13 Machine card and logbook. ...................................................
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11
12
14
24
28
37
38
40
41
Thank you for purchasing this Toshiba air conditioner.
This Installation Manual describes the installation method of the outdoor unit. For installation of indoor units, follow the
Installation Manual supplied with the indoor unit.
Moreover, as this installation manual includes the important articles concerning the “Machinery Directive” (Directive
2006/42/EC), please read through the manual and make sure you understand it. After installation, give this Installation
Manual with the Owner’s Manual, the Owner’s Manual and the Installation Manual supplied with the indoor unit to the
customer and tell the customer to keep them safe.
Prepare an exclusive power source for indoor units, independent to that for outdoor units.
Y-shaped branching joints or a branching header (separately purchased) are required for connecting pipes between indoor
and outdoor units. Choose either of them considering the system capacity concerning piping. For installing branching pipes,
refer to the installation manual of the Y-shaped branching unit or branching header (separately purchased).
Outdoor connecting branching joints are required for connecting between outdoor units.
Generic Denomination: Air Conditioner
8
9
9
Definition of Qualified Installer or Qualified Service Person
The air conditioner must be installed, maintained, repaired and removed by a qualified installer or qualified service person.
When any of these jobs is to be done, ask a qualified installer or qualified service person to do them for you.
A qualified installer or qualified service person is an agent who has the qualifications and knowledge described in the table
below.
AgentQualifications and knowledge which the agent must have
• The qualified installer is a person who installs, maintains, relocates and removes the air conditioners made by
Toshiba Carrier Corporation. He or she has been trained to install, maintain, relocate and remove the air conditioners
made by Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such operations by an
individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to
these operations.
• The qualified installer who is allowed to do the electrical work involved in installation, relocation and removal has
the qualifications pertaining to this electrical work as stipulated by the local laws and regulations, and he or she is a
person who has been trained in matters relating to electrical work on the air conditioners made by Toshiba Carrier
Corporation or, alternatively, he or she has been instructed in such matters by an individual or individuals who have
Qualified installer
Qualified service
person
been trained and is thus thoroughly acquainted with the knowledge related to this work.
• The qualified installer who is allowed to do the refrigerant handling and piping work involved in installation, relocation
and removal has the qualifications pertaining to this refrigerant handling and piping work as stipulated by the local
laws and regulations, and he or she is a person who has been trained in matters relating to refrigerant handling
and piping work on the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has been
instructed in such matters by an individual or individuals who have been trained and is thus thoroughly acquainted
with the knowledge related to this work.
• The qualified installer who is allowed to work at heights has been trained in matters relating to working at heights
with the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such
matters by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge
related to this work.
• The qualified service person is a person who installs, repairs, maintains, relocates and removes the air conditioners
made by Toshiba Carrier Corporation. He or she has been trained to install, repair, maintain, relocate and remove
the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such
operations by an individual or individuals who have been trained and is thus thoroughly acquainted with the
knowledge related to these operations.
• The qualified service person who is allowed to do the electrical work involved in installation, repair, relocation and
removal has the qualifications pertaining to this electrical work as stipulated by the local laws and regulations, and he
or she is a person who has been trained in matters relating to electrical work on the air conditioners made by Toshiba
Carrier Corporation or, alternatively, he or she has been instructed in such matters by an individual or individuals who
have been trained and is thus thoroughly acquainted with the knowledge related to this work.
• The qualified service person who is allowed to do the refrigerant handling and piping work involved in installation,
repair, relocation and removal has the qualifications pertaining to this refrigerant handling and piping work as
stipulated by the local laws and regulations, and he or she is a person who has been trained in matters relating to
refrigerant handling and piping work on the air conditioners made by Toshiba Carrier Corporation or, alternatively,
he or she has been instructed in such matters by an individual or individuals who have been trained and is thus
thoroughly acquainted with the knowledge related to this work.
• The qualified service person who is allowed to work at heights has been trained in matters relating to working at
heights with the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has been instructed
in such matters by an individual or individuals who have been trained and is thus thoroughly acquainted with the
knowledge related to this work.
2-EN1-EN
Definition of Protective Gear
AMP Air Conditioning
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When the air conditioner is to be transported, installed, maintained, repaired or removed, wear protective gloves and
‘safety’ work clothing.
In addition to such normal protective gear, wear the protective gear described below when undertaking the special work
detailed in the table below.
Failure to wear the proper protective gear is dangerous because you will be more susceptible to injury, burns, electric
shocks and other injuries.
Work undertakenProtective gear to wear
All types of work
Electrical-related work
Work at heights
(50 cm or more)
Transportation of
heavy objects
Repair of outdoor unit Gloves to provide protection for electricians and from heat
Protective gloves
‘Safety’ working clothing
Gloves to provide protection for electricians and from heat
Insulating shoes
Clothing to provide protection from electric shock
Helmets for use in industry
Shoes with additional protective toe cap
Warning indications on the air conditioner unit
Warning indicationDescription
WARNING
ELECTRICAL SHOCK HAZARD
Disconnect all remote
electric power supplies
before servicing.
WARNING
Moving parts.
Do not operate unit with grille
removed.
Stop the unit before the servicing.
CAUTION
High temperature parts.
You might get burned
when removing this panel.
WARNING
ELECTRICAL SHOCK HAZARD
Disconnect all remote electric power supplies before servicing.
WARNING
Moving parts.
Do not operate unit with grille removed.
Stop the unit before the servicing.
CAUTION
High temperature parts.
You might get burned when removing this panel.
CAUTION
Do not touch the aluminum
fins of the unit.
Doing so may result in injury.
CAUTION
BURST HAZARD
Open the service valves before
the operation, otherwise there
might be the burst.
CAUTION
Do not climb onto the
fan guard.
Doing so may result in injury.
CAUTION
Do not touch the aluminium fins of the unit.
Doing so may result in injury.
CAUTION
BURST HAZARD
Open the service valves before the operation, otherwise there might be
the burst.
CAUTION
Do not climb onto the fan guard.
Doing so may result in injury.
– 2 –
4-EN3-EN
– 3 –
AMP Air Conditioning
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1Precautions for safety
The manufacturer shall not assume any liability for the damage
caused by not observing the description of this manual.
WARNING
General
• Before starting to install the air conditioner, read through the
Installation Manual carefully, and follow its instructions to install
the air conditioner. Otherwise, falling down of the unit may occur,
or the unit may cause noise, vibration or water leakage.
• Only a qualified installer(*1) or qualified service person(*1) is
allowed to do installation work. If installation is carried out by
an unqualified individual, a fire, electric shocks, injury, water
leakage, noise and/or vibration may result.
• If using separately sold products, make sure to use Toshiba
specified products only. Using unspecified products may cause
fire, electric shock, water leak or other failure.
• Do not use any refrigerant different from the one specified for
complement or replacement.
Otherwise, abnormally high pressure may be generated in the
refrigeration cycle, which may result in a failure or explosion of
the product or an injury to your body.
• Before opening the service panel of the outdoor unit, set the
circuit breaker to the OFF position. Failure to set the circuit
breaker to the OFF position may result in electric shocks through
contact with the interior parts. Only a qualified installer(*1) or
qualified service person(*1) is allowed to remove the service
panel of the outdoor unit and do the work required.
• Before carrying out the installation, maintenance, repair or
removal work, be sure to set the circuit breakers for both the
indoor and outdoor units to the OFF position. Otherwise, electric
shock may result.
• Place a “Work in progress” sign near the circuit breaker while the
installation, maintenance, repair or removal work is being carried
out. There is a danger of electric shocks if the circuit breaker is
set to ON by mistake.
• Only a qualified installer(*1) or qualified service person(*1) is
allowed to undertake work at heights using a stand of 50 cm or
more or to remove the intake grille of the indoor unit to undertake
work.
• Wear protective gloves and safety work clothing during
installation, servicing and removal.
• Do not touch the aluminium fin of the outdoor unit. You may
injure yourself if you do so. If the fin must be touched for some
reason, first put on protective gloves and safety work clothing,
and then proceed.
• Do not climb onto or place objects on top of the outdoor unit. You
may fall or the objects may fall off of the outdoor unit and result
in injury.
• When working at height, put a sign in place so that no-one will
approach the work location before proceeding with the work.
Parts or other objects may fall from above, possibly injuring a
person below. Also, be sure that workers put on helmets.
• When cleaning the filter or other parts of the outdoor unit, set
the circuit breaker to OFF without fail, and place a “Work in
progress” sign near the circuit breaker before proceeding with
the work.
• The refrigerant used by this air conditioner is the R410A.
• You shall ensure that the air conditioner is transported in stable
condition. If you find any part of the product broken, contact your
dealer.
• Do not disassemble, modify or move the product yourself. Doing
so may cause fire, electric shock, injury or water leaks.
6-EN5-EN
• This appliance is intended to be used by expert or trained users
AMP Air Conditioning
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in shops, in light industry, or for commercial use by lay persons.
• We do not take any responsibility on the local design.
Selection of installation location
• If you install the unit in a small room, take appropriate measures
to prevent the refrigerant from exceeding the limit concentration
even if it leaks. Consult the dealer from whom you purchased the
air conditioner when you implement the measures. Accumulation
of highly concentrated refrigerant may cause an oxygen
deficiency accident.
• Do not install in a location where flammable gas may leaks are
possible. If the gas should leak and accumulate around the unit,
it may ignite and cause a fire.
• When transporting the air conditioner, wear shoes with protective
toe caps, protective gloves and other protective clothing.
• When transporting the air conditioner, do not take hold of the
bands around the packing carton. You may injure yourself if the
bands should break.
• Other than floor standing and console types, install the indoor
unit at least 2.5 m above the floor level since otherwise the users
may injure themselves or receive electric shocks if they poke
their fingers or other objects into the indoor unit while the air
conditioner is running.
• Do not place any combustion appliance in a place where it is
directly exposed to the wind of air conditioner, otherwise it may
cause imperfect combustion.
• Do not install outdoor units where the operation sound may
cause a disturbance. (Especially at the boundary line with a
neighbour, install the air conditioner while considering the noise.)
Installation
• Follow the instructions in the Installation Manual to install the air
conditioner. Failure to follow these instructions may cause the
product to fall down or topple over or give rise to noise, vibration,
water leakage or other failure.
• The designated bolts (M12) and nuts (M12) for securing the
outdoor unit must be used when installing the unit.
• Install the outdoor unit property in a location that is durable
enough to support the weight of the outdoor unit. Insufficient
durability may cause the outdoor unit to fall, which may result in
injury.
• Install the unit in the prescribed manner for protection against
strong wind and earthquake. Incorrect installation may result in
the unit falling down, or other accidents.
• Be sure to fix the screws back which have been removed for
installation or other purposes.
Refrigerant piping
• Install the refrigerant pipe securely during the installation
work before operating the air conditioner. If the compressor
is operated with the valve open and without refrigerant pipe,
the compressor sucks air and the refrigeration cycles is over
pressurized, which may cause a injury.
• Tighten the flare nut with a torque wrench in the specified
manner. Excessive tighten of the flare nut may cause a crack in
the flare nut after a long period, which may result in refrigerant
leakage.
• Ventilate the air if the refrigerant gas leaks during installation.
If the leaked refrigerant gas comes into contact with fire, toxic
gas may be produced.
– 4 –
8-EN7-EN
– 5 –
AMP Air Conditioning
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• After the installation work, confirm that refrigerant gas does
not leak. If refrigerant gas leaks into the room and flows near
a fire source, such as a cooking range, noxious gas may be
generated.
• When the air conditioner has been installed or relocated,
follow the instructions in the Installation Manual and purge
the air completely so that no gases other than the refrigerant
will be mixed in the refrigerating cycle. Failure to purge the air
completely may cause the air conditioner to malfunction.
• Nitrogen gas must be used for the airtight test.
• The charge hose must be connected in such a way that it is not
slack.
• If refrigerant gas has leaked during the installation work, ventilate
the room immediately. If the leaked refrigerant gas comes in
contact with fire, noxious gas may be generated.
Electrical wiring
• Only a qualified installer(*1) or qualified service person(*1) is
allowed to carry out the electrical work of the air conditioner.
Under no circumstances must this work be done by an
unqualified individual since failure to carry out the work properly
may result in electric shocks and/or electrical leaks.
• When connecting the electrical wires, repairing the electrical
parts or undertaking other electrical jobs, wear gloves to provide
protection for electricians and from heat, insulating shoes and
clothing to provide protection from electric shocks. Failure to
wear this protective gear may result in electric shocks.
• When executing address setting, test run, or troubleshooting
through the checking window on the electrical control box, put on
insulated heat-proof gloves, insulated shoes and other clothing
to provide protection from electric shock. Otherwise you may
receive an electric shock.
• Use wiring that meets the specifications in the Installation
Manual and the stipulations in the local regulations and laws.
Use of wiring which does not meet the specifications may give
rise to electric shocks, electrical leakage, smoking and/or a fire.
• Check that the product is properly earthed. (grounding work)
Incomplete earthing may cause electric shock.
• Do not connect the earth line to a gas pipe, water pipe, lightning
conductor, or a telephone earth line.
• After completing the repair or relocation work, check that the
ground wires are connected properly.
• Install a circuit breaker that meets the specifications in the
installation manual and the stipulations in the local regulations
and laws.
• Install the circuit breaker where it can be easily accessed by the
agent.
• When installing the circuit breaker outdoors, install one which is
designed to be used outdoors.
• Under no circumstances must the power cable be extended.
Connection trouble in the places where the cable is extended
may give rise to smoking and/or a fire.
• Electrical wiring work shall be conducted according to law and
regulation in the community and installation manual.
Failure to do so may result in electrocution or short circuit.
• Do not supply power from the power terminal block equipped on
the outdoor unit to another outdoor unit. Capacity overflow may
occur on the terminal block and may result in fire.
• When carrying out electric connection, use the wire specified in
the Installation Manual and connect and fix the wires securely to
prevent them applying external force to the terminals. Improper
connection or fixing may result in fire.
10-EN9-EN
Test run
AMP Air Conditioning
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• Before operating the air conditioner after having completed the
work, check that the electrical parts box cover of the indoor unit
and service panel of the outdoor unit are closed, and set the
circuit breaker to the ON position. You may receive an electric
shock if the power is turned on without first conducting these
checks.
• When you have noticed that some kind of trouble (such as
when an error display has appeared, there is a smell of burning,
abnormal sounds are heard, the air conditioner fails to cool or
heat or water is leaking) has occurred in the air conditioner, do
not touch the air conditioner yourself but set the circuit breaker
to the OFF position, and contact a qualified service person.
Take steps to ensure that the power will not be turned on (by
marking “out of service” near the circuit breaker, for instance)
until qualified service person arrives. Continuing to use the air
conditioner in the trouble status may cause mechanical problems
to escalate or result in electric shocks or other failure.
• After the work has finished, be sure to use an insulation tester
set (500V Megger) to check the resistance is 1 MΩ or more
between the charge section and the non-charge metal section
(Earth section). If the resistance value is low, a disaster such as
a leak or electric shock is caused at user’s side.
• Upon completion of the installation work, check for refrigerant
leaks and check the insulation resistance and water drainage.
Then conduct a test run to check that the air conditioner is
operating properly.
• If you have discovered that the fan grille is damaged, do not
approach the outdoor unit but set the circuit breaker to the OFF
position, and contact a qualified service person(*1) to have the
repairs done. Do not set the circuit breaker to the ON position
until the repairs are completed.
• After the installation work, follow the Owner’s Manual to explain
to the customer how to use and maintain the unit.
Relocation
• Only a qualified installer(*1) or qualified service person(*1) is
allowed to relocate the air conditioner. It is dangerous for the air
conditioner to be relocated by an unqualified individual since a
fire, electric shocks, injury, water leakage, noise and/or vibration
may result.
• When carrying out the pump-down work shut down the
compressor before disconnecting the refrigerant pipe.
Disconnecting the refrigerant pipe with the service valve left open
and the compressor still operating will cause air or other gas to
be sucked in, raising the pressure inside the refrigeration cycle to
an abnormally high level, and possibly resulting in rupture, injury
or other trouble.
• Never recover the refrigerant into the outdoor unit. Be sure to
use a refrigerant recovery machine to recover the refrigerant
when moving or repairing. It is impossible to recover the
refrigerant into the outdoor unit. Refrigerant recovery into the
outdoor unit may result in serious accidents such as explosion of
the unit, injury or other accidents.
Explanations given to user
• Upon completion of the installation work, tell the user where the
circuit breaker is located. If the user does not know where the
circuit breaker is, he or she will not be able to turn it off in the
event that trouble has occurred in the air conditioner.
– 6 –
(*1) Refer to the “Definition of Qualified Installer or Qualified Service Person.”
12-EN11-EN
CAUTION
AMP Air Conditioning
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New refrigerant air conditioner installation
• This air conditioner adopts the new HFC refrigerant (R410A)
which does not destroy ozone layer.
• The characteristics of R410A refrigerant are; easy to absorb
water, oxidizing membrane or oil, and its pressure is approx. 1.6
times higher than that of refrigerant R22. Accompanied with the
new refrigerant, refrigerating oil has also been changed.
Therefore, during installation work, be sure that water, dust,
former refrigerant, or refrigerating oil does not enter the
refrigerating cycle.
• To prevent charging an incorrect refrigerant and refrigerating
oil, the sizes of connecting sections of charging port of the
main unit and installation tools are changed from those for the
conventional refrigerant.
• Accordingly the exclusive tools are required for the new
refrigerant (R410A).
• For connecting pipes, use new and clean piping designed for
R410A, and please care so that water or dust does not enter.
– 7 –
To Disconnect the Appliance from Main Power Supply.
• This appliance must be connected to the main power supply by
means of a switch with a contact separation of at least 3 mm.
The installation fuse (all type can be used) must be used for
the power supply line of this conditioner.
Do not wash air conditioners with pressure washers.
• Electric leaks may cause electric shocks or fires.
13-EN14-EN
2Accessory parts
AMP Air Conditioning
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Q’ty
Part name
Owner’s Manual1111–
Installation Manual1111– This manual for installer.
F-GAS label1111
Attached clamp filter–––1
Attached binding band–––1
Attached pipe
(Ø22.2 both forward
and downward)
Attached pipe
(Ø28.6 both forward
and downward)
Attached pipe
(Ø19.1 both forward
and downward)
Attached pipe
(Ø19.1 both forward
and downward)
Attached pipe
(Ø22.2 both forward
and downward)
MAP080
MAP100
MAP120 MAP140
1–––
–111
1–––
–1––
––11
MAP160
MAP180
MAP200
ShapeUsage
(Be sure to hand it to the
customers.)
Fill the items on the label after
adding refrigerant.
For earth line.
Suction-side gas pipe
Ø25.4→Ø22.2 pipe fitting
Suction-side gas pipe
Ø25.4→Ø28.6 pipe fitting
Discharge-side gas pipe
Ø15.9→Ø19.1 pipe fitting
* Flare the connector on the
outdoor unit for installation.
Discharge-side gas pipe
* Flare the connector on the
outdoor unit for installation.
Discharge-side gas pipe
Ø19.1→Ø22.2 pipe fitting
* Flare the connector on the
outdoor unit for installation.
Part name
Attached pipe
(Ø12.7 for draw-out
forward)
Attached pipe
(Ø12.7 for draw-out
downward)
Attached pipe
(Ø15.9 for draw-out
forward)
Attached pipe
(Ø15.9 for draw-out
downward)
Attached pipe
(Ø19.1 for draw-out
forward)
Attached pipe
(Ø19.1 for draw-out
downward)
Q’ty
MAP080
MAP100
MAP120 MAP140
–1––
–1––
––1–
––1–
–––1
–––1
MAP160
MAP180
MAP200
ShapeUsage
Liquid pipe
Ø15.9→Ø12.7 pipe fitting
* Flare the connector on the
outdoor unit for installation.
Liquid pipe
* Flare the connector on the
outdoor unit for installation.
Liquid pipe
Ø15.9→Ø19.1 pipe fitting
* Flare the connector on the
outdoor unit for installation.
Attached pipe
(Ø12.7 for draw-out
forward)
Attached pipe
(Ø12.7 for draw-out
downward)
1 5 -EN16 -EN
1–––
1–––
Liquid pipe
* Flare the connector on the
outdoor unit for installation.
– 8 –
– 9 –
AMP Air Conditioning
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3Installation of new refrigerant air conditioner
This air conditioner adopts the new HFC refrigerant (R410A) which does not deplete the ozone layer.
• R410A refrigerant is vulnerable to impurities such as water, oxidizing membranes, or oils because the pressure
of R410A refrigerant is higher than that of the former refrigerant by approximately 1.6 times.
As well as the adoption of the new refrigerant, the refrigerating oil has been also changed. Therefore, pay
attention so that water, dust, former refrigerant, or refrigerating oil does not enter the refrigerating cycle of the
new refrigerant air conditioner during installation.
• To prevent mixing of refrigerant or refrigerating oil, the size of the charge port of the main unit or connecting
section of the installation tool differs to that of an air conditioner for the former refrigerant.
Accordingly, exclusive tools are required for the new refrigerant (R410A) as shown below.
• For connecting pipes, use new and clean piping materials so that water or dust does not enter.
Required tools and cautions on handling
It is necessary to prepare the tools and parts for installation as described below. The tools and parts which will be
newly prepared in the following items should be restricted to exclusive use.
Explanation of symbols
: Newly prepared (It is necessary to use it exclusively with R410A, separately from those for R22 or R407C.)
: Former tool is available.
Used toolsUsageProper use of tools/parts
Gauge manifold
Charging hose
Charging cylinderCharging refrigerantUnusable (Use the Refrigerant charging balance.)
Gas leak detectorChecking gas leak
Vacuum pumpVacuum drying
Vacuum pump with counterflow Vacuum drying
Flare toolFlare processing of pipesUsable by adjusting size
BenderBending processing of pipes
Refrigerant recovery deviceRecovering refrigerant
Torque wrenchTightening flare nut
Pipe cutterCutting pipes
Refrigerant canisterCharging refrigerant
Brazing machine/Nitrogen gas
Vacuuming, charging refrigerant
and operation check
Brazing of pipes
Exclusive to R410A
Exclusive to R410A
Exclusive to R410A
Usable if a counter-flow preventive adapter is
attached
R22 (Existing article)
R22 (Existing article)
Exclusive to R410A
Exclusive to Ø12.7mm and Ø15.9mm
R22 (Existing article)
Exclusive to R410A
Enter the refrigerate name for identification
R22 (Existing article)
R22 (Existing article)
4Selection of installation place
Upon customer’s approval, install the air conditioner in a place which satisfies the following conditions:
• Place where it can be installed horizontally.
• Place which can reserve a sufficient service space for safe maintenance or checks.
• Place where there is no problem even if the drained water overflows.
Avoid the following places:
• Salty places (seaside area) or places with much gas sulfide (hot spring area) (If selecting such a place, special
maintenance is required.)
• Places where oil (including machine oil), steam, oil smoke or corrosive gas is generated.
• Places where iron or other metal dust is present. If iron or other metal dust adheres to or collects on the interior
of the air conditioner, it may spontaneously combust and start a fire.
• Places where an organic solvent is used.
• Chemical plants with a cooling system using liquid carbon dioxide.
• Places where a device generating high frequency (inverter, non-utility generator, medical apparatus, or
communication equipment) is set. (Malfunction or abnormal control of the air conditioner, or interference to
devices listed above may occur.)
• Places where discharged air from the outdoor unit blows against the windows of a neighbour’s house.
• Places unable to bear the weight of the unit.
• Places with poor ventilation.
• The cooling performance may decline considerably when total operating capacity of cooling indoor units is less
than 4HP while ambient temperature is below 0°C.
1 7 -EN
18-EN
Installation space
AMP Air Conditioning
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Leave space necessary for running, installation and servicing.
Air discharge
Air intake
Air intake
Air intake
500mm or more
(Rear side)
10mm or more
500mm or more
(Front side)
Installation/servicing
surface
Square hole
for handling
Outdoor unit top view
20mm or more20mm or more
NOTE
• If there is an obstacle above the outdoor unit, leave a space of 2000mm or more to the top end of the outdoor
unit.
• If there is a wall around the outdoor unit, make sure that its height does not exceed 800mm.
Air intake
10mm or more
q Combination of outdoor units (* : FT8P-UK , FT8JPUK )
Handle the outdoor unit carefully, observing the following items.
•When using a forklift or other machinery for loading/unloading in transportation, insert the fork of the forklift into
the rectangular holes for handling as shown below.
•When lifting up the unit, insert a rope able to bear the unit’s weight into the rectangular holes for handling, and
tie the unit from 4 sides.
(Apply padding in positions where the rope comes into contact with the outdoor unit so that no damage is
caused to the outer surface of the outdoor unit.)
(There are reinforcing plates on the side surfaces, so the rope cannot be passed through.)
INCORRECT INCORRECTCORRECT
Plaster
board
Rope
Rectangular
holes for
handling
Front/Back
CORRECT
Fork of the
forklift
Side
INCORRECT
Plaster
board
Rectangular
holes for
lifting
Reinforcing
plate
Weight centre and weight
¿ Weight centre of an outdoor unit
Anchor bolt positionA.B.C.Anchor bolt positionAnchor bolt position
700
755
Y
Anchor bolt position
X
Z
No.Model typeX (mm)Y (mm)Z (mm)Weight (kg)
MMY-MAP080*
A
MMY-MAP100*
MMY-MAP120*
B
MMY-MAP140*
MMY-MAP160*
C
MMY-MAP200*
755
Anchor bolt position
500385635263
605370630316
780365650377MMY-MAP180*
920
755
Y
Anchor bolt position
Z
1310
Y
XX
Z
(Unit : mm)
22-EN21-EN
6Installation of the outdoor unit
AMP Air Conditioning
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WARNING
• Be sure to install the outdoor unit in a place able to bear its weight.
If strength is insufficient, the unit may fall down resulting in human injury.
• Perform specified installation work to protect against strong wind and earthquakes.
If the outdoor unit is imperfectly installed, an accident by falling or dropping may be caused.
CAUTION
• Drain water is discharged from the outdoor unit. (Especially while heating)
Install the outdoor unit in a place with good drainage.
• For installation, be careful of the strength and level of the foundation so that abnormal sounds (vibration or
noise) are not generated.
REQUIREMENT
Installation in a snowfall area
1. Install the outdoor unit on a higher foundation than the snowfall or set up a stand to install the unit so that
snowfall will not affect the unit.
• Set up a stand higher than the snowfall.
• Apply an angled structure to the stand so that drainage will not be prevented. (Avoid using a stand with a flat
surface.)
2. Mount a snowfall-hood onto the air intake and the air discharge.
• Leave enough space for the snowfall-hood so that it will not be an obstacle for the air intake and the air
discharge.
Snowfall-hood for
air discharge (locally
procured)
Snowfall-hood for
air intake
(4 faces)
(locally procured)
2. When drawing out the refrigerant pipe from the
underside, set the height of the stand to 500mm or
more.
500mm or more
310 or
more
755
790
B
C*
A
B
*Only MAP160,
MAP180, MAP200
type has holes for
additional strength.
3. Do not use 4 stands on the corner to support the
outdoor unit.
IncorrectCorrect
(Unit : mm)
4. Mount the vibration-proof rubber (including vibration-proof blocks) so that it fits under the whole clamping leg.
CorrectCorrect
1. To install multiple outdoor units, arrange them with 20mm or more spaces in between.
Fix each outdoor unit with M12 anchor bolts at 4 positions. 20mm projection is appropriate for an anchor bolt.
20
20mm or more20mm or more
M12 anchor bolt
4 positions/unit
Stand
(locally procured)
Vibration-proof rubber
– 2 1 –
Anchor bolt
Install the vibration-proof
rubber so that the bent
part of the fixing leg is
grounded.
The bent part of
the fixing leg is not
grounded.
IncorrectIncorrectIncorrect
24-EN23-EN
– 13 –
AMP Air Conditioning
www.ampair.co.uk | sales@ampair.co.uk
5. Be careful of the connecting arrangement of the header unit and follower units. Set the outdoor units in order of
capacity from the one with the largest capacity. (A (Header unit) ≥ B ≥ C)
• Be sure to use a header unit for the leading outdoor unit to be connected to the main pipe. (Figure 1, 3 and 6)
• Be sure to use a T-shaped branch joint (RBM-BT14FE/RBM-BT24FE: separately purchased) to connect each
outdoor unit.
• Be careful of the direction of the Outdoor unit connection piping kit for the liquid side. (As shown in Figure 2, a
Outdoor unit connection piping kit cannot be attached so that the refrigerant of the main pipe flows directly into
the header unit.)
• When attaching a Y-shaped branch unit for the outdoor unit connection piping kit, attach it level with the
ground (Be sure not to exceed ±15 degrees.). Regarding a T-shape branch joints for the liquid side, there is no
restriction for its angle.
At a level position
(Horizontal line)(Horizontal line)
A
(A arrow view)(B arrow view)
B
Within ±15 degrees
Within ±15
degrees
Do not connect
a branch unit
vertically.
• In case of using the Y-shaped branching joint for connecting between
outdoor units (Discharge gas joint and Suction gas joint), please keep
the straight part of at least 500mm at the inlet.
500 mm
or more
Discharge side gas piping / Liquid piping
q Figure 1q Figure 2
CorrectIncorrect
Header unit A
Follower unit B
Follower unit C
Header unit A
Follower unit B
Follower unit C
<Upright connection of suction gas joint>
q Figure 5
Incorrect
Header unit A Follower unit B
Main pipe
To indoor unit
Suction gas joint
Suction gas joint
A
Vertical line
A view
Unit
<When drawing pipes downward>
[Vertical connection of branch units]
q Figure 6q Figure 7
CorrectIncorrect
Header unitAFollower unitBFollower unit
C
Main pipe
To indoor unit
Liquid joint
Discharge gas joint
Suction side gas piping
q Figure 3q Figure 4
CorrectIncorrect
Header unit
A
Main pipe
To the indoor unit
Follower unit
B
Suction gas joint
Follower unit
C
Liquid joint
To indoor unit
Main pipe
Discharge gas joint
[Inverse connection of suction gas joint]
Header unit
A
Main pipe
To the indoor unit
Follower unit
B
Suction gas joint
Follower unit
C
Main pipe
L-shaped
pipe
To the indoor unit
Suction gas joint
Suction gas
joint
Suction gas
joint
26-EN25-EN
7Refrigerant piping
AMP Air Conditioning
www.ampair.co.uk | sales@ampair.co.uk
WARNING
• If the refrigerant gas leaks during installation, ventilate the room.
If the leaked refrigerant gas comes into contact with fire, noxious gas may be generated.
• After installation, check that the refrigerant gas does not leak.
If the refrigerant gas leaks into the room and comes into contact with fire such as a fan heater, stove, or
kitchen range, noxious gas may be generated.
Connection of refrigerant pipe
• The refrigerant pipe connecting section is set in the
outdoor unit. Remove the front panel and the piping/
wiring panel.
• As shown in the illustration on the right, the hooks are
at the right and left sides of the front panel. Lift up and
remove the front panel.
• Pipes can be drawn out forward or downward from the
outdoor unit.
• When drawing out the pipe forward, draw it out to the
outside via the piping/wiring panel, and leave a space
of 500mm or more from the main pipe connecting the
outdoor unit with the indoor unit, considering service
work or other work on the unit. (For replacing the
compressor, 500mm or more space is required.)
• When drawing out the pipe downward, remove the
knockouts on the base plate of the outdoor unit, draw
the pipes out of the outdoor unit, and perform piping
on the right/left or rear side. Downward length of the
balance pipe should be 5m or less.
(Left
500mm or
more
Drawing out forward
(Left piping)
Packed valve of liquid side
Ball valve of suction gas side
Packed valve of balance pipe
Ball valve of discharge gas side
piping)
(Right
piping)
Drawing out
downward
(Rear piping)
Hook
Front panel
Piping/wiring panel
(Right piping)
REQUIREMENT
• For Brazing work of the refrigerant pipes, be sure to use nitrogen gas in order to prevent oxidation of the inside
of the pipes; otherwise clogging of the refrigerating cycle due to oxidized scale may occur.
• Use clean and new pipes for the refrigerant pipes and perform piping work so that water or dust does not
contaminate the refrigerant.
• Be sure to use two spanners to loosen or tighten the flare nut. If a single spanner is used, the required level of
tightening cannot be obtained. Tighten the flare nut with the specified torque. (If it is hard to loosen or tighten the
flare nut of the balance pipe or packed valve of the liquid side with two spanners, loosen or tighten the flare nut
while holding the valve mounting plate with a spanner.)
Outer dia. of
copper pipe
6.4 mm14 to 18 (1.4 to 1.8 kgf•m)
9.5 mm33 to 42 (3.3 to 4.2 kgf•m)
12.7 mm50 to 62 (5.0 to 6.2 kgf•m)
15.9 mm68 to 82 (6.8 to 8.2 kgf•m)
19.1 mm100 to 120 (10 to 12 kgf•m)
Tightening torque (N•m)
Do not apply refrigerating oil to the surface of
the flare.
Ball valve of discharge gas side
Do not clamp the service port
with two spanners, doing so may
damage the service port.
Pipe connection method (Example)
Draw-out forwardDraw-out downward
Suction-side
gas pipe
Discharge-side
gas pipe
Liquid pipe
Liquid pipe
Attachment
Attachment
Elbow
Socket
Cut the L-shaped pipe, then braze the
socket procured locally.
Braze the supplied attachment pipe
and elbow procured locally.
Braze the supplied attachment pipe
and socket procured locally.
Pipe
Suction-side
gas pipe
Balance
pipe
L-shaped
pipe
Pipe
Socket
Pipe
Discharge-side
gas pipe
pipe
pipe
Pipe
Suction-side
gas pipe
Section
to be cut
Suction-side
gas pipe
Discharge-side
gas pipe
Liquid pipe
Discharge-side
gas pipe
Liquid pipe
Attachment
pipe
Attachment
pipe
Socket
Cut the L-shaped pipe, then braze the
socket procured locally.
Braze the supplied attachment pipe
and socket procured locally.
Braze the supplied attachment pipe
and socket procured locally.
Pipe
Pipe
Suction-side
gas pipe
L-shaped
pipe
Socket
Pipe
Socket
Balance
pipe
Pipe
Suction-side
Section
to be cut
gas pipe
– 4 1 –
28-EN27-EN
– 1 5 –
AMP Air Conditioning
www.ampair.co.uk | sales@ampair.co.uk
Extruding margin of copper pipe with flare machining: B (Unit: mm)
Copper pipe outer
dia.
9.5
12.7
15.9
19.1
When using R410A
tool
0 to 0.51.0 to 1.5
When using
conventional tool
Extruding margin of copper pipe with flare tools: A (Unit: mm)
Copper pipe outer
dia.
9.513.2
12.716.6
15.919.7
19.124.0
• When using the conventional flare tool, to connect R410A pipes with flaring, make a margin approx. 0.5mm
longer than that of an R22 pipe so that the flare size matches the one specified. It is convenient to use a copper
pipe gauge for size adjustment of the extruding margin.
• The flared supplied attachment pipe (Ø19.1) must be used to connect with discharge-side gas pipe valve
(Ø19.1). (MAP120 to MAP200) Do not use half hard or hard materials instead of the supplied attachment pipe.
The half hard or hard materials may be cracked and may cause leakage of refrigerant when it is flared.
• Use the flare nut provided with the product.
• After flaring the connection, be sure the flared part is not damaged, deformed, uneven, or flattened, and that
there are no cutting chips on it.
CAUTION
Wrap the ball valve in a wet cloth to keep it cool and prevent the heat from
the torch from damaging it when connecting the pipe to the ball valve on the
suction side gas line.
+0
A
−0.4
Wet cloth
Coupling size of brazed pipe
Connected section
External sizeInternal size
K
Standard outer dia.
of connected
copper pipe
ØC
G
ØF
External sizeInternal size
Standard outer dia.
(Allowable difference)
CFKG
6.356.35 (±0.03)
9.529.52 (±0.03)
12.7012.70 (±0.03)
15.8815.88 (±0.03)
19.0519.05 (±0.03)
22.2222.22 (±0.03)
28.5828.58 (±0.04)
34.9234.90 (±0.04)
38.1038.10 (±0.05)
41.2841.28 (±0.05)
Selection of pipe size
Connected section
+0.04
( )
6.45
−0.02
+0.04
( )
9.62
−0.02
+0.04
( )
12.81
−0.02
+0.04
( )
16.00
−0.02
+0.03
( )
19.19
−0.03
+0.03
( )
22.36
−0.03
+0.06
( )
28.75
−0.02
+0.04
( )
35.11
−0.04
+0.08
( )
38.31
−0.02
+0.08
( )
41.50
−0.02
Min. depth of
insertion
760.06 or less0.50
870.08 or less0.60
980.10 or less0.70
980.13 or less0.80
11100.15 or less0.80
11100.16 or less0.82
13120.20 or less1.00
14130.25 or less1.20
15140.27 or less1.26
15140.28 or less1.35
Oval value
Min. thickness
of coupling
(Unit: mm)
Torch
¿ Capacity code of indoor and outdoor units
Selection of pipe material
• For the indoor unit, the capacity code is decided at each capacity rank. (Table 1)
• The capacity codes of the outdoor units are decided at each capacity rank. The maximum number of
connectable indoor units and the total value of capacity codes of the indoor units are also decided. (Table 2)
NOTE
Compared with the capacity code of the outdoor unit, the total value of capacity codes of the connectable indoor
units differs based on the height difference between the indoor units.
• When the height difference between the indoor units is 15m or less: Up to 135% of the capacity code (Equivalent
to HP) of the outdoor unit.
• When the height difference between the indoor units is over 15m: Up to 105% of the capacity code.
34 to below 45.5 12.2 to below 16.2 Ø28.6Ø22.2Ø15.9
45.5 to below 56.5 16.2 to below 20.2 Ø28.6Ø22.2Ø19.1
56.5 to below 70.5 20.2 to below 25.2 Ø34.9Ø28.6Ø19.1
70.5 to below 98.5 25.2 to below 35.2 Ø34.9Ø28.6Ø22.2
98.5 or more35.2 or moreØ41.3Ø34.9Ø22.2
Capacity rankEquivalent to HPGas sideLiquid side
005 to 012 0.8 to 1.25Ø9.5Ø6.4
015 to 018 1.7 to 2.0Ø12.7Ø6.4
024 to 056 2.5 to 6.0Ø15.9Ø9.5
072 to 096 8.0 to 10.0Ø22.2Ø12.7
Balance pipe
downstream side
outdoor units
Equivalent to HP
Equivalent to HP
side
Suction gas
side
Suction
gas
side
Suction
gas
side
Suction
gas side
Discharge
gas side
Discharge
gas side
Discharge
gas side
Discharge
gas side
Liquid
side
Liquid
side
Liquid side
Liquid side
Pipe size differs
based on the total
capacity codes of
all outdoor units
(See Table 2.)
Pipe size differs
based on the total
capacity code
value of indoor
units at the
downstream side.
(See Table 1
and 2.)
No.TitleUse partSelection of pipe sizeRemarks
Indoor unit
(6)
connecting pipe
Y-shaped
branching joint
(7)
*3, *4
Branching
header
(8)
*3, *4, *5
Outdoor unit
connection
(9)
piping kit
*6
Terminal
branching section
Ô
Indoor unit
Multi port type or Single port
type (L ong piping model)
FS unit
Ô
Indoor unit
Branching section
Branching section
Branching section
Capacity rank
005 to 0120.6 to 1.25
015 to 0181.7 to 2.0
024 to 0562.5 to 6.0-Ø15.9Ø9.5
072 to 0968.0 to 10.0-Ø22.2Ø12.7
Equivalent to capacityEquivalent to HPFor 3 pipingFor 2 piping
For 4
branches
For 8
branches
Total capacity codes of outdoor units at the downstream side
18.0 to below 40.06.4 to below 14.2RBM-BY105FERBM-BY105E
40.0 to below 70.514.2 to below 25.2RBM-BY205FERBM-BY205E
70.5 or more25.2 or moreRBM-BY305FERBM-BY305E
Equivalent to capacityEquivalent to HP
Equivalent to
HP
Total capacity code of indoor unitsModel name
Below 18.0Below 6.4RBM-BY55FERBM-BY55E
Total capacity code of indoor unitsModel name
Equivalent to
capacity
Below 40.0Below 14.2RBM-HY1043FE RBM-HY1043E
40.0 to below 70.5 14.2 to below 25.2 RBM-HY2043FE RBM-HY2043E
Below 40.0Below 14.2RBM-HY1083FE RBM-HY1083E
40.0 to below 70.5 14.2 to below 25.2 RBM-HY2083FE RBM-HY2083E
Below 73.0Below 26.0RBM-BT14FE
73.0 or more26.0 or moreRBM-BT24FE
Length of pipingGas sideLiquid side
15 m or less real lengthØ9.5Ø6.4
Exceeds 15 m real lengthØ12.7Ø9.5
15 m or less real lengthØ12.7Ø6.4
Exceeds 15 m real lengthØ15.9Ø9.5
Equivalent to HPFor 3 pipingFor 2 piping
Model name
Single port type*7 / Single port type (Long piping model) *8
Total capacity codes of connected indoor units
Equivalent to capacityEquivalent to HP
Below 11.2Below 4.0
Flow Selector
unit
(10)
*1: Use the same size as the main pipe if it is larger than the main pipe.
*2: Use a suction gas pipe and a liquid pipe for the two pipes branching downstream from the flow selector unit and the dedicated cooling circuit.
*3: Select the branch pipe of the first branch according to the outdoor capacity code.
*4: Select according to the outdoor unit capacity code if the total of the indoor capacity codes exceeds the outdoor unit capacity code.
*5: It is possible to select up to a maximum capacity code total 16 (6 hp) for each one branch of the branching header.
When using a branch header for the first branch with an outdoor unit capacity code of 33.5 (12 hp equivalent) or more and 73.5 (26 hp
equivalent) or less, use RBM-HY2043FE (4 branches) and RBM-HY2083FE (8 branches) regardless of the total value of the capacity
codes of the downstream indoor units. And, a branch header cannot be used as the first branch if the performance rank is over 73.5 (26 hp
equivalent).
*6: The downstream starting point is the main pipe.
*7: The group connection of the multiple indoor units is possible up to maximum 8 units, and it is possible only within one FS unit.
*8: The group connection of the multiple indoor units is possible up to 8 units if one remote controller is used, and it is possible up to 7 units if two
remote controllers are used.
The group connection of the multiple indoor units is possible only within one branch or one FS unit.
*9: In the downstream of the multi type FS unit, the header branch cannot be used.
Flow Selector unit
Ô
Indoor unit
11.2 to below 18.04.0 to below 6.4
18.0 to 28.0 or less6.4 to below 10.0
Multi port type*8, *9
Equivalent to capacityEquivalent to HP
Below 18.0Below 6.4
No. of
branch
4RBM-Y1801F4PE*
6RBM-Y1801F6PE*
Model name
✽
RBM-Y1123FE / RBM-Y1124FE
/ RBM-Y1804FE
RBM-Y1803FE✽
/ RBM-Y2804FE
RBM-Y2803FE✽
Model name
✽
✽
✽
– 8 1 –
36-EN35-EN
– 1 9 –
AMP Air Conditioning
www.ampair.co.uk | sales@ampair.co.uk
Allowable length of refrigerant pipes and allowable height
difference between units
C
Follower unit
(c)
LO
Lc
Lb
Outdoor unit connecting
Branching pipe
Indoor unit connecting pipe
a
f
Indoor unit
The longest piping length from the First branch: Li
L5
d
i
Indoor unit
L10
Indoor unit connecting pipe
v
Branching header
L2
L1
bc
g
The longest piping length:
The longest piping length in Flow selector unit group :Ln
L6L7
h
L8
e
m
j
Multi port type Flow Selector unit
p
q
4
k
tnioj gnihcnarb depahs-Ygnihcnarb tsriF
l
L
n
(m)
o
(n)
H4
Y-shaped branching joint
L11
r
s
Height
difference
between
outdoor units
H3
Height
difference
between
outdoor and
indoor units:
H1
Outdoor unit
A
Header
Follower
unit
(b)(a)
La
LA
L1
Outdoor unit connection piping kit
Main piping
L3
L4
L9
Flow
Selector
unit
L12
Single port type Flow Selector unit
(Long piping model)
L13
u
B
unit
¿ System restriction
Outdoor unit combinationUp to 3 units
Total capacity of outdoor unitsUp to 42 HP
Indoor unit connectionUp to 64 units (*1)
Total capacity of indoor units
(varies depending on the height difference between
indoor units.)
(*1) : In case without central control.
It is up to 54 units in case with central control.
(*2) : MAP200* : 125%, AP381* : 130%, AP401* : 125%
H2 ≤ 15m135% of outdoor units’ capacity (*2)
15m < H2105% of outdoor units’ capacity
¿ Cautions for installation
• Set the outdoor unit first connected to the bridging pipe to the indoor units as the header unit.
• Install the outdoor units in order of their capacity codes: A (header unit) ≥ B ≥ C
• When connecting gas pipes to indoor units, use Y-shaped branching joints to keep pipes level.
• When piping to outdoor units using Outdoor unit connection piping kits, intersect the pipes to the outdoor unit
and those to indoor units at a right angle as shown in figure 1 on “6. Installation of the outdoor unit”. Do not
connect them as in figure 2 on “6. Installation of the outdoor unit”.
(o)
Height difference between indoor units H2
t
H6
Indoor unit
H5
38-EN37-EN
¿ Allowable length and allowable height difference of refrigerant piping
AMP Air Conditioning
www.ampair.co.uk | sales@ampair.co.uk
Item
Less than 34 HP or less300 m
34 HP or more
Equivalent length200 m
Real length180 m
H2 > 3 m
H2 ≤ 3 m
Equivalent length100 m
Real length85 m
Equivalent length120 m
Real length100 m
H1 > 3 m50 m
H1 [ 3 m
Pipe length
Total extension of
pipe (liquid pipe,
real length)
Farthest piping length L (*1) (*2)
Max. equivalent length of Main
piping
Farthest equivalent piping length from the first
branch Li (*1)
Farthest equivalent piping length between outdoor units LO (*1)15 mLA+Lc (LA+Lb)
maximum equivalent piping length of pipes connected to outdoor
units
Maximum real length of terminal branching section to indoor
units
Maximum real length of between Flow Selec-
tor unit and indoor unit
Single port type15 mf, g, h, i, j,L7+m,L7+L8+o
Multi port type
Single port type
(Long piping model)
Maximum equivalent length between branching section50 mL2, L3, L4, L5, L9, L10, L12
Upper outdoor units
Lower outdoor units30 m (*5)‒
Upper outdoor units40 m‒
Lower outdoor units (*3)15 m‒
Single port type
H4
Single port type
(Long piping model) H6
Height
difference
Height between outdoor and
indoor units H1
Height between indoor units
H2
Height between outdoor units H3 (*4)5 m‒
Height difference between indoor
units in one Flow Selector unit
Multi port type H5
*1: Farthest outdoor unit from the first branch: (C), farthest indoor unit: (o)
*2: Allowable values for length equivalent to furthest pipe are shown below and they vary according to performance rank of outdoor
unit.
22.4 to 56.0: 185m, 61.5 to 112.0: 195m, 120.0: 200m
*3: When system capacity is greater than 28 HP, height difference between indoor units is limited to 3 m. If the piping exceeds 3 m
with a capacity greater than 28 HP there may be a case of capacity shortage in cooling.
*4: Ensure that the header unit is installed below all connected follower outdoor unit(s).
Possible product failure may occur if header unit is installed above any follower unit(s).
*5: 40m is possible for a system that uses only the flow selector unit (multi port type), whose all the indoor units are 3HP or higher,
and working ambient temperature is 0ºC or higher.
*6: If the height difference (H2) between indoor units exceed 3 m, set 50 m or less.
*7: Total charging refrigerant is 140 kg or less.
*8: The total piping length in one Multi port type FS unit in case of branching to 4 : 120m (p + q + r + L11 + s + t), In case of branching
to 6 : 180m.
*9: Length of whole pipe should be shorter than 50 m (L11+s+t, L13+u+v) in one branch.
Allowable
value
LA + La + L b + L c + L 1 + L 2 + L 3 +
L4 + L5 + L6 +L7 + L8 + L9 + L10 +
L11 + L12 + L13 + L14 +
1000 m
a + b + c + d + e + f + g + h + i + j + k
(*7)
+ l + m + n + o+ p + q + r + s + t + u + v
LA+Lc+L1+L3+L4+L5+L6+L7+L8+o
*10: Extension up till 90 m is possible with conditions below
- Outdoor Temperature Cooling : 10°C to 46°C (Dry-bulb temp.)
Heating : -5°C to 15°C (Wet-bulb temp.)
Simultaneous operating : 7°C to 25°C (Dry-bulb temp.)
- Equivalent length of farthest piping from first branching Li < 50 m
- Actual length of main piping L1 < 100 m
- Height difference between indoor units H2 < 3 m
- Single CDU, and up to 18 HP
- Minimum capacity of connectable indoor : unit 036 type or Larger
- Height difference between FS units < 0.5 m
- The total value of capacity codes of the connectable indoor units to the capacity code of the outdoor unit : 90% to 100%
Airtightness test
After the refrigerant piping has been finished, execute an airtight test.
For an airtight test, connect a nitrogen gas canister as shown in the figure on this page and apply pressure.
• Be sure to apply pressure from the service ports of the packed valves (or ball valves) at the suction gas side,
discharge gas side, liquid side and balance pipe side.
• An airtight test can only be performed at the service ports at the suction gas side, discharge gas side, liquid side
and balance pipe side.
• Close the valves fully at the suction gas side, discharge gas side, liquid side and balance pipe side. As there is
a possibility that the nitrogen gas will enter into the cycle of outdoor units, re-tighten the valve rods at the liquid
side and balance pipe side before applying pressure.
• For each refrigerant line, apply pressure gradually in steps at the suction gas side, discharge gas side, liquid
side and balance pipe side.
Be sure to apply pressure at the suction gas side, discharge gas side, liquid side and balance pipe side.
WARNING
Never use oxygen, flammable gases, or noxious gases in an airtight test.
To gauge
manifold
Liquid-side
service port
Liquid-side
valve
Piping at site
To
outdoor
unit
Service port
of discharge
gas side
Ball valve of
discharge
gas side
Service port of suction gas side
Ball valve of suction gas side
To outdoor
unit
Piping
at site
Packed valve details
To outdoor unit
Service
To
port
gauge
of balance
manifold
pipe side
Packed
valve
Piping
at site
of balance
pipe side
Piping
at site
To
outdoor
unit
Connected to
indoor unit
Main
piping
Brazed
Fully
closed
Fully
closed
Fully
closed
Connected to
other follower units
Low pressure
Suction gas side valve
fully closed
Header outdoor unit
Service port
Ø6.4 copper pipe
Service port
Discharge gas side valve
fully closed
Service port
Liquid side valve fully closed
Service port
Balanced pipe side valve
fully closed
gauge
High pressure
gauge
VL
V
H
Reducing
valve
Ø6.4
copper
pipe
Gauge
manifold
Nitrogen
gas
– 0 2 –
40-EN39-EN
– 2 1 –
AMP Air Conditioning
www.ampair.co.uk | sales@ampair.co.uk
Able to detect a serious leakage
1. Apply pressure 0.3MPa (3.0kg/cm
2
G) for 5 minutes or more.
2. Apply pressure 1.5MPa (15kg/cm2G) for 5 minutes or more.
Available to detect slow leakage
3. Apply pressure 3.73MPa (38kg/cm2G) for approx. 24 hours.
• If there is no pressure decrease after 24 hours, the test is passed.
NOTE
However, if the environmental temperature changes from the moment of applying pressure to 24 hours after that,
the pressure will change by about 0.01MPa (0.1kg/cm
2
G) per 1°C. Consider the pressure change when checking
the test result.
REQUIREMENT
When pressure decrease is detected in steps 1-3, check the leakage at the connecting points.
Check the leakage using a foaming agent or other measures and seal the leak with re-brazing, flare retightening
or other methods. After sealing, execute an airtight test again.
Vacuum drying
• Be sure to use a vacuum pump equipped with the counter-flow prevention function so that oil in the pump will
not flow back into piping for air conditioners. (If oil in the vacuum pump enters in the air conditioner with R410A
refrigerant, a problem may be caused in the refrigerating cycle.)
After finishing the airtight test and discharging nitrogen gas, connect the gauge manifold to the service ports of the
suction gas side, discharge gas side, liquid side and balance pipe side and connect a vacuum pump as shown
in the figure below. Be sure to perform vacuuming for the suction gas side, discharge gas side, liquid side and
balance pipe side.
Low pressure
To gauge
manifold
Liquid-side
service port
Liquid-side
valve
Piping at site
Service port of suction gas side
Ball valve of suction gas side
To
outdoor
unit
Service port
of discharge
gas side
Ball valve of
discharge
gas side
To outdoor
unit
Piping
at site
Packed valve details
To outdoor unit
To
gauge
manifold
Piping
at site
Piping
at site
Service
port
of balance
pipe side
To
outdoor
unit
Packed
valve
of balance
pipe side
Connected to
indoor unit
Fully
closed
Fully
closed
Fully
closed
Connected to
other follower
units
Main
pipe
Brazed
Suction gas side valve
fully closed
Header outdoor unit
Service port
Discharge gas side valve
fully closed
Balanced pipe side valve fully
closed
Service port
Service port
Liquid side valve fully
closed
Service port
• Use a vacuum pump with a high vacuuming degree [-100.7kPa (5Torr, -755mmHg)] and large exhaust gas
amount (40L/minute or larger).
• Perform vacuuming for 2 or 3 hours, though the time differs depending on the pipe length. Check that all the
valves at the suction gas side, discharge gas side, liquid side and balance pipe side are fully closed.
• If the pressure does not reach -100.7kPa or less even after vacuuming for over 2 hours, continue vacuuming for
1 hour or more. If the pressure does not reach -100.7kPa after 3 hours of vacuuming, stop vacuuming and check
for air leakage.
• If the pressure reaches -100.7kPa or less after vacuuming for 2 hours or more, close the valves VL and VH on
the gauge manifold fully and stop the vacuum pump. Leave it as it is for 1 hour to confirm that the vacuuming
degree does not change.
If the degree of vacuum loss is large, moisture may remain in the pipes. In that case, inject dry nitrogen gas and
apply pressure to 0.05MPa and perform vacuuming again.
• After finishing the above procedure of vacuuming, exchange the vacuum pump with a refrigerant canister and
advance to the additional charging of refrigerant.
gauge
High pressure
gauge
V
L
VH
Vacuum
Gauge
manifold
P
pump
42-EN41-EN
Adding refrigerant
AMP Air Conditioning
www.ampair.co.uk | sales@ampair.co.uk
After finishing vacuuming, exchange the vacuum pump with a refrigerant canister and start additional charging of
refrigerant.
Calculation of additional refrigerant charge amount
Refrigerant charge amount at shipment from the factory does not include the refrigerant for pipes at the local site.
For refrigerant to be charged in pipes at the local site, calculate the amount and charge it additionally.
NOTE
If the additional refrigerant amount indicates minus as the result of calculation, use the air conditioner without
additional refrigerant.
Outdoor unit typeMAP080 MAP100 MAP120 MAP140 MAP160 MAP180 MAP200
Charging amount (kg)11.0
Additional refrigerant
charge amount at local site
Real length of liquid pipe
=
Additional refrigerant
charge amount per 1 m
×
liquid pipe (Table 1)
1.3
×
Table 1
Liquid pipe dia. (mm)6.49.512.715.919.122.2
Additional refrigerant amount / 1 m
• Keeping the valve of the outdoor unit closed, be sure to charge the liquid refrigerant into the service port at the
liquid side.
• If the specified amount of refrigerant cannot be charged, fully open the valves of the outdoor unit at liquid and
gas sides, operate the air conditioner in COOL mode, and then charge refrigerant into service port at the gas
side. In this time, choke the refrigerant slightly by operating the valve of the canister to charge liquid refrigerant.
• The liquid refrigerant may be charged suddenly, therefore be sure to charge refrigerant gradually.
– 2 2 –
44-EN43-EN
– 2 3 –
AMP Air Conditioning
www.ampair.co.uk | sales@ampair.co.uk
Full opening of the valve
Open the valves of the outdoor unit fully.
MAP080
MAP100
Balance pipe
Liquid side
Discharge gas
side
Packed valve
Using a 4 mm-hexagonal wrench, fully open the valve shaft.
Ø12.7 packed valve
Using a 4 mm-hexagonal wrench, fully open the
valve shaft.
Ball valve
Using a flathead screwdriver, turn it counterclockwise by 90° until it hits the stopper. (Full open)
Service port
(1)
(2)
Valve unit
Using flathead screwdriver, turn
it counterclockwise by 90° until
it hits the stopper. (Full open)
Flare nut
MAP120
MAP140
MAP160
MAP180
MAP200
Ø15.9 packed valve
Using a 5 mm-hexagonal wrench, fully open the
valve shaft.
Position of screwdriver slot
Fully closedFully opened
* When opened fully, do not apply excessive
torque after the screwdriver hits the
stopper; otherwise a problem may be
caused on the valve. (5 N•m or less)
Slot
F-GAS label
This product contains fluorinated greenhouse gases
• Chemical Name of Gas R410A
• Global Warming Potential (GWP) of Gas 2088 (ex.R410A ref.AR4)
CAUTION
1. Stick the enclosed refrigerant label adjacent to the service ports for charging or recovering location and where
possible adjacent to existing nameplates or product information label.
2. Clearly write the charged refrigerant quantity on the refrigerant label using indelible ink. Then, place the
included transparent protective sheet over the label to prevent the writing from rubbing off.
3. Prevent emission of the contained fluorinated greenhouse gas. Ensure that the fluorinated greenhouse gas is
never vented to the atmosphere during installation, service or disposal. When any leakage of the contained
fluorinated greenhouse gas is detected, the leak shall be stopped and repaired as soon as possible.
4. Only qualified service personnel are allowed to access and service this product.
5. Any handling of the fluorinated greenhouse gas in this product, such as when moving the product or recharging
the gas, shall comply under (EU) Regulation No. 517/2014 on certain fluorinated greenhouse gases and any
relevant local legislation.
6. Periodical inspections for refrigerant leaks may be required depending on European or local legislation.
7. Contact dealers, installers, etc., for any questions.
Ball valve
Using a wrench, turn the valve shaft counterclockwise by 90° until it hits the stopper. (Full open)
Suction gas side
Fully closedFully opened
46-EN45-EN
Heat insulation for pipe
AMP Air Conditioning
www.ampair.co.uk | sales@ampair.co.uk
• Apply heat insulation of pipe separately at the liquid, gas, and balance sides.
• Be sure to use thermal insulator resistant up to 120°C or higher for pipes at the gas side.
Finishing after connecting pipes
• After piping connection work has been finished, cover the opening of the piping/wiring panel with the piping
cover, or fill silicon or putty into the space between the pipes.
• In case of drawing-out the pipes downward or sideward, also close the openings of the base plate and the side
plate.
• Under the opened condition, a problem may be caused due to the entering of water or dust.
When using the piping coverWhen not using the piping cover
Piping/wiring panel
Drawing-out sideward
Piping/wiring panel
Drawing-out sideward
8Electric wiring
WARNING
The appliance shall be installed in accordance with national wiring regulations.
Capacity shortages of the power circuit or an incomplete installation may cause an electric shock or fire.
CAUTION
• Perform wiring of power supply complying with the rules and regulations of the local electric company.
• Do not connect 380V - 415V power to the terminal blocks for control cables (U1, U2, U3, U4, U5, U6, S);
otherwise, the unit may break down.
• Be sure that electric wiring does not come into contact with high-temperature parts of piping; otherwise, the
coating of cables may melt and cause an accident.
• After connecting wires to the terminal block, take off the traps and fix the wires with cord clamps.
• Follow the same structure for both the control wiring and refrigerate piping.
• Do not conduct power to indoor units until vacuuming of the refrigerant pipes has finished.
• Refer to the installation manuals of indoor unit and flow selector unit for power wiring and communication wiring
of indoor unit and flow selector unit.
Close the opening with the
pipe cover.
Drawing-out
frontward
Drawing-out
downward
¿ Pipe holding bracket
Attach pipe holding brackets following the table below.
Diameter of pipe (mm)Interval
Ø15.9 - Ø19.12m
Ø22.2 - Ø41.33m
Drawing-out
frontward
Drawing-out
downward
Fill silicon or putty into the
periphery of the pipes.
Power supply specifications
Do not bridge the power between outdoor units
through the equipped terminal blocks (L1, L2, L3, N)
Power supply for
outdoor units
L
1
L
2
L
3
N
L
L
1
1
L
L
2
2
L
L
3
3
N
N
Incorrect
– 42 –
48-EN47-EN
– 2 5 –
U1
U2
U1
U2
U1
U2
U1
U2
U1
U2
U1
U2
Multi port type FS unit (4port)
AMP Air Conditioning
www.ampair.co.uk | sales@ampair.co.uk
¿ Power wiring selection
• Select the power supply cabling of each outdoor unit from the following specifications:
Cable 5-core, in conformance with design H07 RN-F or 60245 IEC 66.
• To decide nominal cross sectional area of conductor, refer to following table of Maximum Overcurrent Protection
(Amps).
W1 Control wiring between indoor and outdoor units (Shield wire)
W2 Control wiring between indoor units (Shield wire)
W3 Control wiring between outdoor units (Shield wire)
*1 When perform a central control, connect a relay connector
between [U1, U2] and [U3, U4] terminals in the header unit.
(At shipment from factory : No connection)
*2 Connection of shield wire must be connected
(Connected to all connecting sections in each Indoor unit)
*3 Group control
*2
CN81
A BA BA BA B
*3
A B
Circuit breaker
(Earth leakage breaker)
Main switch
(Fuse)
L1L2L3 N
L1L2L3 NL1L2L3N
CN81
Indoor unitIndoor unitIndoor unitIndoor unit
• Communication wiring and central control wiring use 2-core non-polarity wires.
Use 2-core shield wires to prevent noise trouble.
• Connecting the closed end terminal of shield wire.
(Connected to all connecting sections in each unit)
• Use 2-core non-polarity wire for remote controller. (A, B terminals)
Use 2-core non-polarity wire for Multi port type FS unit and Single port type FS unit (L ong piping model) (A, B terminals)
Use 2-core non-polarity wire for wiring of group control. (A, B terminals)
•
In case of Single port type FS unit, control wire and power line wire between FS unit and indoor unit are the accessory
parts of FS unit. (Wire length : 6m)
If the length between indoor unit and Flow selector unit exceeds 5m, connect by using the Connection cable kit sold separately
Be sure to keep the rule of below tables about size and length of control wiring.
Central
control
device
U2
U1
U4
U3
Outdoor
unit
Indoor
unit
U3 U4
U1 U2 U5 U6
L1
U1 U2
AB
Remote
controller
Header
unit
U3 U4
U1 U2 U5 U6
U1 U2
AB
Header
unit
Super modular multi system
L4
Follower
Follower
unit
unit
U3 U4
U1 U2 U5 U6
U1 U2 U5 U6
L5
L2
U1 U2
U1 U2
AB
AB
Remote
controller
U3 U4
U1 U2
AB
Table-1
Table-1
Table-3
U3 U4
U1 U2 U5 U6
U1 U2
AB
L7
Remote
controller
Header
unit
Follower
unit
U3 U4
U1 U2 U5 U6
Table-2
L3
U1 U2
U1 U2
AB
L6
Table-3
Multi port type FS unit and
Single port type FS unit
(Long piping model)
AB
Table-1 Control wiring between indoor and outdoor units (L1, L2, L3), Central control wiring (L4)
Wiring2-core, non-polarity
TypeShield wire
Size/Length1.25 mm
(*1): Total length of Communication wiring length for all refrigerant circuits (L1 + L2 + L3 + L4)
2
: Up to 1000 m/2.0 mm2: Up to 2000 m (*1)
Table-2 Communication wiring between outdoor units (L5)
Wiring2-core, non-polarity
TypeShield wire
Size/Length1.25 mm
2
to 2.0 mm2/Up to 100 m (L5)
L8
Table-3
A BA BA B
AB
¿Group control through a Remote Controller
Group control of multiple indoor units (8 units) through one or two remote controller switch
Indoor unit
No.1No.2No.3No.4No.7No.8
ABABABABABAB
Remote controller
(A.B)
For the group connection within each branch of the Multi port type FS unit and Single port type FS unit
(Long piping model) : It is up to 8 units if one remote controller is used, and it is up to 7 units if two remote
controllers are used.
Connection of power wires and communication wires
Remove knockouts on the piping/wiring panel on the front of the unit and the panel on the bottom to get the power
and communication wires through the holes.
Piping/wiring panel
Knockout for the
communication wire
Knockout for the power
wire
NOTE
Be sure to separate the power wire and communication wires.
Knockout for the power
supply wire
Table-3 Remote controller wiring (L6, L7), Multi port type FS unit and Single port type FS unit (Long piping model) wiring (L8)
Wiring2-core, non-polarity
Type0.5 mm
Size/Length
2
to 2.0 mm
• Up to 500 m (L6 + L7)
• Up 400 m in case of wireless remote controller in group control.
• Up to 200 m total length of control wiring between indoor units and Multi port type FS unit
and Single port type FS unit (Long piping model) (L6+L8)
• Up to 300 m (L6 + L7+L8)
• Up to 300 m (L7)
2
– 6 2 –
52-EN51-EN
Power supply terminal block
AMP Air Conditioning
www.ampair.co.uk | sales@ampair.co.uk
Clamp filter
(only MAP160 to MAP200 type)
Cord clamps
Communication terminal block
– 2 7 –
Screw size and tightening torque
Screw size
Tightening torque
(N•m)
Power supply terminalM62.5 to 3.0
Earth screwM85.5 to 6.6
¿ Communication wire connection
Get the communication wire through the cutout on the side of the electrical control box and connect it to the
communication wire terminals, then fix it with the communication cable clamp.
JK0-B2F
Earth screw
Communication wires
Power supply wires
Cord clamp
¿Power supply wire connection
1. Insert the power supply wire through the cutout on the side of the electrical control box and connect the power
supply wire to the power supply terminal block and the earth line to the earth screw. After that, fix the power
supply wire with the 2 cord clamps.
2. Be sure to use round-type crimping terminals for power connection.
Also, apply insulating sleeves to the crimping parts. Use a driver of appropriate size to fix the terminal screws.
L1
3
L2 L3 N
Power supply wire
N
10mm or more
Attached clamp filter
Fixed on attached binding band
(only MAP160 to MAP200 type)
L1 L2L
Earth line
U1
U2
TO
INDOOR
SHIELDSHIELD
UNIT
U4
U3
TO
CENTRAL
CONTROLLER
U5
TO
OUTDOOR
UNIT
U6SS
U5, U6: Communication wiring between outdoor units
3, U4: Central control device
U
S: Shield wire earth
1, U2: Communication wiring between indoor/outdoor units
U
Screw size and tightening torque
Screw size
Tightening torque
(N•m)
Communication wire terminalM41.2 to 1.4
54-EN53-EN
Regulation of high frequency wave
AMP Air Conditioning
www.ampair.co.uk | sales@ampair.co.uk
9Address setting
This equipment complies with IEC 61000-3-12 provided that the short-circuit power Ssc is greater than or equal to Ssc
(*1) at the interface point between the user’s supply and the public system. It is the responsibility of the installer or user
of the equipment to ensure, by consultation with the distribution network operator if necessary, that the equipment is
connected only to a supply with a short-circuit power Ssc greater than or equal to Ssc (*1)
Furthermore, when similar equipment or other equipment which may cause harmonic current emissions are to be
connected to the same interface point with this equipment, to reduce the risk of possible problems which may be
caused from addition of those harmonic current emissions, it is recommended to make sure that the short-circuit power
Ssc at the interface point is greater than the sum of the minimum Ssc required by all the equipment which will be
connected to the interface point.
Ssc (*1) :
ModelSsc (kVA)
MMY-MAP0806FT8P- U K
MMY-MAP0806FT8JPU K
MMY-MAP1006FT8P-U K
MMY-MAP1006FT8JPU K
MMY-MAP1206FT8P-U K
MMY-MAP1206FT8JPU K
MMY-MAP1406FT8P-U K
MMY-MAP1406FT8JPU K
MMY-MAP1606FT8P-U K
MMY-MAP1606FT8JPU K
MMY-MAP1806FT8P-U K
MMY-MAP1806FT8JPU K
MMY-MAP2006FT8P-U K
MMY-MAP2006FT8JPU K
742
906
1026
1112
1309
1462
1609
On this unit, it is required to set the addresses of the indoor units before starting air conditioning.
Set the addresses following the steps below.
CAUTION
• Be sure to complete the electric wiring before setting the addresses.
• If you turn on the outdoor unit before turning on the indoor units, the CODE No. [E19] is indicated on the 7segment display on the interface P.C. board of the outdoor unit until the indoor units are turned on. This is not a
malfunction.
• It may take up to ten minutes (normally about five minutes) to address one refrigerant line automatically.
• Settings on the outdoor unit are required for automatic addressing. (Address setting is not started simply by
turning on the power.)
• Running the unit is not required for address setting.
• The addresses can be set manually.
Automatic addressing: setting addresses using SW15 on the interface P.C. board on the header outdoor unit
Manual addressing: setting addresses on the wired remote controller.
* When setting an address manually, the wired remote controller must temporarily be paired with an
indoor unit one-to-one. (when the system is organized for group operation and no Remote controller)
REQUIREMENT
• High voltage parts exist in the electrical control box.
If you set addresses on an outdoor unit, operate the
unit through the access door shown on the illustration
Access
door cover
Cover of the electrical
control box
Fixing screw for the
access door cover
on the right to avoid electric shock. Do not remove the
cover of electrical control box.
* After finishing operations, close the access door cover
and fix it with the screw.
Automatic address setting
Central control of a single refrigerant line: go to Address setting procedure 1
Central control of 2 or more refrigerant lines: go to Address setting procedure 2
(Example)
Address setting
procedure
When controlling a single refrigerant line
centrally
To procedure 1To procedure 2
When controlling 2 or more refrigerant lines
centrally
– 8 2 –
System wiring
diagram
OutdoorOutdoor
Remote
controller
Central
remote
controller
IndoorIndoorIndoorIndoor
Remote
controller
Remote
controller
Central
remote
controller
OutdoorOutdoor
controller
IndoorIndoorIndoorIndoor
Remote
controller
Remote
controller
Remote
controller
Central
remote
56-EN55-EN
– 2 9 –
4
AMP Air Conditioning
www.ampair.co.uk | sales@ampair.co.uk
¿ Address setting procedure 1
Turn on indoor units first, and then turn on outdoor units.
1
About one minute after turning the power on, confirm that the 7-segment display on the
2
interface P.C. board of the header outdoor unit indicates
Press SW15 to start the automatic address setting.
3
(It may take up to 10 minutes (normally about 5 minutes) to complete one line’s setting.)
The 7-segment display indicates
4
After the indication,
When the flashing stops and
U. 1. - - - (U. 1. flash
Auto 1 → Auto 2 → Auto 3
)
starts flashing on the display.
U. 1. - - - (U. 1. light
)
U. 1. L08 (U. 1. flash
.
remain lit on the display, the setting is
)
.
complete.
Interface P.C. board on the header outdoor unit
SW05SW15
SW04
D600 D601 D602 D603
D604
3
2,
SW02SW03
SW01
REQUIREMENT
• When 2 or more refrigerant lines are controlled as a group, be sure to turn on all the indoor units in the group
before setting addresses.
(Note: The group control of more than two refrigerant systems is possible only when all the FS units are single
port type.)
• If you set the unit addresses of each line separately, each line’s header indoor unit is set separately. In that case,
the CODE No. “L03” (Indoor header unit overlap) is indicated as running starts. Change the group address to
make one unit the header unit using wired remote controller.
(Example)Controlling 2 or more refrigerant lines as a group
OutdoorOutdoor
System wiring
diagram
IndoorIndoorIndoorIndoor
Remote
controller
(Group control)
¿ Address setting procedure 2
Set a system address for each system using SW13 and 14 on the interface P.C. board on the
1
header outdoor unit of each system.
(Factory default: Address 1)
NOTE
Be sure to set a unique address on each system. Do not use a same address as another system (refrigerant line)
or a custom side.
Interface P.C. board on the header outdoor unit
SW06SW07SW09SW10
1234123412341234
SW11SW12SW13SW14
1234123412341234
Switch settings for a line (system) address on the interface P.C. board on the outdoor unit
(: switch ON, Í: switch OFF)
Line (system) address
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
12341234
―――
―――
―――
―――
―――
―――
―――
―――
―――
―――
―――
―――
―――
―――
―――
―――
―――
―――
―――
―――
―――
―――
―――
―――
―――
SW13SW14
ННННН
Í
ÍÍ
Í
ÍÍÍ
ÍÍÍ
Í
ÍÍ
Í
Í
ÍÍÍÍ
Í
ÍÍ
Í
ÍÍ
ÍÍÍ
Í
ÍÍ
Í
Í
ÍÍÍÍ
ÍÍÍ
Í
ÍÍ
Í
Í
ÍÍÍ
ÍÍ
ÍÍ
Í
Í
Í
Í
Í
Í
ÍÍ
ÍÍ
Í
Í
Í
Í
58-EN57-EN
Line (system) address
AMP Air Conditioning
www.ampair.co.uk | sales@ampair.co.uk
26
27
“―”: not used for system address setting (Do not change their positions.)
2
28
Be sure to disconnect the relay connectors between the [U1U2] and [U3U4] terminals on
12341234
―――
―――
―――
SW13SW14
Í
ÍÍ
Í
Í
all the header outdoor units that will be connected to the central control. (Factory default:
disconnected)
2
U1
U2
TO
INDOOR
SHIELDSHIELD
UNIT
Turn on indoor units first, and then turn on outdoor units.
3
About 1 minute after turning the power on, confirm that the 7-segment display on the interface
4
P.C. board of the header outdoor unit indicates
Press SW15 to start the automatic address setting.
5
(It may take up to 10 minutes (normally about 5 minutes) to complete one line’s setting.)
The 7-segment display indicates
6
After the indication,
When the flashing stops and
U. 1. - - - (U. 1. flash
Auto 1 → Auto 2 → Auto 3
)
starts flashing on the display.
U. 1. - - - (U. 1. light
complete.
Repeat steps 4 to 6 for other refrigerant lines.
7
After completing address setting of all systems, turn off DIP switch 2 of SW30 on the interface
8
P.C. boards of all the header outdoor units connected to the same central control, except the
unit that has the lowest address.
(For unifying the termination of the wiring for the central control of indoor and outdoor units)
U4
U5
TO
OUTDOOR
UNIT
U6SS
)
.
U3
TO
CENTRAL
CONTROLLER
U. 1. L08 (U. 1. flash
.
)
, remains lit on the display, the setting is
Connect the relay connectors between the [U1, U2] and [U3, U4] terminals of the header
9
outdoor unit of each refrigerant line.
9
U1
U2
TO
INDOOR
SHIELDSHIELD
UNIT
Set the central control address.
10
(For the setting of the central control address, refer to the installation manuals of the central control devices.)
Header unit interface P.C. board
7-segment
display
SW13SW14
12
SW30
U4
SW05
U5
TO
OUTDOOR
UNIT
SW15
SW03
U6SS
U3
TO
CENTRAL
CONTROLLER
SW04
D600 D601 D602 D603 D604
SW01 SW02
– 0 3 –
60-EN59-EN
– 3 1 –
AMP Air Conditioning
www.ampair.co.uk | sales@ampair.co.uk
Switch setting (setting example when controlling 2 or more refrigerant lines centrally)
Outdoor units (setting manually)
Outdoor unit’s
interface
P.C. board
SW13, 14
(Line (system) address)
DIP switch 2 of SW30
(Terminator of indoor/
outdoor communication
line and central control
line)
Relay connector
Header unitHeader unitHeader unitFollower unitFollower unit
Relay
connector
Indoor units
(automatic setting)
Line (system) address11223
Indoor unit address12121
Group address00120
Header unit
1
ON
Connect
after setting
addresses.
U3U4U3U4
U1U2
A
BABAB
Remote
controller
IndividualGroup
Remote
controller
Follower
unit
(No setting
required)
(No setting
required)
Open
connector
Header unit
2
Set to OFF
after setting
addresses.
Connect
after setting
addresses.
U3U4U3U4U3 U4
Relay
ABAB
Remote
controller
*The items in bold font must be set manually.
Follower
unit
(No setting
required)
(No setting
required)
Open
Header unitFactory default
31
Set to OFF
after setting
addresses.
Connect
after setting
addresses.
controller
2U1U6U5U2U1U6U5UU1U2 U5U6 U1U2 U5U6U5U6
connector
2U1U2U1U2U1U2U1U2U1U
Remote
Relay
ON
Open
Central
control
controller
CAUTION
Relay connector connection
Never connect relay connectors between the [U1, U2] and [U3, U4] terminals before completing address setting of
all the refrigerant lines. Otherwise, the addresses cannot be set correctly.
Manual address setting using the remote controller
Procedure when setting indoor units’ addresses first under the condition that indoor wiring has been completed
and outdoor wiring has not been started (manual setting using the remote controller)
q Wiring example of 2 refrigerant lines
(Note: The group control of more than two refrigerant systems is possible only when all the FS units are single
port type.)
Refrigerant line 1Refrigerant line 2
Outdoor
unit
Indoor unit 1Indoor unit 1Indoor unit 2Indoor unit 2Indoor unit 3
Remote
controller
Line (system) address11122
Indoor unit address12312
Group address
1
Header unit2 Follower unit2 Follower unit2 Follower unit2 Follower unit
In the example above, disconnect the remote controller connections between the indoor units and
connect a wired remote controller to the target unit directly before address setting.
DATA
SET
SETTING
2, 5, 8
SET DATACODE No.
4, 7, 10
11
FILTER
RESET
TEMP .
TEST
TIMER SET
TIME
SET CL
UNIT No.
R.C. No.
Outdoor
CODE No.
ON / OFF
unit
3, 6, 9
1
Pair the indoor unit to set and the remote controller one-to-one.
Turn on the power.
1
Push and hold the , , and buttons at the same time for more than 4 seconds.
LCD starts flashing.
62-EN61-EN
<Line (system) address>
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2
Push the TEMP. / buttons
repeatedly to set the CODE No. to .
Push the TIME / buttons repeatedly
3
to set a system address.
(Match the address with the address on the
interface P.C. board of the header outdoor unit in
the same refrigerant line.)
Push button.
4
(It is OK if the display turns on.)
<Indoor unit address>
5
Push the TEMP. / buttons
repeatedly to set the CODE No. to .
Push the TIME / buttons repeatedly
6
to set an indoor unit address.
Push the button.
7
(It is OK if the display turns on.)
<Group address>
8
Push the TEMP. / buttons
repeatedly to set the CODE No. to .
Push the TIME / buttons repeatedly
9
to set a group address. If the indoor unit
is individual, set the address to
header unit,
Individual : 0000
Header unit : 0001
Follower unit : 0002
Push the button.
10
(It is OK if the display turns on.)
Push the button.
11
The address setting is complete.
(flashes. You can control the unit after
has disappeared.)
; follower unit, .
In case of group
}
control
NOTE
1. Do not use address numbers 29 or 30 when setting
system addresses using the remote controller.
These 2 address numbers cannot be used on
outdoor units and the CODE No. [E04] (Indoor/
outdoor communication error) will appear if they are
mistakenly used.
2. If you set addresses to indoor units in 2 or more
refrigerate lines manually using the remote
controller and will control them centrally, set the
header outdoor unit of each line as below.
• Set a system address for the header outdoor unit
of each line with SW13 and 14 of their interface
P.C. boards.
• Turn off DIP switch 2 of SW30 on the interface
P.C. boards of all the header outdoor units
connected to the same central control, except the
unit that has the lowest address. (For unifying the
termination of the wiring for the central control of
indoor and outdoor units)
• Connect the relay connectors between the [U1,
U2] and [U3, U4] terminals on the header outdoor
unit of each refrigerate line.
• After finishing all the settings above, set the
address of the central control devices. (For the
setting of the central control address, refer to
the installation manuals of the central control
devices.)
Confirming the indoor unit
addresses and the position
of an indoor unit using the
remote controller
¿ Confirming the numbers and
positions of indoor units
To see the indoor unit address of an
indoor unit which you know the position of
q When the unit is individual (the indoor unit is
paired with a wired remote controller one-toone), or it is a group-controlled one.
CODE No.
UNIT No.
FILTER
RESET
TEMP .
TEST
TIMER SET
TIME
SET CL
ON / OFF
1
Starts
running
2
(Execute it while the units are running.)
;
Push the button if the units stop.
1
Push the button (left side of the
2
button).
A unit numbers is indicated on the LCD
(it will disappear after a few seconds).
The indicated number shows the system address
and indoor unit address of the unit.
When 2 or more indoor units are connected to
the remote controller (group-controlled units), a
number of other connected units appears each
time you push the
button).
button (left side of the
To find an indoor unit’s position from its
address
q When checking unit numbers controlled as a
group
SET
DATA
SETTING
TEMP .
TIMER SET
3
Stop
FILTER
RESET
TIME
SET CL
TEST
1
(Execute it while the units are stopped.)
The indoor unit numbers in a group are indicated one
after another. The fan and louvers of the indicated
units are activated.
1
Push and hold the and buttons at
the same time for more than 4 seconds.
• appears on UNIT No. on the LCD display.
• The fans and louvers of all the indoor units in
the group are activated.
Push the button (left side of the
2
button). Each time you push the button,
the indoor unit numbers are indicated one
after another.
• The first-indicated unit number is the address
of the header unit.
• Only the fan and louvers of the indicated indoor
unit are activated.
Push the button to finish the procedure.
3
All the indoor units in the group stop.
q To check all the indoor unit addresses using
an arbitrary wired remote controller.
(When communication wirings of 2 or more
refrigerant lines are interconnected for
central control)
UNIT No.
R.C. No.
CODE No.
ON / OFF
1
2
– 2 3 –
64-EN63-EN
– 3 3 –
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SET
DATA
SETTING
TEMP .
TIMER SET
1
FILTER
RESET
TIME
TEST
CL
SET
6
3
(Execute it while the units are stopped.)
You can check indoor unit addresses and positions of
the indoor units in a single refrigerant line.
When an outdoor unit is selected, the indoor unit
numbers of the refrigerant line of the selected unit are
indicated one after another and the fan and louvers of
the indicated indoor units are activated.
Push and hold the TIME and buttons
1
at the same time for more than 4 seconds.
At first, the line 1 and CODE No.
(Address Change) are indicated on the
LCD display. (Select an outdoor unit.)
Push the (left side of the button)
2
and buttons repeatedly to select a
system address.
Push the button to confirm the system
3
address selection.
• The address of an indoor unit connected to the
selected refrigerant line is indicated on the LCD
display and its fan and louvers are activated.
Push the button (left side of the
4
button). Each time you push the button,
the indoor unit numbers of the selected
refrigerant line are indicated one after
another.
• Only the fan and louvers of the indicated indoor
unit are activated.
UNIT No.
R.C. No.
CODE No.
ON / OFF
4
2
5
¿ To select another system address
Push the CL button to return to step 2.
5
• After returning to step 2, select another system
address and check the indoor unit addresses of
the line.
Push the button to finish the procedure.
6
Changing the indoor unit
address using a remote
controller
To change an indoor unit address using a
wired remote controller.
q The method to change the address of an
individual indoor unit (the indoor unit is
paired with a wired remote controller one-toone), or an indoor unit in a group.
(The method is available when the addresses
have already been set automatically.)
UNIT No.
R.C. No.
ON / OFF
2, 6, 7
CODE No.
4
DATA
SET
SETTING
TEMP .
3
5
8
Finish
FILTER
RESET
TIMER SET
TIME
SET CL
TEST
1
(Execute it while the units are stopped.)
Push and hold the , , and buttons
1
at the same time for more than 4 seconds.
(If 2 or more indoor units are controlled in a
group, the first indicated UNIT No. is that of the
head unit.)
Push the button (left side of the
2
button) repeatedly to select an indoor unit
number to change if 2 or more units are
controlled in a group. (The fan and louvers
of the selected indoor unit are activated.)
(The fan of the selected indoor unit is turned on.)
3
Push the TEMP. / buttons
repeatedly to select for CODE No..
Push the TIME / buttons repeatedly
4
to change the value indicated in the SET
DATA section to that you want.
Push the button.
5
Push the button (left side of the
6
button) repeatedly to select another indoor
UNIT No. to change.
Repeat steps 4 to 6 to change the indoor unit
addresses so as to make each of them unique.
Push the button (left side of the
7
button) to check the changed addresses.
If the addresses have been changed
8
correctly, push the button to finish the
procedure.
q To change all the indoor unit addresses
using an arbitrary wired remote controller.
(The method is available when the addresses
have already been set automatically.)
(When communication wirings of 2 or more
refrigerant lines are interconnected for
central control)
NOTE
You can change the addresses of indoor units in
each refrigerant line using an arbitrary wired remote
controller.
* Enter the address check/change mode and change
the addresses.
UNIT No.
R.C. No.
CODE No.
ON / OFF
2
DATA
SET
SETTING
TEMP .
TIMER SET
TIME
1
3
If no number appears on UNIT No., no outdoor unit
exists on the line. Push
line following step
(Execute it while the units are stopped.)
1
2
FILTER
CL
SET
TEST
RESET
Cancels the line selection
button and select another
2.
Push and hold the TIME and buttons
at the same time for more than 4 seconds.
At first, the line 1 and CODE No.
(Address Change) are indicated on the
LCD display.
Push (left side of the button)
and
system address.
buttons repeatedly to select a
66-EN65-EN
Push the button.
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3
• The address of one of the indoor units
connected to the selected refrigerant line is
indicated on the LCD display and the fan and
louvers of the unit are activated.
At first, the current indoor unit address is
displayed in SET DATA.
(No system address is indicated.)
DATA
SET
SETTING
TEMP .
TIMER SET
4
8
Finish
FILTER
RESET
TIME
SET CL
TEST
5, 7
Push the TIME / buttons repeatedly
4
CODE No.
UNIT No.
R.C. No.
ON / OFF
Press to finish
setting.
to change the value of the indoor unit
address in SET DATA.
Change the value in SET DATA to that of a
new address.
Push the button to confirm the new
5
address on SET DATA.
Push the button (left side of the
6
button) repeatedly to select another
address to change. Each time you push
the button, the indoor unit numbers in
a refrigerant line are indicated one after
another. Only the fan and louvers of the
selected indoor unit are activated.
Repeat steps 4 to 6 to change the indoor unit
addresses so as to make each of them unique.
Push the button.
7
(All the segments on the LCD display light up.)
Push the button to finish the procedure.
8
6
Resetting the address
(Resetting to the factory
default (address undecided))
Method 1
Clearing each address separately using a wired
remote controller.
Set the system address, indoor unit address and group
address to “0099” using a wired remote controller.
(For the setting procedure, refer to the address setting
procedures using the wired remote controller on the
previous pages.)
Method 2
Clearing all the indoor unit addresses on a refrigerate
line at once from the outdoor unit.
Turn off the refrigerant line to reset to the
1
factory default and set the header outdoor
unit of the line as below.
1) Disconnect the relay connectors between the
[U1, U2] and [U3, U4] terminals.
(Leave them as they are if they have already
been disconnected.)
2) Turn on DIP switch 2 of SW30 on the
interface P.C. board of the header outdoor
unit if the switch is OFF.
(Leave it as it is if it has already been set to
ON.)
Central control
controller
U2
U1
U4
Header
unit
U3
U2 U5 U6
U1
U2
U1
A
Remote
controller
Turn on the indoor and outdoor units of the refrigerant line for which you want to initialize the
2
Follower unitFollower unit
U1 U2 U5 U6
U1 U2
A
Remote
controller
U3 U4
B
U4
B
Header
unit
Indoor units to have their addresses initialized
U4
U3
U1 U2 U5 U6
U1 U2
A B
Remote
controller
U1 U2 U5 U6
U1 U2
A B
U3
U4
Header
unit
U1
U1 U2
U3 U4
U2
Remote
controller
U3
U5 U6
B
A
addresses. About one minute after turning on the power, confirm that the 7-segment display
on the header outdoor unit indicates “U.1. - - -” and operate the interface P.C. board on the
header outdoor unit of the refrigerant line as follows.
SW01 SW02 SW03SW04Clearable addresses
212
222
Confirm that the 7-segment display indicates “A.d. c.L.” and set SW01, SW02 and SW03 to 1, 1, 1
3
Confirm that the 7-segment display indicates
“A.d.buS” and turn SW04 ON for more than five
seconds.
Confirm that the 7-segment display indicates
“A.d.nEt” and turn SW04 ON for more than five
seconds.
System/indoor unit/group address
Central control address
respectively.
After a time “U.1.L08” appears on the 7-segment display if the address clearing has been
4
completed successfully.
If the 7-segment display indicates “A.d. n.G.”, the outdoor unit may still connected with other
refrigerant lines. Check the connection of the relay connectors between [U1, U2] and [U3, U4].
NOTE
Take care to carry out the procedure above correctly; otherwise, addresses in other refrigerate lines may also be
cleared.
Set the addresses again after finishing the clearance.
5
– 4 3 –
68-EN67-EN
– 35 –
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Setting when connecting
indoor units to FS (Flow
Selector) unit
* 1 : The setting method of Single port type FS unit
(L ong piping model) is same as the one branch
of M ulti port type FS unit.
¿ Cautions to connection of indoor
unit
• When connecting the indoor units to a single port
type FS unit and a branch of the multi port type FS
unit, it is necessary to set up the CODE No..
Be sure to set up the CODE No. after setup of
address.
• When connecting the indoor units to a single port
type FS unit and a branch of the multi port type FS
unit, it is possible to connect with multiple groups
and connect individually.
Single port type FS unit
Control wiring
between indoor
unit and FS unit
(Within 15 m)
Multi port type FS unit (* 1 )
Single port type FS unit
Control wiring
between indoor
unit and FS unit
Remote controller
Group control
Remote controller
Piping
Piping
Remote controller
Group control
Single port type FS unit
Piping
Piping
Group control
Indoor unit
Indoor unit
Indoor unit
Incorrect
¿ How to set up CODE No. [ 0E ]
It is necessary to set up in case of the group control.
.
2
5
3
4
1
1
Push and hold the , , and buttons
at the same time for more than 4 seconds.
• is displayed in the UNIT No. window.
• In this time, the fans of all the indoor units in
the group control start the fan operation.
Using the set temperature buttons /
2
, select the CODE No. “ ”.
3
Change SET DATA to “ ” by the timer
buttons
Push button.
4
Push button. Then the setup finished.
5
¿ How to set up CODE No. [ 1 4 ]
It is necessary to set up group address in case of
the group control.
0 : Individual
1 : Header unit
2 : Follower unit
¿ How to set up CODE No. [ FE ]
In cases other than connecting with one indoor unit
or one group in one branching, it is necessary to set
up.
• As for both single port type and multi port type, set
up CODE No. “FE” in one branching within the range
of 1~64.
This CODE No. should not be duplicate in one
system.
¿ How to set up CODE No. [ FD ]
In cases other than connecting with one indoor unit
or one group in one branching, it is necessary to set
up.
0 : Heating prioritized (Factory default)
1 : Cooling prioritized
/ .
q In case of FE/FD without setting
Single port type FS unit
Control wiring
between indoor
unit and FS unit
(Within 15 m)
Multi port type FS unit (* 1 )
Piping
Indoor unit
Remote controller
Group control
Piping
Remote controller
Group control
Indoor unit
q In case of FE/FD with setting
Single port type FS unit
Control wiring
between indoor
unit and FS unit
(Within 15 m)
Multi port type FS unit (* 1 )
Single port type FS unit
Control wiring
between indoor
unit and FS unit
(Within 15 m)
Multi port type FS unit (* 1 )
Piping
Remote controller
Group control
Remote
controller
Group control
Remote
controller
Group control
Remote
controller
Group control
Group control
Piping
Piping
Piping
Indoor unit
Indoor unit
Group control
Indoor unit
Indoor unit
70-EN69-EN
¿ [ Set up example ]
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[ 0E ] : Group setting0 : Individual (Factory default)
1 : Group
prioritized even if setting only one unit in
one branching)
<In case of connecting one group operation of
indoor units>
Single port type FS unit
Control wiring
between indoor
unit and FS unit
(Within 15 m)
[ 0E ] : 111
[ 14 ] :
[ FE ] : It is not necessary to set up
[ FD ] : It is not necessary to set up
Multi port type FS unit
Piping
Remote controller
Group control
1
(* 1)
Piping
Indoor unit
22
<In case of connecting one group operation of
indoor units and two indoor units>
Single port type FS unit
Control wiring between
indoor unit and FS unit
(Within 15 m)
[ 0E ] : 1100
[ 14 ] : 1
[ FE ] :
[ FD ] : 0000
Multi port type FS unit (* 1)
Piping
Remote
controller
Group control
2 0 0
1111
Piping
Indoor unit
<Incorrect connection examples>
Incorrect
Single port type FS unit
Single port type
FS unit
Control wiring
between indoor
unit and FS unit
(Within 15 m)
Piping
Remote controller
Group control
Incorrect
Multi port type FS unit (* 1)
Piping
Indoor unit
Single port type FS unit
< In case of connecting one indoor unit>
Single port type FS unit
Control wiring
between indoor
unit and FS unit
(Within 15 m)
[ 0E ] : It is not necessary to set up
[ 14 ] : It is not necessary to set up
[ FE ] : It is not necessary to set up
[ FD ] : It is not necessary to set up
Multi port type FS unit (* 1)
[ 0E ] : It is not necessary to set up
[ 14 ] : It is not necessary to set up
[ FE ] : It is not necessary to set up
[ FD ] : It is not necessary to set up
Piping
Piping
Indoor unit
Remote
controller
Indoor unit
Remote
controller
Indoor unit
Remote controller
[ 0E ] : 111
[ 14 ] :
[ FE ] : It is not necessary to set up
[ FD ] : It is not necessary to set up
1
Group control
22
<In case of connecting two group operations of
indoor units>
Single port type FS unit
Control wiring
between indoor
unit and FS unit
(Within 15 m)
When setting the specific indoor unit to Cooling Only
unit without connecting to the flow selector unit, setup
to the indoor unit to become the Cooling Only unit is
necessary. Perform setup in the following procedure.
Setup to the indoor unit is performed by handling the
wired remote controller.
Even if a wired remote controller is not used, attach a
wired remote controller for setup.
Change the setup with the wired remote controller
before using the air conditioner with a wireless remote
controller.
Change the setup during stop of the operation.
(Be sure to stop operation of the air conditioner.)
DATA
SET
SETTING
No.
4
3
1
6
5 2
1
When pushing + + buttons
simultaneously for 4 seconds or more,
after a while, the display part flashes as
shown in the figure.
Check that the displayed CODE No. is [10].
• If the CODE No. indicates one other than [10],
button to erase the display, and then
push
retry the operation from the first step.
(After pushing
remote controller cannot be accepted after a
while.)
button, the operation of
DATA
SET
SETTING
SETTING
UNIT No.
R.C. No.
CODE No.
In a group control, the firstly displayed
2
indoor unit No. becomes the header unit.
Every pushing
button), the indoor unit No. in the group control is
displayed successively.
Select an indoor unit of which
setting is to be changed.
DATA
SET
In this time, the position of the indoor unit of
which setup is to be changed can be confirmed
because the fan and louver of the selected
indoor unit work.
Use and buttons of the set
3
temperature to specify the CODE No. [0F].
Use and buttons of the timer time to
4
select the setup data [0001].
SET DATA00000001
Cooling Only
setup
Push button. In this time, if the display
5
changes from flashing to lighting, the
setup completes.
• To change the setup of an indoor unit other
than the selected one, start operation from
Procedure
• In a group control, setup change of all the
indoor units in a group is necessary.
To change the setup of the set other than
the selected one, start again operation from
Procedure
CAUTION
Cooling Only and Heat pump cannot exist in the
same group.
button (left side of the
SETTING
SETTING
UNIT No.
R.C. No.
Heat pumpCooling Only
2.
2.
CODE No.
6
When the setup finished, push button.
(The setup is determined.)
Pushing button deletes the display and
returns to normal stop status.
(For some time after
the operation of the remote controller cannot be
accepted.)
button has been pushed,
(* The display changes according to the indoor unit
model.)
• Pushing button clears the set up contents
which have been already set.
In this case, retry from Procedure
2.
74-EN73-EN
11 Test run
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Before test run
Confirm that the valve of the refrigerate pipe of the
outdoor unit is OPEN.
• Before turning on the power, confirm that the
resistance between the terminal block of power
supply and the earth is more than 1MΩ using a 500V
megohmmeter.
Do not run the unit if it is less than 1MΩ.
CAUTION
• Turn on the power and turn on the case heater of
the compressor.
To save the compressor when it is activated, leave
the power on for more than 12 hours.
Methods of test run
¿ When executing a test run using
a remote controller
Operate the system normally to check the running
condition using the wired remote controller. Follow
the instructions in the supplied owner’s manual when
operating the unit.
If you use a wireless remote controller for operations,
follow the instructions in the installation manual
supplied with the indoor unit.
To execute a test run forcibly under the condition that
the thermostat automatically turns the unit off due to
the indoor temperature, follow the procedure below.
The forcible test run will automatically stop after 60
minutes to prevent continuous forcible running and
return to normal running.
CAUTION
Do not use forcible running except for a test run as it
overloads the unit.
TEMP.
ON / OFF
2, 4
TIMER SET
FILTER
RESET
TEST
TIME
SET CL
3
1, 5
1
Push and hold the button for more
than 4 seconds. TEST appears on the LCD
display and the unit enters the trial mode.
(TEST is indicated on the LCD display
during the test run.)
TEST
Push the button.
2
Push the button to switch the
3
running mode to COOL or HEAT.
NOTE
• Do not run the unit in any mode other than COOL or
HEAT.
• You cannot change the temperature setting during
the test run.
• Errors are detected as usual.
TEST
Push the button to stop running
4
after finishing the trial run.
The indication on the LCD display returns
to the status of procedure 1.
5
Push the button to exit the trial mode.
(TEST disappears on the LCD display and
the status changes to normal stopped
mode.).
¿ When executing a test run using
the interface P.C. board on the
outdoor unit
You can execute a test run by operating switches
on the interface P.C. board of the header outdoor
unit. “Individual trial”, which tests each indoor unit
separately, and “corrective trial”, which tests all the
indoor units connected, are available.
<Individual test operation>
q Starting operation
Set the running mode to “COOL” or
1
“HEAT” on the remote controller of the
indoor unit to be tested.
(The unit will run in the current mode
unless you set the mode otherwise.)
7-segment display
[A][B]
[U1][ ]
Set the rotary switches on the interface
2
P.C. board of the header outdoor unit:
SW01 to [16], SW02 and SW03 to the
address of the indoor unit to be tested.
SW02SW03Indoor unit address
1 to 1611 to 16 Set number of SW02
1 to 16217 to 32 Set number of SW02 + 16
1 to 16333 to 48 Set number of SW02 + 32
1 to 16449 to 64 Set number of SW02 + 48
7-segment display
[A][B]
[ ]
Address display of the
corresponding indoor unit
Push and hold SW04 for more than 10
3
seconds.
Address display of the
corresponding indoor unit
i
7-segment display
[A][B]
[ ]
i
[ ]
[ ]
[FF] is displayed for 5
seconds.
i
NOTE
• The running mode follows the mode setting on the
remote controller of the target indoor unit.
• You cannot change the temperature setting during
the test run.
• Errors are detected as usual.
• The unit does not perform test run for 3 minutes after
turning the power on or stopping running.
q Finishing operation
Set the rotary switches on the interface
1
P.C. board of the header unit back: SW01
to [1], SW02 to [1] and SW03 to [1].
7-segment display
[A]
[U1]
[B]
[ ]
– 8 3 –
76-EN75-EN
– 3 9 –
AMP Air Conditioning
www.ampair.co.uk | sales@ampair.co.uk
<Corrective trial>
q Start operation
Set the rotary switches on the interface P.C. board of the header outdoor unit as below.
1
When in “COOL” mode: SW01=[2], SW02=[5], SW03=[1].
When in “HEAT” mode: SW01=[2], SW02=[6], SW03=[1].
When in “FAN” mode: SW01=[2], SW02=[9], SW03=[1].
7-segment display
[A]
[C ]
[H ]
[F ]
Push and hold SW04 for more than 2 seconds.
2
NOTE
• You cannot change the temperature setting during the test run.
• Errors are detected as usual.
• The unit does not perform test run for 3 minutes after turning the power on or stopping running.
7-segment display
[A]
[C ]
[H ]
[F ]
q Stop operation
Set the rotary switches on the interface P.C. board of the header unit back:
1
SW01 to [1], SW02 to [1] and SW03 to [1].
7-segment display
[A]
[U1]
[B]
[ ]
[ ]
[ ]
[B]
[ - C ]
[ - H ]
[ - F ]
[B]
[ ]
Interface PC board
SW04
Push switchPush switch
7-segment
display [A]
SW05 SW15
D600 D601 D602 D603 D604
SW01 SW02
Rotary switches
SW03
7-segment
display [B]
78-EN77-EN
12Troubleshooting
AMP Air Conditioning
www.ampair.co.uk | sales@ampair.co.uk
In addition to the CODE No. on the remote controller of an indoor unit, you can diagnose failure type of an outdoor
unit by checking the 7-segment display on the interface P.C. board.
Use the function for various checks.
Set every DIP switch to OFF after checking.
7-Segment display and check code
Rotary switch setting value
SW01SW02SW03
111Outdoor unit check code
IndicationLED
A
BCheck code display*
* If a check code has an auxiliary code, the display indicates the check code for three seconds and the auxiliary
code for one second alternately.
Check code (indicated on the 7-segment display on the outdoor unit)
Indicated when SW01 = [1], SW02 = [1], and SW03 = [1].
Check code
Auxiliary code
E06Number of indoor units which received normally Decrease of number of indoor units
E07—Indoor/outdoor communication circuit error
E08Duplicated indoor addresses Duplication of indoor addresses.
01: Communication between indoor and outdoor units
E12
02: Communication between outdoor units
E15 — No indoor unit during automatic addressing
00: Capacity over
E16
01~: Number of connected units
00: Header is nothing
E19
02: 2 or more header units
01: Other line outdoor connected
E20
02: Other line indoor connected
E23 —
E25 —Duplicated follower outdoor address set up
E26 Number of outdoor units which received normallyDecrease of connected outdoor units
E28 Detected outdoor unit No.Follower outdoor unit error
E31 IPDU quantity information
E31 80 Communication error between MCU and sub MCU
F04 — TD1 sensor error
F05 — TD2 sensor error
Detected indoor unit address
L02
L04 — Outdoor
L06 Number of prior indoor units Duplication of indoor units with priority
L08 — Indoor unit group/address unset
L10 — Outdoor unit capacity unset.
L1201: Flow selector unit(s) installation errorFlow selector unit(s) system error
L17
L18Detected indoor unit addressFlow selector unit error
L2301: Clean Converter setting errorSetting error
01: Duplication of
L24
02: Indoor unit(s) operation mode priority setting
L28 — Outdoor connected quantity over
L29 IPDU number information
L30Detected indoor unit addressExternal interlock of indoor unit
L31 —
—
—Inconsistent models of outdoor units
flow selector unit address
(*1)
TS1 or TS2 sensor error
TH (Heat sink) sensor error
Compressor breaking down
Compressor error (Locked)
Current detection circuit error
Oil level down detection
(Indicated only on the header outdoor unit)
Temperature sensor error for oil level
Oil level detector circuit error
Outdoor units model disagreement error
system address duplication
Flow selector unit(s) setting error
IPDU quantity error
Compressor IPDU errors
– 0 4 –
80-EN79-EN
– 4 1 –
AMP Air Conditioning
www.ampair.co.uk | sales@ampair.co.uk
Check code
Check code nameIndication on 7-segment display on the outdoor unit
Auxiliary code
P03 —Discharge temperature TD1 error
01: Compressor 1
P04
02: Compressor 2
01: Compressor 1
P05
02: Compressor 2
01: Compressor 1
P07
02: Compressor 2
P10Detected indoor unit addressIndoor overflow error
P13—Outdoor unit flow back error detected
01: TS condition
P15
02: TD condition
P17— Discharge temperature TD2 error
P19Detected outdoor unit number4-way valve inverse error
P20 —High-pressure protective operation
#0: Element short circuit
#E: Vdc voltage error
#1: Position detection circuit error
#2: Input current sensor error
#3: Motor lock error
P22
#C: Sensor temperature error (No TH sensor)
#4: Motor current error
#D: Sensor short circuit/release error (No TH sensor)
#5: Synchronization/step-out error
*Put in Fan IPDU No. in [#] mark.
01: Compressor 1
P26
02: Compressor 2
01: Compressor 1
P29
02: Compressor 2
High-pressure SW system operation
Compressor Vdc error
AC detection circuit error
Heat sink overheat error
Gas leak detection
Outdoor fan IPDU error
IPM short protection error
Compressor position detecting circuit error
13Machine card and logbook
Machine card
After test run, fill the items on the machine card and paste the card on an accessible place on the product securely
before delivery to the customer.
Describe the following items on the machine card:
name, address and telephone number of the installer, his service department, the service department of the party
concerned or at any addresses and telephone numbers of fire department, police, hospitals and burn centres;
Logbook
Update the log periodically after maintenance as defined in EN378-4.
Describe the following items on the logbook:
1. details of the maintenance and repair works;
2. quantities, kind of (new, reused, recycled) refrigerant which have been charged on each occasion, the
quantities of refrigerant which have been transferred from the system on each occasion (see also EN378-4);
3. if there is an analysis of a reused refrigerant, the results shall be kept in the logbook;
4. source of the reused refrigerant;
5. changes and replacements of components of the system;
6. result of all periodic routine tests;
7. significant periods of non-use.
*1 IPDU number information
01: Compressor 1 error
02: Compressor 2 error
03: Compressor 1 and 2 error
08: Fan 1 error
09: Compressor 1, Fan 1 error
0A: Compressor 2, Fan 1 error
0B: Compressor 1 and 2, Fan 1 error
82-EN81-EN
SMMS wave tool
AMP Air Conditioning
www.ampair.co.uk | sales@ampair.co.uk
“SMMS wave tool” is an application software (“Application”) for the Android OS smartphone and for those who
install and do maintenance to the compatible air conditioning equipment. The Application enables checks of some
of the system and data and test operations of compatible air conditioning equipment. Please check the information
about compatible air conditioning equipment and smartphone from the below URL. Be sure to read
the Operating Manual before the use of this Application, “SMMS wave tool”. You can download the
Application and the Operating Manual from the below URL or QR code. QR code is a trademark
or registered trademark of DENSO WAVE Inc.Android is a trademark or registered trademark of
Google Inc.
URL : http://www.toshiba-carrier.co.jp/global/appli/smms_wave_tool/
NOTICE
• This Application enables the auto-address setup and the test operation of the outdoor unit by smartphone in
48 hours from the power input to the outdoor unit.
• You should decide whether to make use of this auto-address setup and test operation function at its own
responsibility and also be sure to confirm notices in the Operating Manual before performing the test operation.
• If you want to disable the function of the auto-address setup and the test operation, perform the following
operations.
• Refer to the service manual for setting change of the auto-address setup and the test operation function to be
effective.
Switch setting of some functions prohibition
Step
(1)2114-[ nf ] [ c.00 ]Setting preparation
(2)2114Press for more than 5 secs[ nf ] [ c.01 ]Setting completion
(3)111-[ U.1. ] [ - - - ]Return the switch
* Do it again if the 7-segment display is different from the above.
* The functions other than the auto-address setup and test operation of this Application can work normally even if
the auto-address set up and test operation function are disabled.
CAUTION
• High voltage parts exist in the electrical control box.
If you set Switch setting, set it from the access door cover of the electrical control box cover to avoid electric
shock.
• After finishing operations, slide the access door cover to the position before and fix it with the screw.
Access
door cover
HOW TO USE
• This Application uses the NFC (Near Field
Communication) function of smartphone.
• For the use, hold your smartphone to the
“TOUCH” mark of the outdoor unit.
• Refer to the Operating Manual of the “SMMS
wave tool” for the details.
Rotary switchPush switch7-segment display
SW01 SW02 SW03SW04[ A ] [ B ]
Cover of the electrical
control box
Fixing screw for the
access door cover
Push switch
7-segment
display [A]
Outdoor unit
SW04
D600 D601 D602 D603 D604
SW01 SW02
Rotary switches
NFC receiver for
SMMS wave tool
SW05 SW15
SW03
QR code
Condition
7-segment
display [B]
Smartphone
WARNINGS ON REFRIGERANT LEAKAGE
Check of Concentration Limit
The room in which the air conditioner is to be installed
requires a design that in the event of refrigerant gas
leaking out, its concentration will not exceed a set
limit.
The refrigerant R410A which is used in the air conditioner
is safe, without the toxicity or combustibility of ammonia,
and is not restricted by laws to be imposed which protect
the ozone layer. However, since it contains more than air, it
poses the risk of suffocation if its concentration should rise
excessively.
Suffocation from leakage of R410A is almost non-existent.
With the recent increase in the number of high concentration
buildings, however, the installation of multi air conditioner
systems is on the increase because of the need for effective
use of floor space, individual control, energy conservation
by curtailing heat and carrying power etc.
Most importantly, the multi air conditioner system is able to
replenish a large amount of refrigerant compared with
conventional individual air conditioners. If a single unit of the
multi conditioner system is to be installed in a small room,
select a suitable model and installation procedure so that if
the refrigerant accidentally leaks out, its concentration does
not reach the limit (and in the event of an emergency,
measures can be made before injury can occur).
In a room where the concentration may exceed the limit,
create an opening with adjacent rooms, or install
mechanical ventilation combined with a gas leak detection
device.
The concentration is as given below.
Total amount of refrigerant (kg)
Min. volume of the indoor unit installed room (m
≤ Concentration limit (kg/m
The concentration limit of R410A which is used in multi air
conditioners is 0.3kg/m
NOTE 1 :
If there are 2 or more refrigerating systems in a single
refrigerating device, the amounts of refrigerant should be
as charged in each independent device.
e.g., charged
amount (10kg)
Room A Room B Room C Room D Room E Room F
For the amount of charge in this example:
The possible amount of leaked refrigerant gas in rooms
A, B and C is 10kg.
The possible amount of leaked refrigerant gas in rooms
D, E and F is 15kg.
3
.
e.g.,
charged amount (15kg)
3
Outdoor unit
Indoor unit
3
)
)
Important
NOTE 2 :
The standards for minimum room volume are as follows.
(1) No partition (shaded portion)
(2) When there is an effective opening with the adjacent
room for ventilation of leaking refrigerant gas
(opening without a door, or an opening 0.15% or
larger than the respective floor spaces at the top or
bottom of the door).
(3) If an indoor unit is installed in each partitioned
room and the refrigerant piping is interconnected,
the smallest room of course becomes the object.
But when a mechanical ventilation is installed
interlocked with a gas leakage detector in the
smallest room where the density limit is exceeded,
the volume of the next smallest room becomes the
object.
Very
small
room
Small
Medium
room
Mechanical ventilation device - Gas leak detector
NOTE 3 :
The minimum indoor floor area compared with the
amount of refrigerant is roughly as follows:
(When the ceiling is 2.7m high).