Toshiba MV13DN2C Schematic
FILE NO. 140-200316
DOCUMENT CREATED IN JAPAN, Apr., 2003
SERVICE MANUAL
COLOR TELEVISION/
VIDEO CASSETTE
RECORDER
MV13DN2C
SERVICING NOTICES ON CHECKING
As for the places which need special attentions,
they are indicated with the labels or seals on the
cabinet, chassis and parts. Make sure to keep the
indications and notices in the operation manual.
2. AVOID AN ELECTRIC SHOCK
There is a high voltage part inside. Avoid an
electric shock while the electric current is
flowing.
3. USE THE DESIGNATED PARTS
The parts in this equipment have the specific
characters of incombustibility and withstand
voltage for safety. Therefore, the part which is
replaced should be used the part which has
the same character.
Especially as to the important parts for safety
which is indicated in the circuit diagram or the
table of parts as a mark, the designated
parts must be used.
4. PUT PARTS AND WIRES IN THE
ORIGINAL POSITION AFTER
ASSEMBLING OR WIRING
There are parts which use the insulation
material such as a tube or tape for safety, or
which are assembled in the condition that
these do not contact with the printed board.
The inside wiring is designed not to get closer
to the pyrogenic parts and high voltage parts.
Therefore, put these parts in the original
positions.
5. TAKE CARE TO DEAL WITH THE
CATHODE-RAY TUBE
In the condition that an explosion-proof cathoderay tube is set in this equipment, safety is
secured against implosion. However, when
removing it or serving from backward, it is
dangerous to give a shock. Take enough care to
deal with it.
6. AVOID AN X-RAY1. KEEP THE NOTICES
Safety is secured against an X-ray by considering about the cathode-ray tube and the high
voltage peripheral circuit, etc.
Therefore, when repairing the high voltage peripheral circuit, use the designated parts and
make sure not modify the circuit.
Repairing except indicates causes rising of high
voltage, and it emits an X-ray from the cathoderay tube.
PERFORM A SAFETY CHECK AFTER
7.
SERVICING
Confirm that the screws, parts and wiring which
were removed in order to service are put in the
original positions, or whether there are the
portions which are deteriorated around the
serviced places serviced or not. Check the
insulation between the antenna terminal or
external metal and the AC cord plug blades.
And be sure the safety of that.
(INSULATION CHECK PROCEDURE)
1.
Unplug the plug from the AC outlet.
2.
Remove the antenna terminal on TV and turn
on the TV.
3.
Insulation resistance between the cord plug
terminals and the eternal exposure metal
[Note 2] should be more than 1M ohm by
using the 500V insulation resistance meter
[Note 1].
4.
If the insulation resistance is less than 1M
ohm, the inspection repair should be
required.
[Note 1]
If you have not the 500V insulation
resistance meter, use a Tester.
[Note 2]
External exposure metal: Antenna terminal
Earphone jack
HOW TO ORDER PARTS
Please include the following informations when you order parts. (Particularly the VERSION LETTER.)
1. MODEL NUMBER and VERSION LETTER
The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be
found at the end of the SERIAL NUMBER.
2. PART NO. and DESCRIPTION
You can find it in your SERVICE MANUAL.
A1-1
TAPE REMOVAL METHOD AT NO POWER SUPPLY
1.
Remove the VCR block from the main unit.
(Refer to item 1 of the DISASSEMBLY INSTRUCTIONS.)
2.
Remove the screw 1 of the Deck Chassis and remove the Loading Motor.
3.
Rotate the Pinch Roller Cam in the direction of the arrow by hand to slacken the Video Tape.
4.
Rotate the Clutch Ass'y either of the derections to wind the Video Tape in the Cassette Case.
5.
Repeat the above step 3~4. Then take out the Video Cassette from the Deck Chassis. Be careful not to
scratch on the tape.
Loading Motor
Screw 1
A1-2
TABLE OF CONTENTS
SERVICING NOTICES ON CHECKING.....................................................................................
HOW TO ORDER PARTS ..........................................................................................................
TAPE REMOVAL METHOD AT NO POWER SUPPLY ............................................................
TABLE OF CONTENTS..............................................................................................................
GENERAL SPECIFICATIONS....................................................................................................
DISASSEMBLY INSTRUCTIONS
1. REMOVAL OF MECHANICAL PARTS AND P. C. BOARDS ............................................
2. REMOVAL OF VCR DECK PARTS ...................................................................................
3. REMOVAL OF ANODE CAP ..............................................................................................
4. REMOVAL AND INSTALLATION OF FLAT PACKAGE IC ...............................................
KEY TO ABBREVIATIONS ........................................................................................................
SERVICE MODE LIST ................................................................................................................
PREVENTIVE CHECKS AND SERVICE INTERVALS..............................................................
WHEN REPLACING EEPROM (MEMORY) IC ..........................................................................
SERVICING FIXTURES AND TOOLS .......................................................................................
PREPARATION FOR SERVICING.............................................................................................
MECHANICAL ADJUSTMENTS ................................................................................................
ELECTRICAL ADJUSTMENTS..................................................................................................
BLOCK DIAGRAMS
TV ............................................................................................................................................
Y/C/AUDIO/HEAD AMP ..........................................................................................................
MICON/IN/OUT.......................................................................................................................
PRINTED CIRCUIT BOARDS
MAIN/CRT ...............................................................................................................................
SYSCON..................................................................................................................................
SCHEMATIC DIAGRAMS
Y/C/AUDIO/HEAD AMP ..........................................................................................................
MICON .....................................................................................................................................
POWER ...................................................................................................................................
IN/OUT .....................................................................................................................................
CHROMA/IF.............................................................................................................................
SOUND AMP ...........................................................................................................................
Hi-Fi .........................................................................................................................................
IF ............................................................................................................................................
TV POWER..............................................................................................................................
DEFLECTION ..........................................................................................................................
CRT..........................................................................................................................................
INTERCONNECTION DIAGRAM ...............................................................................................
WAVEFORMS .............................................................................................................................
MECHANICAL EXPLODED VIEWS...........................................................................................
CHASSIS EXPLODED VIEWS ...................................................................................................
MECHANICAL REPLACEMENT PARTS LIST .........................................................................
CHASSIS REPLACEMENT PARTS LIST..................................................................................
ELECTRICAL REPLACEMENT PARTS LIST...........................................................................
A1-1
A1-1
A1-2
A2-1
A3-1~A3-5
B1-1, B1-2
B2-1~B2-6
B3-1
B4-1, B4-2
C1-1, C1-2
C2-1
C3-1, C3-2
C4-1
D1-1
D1-1
D2-1~D2-4
D3-1~D3-6
E-1, E-2
E-3, E-4
E-5, E-6
F-1, F-2
F-3~F-6
G-1, G-2
G-3, G-4
G-5, G-6
G-7, G-8
G-9, G-10
G-11, G-12
G-13, G-14
G-15, G-16
G-17, G-18
G-19, G-20
G-21, G-22
G-23, G-24
H-1, H-2
I1-1, I1-2
I2-1, I2-2
J1-1
J2-1
J3-1~J3-5
A2-1
GENERAL SPECIFICATIONS
J~W,
G-1 TV CRT CRT Size / Visual Size 13 inch / 335.4mmV
System CRT Type Normal
Color System NTSC
Speaker 1Speaker
Sound Output MAX 1.25 W
G-2 VCR System VHS Player / Recorder
System Video System NTSC
Hi-Fi STEREO No
NTSC PB Deck DECK OVD-7
Heads Video Head 2 Head
FM Audio Head No
Audio /Control Mono/Yes
Erase(Full Track Erase) Yes
Tape Rec PAL Speed NTSC SP/SLP(EP)
Play PAL -
Fast Forward / Rewind Time (Approx.) at 25oC FF:4'50"/REW:2'30"
Forward/Reverse NTSC or PAL-M SP/SLP(EP)=3x,5x/9x,15x
Picture Search PAL or SECAM Frame Advance Slow Speed -
G-3 Tuning Broadcasting System US Sysytem M
System Tuner and System 1Tuner
Receive CH Destination US(w/CATV)
Intermediate Picture(FP) 45.75MHz
Frequency Sound(FS) 41.25MHz
Preset CH
Stereo/Dual TV Sound
Tuner Sound Muting Yes
G-4 Signal Video Signal Input Level 1 V p-p/75 ohm
Audio Signal
Hi-Fi Audio Signal Dynamic Range : More than -
G-5 Power Power Source AC 120V 60Hz
Power Consumption at AC 65 W at 120V 60Hz
Protector Power Fuse Yes
Deflection 90 degree
Magnetic Field BV/BH +0.45G / 0.18G
Position Front
Size 1.5 x 2.5 Inch
Impedance 8 ohm
10%(Typical) 1.0 W
Loading System Front
Motor 3
NTSC SP/SLP(EP)
with Cassette T-120
Tuning System F-Synth
Input Impedance VHF/UHF 75 ohm
CH Coverage
FP-FS 4.5MHz
Output Level S/N Ratio (Weighted) 50dB
Horizontal Resolution at SP Mode 220Lines
Input Level
Output Level
S/N Ratio at SP (Weighted) 38dB
Harmonic Distortion at SP (1kHz) Typical
Frequency Response at SP 100Hz - 10kHz
at LP -
at SLP(EP) 100Hz - 4kHz
Wow And Flutter : Less than Channel Separation : More than Harmonic Distortion : Less than -
DC 12V
at DC 54W at 12V
Stand by (at AC) 4 W at 120V 60 Hz
Per Year -
Dew Sensor Yes
2~69, 4A,A-5~A-1, A~I,
W+1~W+84
No
No
-8dBm/50k ohm
-
1.5 %
A3-1
GENERAL SPECIFICATIONS
G-6 Regulation Safety CSA
G-7 Temperature Operation +5oC ~ +40oC
G-8 Operating Humidity Less then 80% RH
G-9 On Screen Menu Yes
Display Menu Type Character
Timer Rec Set Yes
Channel Setup Yes
TV Setup Yes
Auto Repeat On/Off Yes
System Setup Yes
Commercial Advance
Movie Advance
G-CODE(or SHOWVIEW or PLUSCODE)No. Entry
Clock Yes
CH/AV Yes
Tape Counter(Linear Counter) Yes
Tape Speed Yes
Sleep Time Yes
Stereo/Audio Output
Control Volume Yes
Level Bright / Contrast / Sharpness / Color Yes
Tint Yes
Bass/Treble/Balance
Manual Tracking Yes
Play/Stop/FF/Rew/Rec/OTR/T-Rec/Pause/Eject/Tape In (Symbol Mark)
Auto Tracking/Manual Tracking Yes
Caption / Text Yes
Index
Muting Yes
Hi-Fi
Repeat Yes
Zero Return
DEW Yes
G-10 OSD Language English French Spanish
G-11 Clock,Timer Calendar 1990/1/1 ~ 2081/12/31
and Timer Timer Events 8 prog/ 1 month
Back-up One Touch Recording Max Time 5 Hours
OTPB Valid Time No
Sleep Timer Max Time 120
On/Off Timer Program(On Timer / Off Timer) 1
Auto Shut Off No Signal 15
Timer Back-up (at Power Off Mode) 5
Radiation IC
X-Radiation HWC
Storage -20oC ~ +60oC
TV/CATV Yes
Auto CH Memory Yes
Add/ Delete Yes
Guide CH Set
V-chip Set
On/Off Timer Set Yes
Picture Yes
Audio
Sap On/Off
Clock Set Yes
Language Yes
Auto Clock On/Off Yes
Standard Time Yes
Daylight Saving Time Yes
Marking On/Off
Blueback On/Off
Playback Auto/Manual
Unmarked Tape
Go To Movie
Go To Preview
Bilingal
SAP
Yes
Step 10
No Operation -
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
min.
min.
prog.
min.
sec.
A3-2
GENERAL SPECIFICATIONS
G-12 Remote Unit RC-GC[From O/R NO K345017]
Control Glow in Dark Remocon Yes
Format NEC
Custom Code 40-BFh , 44-BBh
Power Source Voltage(D.C) 3V
Total Keys 42
Keys Power Yes
UM size x pcs UM-4 x 2 pcs
1 Yes
2 Yes
3 Yes
4 Yes
5 Yes
6 Yes
7 Yes
8 Yes
9 Yes
0 Yes
CH Up Yes
CH Down Yes
Volume Up Yes
Volume Down Yes
Input Select Yes
Play Yes
F.Fwd Yes
Rew Yes
Pause/Still Yes
Stop Yes
Rec/OTR Yes (2Keys)
Eject Yes
Counter Reset Yes
Speed Yes
Timer Rec Yes (2Keys)
TV Monitor
Quick View Yes
Program Yes
Slow
Auto Tracking Yes
Set/Tracking+ Yes
Set/ Tracking - Yes
Menu Yes
Enter Yes
Cancel Yes
Call Yes
TV/Caption/Text Yes
Sleep Timer Yes
Muting Yes
Zero Return Yes
CM Skip Yes
Audio Select
Keys
No
No
No
A3-3
GENERAL SPECIFICATIONS
G-13 Features Auto Head Cleaning
Auto Tracking Yes
HQ (VHS Standard High Quality) Yes
Auto Power On, Auto Play, Auto Rewind, Auto Eject Yes
VIDEO PLUS+(SHOWVIEW,G-CODE)
Auto Clock Yes
Forward / Reverse Picture Search Yes
One Touch Playback
Auto CH Memory Yes
Closed Caption Yes
TV Auto Shut off Function Yes
End Call
Index Search
SQPB
CATV Yes
CM Skip(30sec x 6 Times) Yes
Comb Filter
TV Monitor
Program Extend
Choke Coil
Energy Star Yes
Dirty Head
V-chip USA V-chip
CANADA V-chip
Power On Memory
CM Advance
Movie Advance
Zero Return Yes
FBT Leak Test Protect Yes
G-14 Accessories Owner's Manual Language English / French
w/Guarantee Card Yes
Remote Control Unit Yes
Battery Yes
UM size x pcs UM-4 x 2 pcs
OEM Brand No
Rod Antenna
Poles -
Terminal -
w/300 ohm to 75 ohm Antenna Adapter -
Loop Antenna
Terminal U/V Mixer
300 ohm to 75 ohm Antenna Adapter Yes
Antenna Change Plug
DC Car Cord (Center+) Yes
AC Plug Adapter
AC Cord
AV Cord (2Pin-1Pin)
Guarantee Card
Registration Card Yes
ESP Card
Warning Sheet
Dew/AHC Caution Sheet
Quick Set-up Sheet
Circuit Diagram
Service Station List Yes
Important Safeguard
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
A3-4
GENERAL SPECIFICATIONS
G-15 Interface Switch Power Yes
Indicator Power
Key Light up Rec/OTR
Terminals Front Video Input RCA x 1
Rear Video Input
G-16 Set Size Approx. W x D x H (mm) 362 x 369 x 382
G-17 Weight Net (Approx.) 12.5 kg
G-18 Carton Master Carton
Gift Box Yes
Drop Test Natural Dropping At
Container Stuffing(40' container) 700
G-19 Material Cabinet Cabinet Front PS 94V0 DECABROM
PCB Non-Halogen Demand No
Play Yes
Pause/Still
System Select
One Touch Playback
Channel Up Yes
Channel Down Yes
F.FWD/Cue Yes
Eject/Stop Yes
Main Power SW
Volume Up Yes
Volume Down Yes
Rew/Rev Yes
Rec/OTR Yes
Input Select
Rec/OTR Red
T-Rec Red
On Timer
CS
One Touch Playback
Play
Audio Input RCA x 1
Other Terminal Head Phone(Stereo & Mono, 3.5mm)
Audio Input
Video Output
Audio Output
Euro Scart
Diversity
Ext Speaker
DC Jack 12V(Center +) Yes
VHF/UHF Antenna Input
AC Inlet
Gross (Approx.) 14.5 kg
Content -
Material -
Dimensions W x D x H(mm) -
Description of Origin -
Material Double/White
Dimensions W x D x H(mm) 423 x 447 x 443
Design As per Buyer's
Description of Origin Yes
Height (cm) 62
Cabinet Rear PS 94V0 DECABROM
Jack Panel PS 94V0 DECABROM
Eyelet Demand Yes
F Type
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
(27.6lbs)
(32.0lbs)
No
1 Corner / 3 Edges / 6 Surfaces
Sets
A3-5
DISASSEMBLY INSTRUCTIONS
REMOVAL OF MECHANICAL PARTS
1.
AND P.C. BOARDS
1-1: BACK CABINET (Refer to Fig. 1-1)
1.
Remove the 4 screws 1.
2.
Remove the 3 screws 2 which are used for holding the
Back Cabinet.
3.
Remove the AC cord from the AC cord hook 3.
4.
Remove the Back Cabinet in the direction of arrow.
Front Cabinet
1
1
2
1
2
2
1
1-2: CRT PCB (Refer to Fig. 1-2)
CAUTION: BEFORE REMOVING THE ANODE CAP,
DISCHARGE ELECTRICITY BECAUSE IT
CONTAINS HIGH VOLTAGE.
BEFORE ATTEMPTING TO REMOVE OR
REPAIR ANY PCB, UNPLUG THE POWER
CORD FROM THE AC SOURCE.
1.
Remove the Anode Cap.
(Refer to REMOVAL OF ANODE CAP)
2.
Disconnect the following connectors:
(CP801 and CP850).
3.
Remove the CRT PCB in the direction of arrow.
Front Cabinet
3
Back Cabinet
CRT PCB
Fig. 1-1
1-3: TV/VCR BLOCK (Refer to Fig. 1-3)
1.
Remove the 2 screws 1.
2.
Disconnect the following connectors:
(CP401, CP403, CP503 and CP304).
3.
Unlock the support 2.
4.
Remove the TV/VCR Block in the direction of arrow.
Front Cabinet
1
TV/VCR Block
UP TO
RELEASE
1-4: MAIN PCB (Refer to Fig. 1-4)
1.
Remove the screw 1.
2.
Remove the Main PCB Holder.
3.
Remove the 2 screws 2.
4.
Remove the 3 screws 3.
5.
Remove the screw 4.
6.
Remove the TV PCB Holder.
7.
Disconnect the following connectors:
(CP402, CD502, CP502 and CP820).
8.
Remove the Main PCB in the direction of arrow.
3
Main PCB
Main PCB Holder
1
2
2
4
TV PCB Holder
1
2
Fig. 1-3
Fig. 1-2
VCR Block
Fig. 1-4
B1-1
DISASSEMBLY INSTRUCTIONS
1-5:
DECK SHIELD PLATE AND BOTTOM SHIELD
(Refer to Fig. 1-5)
1.
Remove the 2 screws 1.
2.
Remove the screw 2.
3.
Remove the screw 3.
4.
Remove the Deck Shield Plate in the direction of arrow (A).
5.
Remove the screw 4.
6.
Remove the Bottom Shield in the direction of arrow (B).
Deck Shield Plate
2
1
VCR Block
1
(A)
(B)
3
1-7: JACK PLATE AND SYSCON PCB (Refer to Fig. 1-7)
1.
Remove the screw 1.
2.
Remove the Syscon PCB in the direction of arrow (A).
3.
Unlock the 2 supports 2.
4.
Remove the Jack Plate in the direction of arrow (B).
Jack Plate
Syscon PCB
1
(A)
Deck Holder
(B)
2
2
Fig. 1-7
Bottom Shield
4
1-6: DECK CHASSIS (Refer to Fig. 1-6)
1.
Move the Cassette Holder Ass'y to the back side.
2.
Remove the 3 screws 1.
3.
Disconnect the following connectors:
(CP605, CP1001, CP4001, CP4002 and CP4003).
4.
Remove the Deck Chassis and Shield Cover Deck in the
direction of arrow.
1
1
1
Deck Chassis
Shield Cover Deck
Fig. 1-5
Syscon PCB
Fig. 1-6
B1-2
DISASSEMBLY INSTRUCTIONS
2. REMOVAL OF VCR DECK PARTS
2-1: TOP BRACKET (Refer to Fig. 2-1)
Extend the 2 supports 1.
1.
Slide the 2 supports 2 and remove the Top Bracket.
2.
NOTE
After the installation of the Top Bracket, bend the support
1.
1 so that the Top Bracket is fixed.
Top Bracket
1
Top Bracket
2
Main Chassis
2
Main Chassis
2-2: CASSETTE HOLDER ASS'Y (Refer to Fig. 2-2)
1.
Move the Cassette Holder Ass'y to the front side.
2.
Push the Locker R to remove the Cassette Side R.
3.
Remove the Cassette Side L.
Cassette Side R
Main Chassis
1
Locker R
Fig. 2-1
NOTE
1.2.In case of the Locker R installation, check if the one
position of Fig.2-3-B are correctly locked.
When you install the Cassette Side R, be sure to move
the Locker R after installing.
Locker R
Check if this position
Cassette Side R
is locked.
Fig. 2-3-B
2-4: LINK UNIT (Refer to Fig. 2-4)
1.
Set the Link Unit to the Eject position.
2.
Unlock the support 1.
3.
Remove the (A) side of the Link Unit first, then remove
the (B) side.
Main Chassis
Link Unit
Link Unit
Cassette Side L
Main Chassis
2-3: CASSETTE SIDE L/R (Refer to Fig. 2-3-A)
1.
Remove the Locker Spring.
2.
Unlock the 4 supports 1 and then remove the Cassette
Side L/R.
3.
Unlock the support 2 and then remove the Locker R.
Locker Spring
1
1
2
Cassette Side R
Cassette Holder
Locker R
1
1
Cassette Side L
Fig. 2-2
(A)
(B)
Link Unit
2-5: LINK LEVER/FLAP LEVER/BOT COVER
(Refer to Fig. 2-5)
Unlock the support 1.
1.
Remove the BOT Cover.
2.
Extend the support 2.
3.
Remove the Link Lever.
4.
Remove the Flap Lever.
5.
1
2
Flap Lever
BOT Cover
Link Lever
Main Chassis
Fig. 2-4
Fig. 2-3-A
Fig. 2-5
B2-1
DISASSEMBLY INSTRUCTIONS
2-6: LOADING MOTOR/WORM (Refer to Fig. 2-6-A)
1.
Remove the screw 1.
2.
Remove the Loading Motor.
3.
Remove the Worm.
Loading Motor
Worm
Main Chassis
• Screw Torque: 3 ± 0.5kgf•cm
1
Fig. 2-6-A
NOTE
1.
In case of the Worm installation, check if the value of the
Fig. 2-6-B is correct.
2.
In case of the Loading Motor installation, hook the wire on
the Cassette Opener as shown Fig. 2-6-C.
3.
When installing the wires between Capstan DD Unit and
Loading Motor, connect them correctly as shown Fig. 2-6-D.
19.2 ± 0.1mm
2-7: TENSION ASS’Y (Refer to Fig. 2-7-B)
1.
Turn the Pinch Roller Cam clockwise so that the Tension
Holder hook is set to the position of Fig. 2-7-A to move
the Tension Arm Ass’y.
2.
Remove the Tension Spring.
3.
Unlock the 2 supports 1 and remove the Tension Band.
4.
Unlock the support 2 and remove the Tension Arm Ass’y.
5.
Unlock the support 3 and remove the Tension Connect.
6.
Float the hook 4 and turn it clockwise then remove the
Tension Holder.
Tension Arm Ass’y
Fig. 2-7-A
1
Tension Connect
Tension Spring
2
4
1
3
Tension Holder
Tension Band
Tension Arm Ass’y
Loading Motor
-
+
Safety surface for pressing
of the insert.
Pink
White
Fig. 2-6-B
Loading Motor
Cassette Opener
Fig. 2-6-C
Capstan DD Unit
L2
L1
Fig. 2-6-D
B2-2
Fig. 2-7-B
NOTE
1.
In case of the Tension Band installation, note the direction of the installation. (Refer to Fig. 2-7-C)
2.
In case of the Tension Band installation, install correctly
as Fig. 2-7-D.
3.
In case of the Tension Connect installation, install as the
circled section of Fig. 2-7-E.
Tension Connect
Tension Band
Fig. 2-7-C
[OK]
[NG]
Tension Connect
Tension Connect
Tension Connect
DISASSEMBLY INSTRUCTIONS
NOTE
1.
Take care not to damage the gears of the S Reel and T
Tension Band
Tension Band
Fig. 2-7-D
Reel.
2.
The Polyslider Washer may be remained on the back of
the reel.
3.
Take care not to damage the shaft.
4.
Do not touch the section “A” of S Reel and T Reel. (Use
gloves.) (Refer to Fig. 2-9-A) Do not adhere the stains
on it.
5.
When you install the reel, clean the shaft and grease it. (If
you do not grease, noise may be heard in FF/REW
mode.)
6.
After installing the reel, adjust the height of the reel.
(Refer to MECHANICAL ADJUSTMENT)
Main Chassis
Fig. 2-7-E
2-8: T BRAKE ARM/T BRAKE BAND (Refer to Fig. 2-8-A)
Remove the T Brake Spring.
1.
Turn the T Brake Arm clockwise and bend the hook
2.
section to remove it.
Unlock the 2 supports 1 and remove the T Brake Band.
3.
T Brake Band
Hook section
1
1
T Brake Arm
T Brake Spring
Fig. 2-8-A
NOTE
1. In case of the T Brake Band installation, install correctly
as Fig. 2-8-B.
Idler Gear
Idler Arm Ass’y
S Reel
(A)
(B)
T Reel
1
(A)
1
Fig. 2-9-A
NOTE
1.2.In case of the S Reel and T Reel installation, check if the
correct parts are installed. (Refer to Fig. 2-9-B)
In case of the Idler Arm Ass’y installation, install correctly
as Fig. 2-9-C. And also set it so that the section “B” of
Fig. 2-9-A is placed under the Main Chassis tab.
[OK]
T Brake Band
[NG]
T Brake Band
T Brake Arm
T Brake Arm
Fig. 2-8-B
2-9: S REEL/T REEL/IDLER ARM ASS’Y/IDLER GEAR
(Refer to Fig. 2-9-A)
1.
Remove the S Reel and T Reel.
2.
Remove the 2 Polyslider Washers 1.
3.
Remove the Idler Arm Ass’y and Idler Gear.
B2-3
[OK]
[NG]
Clutch Gear
Clutch Gear
Big Hole
(S Reel)
Small Hole
(T Reel)
Fig. 2-9-B
Idler Arm Ass’y
Idler Arm Ass’y
Fig. 2-9-C
DISASSEMBLY INSTRUCTIONS
2-10: CASSETTE OPENER/PINCH ROLLER BLOCK/P5
ARM ASS’Y (Refer to Fig. 2-10-A)
1.2.Unlock the support 1 and remove the Cassette Opener.
Remove the Pinch Roller Block and P5 Arm Ass’y.
1
Cassette Opener
Pinch Roller Block
P5 Arm Ass’y
Main Chassis
Fig. 2-10-A
NOTE
1.2.Do not touch the Pinch Roller. (Use gloves.)
In case of the Pinch Roller Block and the Pinch Roller
Cam installation, install correctly as Fig. 2-10-B.
Pinch Roller Block
P5 Arm Ass’y
Can be seen the hole of the
Main Cam.
Can be seen the hole of
the Pinch Roller Cam.
Fig. 2-10-B
2-11: A/C HEAD (Refer to Fig. 2-11-A)
1.
Remove the screw 1.
2.
Remove the A/C Head Base.
3.
Remove the 3 screws 2.
4.
Remove the A/C Head and A/C Head Spring.
NOTE
1.
Do not touch the A/C Head. (Use gloves.)
2.
When you install the A/C Head Spring, install as shown in
Fig. 2-11-B.
3.
When you install the A/C Head, tighten the screw (1) first,
then tighten the screw (2), finally tighten the screw (3).
Spring Position
Fig. 2-11-B
2-12: FE HEAD (RECORDER ONLY) (Refer to Fig. 2-12)
Remove the screw 1.
1.
Remove the FE Head.
2.
1
FE Head
• Screw Torque: 5 ± 0.5kgf•cm
• The FE Head is not installed on the Video Cassette Player.
Fig. 2-12
2-13: CYLINDER UNIT ASS'Y (Refer to Fig. 2-13)
Disconnect the following connector:
1.
(CD2001)
Remove the 3 screws 1.
2.
Remove the Cylinder Unit Ass'y.
3.
NOTE
When you install the Cylinder Unit Ass'y, tighten the
1.
screws from (1) to (3) in order while pulling the Ass'y
toward the left front direction.
Cylinder Unit Ass'y
(1)
2
2
(2)
1
• Screw Torque: 5 ± 0.5kgf•cm (Screw 1)
(3)
2
A/C Head
A/C Head Spring
A/C Head Base
Fig. 2-11-A
B2-4
• Screw Torque: 3 ± 0.5kgf•cm
(3)
(2)
(1)
1
1
1
Fig. 2-13
DISASSEMBLY INSTRUCTIONS
2-14: CAPSTAN DD UNIT (Refer to Fig. 2-14-A)
1.
Remove the Capstan Belt.
2.
Remove the 3 screws 1.
3.
Remove the Capstan DD Unit.
Capstan Belt
Capstan DD Unit
1
1
1
• Screw Torque: 4 ± 0.5kgf•cm
Fig. 2-14-A
NOTE
1. In case of the Capstan DD Unit installation, apply the
silicon bond (TSE3843-W) on the position Fig. 2-14-B
correctly. (If no silicon bond applied, abnormal noise will
be heard on the deck operation.)
(Refer to Fig. 2-14-B, C)
Applied position of
silicon bond
2-15: MAIN CAM/PINCH ROLLER CAM/JOINT GEAR
(Refer to Fig. 2-15-A)
1.2.Remove the E-Ring 1, then remove the Main Cam.
Remove the E-Ring 2, then remove the Pinch Roller
Cam and Joint Gear.
1
Main Cam
2
Pinch Roller Cam
Joint Gear
Fig. 2-15-A
NOTE
1. In case of the Pinch Roller Cam and Main Cam installation, install them as the circled section of Fig. 2-15-B so
that the each markers are met. (Refer to Fig. 2-15-B)
And also can be seen the Main Chassis hole through the
Main Cam maker hole.
Pinch Roller Cam
Marker
Main Cam
Be careful not to apply the silicon
bond to the Pinch Roller.
Capstan DD Unit
Silicon Bond
Main Chassis
Fig. 2-14-B
Fig. 2-14-C
2-16: LOADING GEAR S/T UNIT (Refer to Fig. 2-16-A)
1.2.Remove the E-Ring 1 and remove the Main Loading
Gear.
Remove the Main Rod, Tension Lever, Loading Arm S
Unit and Loading Arm T Unit.
1
Main Rod
Tension Lever
Main Loading Gear
Loading Arm S Unit
B2-5
Fig. 2-15-B
Loading Arm T Unit
Fig. 2-16-A
DISASSEMBLY INSTRUCTIONS
NOTE
1. When you install the Loading Arm S Unit, Loading Arm T
Unit and Main Loading Gear, align each marker. (Refer
to Fig. 2-16-B)
Marker
Main Loading Gear
Marker
Loading Arm T Unit Loading Arm S Unit
Fig. 2-16-B
2-17: CLUTCH ASS’Y/RING SPRING/CLUTCH LEVER/
CLUTCH GEAR (Refer to Fig. 2-17-A)
1.
Remove the Polyslider Washer 1.
2.
Remove the Clutch Ass’y and Ring Spring.
3.
Remove the Clutch Lever.
4.
Remove the Coupling Gear, Coupling Spring and Clutch
Gear.
CASSETTE GUIDE POST/INCLINED BASE S/T
2-18:
UNIT/P4 CAP (Refer to Fig. 2-18-A)
Remove the P4 Cap.
1.
Unlock the support 1 and remove the Cassette Guide
2.
Post.
Remove the Inclined Base S Unit and Inclined Base T
3.
Unit.
Cassette Guide Post
Inclined Base T
Unit
P4 Cap
Inclined Base S
Unit
1
Fig. 2-18-A
1
Clutch Ass’y
Ring Spring
Coupling Gear
Coupling Spring
Clutch Gear
Clutch Lever
Fig. 2-17-A
NOTE
1. In case of the Clutch Ass’y installation, install it with
inserting the spring of the Clutch Ass’y into the dent of the
Coupling Gear. (Refer to Fig. 2-17-B)
Clutch Ass’y
NOTE
1.
Do not touch the roller of Guide Roller.
2.
In case of the P4 Cap installation, install it with parallel
for “A” and “B” of Fig. 2-18-B.
3.
In case of the Cassette Guide Post installation, install
correctly as the circled section of Fig. 2-18-C.
“A” “B”
P4 Cap
Cassette Opener
Fig. 2-18-B
[OK]
Cassette Guide Post
[NG]
Cassette Guide Post
Coupling Gear
Fig. 2-18-C
Fig. 2-17-B
B2-6
DISASSEMBLY INSTRUCTIONS
3. REMOVAL OF ANODE CAP
Read the following NOTED items before starting work.
After turning the power off there might still be a potential
*
voltage that is very dangerous. When removing the
Anode Cap, make sure to discharge the Anode Cap's
potential voltage.
*
Do not use pliers to loosen or tighten the Anode Cap
terminal, this may cause the spring to be damaged.
REMOVAL
1. Follow the steps as follows to discharge the Anode Cap.
(Refer to Fig. 3-1.)
Connect one end of an Alligator Clip to the metal part of a
flat-blade screwdriver and the other end to ground.
While holding the plastic part of the insulated Screwdriver,
touch the support of the Anode with the tip of the
Screwdriver.
A cracking noise will be heard as the voltage is discharged.
GND on the CRT
3. After one side is removed, pull in the opposite direction to
remove the other.
NOTE
Take care not to damage the Rubber Cap.
INSTALLATION
1. Clean the spot where the cap was located with a small
amount of alcohol. (Refer to Fig. 3-3.)
NOTE
Confirm that there is no dirt, dust, etc. at the spot where
the cap was located.
Location of Anode Cap
Fig. 3-3
Screwdriver
Alligator Clip
GND on the CRT
Flip up the sides of the Rubber Cap in the direction of the
2.
arrow and remove one side of the support.
(Refer to Fig. 3-2.)
Rubber Cap
Support
CRT
Fig. 3-1
2.3.Arrange the wire of the Anode Cap and make sure the
wire is not twisted.
Turn over the Rubber Cap. (Refer to Fig. 3-4.)
Fig. 3-4
4. Insert one end of the Anode Support into the anode button,
then the other as shown in Fig. 3-5.
CRT
Support
Fig. 3-2
Support
CRT
5.6.Confirm that the Support is securely connected.
Put on the Rubber Cap without moving any parts.
B3-1
Fig. 3-5
DISASSEMBLY INSTRUCTIONS
4.
REMOVAL AND INSTALLATION OF FLAT
PACKAGE IC
REMOVAL
Put the Masking Tape (cotton tape) around the Flat
1.
Package IC to protect other parts from any damage.
(Refer to Fig. 4-1.)
NOTE
Masking is carried out on all the parts located within 10
mm distance from IC leads.
When IC starts moving back and forth easily after
3.
desoldering completely, pickup the corner of the IC using a
tweezers and remove the IC by moving with the IC
desoldering machine. (Refer to Fig. 4-3.)
NOTE
Some ICs on the PCB are affixed with glue, so be
careful not to break or damage the foil of each IC leads
or solder lands under the IC when removing it.
Blower type IC
desoldering
machine
Masking Tape
(Cotton Tape)
Heat the IC leads using a blower type IC desoldering
2.
IC
machine. (Refer to Fig. 4-2.)
NOTE
Do not add the rotating and the back and forth
directions force on the IC, until IC can move back and
forth easily after desoldering the IC leads completely.
Blower type IC
desoldering machine
Fig. 4-1
Tweezers
IC
Peel off the Masking Tape.4.
Absorb the solder left on the pattern using the Braided
5.
Shield Wire. (Refer to Fig. 4-4.)
NOTE
Do not move the Braided Shield Wire in the vertical
direction towards the IC pattern.
Fig. 4-3
Braided Shield Wire
Soldering Iron
IC
Fig. 4-2
IC pattern
Fig. 4-4
B4-1
DISASSEMBLY INSTRUCTIONS
INSTALLATION
Take care of the polarity of new IC and then install the new
1.
IC fitting on the printed circuit pattern. Then solder each
lead on the diagonal positions of IC temporarily.
(Refer to Fig. 4-5.)
Soldering Iron
Solder temporarily
Supply the solder from the upper position of IC leads
2.
sliding to the lower position of the IC leads.
(Refer to Fig. 4-6.)
Solder temporarily
Fig. 4-5
When bridge-soldering between terminals and/or the
4.
soldering amount are not enough, resolder using a Thin-tip
Soldering Iron. (Refer to Fig. 4-8.)
Thin-tip Soldering Iron
IC
Fig. 4-8
Finally, confirm the soldering status on four sides of the IC
5.
using a magnifying glass.
Confirm that no abnormality is found on the soldering
position and installation position of the parts around the IC.
If some abnormality is found, correct by resoldering.
NOTE
When the IC leads are bent during soldering and/or
repairing, do not repair the bending of leads. If the
bending of leads are repaired, the pattern may be
damaged. So, be always sure to replace the IC in this
case.
Soldering IronSolder
IC
Supply soldering
from upper position
to lower position
Fig. 4-6
Absorb the solder left on the lead using the Braided Shield
3.
Wire. (Refer to Fig. 4-7.)
NOTE
Do not absorb the solder to excess.
Soldering Iron
IC
Braided Shield Wire
Fig. 4-7
B4-2
A
A/C
ACC
AE
AFC
AFT
AFT DET
AGC
AMP
ANT
A.PB
APC
ASS'Y
AT
AUTO
A/V
B
BGP
BOT
BPF
BRAKE SOL
BUFF
B/W
C
C
CASE
CAP
CARR
CH
CLK
CLOCK (SY-SE)
COMB
CONV
CPM
CTL
CYL
CYL-M
CYL SENS
D
DATA (SY-CE)
dB
DC
DD Unit
DEMOD
DET
DEV
E
E
EF
EMPH
ENC
ENV
EOT
EQ
EXT
F
F
FBC
FE
FF
FG
FL SW
FM
FSC
FWD
G
GEN
GND
KEY TO ABBREVIATIONS
:
Audio/Control
:
Automatic Color Control
:
Audio Erase
:
Automatic Frequency Control
:
Automatic Fine Tuning
:
Automatic Fine Tuning Detect
:
Automatic Gain Control
:
Amplifier
:
Antenna
:
Audio Playback
:
Automatic Phase Control
:
Assembly
:
All Time
:
Automatic
:
Audio/Video
:
Burst Gate Pulse
:
Beginning of Tape
:
Bandpass Filter
:
Brake Solenoid
:
Buffer
:
Black and White
:
Capacitance, Collector
:
Cassette
:
Capstan
:
Carrier
:
Channel
:
Clock
:
Clock (Syscon to Servo)
:
Combination, Comb Filter
:
Converter
:
Capstan Motor
:
Control
:
Cylinder
:
Cylinder-Motor
:
Cylinder-Sensor
:
Data (Syscon to Servo)
:
Decibel
:
Direct Current
:
Direct Drive Motor Unit
:
Demodulator
:
Detector
:
Deviation
:
Emitter
:
Emitter Follower
:
Emphasis
:
Encoder
:
Envelope
:
End of Tape
:
Equalizer
:
External
:
Fuse
:
Feed Back Clamp
:
Full Erase
:
Fast Forward, Flip-flop
:
Frequency Generator
:
Front Loading Switch
:
Frequency Modulation
:
Frequency Sub Carrier
:
Forward
:
Generator
:
Ground
H
H.P.F
H.SW
Hz
I
IC
IF
IND
INV
K
KIL
L
L
LED
LIMIT AMP
LM, LDM
LP
L.P.F
LUMI.
M
M
MAX
MINI
MIX
MM
MOD
MPX
MS SW
N
NC
NR
O
OSC
OPE
P
PB
PB CTL
PB-C
PB-Y
PCB
P. CON
PD
PG
P-P
R
R
REC
REC-C
REC-Y
REEL BRK
REEL S
REF
REG
REW
REV, RVS
RF
RMC
RY
S
S. CLK
S. COM
S. DATA
SEG
SEL
SENS
SER
SI
SIF
SO
SOL
SP
:
High Pass Filter
:
Head Switch
:
Hertz
:
Integrated Circuit
:
Intermediate Frequency
:
Indicator
:
Inverter
:
Killer
:
Left
:
Light Emitting Diode
:
Limiter Amplifier
:
Loading Motor
:
Long Play
:
Low Pass Filter
:
Luminance
:
Motor
:
Maximum
:
Minimum
:
Mixer, mixing
:
Monostable Multivibrator
:
Modulator, Modulation
:
Multiplexer, Multiplex
:
Mecha State Switch
:
Non Connection
:
Noise Reduction
:
Oscillator
:
Operation
:
Playback
:
Playback Control
:
Playback-Chrominance
:
Playback-Luminance
:
Printed Circuit Board
:
Power Control
:
Phase Detector
:
Pulse Generator
:
Peak-to Peak
:
Right
:
Recording
:
Recording-Chrominance
:
Recording-Luminance
:
Reel Brake
:
Reel Sensor
:
Reference
:
Regulated, Regulator
:
Rewind
:
Reverse
:
Radio Frequency
:
Remote Control
:
Relay
:
Serial Clock
:
Sensor Common
:
Serial Data
:
Segment
:
Select, Selector
:
Sensor
:
Search Mode
:
Serial Input
:
Sound Intermediate Frequency
:
Serial Output
:
Solenoid
:
Standard Play
C1-1
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