be sure the safety of that.
(INSULATION CHECK PROCEDURE)
1.
Unplug the plug from the AC outlet.
2.
Remove the antenna terminal on TV and turn
on the TV.
3.
Insulation resistance between the cord plug
terminals and the eternal exposure metal
[Note 2] should be more than 1M ohm by
using the 500V insulation resistance meter
[Note 1].
4.
If the insulation resistance is less than 1M
ohm, the inspection repair should be
required.
[Note 1]
If you have not the 500V insulation
resistance meter, use a Tester.
[Note 2]
External exposure metal: Antenna terminal
Earphone jack
HOW TO ORDER PARTS
Please include the following informations when you order parts. (Particularly the VERSION LETTER.)
1. MODEL NUMBER and VERSION LETTER
The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be
found at the end of the SERIAL NUMBER.
2. PART NO. and DESCRIPTION
You can find it in your SERVICE MANUAL.
A1-1
TAPE REMOVAL METHOD AT NO POWER SUPPLY
1.
Remove the VCR block from the main unit.
(Refer to item 1 of the DISASSEMBLY INSTRUCTIONS.)
2.
Remove the screw 1 of the Deck Chassis and remove the Loading Motor.
3.
Rotate the Pinch Roller Cam in the direction of the arrow by hand to slacken the Video Tape.
4.
Rotate the Clutch Ass'y either of the directions to wind the Video Tape in the Cassette Case.
5.
Repeat the above step 3~4. Then take out the Video Cassette from the Deck Chassis. Be careful not to
scratch on the tape.
Loading Motor
Screw 1
Capstan DD Unit
Pinch Roller Cam
Main Cam
Clutch Ass'y
Main Chassis (Front Side)
A1-2
TABLE OF CONTENTS
SERVICING NOTICES ON CHECKING.....................................................................................
HOW TO ORDER PARTS ..........................................................................................................
TAPE REMOVAL METHOD AT NO POWER SUPPLY ............................................................
TABLE OF CONTENTS..............................................................................................................
GENERAL SPECIFICATIONS....................................................................................................
DISASSEMBLY INSTRUCTIONS
1. REMOVAL OF MECHANICAL PARTS AND P. C. BOARDS ............................................
2. REMOVAL OF DECK PARTS ............................................................................................
3. REMOVAL OF ANODE CAP ..............................................................................................
4. REMOVAL AND INSTALLATION OF FLAT PACKAGE IC ...............................................
KEY TO ABBREVIATIONS ........................................................................................................
SERVICE MODE LIST ................................................................................................................
PREVENTIVE CHECKS AND SERVICE INTERVALS..............................................................
WHEN REPLACING EEPROM (MEMORY) IC ..........................................................................
SERVICING FIXTURES AND TOOLS .......................................................................................
PREPARATION FOR SERVICING.............................................................................................
Play/Stop/FF/Rew/Rec/OTR/T-Rec/Pause/Eject/Tape In (Symbol Mark)
Auto Tracking/Manual TrackingYes
Caption / TextYes
Index
MutingYes
Hi-Fi
RepeatYes
Zero Return
DEW
and TimerTimer Events 8 prog/ 1 month
Back-upOne Touch Recording Max Time5 Hours
OTPB Valid TimeNo
Sleep TimerMax Time120
On/Off TimerProgram(On Timer / Off Timer)1
Auto Shut OffNo Signal15
Timer Back-up (at Power Off Mode)5
Timer Rec SetYes
Channel SetupYes
TV/CATVYes
Auto CH MemoryYes
Add/ DeleteYes
Guide CH Set
TV SetupYes
V-chip Set
On/Off Timer SetYes
PictureYes
Audio
Sap On/Off
Auto Repeat On/OffYes
System SetupYes
Clock SetYes
LanguageYes
Auto Clock On/OffYes
Standard TimeYes
Daylight Saving TimeYes
Commercial Advance
Marking On/Off
Blueback On/Off
Playback Auto/Manual
Unmarked Tape
Movie Advance
Go To Movie
Go To Preview
Bilingal
SAP
TintYes
Bass/Treble/Balance
Manual TrackingYes
Yes
OSD Language SettingEnglish
Step10
No Operation-
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
min.
min.
prog.
min.
sec.
A3-2
GENERAL SPECIFICATIONS
G-12RemoteUnitRC-DQ
ControlGlow in Dark RemoconYes
FormatNEC
Custom Code 40-BFh , 44-BBh
Power SourceVoltage(D.C)3V
UM size x pcsUM-4 x 2 pcs
Total Keys42
KeysPowerYes
1Yes
2Yes
3Yes
4Yes
5Yes
6Yes
7Yes
8Yes
9Yes
0Yes
CH UpYes
CH DownYes
Volume UpYes
Volume DownYes
Input SelectYes
PlayYes
F.FwdYes
RewYes
Pause/StillYes
StopYes
Rec/OTRYes (2Keys)
EjectYes
Counter ResetYes
SpeedYes
Timer RecYes (2Keys)
TV Monitor
Quick ViewYes
ProgramYes
Slow
Auto TrackingYes
Set/Tracking+Yes
Set/ Tracking -Yes
MenuYes
EnterYes
CancelYes
CallYes
TV/Caption/TextYes
Sleep TimerYes
MutingYes
Zero ReturnYes
CM SkipYes
Audio Select
G-13FeaturesAuto Head Cleaning
Auto TrackingYes
HQ (VHS Standard High Quality)Yes
Auto Power On, Auto Play, Auto Rewind, Auto EjectYes
VIDEO PLUS+(SHOWVIEW,G-CODE)
Auto ClockYes
Forward / Reverse Picture SearchYes
One Touch Playback
Auto CH MemoryYes
Closed CaptionYes
TV Auto Shut off FunctionYes
End Call
Index Search
SQPB
CATVYes
CM Skip(30sec x 6 Times)Yes
Comb Filter
TV Monitor
Program Extend
Choke Coil
Energy StarYes
Dirty Head
V-chipUSA V-chip
CANADA V-chip
CM Advance
Movie Advance
Zero ReturnYes
FBT Leak Test ProtectYes
Remove the Back Cabinet in the direction of arrow.
Front Cabinet
1
1
1
1
1
1-2: CRT PCB (Refer to Fig. 1-2)
CAUTION: BEFORE REMOVING THE ANODE CAP,
DISCHARGE ELECTRICITY BECAUSE IT
CONTAINS HIGH VOLTAGE.
BEFORE ATTEMPTING TO REMOVE OR
REPAIR ANY PCB, UNPLUG THE POWER
CORD FROM THE AC SOURCE.
1.
Remove the Anode Cap.
(Refer to REMOVAL OF ANODE CAP)
2.
Disconnect the following connectors:
(CP801 and CP851B).
3.
Remove the CRT PCB in the direction of arrow.
Front Cabinet
2
Back Cabinet
Fig. 1-1
CRT PCB
1-3: TV/VCR BLOCK (Refer to Fig. 1-3)
1.
Remove the 2 screws 1.
2.
Disconnect the following connectors:
(CP352, CP401 and CP502).
3.
Unlock the support 2.
4.
Remove the TV/VCR Block in the direction of arrow.
Front Cabinet
1
TV/VCR Block
1
2
UP TO
RELEASE
1-4: DECK CHASSIS AND SYSCON PCB
(Refer to Fig. 1-4)
1.
Remove the screw 1.
2.
Remove the screw 2.
3.
Remove the screw 3.
4.
Remove the Deck Shield Plate in direction of arrow (A).
5.
Remove the screw 4 and remove the Cover Light
Plate.
6.
Remove the 3 screws 5.
7.
Disconnect the following connectors:
(CP1001, CP4001, CP4002 and CP4003).
8.
Remove the Deck Chassis in the direction of arrow (B).
9.
Remove the screw 6.
10.
Remove the Syscon PCB in the direction of arrow (C).
1
5
5
3
2
Deck Shield Plate
(A)
5
Fig. 1-3
Fig. 1-2
B1-1
Deck Chassis
(B)
6
4
(C)
Syscon PCB
Cover Light Plate
Deck Holder
Fig. 1-4
DISASSEMBLY INSTRUCTIONS
2. REMOVAL OF DECK PARTS
2-1: TOP BRACKET (Refer to Fig. 2-1)
Extend the 2 supports 1.
1.
Slide the 2 supports 2 and remove the Top Bracket.
2.
NOTE
1. After the installation of the Top Bracket, bend the
support 1 so that the Top Bracket is fixed.
Top Bracket
1
Top Bracket
2
Main Chassis
2
Main Chassis
2-2: CASSETTE HOLDER ASS'Y (Refer to Fig. 2-2)
Move the Cassette Holder Ass'y to the front side.
1.
Push the Locker R to remove the Cassette Side R.
2.
Remove the Cassette Side L.
3.
Main Chassis
Cassette Side R
1
Fig. 2-1
Locker R
NOTE
1.2.In case of the Locker R installation, check if the two
positions of Fig.2-3-B are correctly locked.
When you install the Cassette Side R, be sure to move
the Locker R after installing.
Locker R
Check if these
Cassette Side R
positions are locked.
Fig. 2-3-B
2-4: LINK UNIT (Refer to Fig. 2-4)
Set the Link Unit to the Eject position.
1.
Unlock the support 1.
2.
Remove the (A) side of the Link Unit first, then remove
3.
the (B) side.
Main Chassis
Link Unit
Link Unit
Cassette Side L
Main Chassis
Fig. 2-2
2-3: CASSETTE SIDE L/R (Refer to Fig. 2-3-A)
Remove the Locker Spring.
1.
Unlock the 4 supports 1 and then remove the Cassette
2.
Side L/R.
Unlock the support 2 and then remove the Locker R.
3.
Locker Spring
1
1
2
Cassette Holder
Locker R
1
1
(A)
1
(B)
Link Unit
Main Chassis
2-5: LINK LEVER/FLAP LEVER (Refer to Fig. 2-5)
Extend the support 1.
1.
Remove the Link Lever.
2.
Remove the Flap Lever.
3.
1
Flap Lever
Link Lever
Fig. 2-4
Fig. 2-5
Cassette Side R
Cassette Side L
Fig. 2-3-A
B2-1
DISASSEMBLY INSTRUCTIONS
2-6: LOADING MOTOR/WORM (Refer to Fig. 2-6-A)
Remove the screw 1.
1.
Remove the Loading Motor.
2.
Remove the Worm.
3.
Loading Motor
Worm
Main Chassis
• Screw Torque: 3 ± 0.5kgf•cm
1
Fig. 2-6-A
NOTE
1.2.In case of the Worm installation, check if the value of
the Fig. 2-6-B is correct.
In case of the Loading Motor installation, hook the wire
on the Cassette Opener as shown Fig. 2-6-C.
Tension Arm Ass'y
Tension Connect
Tension Spring
2
4
1
3
Tension Holder
Fig. 2-7-A
1
Tension Band
Tension Arm Ass'y
Fig. 2-7-B
19.2 ± 0.1mm
Safety surface for pressing
of the insert.
Loading Motor
Cassette Opener
Fig. 2-6-B
Fig. 2-6-C
2-7: TENSION ASS'Y (Refer to Fig. 2-7-B)
Turn the Pinch Roller Cam clockwise so that the
1.
Tension Holder hook is set to the position of Fig. 2-7-A
to move the Tension Arm Ass'y.
Remove the Tension Spring.
2.
Unlock the 2 supports 1 and remove the Tension
3.
Band.
Unlock the support 2 and remove the Tension Arm
4.
Ass'y.
Unlock the support 3 and remove the Tension
5.
Connect.
Float the hook 4 and turn it clockwise then remove the
6.
Tension Holder.
B2-2
NOTE
1.
In case of the Tension Band installation, note the
direction of the installation. (Refer to Fig. 2-7-C)
2.
In case of the Tension Band installation, install correctly
as Fig. 2-7-D.
3.
In case of the Tension Connect installation, install as
the circled section of Fig. 2-7-E.
Tension Connect
Tension Band
Fig. 2-7-C
[OK]
[NG]
Tension Connect
Tension Connect
Tension Band
Tension Band
Fig. 2-7-D
Tension Connect
Main Chassis
Fig. 2-7-E
DISASSEMBLY INSTRUCTIONS
2-8: T BRAKE ARM/T BRAKE BAND (Refer to Fig. 2-8-A)
Remove the T Brake Spring.
1.
Turn the T Brake Arm clockwise and bend the hook
2.
section to remove it.
Unlock the 2 supports 1 and remove the T Brake
3.
Band.
Idler Gear
S Reel
Idler Arm Ass'y
(B)
T Brake Band
Hook section
1
1
T Brake Arm
T Brake Spring
Fig. 2-8-A
NOTE
1. In case of the T Brake Band installation, install correctly
as Fig. 2-8-B.
[OK]
T Brake Band
[NG]
T Brake Band
T Brake Arm
T Brake Arm
(A)T Reel
1
(A)
1
Fig. 2-9-A
NOTE
1.2.In case of the S Reel and T Reel installation, check if the
correct parts are installed. (Refer to Fig. 2-9-B)
In case of the Idler Arm Ass'y installation, install correctly
as Fig. 2-9-C. And also set it so that the section "B" of
Fig. 2-9-A is placed under the Main Chassis tab.
Fig. 2-8-B
2-9: S REEL/T REEL/IDLER ARM ASS'Y/IDLER GEAR
(Refer to Fig. 2-9-A)
Remove the S Reel and T Reel.
1.
Remove the 2 Polyslider Washers 1.
2.
Remove the Idler Arm Ass'y and Idler Gear.
3.
NOTE
Take care not to damage the gears of the S Reel and T
1.
Reel.
The Polyslider Washer may be remained on the back of
2.
the reel.
Take care not to damage the shaft.
3.
Do not touch the section "A" of S Reel and T Reel. (Use
4.
gloves.) (Refer to Fig. 2-9-A) Do not adhere the stains
on it.
When you install the reel, clean the shaft and grease it.
5.
(If you do not grease, noise may be heard in FF/REW
mode.)
After installing the reel, adjust the height of the reel.
6.
(Refer to MECHANICAL ADJUSTMENT)
[OK]
[NG]
Clutch Gear
Clutch Gear
Big Hole
(S Reel)
Small Hole
(T Reel)
Fig. 2-9-B
Idler Arm Ass'y
Idler Arm Ass'y
Fig. 2-9-C
B2-3
DISASSEMBLY INSTRUCTIONS
2-10: CASSETTE OPENER/PINCH ROLLER BLOCK/
P5 ARM ASS'Y (Refer to Fig. 2-10-A)
Unlock the support 1 and remove the Cassette
1.
Opener.
Remove the Pinch Roller Block and P5 Arm Ass'y.
2.
1
Cassette Opener
Pinch Roller Block
P5 Arm Ass'y
Main Chassis
Fig. 2-10-A
NOTE
Do not touch the Pinch Roller. (Use gloves.)
1.
In case of the Pinch Roller Block and the Pinch Roller
2.
Cam installation, install correctly as Fig. 2-10-B.
Pinch Roller Block
P5 Arm Ass'y
Can be seen the hole of the
Main Cam.
Can be seen the hole of
the Pinch Roller Cam.
Fig. 2-10-B
2-11: A/C HEAD (Refer to Fig. 2-11-A)
Remove the screw 1.
1.
Remove the A/C Head Base.
2.
Remove the 3 screws 2.
3.
Remove the A/C Head and A/C Head Spring.
4.
NOTE
1.
Do not touch the A/C Head. (Use gloves.)
2.
When you install the A/C Head Spring, install as shown in
Fig. 2-11-B.
3.
When you install the A/C Head, tighten the screw (1) first,
then tighten the screw (2), finally tighten the screw (3).
(3)
(1)
2
2
(2)
2
A/C Head
A/C Head Spring
Spring Position
Fig. 2-11-B
2-12: FE HEAD (RECORDER ONLY) (Refer to Fig. 2-12)
Remove the screw 1.
1.
Remove the FE Head.
2.
1
FE Head
• Screw Torque: 5 ± 0.5kgf•cm
• The FE Head is not installed on the Video Cassette Player.
Fig. 2-12
2-13: CYLINDER UNIT ASS'Y (Refer to Fig. 2-13)
Disconnect the following connector:
1.
(CD2001)
Remove the 3 screws 1.
2.
Remove the Cylinder Unit Ass'y.
3.
NOTE
When you install the Cylinder Unit Ass'y, tighten the
1.
screws from (1) to (3) in order while pulling the Ass'y
toward the left front direction.
Cylinder Unit Ass'y
(3)
(2)
1
1
Fig. 2-13
• Screw Torque: 3 ± 0.5kgf•cm
(1)
1
1
• Screw Torque: 5 ± 0.5kgf•cm (Screw 1)
A/C Head Base
Fig. 2-11-A
B2-4
DISASSEMBLY INSTRUCTIONS
2-14: CAPSTAN DD UNIT (Refer to Fig. 2-14-A)
Remove the Capstan Belt.
1.
Remove the 3 screws 1.
2.
Remove the Capstan DD Unit.
3.
2-15:
MAIN CAM/PINCH ROLLER CAM/JOINT GEAR
(Refer to Fig. 2-15-A)
Remove the E-Ring 1, then remove the Main Cam.
1.
Remove the E-Ring 2, then remove the Pinch Roller
2.
Cam and Joint Gear.
1
Capstan Belt
Capstan DD Unit
1
1
• Screw Torque: 4 ± 0.5kgf•cm
1
Fig. 2-14-A
NOTE
In case of the Capstan DD Unit installation, apply the
1.
silicon bond (TSE3843-W) on the position Fig. 2-14-B
correctly. (If no silicon bond applied, abnormal noise will
be heard on the deck operation.)
(Refer to Fig. 2-14-B, C)
Applied position of
silicon bond
Main Cam
2
Pinch Roller Cam
Joint Gear
Fig. 2-15-A
NOTE
In case of the Pinch Roller Cam and Main Cam
1.
installation, install them as the circled section of Fig. 215-B so that the each markers are met. (Refer to Fig.
2-15-B)
Pinch Roller Cam
Marker
Capstan DD Unit
Be careful not to apply the silicon
bond to the Pinch Roller.
Fig. 2-14-B
Silicon Bond
Main Chassis
Fig. 2-14-C
Main Cam
Fig. 2-15-B
2-16: LOADING GEAR S/T UNIT (Refer to Fig. 2-16-A)
1.2.Remove the E-Ring 1 and remove the Main Loading
Gear.
Remove the Main Rod, Tension Lever, Loading Arm S
Unit and Loading Arm T Unit.
1
Main Rod
Tension Lever
Main Loading Gear
Loading Arm T Unit
Loading Arm S Unit
B2-5
Fig. 2-16-A
DISASSEMBLY INSTRUCTIONS
NOTE
When you install the Loading Arm S Unit, Loading Arm
1.
T Unit and Main Loading Gear, align each marker.
(Refer to Fig. 2-16-B)
Marker
Main Loading Gear
Marker
CASSETTE GUIDE POST/INCLINED BASE S/T
2-18:
UNIT/P4 CAP (Refer to Fig. 2-18-A)
Remove the P4 Cap.
1.
Unlock the support 1 and remove the Cassette Guide
2.
Post.
Remove the Inclined Base S Unit and Inclined Base T
3.
Unit.
1
Cassette Guide Post
Loading Arm T Unit
2-17:
CLUTCH ASS'Y/RING SPRING/CLUTCH LEVER/
Loading Arm S Unit
CLUTCH GEAR (Refer to Fig. 2-17-A)
Remove the Polyslider Washer 1.
1.
Remove the Clutch Ass'y and Ring Spring.
2.
Remove the Clutch Lever.
3.
Remove the Coupling Gear, Coupling Spring and
4.
Clutch Gear.
1
Clutch Ass'y
Ring Spring
Coupling Gear
Coupling Spring
Clutch Lever
Fig. 2-16-B
Inclined Base S
Unit
Inclined Base T
Unit
P4 Cap
Fig. 2-18-A
NOTE
Do not touch the roller of Guide Roller.
1.
In case of the P4 Cap installation, install it with parallel
2.
for "A" and "B" of Fig. 2-18-B.
In case of the Cassette Guide Post installation, install
3.
correctly as the circled section of Fig. 2-18-C.
"A"
"B"
Clutch Gear
Fig. 2-17-A
NOTE
In case of the Clutch Ass'y installation, install it with
1.
inserting the spring of the Clutch Ass'y into the dent of
the Coupling Gear. (Refer to Fig. 2-17-B)
Clutch Ass'y
Coupling Gear
Fig. 2-17-B
B2-6
P4 Cap
[OK]
Cassette Guide Post
[NG]
Cassette Guide Post
Cassette Opener
Fig. 2-18-B
Fig. 2-18-C
DISASSEMBLY INSTRUCTIONS
3. REMOVAL OF ANODE CAP
Read the following NOTED items before starting work.
After turning the power off there might still be a potential
*
voltage that is very dangerous. When removing the
Anode Cap, make sure to discharge the Anode Cap's
potential voltage.
*
Do not use pliers to loosen or tighten the Anode Cap
terminal, this may cause the spring to be damaged.
REMOVAL
1. Follow the steps as follows to discharge the Anode Cap.
(Refer to Fig. 3-1.)
Connect one end of an Alligator Clip to the metal part of a
flat-blade screwdriver and the other end to ground.
While holding the plastic part of the insulated Screwdriver,
touch the support of the Anode with the tip of the
Screwdriver.
A cracking noise will be heard as the voltage is discharged.
GND on the CRT
3. After one side is removed, pull in the opposite direction
to remove the other.
NOTE
Take care not to damage the Rubber Cap.
INSTALLATION
1. Clean the spot where the cap was located with a small
amount of alcohol. (Refer to Fig. 3-3.)
NOTE
Confirm that there is no dirt, dust, etc. at the spot where
the cap was located.
Location of Anode Cap
Fig. 3-3
Screwdriver
Alligator Clip
GND on the CRT
Flip up the sides of the Rubber Cap in the direction of
2.
the arrow and remove one side of the support.
(Refer to Fig. 3-2.)
Rubber Cap
Support
CRT
Fig. 3-1
2.3.Arrange the wire of the Anode Cap and make sure the
wire is not twisted.
Turn over the Rubber Cap. (Refer to Fig. 3-4.)
Fig. 3-4
4. Insert one end of the Anode Support into the anode
button, then the other as shown in Fig. 3-5.
CRT
Support
Fig. 3-2
Support
CRT
5.6.Confirm that the Support is securely connected.
Put on the Rubber Cap without moving any parts.
B3-1
Fig. 3-5
DISASSEMBLY INSTRUCTIONS
4.
REMOVAL AND INSTALLATION OF
FLAT PACKAGE IC
REMOVAL
Put the Masking Tape (cotton tape) around the Flat
1.
Package IC to protect other parts from any damage.
(Refer to Fig. 4-1.)
NOTE
Masking is carried out on all the parts located within
10 mm distance from IC leads.
When IC starts moving back and forth easily after
3.
desoldering completely, pickup the corner of the IC using
a tweezers and remove the IC by moving with the IC
desoldering machine. (Refer to Fig. 4-3.)
NOTE
Some ICs on the PCB are affixed with glue, so be
careful not to break or damage the foil of each IC
leads or solder lands under the IC when removing it.
Blower type IC
desoldering
machine
Masking Tape
(Cotton Tape)
Heat the IC leads using a blower type IC desoldering
2.
IC
machine. (Refer to Fig. 4-2.)
NOTE
Do not add the rotating and the back and forth
directions force on the IC, until IC can move back and
forth easily after desoldering the IC leads completely.
Blower type IC
desoldering machine
Fig. 4-1
Tweezers
IC
Peel off the Masking Tape.4.
Absorb the solder left on the pattern using the Braided
5.
Shield Wire. (Refer to Fig. 4-4.)
NOTE
Do not move the Braided Shield Wire in the vertical
direction towards the IC pattern.
Fig. 4-3
Braided Shield Wire
Soldering Iron
IC
Fig. 4-2
IC pattern
Fig. 4-4
B4-1
DISASSEMBLY INSTRUCTIONS
INSTALLATION
Take care of the polarity of new IC and then install the
1.
new IC fitting on the printed circuit pattern. Then solder
each lead on the diagonal positions of IC temporarily.
(Refer to Fig. 4-5.)
Soldering Iron
Solder temporarily
Supply the solder from the upper position of IC leads
2.
Solder temporarily
sliding to the lower position of the IC leads.
(Refer to Fig. 4-6.)
Fig. 4-5
When bridge-soldering between terminals and/or the
4.
soldering amount are not enough, resolder using a Thintip Soldering Iron. (Refer to Fig. 4-8.)
Thin-tip Soldering Iron
IC
Fig. 4-8
Finally, confirm the soldering status on four sides of the
5.
IC using a magnifying glass.
Confirm that no abnormality is found on the soldering
position and installation position of the parts around the
IC. If some abnormality is found, correct by resoldering.
NOTE
When the IC leads are bent during soldering and/or
repairing, do not repair the bending of leads. If the
bending of leads are repaired, the pattern may be
damaged. So, be always sure to replace the IC in this
case.
Soldering IronSolder
IC
Absorb the solder left on the lead using the Braided
3.
Supply soldering
from upper position
to lower position
Shield Wire. (Refer to Fig. 4-7.)
NOTE
Do not absorb the solder to excess.
Soldering Iron
IC
Braided Shield Wire
Fig. 4-6
Fig. 4-7
B4-2
A
A/C
ACC
AE
AFC
AFT
AFT DET
AGC
AMP
ANT
A.PB
APC
ASS'Y
AT
AUTO
A/V
B
BGP
BOT
BPF
BRAKE SOL
BUFF
B/W
C
C
CASE
CAP
CARR
CH
CLK
CLOCK (SY-SE)
COMB
CONV
CPM
CTL
CYL
CYL-M
CYL SENS
D
DATA (SY-CE)
dB
DC
DD Unit
DEMOD
DET
DEV
E
E
EF
EMPH
ENC
ENV
EOT
EQ
EXT
F
F
FBC
FE
FF
FG
FL SW
FM
FSC
FWD
G
GEN
GND
H
H.P.F
KEY TO ABBREVIATIONS
:
Audio/Control
:
Automatic Color Control
:
Audio Erase
:
Automatic Frequency Control
:
Automatic Fine Tuning
:
Automatic Fine Tuning Detect
:
Automatic Gain Control
:
Amplifier
:
Antenna
:
Audio Playback
:
Automatic Phase Control
:
Assembly
:
All Time
:
Automatic
:
Audio/Video
:
Burst Gate Pulse
:
Beginning of Tape
:
Bandpass Filter
:
Brake Solenoid
:
Buffer
:
Black and White
:
Capacitance, Collector
:
Cassette
:
Capstan
:
Carrier
:
Channel
:
Clock
:
Clock (Syscon to Servo)
:
Combination, Comb Filter
:
Converter
:
Capstan Motor
:
Control
:
Cylinder
:
Cylinder-Motor
:
Cylinder-Sensor
:
Data (Syscon to Servo)
:
Decibel
:
Direct Current
:
Direct Drive Motor Unit
:
Demodulator
:
Detector
:
Deviation
:
Emitter
:
Emitter Follower
:
Emphasis
:
Encoder
:
Envelope
:
End of Tape
:
Equalizer
:
External
:
Fuse
:
Feed Back Clamp
:
Full Erase
:
Fast Forward, Flip-flop
:
Frequency Generator
:
Front Loading Switch
:
Frequency Modulation
:
Frequency Sub Carrier
:
Forward
:
Generator
:
Ground
:
High Pass Filter
H.SW
Hz
I
IC
IF
IND
INV
K
KIL
L
L
LED
LIMIT AMP
LM, LDM
LP
L.P.F
LUMI.
M
M
MAX
MINI
MIX
MM
MOD
MPX
MS SW
N
NC
NR
O
OSC
OPE
P
PB
PB CTL
PB-C
PB-Y
PCB
P. CON
PD
PG
P-P
R
R
REC
REC-C
REC-Y
REEL BRK
REEL S
REF
REG
REW
REV, RVS
RF
RMC
RY
S
S. CLK
S. COM
S. DATA
SEG
SEL
SENS
SER
SI
SIF
SO
SOL
SP
STB
SW
:
Head Switch
:
Hertz
:
Integrated Circuit
:
Intermediate Frequency
:
Indicator
:
Inverter
:
Killer
:
Left
:
Light Emitting Diode
:
Limiter Amplifier
:
Loading Motor
:
Long Play
:
Low Pass Filter
:
Luminance
:
Motor
:
Maximum
:
Minimum
:
Mixer, mixing
:
Monostable Multivibrator
:
Modulator, Modulation
:
Multiplexer, Multiplex
:
Mecha State Switch
:
Non Connection
:
Noise Reduction
:
Oscillator
:
Operation
:
Playback
:
Playback Control
:
Playback-Chrominance
:
Playback-Luminance
:
Printed Circuit Board
:
Power Control
:
Phase Detector
:
Pulse Generator
:
Peak-to Peak
:
Right
:
Recording
:
Recording-Chrominance
:
Recording-Luminance
:
Reel Brake
:
Reel Sensor
:
Reference
:
Regulated, Regulator
:
Rewind
:
Reverse
:
Radio Frequency
:
Remote Control
:
Relay
:
Serial Clock
:
Sensor Common
:
Serial Data
:
Segment
:
Select, Selector
:
Sensor
:
Search Mode
:
Serial Input
:
Sound Intermediate Frequency
:
Serial Output
:
Solenoid
:
Standard Play
:
Serial Strobe
:
Switch
C1-1
S
SYNC
SYNC SEP
T
TR
TRAC
TRICK PB
TP
U
UNREG
V
V
VCO
VIF
VP
V.PB
VR
V.REC
VSF
VSR
VSS
V-SYNC
VT
X
X'TAL
Y
Y/C
KEY TO ABBREVIATIONS
:
Synchronization
:
Sync Separator, Separation
:
Transistor
:
Tracking
:
Trick Playback
:
Test Point
:
Unregulated
:
Volt
:
Voltage Controlled Oscillator
:
Video Intermediate Frequency
:
Vertical Pulse, Voltage Display
:
Video Playback
:
Variable Resistor
:
Video Recording
:
Visual Search Fast Forward
:
Visual Search Rewind
:
Voltage Super Source
:
Vertical-Synchronization
:
Voltage Tuning
:
Crystal
:
Luminance/Chrominance
C1-2
SERVICE MODE LIST
This unit provided with the following SERVICE MODES so you can repair, examine and adjust easily.
To enter SERVICE MODE, unplug AC cord till lost actual clock time. Then press and hold Vol (-) button of main unit and
remocon key simultaneously.
The both pressing of set key and remote control key will not be possible if clock has been set. To reset clock, either unplug
AC cord and allow at least 5 seconds before Power On.
Set KeyRemocon KeyOperations
VOL. (-) MIN
VOL. (-) MIN1
VOL. (-) MIN2
VOL. (-) MIN
VOL. (-) MIN4
VOL. (-) MIN5
VOL. (-) MIN
0
3
6
Releasing of V-CHIP PASSWORD.
Initialization of the factory.
NOTE:
Horizontal position adjustment of OSD.
NOTE: Also can be adjusted by using the Adjustment MENU.
Refer to the "ELECTRICAL ADJUSTMENT" (OSD HORIZONTAL).
Adjust the PG SHIFTER automatically.
Refer to the "ELECTRICAL ADJUSTMENT" (PG SHIFTER).
Adjust the PG SHIFTER manually.
Refer to the "ELECTRICAL ADJUSTMENT" (PG SHIFTER).
Adjusting of the Tracking to the center position.
NOTE: Also can be adjusted by pressing the ATR button for more than 2 seconds
during PLAY.
POWER ON total hours and PLAY/REC total hours are displayed on the screen.
Refer to the "PREVENTIVE CHECKS AND SERVICE INTERVALS" (CONFIRMATION
OF HOURS USED).
Can be checked of the INITIAL DATA of MEMORY IC.
Refer to the "WHEN REPLACING EEPROM (MEMORY) IC".
Do not use this for the normal servicing.
If you set a factory initialization, the memories are reset such as the clock
setting, the channel setting, the POWER ON total hours, and PLAY/REC
total hours.
VOL. (-) MIN8
VOL. (-) MIN9
MethodOperations
Press the ATR button on the
remote control for more than
2 seconds during PLAY.
Make the short circuit between
the test point of SERVICE and
the GND.
Writing of EEPROM initial data.
NOTE: Do not use this for the normal servicing.
Display of the Adjustment MENU on the screen.
Refer to the "ELECTRICAL ADJUSTMENT" (On-Screen Display Adjustment).
Adjusting of the Tracking to the center position.
Refer to the "MECHANICAL ADJUSTMENT" (GUIDE ROLLER) and "ELECTRICAL
ADJUSTMENT" (PG SHIFTER).
The BOT, EOT, and the Reel Sensor do not work and the deck can be operated
without a cassette tape.
Refer to the "PREPARATION FOR SERVICING"
C2-1
PREVENTIVE CHECKS AND SERVICE INTERVALS
The following standard table depends on environmental conditions and usage.
Parts replacing time does not mean the life span for individual parts.
Also, long term storage or misuse may cause transformation and aging of rubber parts.
The following list means standard hours, so the checking hours depends on the conditions.
Time
Parts Name
Audio Control Head
Full Erase Head
(Recorder only)
Capstan Belt
Pinch Roller
Capstan DD Unit
Loading Motor
Tension Band
T Brake Band
Clutch Ass'y
Idler Arm Ass'y
Capstan Shaft
Tape Running
Guide Post
Cylinder Unit
: Clean
: Check it and if necessary, replace it.
500
hours
1,000
hours
1,500
hours
2,000
hours
2,500
hours
Notes
Clean those parts in
contact with the tape.
Clean the rubber, and parts
which the rubber touches.
Replace when rolling
becomes abnormal.
Clean the Head
CONFIRMATION OF HOURS USED
POWER ON total hours and PLAY/REC total hours can be checked on the screen.
Total hours are displayed in 16 system of notation.
NOTE: If you set a factory initialization, the total hours is reset to "0".
The confirmation of using hours will not be possible if clock has been set. To reset clock, either unplug
AC cord and allow at least 5 seconds before Power On.
1.
Set the VOLUME to minimum.
2.
Press both VOL. DOWN button on the set and the Channel button (6) on the remote control simultaneously.
3.
After the confirmation of using hours, turn off the power.
INIT 00 88
POWER ON 0010
PLAY/REC 0003
(16 x 16 x 16 x thousands digit value) + (16 x 16 x hundreds digit value) + (16 x tens digit value) + (ones digit value)
Initial setting content of MEMORY IC.
POWER ON total hours.
PLAY/REC total hours.
C3-1
PREVENTIVE CHECKS AND SER VICE INTERVALS
CLEANING
NOTE
After cleaning the heads with isopropyl alcohol, do not
run a tape until the heads dry completely. If the heads
are not completely dry and alcohol gets on the tape,
damage may occur.
1. AUDIO CONTROL HEAD
Clean the Audio Control Head with the cotton stick
soaked by alcohol. Clean the full erase head in the
same manner. (Refer to the figure below.)
2. TAPE RUNNING SYSTEM
When cleaning the tape transport system, use the
gauze moistened with isopropyl alcohol.
3. CYLINDER
Wrap a piece of chamois around your finger. Dip it in
isopropyl alcohol. Hold it to the cylinder head softly.
Turn the cylinder head counterclockwise to clean it (in
the direction of the arrow). (Refer to the figure below.)
NOTE
Do not exert force against the cylinder head. Do not move
the chamois upward or downward on the head.
Use the chamois one by one.
Audio Control Head
Cylinder Head
C3-2
WHEN REPLACING EEPROM (MEMORY) IC
If a service repair is undertaken where it has been required to change the MEMORY IC, the following steps should be taken to
ensure correct data settings while making reference to TABLE 1.
NOTE: Initial Data setting will not be possible if clock has been set. To reset clock, either unplug AC cord and allow
at least 5 seconds before Power On.
+0+1+2+3+4+5+6+7+8+9
880A6263431434095038
9A
B29293000030050800
10
062901171060323ADA D7
20101520252627
303A3C3E404142
28292A2C2E3032343638
40444D4E4F505152
4345464748494A4B4C
5355565758595A5B5C
50
60------------------
54
636466696D74797C7E7F
+A
+B+C+D+E+FINI
30660040001000
A90F943E0604
5D5E5F606162
Table 1
Enter DATA SET mode by setting VOLUME to minimum.
1.
While holding down VOLUME button on front cabinet, press key 6 on remote control simultaneously.
2.
ADDRESS and DATA should appear as FIG 1.
ADDRESS DATA
INIT 00 88
POWER ON 0010
PLAY/REC 0003
Fig. 1
3.
ADDRESS is now selected and should "blink". Using the PLAY or STOP button on the remote, step through the
ADDRESS until required ADDRESS to be changed is reached.
4.
Press ENTER to select DATA. When DATA is selected, it will "blink".
5.
Again, step through the DATA using PLAY or STOP until required DATA value has been selected.
6.
Pressing ENTER will take you back to ADDRESS for further selection if necessary.
7.
Repeat steps 3 to 6 until all data has been checked.
8.
When satisfied correct DATA has been entered, turn POWER off (return to STANDBY MODE) to finish DATA input.
The unit will now have the correct DATA for the new MEMORY IC.
VSR Torque, Brake Torque (S Reel/T Reel Ass'y)
Brake Torque (T Reel Ass'y)
VSR Torque, Brake Torque (S Reel)
Remarks
PREPARATION FOR SERVICING
How to use the Servicing Fixture
1.
Remove the Syscon PCB from the set.
Be sure to place the parts on a paper so that they have no short-circuit each other.
2.
Short circuit between TP1001 and Ground with the cable JG154.
(The BOT, EOT, and the Reel Sensor do not work and the deck can be operated without a cassette tape.)
3.
In case of using a cassette tape, press the STOP/EJECT button to insert or eject a cassette tape.
Turn on the power and re-check the cable before checking the trouble points.
D1-1
MECHANICAL ADJUSTMENTS
1. CONFIRMATION AND ADJUSTMENT
Read the following NOTES before starting work.
• Place an object which weighs between 450g~500g on
the Cassette Tape to keep it steady when you want to
make the tape run without the Cassette Holder. (Do not
place an object which weighs over 500g.)
CONFIRMATION AND ADJUSTMENT OF REEL
1-1:
DISK HEIGHT
1.
Turn on the power and set to the STOP mode.
2.
Set the master plane (JG022) and reel disk height
adjustment jig (JG024A) on the mechanism framework,
taking care not to scratch the drum, as shown in Fig. 1-1-A.
3.
While turning the reel and confirm the following points.
Check if the surface "A" of reel disk is lower than the
surface "B" of reel disk height adjustment jig (JG024A)
and is higher than the surface "C". If it is not passed,
place the height adjustment washers and adjust to
10(+2, -0)mm.
4.
Adjust the other reel in the same way.
Master Plane (JG022)
Reel Disk Height Adjustment Jig
(JG024A)
1-2: CONFIRMATION AND ADJUSTMENT OF TENSION
POST POSITION
1.
Set to the PLAY mode.
2.
Adjust the adjusting section for the Tension Arm
position so that the Tension Arm top is within the
standard line of Main Chassis.
3.
While turning the S Reel clockwise, confirm that the
edge of the Tension Arm is located in the position
described above.
Standard line of Main Chassis
Tension Arm
0.5mm (Adjusting range)
Fig. 1-2-A
Adjusting section for the
Tension Arm position
Tension Band
Master Plane (JG022)
10(+0.2, -0)mm
Reel Disk
Height Adjustment
Washer
2.6x4.7xT0.13
2.6X4.7xT0.25
Reel Disk Height
Adjustment Jig
(JG024A)
(B)
(A)
Fig. 1-1-A
(C)
Fig. 1-1-B
The Tension Arm top will
move to the inside direction
of the Main Chassis.
Bend
The Tension Arm top will
move to the outside direction
of the Main Chassis.
Fig. 1-2-B
1-3: CONFIRMATION OF PLAYBACK TORQUE AND
BACK TENSION TORQUE DURING PLAYBACK
Load a video tape (T-120) recorded in standard speed
1.
mode. Set the unit to the PLAY mode.
Install the tentelometer as shown in Fig. 1-3. Confirm that
2.
the meter indicates 20 ± 2gf in the beginning of playback.
• USING A CASSETTE TYPE TORQUE TAPE (KT-300NR)
1.
After confirmation and adjustment of Tension Post
position (Refer to item 1-2), load the cassette type
torque tape (KT-300NR) and set to the PLAY mode.
2.
Confirm that the right meter of the torque tape indicates
50~90gf•cm during playback in SP mode.
3.
Confirm that the left meter of the torque tape indicates
25~40gf•cm during playback in SP mode.
Tentelometer
Video Tape
D2-1
P1 Post
Guide Roller
Fig. 1-3
MECHANICAL ADJUSTMENTS
1-4: CONFIRMATION OF VSR TORQUE
Install the Torque Gauge (JG002F) and Adapter (JG002B)
1.
on the S Reel. Set to the Picture Search (Rewind) mode.
(Refer to Fig.1-4-B)
Then, confirm that it indicates 120~180gf•cm.
2.
NOTE
Install the Torque Gauge on the reel disk firmly. Press the
REW button to turn the reel disk.
1-5: CONFIRMATION OF REEL BRAKE TORQUE
(S Reel Brake) (Refer to Fig. 1-4-B)
Once set to the Fast Forward mode then set to the Stop
1.
mode. While, unplug the AC cord when the Pinch Roller
Block is on the position of Fig. 1-4-A.
Move the Idler Ass'y from the S Reel.
2.
Install the Torque Gauge (JG002F) and Adapter
3.
(JG002B) on the S Reel. Turn the Torque Gauge
(JG002F) clockwise.
Then, confirm that it indicates 60~100gf•cm.
4.
(T Reel Brake) (Refer to Fig. 1-4-B)
Once set to the Fast Forward mode then set to the Stop
1.
mode. While, unplug the AC cord when the Pinch Roller
Block is on the position of Fig. 1-4-A.
Move the Idler Ass'y from the T Reel.
2.
Install the Torque Gauge (JG002E) and Adapter
3.
(JG002B) on the T reel. Turn the Torque Gauge
(JG002E) counterclockwise.
Then, confirm that it indicates 30~50gf•cm.
4.
The position at FF mode.
Pinch Roller Block
Stop at this position.
Cassette
The position at
STOP mode.
Capstan DD Unit
Cassette Holder Ass'y
Opener
Fig. 1-4-A
NOTE
If the torque is out of the range, replace the following
parts.
Check item
1-4
1-5
S Reel side:
Replacement Part
Idler Ass'y/Clutch Ass'y
S Reel/Tension Band/Tension
Connect/Tension Arm Ass'y
T Reel side:
T Reel/T Brake Band//T Brake
Spring/T Brake Arm
2. CONFIRMATION AND ADJUSTMENT
OF TAPE RUNNING MECHANISM
Tape Running Mechanism is adjusted precisely at the
factory. Adjustment is not necessary as usual. When you
replace the parts of the tape running mechanism because
of long term usage or failure, the confirmation and
adjustment are necessary.
2-1: GUIDE ROLLER
Playback the VHS Alignment Tape.
1.
Connect CH-1 of the oscilloscope to TP4001(Envelope)
2.
and CH-2 to TP1002 (SW Pulse).
Press and hold the Tracking-Auto button on the remote
3.
control more than 2 seconds to set tracking to center.
Trigger with SW Pulse and observe the envelope. (Refer
4.
to Fig. 2-1-A)
When observing the envelope, adjust the Taper Nut
5.
Driver slightly until the envelope will be flat.
Even if you press the Tracking Button, adjust so that
flatness is not moved so much.
Adjust so that the A : B ratio is better than 3 : 2 as shown
6.
in Fig. 2-1-B, even if you press the Tracking Button to
move the envelope (The envelope waveform will begin to
decrease when you press the Tracking Button).
Adjust the PG shifter during playback.
7.
(Refer to the ELECTRICAL ADJUSTMENTS)
NOTE
After adjustment, confirm and adjust A/C head.
(Refer to item 2-2)
Torque Gauge/Adapter
(JG002F/JG002B)
S Reel
Torque Gauge/Adapter
(JG002E/JG002B)
T Reel
Fig. 1-4-B
D2-2
CH-1
Envelope
(TP4001)
CH-1
Track
CH-2
SW Pulse (TP1002)
EntranceExit
Max
A
A : B ≥ 3 : 2
CH-2
Track
B
Fig. 2-1-A
Max
Fig. 2-1-B
MECHANICAL ADJUSTMENTS
CONFIRMATION AND ADJUSTMENT OF AUDIO/
CONTROL HEAD
When the Tape Running Mechanism does not work well,
adjust the following items.
1.
Playback the VHS Alignment Tape.
2.
Confirm that the reflected picture of stamp mark is
appeared on the tape prior to P4 Cap as shown in Fig. 2-2-A.
When the reflected picture is distorted, turn the screw
a)
1 clockwise until the distortion is disappeared.
When the reflected picture is not distorted, turn the
b)
screw 1 counterclockwise until little distortion is
appeared, then adjust the a).
3.
Turn the screw 2 to set the audio level to maximum.
4.
Confirm that the bottom of the Audio/ Control Head and
the bottom of the tape is shown in Fig. 2-2-C.
When the height is not correct, turn the screw 3 to
c)
adjust the height. Then, adjust the 1~3 again.
Audio/Control Head
Reflected picture of
Stamp Mark
P4 Cap
TAPE RUNNING ADJUSTMENT
2-3:2-2:
(X VALUE ADJUSTMENT)
Confirm and adjust the height of the Reel Disk.
1.
(Refer to item 1-1)
Confirm and adjust the position of the Tension Post.
2.
(Refer to item 1-2)
Adjust the Guide Roller. (Refer to item 2-1)
3.
Confirm and adjust the Audio/Control Head.
4.
(Refer to item 2-2)
Connect CH-1 of the oscilloscope to TP1002, CH-2 to
5.
TP4001 and CH-3 to HOTsideofAudioOutJack.
Playback the VHS Alignment Tape.
6.
Press and hold the Tracking-Auto button on the remote
7.
control more than 2 seconds to set tracking to center.
Set the X Value adjustment driver (JG153) to the 4 of
8.
Fig. 2-2-B. Adjust X value so that the envelope waveform
output becomes maximum. Check if the relation between
Audio and Envelope waveform becomes (1) or (2) of Fig.2-3.
Envelope
(1)
CH-3
Audio
(2)
Audio/Control Head
3
2
Audio/Control Head
Tape
Stamp Mark
Fig. 2-3
Fig. 2-2-A
1
4
Fig. 2-2-B
0.25±0.05mm
Fig. 2-2-C
D2-3
MECHANICAL ADJUSTMENTS
3. MECHANISM ADJUSTMENT PARTS LOCATION GUIDE
3
4
5
6
2
1
8910
1. Tension Connect
2. Tension Arm
3. Guide Roller
4. Audio/Control Head
5. X value adjustment driver hole
6.
P4 Post
7.
T Brake Spring
8.
T Reel
9.
S Reel
10.
Adjusting section for the Tension Arm position
7
D2-4
ELECTRICAL ADJUSTMENTS
1.
BEFORE MAKING ELECTRICAL
ADJUSTMENTS
Read and perform these adjustments when repairing the
circuits or replacing electrical parts or PCB assemblies.
CAUTION
•
Use an isolation transformer when performing any
service on this chassis.
•
Before removing the anode cap, discharge electricity
because it contains high voltage.
•
When removing a PCB or related component, after
unfastening or changing a wire, be sure to put the wire
back in its original position.
•
When you exchange IC and Transistor for a heat sink,
apply the silicon grease on the contact section of the
heat sink. Before applying new silicon grease, remove all
the old silicon grease. (Old grease may cause damages
to the IC and Transistor.)
On-Screen Display Adjustment
Unplug the AC plug for more than 5 seconds to set the
1.
clock to the non-setting state. Then, set the volume
level to minimum.
Press the VOL. DOWN button on the set and the
2.
Channel button (9) on the remote control simultaneously
to appear the adjustment mode on the screen as shown
in Fig. 1-1.
2. BASIC ADJUSTMENTS
(VCR SECTION)
2-1: PG SHIFTER
1.
Connect CH-1 on the oscilloscope to TP1002 and CH-2
to pin 4 of CP1003.
2.
Playback the alignment tape.
3.
Press and hold the Tracking-Auto button on the remote
control more than 2 seconds to set tracking to center.
4.
Press the VOL. DOWN button on the set and the
channel button (3) on the remote control simultaneously
until the indicator REC disappears. If the indicator REC
disappears, adjustment is completed.
(If the above adjustments doesn't work well:)
5.
Press the VOL. DOWN button on the set and the
channel button (3) on the remote control simultaneously
until the indicator REC disappears.
6.
When the REC indicator is blinking, press both VOL.
DOWN button on the set and the channel button (4) on
the remote control simultaneously and adjust the
Tracking +/- button until the arising to the down of Head
Switching Pulse becomes 6.5 ± 0.5H.
(Refer to Fig. 2-1-A, B)
7.
Press the Tracking Auto button.
CH-2
TV
00 OSD 15
Use the Channel UP/DOWN button or Channel button
3.
(0-9) on the remote control to select the options shown
in Fig. 1-2.
Press the MENU button on the remote control to end
4.
the adjustments.
FUNCTION
NO.
OSD H
00
CUT OFF
01
RF AGC DELAY
02
VIF VCO
03
H VCO
04
H PHASE
05
V SIZE
06
V SHIFT
07
R DRIVE
08
B DRIVE
09
R CUT OFF
10
G CUT OFF
11
B CUT OFF
12
FUNCTION
NO.
BRIGHTNESS
13
CONTRAST
14
COLOR
15
TINT
16
SHARPNESS
17
FM LEVEL
18
LEVEL
19
SEPARATION 1
20
SEPARATION 2
21
TEST MONO
22
TEST STEREO
23
X-RAY TEST
24
Fig. 1-1
Fig. 1-2
6.5H
CH-1
Fig. 2-1-A
CH-2
CH-1
6.5H
Fig. 2-1-B
2-2: VCO FREERUN
1.
Place the set with Aging Test for more than 10 minutes.
2.
Receive the VHF HIGH.
3.
Disconnect the Antenna while receiving the VHF HIGH
and set to the Noise screen.
4.
Once turn off the Power and turn on the Power again.
5.
Approxi. 3 seconds later, input the Antenna again.
6.
Connect the digital voltmeter between the pin 5 ofCP351 and the pin 1 (GND) of CP351.
7.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (03) on the remote control to
select "VIF VCO".
8.
Press the VOL. UP/DOWN button on the remote control
until the digital voltmeter is 2.5V.
9.
After the 2.5V adjustment, countdown the VIF VCO step
No. by 1 step with the VOL. DOWN button.
D3-1
ELECTRICAL ADJUSTMENTS
2-3: RF AGC
1.
Receive the VHF HIGH (63dB).
2.
Connect the digital voltmeter between the pin 5 ofCP351 and the pin 1 (GND) of CP351.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (02) on the remote control to
select "RF AGC DELAY".
4.
Press the VOL. UP/DOWN button on the remote control
until the digital voltmeter is 2.9 ± 0.5V..
(TV SECTION)
2-4: CONSTANT VOLTAGE
1.
Connect the digital voltmeter to the TP601.
2.
Set condition is AV MODE without signal.
3.
Using the remote control, set the brightness and contrast
to normal position.
4.
Adjust the VR502 until the digital voltmeter is 135 ± 0.5V.
2-5: CUT OFF
1.
Adjust the unit to the following settings.
R CUT OFF=128, G CUT OFF=128, B CUT OFF=128,
BRIGHTNESS=128, CONTRAST=100
2.
Place the set with Aging Test for more than 15 minutes.
3.
Set condition is AV MODE without signal.
4.
Using the remote control, set the brightness and
contrast to normal position.
5.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (01) on the remote control to
select "CUT OFF".
6.
Adjust the Screen Volume until a dim raster is obtained.
2-6: WHITE BALANCE
NOTE: Adjust after performing CUT OFF adjustment.
Place the set with Aging Test for more than 15 minutes.
1.
Receive the gray scale pattern from the Pattern
2.
Generator.
Using the remote control, set the brightness and
3.
contrast to normal position.
Activate the adjustment mode display of Fig. 1-1 and
4.
press the channel button (10) on the remote control to
select "R CUT OFF".
Press the CH. UP/DOWN button on the remote control
5.
to select the "R CUT OFF", "G CUT OFF", "B CUT
OFF", "R DRIVE" or "G DRIVE".
Adjust the VOL. UP/DOWN button on the remote control
6.
to whiten the R CUT OFF, G CUT OFF, B CUT OFF, R
DRIVE, and G DRIVE at each step tone sections equally.
Perform the above adjustments 5 and 6 until the white
7.
color is looked like a white.
2-7: FOCUS
1.
Receive the monoscope pattern.
2.
Using the remote control, set the brightness and
contrast to normal position.
3.
Turn the Focus Volume fully counterclockwise once.
4.
Adjust the Focus Volume until picture is distinct.
2-8: HORIZONTAL PHASE
1.
Receive the monoscope pattern.
2.
Using the remote control, set the brightness and
contrast to normal position.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (05) on the remote control to
select "H PHASE".
4.
Press the VOL. UP/DOWN button on the remote
control until the SHIFT quantity of the OVER SCAN on
right and left becomes minimum.
2-9: VERTICAL SHIFT
1.
Receive the monoscope pattern.
2.
Using the remote control, set the brightness and
contrast to normal position.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (07) on the remote control to
select "V SHIFT".
4.
Check if the step No. V. SHIFT is "3".
5.
Adjust the VR401 until the horizontal line becomes fit to
the notch of the shadow mask.
2-10: VERTICAL SIZE
1.
Receive the monoscope pattern.
2.
Using the remote control, set the brightness and
contrast to normal position.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (06) on the remote control to
select "V SIZE".
4.
Press the VOL. UP/DOWN button on the remote
control until the SHIFT quantity of the OVER SCAN on
upside and downside becomes minimum.
2-11: SUB BRIGHTNESS
1.
Receive the monoscope pattern. (RF Input)
2.
Using the remote control, set the brightness and
contrast to normal position.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (13) on the remote control to
select "BRIGHTNESS".
4.
Press the VOL. UP/DOWN button on the remote
control until the white 10% is starting to be visible
5.
Receive the monoscope pattern. (Audio Video Input)
6.
Press the INPUT SELECT button on the remote control
to set to the AV mode. Then perform the above
adjustments 2~4.
2-12: SUB CONTRAST
1.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (14) on the remote control to
select "CONTRAST".
2.
Press the VOL. UP/DOWN button on the remote
control until the contrast step No. becomes "100"
3.
Press the INPUT SELECT button on the remote control
to set to the AV mode. Then perform the above
adjustments 1~2.
D3-2
ELECTRICAL ADJUSTMENTS
2-13: SUB TINT
1.
Receive the color bar pattern. (RF Input)
2.
Connect the oscilloscope to TP801.
3.
Using the remote control, set the brightness, contrast,
color and tint to normal position.
4.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (16) on the remote control to
select "TINT".
5.
Press the VOL. UP/DOWN button on the remote control
until the section "A" becomes a straight line.
(Refer to Fig. 2-2)
6.
Receive the color bar pattern. (Audio Video Input)
7.
Press the INPUT SELECT button on the remote control
to set to the AV mode. Then perform the above
adjustments 2~5.
"A"
Fig. 2-2
2-15: OSD HORIZONTAL
1.2.Activate the adjustment mode display of Fig. 1-1.
Press the VOL. UP/DOWN button on the remote
control until the difference of A and B becomes
minimum. (Refer to Fig. 2-4)
TV
00 OSD 15
A
2-16: SUB SHARPNESS
1.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (17) on the remote control to
select "SHARPNESS".
2.
Check if the step No. of SHARPNESS is "40".
3.
Press the INPUT SELECT button on the remote control
to set to the AV mode. Then perform the above
adjustment 1~2.
B
Fig. 2-4
2-14: SUB COLOR
1.
Receive the color bar pattern. (RF Input)
2.
Connect the oscilloscope to TP803.
3.
Using the remote control, set the brightness, contrast,
color and tint to normal position.
4.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (15) on the remote control to
select "COLOR".
5.
Adjust the VOLTS RANGE VARIABLE knob of the
oscilloscope until the range between white 100% and
0% is set to 4 scales on the screen of the oscilloscope.
6.
Press the VOL. UP/DOWN button on the remote control
until the red color level is adjusted to 110 ± 10% of the
white level. (Refer to Fig. 2-3)
7.
Receive the color bar pattern. (Audio Video Input)
8.
Press the INPUT SELECT button on the remote control
to set to the AV mode. Then perform the above
adjustments 2~6.
White 0%
100%
2-17: H. VCO
1.2.Activate the adjustment mode display of Fig. 1-1 and
press the channel button (04) on the remote control to
select "H VCO".
Check if the step No. of H VCO is "4".
White 100%
Red Level
Fig. 2-3
D3-3
ELECTRICAL ADJUSTMENTS
3. PURITY AND CONVERGENCE
ADJUSTMENTS
NOTE
1.
Turn the unit on and let it warm up for at least 30
minutes before performing the following adjustments.
2.
Place the CRT surface facing east or west to reduce the
terrestrial magnetism.
3.
Turn ON the unit and demagnetize with a Degauss Coil.
3-1: STATIC CONVERGENCE (ROUGH ADJUSTMENT)
1.
Tighten the screw for the magnet. Refer to the adjusted
CRT for the position. (Refer to Fig. 3-1)
If the deflection yoke and magnet are in one body,
untighten the screw for the body.
2.
Receive the green raster pattern from the color bar
generator.
3.
Slide the deflection yoke until it touches the funnel side
of the CRT.
4.
Adjust center of screen to green, with red and blue on
the sides, using the pair of purity magnets.
5.
Switch the color bar generator from the green raster
pattern to the crosshatch pattern.
6.
Combine red and blue of the 3 color crosshatch
pattern on the center of the screen by adjusting the pair
of 4 pole magnets.
7.
Combine red/blue (magenta) and green by adjusting the
pair of 6 pole magnets.
8.
Adjust the crosshatch pattern to change to white by
repeating steps 6 and 7.
3-2: PURITY
NOTE
Adjust after performing adjustments in section 3-1.
1.
Receive the green raster pattern from color bar
generator.
2.
Adjust the pair of purity magnets to center the color on
the screen.
Adjust the pair of purity magnets so the color at the
ends are equally wide.
3.
Move the deflection yoke backward (to neck side)
slowly, and stop it at the position when the whole screen
is green.
4.
Confirm red and blue color.
5.
Adjust the slant of the deflection yoke while watching
the screen, then tighten the fixing screw.
300BZ610289A5A310I420KDECK ASSYA5A310I420K
301BZ71056485OA400234PINCH ROLLER BLOCK
302BZ71051485OP900746BRACKET,TOP 3V
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307BZ71051685OA000459MAIN CHASSIS ASS'Y
308BZ71051785OA200089CLUTCH ASS'Y
309BZ71051885OA200090ARM IDLER ASS'Y
310BZ71051985OA300065LOADING ARM S UNIT
311BZ71052085OA300066LOADING ARM T UNIT
312BZ71052185OA400223INCLINED BASE T UINT 3S
313BZ71052285OA400232P5 ARM ASS'Y 2
314BZ71052385OA400233TENSION ARM ASS'Y (WT)
315BZ71052485OA400231INCLINED BASE S UNIT
316BZ71052585OP800358SPRING,LOCKER
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322BZ71053185OP000496POST,CASS GUIDE
323BZ71053285OP200316REEL,S (S)
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328BZ71053785OP200313LEVER,CLUTCH
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335BZ71054185OP600573ARM,BRAKE T
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