Toshiba MMU-AP0302WH, MMU-AP0092WH, MMU-AP0562WH, MMU-AP0242WH, MMU-AP0182WH SERVICE MANUAL

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Leading Innovation
SERVICE MANUAL
AIR-CONDITIONER
<2-Way Air Discharge Cassette Type>
FILE NO. A10-007
MULTI TYPE
MMU-AP0072WH, MMU-AP0072WH-TR MMU-AP0092WH, MMU-AP0092WH-TR MMU-AP0122WH, MMU-AP0122WH-TR MMU-AP0152WH, MMU-AP0152WH-TR MMU-AP0182WH, MMU-AP0182WH-TR MMU-AP0242WH, MMU-AP0242WH-TR MMU-AP0272WH, MMU-AP0272WH-TR MMU-AP0302WH, MMU-AP0302WH-TR MMU-AP0362WH, MMU-AP0362WH-TR MMU-AP0482WH, MMU-AP0482WH-TR MMU-AP0562WH, MMU-AP0562WH-TR
• This Service Manual describes contents of the 2-Way Air Discharge Cassette indoor unit. For the outdoor unit, refer to the Manual with FILE No. A10-005, A05-004-1.
PRINTED IN JAPAN, Sep., 2010 ToMo
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CONTENTS
Original Instruction............................................................................ 3
Warning Indications on the Air Conditioner Unit ............................ 5
1. PRECAUTIONS FOR SAFETY .................................................... 6
2. SPECIFICATIONS......................................................................14
3. CONSTRUCTION VIEWS (EXTERNAL VIEWS) ........................ 19
4. WIRING DIAGRAM .................................................................... 24
5. PART RATING............................................................................ 25
6. REFRIGERATING CYCLE DIAGRAM ....................................... 26
7. CONTROL OUTLINE ................................................................. 27
8. CONFIGURATION OF CONTROL CIRCUIT.............................. 36
9. APPLIED CONTROL ................................................................. 44
10. TROUBLESHOOTING ............................................................... 57
11. INSTALLATION MANUAL.......................................................... 86
12. P.C. BOARD EXCHANGE PROCEDURES .............................. 120
13. DETACHMENTS ...................................................................... 125
14. EXPLODED VIEWS AND PARTS LIST.................................... 139
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Original Instruction
Please read carefully through these instructions that contain important information which complies with the “Machinery“ Directive (Directive 2006/42/EC), and ensure that you understand them.
Some of the details provided in these instructions differ from the service manual, and the instructions provided here take precedence.
Generic Denomination: Air Conditioner
Definition of Qualified Installer or Qualified Service Person
The air conditioner must be installed, maintained, repaired and removed by a qualified installer or qualified service person. When any of these jobs is to be done, ask a qualified installer or qualified service person to do them for you.
A qualified installer or qualified service person is an agent who has the qualifications and knowledge described in the table below.
Agent
Qualified installer
Qualified service person
Qualifications and knowledge which the agent must have
• The qualified installer is a person who installs, maintains, relocates and removes the air conditioners made by Toshiba Carrier Corporation. He or she has been trained to install, maintain, relocate and remove the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such operations by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to these operations.
• The qualified installer who is allowed to do the electrical work involved in installation, relocation and removal has the qualifications pertaining to this electrical work as stipulated by the local laws and regulations, and he or she is a person who has been trained in matters relating to electrical work on the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such matters by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to this work.
• The qualified installer who is allowed to do the refrigerant handling and piping work involved in installation, relocation and removal has the qualifications pertaining to this refrigerant handling and piping work as stipulated by the local laws and regulations, and he or she is a person who has been trained in matters relating to refrigerant handling and piping work on the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such matters by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to this work.
• The qualified installer who is allowed to work at heights has been trained in matters relating to working at heights with the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such matters by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to this work.
• The qualified service person is a person who installs, repairs, maintains, relocates and removes the air conditioners made by Toshiba Carrier Corporation. He or she has been trained to install, repair, maintain, relocate and remove the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such operations by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to these operations.
• The qualified service person who is allowed to do the electrical work involved in installation, repair, relocation and removal has the qualifications pertaining to this electrical work as stipulated by the local laws and regulations, and he or she is a person who has been trained in matters relating to electrical work on the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such matters by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to this work.
• The qualified service person who is allowed to do the refrigerant handling and piping work involved in installation, repair, relocation and removal has the qualifications pertaining to this refrigerant handling and piping work as stipulated by the local laws and regulations, and he or she is a person who has been trained in matters relating to refrigerant handling and piping work on the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such matters by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to this work.
• The qualified service person who is allowed to work at heights has been trained in matters relating to working at heights with the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such matters by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to this work.
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Definition of Protective Gear
When the air conditioner is to be transported, installed, maintained, repaired or removed, wear protective gloves and ‘safety’ work clothing.
In addition to such normal protective gear, wear the protective gear described below when undertaking the special work detailed in the table below.
Failure to wear the proper protective gear is dangerous because you will be more susceptible to injury, burns, electric shocks and other injuries.
Work undertaken
All types of work
Electrical-related work
Work done at heights (50 cm or more)
Transportation of heavy objects
Repair of outdoor unit
Protective gloves ‘Safety’ working clothing
Gloves to provide protection for electricians and from heat Insulating shoes Clothing to provide protection from electric shock
Helmets for use in industry
Shoes with additional protective toe cap
Gloves to provide protection for electricians and from heat
Protective gear worn
The important contents concerned to the safety are described on the product itself and on this Service Manual.
Please read this Service Manual after understanding the described items thoroughly in the following contents (Indications/Illustrated marks), and keep them.
[Explanation of indications]
Indication
DANGER
Indicates contents assumed that an imminent danger causing a death or serious injury of the repair engineers and the third parties when an incorrect work has been executed.
Explanation
Indicates possibilities assumed that a danger causing a death or serious injury of the repair
WARNING
CAUTION
engineers, the third parties, and the users due to troubles of the product after work when an incorrect work has been executed.
Indicates contents assumed that an injury or property damage (*) may be caused on the repair engineers, the third parties, and the users due to troubles of the product after work when an incorrect work has been executed.
Property damage: Enlarged damage concerned to property, furniture, and domestic animal/pet
[Explanation of illustrated marks]
Mark Explanation
Indicates prohibited items (Forbidden items to do) The sentences near an illustrated mark describe the concrete prohibited contents.
Indicates mandatory items (Compulsory items to do) The sentences near an illustrated mark describe the concrete mandatory contents.
Indicates cautions (Including danger/warning) The sentences or illustration near or in an illustrated mark describe the concrete cautious contents.
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Warning Indications on the Air Conditioner Unit
[Confirmation of warning label on the main unit]
Confirm that labels are indicated on the specified positions.
If removing the label during parts replace, stick it as the original.
Warning indication
WARNING
ELECTRICAL SHOCK HAZARD
Disconnect all remote electric power supplies before servicing.
WARNING
Moving parts. Do not operate unit with grille removed. Stop the unit before the servicing
CAUTION
High temperature parts. You might get burned when removing this panel.
Description
WARNING
ELECTRICAL SHOCK HAZARD Disconnect all remote electric power supplies before servicing.
WARNING
Moving parts. Do not operate unit with grille removed. Stop the unit before the servicing.
CAUTION
High temperature parts. You might get burned when removing this panel.
CAUTION
Do not touch the aluminium fins of the unit. Doing so may result in injury.
CAUTION
BURST HAZARD
Open the service valves before the operation, otherwise there might be the burst.
CAUTION
Do not climb onto the fan guard.
Doing so may result in injury.
CAUTION
Do not touch the aluminium fins of the unit. Doing so may result in injury.
CAUTION
BURST HAZARD Open the service valves before the operation, otherwise there might be the burst.
CAUTION
Do not climb onto the fan guard. Doing so may result in injury.
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1. PRECAUTIONS FOR SAFETY
WARNING
Before starting to repair the air conditioner, read carefully through the Service Manual, and repair the air conditioner by following its instructions.
Only qualified service person (1) is allowed to repair the air conditioner. Repair of the air conditioner by unqualified person may give rise to a fire, electric shocks, injury, water leaks
and/or other problems.
Only a qualified installer (1) or qualified service person (1) is allowed to carry out the electrical work of the air conditioner.
Under no circumstances must this work be done by an unqualified individual since failure to carry out the work properly may result in electric shocks and/or electrical leaks.
When transporting the air conditioner, wear shoes with protective toe caps, protective gloves and other protective clothing.
When connecting the electrical wires, repairing the electrical parts or undertaking other electrical jobs, wear gloves to provide protection for electricians and from heat, insulating shoes and clothing to provide protection from electric shocks.
Failure to wear this protective gear may result in electric shocks.
Electrical wiring work shall be conducted according to law and regulation in the community and installation manual. Failure to do so may result in electrocution or short circuit.
Only a qualified installer (1) or qualified service person (1) is allowed to undertake work at heights using a stand of 50 cm or more or to remove the intake grille of the indoor unit to undertake work.
General
When working at heights, use a ladder which complies with the ISO 14122 standard, and follow the procedure in the ladder’s instructions.
Also wear a helmet for use in industry as protective gear to undertake the work.
When working at heights, put a sign in place so that no-one will approach the work location, before proceeding with the work.
Parts and other objects may fall from above, possibly injuring a person below.
When executing address setting, test run, or troubleshooting through the checking window on the electric parts box, put on insulated gloves to provide protection from electric shock.
Otherwise you may receive an electric shock.
Do not touch the aluminum fin of the outdoor unit. You may injure yourself if you do so. If the fin must be touched for some reason, first put on protective
gloves and safety work clothing, and then proceed.
Do not climb onto or place objects on top of the outdoor unit. You may fall or the objects may fall off of the outdoor unit and result in injury.
When transporting the air conditioner, wear shoes with additional protective toe caps.
When transporting the air conditioner, do not take hold of the bands around the packing carton. You may injure yourself if the bands should break.
Be sure that a heavy unit (10kg or heavier) such as a compressor is carried by two persons.
This air conditioner has passed the pressure test as specified in IEC 60335-2-40 Annex EE.
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Turn off
breaker.
Electric shock
hazard
DANGER
Before carrying out the installation, maintenance, repair or removal work, be sure to set the circuit breaker for both the indoor and outdoor units to the OFF position. Otherwise, electric shocks may result.
Before opening the intake grille of the indoor unit or service panel of the outdoor unit, set the circuit breaker to the OFF position.
Failure to set the circuit breaker to the OFF position may result in electric shocks through contact with the interior parts.
Only a qualified installer (*1) or qualified service person (*1) is allowed to remove the intake grille of the indoor unit or service panel of the outdoor unit and do the work required.
Before starting to repair the outdoor unit fan or fan guard, be absolutely sure to set the circuit breaker to the OFF position, and place a “Work in progress” sign on the circuit breaker.
When cleaning the filter or other parts of the indoor unit, set the circuit breaker to OFF without fail, and place a “Work in progress” sign near the circuit breaker before proceeding with the work.
When you have noticed that some kind of trouble (such as when an error display has appeared, there is a smell of burning, abnormal sounds are heard, the air conditioner fails to cool or heat or water is leaking) has occurred in the air conditioner, do not touch the air conditioner yourself but set the circuit breaker to the OFF position, and contact a qualified service person.
Take steps to ensure that the power will not be turned on (by marking “out of service” near the circuit breaker, for instance) until qualified service person arrives.
Continuing to use the air conditioner in the trouble status may cause mechanical problems to escalate or result in electric shocks or other failure.
When you access inside of the service panel to repair electric parts, wait for about five minutes after turning off the breaker.
Do not start repairing immediately.Otherwise you may get electric shock by touching terminals of high­voltage capacitors. Natural discharge of the capacitor takes about five minutes.
Prohibition
Stay on
protection
Check earth
wires.
Place a “Work in progress” sign near the circuit breaker while the installation, maintenance, repair or removal work is being carried out.
There is a danger of electric shocks if the circuit breaker is set to ON by mistake.
Before operating the air conditioner after having completed the work, check that the electrical parts box cover of the indoor unit and service panel of the outdoor unit are closed, and set the circuit breaker to the ON position.
You may receive an electric shock if the power is turned on without first conducting these checks.
If, in the course of carrying out repairs, it becomes absolutely necessary to check out the electrical parts with the electrical parts box cover of one or more of the indoor units and the service panel of the outdoor unit removed in order to find out exactly where the trouble lies, wear insulated heat-resistant gloves, insulated boots and insulated work overalls, and take care to avoid touching any live parts.
You may receive an electric shock if you fail to heed this warning. Only qualified service person (1) is allowed to do this kind of work.
WARNING
Before troubleshooting or repair work, check the earth wire is connected to the earth terminals of the main unit, otherwise an electric shock is caused when a leak occurs.If the earth wire is not correctly connected, contact an electric engineer for rework.
After completing the repair or relocation work, check that the ground wires are connected properly.
Be sure to connect earth wire. (Grounding work) Incomplete grounding causes an electric shock. Do not connect ground wires to gas pipes, water pipes, and lightning rods or ground wires for telephone wires.
Prohibition of
modification.
Use specified
parts.
Do not modify the products. Do not also disassemble or modify the parts. It may cause a fire, electric shock or injury.
When any of the electrical parts are to be replaced, ensure that the replacement parts satisfy the specifications given in the Service Manual (or use the parts contained on the parts list in the Service Manual).
Use of any parts which do not satisfy the required specifications may give rise to electric shocks, smoking and/or a fire.
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Do not bring a child close
to the equipment.
If, in the course of carrying out repairs, it becomes absolutely necessary to check out the electrical parts with the electrical parts box cover of one or more of the indoor units and the service panel of the outdoor unit removed in order to find out exactly where the trouble lies, put a sign in place so that no-one will approach the work location before proceeding with the work.
Third-party individuals may enter the work site and receive electric shocks if this warning is not heeded.
Insulating measures
No fire
Refrigerant
Connect the cut-off lead wires with crimp contact, etc., put the closed end side upward and then apply a water-cut method, otherwise a leak or production of fire is caused at the users’ side.
When performing repairs using a gas burner, replace the refrigerant with nitrogen gas because the oil that coats the pipes may otherwise burn.
When repairing the refrigerating cycle, take the following measures.
1) Be attentive to fire around the cycle. When using a gas stove, etc., be sure to put out fire before work;
otherwise the oil mixed with refrigerant gas may catch fire.
2) Do not use a welder in the closed room. When using it without ventilation, carbon monoxide poisoning
may be caused.
3) Do not bring inflammables close to the refrigerant cycle, otherwise fire of the welder may catch the
inflammables.
The refrigerant used by this air conditioner is the R410A.
Check the used refrigerant name and use tools and materials of the parts which match with it. For the products which use R410A refrigerant, the refrigerant name is indicated at a position on the
outdoor unit where is easy to see. To prevent miss-charging, the route of the service port is changed from one of the former R22.
For an air conditioner which uses R410A, never use other refrigerant than R410A. For an air conditioner which uses other refrigerant (R22, etc.), never use R410A.
If different types of refrigerant are mixed, abnormal high pressure generates in the refrigerating cycle and an injury due to breakage may be caused.
When the air conditioner has been installed or relocated, follow the instructions in the Installation Manual and purge the air completely so that no gases other than the refrigerant will be mixed in the refrigerating cycle.
Failure to purge the air completely may cause the air conditioner to malfunction.
Do not charge refrigerant additionally. If charging refrigerant additionally when refrigerant gas leaks, the refrigerant composition in the refrigerating cycle changes resulted in change of air conditioner characteristics or refrigerant over the specified standard amount is charged and an abnormal high pressure is applied to the inside of the refrigerating cycle resulted in cause of breakage or injury.
Therefore if the refrigerant gas leaks, recover the refrigerant in the air conditioner, execute vacuuming, and then newly recharge the specified amount of liquid refrigerant.
In this time, never charge the refrigerant over the specified amount.
Assembly/Wiring
Insulator check
Ventilation
When recharging the refrigerant in the refrigerating cycle, do not mix the refrigerant or air other than R410A into the specified refrigerant.
If air or others is mixed with the refrigerant, abnormal high pressure generates in the refrigerating cycle resulted in cause of injury due to breakage.
After installation work, check the refrigerant gas does not leak. If the refrigerant gas leaks in the room, poisonous gas generates when gas touches to fire such as fan
heater, stove or cocking stove though the refrigerant gas itself is innocuous.
Never recover the refrigerant into the outdoor unit. When the equipment is moved or repaired, be sure to recover the refrigerant with recovering device. The refrigerant cannot be recovered in the outdoor unit; otherwise a serious accident such as breakage or
injury is caused.
After repair work, surely assemble the disassembled parts, and connect and lead the removed wires as before. Perform the work so that the cabinet or panel does not catch the inner wires. If incorrect assembly or incorrect wire connection was done, a disaster such as a leak or fire is caused at
user’s side.
After the work has finished, be sure to use an insulation tester set (500V Megger) to check the resistance is 1MΩ or more between the charge section and the non-charge metal section (Earth position).
If the resistance value is low, a disaster such as a leak or electric shock is caused at user’s side.
When the refrigerant gas leaks during work, execute ventilation. If the refrigerant gas touches to a fire, poisonous gas generates. A case of leakage of the refrigerant and the closed room full with gas is dangerous because a shortage of
oxygen occurs. Be sure to execute ventilation.
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When the refrigerant gas leaks, find up the leaked position and repair it surely. If the leaked position cannot be found up and the repair work is interrupted, pump-down and tighten the
service valve, otherwise the refrigerant gas may leak into the room. The poisonous gas generates when gas touches to fire such as fan heater, stove or cocking stove though
the refrigerant gas itself is innocuous. When installing equipment which includes a large amount of charged refrigerant such as a multi air
conditioner in a sub-room, it is necessary that the density does not the limit even if the refrigerant leaks. If the refrigerant leaks and exceeds the limit density, an accident of shortage of oxygen is caused.
Compulsion
Check after
repair
Do not operate
the unit with
the valve closed.
Tighten the flare nut with a torque wrench in the specified manner. Excessive tighten of the flare nut may cause a crack in the flare nut after a long period, which may result in
refrigerant leakage.
Nitrogen gas must be used for the airtight test.
The charge hose must be connected in such a way that it is not slack.
For the installation/moving/reinstallation work, follow to the Installation Manual. If an incorrect installation is done, a trouble of the refrigerating cycle, water leak, electric shock or fire is caused.
Once the repair work has been completed, check for refrigerant leaks, and check the insulation resistance and water drainage. Then perform a trial run to check that the air conditioner is running properly.
After repair work has finished, check there is no trouble. If check is not executed, a fire, electric shock or injury may be caused. For a check, turn off the power breaker.
After repair work (installation of front panel and cabinet) has finished, execute a test run to check there is no generation of smoke or abnormal sound.
If check is not executed, a fire or an electric shock is caused. Before test run, install the front panel and cabinet.
Be sure to fix the screws back which have been removed for installation or other purposes.
Check the following matters before a test run after repairing piping.
• Connect the pipes surely and there is no leak of refrigerant.
• The valve is opened.
Running the compressor under condition that the valve closes causes an abnormal high pressure resulted in damage of the parts of the compressor and etc. and moreover if there is leak of refrigerant at connecting section of pipes, the air is sucked and causes further abnormal high pressure resulted in burst or injury.
Check after
reinstallation
Cooling check
Only a qualified installer (1) or qualified service person (1) is allowed to relocate the air conditioner. It is dangerous for the air conditioner to be relocated by an unqualified individual since a fire, electric
shocks, injury, water leakage, noise and/or vibration may result.
Check the following items after reinstallation.
1) The earth wire is correctly connected.
2) The power cord is not caught in the product.
3) There is no inclination or unsteadiness and the installation is stable.
If check is not executed, a fire, an electric shock or an injury is caused.
When carrying out the pump-down work shut down the compressor before disconnecting the refrigerant pipe. Disconnecting the refrigerant pipe with the service valve left open and the compressor still operating will
cause air, etc. to be sucked in, raising the pressure inside the refrigeration cycle to an abnormally high level, and possibly resulting in reputing, injury, etc.
When the service panel of the outdoor unit is to be opened in order for the compressor or the area around this part to be repaired immediately after the air conditioner has been shut down, set the circuit breaker to the OFF position, and then wait at least 10 minutes before opening the service panel.
If you fail to heed this warning, you will run the risk of burning yourself because the compressor pipes and other parts will be very hot to the touch. In addition, before proceeding with the repair work, wear the kind of insulated heat-resistant gloves designed to protect electricians.
Take care not to get burned by compressor pipes or other parts when checking the cooling cycle while running the unit as they get heated while running.
Be sure to put on gloves providing protection for electric shock and heat.
When the service panel of the outdoor unit is to be opened in order for the fan motor, reactor, inverter or the areas around these parts to be repaired immediately after the air conditioner has been shut down, set the circuit breaker to the OFF position, and then wait at least 10 minutes before opening the service panel.
If you fail to heed this warning, you will run the risk of burning yourself because the fan motor, reactor, inverter heat sink and other parts will be very hot to the touch.
In addition, before proceeding with the repair work, wear the kind of insulated heat-resistant gloves designed to protect electricians.
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Installation
Only a qualified installer (1) or qualified service person (1) is allowed to install the air conditioner. If the air conditioner is installed by an unqualified individual, a fire, electric shocks, injury, water leakage,
noise and/or vibration may result.
Before starting to install the air conditioner, read carefully through the Installation Manual, and follow its instructions to install the air conditioner.
Be sure to use the company-specified products for the separately purchased parts. Use of non-specified products may result in fire, electric shock, water leakage or other failure. Have the installation performed by a qualified installer.
Do not supply power from the power terminal block equipped on the outdoor unit to another outdoor unit. Capacity overflow may occur on the terminal block and may result in fire.
Do not install the air conditioner in a location that may be subject to a risk of expire to a combustible gas. If a combustible gas leaks and becomes concentrated around the unit, a fire may occur.
Install the indoor unit at least 2.5 m above the floor level since otherwise the users may injure themselves or receive electric shocks if they poke their fingers or other objects into the indoor unit while the air conditioner is running.
Install a circuit breaker that meets the specifications in the installation manual and the stipulations in the local regulations and laws.
Install the circuit breaker where it can be easily accessed by the qualified service person (∗1).
If you install the unit in a small room, take appropriate measures to prevent the refrigerant from exceeding the limit concentration even if it leaks.
Consult the dealer from whom you purchased the air conditioner when you implement the measures. Accumulation of highly concentrated refrigerant may cause an oxygen deficiency accident.
Do not place any combustion appliance in a place where it is directly exposed to the wind of air conditioner, otherwise it may cause imperfect combustion.
Explanations given to user
• If you have discovered that the fan grille is damaged, do not approach the outdoor unit but set the circuit breaker to the OFF position, and contact a qualified service person to have the repairs done.
Do not set the circuit breaker to the ON position until the repairs are completed.
Relocation
• Only a qualified installer (1) or qualified service person (1) is allowed to relocate the air conditioner.
It is dangerous for the air conditioner to be relocated by an unqualified individual since a fire, electric shocks, injury, water leakage, noise and/or vibration may result.
• When carrying out the pump-down work shut down the compressor before disconnecting the refrigerant pipe.
Disconnecting the refrigerant pipe with the service valve left open and the compressor still operating will cause air, etc. to be sucked in, raising the pressure inside the refrigeration cycle to an abnormally high level, and possibly resulting in reputing, injury, etc.
(1) Refer to the “Definition of Qualified Installer or Qualified Service Person.”
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SPECIFICATIONS
MMU-AP0072WH (–TR)
MMU-AP0092WH (–TR)
MMU-AP0122WH (–TR)
MMU-AP0152WH (–TR)
MMU-AP0182WH (–TR)
MMU-AP0242WH (–TR)
MMU-AP0272WH (–TR)
MMU-AP0302WH (–TR)
MMU-AP0362WH (–TR)
MMU-AP0482WH (–TR)
MMU-AP0562WH (–TR)
Under 70 dBA
Model
Sound power level (dBA)
Cooling Heating
∗∗ ∗∗ ∗∗ ∗∗ ∗∗ ∗∗ ∗∗ ∗∗ ∗∗ ∗∗ ∗∗
Weight (kg)
19 (10)
19 (10)
19 (10)
19 (10)
26 (14)
26 (14)
26 (14)
26 (14)
36 (14)
36 (14)
36 (14)
DECLARATION OF CONFORMITY
Manufacturer: Toshiba Carrier Corporation
336 Tadehara, Fuji-shi, Shizuoka-ken 416-8521 JAPAN
Authorized Representative/ Nick Ball TCF holder: Toshiba EMEA Engineering Director
Toshiba Carrier UK Ltd. Porsham Close, Belliver Industrial Estate, PLYMOUTH, Devon, PL6 7DB. United Kingdom
Hereby declares that the machinery described below:
Generic Denomination: Air Conditioner
Model/type: Indoor unit
MMU-AP0072WH, MMU-AP0092WH, MMU-AP0122WH, MMU-AP0152WH, MMU-AP0182WH, MMU-AP0242WH, MMU-AP0272WH, MMU-AP0302WH, MMU-AP0362WH, MMU-AP0482WH, MMU-AP0562WH
MMU-AP0072WH-TR, MMU-AP0092WH-TR, MMU-AP0122WH-TR, MMU-AP0152WH-TR, MMU-AP0182WH-TR, MMU-AP0242WH-TR, MMU-AP0272WH-TR, MMU-AP0302WH-TR, MMU-AP0362WH-TR, MMU-AP0482WH-TR, MMU-AP0562WH-TR
Commercial name: Super Modular Multi System Air Conditioner
Complies with the provisions of the “Machinery” Directive (Directive 2006/42/EC) and the regulations transposing into national law
Complies with the provisions of the following harmonized standard:
EN 378-2: 2008+A1:2009
NOTE
This declaration becomes invalid if technical or operational modifications are introduced without the manufacturer’s consent.
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New Refrigerant (R410A)
This air conditioner adopts a new HFC type refrigerant (R410A) which does not deplete the ozone layer.
1. Safety Caution Concerned to New Refrigerant
The pressure of R410A is high 1.6 times of that of the former refrigerant (R22).
Accompanied with change of refrigerant, the refrigerating oil has been also changed.
Therefore, be sure that water, dust, the former refrigerant or the former refrigerating oil is not mixed into the refrigerating cycle of the air conditioner with new refrigerant during installation work or service work.
If an incorrect work or incorrect service is performed, there is a possibility to cause a serious accident.
Use the tools and materials exclusive to R410A to purpose a safe work.
2. Cautions on Installation/Service
(1) Do not mix the other refrigerant or refrigerating oil.
For the tools exclusive to R410A, shapes of all the joints including the service port differ from those of the former refrigerant in order to prevent mixture of them.
(2) As the use pressure of the new refrigerant is high, use material thickness of the pipe and tools
which are specified for R410A.
(3) In the installation time, use clean pipe materials and work with great attention so that water and
others do not mix in because pipes are affected by impurities such as water, oxide scales, oil, etc.
Use the clean pipes.
Be sure to brazing with flowing nitrogen gas. (Never use gas other than nitrogen gas.)
(4) For the earth protection, use a vacuum pump for air purge.
(5) R410A refrigerant is azeotropic mixture type refrigerant.
Therefore use liquid type to charge the refrigerant. (If using gas for charging, composition of the refrigerant changes and then characteristics of the air conditioner change.)
3. Pipe Materials
For the refrigerant pipes, copper pipe and joints are mainly used.
It is necessary to select the most appropriate pipes to conform to the standard.
Use clean material in which impurities adhere inside of pipe or joint to a minimum.
(1) Copper pipe
<Piping>
The pipe thickness, flare finishing size, flare nut and others differ according to a refrigerant type.
When using a long copper pipe for R410A, it is recommended to select “Copper or copper-base pipe without seam” and one with bonded oil amount 40mg/10m or less.
Also do not use crushed, deformed, discolored (especially inside) pipes. (Impurities cause clogging of expansion valves and capillary tubes.)
<Flare nut>
Use the flare nuts which are attached to the air conditioner unit.
(2) Joint
The flare joint and socket joint are used for joints of the copper pipe.
The joints are rarely used for installation of the air conditioner.
However clear impurities when using them.
12
Page 13
4. Tools
(1) Required Tools for R410A
Mixing of different types of oil may cause a trouble such as generation of sludge, clogging of capillary, etc. Accordingly, the tools to be used are classified into the following three types.
1) Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22))
2) Tools exclusive for R410A, but can be also used for conventional refrigerant (R22)
3) Tools commonly used for R410A and for conventional refrigerant (R22)
The table below shows the tools exclusive for R410A and their interchangeability.
Tools exclusive for R410A (The following tools for R410A are required.)
Tools whose specifications are changed for R410A and their interchangeability
No.
   
  
Used tool
Flare tool
Copper pipe gauge for adjusting projection margin
Torque wrench
Gauge manifold
Charge hose
Vacuum pump adapter
Electronic balance for refrigerant charging
Refrigerant cylinder
Leakage detector
Charging cylinder
Usage
Pipe flaring
Flaring by conventional flare tool
Connection of flare nut
Evacuating, refrigerant charge, run check, etc.
Vacuum evacuating
Refrigerant charge
Refrigerant charge
Gas leakage check
Refrigerant charge
air conditioner installation
R410A
Existence of Whether new equipment conventional equipment for R410A can be used
Ye s (Note 1)
Ye s (Note 1)
Ye s N o
Ye s N o
Ye s N o
Ye s Ye s
Ye s N o
Ye s N o
(Note 2) No
Conventional air
conditioner installation
Whether new equipment can be used with conventional refrigerant
Ye s
(Note 1)
No
No
Ye s
Ye s
No
Ye s
No
(Note 1) When flaring is carried out for R410A using the conventional flare tools, adjustment of projection
margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.
(Note 2) Charging cylinder for R410A is being currently developed.
General tools (Conventional tools can be used.)
In addition to the above exclusive tools, the following equipments which serve also for R22 are necessary as the general tools.
1) Vacuum pump Use vacuum pump by attaching vacuum pump adapter.
2) Torque wrench 8) Spanner or Monkey wrench
3) Pipe cutter 9) Hole core drill
4) Reamer 10) Hexagon wrench (Opposite side 4mm)
5) Pipe bender 11) Tape measure
6) Level vial 12) Metal saw
7) Screwdriver (+, –)
Also prepare the following equipments for other installation method and run check.
1) Clamp meter 3) Insulation resistance tester
2) Thermometer 4) Electroscope
13
Page 14
2-1. Indoor Unit
2. SPECIFICATIONS
MMU-AP0072WH, AP0092WH
Model name
Cooling capacity (1) kW
Heating capacity (1) kW
Power supply
Electrical charastaristics
Appearance
Outer dimension Width mm
Total weight kg
Heat exchanger
Soundproof/Heat-insulating material
Running current A
Power consumption kW
Starting current A
Height mm
Depth mm
Fan
(50/60 Hz)
MMU-AP0072WH MMU-AP0092WH
2.2 2.8
2.5 3.2
1 phase 50 Hz 230 V (220 V-240 V) /1 phase 60 Hz 220 V
(Separate power supply for indoor units is required.)
0.23 / 0.23 0.23 / 0.23
0.029 / 0.029 0.029 / 0.029
0.35 / 0.35 0.35 / 0.35
Heat-insulating material attached
Zinc hot dipping steel plate
295 295
815 815
570 570
19 19
Finned tube
Non-flammable insulation
Turbo fan
Fan unit Standard air flow (–M, –L) m³/h
Motor W
Air filter
Controller (2)
Connecting pipe
Drain port (Nominal dia. mm)
Sound puressure level High (–Mid., –Low) dB
Ceiling panel (2)
Remote controller wiring
Crossover wiring
Option parts
Gas side mm
Liquid side mm
Model name
Appearance (Color)
Outer dimension mm
Total weight kg
(Up to 1000 m) (Up to 2000 m)
Auxiliary fresh air flange
Filter chamber
Super long life filter
558 (– 498 – 450) 558 (– 498 – 450)
20 20
Standard filter (Long life filter)
Remote controller
9.5 9.5
6.4 6.4
25 (Polyvinyl chloride tube)
34–32–30 34–32–30
RBC-UW283PG(W)-E
Moon white (Muncel 2.5GY9.0/0.5)
Height 20 × Width 1050 × Depth 680
10 10
VCTF 0.5 to 2.0 mm² (2 cores)
MVVS (Shield wire) 1.25 mm² × 2 cores MVVS (Shield wire) 2.00 mm² × 2 cores
TCB-FF151US-E
TCB-FC283UW-E
TCB-LF283UW-E
Wireless remote controller Kit
RBC-AX23UW (W)-E
(1) Cooling / heating capacity is based on single connection operation with standard piping length under
Japanese Industrial Standard B 8615 Condition 1.
(2) Remote controller and ceiling panel are sold separately.
14
Page 15
MMU-AP0122WH, AP0152WH
(50/60 Hz)
Model name
Cooling capacity (1) kW
Heating capacity (1) kW
Power supply
Electrical charastaristics
Appearance
Outer dimension Width mm
Total weight kg
Heat exchanger
Soundproof/Heat-insulating material
Fan unit Standard air flow (–M, –L) m³/h
Running current A
Power consumption kW
Starting current A
Height mm
Depth mm
Fan
MMU-AP0122WH MMU-AP0152WH
3.6 4.5
4.0 5.0
1 phase 50 Hz 230 V (220 V-240 V) /1 phase 60 Hz 220 V
(Separate power supply for indoor units is required.)
0.23 / 0.23 0.24 / 0.24
0.029 / 0.029 0.030 / 0.030
0.35 / 0.35 0.36 / 0.36
Heat-insulating material attached
Zinc hot dipping steel plate
295 295
815 815
570 570
19 19
Finned tube
Non-flammable insulation
Turbo fan
558 (– 498 – 450) 600 (–534 – 450)
Motor W
Air filter
Controller (2)
Connecting pipe
Drain port (Nominal dia. mm)
Sound puressure level High (–Mid., –Low) dB
Ceiling panel (2)
Remote controller wiring\
Crossover wiring
Option parts
Gas side mm
Liquid side mm
Model name
Appearance (Color)
Outer dimension mm
Total weight kg
(Up to 1000 m) (Up to 2000 m)
Auxiliary fresh air flange
Filter chamber
Super long life filter
20 20
Standard filter (Long life filter)
Remote controller
9.5 12.7
6.4 6.4
25 (Polyvinyl chloride tube)
34–32–30 35–33–30
RBC-UW283PG(W)-E
Moon white (Muncel 2.5GY9.0/0.5)
Height 20 × Width 1050 × Depth 680
10 10
VCTF 0.5 to 2.0 mm² (2 cores)
MVVS (Shield wire) 1.25 mm² × 2 cores MVVS (Shield wire) 2.00 mm² × 2 cores
TCB-FF151US-E
TCB-FC283UW-E
TCB-LF283UW-E
Wireless remote controller Kit
RBC-AX23UW (W)-E
(1) Cooling / heating capacity is based on single connection operation with standard piping length under
Japanese Industrial Standard B 8615 Condition 1.
(2) Remote controller and ceiling panel are sold separately.
15
Page 16
MMU-AP0182WH, AP0242WH
(50/60 Hz)
Model name
Cooling capacity (1) kW
Heating capacity (1) kW
Power supply
Electrical charastaristics
Appearance
Outer dimension Width mm
Total weight kg
Heat exchanger
Soundproof/Heat-insulating material
Fan unit Standard air flow (–M, –L) m³/h
Running current A
Power consumption kW
Starting current A
Height mm
Depth mm
Fan
MMU-AP0182WH MMU-AP0242WH
5.6 7.1
6.3 8.0
1 phase 50 Hz 230 V (220 V-240 V) /1 phase 60 Hz 220 V
(Separate power supply for indoor units is required.)
0.32 / 0.32 0.39 / 0.39
0.044 / 0.044 0.054 / 0.054
0.48 / 0.48 0.59 / 0.59
Heat-insulating material attached
Zinc hot dipping steel plate
345 345
1180 1180
570 570
26 26
Finned tube
Non-flammable insulation
Centrifugal fan
900 (– 750 – 618) 1050 (– 840 – 738)
Motor W
Air filter
Controller (2)
Connecting pipe
Drain port (Nominal dia. mm)
Sound puressure level High (–Mid., –Low) dB
Ceiling panel (2)
Remote controller wiring
Crossover wiring
Option parts
Gas side mm
Liquid side mm
Model name
Appearance (Color)
Outer dimension mm
Total weight kg
(Up to 1000 m) (Up to 2000 m)
Auxiliary fresh air flange
Filter chamber
Super long life filter
30 40
Standard filter (Long life filter)
Remote controller
12.7 15.9
6.4 9.5
25 (Polyvinyl chloride tube)
35–33–30 38–35–33
RBC-UW803PG(W)-E
Moon white (Muncel 2.5GY9.0/0.5)
Height 20 × Width 1415 × Depth 680
14 14
VCTF 0.5 to 2.0 mm² (2 cores)
MVVS (Shield wire) 1.25 mm² × 2 cores MVVS (Shield wire) 2.00 mm² × 2 cores
TCB-FF151US-E
TCB-FC803UW-E
TCB-LF803UW-E
Wireless remote controller Kit
RBC-AX23UW (W)-E
(1) Cooling / heating capacity is based on single connection operation with standard piping length under
Japanese Industrial Standard B 8615 Condition 1.
(2) Remote controller and ceiling panel are sold separately.
16
Page 17
MMU-AP0272WH, AP0302WH
(50/60 Hz)
Model name
Cooling capacity (1) kW
Heating capacity (1) kW
Power supply
Electrical charastaristics
Appearance
Outer dimension Width mm
Total weight kg
Heat exchanger
Soundproof/Heat-insulating material
Fan unit Standard air flow (–M, –L) m³/h
Running current A
Power consumption kW
Starting current A
Height mm
Depth mm
Fan
MMU-AP0272WH MMU-AP0302WH
8.0 9.0
9.0 10.0
1 phase 50 Hz 230 V (220 V-240 V) /1 phase 60 Hz 220 V
(Separate power supply for indoor units is required.)
0.39 / 0.39 0.46 / 0.46
0.054 / 0.054 0.064 / 0.064
0.59 / 0.59 0.69 / 0.69
Heat-insulating material attached
Zinc hot dipping steel plate
345 345
1180 1180
570 570
26 26
Finned tube
Non-flammable insulation
Centrifugal fan
1050 (– 840 – 738) 1260 (– 900 – 780)
Motor W
Air filter
Controller (2)
Connecting pipe
Drain port (Nominal dia. mm)
Sound puressure level High (–Mid., –Low) dB
Ceiling panel (2)
Remote controller wiring
Crossover wiring
Option parts
Gas side mm
Liquid side mm
Model name
Appearance (Color)
Outer dimension mm
Total weight kg
(Up to 1000 m) (Up to 2000 m)
Auxiliary fresh air flange
Filter chamber
Super long life filter
40 50
Standard filter (Long life filter)
Remote controller
15.9 15.9
9.5 9.5
25 (Polyvinyl chloride tube)
38–35–33 40–37–34
RBC-UW803PG(W)-E
Moon white (Muncel 2.5GY9.0/0.5)
Height 20 × Width 1415 × Depth 680
14 14
VCTF 0.5 to 2.0 mm² (2 cores)
MVVS (Shield wire) 1.25 mm² × 2 cores MVVS (Shield wire) 2.00 mm² × 2 cores
TCB-FF151US-E
TCB-FC803UW-E
TCB-LF803UW-E
Wireless remote controller Kit
RBC-AX23UW (W)-E
(1) Cooling / heating capacity is based on single connection operation with standard piping length under
Japanese Industrial Standard B 8615 Condition 1.
(2) Remote controller and ceiling panel are sold separately.
17
Page 18
MMU-AP0362WH, AP0482WH, AP0562WH
(50/60 Hz)
Model name
Cooling capacity (1) kW
Heating capacity (1) kW
Power supply
Electrical charastaristics
Appearance
Outer dimension Width mm
Total weight kg
Heat exchanger
Soundproof/Heat-insulating material
Fan unit Standard air flow (–M, –L) m³/h
Running current A
Power consumption kW
Starting current A
Height mm
Depth mm
Fan
MMU-AP0362WH MMU-AP0482WH MMU-AP0562WH
11.2 14.0 16.0
12.5 16.0 18.0
1 phase 50 Hz 230 V (220 V-240 V) /1 phase 60 Hz 220 V
(Separate power supply for indoor units is required.)
0.48 / 0.48 0.57 / 0.57 0.75 / 0.75
0.073 / 0.073 0.088 / 0.088 0.117 / 0.117
0.72 / 0.72 0.86 / 0.86 1.13 / 1.13
Heat-insulating material attached
Zinc hot dipping steel plate
345 345 345
1600 1600 1600
570 570 570
36 36 36
Finned tube
Non-flammable insulation
Centrifugal fan
1740 (–1434–1182) 1800 (–1482–1230) 2040 (–1578–1320)
Motor W
Air filter
Controller (2)
Connecting pipe
Drain port (Nominal dia. mm)
Sound puressure level High (–Mid., –Low) dB
Ceiling panel (2)
Remote controller wiring
Crossover wiring
Option parts
Gas side mm
Liquid side mm
Model name
Appearance (Color)
Outer dimension mm
Total weight kg
(Up to 1000 m) (Up to 2000 m)
Auxiliary fresh air flange
Filter chamber
Super long life filter
70 70 70
Standard filter (Long life filter)
Remote controller
15.9 15.9 15.9
9.5 9.5 9.5
25 (Polyvinyl chloride tube)
42–39–36 43–40–37 46–42–39
RBC-UW1403PG(W)-E
Moon white (Muncel 2.5GY9.0/0.5)
Height 20 × Width 1835 × Depth 680
14 14 14
VCTF 0.5 to 2.0 mm² (2 cores)
MVVS (Shield wire) 1.25 mm² × 2 cores MVVS (Shield wire) 2.00 mm² × 2 cores
TCB-FF151US-E
TCB-FC1403UW-E
TCB-LF1403UW-E
Wireless remote controller Kit
RBC-AX23UW (W)-E
(1) Cooling / heating capacity is based on single connection operation with standard piping length under
Japanese Industrial Standard B 8615 Condition 1.
(2) Remote controller and ceiling panel are sold separately.
18
Page 19
MMU-AP0072WH-TR, AP0092WH-TR
(50 Hz)
Model name
Cooling capacity (1) kW
Heating capacity (1) kW
Power supply
Electrical charastaristics
Appearance
Outer dimension Width mm
Total weight kg
Heat exchanger
Soundproof/Heat-insulating material
Fan unit Standard air flow (–M, –L) m³/h
Running current A
Power consumption kW
Starting current A
Height mm
Depth mm
Fan
MMU-AP0072WH-TR MMU-AP0092WH-TR
2.2 2.8
2.5 3.2
1 phase 50 Hz 230 V (220 V-240 V) /1 phase 60 Hz 220 V
(Separate power supply for indoor units is required.)
0.23 0.23
0.029 0.029
0.35 0.35
Heat-insulating material attached
Zinc hot dipping steel plate
295 295
815 815
570 570
19 19
Finned tube
Non-flammable insulation
Turbo fan
558 (– 498 – 450) 558 (– 498 – 450)
Motor W
Air filter
Controller (2)
Connecting pipe
Drain port (Nominal dia. mm)
Sound puressure level High (–Mid., –Low) dB
Ceiling panel (2)
Remote controller wiring
Crossover wiring
Option parts
Gas side mm
Liquid side mm
Model name
Appearance (Color)
Outer dimension mm
Total weight kg
(Up to 1000 m) (Up to 2000 m)
Auxiliary fresh air flange
Filter chamber
Super long life filter
20 20
Standard filter (Long life filter)
Remote controller
9.5 9.5
6.4 6.4
25 (Polyvinyl chloride tube)
34–32–30 34–32–30
RBC-UW283PG(W)-E
Moon white (Muncel 2.5GY9.0/0.5)
Height 20 × Width 1050 × Depth 680
10 10
VCTF 0.5 to 2.0 mm² (2 cores)
MVVS (Shield wire) 1.25 mm² × 2 cores MVVS (Shield wire) 2.00 mm² × 2 cores
TCB-FF151US-E
TCB-FC283UW-E
TCB-LF283UW-E
Wireless remote controller Kit
RBC-AX23UW (W)-E
(1) Cooling / heating capacity is based on single connection operation with standard piping length under
Japanese Industrial Standard B 8615 Condition 1.
(2) Remote controller and ceiling panel are sold separately.
19
Page 20
MMU-AP0122WH-TR, AP0152WH-TR
(50 Hz)
Model name
Cooling capacity (1) kW
Heating capacity (1) kW
Power supply
Electrical charastaristics
Appearance
Outer dimension Width mm
Total weight kg
Heat exchanger
Soundproof/Heat-insulating material
Fan unit Standard air flow (–M, –L) m³/h
Running current A
Power consumption kW
Starting current A
Height mm
Depth mm
Fan
MMU-AP0122WH-TR MMU-AP0152WH-TR
3.6 4.5
4.0 5.0
1 phase 50 Hz 230 V (220 V-240 V) /1 phase 60 Hz 220 V
(Separate power supply for indoor units is required.)
0.23 0.24
0.029 0.030
0.35 0.36
Heat-insulating material attached
Zinc hot dipping steel plate
295 295
815 815
570 570
19 19
Finned tube
Non-flammable insulation
Turbo fan
558 (– 498 – 450) 600 (–534 – 450)
Motor W
Air filter
Controller (2)
Connecting pipe
Drain port (Nominal dia. mm)
Sound puressure level High (–Mid., –Low) dB
Ceiling panel (2)
Remote controller wiring
Crossover wiring
Option parts
Gas side mm
Liquid side mm
Model name
Appearance (Color)
Outer dimension mm
Total weight kg
(Up to 1000 m) (Up to 2000 m)
Auxiliary fresh air flange
Filter chamber
Super long life filter
20 20
Standard filter (Long life filter)
Remote controller
9.5 12.7
6.4 6.4
25 (Polyvinyl chloride tube)
34–32–30 35–33–30
RBC-UW283PG(W)-E
Moon white (Muncel 2.5GY9.0/0.5)
Height 20 × Width 1050 × Depth 680
10 10
VCTF 0.5 to 2.0 mm² (2 cores)
MVVS (Shield wire) 1.25 mm² × 2 cores MVVS (Shield wire) 2.00 mm² × 2 cores
TCB-FF151US-E
TCB-FC283UW-E
TCB-LF283UW-E
Wireless remote controller Kit
RBC-AX23UW (W)-E
(1) Cooling / heating capacity is based on single connection operation with standard piping length under
Japanese Industrial Standard B 8615 Condition 1.
(2) Remote controller and ceiling panel are sold separately.
20
Page 21
MMU-AP0182WH-TR, AP0242WH-TR
(50 Hz)
Model name
Cooling capacity (1) kW
Heating capacity (1) kW
Power supply
Electrical charastaristics
Appearance
Outer dimension Width mm
Total weight kg
Heat exchanger
Soundproof/Heat-insulating material
Fan unit Standard air flow (–M, –L) m³/h
Running current A
Power consumption kW
Starting current A
Height mm
Depth mm
Fan
MMU-AP0182WH-TR MMU-AP0242WH-TR
5.6 7.1
6.3 8.0
1 phase 50 Hz 230 V (220 V-240 V) /1 phase 60 Hz 220 V
(Separate power supply for indoor units is required.)
0.32 0.39
0.044 0.054
0.48 0.59
Heat-insulating material attached
Zinc hot dipping steel plate
345 345
1180 1180
570 570
26 26
Finned tube
Non-flammable insulation
Centrifugal fan
900 (– 750 – 618) 1050 (– 840 – 738)
Motor W
Air filter
Controller (2)
Connecting pipe
Drain port (Nominal dia. mm)
Sound puressure level High (–Mid., –Low) dB
Ceiling panel (2)
Remote controller wiring
Crossover wiring
Option parts
Gas side mm
Liquid side mm
Model name
Appearance (Color)
Outer dimension mm
Total weight kg
(Up to 1000 m) (Up to 2000 m)
Auxiliary fresh air flange
Filter chamber
Super long life filter
30 40
Standard filter (Long life filter)
Remote controller
12.7 15.9
6.4 9.5
25 (Polyvinyl chloride tube)
35–33–30 38–35–33
RBC-UW803PG(W)-E
Moon white (Muncel 2.5GY9.0/0.5)
Height 20 × Width 1415 × Depth 680
14 14
VCTF 0.5 to 2.0 mm² (2 cores)
MVVS (Shield wire) 1.25 mm² × 2 cores MVVS (Shield wire) 2.00 mm² × 2 cores
TCB-FF151US-E
TCB-FC803UW-E
TCB-LF803UW-E
Wireless remote controller Kit
RBC-AX23UW (W)-E
(1) Cooling / heating capacity is based on single connection operation with standard piping length under
Japanese Industrial Standard B 8615 Condition 1.
(2) Remote controller and ceiling panel are sold separately.
21
Page 22
MMU-AP0272WH-TR, AP0302WH-TR
(50 Hz)
Model name
Cooling capacity (1) kW
Heating capacity (1) kW
Power supply
Electrical charastaristics
Appearance
Outer dimension Width mm
Total weight kg
Heat exchanger
Soundproof/Heat-insulating material
Fan unit Standard air flow (–M, –L) m³/h
Running current A
Power consumption kW
Starting current A
Height mm
Depth mm
Fan
MMU-AP0272WH-TR MMU-AP0302WH-TR
8.0 9.0
9.0 10.0
1 phase 50 Hz 230 V (220 V-240 V) /1 phase 60 Hz 220 V
(Separate power supply for indoor units is required.)
0.39 0.46
0.054 0.064
0.59 0.69
Heat-insulating material attached
Zinc hot dipping steel plate
345 345
1180 1180
570 570
26 26
Finned tube
Non-flammable insulation
Centrifugal fan
1050 (– 840 – 738) 1260 (– 900 – 780)
Motor W
Air filter
Controller (2)
Connecting pipe
Drain port (Nominal dia. mm)
Sound puressure level High (–Mid., –Low) dB
Ceiling panel (2)
Remote controller wiring
Crossover wiring
Option parts
Gas side mm
Liquid side mm
Model name
Appearance (Color)
Outer dimension mm
Total weight kg
(Up to 1000 m) (Up to 2000 m)
Auxiliary fresh air flange
Filter chamber
Super long life filter
40 50
Standard filter (Long life filter)
Remote controller
15.9 15.9
9.5 9.5
25 (Polyvinyl chloride tube)
38–35–33 40–37–34
RBC-UW803PG(W)-E
Moon white (Muncel 2.5GY9.0/0.5)
Height 20 × Width 1415 × Depth 680
14 14
VCTF 0.5 to 2.0 mm² (2 cores)
MVVS (Shield wire) 1.25 mm² × 2 cores MVVS (Shield wire) 2.00 mm² × 2 cores
TCB-FF151US-E
TCB-FC803UW-E
TCB-LF803UW-E
Wireless remote controller Kit
RBC-AX23UW (W)-E
(1) Cooling / heating capacity is based on single connection operation with standard piping length under
Japanese Industrial Standard B 8615 Condition 1.
(2) Remote controller and ceiling panel are sold separately.
22
Page 23
MMU-AP0362WH-TR, AP0482WH-TR, AP0562WH-TR
(50 Hz)
Model name MMU-
Cooling capacity (1) kW
Heating capacity (1) kW
Power supply
Electrical charastaristics
Appearance
Outer dimension Width mm
Total weight kg
Heat exchanger
Soundproof/Heat-insulating material
Fan unit Standard air flow (–M, –L) m³/h
Running current A
Power consumption kW
Starting current A
Height mm
Depth mm
Fan
AP0362WH-TR AP0482WH-TR AP0562WH-TR
11.2 14.0 16.0
12.5 16.0 18.0
1 phase 50 Hz 230 V (220 V-240 V) /1 phase 60 Hz 220 V
(Separate power supply for indoor units is required.)
0.48 0.57 0.75
0.073 0.088 0.117
0.72 0.86 1.13
Heat-insulating material attached
Zinc hot dipping steel plate
345 345 345
1600 1600 1600
570 570 570
36 36 36
Finned tube
Non-flammable insulation
Centrifugal fan
1740 (–1434–1182) 1800 (–1482–1230) 2040 (–1578–1320)
Motor W
Air filter
Controller (2)
Connecting pipe
Drain port (Nominal dia. mm)
Sound puressure level High (–Mid., –Low) dB
Ceiling panel (2)
Remote controller wiring
Crossover wiring
Option parts
Gas side mm
Liquid side mm
Model name
Appearance (Color)
Outer dimension mm
Total weight kg
(Up to 1000 m) (Up to 2000 m)
Auxiliary fresh air flange
Filter chamber
Super long life filter
70 70 70
Standard filter (Long life filter)
Remote controller
15.9 15.9 15.9
9.5 9.5 9.5
25 (Polyvinyl chloride tube)
42–39–36 43–40–37 46–42–39
RBC-UW1403PG(W)-E
Moon white (Muncel 2.5GY9.0/0.5)
Height 20 × Width 1835 × Depth 680
14 14 14
VCTF 0.5 to 2.0 mm² (2 cores)
MVVS (Shield wire) 1.25 mm² × 2 cores MVVS (Shield wire) 2.00 mm² × 2 cores
TCB-FF151US-E
TCB-FC1403UW-E
TCB-LF1403UW-E
Wireless remote controller Kit
RBC-AX23UW (W)-E
(1) Cooling / heating capacity is based on single connection operation with standard piping length under
Japanese Industrial Standard B 8615 Condition 1.
(2) Remote controller and ceiling panel are sold separately.
23
Page 24
3. CONSTRUCTION VIEWS (EXTERNAL VIEWS)
3-1. 2-Way Air Discharge Cassette Type
MMU-AP0072WH (-TR), AP0092WH (-TR), AP0122WH (-TR)
A
1000mm or more
5mm or more
or more 1000mm
Obstruct
1000mm or more
241
103
Knockout square
hole for auxiliary
fresh air flange
Connecting port for
drain pipes
(Be sure to connect
the attached flexible
hose.)
190
147.5
95
20
137.5
80
10 (kg)
Center panel: Iron (Coating)
Inner frame: Aluminum (Coating)
Outer frame: Adjust cover: Resin (PS)
Moon white (Munsell symbol 2.5G Y9.0/0.5)
570 Unit outer size
185
Space required for installation and service work
Connecting port
for refrigerant pipes
Standard panel mass
Standard panel material
Outer coating color of
standard panel
Connecting port for
refrigerant pipes
Gas side Ø9.5
Liquid side Ø6.4
295
Draw-in port for wiring
189
20
151
for Ø150
Knockout square
hole for auxiliary
fresh air flange
for Ø150
300
150
257.5
Ø162
105
105
202
Ø162
105
Arrow Figure A
105
Electric parts box
Hanging bolt M10 or
W3/8 procured locally
C/L
300
95.5
480
Knockout
815 Unit outer size
312
90
215
70
105
Ø162
213.5
105
178
Ceiling panel (Sold separately)
Under surface of ceiling
Knockout square hole
to intake outdoor air
For Ø150
Adjust cover
Center panel
Inner frame
Outer frame
1050 Panel outer size
880 Hanging bolt pitch
1000~1010 Ceiling opening size
380 Hanging bolt pitch
620 Ceiling opening size
680 Panel outer size
C/L
below 850
Rise-up
Rise-up below 609
Under surface of ceiling
Adhere with adhesive
for vinyl chloride
Drain-up rise-up size
Tighten with
Indoor unit
attached hose band.
24
Page 25
MMU-AP0152WH (-TR)
A
1000mm or more
5mm or more
or more 1000mm
Obstruct
1000mm or more
241
103
Knockout square
hole for auxiliary
fresh air flange
Connecting port for
drain pipes
(Be sure to connect
the attached flexible
hose.)
190
147.5
95
20
137.5
80
10 (kg)
Center panel: Iron (Coating)
Inner frame: Aluminum (Coating)
Outer frame: Adjust cover: Resin (PS)
Moon white (Munsell symbol 2.5G Y9.0/0.5)
570 Unit outer size
185
Space required for installation and service work
Connecting port
for refrigerant pipes
Standard panel mass
Standard panel material
Outer coating color of
standard panel
Connecting port for
refrigerant pipes
Gas side Ø12.7
Liquid side Ø6.4
295
Draw-in port for wiring
189
20
151
for Ø150
Knockout square
hole for auxiliary
fresh air flange
for Ø150
300
150
257.5
Ø162
105
105
202
Ø162
105
Arrow Figure A
105
Electric parts box
Hanging bolt M10 or
W3/8 procured locally
C/L
300
95.5
480
Knockout
815 Unit outer size
312
90
215
70
105
Ø162
213.5
105
178
Ceiling panel (Sold separately)
Under surface of ceiling
Knockout square hole
to intake outdoor air
For Ø150
Adjust cover
Center panel
Inner frame
Outer frame
1050 Panel outer size
880 Hanging bolt pitch
1000~1010 Ceiling opening size
380 Hanging bolt pitch
620 Ceiling opening size
680 Panel outer size
C/L
below 850
Rise-up
Rise-up below 609
Under surface of ceiling
Adhere with adhesive
for vinyl chloride
Drain-up rise-up size
Tighten with
Indoor unit
attached hose band.
25
Page 26
MMU-AP0182WH (-TR)
1000mm or more
1000mm or more
or more 5mm
Obstruct
1000mm or more
Electric
120
105
Ø162
226.5
Arrow Figure A
14 (kg)
Center panel: Iron (Coating)
Inner frame: Aluminum (Coating)
Outer frame: Adjust cover: Resin (PS)
Moon white (Munsell symbol 2.5G Y9.0/0.5)
Connecting port for
drain pipes
(Be sure to connect
the attached flexible
95 190
137.5 147.5
570 Unit outer size
185 80 20
A
291
103
hose.)
Draw-in port for wiring
242
Knockout square
hole for auxiliary
fresh air flange
for Ø150
Knockout
105
480
490 100 335 255
Space required for installation and service work
Connecting port for
refrigerant pipes
Liquid side Ø6.4
Connecting port
for refrigerant pipes
Gas side Ø12.7
345
255
151
20
255
Standard panel mass
Standard panel material
Outer coating color of
standard panel
parts box
C/L
559 below Rise-up
300
C/L
below 850
Rise-up
1415 Panel outer size
1245 Hanging bolt pitch
1365~1375 Ceiling opening size
380 Hanging bolt pitch
620 Ceiling opening size
680 Panel outer size
Under surface of ceiling
Adhere with adhesive
for vinyl chloride
Hanging bolt
M10 or W3/8
Knockout
1180 Unit outer size
Knockout square hole for auxiliary
fresh air flange for Ø150
Knockout square
hole to intake outdoor
procured locally
120
480
Ø162
105
255 335 110 480
air For Ø150
Ø162
105
226.5
Ceiling panel (Sold separately)
Under surface of ceiling
Adjust cover
Outer frame
Inner frame
Center panel
Tighten with
Indoor unit
Drain-up rise-up size
attached hose band.
178
26
Page 27
MMU-AP0242WH (-TR), AP0272WH (-TR), AP0302WH (-TR)
1000mm or more
1000mm or more
or more 5mm
Obstruct
1000mm or more
Electric
105
120
Ø162
226.5
Arrow Figure A
14 (kg)
Center panel: Iron (Coating)
Inner frame: Aluminum (Coating)
Outer frame: Adjust cover: Resin (PS)
Moon white (Munsell symbol 2.5G Y9.0/0.5)
Connecting port for
drain pipes
(Be sure to connect
the attached flexible
95 190
137.5 147.5
570 Unit outer size
185 80 20
A
291
103
hose.)
Draw-in port for wiring
242
Knockout square
hole for auxiliary
fresh air flange
for Ø150
Knockout
105
480
490 100 335 255
Space required for installation and service work
Connecting port for
refrigerant pipes
Liquid side Ø6.4
Connecting port
for refrigerant pipes
Gas side Ø15.9
345
255
151
20
255
Standard panel mass
Standard panel material
Outer coating color of
standard panel
parts box
C/L
559 below Rise-up
300
C/L
below 850
Rise-up
1415 Panel outer size
1245 Hanging bolt pitch
1365~1375 Ceiling opening size
380 Hanging bolt pitch
620 Ceiling opening size
680 Panel outer size
Under surface of ceiling
Adhere with adhesive
for vinyl chloride
Hanging bolt
M10 or W3/8
Knockout
1180 Unit outer size
Knockout square hole for auxiliary
fresh air flange for Ø150
Knockout square
hole to intake outdoor
procured locally
120
480
Ø162
105
255 335 110 480
105
air For Ø150
Ø162
226.5
Ceiling panel (Sold separately)
Under surface of ceiling
Adjust cover
Outer frame
Inner frame
Center panel
Tighten with
Indoor unit
Drain-up rise-up size
attached hose band.
178
27
Page 28
MMU-AP0362WH (-TR), AP0482WH (-TR), AP0562WH (-TR)
A
226.4
1000mm or more
or more
5mm
1000mm or more
Obstruct
Electric
or more
1000mm
parts box
105
105
480
Ø162
105
120
105
Ø162
255
Arrow Figure A
14 (kg)
Center panel: Iron (Coating)
Inner frame: Aluminum (Coating)
Outer frame: Adjust cover: Resin (PS)
Moon white (Munsell symbol 2.5G Y9.0/0.5)
Standard panel mass
Standard panel material
Outer coating color of
standard panel
291
103
Connecting port for
drain pipes
(Be sure to connect
the attached flexible
hose.)
20
95 190
137.5 147.5 80
570 Unit outer size
185
Space required for installation and service work
Connecting port for
refrigerant pipes
Liquid side Ø9.5
Hanging bolt
M10 or W3/8
Connecting port
for refrigerant pipes
Gas side Ø15.9
procured locally
480
345
242
255
Draw-in port for wiring
20
151
Knockout square
hole for auxiliary
fresh air flange
for Ø150
Knockout square
hole for auxiliary
fresh air flange
for Ø150
Knockout
400 275
125
490 310
Knockout
C/L
below 559 Rise-up
300
C/L
1665 Hanging bolt pitch
380 Hanging bolt pitch
620 Ceiling opening size
680 Panel outer size
below 850
Rise-up
Under surface
of ceiling
Adhere with
adhesive for
1785~1795 Ceiling opening size
vinyl chloride
1835 Panel outer size
Knockout square
hole for auxiliary
fresh air flange
Knockout square
hole for auxiliary
fresh air flange
Drain-up rise-up size
480
320125400275
1600 Unit outer size
for Ø150
for Ø150
Knockout square
hole to intake outdoor
105105
air For Ø150
Ø162
120
Ø162
105
Ø162
105
Inner frame
Ceiling panel (Sold separately)
Center panel
Outer frame
226.5
Under surface of ceiling
Adjust cover
Indoor unit
Tighten with
attached hose band.
178
28
Page 29
4. WIRING DIAGRAM
4-1. 2-Way Air Discharge Cassette Type
GRY: GRAY
GRN: GREEN
BRW: BROWN
Color Indication
FS
LM2
MM
LM1
RED: RED
5
5
WHI: WHITE
YEL: YELLOW
BLU: BLUE
BLK: BLACK
1 3
CN34
CN33
12345
1 2
CN110
1 2
CN111
12345
(RED)
(WHI)
(WHI)
(WHI)
(FLEX)
CN81
(BLK)
(CHK)
CN71
TA
1
2
CN104
(DISP)
CN72
(YEL)
1
CN102
TCJ
2
(RED)
DC20V
DC16V
DC12V
TC2
1
CN101
DC7V
2
(BLK)
123
TC1
CN100
(BRW)
12345
N50
(WHI)
CN61
CN80
(YEL)
(GRN)
CN73
(RED)
123
Parts name
Connector
Drain pump Motor
Fuse
Symbol
CN**DMF301, 302FMFS
Fan Motor
Float Switch
Louver Motor
LM1, 2
Pulse Motor Valve
Relay
Reactor
Indoor temp. sensor
Terminal Block
Temp. sensor
PMVLRY302, 303TATB1, 2
TC1, TC2, TCJ
(HIGH CEILING
RESHUFFLING)
5
M
PMW
3 ~
MS
FS
RED
CN333
CN334
WHI
1 2
CN112
(WHI)
CN82
(BLU)
123456
12345
(WHI)
RY302
12345
(WHI)
1
CN68(BLU)
M
DM
P036 ~ P056
Type only
CN70
(WHI)
1 2 1 2
Powe r
supply
circuit
(OPTION)
CN60
(WHI)
CN32
CN20
CN41(BLU)
BLK
BLU
123456 123456
1 2
(WHI)
(BLU)
12345
1 3
CN309
1
BLK
(YEL)
3
B
A
2
U
1
U
TB2
BLK
WHI
1. Long dashed double short dashed line indicate the wiring site.
Broken line indicate the accessories.
2. indicates the terminal block.
indicates the connection terminal.
indicates the connector on the control P.C. board.
3. indicates the protection ground.
4. indicates the control P.C. board.
BLK
1 2
Adapter for
Wireless
WHI
B
A
2
U
1
U
Outdoor
unit
Remote controller
Wired
Remote controller
F302
T3.15A
250V ~
Control P.C. board for Indoor unit
RY303
F301
T6.3A
250V ~
1
3
1
CN67
(BLK)
RED
3
WHI
3
L
U
BLK
P007 ~ P030
Type only
S(N)
R(L)
TB1
1
2
CN66(WHI)
Power supply
1 ~ 50Hz 220V-240V
1 ~ 60Hz 220V
CN40(BLU)
BLU
Flow selector
unit
Indoor unit
Earth screw
Flow selector unit
Earth screw
29
Page 30
5. PARTS RATING
5-1. Parts Rating
5-1-1. 2-Way Air Discharge Cassette Type
Model name
Fan motor
Drain pump motor
Float switc
TA sensor
TC1 sensor
TC2 sensor
TCJ sensor
Pulse motor
PMV
Model name
Fan motor
Drain pump motor
Float switc
TA sensor
TC1 sensor
TC2 sensor
TCJ sensor
Pulse motor
PMV
MMU-
AP0072WH AP0092WH AP0122WH AP0152WH AP0182WH AP0242WH AP0272WH AP0302WH
SWF-230-60-1R SWF-280-60-1R
ADP-1409
FS-0218-103
Lead wire length 268 mm
Ø4 size lead wire length : 1200 mm, vinyl tube (Blue)
Ø6 size lead wire length : 1200 mm vinyl tube (Black)
Ø6 size lead wire length : 1200 mm vinyl tube (Red)
EMD-MD12TF-3
EFM-25YGTF-1 EFM-40YGTF-2
MMU-
AP0362WH AP0482WH AP0562WH
SWF-280-120-2R
ADP-1409
FS-0218-103
Lead wire length : 268 mm
Ø4 size lead wire length : 1200 mm vinyl tube (Blue)
Ø6 size lead wire length : 1200 mm vinyl tube (Black)
Ø6 size lead wire length : 1200 mm vinyl tube (Red)
EMD-MD12TF-3
EFM-60YGTF-1
5-1-2. Indoor Unit (Other Parts)
No.
1
Fan motor (Model: SWF-230-60-1R)
2
Fan Motor (Model: SWF-280-120-2R)
Part name
Measure the resistance value of winding by using the tester.
Measure the resistance value of winding by using the tester.
Red
White Black
Red
White Black
30
Checking procedure
Position
Red - White
White - Black
Black – Red
Position
Red - White
White - Black
Black – Red
Resistance value
87 ± 8.7 Ω
Under 20°C
Resistance value
37 ± 3.7 Ω
Under 20°C
Page 31
6. REFRIGERATING CYCLE DIAGRAM
Gas sideLiquid side
Strainer
Pulse Motor Valve (PMV)
Sensor
(TC2)
Capillary tube
Strainer
Sensor
(TCJ)
Air heat exchanger
at indoor side
Fan
Sensor
(TA)
M
Sensor
(TC1)
Fan motor
Functional part name
Pulse Motor Valve PMV
Temp. sensor 1. TA
2. TC1
3. TC2
4. TCJ
Functional outline
(Connector CN082 (6P): Blue)
1) Controls super heat in cooling operation
2) Controls under cool in heating operation
3) Recovers refrigerant oil in cooling operation
4) Recovers refrigerant oil in heating operation
(Connector CN104 (2P): Yellow)
1) Detects indoor suction temperature
(Connector CN100 (3P): Brown)
1) Controls PMV super heat in cooling operation
(Connector CN101 (2P): Black)
1) Controls PMV under cool in heating operation
(Connector CN102 (2P): Red)
1) Controls PMV super heat in cooling operation
31
Page 32
7. CONTROL OUTLINE
7-1. Control Specifications
No.
1
When power supply is reset
2
Operation mode selection
Item
Outline of specifications
1) Distinction of outdoor unit When the power supply is reset, the outdoors are
distinguished and the control is selected according to the distinguished result.
2) Setting of indoor fan speed and existence of air direction adjustment
Based on EEPROM data, select setting of the indoor fan speed and the existence of air direction adjustment.
3) If resetting the power supply during occurrence of a trouble, the check code is once cleared. After ON/OFF button of the remote controller was pushed and the operation was resumed, if the abnormal status continues, the check code is again displayed on the remote controller.
1) Based on the operation mode selecting command from the remote controller, the operation mode is selected.
Remote controller command
STOP
FAN
COOL
DRY
HEAT
AUTO
(SHRM only)
Air conditioner stops.
Fan operation
Cooling operation
Dry operation
Heating operation
• Ta and Ts automatically select COOL/ HEAT operation mode for operation.
• The operation is performed as shown in the following figure according to Ta value at the first time only. (In the range of Ts – 1 < Ta < Ts + 1, Cooling thermo. OFF (Fan) / Setup air volume operation continues.)
Control outline
Remarks
Air speed (rpm)/ Air direction adjustment
Ta: Room temp. Ts: Setup temp.
3
Room temp. control
Cooling
+1.0
Ta
Ts
(˚C)
–1.0
In the SHRM, the automatic mode cannot be selected.
While a wireless remote controller is used, the mode is notified by “Pi Pi” (two times) receiving sound and the alternate flashing of [TIMER
To clear the alternate flashing, change the mode on the wireless remote controller.
thermo. ON
Cooling thermo. OFF (at the first time only)
Heating thermo. ON
] and [READY ].
1) Adjustment range: Remote controller setup temperature (°C)
Wired type
Wireless type
COOL/DRY
18 to 29
18 to 30
HEAT
18 to 29
16 to 30
AUTO
18 to 29
17 to 27
32
For SHRM only
Page 33
No.
3
Item
Room temp. control (Continued)
Outline of specifications
2) Using the Item code 06, the setup temperature in heating operation can be corrected.
Setup data
Setup temp. correction
0246
+0°C +2°C +4°C +6°C
Setting at shipment
Setup data 2
Remarks
Shift of suction temperature in heating operation
Except while sensor of the remote controller is controlled (Code No. [32], “0001”)
4
Automatic capacity control
5
Automatic cooling/heating control
1) Based on the difference between Ta and Ts, the opera­tion capacity is determined by the outdoor unit.
Ta
(˚C)
+2
+1 Ts
Ts –1
–1 –2
COOL HEAT
SD
SB
S9
S7
S5
S3
S0
Ta
(˚C)
+1
S3
S5
S7
S9
SB
SD
SF
S0
1) The judgment of selecting COOL/HEAT is carried out as shown below. When +1.5 exceeds against Tsh 10 minutes and after thermo.-OFF, heating operation (Thermo. OFF) exchanges to cooling operation.
Description in the parentheses shows an example of cooling ON/OFF.
Ta
+1.5
Tsc
Tsh
-1.5
Cooling
(Cooling ON)
(Cooling OFF)
Heating
(˚C)
or
Ts: Setup temp. Ta: Room temp.
For SHRM only Tsc: Setup temp. in
cooling operation
Tsh: Setup temp. in
heating operation + temp. correction of room temp. control
When –1.5 lowers against Tsc 10 minutes and after thermo. OFF, cooling operation (Thermo. OFF) exchanges to heating operation.
2) For the automatic capacity control after judgment of cooling/heating, see Item 4.
3) For temperature correction of room temp. control in automatic heating, see Item 3.
33
Page 34
No.
6
Item
Air speed selection
Outline of specifications
1) Operation with (HH), (H), (L) or [AUTO] mode is carried out by the command from the remote controller.
2) When the air speed mode [AUTO] is selected, the air speed varies by the difference between Ta and Ts.
<COOL>
Ta (˚C)
+3.0
+2.5
+2.0
+1.5
+1.0
+0.5
Tsc
–0.5
HH <HH>
H+ <HH>
H <HH>
L+ <H+>
L <H>
L <H> L <L+>
< > : Indicate automatic cooling.
A B C
D
E
F G
Remarks
HH > H+ > H > L+ > L > UL
• Controlling operation in case when thermo of remote
controller works is same as a case when thermo of the body works.
• If the air speed has been changed once, it is not
changed for 3 minutes. However when the air volume is exchanged, the air speed changes.
• When cooling operation has started, select a down-
ward slope for the air speed, that is, the high position.
• If the temperature is just on the difference boundary,
the air speed does not change.
<HEAT>
Ta (˚C)
(–0.5) –1.0
(0) Tsh
(+0.5) +1.0
(+1.0) +2.0
(+1.5) +3.0
(+2.0) +4.0
L <L+>
L+ <H>
H <H+>
H+ <HH>
HH <HH>
< > : Indicate automatic heating.
Body thermostat works. Remote controller thermostat works.
E
D
C
B
A
Code No. 32 0000: Body thermo. (Main unit) 0001: Remote controller
thermo.
Value in the parentheses indicates one when thermostat of the remote controller works.
Value without parentheses indicates one when thermo­stat of the body works.
• If the air speed has been changed once, it is not
changed for 1 minute. However when the air speed exchanged, the air speed changes.
• When heating operation has started, select an upward
slope for the air speed, that is, the high position.
• If the temperature is just on the difference boundary,
the air speed does not change.
• In Tc2 60°C, the air speed increases by 1 step.
34
Tc2: Indoor heat exchanger
sensor temperature
Page 35
No.
6
Air speed selection
Item
Outline of specifications
Remarks
Selection of high ceiling type CODE No. : [5d]
CODE No.
[5d]
Tap
F1
F2
F3
F4
F5
F6
F7
F8
F9
FA
FB
FC
FD
Standard Type 1 Type 3 Type 6
0000 0001 0003 0006
HEAT COOL HEAT COOL HEAT COOL HEAT COOL
HH HH HH HH
HH HH
H+ H+, H H+, H
H+
HH H
HH H L+ L+
H+ H+ L L
HL+
HL+L
L+ L
L+ L
L
LL LL LL LL LL LL LL LL
H+, H H+, H
L+, L L+, L
3) In heating operation, the mode changes to [LL] if thermostat is turned off.
7 Prevention of cold air
discharge
1. In heating operation, the higher temperature of TC2 sensor and TCJ sensor is compared with temperature of TC1 sensor and then the lower temperature is used to set the upper limit of the fan tap.
• When B zone has continued for 6 minutes,
the operation shifts to C zone.
• In defrost time, the control point is set to
+6°C.
(˚C)
32
30
28
26
20
16
D
C
A zone: OFF B zone:
Over 26˚C, below 28˚C, ULTRA LOW (LL) C zone:
E
Over 28˚C, below 30˚C, LOW (L) D zone:
Over 30˚C, below 32˚C, MED (H) E zone: HIGH (HH)
B
A
TCJ: Temperature of indoor heat exchanger sensor
• In D and E zones, priority is given to remote control­ler air speed setup.
n A zone “ ” is displayed.
•I
35
Page 36
No.
8
Freeze prevention control (Low temp. release)
Item
Outline of specifications
1. In all cooling operation, the air conditioner operates as de-scribed below based upon temp. detected by TC1, TC2 and TCJ sensors.
• When “J” zone is detected for 5 minutes, the
thermostat is forcedly off.
• In “K” zone, the timer count is interrupted, and held.
• When “
I” zone is detected, the timer is cleared
and the operation returns to the normal operation.
• If “J” zone continues, operation of the indoor fan in
LOW mode continues until it reaches the “
I” zone.
It is reset when the following conditions are satisfied.
Reset conditions
1) TC1 > 12°C and TC2 > 12°C and TCJ > 12°C
2) 20 minutes passed after stop.
(˚C)
P1 Q1
I
K
J
a
P1
Q1
TC1
10°C (5°C)
0°C
TC2, TCJ
–10°C
–14°C
2. In all cooling operation, the air conditioner operates as described below based upon temp. detected by TC2 and TCJ sensors.
• When “M” zone is detected for 45 minutes, the
thermostat is forcedly off.
• In “N” zone, the timer count is interrupted and held.
• When shifting to “M” zone again, the timer count
restarts and continues.
• If “L” zone is detected, the timer is cleared and the
operation returns to normal operation.
Reset conditions
1) TC1 > 12°C and TC2 > 12°C and TCJ > 12°C
2) 20 minutes passed after stop.
Remarks
TC1: Temperature of indoor
heat exchanger sensor
( ) value:
When the power supply is turned on, the Forced thermo becomes OFF if the temperature is less than this indicated temperature.
9
Recovery control for cooling oil (Refrigerant)
(˚C)
P2
Q2
L
N
M
P2
Q2
TC2, TCJ
5°C
–2.0°C
The indoor unit which is under STOP/Thermo-OFF status or which operates in [FAN] mode performs the following controls when it received the cooling oil (Refrigerant) recovery signal from the outdoor unit.
1) Opens PMV of the indoor unit with a constant opening degree.
2) Operates the drain pump for approx. 1 minute during recovery control and after finish of control.
36
In a Model without TC2,
TC2 is not judged.
• Recovery operation is usually performed every 2 hours.
Page 37
No.
10
Recovery control for heating refrigerant (Oil)
11
Compensation control for short intermittent operation
12
Drain pump control
Item
Outline of specifications
The indoor unit which is under STOP/Thermo-OFF status or which operates in [FAN] mode performs the following controls when it received the heating refrigerant (Oil) recovery signal from the outdoor unit.
1) Opens PMV of the indoor unit with a constant opening degree.
2) Detects temperature of TC2 and then closes PMV.
3) Counts No. of recovery controls and operates the indoor fan and the drain pump for approx. 1 minute after finish of recovery control until the control count reaches the specified count.
1) For 3 minutes after start of operation, the opera­tion is forcedly continued even if the unit enters in Thermo-OFF condition.
2) However the thermostat is OFF giving prior to COOL/HEAT selection, READY and protective control.
1) In cooling operation (including DRY operation), this control anytime operates the drain pump.
2) During operation of the drain pump, if the float switch operates, the drain pump continuously operates and a check code is issued.
3) During stop status of the drain pump, if the float switch operates, the thermostat is forcedly off and this control operates the drain pump. After continuous operation of the float switch for approx. 5 minutes, this control stops the operation and a check code is issued.
for operation
Remarks
• The indoor unit which is under thermo-OFF (COOL) status or which operates in [FAN] mode stops the indoor fan and displays [READY
• Recovery operation is usually performed every 1 hour.
Usually the priority is given to 5 minutes at outdoor controller side.
Check Code [P10]
].
13
Elimination of retained heat
14
HA control
15
Display of filter sign [ (Not provided to the wireless type)
Separately set
type TCB-AX21E2 is prepared.
1) When the unit stopped from [HEAT] operation, the indoor fan operates with [L] for approx. 30 seconds.
1) ON/OFF operation is available by input of HA signal from the remote site when connected to remote controller or the remote ON/OFF interface.
2) HA control outputs ON/OFF status to HA terminal.
3) The I/O specifications of HA conform to JEMA standard.
1) The filter sign is displayed with LC by sending the
]
filter-reset signal to the remote controller when the specified time (150H/2500H) elapsed as a result of integration of the operation time of the indoor fan.
2) The integrated timer is cleared when the filter-reset signal is received from the remote controller. In this time, if the specified time elapsed, the counted time is reset and the LC display is deleted.
Filter time 2500H
When using HA terminal (CN61) for the remote ON/ OFF, a connector sold sepa­rately is necessary.
In case of group operation, use the connector to connect HA terminal to either master or follower indoor unit.
[ FILTER] goes on.
37
Page 38
No.
16
Display of [READY] [HEAT READY]
Item
Outline of specifications
< READY> Displayed on the remote controller
1) When the following check codes are indicated
• Open phase of power supply wiring [P05] was detected.
• There is an indoor unit that detected the indoor overflow [P10].
• There is an indoor unit that detected the interlock alarm [L30].
2) During Force Thermo-OFF
• [COOL/DRY] operation is unavailable because the other indoor unit operates with [HEAT] mode.
• [HEAT] operation is unavailable because COOL priority (SW11-bit1 of the Outdoor I/F P. C. board is ON) is set and the other indoor unit operates with [COOL/DRY] mode.
3) The above indoor units that cannot operate stay in Thermo-OFF status.
4) The indoor fan stops because the system performs [Recovery operation for heating refrigerant (Oil)].
Remarks
< READY> display No display for wireless
type remote controller
<HEAT READY> Displayed on the remote controller The indoor fan stops in order to prevent discharge of cool air
when heating operation started or during heating operation. (including the defrost operation during thermo-OFF)
17
Selection of central control mode
1) Selection of the contents that can be operated by the remote controller at the indoor unit side is possible according to setting at the central controller side.
2) Setting contents
• In case of AI-NET central control
Operation from
AI-NET
central control
[After-push priority]
[Center]
[Operation prohibited]
(¡: Operation possible ×: Operation impossible)
ON/OFF Operation Timer Temp. Air speed Air direction
• In case of wired remote controller type, [Central control] display (Goes on) in the central control mode
• Display flashes when an item of the operation prohibited was changed on the remote controller.
• In case of wireless remote controller type, the display lamp does not change but the contents that can be operated are same in the central control mode.
(1) The operation from the wireless remote controller in the central control mode is notified
with the receiving sound, Pi, Pi, Pi, Pi, Pi (5 times).
(1) If the operation select modes are different in the central 2 to 4 from those at the central
controller side, the operations Temp. Setting, air volume setting, and air direction setting are inoperable.
<HEAT READY> display
Operation on RBC-AMT32E
setting selection setting setting setting setting
¡¡¡¡ ¡ ¡
×
¡
×
¡¡ ¡
×××× × ×
On
RBC-AMT32E
[Center controlling]
display
• In case of TCC-LINK central control
Operation from
TCC-LINK
central control
Individual
[Central 1]
[Central 2]
[Central 3]
[Central 4]
(¡: Operation possible ×: Operation impossible)
ON/OFF Operation Timer Temp. Air speed Air direction
setting selection setting setting setting setting
¡¡¡¡ ¡ ¡
×
¡
××××
¡ ¡
× ×
Operation on RBC-AMT32E
×
¡ ¡¡ ¡ ¡
¡¡ ¡
¡¡
×
¡¡
38
On
RBC-AMT32E
[Central control]
display
Page 39
No.
18
Item
Louver control
Outline of specifications
1) Louver position setup
• When the louver position is changed, the position moves necessarily to downward discharge position once to return to the set position.
• The louver position can be set up in the following operation range.
In cooling/dry operation In heating/fan operation
• In group twin/triple operation, the louver positions can be set up collectively or individually.
In case that HEAT refrigerant recovery control was per­formed in STOP status, the louver position becomes horizontal when the operation is resumed.
2) Swing setup
• [SWING] is displayed and the following display is repeated.
In all operations
Remarks
The swinging louver moves usually up to the ceiling side from the louver position of the set time.
(Repeats)
• In group operation, the louver positions can be set up collectively or individually.
3) When the unit stopped or the warning was output, the louver is automatically set to full closed position.
4) When PRE-HEAT
(Heating ready) is displayed (Heating operation started or defrost operation is performed), heating thermo is off or self-cleaning is performed, the louver is automatically set to horizontal discharge position.
* The louver which air direction is individually set or the locked
louver closes fully when the unit stops and the louver is automatically set to horizontal discharge position when PRE­HEAT
(Heating ready) is displayed, heating thermo is off.
<<Louver lock (Louver fix)>>
• For the air direction setup for each discharge port, the louver position can be locked during the normal operation.
• An arbitrary air direction of an arbitrary louver can be registered and set by keeping
UNIT LOUVER
button pushed for
4 seconds or more on the remote controller.
• The louver lock can be set by registering the setup data to Item code (DN) [F1] to [F4] according to the following table.
Item code
Objective louver No.
F1
F2
F3
F4
01
02
03
04
Setup data
0000: Release (At shipment) 0001: Horizontal discharge position
0005: Downward discharge position
~
On the remote control­ler before the wired remote controller (RBC-AMT32E),
UNIT LOUVER
button is not
provided.
Carry out setting operation during stop of the unit; otherwise the unit stops operation.
39
Page 40
No.
19
DC motor
20
Save operation
Item
Outline of specifications
1) When the fan stator, positioning is performed for the starter and the rotor. (Vibrate slightly)
2) DC motor operates according to the command from the indoor controller.
(Note) If the fan rotates by entry of outside air, etc while
the air conditioner stopped, the indoor unit may operate as the fan motor stops.
(Note) If the fan lock was detected, the operation of the
indoor unit stops and the error is displayed.
1) The function [Save operation] is not provided to the Super Modular Multi series models.
Remarks
Check code [P12]
• If pushing [SAVE] button “
” on the remote controller, “No function” is displayed.
40
Page 41
8. CONFIGURATION OF CONTROL CIRCUIT
8-1. Indoor Unit
8-1-1. Indoor Controller Block Diagram
1. Connection of wired remote controller
Indoor unit
#1 Header unit
Network adaptor (Option)
Network adaptor P.C. board (MCC-1401)
Remote controller
communication circuit
DC5V
Power circuit
Transformer
CPU
Switch setup
PMV
Wired remote controller (Up to 2 units) Schedule timer (in weekly timer mode)
Weekly timer
CN1
3
*
EEPROM
TA sensor
TC1 sensor
TC2 sensor
TCJ sensor
Float input
Display
LCD
DC5V
Powe r circuit
LCD
driver
CPU
#2
Follower unit
Function setup
Secondary
#3
Follower unit
AB
Same
as left
*2
Key switch
battery
Display LCD
Display LED
EEPROM
Remote controller
communication circuit
Indoor control P.C. board (MCC-1570)
DC20V
DC5V
DC12V
Remote controller
communication circuit
CPU
A
DC5V
B
Driver
Function setup
Key switch
Powe r
circuit
CN2
CPU
A B
Same as left
*2
Louver
motor
Drain pump
Indoor
fan motor
DC 280V
Outside output
Start/Alarm/Ready
Powe r circuit
Thermostat ON
COOL/HEAT/FAN
CPU
Fan motor
control circuit
Max. 8 units are connectable. *1 *1 However in a case that the network adaptor is installed
when 2 remote controllers are connected, maximum 7 units are connectable.
*2 The network adaptor is installed to only one unit. *3 The weekly timer cannot be connected to the simple wired
remote controller.
AC synchronous
signal input circuit
L N U1 U2
Power supply
1Ø220-240V, 50Hz
1Ø220V, 60Hz
HA
BUS
communication
circuit
Indoor/Outdoor communication
U1 U2
Outdoor unit
L
Power supply
U1 U2
N
Outdoor
unit
L
Power supply
U1 U2
N
Outdoor
unit
41
Page 42
2. Connection of wireless remote controller kit
Indoor unit
#1 Header unit
Network adaptor (Option)
Network adaptor P.C. board (MCC-1401)
Remote controller
communication circuit
Indoor control P.C. board (MCC-1570)
DC20V
A
B
Remote controller
communication circuit
Wireless remote controller kit
Receiving
P.C. board
Remote controller
communication circuit
#2
Follower unit
#3
Follower unit
AB
A
B
DC5V
Power circuit
Transformer
CPU
Switch setup
PMV
Louver
motor
Drain pump
Indoor
fan motor
DC 280V
DC5V
DC12V
Outside output
Start/Alarm/Ready
COOL/HEAT/FAN
Powe r
circuit
Driver
Thermostat ON
MCU
Fan motor
control circuit
MCU
communication
AC synchronous
signal input circuit
L N U1 U2
EEPROM
TA sensor
TC1 sensor
TC2 sensor
TCJ sensor
Float input
HA
BUS
circuit
Powe r circuit
DC5V
Buzzer
Receiving
circuit
CPU
Emergent operation
SW
Function
setup SW
Display
LED
Same as left
L
Powe r supply
Outdoor
*2
U1U2
N
unit
Same as left
L
Powe r
supply
Outdoor
*2
U1U2
N
unit
Power supply
1Ø220-240V, 50Hz
1Ø220V, 60Hz
Outdoor unit
U1 U2
Indoor/Outdoor communication
Max. 8 units are connectable. *1 *1 However in a case that the network adaptor is installed when 2 wireless remote controller kits are connected,
maximum 7 units are connectable. *2 The network adaptor is installed to only
42
Page 43
3. Connection of both wired remote controller and wireless remote controller kit
Wired remote controller Weekly timer
Indoor unit
#1 Header unit
Network adaptor (Option)
Network adaptor P.C. board (MCC-1401)
Remote controller
communication circuit
DC5V
Power circuit
Transformer
Switch setup
PMV
Louver
motor
Drain
pump
Indoor
fan motor
CPU
DC 280V
Display LCD
EEPROM
Display LED
Indoor control P.C. board (MCC-1570)
DC5V
DC12V
Driver
Outside output
Start/Alarm/Ready
Thermostat ON
COOL/HEAT/FAN
MCU
Fan motor
control circuit
Powe r
circuit
CPU
DC5V
Remote controller
communication circuit
A
B
Remote controller
communication circuit
MCU
communication
AC synchronous
signal input circuit
Function setup
Key switch
Powe r
circuit
EEPROM
TA sensor
TC1 sensor
TC2 sensor
TCJ sensor
Float input
HA
BUS
circuit
Display
LCD
CN2
CN1
3
*
Remote controller
communication circuit
Powe r circuit
Buzzer
Receiving
circuit
DC5V
CPU
Powe r
circuit
Wireless remote controller kit
DC5V
Secondary
Receiving
P.C. board
Emergent
operation
SW
Function
setup SW
Display
LED
LCD
driver
CPU
battery
#2
Follower unit
Same as left
L
Power supply
Outdoor
AB
*2
N
Function setup
Key switch
#3
Follower unit
Same as left
U1U2
L
Power
supply
unit
Outdoor
A
*2
U1U2
N
unit
B
L N U1 U2
Power supply
1Ø220-240V, 50Hz
1Ø220V, 60Hz
Indoor/Outdoor communication
U1 U2
Outdoor unit
Max. 8 units are connectable. *1 *1 However in a case that the network adaptor is installed when 2 wireless remote controller kits are connected,
maximum 7 units are connectable. *2 The network adaptor is installed to only *3 The weekly timer cannot be connected to the simple wired remote controller.
43
Page 44
8-2. Indoor Print Circuit board
MCC-1402
Power supply
Optional
power supply
Remote controller
power supply LED
Drain pump output
Remote controller inter-unit cable
Indoor/Outdoor communication
(Also used for communication of the central control system)
Filter/Option error input Input of high ceiling exchangeEEPROM
Microcomputer operation LED
TC1 sensor
TCJ sensor
EXCT
TA sensorFlap
HA (T10)
Fan output
Indoor/Outdoor communication (Spare)
TC2 sensor
Used for
servicing
DISP
CHK
Optional output
DC fan output
PMV output
44
DC fan return
Float SW
Page 45
8-2-1. Optional Connector Specifications of Indoor P.C. Board
Function
Fan output
Option output
Connector
No.
CN32
CN61
CN60
Pin No.
Specifications
DC12V
Output
ON/OFF input
0V (COM)
Main prohibition input
Operation output
DC12V (COM)
Alarm output
DC12V (COM)
Defrost output
Thermo ON output
COOL output
HEAT output
Remarks
Shipment setup: ON with indoor unit operation and OFF with stop are linked.
* Single operation by FAN button on remote controller is set
up from remote controller (DN=31)
HA ON/OFF input (J01: YES/NO=Pulse (At shipment) / Static input select)
Operation stop of main remote controller is permitted / prohibited by input.
ON during operation (Answerback of HA)
ON during alarm output
ON when outdoor unit is defrosted
ON during Real thermostat ON (Compressor ON)
ON when operation mode is cooling system (COOL, DRY, Cool/Heat Auto cooling)
ON when operation mode is heating system (HEAT, Cool/Heat Auto cooling)
Outside error input
CHK operation check
DISP exhibition mode
EXCT demand
CN80
CN20
CN70
CN71
CN72
CN73
Fan output
DC12V (COM)
DC12V (COM)
Outside error input
Check mode input
0V
Display mode input
0V
Demand input
0V
ON when indoor fan is ON (During use of air cleaner/Interlock cabling)
Generate check code “L30” (for 1 minute continuously) to stop forcedly the operation.
Used for indoor operation check. (Outdoor does not communicate with remote controller, and outputs specified operation such as indoor fan “H”, drain pump ON, etc.)
Exhibition mode enables to communicate by indoor unit and remote controller only. (When power has been turned on.) Timer short (Usual)
Indoor unit forced thermostat OFF operation
45
Page 46
8-3. Functions at test run
ON / OFF
SET
T
ST
T
CL
SAVE
S
X
E
U
R
n Cooling/Heating test run check
The test run for cooling/heating can be performed from either indoor remote controller or outdoor interface P.C. board.
1. Start/Finish operation of test run
¤ Test run from indoor remote controller
Wired remote controller: Refer to the below item of “Test run” of the wired remote controller. Wireless remote controller: Refer to the next page item of “Test run” of the wireless remote controller.
u In case of wired remote controller
<RBC-AMT32E> <RBC-AMS41E>
1, 5
Procedure
1
2
3
2, 4
TIMER SE
MOD
3
RESE
TE
WING/FI
NIT LOUVE
1, 5
Operation contents
Push [TEST] button for 4 seconds or more.
[TEST] is displayed at the display part and the mode enters in TEST mode.
Push [ON/OFF] button.
Change the mode from [COOL] to [HEAT] using [MODE] button.
• Do not use [MODE] button for other mode except [COOL]/[HEAT] modes.
• The temperature cannot be adjusted during test run.
• The error detection is performed as usual.
TEMP.
FILTER UP/DN
DAY
PROGRAM
TEST
FLT.RESET
SCHEDULE
TIME SAVE
SET CL
FAN
SWING/FIX
TEST
TEST
ON / OFF
MODE
VENT
UNIT
2, 4
3
LOUVER
4
(Display on the display part is same to that in Procedure
1 .)
Push [TEST] button to clear the TEST mode.
After test run, push [ON/OFF] button to stop the operation.
5
([TEST] display in the display part disappears and status becomes the normal stop status.)
Note) The test run returns to the normal operation after 60 minutes.
46
Page 47
u In case of wireless remote controller
6
Procedure
1
Push [ON/OFF] button on the remote controller.
Change the operation mode to [COOL] or [HEAT] using [MODE] button and then select the air speed [ using [FAN].
Test run for cooling operation Test run for heating operation
Operation contents
2
Set [18°C] using [Temperature set] button. Set [30°C] using [Temperature set] button.
3
4
5
6
<Outline of test run from wireless remote controller>
Test run for cooling operation:
ON/OFF 18°C 19°C 18°C 19°C 18°C 19°C 18°C (Test run) ON/OFF
Test run for heating operation:
ON/OFF 30°C 29°C 30°C 29°C 30°C 29°C 30°C (Test run) ON/OFF
Set [19°C] using [Temperature set] button immediately Set [29°C] using [Temperature set] button immediately after confirmation of the receiving sound “Pi”. after confirmation of the receiving sound “Pi”.
Set [18°C] using [Temperature set] button immediately Set [30°C] using [Temperature set] button immediately after confirmation of the receiving sound “Pi”. after confirmation of the receiving sound “Pi”.
Next carry out the procedures 3 434 .
After approx. 10 seconds, all the indication lamps on the receiving part of the wireless remote controller [ON], [TIMER] and [Ready] flash and start the operation.
Repeat operation of procedure
After the test run, push [ON/OFF] button to stop the operation.
2 and after if the lamps do not flash.
H]
Note) The test run returns to the normal operation after 60 minutes.
Always select [ HIGH] air volume.
2 2
3, 4, 5,
2, 7
47
Page 48
n Check function for operation of indoor unit (Functions at indoor unit side)
This function is provided to check the operation of the indoor unit singly without communication with the remote controller or the outdoor unit. This function can be used regardless of operation or stop of the system.
However, if using this function for a long time, a trouble of the equipment may be caused. Limit using this function within several minutes.
[How to operate]
1) Short-circuit CHK pin (CN71 on the indoor P.C. board). The operation mode differs according to the indoor unit status in that time.
Normal time: Both float SW and fan motor are normal. Abnormal time: Either one of float SW or fan motor is abnormal.
2) Restricted to the normal time, if short-circuiting DISP pin (CN72 on the indoor P.C. board) in addition to short-circuit of CHK pin (CN71 on the indoor P.C. board), the minimum opening degree (30pls) can be set to the indoor PMV only.
When open DISP pin, the maximum opening degree (1500pls) can be obtained again.
[How to clear]
Open CHK pin. While the system is operating, it stops once but automatically returns to operation after several minutes.
Short-circuit of CHK pin
Fan motor
Indoor PMV (∗)
Louver
Drain pump
Communication
P.C. board LED
Normal time
DISP pin open DISP pin short circuit
(H) (H) Stop
Max. opening degree (1500pls)
Horizontal Horizontal Immediate stop
ON ON ON
All ignored All ignored All ignored
Lights Lights Flashes
Min. opening degree (30pls) Min. opening degree (30pls)
Abnormal time
• To exchange the indoor PMV coil, set the indoor PMV to Max. opening degree.
• For the detailed positions of CHK pin (CN71 on indoor P.C. board) and DISP pin (CN72 on indoor P.C. board), refer to the indoor P.C. board MCC-1402.
48
Page 49
9. APPLIED CONTROL
SET
SET
9-1. Setup of Selecting Function in Indoor Unit
(Be Sure to Execute Setup by a Wired Remote Controller)
<Procedure> Execute the setup operation while the unit stops.
3
5
FILTER RESET
TEMP.
TEST
TIMER SET
TIME
SET
CL
FAN
SAVE
SWING/FIX
ON / OFF
MODE
VENT
UNIT LOUVER
6
1
1 Push
The firstly displayed unit No. indicates the header indoor unit address in the group control.
In this time, the fan of the selected indoor unit is turned on.
, CL , and
2 Every pushing
displayed. In this time, the fan of the selected indoor unit only is turned on.
TEST
buttons simultaneously for 4 seconds or more.
UNIT LOUVER
button, the indoor unit numbers in the group control are successively
4
2
3 Specify the CODE No. (DN) using the setup temperature and buttons. 4 Select the setup data using the timer time and buttons.
(When selecting the CODE No. (DN) to “33”, change the temperature indication of the unit from “°C” to “°F” on the remote controller.)
5 Push
• To change the selected indoor unit, return to procedure 2 .
• To change the item to be set up, return to procedure 3 .
6 Pushing
button. (OK if display goes on.)
TEST
button returns the status to normal stop status.
49
Page 50
Table: Function selecting item numbers (DN)
(Items necessary to perform the applied control at the local site are described.)
CODE No.
[DN]
01
02
03
04
06
0d
0F
10
Item
Filter display delay timer
Dirty state of filter
Central control address
Specific indoor unit priority
Heating temp shift
Existence of [AUTO] mode
Cooling only
Type
Description
0000 : None 0001 : 150H 0002 : 2500H 0003 : 5000H 0004 : 10000H
0000 : Standard 0001 : High degree of dirt (Half of standard time)
0001 : No.1 unit to 0064 : No.64 unit 0099 : Unfixed
0000 : No priority 0001 : Priority
0000 : No shift 0001 : +1°C 0002 : +2°C to 0010 : +10°C
(Up to +6 recommended)
0000 : Provided 0001 : Not provided
(Automatic selection from connected outdoor unit)
0000 : Heat pump 0001 : Cooling only (No display of [AUTO] [HEAT])
0002 : 2-way Air Discharge Cassette
At shipment
0002 : 2500H
0000 : Standard
0099 : Unfixed
0000 : No priority
0002 : +2°C (Floor type 0000: 0°C)
0001 : Not provided
0000 : Heat pump
Depending on model type
11
12
13
14
19
1E
28
2A
2E
Indoor unit capacity
Line address
Indoor unit address
Group address
Louver type (Air direction adjustment)
Temp difference of [AUTO] mode selection COOL HEAT, HEAT COOL
Automatic restart of power failure
Selection of option/error input (CN70)
HA terminal (CN61) select
0000 : Unfixed 0001 to 0034
0001 : No.1 unit to 0030 : No.30 unit
0001 : No.1 unit to 0064 : No.64 unit
0000 : Individual 0001 : Header unit of group 0002 : Follower unit of group
0000 : No louver 0001 : Swing only 0002 : (1-way Air Discharge Cassette type, Under Ceiling type) 0003 : (2-way Air Discharge Cassette type) 0004 : (4-way Air Discharge Cassette type)
0000 : 0 deg to 0010 : 10 deg (For setup temperature, reversal of COOL/HEAT by ± (Data value)/2)
0000 : None 0001 : Restart
0000 : Filter input 0001 : Alarm input (Air washer, etc.) 0002 : None
0000 : Usual 0001 : Leaving-ON prevention control 0002 : Fire alarm input
According to capacity type
0099 : Unfixed
0099 : Unfixed
0099 : Unfixed
According to type
0003 : 3 deg
(Ts±1.5)
0000 : None
0002 : None
0000 : Usual
(HA terminal)
31
32
33
Ventilating fan control
TA sensor selection
Temperature unit select
0000 : Unavailable 0001 : Available
0000 : Body TA sensor 0001 : Remote controller sensor
0000 : °C (at factory shipment) 0001 : °F
50
0000 : Unavailable
0000 : Body TA sensor
0000 : °C
Page 51
CODE No.
[DN]
Item
Description
At shipment
5d
60
High ceiling selection
(Selection of air volume)
Filter sold separately
Timer setup (Wired remote controller)
Type AP007 to AP030 AP036 to AP056
0000
0001 High ceiling
0003 High ceiling
0000 : Standard filter (At shipment) 0001 : Super long life filter
0000 : Available (Operable) 0001 : Unavailable (Operation prohibited)
Standard
(At shipment)
2.7 m 2.7 m
3.2 m 3.0 m
3.8 m 3.5 m
TYPE
CODE No. [10]
Setup data
1 0002
2-way Air Discharge Cassette
1 : Initial setting value of EEPROM installed on the service P.C. board
Type
Abbreviated Model name
MMU-AP XXX WH
0000 : Standard
0000 : Available
Indoor unit capacity
CODE No. [11]
Setup data
0001
0003
0005
0007
0009
0011
Model
007
009
012
015
018
024
Setup data
0012
0013
0015
0017
0018
Model
027
030
036
048
056
51
Page 52
9-2. Applied Control in Indoor Unit
n Remote location ON/OFF control box (TCB-IFCB-4E2)
[Wiring and setup]
• Use the exclusive connector for connection with the indoor control P.C. board.
• In a group control, the system can operate when connecting with any indoor unit (Control P.C. board) in the group. However when taking out the operation/error signal from the other unit, it is necessary to take out from each unit individually.
1. Control items
1) Start/Stop input signal : Operation start/stop in unit
2) Operation signal : Output during normal operation
3) Error signal : Output during alarm (Serial communication error or indoor/outdoor protective device) operation
2. Wiring diagram using remote control interface (TCB-IFCB-4E2)
Input IFCB-4E2 : No voltage ON/OFF serial signal
Output No voltage contact for operation, error display
Contact capacity: Below Max. AC240V 0.5A
Indoor control P.C. board
Start/Stop input
COM (GND)
Remote controller prohibition/clear input
Operation signal output
COM (+12V)
Error signal output
1 2 3 4 5 6
CN61
T10
(YEL)
Remote location ON/OFF control box
(TCB-IFCB-4E2)
1 2 3 4
CN06
1 2 3 4 5 6
CN13
Power supply 220–240V, ~50Hz
220V, ~60Hz
ON/OFF serial signal input
COM
Operation signal output
Error signal output
52
Page 53
n Ventilating fan control from remote controller
SET
SET
[Function]
• The start/stop operation can be operated from the wired remote controller when air to air heat exchanger or ventilating fan is installed in the system.
• The fan can be operated even if the indoor unit is not operating.
• Use a fan which can receive the no-voltage A contact as an outside input signal.
• In a group control, the units are collectively operated and they can not be individually operated.
1. Operation
Handle a wired remote controller in the following procedure.
Use the wired remote controller during stop of the system.Be sure to set up the wired remote controller to the header unit. (Same in group control)In a group control, if the wired remote controller is set up to the header unit, both header and follower
units are simultaneously operable.
1 Push concurrently
The unit No. displayed firstly indicates the header indoor unit address in the group control.
In this time, the fan of the selected indoor unit turns on.
2 Every pushing
UNIT LOUVER
+ CL +
button (button at left side), the indoor unit numbers in group control are
TEST
buttons for 4 seconds or more.
displayed successively.
In this time, the fan of the selected indoor unit only turns on.
3 Using the setup temp or button, specify the CODE No ! . 4 Using the timer time or button, select the setup data. (At shipment:  )
The setup data are as follows:
Setup data
 
5 Push
• To change the selected indoor unit, go to the procedure 2 ).
• To change the item to be set up, go to the procedure 3 ).
6 Pushing
button. (OK if display goes on.)
TEST
returns the status to the usual stop status.
Handling of operation of air to air heat exchanger or ventilating fan
Unavailable (At shipment)
Available
2. Wiring
Relay (DC12V, procured locally) Corresponds to the relay up to one that the rated current of the operation coil is approx. 75mA
CN32
FAN DRIVE
(2P WHI)
Indoor control
P.C. board
Note) Determine the cable length between the indoor control P.C. board and the relay within 2m.
121
2
Outside control input of fan
To terminal
53
Compact 4-way Air Discharge Cassette type 4-way Air Discharge Cassette type 2-way Air Discharge Cassette type 1-way Air Discharge Cassette type (2 series) Concealed Duct Standard type Slim Duct type Under Ceiling type High Wall type
Corresponds up to a relay in which rated current of the operation coil is approx. 75mA
Other type models: Correspond up to a relay in which rated current of the
operation coil is approx. 16mA (Does not correspond to a terminal block type relay on the market.)
⎫ ⎬ ⎭
model :
Page 54
n Leaving-ON prevention control
SET
SET
[Function]
• This function controls the indoor units individually. It is connected with cable to the control P.C. board of the indoor unit.
• In a group control, it is connected with cable to the indoor unit (Control P.C. board), and the CODE No. ­is set to the connected indoor unit.
• It is used when the start operation from outside if unnecessary but the stop operation is necessary.
• Using a card switch box, card lock, etc, the forgotten-OFF of the indoor unit can be protected.
• When inserting a card, start/stop operation from the remote controller is allowed.
• When taking out a card, the system stops if the indoor unit is operating and start/stop operation from the remote controller is forbidden.
1. Control items
1) Outside contact ON : The start/stop operation from the remote controller is allowed. (Status that card is inserted in the card switch box)
2) Outside contact OFF : If the indoor unit is operating, it is stopped forcedly. (Start/Stop prohibited to remote controller) (Status that card is taken out from the card switch box)
* When the card switch box does not perform the above contact operation, convert it using a relay with b
contact.
2. Operation
Handle the wired remote controller switch in the following procedure.
* Use the wired remote controller switch during stop of the system.
1 Push concurrently
+ CL +
TEST
buttons for 4 seconds or more.
2 Using the setup temp or button, specify the CODE No. - . 3 Using the timer time or button, set  to the setup data. 4 Push 5 Push
3. Wiring
n Power peak-cut from indoor unit
When the relay is turned on, a forced thermostat-OFF operation starts.
button.
TEST
button. (The status returns to the usual stop status.)
CN61
T10
(YEL)
Indoor control P.C. board
Note) Determine the cable length between the indoor control P.C. board and the relay within 2m.
121
2
343
4
565
6
Relay (procured locally)
Power supply
Outside contact (Card switch box, etc: Procured locally)
* In the figure, the contact indicates a status that the card is taken out.
• Wiring example
CN73
EXCT
(2P plug: RED)
Indoor control P.C. board
121
2
Relay (procured locally)
Note) Determine the cable length between the indoor or outdoor control P.C. board and the relay within 2m.
Relay coil signal
54
Page 55
n Address setup (Manual setting from Wired remote controller)
SET
SET
SET
SET
In case that addresses of the indoor units will be determined prior to piping work after wiring work
• Set an indoor unit per a remote controller.
• Turn on power supply.
1 Push
+ CL +
TEST
buttons simultaneously
for 4 seconds or more.
(Example of 2-lines cabling) (Real line: Cabling, Broken line: Refrigerant pipe)
Outdoor Outdoor
2 (Line address)
Using the temperature setup buttons, set to the CODE No.
3 Using timer time / buttons,
set the line address.
4 Push
button. (OK when display goes on.)
5 (Indoor unit address)
Using the temperature setup buttons, set ! to the CODE No.
6 Using timer time / buttons,
set 1 to the line address.
7 Push
button. (OK when display goes on.)
8 (Group address)
Using the temperature setup buttons, set " to the CODE No.
9 Using timer time / buttons,
 to Individual,  to
set Header unit and
10 Push
button.
(OK when display goes on.)
11 Push
TEST
button.
Setup completes. (The status returns to the usual stop status.)
 to follower unit.
/
/
/
Line address 1
Indoor unit address 1
Group address 1
For the above example, perform setting by connecting singly the wired remote controller without remote controller inter-unit cable.
2, 5, 8
END 11
1
<Operation procedure>
Indoor Indoor Indoor Indoor Indoor
Header unit
Group address Individual : 0000 Header unit : 0001 Follower unit : 0002
TEMP.
TIMER SET
TEST
TIME
SET
CL
FILTER RESET
1 2 2
FAN
SAVE
SWING/FIX
1 3 2
Follower
unit
In case of group control
ON / OFF
MODE
VENT
UNIT LOUVER
3, 6, 9
4, 7, 10
2 1 2
2 2 2
1 2 3 4 5 6 7 8 9 10 11 END
Note 1)
When setting the line address from the remote controller, do not use Address 29 and 30. As they are addresses which cannot be set to the outdoor unit, if they are set, the check code [E04] (Indoor/Outdoor
communication circuit error) is issued.
Note 2)
When an address was manually set from the remote controller and the central control over the refrigerant lines is carried out, perform the following setting for the Header unit of each line.
• Set the line address for every line using SW13 and 14 on the interface P.C. board of the Header unit in each line.
• Except the least line address No., turn off SW30-2 on the interface P.C. board of the Header units in the lines connected to the identical central control. (Draw the terminal resistances of indoor/outdoor and central control line wirings together.)
• For each refrigerant line, connect the relay connector between Header unit [U1U2] and [U3U4] terminals.
• After then set the central control address. (For setting of the central control address, refer to the Installation manual for the central remote controller.)
55
Page 56
n Confirmation of indoor unit No. position
1 2
END
Operation
<Operation procedure>
2
1
SET
TIME
TIMER SET
TEST
FILTER RESET
TEMP.
CL
FAN
SAVE
SWING/FIX
VENT
MODE
ON / OFF
UNIT LOUVER
1 2 3
END
<Operation procedure>
3
1
2
SET
TIME
TIMER SET
TEST
FILTER RESET
TEMP.
CL
FAN
SAVE
SWING/FIX
VENT
MODE
ON / OFF
UNIT LOUVER
1. To know the indoor unit addresses though position of the indoor unit is recognized
• In case of individual operation (Wired remote controller : indoor unit = 1 : 1) (Follow to the procedure during operation)
<Procedure>
1 Push 2 Push
Unit No. 1-1 is displayed on LCD.
(It disappears after several seconds.)
The displayed unit No. indicate line address and indoor unit address.
(When other indoor units are connected to the identical remote controller (Group control unit), other unit numbers are also displayed every pushing
ON / OFF
UNIT LOUVER
UNIT LOUVER
button if the unit stops.
button (button at left side).
button (button at left side).
2. To know the position of indoor unit by address
• To confirm the unit No. in the group control (Follow to the procedure during operation) (in this procedure, the indoor units in group control stop.)
<Procedure>
The indoor unit numbers in the group control are successively displayed, and fan, louver, and drain pump of the corresponding indoor unit are turned on. (Follow to the procedure during operation)
1 Push
VENT
and
TEST
buttons simultaneously for
4 seconds or more.
• Unit No. is displayed.
• Fans and louvers of all the indoor units in the group control operate.
2 Every pushing
UNIT LOUVER
button (button at left side), the unit numbers in the group control are successively displayed.
• The unit No. displayed at the first time indicates
the header unit address.
• Fan and louver of the selected indoor unit only
operate.
3 Push
TEST
button to finish the procedure.
All the indoor units in the group control stop.
56
Page 57
n Function selection setup
SET
SET
<Procedure> Perform setting while the air conditioner stops.
1 Push
TEST
+
+ CL buttons simultaneously for 4 seconds or more.
The first displayed unit No. is the master indoor unit address in the group control.
In this time, fan and louver of the selected indoor unit operate.
ò
Every pushing
2
displayed one after the other. In this time, fan and louver of the selected indoor unit only operate.
UNIT LOUVER
button (button at left side), the indoor unit No. in the group control is
ò
Using the set temperature
3
TEMP.
buttons, specify the CODE No. (DN).
ò
Using the timer time
4
TIME
buttons, select the set data.
ò
5 Push
• To change the selected indoor unit, proceed to Procedure 2 .
• To change item to be set up, proceed to Procedure 3 .
button. (OK if indication lights)
ò
6
Pushing
TEST
button returns the status to the normal stop status.
TEMP.
TEST
TIMER SET
TIME
SET
CL
SWING/FIX
3 6
FILTER RESET
FAN
SAVE
ON / OFF
MODE
VENT
UNIT LOUVER
4 5
1
<Operation procedure>
1 2 3 4 5 6
2
END
57
Page 58
n How to check all the unit No. from an arbitrary wired remote controller
SET
<Procedure> Carry out this procedure during stop of system.
The indoor unit No. and the position in the identical refrigerant piping can be checked.
An outdoor unit is selected, the identical refrigerant piping and the indoor unit No. are displayed one after the other, and then its fan and louver are on.
1 Push the timer time button +
First line 1 and CODE No.
)+ (Address Change) are displayed. (Select outdoor unit.)
TEST
simultaneously for 4 seconds or more.
ò
Select line address using
2
UNIT LOUVER
/
SWING/FIX
button.
ò
3 Determine the selected line address using
• The address of the indoor unit connected to the refrigerant piping of the selected outdoor unit is dis­played and the fan and the louver are on.
button.
ò
Every pushing
4
displayed one after the other.
• Only fan and louver of the selected indoor unit start operation.
[To select the other line address]
5 Push
* The indoor address of other line can be continuously checked.
CL
button and the operation returns to Procedure 2.
UNIT LOUVER
button (button at left side), the indoor unit No. in the identical piping is
6
Push
ò
TEST
button and then the procedure finishes.
TEMP.
TIMER SET
TIME
1
FILTER
RESET
TEST
SET
6
35
<Operation procedure>
ON / OFF
FAN
MODE
SAVE
VENT
CL
SWING/FIX
UNIT LOUVER
4
2
1 2 3 4 5 6
58
END
Page 59
n How to change all indoor addresses from an arbitrary wired remote controller
SET
SET
SET
SET
T
T
CLSAS
X
E
ON / OFF
UNIT
LOUVER
SET
T
T
CLSAS
X
E
ON / OFF
UNIT
LOUVER
(It is possible when setting has finished by automatic addresses.)
Contents: The indoor unit addresses in each identical refrigerant piping line can be changed from an
arbitrary wired remote controller.
¤ Enter in address check/change mode and then change the address.
<Procedure> Carry out this procedure during stop of system.
1 Push the timer time button +
First line 1 and CODE No.
)+ (Address Change) are displayed.
TEST
simultaneously for 4 seconds or more.
ò
Select line address using
2
UNIT LOUVER
/
SWING/FIX
button.
ò
Push the
3
• The address of the indoor unit connected to the refrigerant piping of the selected outdoor unit is displayed and the fan and the louver are on.
First the current indoor address is displayed. (Line address is not displayed.)
button.
ò
TIME
4
button push up/down the indoor
address of the SET DATA.
The set data is changed to a new address.
ò
5
Push
button to determine the set data.
ò
Every pushing
6
side), the indoor unit No. in the identical piping is displayed one after the other.
• Only fan and louver of the selected indoor unit start operation.
Repeat the Procedures 4 to 6 to change all the indoor addresses so that they are not duplicated.
UNIT LOUVER
button (button at left
ò
Push
7
(All the indications of LCD go on.)
button.
ò
8 Push
TEST
finishes.
button and then the procedure
TIMER SE
MOD
1
TESTRESE
3
Cancel of line selection
If the UNIT No. is not call up here, the outdoor unit in that line does not exist.
Push CL button to select a line again in the Procedure 2.
8
Finish
TESTRESE
5
TIMER SE
WING/FI
2
MOD
4
WING/FI
6
When you want to complete the setting
7
<Operation procedure>
1 2 3 4 5 6 7 8
END
59
Page 60
n Function to clear error
1. Clearing method from remote controller
¤ How to clear error of outdoor unit
In the unit of refrigerant line connected by indoor unit of the remote controller to be operated, the error of the outdoor unit currently detected is cleared. (Error of the indoor unit is not cleared.)
The service monitor function of the remote controller is utilized.
<Method>
CL
1 Push
monitor mode.
2 Push
TEST
+
buttons simultaneously for 4 seconds or more to change the mode to service
TEMP.
button to set the CODE No. to [FF].
3 The display of A part in the following figure is counted as “#

“ When “

 ” appear, the error was cleared.
However counting from “# ” is repeated on the display screen.
4 When pushing
 ” with 5-seconds interval.
TEST
button, the status becomes normal.
3
2
FILTER RESET
TEMP.
TEST
TIMER SET
TIME
SET
CL
FAN
SAVE
SWING/FIX
ON / OFF
MODE
VENT
UNIT LOUVER
4
"
1
!
<Operation procedure>
1 2 3 4
Returns to normal status
¤ How to clear error of indoor unit
The error of indoor unit is cleared by (Only error of the indoor unit connected with remote controller to be operated is cleared.)
ON / OFF
button of the remote controller.
60
Page 61
n Monitoring function of remote controller switch
1 2 3 4
Returns to normal display
<Operation procedure>
2
4 1
3
SET
TIME
TIMER SET
TEST
FILTER RESET
TEMP.
CL
FAN
SAVE
SWING/FIX
VENT
MODE
ON / OFF
UNIT LOUVER
When using the remote controller (Model Name: RBC-AMT32E), the following monitoring function can be utilized.
Calling of display
<Contents>
The temperature of each sensor of the remote controller, indoor unit and outdoor unit and the operating status can be checked by calling the service monitor mode from the remote controller.
<Procedure>
1 Push
TEST
+ CL buttons simultaneously for 4 seconds or more to call up the service monitor mode.
The service monitor goes on and firstly the temperature of the CODE No.
 is displayed.
ò
2 Push
CODE No. to be monitored. For display code, refer to the following table.
TEMP.
button to change CODE No. to the
ò
3 Push
UNIT LOUVER
button to change to CODE No. to
be monitored. The sensor temperature of indoor unit or
outdoor unit in its refrigerant line and the operating status are monitored.
4 Push
TEST
normal display.
CODE
No.
Room temp.
00
(Under control) (Note 1)
01
Room temp. (Remote controller)
02
Indoor suction temp. (TA)
03
Indoor coil temp. (TCJ)
04
Indoor coil temp. (TC2)
05
Indoor unit dataSystem data
Indoor coil temp. (TC1)
08
Indoor PMV opening degree
F2
Indoor fan accumulated operation time
F3
Filter sign time
0A
No. of connected indoor units
0B
Total HP of connected indoor units
0C
No. of connected outdoor units
0D
Total HP of connected outdoor units
ò
button to return the status to the
Data name
Unit
°C
°C
°C
°C
°C
°C
pls
h
h
unit
HP
unit
HP
Display
form
× 1
× 1
× 1
× 1
× 1
× 1
× 1/10
× 100
× 1
× 10
× 10
CODE
No.
10
Compressor 1 discharge temp. (Td1)
11
Compressor 2 discharge temp. (Td2)
12
High pressure sensor detection pressure (Pd)
13
Low pressure sensor detection pressure (Ps)
14
Suction temp. (TS)
15
Outdoor coil temp. (TE)
16
Liquid side temp. (TL)
17
Outside temp. (TO)
18
Low pressure saturation temp. (TU)
19
Compressor 1 current (I1)
1A
Compressor 2 current (I2)
1B
Individual outdoor unit data (Note 3, 4)
PMV1 + 2 opening degree
1D
Compressor 1, 2 ON/OFF
1E
Outdoor fan mode
1F
Outdoor unit HP
Data name
Unit
°C
°C
MPa
MPa
°C
°C
°C
°C
°C
A
A
pls
HP
Display
form
× 1
× 1
× 100
× 100
× 1
× 1
× 1
× 1
× 1
× 10
× 10
× 1/10
(Note 2)
0 to 31
× 1
(Note 1) In the group connection, only data of the header indoor unit
(Note 2) 01: Only compressor 1 is ON.
(Note 3) For the CODE No., an example of header unit is described.
is displayed.
10: Only compressor 2 is ON. 11: Both compressor 1 and 2 are ON.
(Note 4) Upper girder of CODE No. indicates the outdoor
unit No. 1: Header unit (A)
2: Follower unit (B) 3: Follower unit (C) 4: Follower unit (D)
61
Page 62
10. TROUBLESHOOTING
10-1. Troubleshooting Summary
1. Before troubleshooting
1) Applied models
S-MMS Multi type models
Indoor unit : MMX-APXXX, Outdoor unit : MMY-MAPXXXXT8X, MMY-MAPXXXHT7X
Super Heat Recovery Multi type models
Indoor unit : MMX-APXXX, Outdoor unit : MMY-MAPXXXFT8X
Mini-S-MMS Multi type models
Indoor unit : MMX-APXXX, Outdoor unit : MCY-MAPXXXHT, MCY-MAPXXXHT2X
2) Required tools / measuring devices
• Screwdrivers (Philips, Minus), spanner, radio pinchers, nipper, push pin for reset switch, etc.
• Tester, thermometer, pressure gauge, etc.
3) Confirmation before check (The following items are not troubles.)
No.
1
Compressor does not operate.
2
Indoor fan does not work.
3
Outdoor fan does not rotate, or fan speed changes.
Indoor fan does not stop.
4
Start/stop operation on remote
5
controller is unavailable.
6
Operation
——
• Is not delayed for 3 minutes? (3 minutes after compressor-OFF)
• Is not thermostat OFF?
• Is not the fan operating or timer?
• Is not the system initially communicating? Heating operation cannot be performed under condition of outside
temperature 21°C or higher. Cooling operation cannot be performed under condition of outside
temperature –5°C or lower.
• Is not the cold draft prevention being controlled in heating operation?
• Is not low cooling operation being controlled?
• Is not a defrost operation being performed?
• Is not after-heat elimination operation being controlled after heating operation?
• Is not auxiliary unit or remote control being operated?
• Is connecting wire of indoor unit or remote controller correct?
Check items
2. Troubleshooting procedure
When a trouble occurred, advance the check operation in the following procedure.
Trouble
[E28] error
Check the check display
on the interface P.C. board
of the header unit.
Check the check display
on the interface P.C. board
of the corresponding follower unit.
Other error
Check position
or part in which
a trouble occurred.
NOTE
While a check operation is performed, a malfunction of the microprocessor may be caused due to condition of the power supply or the external noise.
If there is any noise source, change wires of the remote controller and signal wires to shield wires.
62
Page 63
10-2. How to check
On the remote controller (Remote controller, Central control remote controller) and on the interface P.C. board of the outdoor unit, LCD display part (Remote controller) or 7-segment display part (on outdoor interface P.C. board) is provided in order to display the operation status.
When a trouble occurred, the method to judge the trouble or defective position of the air conditioner by this self-diagnosis function is shown below.
The following table shows the list of each check code that each device detects. Check the check contents in the following table according to position to be checked.
• Check from the indoor remote controller or TCC-LINK central controller: Refer to “Display on remote controller & TCC-LINK central controller” in the following table.
• Check from outdoor unit: Refer to “Display of outdoor segment” in the following table.
• Check from indoor unit of wireless remote controller: Refer to Sensor lamp display” in the following table.
63
Check code display list (Indoor unit)
[Indoor unit detects error.]
Check code display
TCC-LINK central
& remote controller
E03
E04
E08
E10
E18
F01
F02
F03
F10
F11
F29
L03
L07
L08
L09
L20
L30
P01
P10
P12
P31
Outdoor 7-segment
Auxiliary code
——
——
E08 Duplicated indoor unit No.
——
——
——
——
——
——
——
——
——
——
L08
——
——
L30 Detected indoor unit No.
——
P10 Detected indoor unit No.
——
——
Operation
¥ ll
ll
¥ ll ¥ ll
¥ ll ¥¥l
¥¥l ¥¥l ¥¥l ¥¥l ¥¥l ¥ l ¥ ¥ l ¥ ¥ l ¥ ¥ l ¥ ¥ ¥
l ¥¥ l ¥¥ l ¥¥
¥ l ¥
Sensor lamp display
Block display (∗)
Timer
Ready
¥
¡
¥
¡
¥
Main defective position
Flash
Regular communication error between indoor and remote controller
Regular communication error between indoor and outdoor
Duplicated indoor address
Communication error between indoor MCU
Regular communication error between header and follower in indoor unit
A
Indoor heat exchanger temp. sensor (TCJ) error
A
Indoor heat exchanger temp. sensor (TC2) error
A
Indoor heat exchanger temp. sensor (TC1) error
A
Room tem. Sensor (TA) error
A
Discharge air temp. sensor (TF) error.
S
Indoor or other P.C. board error
S
Duplicated setting of header in indoor group
S
There is group cable in individual indoor unit.
S
Indoor group address is unset.
S
Indoor capacity is unset.
S
Duplicated central control system address
S
External error was input in indoor (Interlock).
A
Indoor AC fan error
A
Indoor overflow was detected.
A
Indoor DC fan error
A
Other indoor unit error
() ¡: Goes on, ¥: Flashes, l: Goes off
A (Alternate) : Flashing condition is alternate when there are two flashing LED. S (Simultaneously) : Two LED flash simultaneously when there are two flashing LED.
Description
No communication from remote controller and network adapter (No central control system communication also)
No communication from outdoor unit
An address same to self address was detected.
Communication error between MCU of main motor microprocessors
Regular communication between header and follower units in indoor unit was impossible.
Open/short of heat exchanger temp. sensor (TCJ) was detected.
Open/short of heat exchanger temp. sensor (TC2) was detected.
Open/short of heat exchanger temp. sensor (TC1) was detected.
Open/short of room temp. sensor (TA) was detected.
Open/short of discharge air temp. sensor was detected.
Indoor EEPROM error (Other error may be detected.)
There were multiple header units in a group.
There is even an indoor unit connected to group in individual indoor unit.
Indoor group address is unset. (Detected also at outdoor unit side)
Capacity of indoor unit is unset.
Setting of central control system address is duplicated.
System abnormally stopped by input of external error (CN80).
Error of indoor AC can was detected. (Fan motor thermal relay operation)
Float switch operated.
Error (Over-current, lock, etc.) of indoor DC fan was detected.
Group follower unit cannot be operated by [E03/L03/L07/L08] alarm of header unit.
Note) The check code display may be different according to the detected device even same error contents such as communication error.
Page 64
64
[Remote controller detects error.]
Check code display
Remote controller
E01
E02
E09
Outdoor 7-segment
Auxiliary code
——
——
——
[Central controller detects error.]
Check code display
TCC-LINK central
C05
C06
C12
P30
Outdoor 7-segment
Auxiliary code
——
——
——
——
——
Sensor lamp display
Block display (∗)
Operation
Timer
Ready
¥ ll ¥ ll ¥ ll
Sensor lamp display
Block display (∗)
Operation
Timer
Ready
Is not displayed
(In shared use
of remote controller)
According to unit with alarm
(Abovementioned)
() ¡: Goes on, ¥: Flashes, l: Goes off
Main defective position
Flash
No remote controller header unit, remote controller communication (receive) error
Remote controller communication (send) error
Duplicated remote controller header
Main defective position
Flash
Central control system communication (send) error
Central control system communication (receive) error
There are multiple network adapters.
Batched alarm of interface for general-purpose equipment control
Group follower unit error
A (Alternate) : Flashing condition is alternate when there are two flashing LED. S (Simultaneously) : Two LED flash simultaneously when there are two flashing LED.
Description
When signal cannot be received from indoor unit, when header of remote controller was not set (including 2 remote controllers)
When signal cannot be sent to indoor unit
In 2-remote controller control, both remote controllers were set to header. (Indoor header stops with alarm and follower unit continues operation.)
Description
When signal of central control system cannot be sent, there are same multiple central devices (AI-NET)
When signal of central control system cannot be received
There were multiple network adapters (AI-NET) on remote controller communication line.
Error of equipment connected to control interface of the general-purpose unit exclusive to TCC-LINK/AI-NET
Group follower unit error (For remote controller, [
] details is displayed together with unit No.)
∗∗∗
Note) The check code display may be different according to the detected device even same error contents such as communication error.
Page 65
65
Check code display list (Outdoor unit)
[SMMS-i interface detects error: Main example]
Outdoor 7-segment
No. of indoor units which received signal
E06
normally
E07
E08 Duplicated indoor unit number
01: Indoor/Outdoor communication
E12
02: Communication between Outdoor units
E15
00: Capacity over
E16
01 ~ : No. of connected units 00: No center outdoor unit
E19
02: 2 or more center outdoor units 01: Connected to outdoor of other line
E20
02: Connected to indoor of other line 00: Duplicated header units
E21
02: No header unit
E22
E23
E25
E26 Receive error of outdoor address
E28 Detected outdoor unit number
A3-IPDU
123
01
¡
02
¡
03
¡¡
04
E31
05
¡¡
06
¡¡
07
¡¡¡
08
09
¡¡
F04 — F05
01: TE1
F06
02: TE2 F07 — F08 — F11 — F12 — F15 — F16 — F22 — F23
F24
F31
Check code display
Auxiliary code
FAN
IPDU
0A
0B
0C
¡
0D
0E
0F
¡¡
Error position.
A3-IPDU
123
FAN
IPDU
¡¡
¡¡ ¡
¡¡
¡¡¡
¡¡ ¡
¡¡¡ ¡
mark:
TCC-LINK central & remote controllers
E06
(E04)
(E08)
E12
E15
E16
E19
E20
E21
E22
E23
E25
E26
E28
E31
F04 F05
F06
F07 F08 F11 F12 F15 F16 F22 F23
F24
F31
Sensor lamp display
Block display
Operation
Timer Ready Flash
ll¥ ll¥
¥ ll ¥ ll
ll
¥
ll¥ ll¥ ll¥ ll¥
ll
¥
ll¥ ll
¥
ll¥ ll¥
ll
¥¥¡ ¥¥¡
¥¥¡ ¥¥¡
¥¥¡
¥¥¡ ¥¥¡ ¥¥¡ ¥¥¡ ¥¥¡
¥¥¡ ¥¥¡
¥
() ¡: Goes on, ¥: Flashes, l: Goes off
A (Alternate) : Flashing condition is alternate when there are two flashing LED. S (Simultaneously) : Two LED flash simultaneously when there are two flashing LED.
Main defective position
Decrease of quantity of indoor units
Indoor/Outdoor communication circuit error
Duplicated indoor address
Automatic address start error
There is none during auto addressing. No. of connected indoor units:
Over capacity No. of center outdoor units error
Connected to other line during automatic addressing
Header heat unit quantity error
Decrease of heat unit quantity Send error communication between
outdoor units Duplicated terminal outdoor address setting Decrease of connected outdoor units
Terminal outdoor error
IPDU communication error
Outdoor discharge temp. sensor (TD1) error
A
Outdoor discharge temp. sensor (TD2) error
A
Outdoor heat exchanger temp. sensor
A
(TE1, TE2) error
A
Outdoor liquid temp. sensor (TL) error Outdoor outer air temp. sensor (TO) error
A
Outdoor suction temp. sensor (TS1) error
A
Outdoor temp. sensor (TE1, TL) miswiring
A
Outdoor pressure sensor (Pd, Ps) miswiring
A A
Outdoor discharge temp. sensor (TD3) error Low pressure (Ps) sensor error
A
High pressure (Pd) sensor error
A
Outdoor EEPROM error
S
Description
No communication from indoor unit (Decrease of connected indoor units)
Signal cannot be sent to indoor unit. (There is no communication from outdoor unit.)
There are multiple indoor units having the same address. (Detected also at indoor unit side)
Automatic indoor address operation while setting automatic address of other system Outdoor automatic address operation while setting automatic indoor address
There is no signal receiving from outdoor unit during automatic addressing. Total capacity of indoor units exceeded (total capacity of outdoor units × 135%)
There is no center outdoor unit or there are 2 or more outdoor units in 1 line.
Indoor unit of other line was detected during automatic address is been setting.
There is no header heat unit in the system, or there are multiple header units.
No communication from heat unit (Decrease of connected heat units) Sending to other outdoor is unavailable.
Manually set outdoor address was duplicated. No communication from terminal outdoor unit
(Decrease of connected terminal outdoor units) Center outdoor unit detected terminal outdoor unit error.
(For terminal outdoor unit, details are displayed.)
No communication of each IPDU (P.C. board) in inverter box
Open/Short of outdoor discharge temp. sensor (TD1) was detected. Open/Short of outdoor discharge temp. sensor (TD2) was detected. Open/Short of heat exchanger temp. sensor (TE1, TE2) was detected.
Open/Short of outdoor liquid temp. sensor (TL) was detected. Open/Short of outer air temp. sensor (TO) was detected.
Open/Short of outdoor suction temp. sensor (TS1) was detected. Miswiring by temp. sensor (TE1, TL) was detected. Miswiring by outdoor pressure sensor (Pd, Ps) was detected. Open/Short of outdoor discharge temp. sensor (TD3) was detected. Output voltage of low pressure (Ps) sensor detected 0. Output voltage of high pressure (Pd) sensor detected 0 or error value was
detected during stop of compressor. Outdoor EEPROM error
(Center unit stops alarm and terminal unit continues operation.).
Page 66
66
Outdoor 7-segment
H05
H15
H25
H06 — H07
01: TK1 sensor error
02: TK2 sensor error
H08 03: TK3 sensor error
04: TK4 sensor error
05: TK5 sensor error
01: TK1 Oil circuit system error
02: TK2 Oil circuit system error
H16 03: TK3 Oil circuit system error
04: TK4 Oil circuit system error
05: TK5 Oil circuit system error
L04
No. of preceded indoor units L06
([L05/L06] by individual display)
L08
L10 — L17 — L18 — L26 No. of connected heat units
L27 No. of connected heat units
L28
A3-IPDU
123
01
¡
02
¡
03
¡¡
04
L29
05
¡¡
06
¡¡
07
¡¡¡
08
09
¡¡
L30 Detection of indoor unit number
P03
00: Open phase shortage detection
01: Compressor 1 side P05
02: Compressor 2 side
03: Compressor 3 side
Check code display
Auxiliary code
FAN
IPDU
0A
0B
0C
¡
0D
0E
0F
¡¡
Error position.
A3-IPDU
123
¡¡ ¡
¡¡¡
¡¡¡ ¡
mark:
FAN
IPDU
¡¡
¡¡
¡¡ ¡
TCC-LINK central & remote controllers
H05
H15
H25
H06 H07
H08
H16
L04
L05
L06
L08
L10 L17 L18 L26
L27
L28
L29
(L30)
P03
P05
Sensor lamp display
Block display
Operation
Timer Ready Flash
l ¥ l l ¥ l l ¥ l
¥
l l
l
l
¥¡¥ ¥ l ¥ ¥ l ¥ ¥ l ¥
¥¡¥ ¥¡¥ ¥¡¥ ¥¡¥
¥¡¥ ¥¡¥
¥¡¥
¥¡¥ ¥
¥ l ¥
¥
¥
¥
l
l l
l
l
¥
() ¡: Goes on, ¥: Flashes, l: Goes off
Main defective position
Outdoor discharge temp. sensor (TD1) miswiring
Outdoor discharge temp. sensor (TD2) miswiring
Outdoor discharge temp. sensor (TD3) miswiring
Low pressure protective operation Protection for oil level drop
Oil level detection temp. sensor (TK1 to 5) error
Detection circuit error
Duplicated outdoor system address
S
Duplicated priority indoor units
S
(Displayed in priority indoor unit) Duplicated priority indoor units
S
(Displayed except priority indoor unit) Unset indoor group address
S
S
Unset outdoor unit capacity
S
Disagreed error of outdoor model
S
Refrigerant change unit system error
S
No. of connected heat unit over No. of connected heat unit error
S
S
No. of connected outdoor units over
S
IPDU quantity error
Outside error input in indoor (Interlock)
S
A
Outdoor unit discharge (TD1) temp. error Open phase shortage: Power failure error
A
Inverter DC voltage (Vdc) error
A (Alternate) : Flashing condition is alternate when there are two flashing LED. S (Simultaneously) : Two LED flash simultaneously when there are two flashing LED.
Description
Miswiring or mismounting of outdoor discharge temp. sensor (TD1) or coming-out of TD1 sensor was detected.
Miswiring or mismounting of outdoor discharge temp. sensor (TD2) or coming-out of TD2 sensor was detected.
Miswiring or mismounting of outdoor discharge temp. sensor (TD3) or coming-out of TD3 sensor was detected.
Protection by low pressure (Ps) sensor was detected. Protection detection by temp. sensor (TK1 to 5) for oil level detection.
Open/Short of temp. sensor (TK1 to 5) for oil level detection was detected.
After starting compressor operation, temperature change of temp. sensor (TK1 to 5) for oil level detection was not detected.
Duplicated setting of system address to outdoor units of different refrigerant piping system
Duplicated priority indoor units (For priority indoor unit)
Duplicated priority indoor units (For indoor units without priority)
There is indoor unit which indoor group address was not set (Detected also at indoor unit side)
Capacity of outdoor unit is not set. (Exchange service P.C. board.) Former model of outdoor unit (Before 3 series) was connected. COOL/HEAT cycle error by mispiping, etc was detected. There are 3 or more connected heat units. Heat unit was not connected, or combination of No. of outdoor units with No. of
heat units defective. No. of connected outdoor units exceeded 4 units
No. of IPDU (P.C. board) in inverter box is few.
There is indoor unit which abnormally stops by outer error input in 1 system. ( Indoor unit detected.)
High temp. error was detected at outdoor discharge temp. sensor (TD1). When power supply was turned on, open phase shortage was detected.
Over current/Current shortage was detected at inverter DC voltage.
Page 67
() ¡: Goes on, ¥: Flashes, l: Goes off
A (Alternate) : Flashing condition is alternate when there are two flashing LED. S (Simultaneously) : Two LED flash simultaneously when there are two flashing LED.
67
Check code display
Outdoor 7-segment
Auxiliary code
01: Compressor 1 side P07 02: Compressor 2 side
03: Compressor 3 side
P09 Detection of heat unit number
P10 Detection of indoor unit number
P13
01: TS condition P15
02: TD condition
P17
P18
P19 Detection of outdoor unit number
P20
P24 Detection of heat unit number
TCC-LINK central &
remote controllers
P07
(P09)
(P10)
P13
P15
P17
P18
P19
P20
P24
Sensor lamp display
Block display
Operation
Timer Ready Flash
¥
l
¥
l ¥¥
l ¥¥
¥¥
l
¥ l ¥
¥ ¥ ¥ ¥
¥ l ¥
l l l l
¥ ¥ ¥ ¥
Main defective position
A
Heat sink overheat error
Heat unit water-shortage error
A
There is indoor unit which overflow was detected.
A
A
Outdoor liquid back detection error
Gas leak detection
A
A
Outdoor discharge (TD2) temp. error
A
Outdoor discharge (TD3) temp. error
A
4-way valve invert error
A
High pressure protection operation
Heat unit error (Main code)
A
Description
High temp. error was detected in outdoor IGBT built-in temp. sensor (TH).
There is heat unit which was been detected water-shortage in 1 system. ( Heat unit detected.)
There is abnormally stopped indoor unit which was been detected water-overflow in 1 system. ( Indoor unit detected.)
Liquid back operation was judged from refrigerant cycle status.
Outdoor suction temp. sensor (TS1) continuously and repeatedly detected high temperature over standard value.
High temp. error was detected in outdoor discharge temp. sensor (TD2).
High temp. error was detected in outdoor discharge temp. sensor (TD3).
Refrigerant cycle error was detected in heating operation.
High pressure (Pd) sensor detected pressure over standard value.
Heat unit detected error (Heat remote controller displays detailed check code together with model number.)
Page 68
68
Check code display list (Outdoor unit)
[SMMS-i unit IPDU detects error: Main example]
Check code display
Outdoor 7-segment
Auxiliary code
01: Compressor 1 side F13 02: Compressor 2 side
03: Compressor 3 side
01: Compressor 1 side
H01 02: Compressor 2 side
03: Compressor 3 side
01: Compressor 1 side
H02 02: Compressor 2 side
03: Compressor 3 side
01: Compressor 1 side
H03 02: Compressor 2 side
03: Compressor 3 side
01: Compressor 1 side P04 02: Compressor 2 side
03: Compressor 3 side
01: Compressor 1 side P07 02: Compressor 2 side
03: Compressor 3 side
0: IGBT circuit
1: Position detection circuit error
3: Motor lock error
4: Motor current detection P22 C: TH sensor error
D: TH sensor error
E: Inverter DC voltage error (Outdoor fan)
Note) In position ∗, 0 to F is displayed,
but ignore it.
01: Compressor 1 side P26 02: Compressor 2 side
03: Compressor 3 side
01: Compressor 1 side P29 02: Compressor 2 side
03: Compressor 3 side
TCC-LINK central & remote controllers
F13
H01
H02
H03
P04
P07
P22
P26
P29
Sensor lamp display
Block display
Operation
Timer Ready Flash
¥¥¡
¥
l
l
l
¥
¥
¥
¥
¥
¥
¥
l
l
l
l
l
l
l
l
¥
¥
¥
¥
¥
() ¡: Goes on, ¥: Flashes, l: Goes off
A (Alternate) : Flashing condition is alternate when there are two flashing LED. S (Simultaneously) : Two LED flash simultaneously when there are two flashing LED.
Main defective position
A
Outdoor IGBT built-in temp. sensor (TH) error
Compressor break down
Compressor error (Lock)
Current detection circuit error
A
High pressure SW system operation
A
Heat sink overheat error
A
IPDU for outdoor fan error
A
G-Tr (IGBT) short-circuit protection error
A
Compressor position detection circuit system error
Description
Open/Short of outdoor unit IGBT built-in temp. sensor (TH) was detected.
Inverter current (Idc) detection circuit detected over-current.
Compressor lock was detected.
Abnormal current was detected during stop of compressor.
High pressure SW operated.
High temp. error was detected in outdoor IGBT built-in temp. sensor (TH).
IPDU for outdoor fan detected each error.
Short-circuit protective operation (Instantaneous over-current) of compressor motor driving circuit element operated.
Position detection error of compressor motor was detected.
Note) The above check codes are the representative examples and they differ according to the combined outdoor units (Cooling/Heating flex, etc.).
For details, refer to the Service Manual for the corresponding outdoor unit.
Page 69
10-3. Troubleshooting by Check Display on Remote Controller
SET
T
T
CLSAS
X
E
ON / OFF
UNIT
LOUVER
SET
n In case of wired remote controller (RBC-AMT32E)
1. Confirmation and check
When an error occurred on the air conditioner, the check code and the indoor unit No. are displayed on the display section of the remote controller.
The check code is displayed while the air conditioner operates.
If the display disappeared, operate the air conditioner and check the error based upon the following “Confirmation of error history”.
Check code Indoor unit No. in which 
an error occurred
2. Confirmation of error history
When an error occurred on the air conditioner, the error history can be confirmed with the following procedure. (Up to 4 error histories are stored in memory.)
This history can be confirmed from either operating status or stop status.
Procedure
and
TEST
buttons simultaneously for 4 seconds or more, the below display appears.
1
2
When pushing
If [
Service Check] is displayed, the mode enters in the error history mode.
• [01: Error history order] is displayed in CODE No. window.
• [Check Code] is displayed in check code window.
• [Indoor unit address with error] is displayed in UNIT No.
Every pushing temp. set / buttons, the error histories stored in the memory are displayed in order. The numbers in CODE No. indicates CODE No. [01] (Latest) to [04] (Oldest).
CAUTION
Do not push CL button because all the error histories of the indoor unit will be deleted.
2
3
Description
TIMER SE
TESTRESE
WING/FI
MOD
1
TEST
button to return to the usual display.
3
After confirmation, push
How to read the check monitor display
<7-segment display>
<How to read>
89AbCdEFHJLP76543210
69
Page 70
n In case of central remote controller (TCB-SC642TLE2)
ZONE
ALL
ZONE
GROUP
1234
SET DATA
SETTING
R.C.
SELECT ZONE
UNIT No.
No.
CL
TEST
SET
1. Confirmation and check
When a trouble occurred on the air conditioner, the check code and the indoor unit No. are displayed on the display section of the remote controller.
The check code is displayed while the air conditioner operates.
If the display disappeared, operate the air conditioner and check the error based upon the following “Confirmation of error history”.
GROUP
CODE
No.
Unit No display Alarm display
UNIT No.
Alternate flashing display
R.C No.
2. Confirmation of error history
When a trouble occurred on the air conditioner, the error history can be confirmed with the following procedure. (Up to 4 error histories are stored in memory.)
This history can be confirmed from either operating or stop.
1) Push and
2) SERVICE CHECK goes on and CODE No. 01 goes on.
3) When selecting (flash) the group number if there is the alarm history, the UNIT number and the latest alarm history are displayed alternately.
* In this time, the temperature cannot be set up.
4) To confirm the alarm history other than the latest one, push temp. set / to select CODE No. (01 to 04).
5) To confirm the alarm in the other group, push Do not push CL button because all the alarm histories of the currently selected group are deleted.
6) To finish the service check, push button.
buttons in succession for 4 seconds or more.
SET
ZONE
and
GROUP
to select the group number
Unit No display Alarm display
UNIT No.
Alternate flashing display
R.C No.
70
Page 71
n Indoor unit display part (Receiving unit) (Wireless type)
When specifying the check code, check 7-segment display on the center unit.
For the check code which is not displayed on the outdoor 7-segment, confirm it in Section “10-2 How to Check / Check code display list (Indoor unit)”.
: Goes off, : Goes on, : Flash (0.5 second)
Lamp indication
Operation
No indication at all
Operation
Flash
Operation
Operation
Operation
Alternate flash
Timer Ready
Timer Ready
Timer Ready
Flash
Timer Ready
Alternate flash
Timer Ready
Check code
E01
E02
E03
E08
E09
E10
E12
E18
E04
E06
E07
E15
E16
E19
E20
E23
E25
E26
E28
E31
P01
P10
P12
P13
P03
P04
P05
P07
P15
P17
P18
P19
P20
P22
P26
P29
P31
Cause of trouble occurrence
Power supply OFF or miswiring between receiving unit and indoor unit
Receiving error
Sending error
Communication interruption
Duplicated indoor unit No. (Address)
Duplicated header units of remote controller
Communication error between MCU on indoor unit P.C. board
Automatic address start error
Wire connection error between indoor units, indoor power supply OFF
Miswiring or wire connection error between indoor unit and outdoor unit (Communication interruption between indoor and outdoor units)
Communication (receiving) error between indoor and outdoor units, decrease of No. of connected indoor units
Communication (sending) error between indoor and outdoor units
No indoor unit during setting of automatic address
No. of connected indoor units, capacity over
Error of No. of header unit
Disagreement of refrigerant pipe communication during setting of automatic address
Communication (sending) error between outdoor units
Duplicated setting of follower unit address
Communication (receiving) error between outdoor units, decrease of No. of connected outdoor units
Follower unit error
IPDU communication error
Indoor fan error
Indoor overflow error
Indoor fan error
Outdoor unit liquid back detection error
Outdoor unit discharge temp. (TD1) error
Outdoor unit high pressure switch operation
Outdoor unit inverter DC voltage (Vdc) error was detected, negative phase error was detected
Outdoor unit heat sink overheat error: Heat radiation error of electric part (IGBT) in outdoor unit
Gas leak was detected: Short of refrigerant charge amount
Outdoor unit discharge temp. (TD2) error
Outdoor unit discharge temp. (TD3) error
Outdoor unit 4-way valve inverse error
High pressure protection error
Outdoor unit DC fan error
Outdoor unit G-Tr short-circuit error
Compressor position detection circuit error
Other indoor unit stopped due to error in the group.
Receiving unit
⎬ ⎭
⎫ ⎪
Miswiring or wire connection error
between receiving unit and indoor unit
⎪ ⎭
⎫ ⎬
Setup error
71
Page 72
Lamp indication
Operation
Alternate flash
Operation
Alternate flash
Operation
Timer Ready
Timer Ready
Timer Ready
Check code
F01
F02
F03
F10
F11
F04
F05
F06
F07
F08
F12
F13
F15
F16
F22
F23
F24
Cause of trouble occurrence
Heat exchanger sensor (TCJ) error
Heat exchanger sensor (TC2) error
Heat exchanger sensor (TC1) error Temp. sensor error in indoor unit
Room temp. sensor (TA) error
Discharge air temp.sensor (TF) error
Discharge temp. sensor (TD1) error
Discharge temp. sensor (TD2) error
Heat exchanger sensor (TE1, TE2) error
Liquid temp. sensor (TL) error Outdoor unit temp. sensor error
Outside temp. sensor (TO) error
Suction temp. sensor (TS1) error
Heat sink sensor (TH) error
Misconnection of heat exchanger sensor (TE) with liquid temp. sensor (TL) Miswiring of temp. sensor in outdoor unit or miss-mounting
Miswiring between high pressure sensor (Pd) and low pressure sensor (Ps) Misconnection of pressure sensor in outdoor unit
Discharge temp. sensor (TD3) error
Low pressure sensor (Ps) error
High pressure sensor (Pd) error
⎫ ⎪ ⎪ ⎪ ⎬ ⎪ ⎪ ⎪ ⎭
⎫ ⎪ ⎪ ⎪ ⎪ ⎪ ⎬ ⎪ ⎪ ⎪ ⎪ ⎪ ⎭
⎫ ⎬
Pressure sensor error in outdoor unit
Simultaneous flash
Operation
Operation
Operation
Operation
Timer Ready
Flash
Timer Ready
Simultaneous flash
Timer Ready
Simultaneous flash
Timer Ready
F29
H01
H02
H03
H04
H05
H06
H07
H08
H15
H16
H25
L03
L05
L06
L07
L08
L09
L04
L10
L17
L18
L20
L28
L29
L30
Indoor unit EEPROM error
Compressor break-down
Compressor lock Outdoor unit compressor system error
Current detection circuit error
Compressor 1 case thermo operation
Miswiring or mismounting of outdoor discharge temp. sensor (TD1) or coming-off of TD1 sensor
Low pressure (Ps) drop error
Oil face drop detection error
Oil face detection circuit system temp. sensor (TK1, TK2, TK3, TK4, TK5) error
Miswiring or mismounting of outdoor discharge temp. sensor (TD2) or coming-off of TD2 sensor
Oil face detection circuit system error: Outdoor unit TK1, TK2, TK3, TK4 circuit system error
Miswiring or mismounting of outdoor discharge temp. sensor (TD3) or coming-off of TD3 sensor
Duplicated header units in indoor unit
Duplicated priority indoor unit (Displayed in the room with priority)
Duplicated priority indoor unit (Displayed in a room except one with priority)
Group cable was connected to individual indoor unit.
Indoor group address was unset.
Indoor capacity was unset.
Duplicated setting of outdoor line address
Outdoor capacity was unset.
Disagreement error of outdoor unit type
Flow selector unit error
Duplicated address of central control system
No. of connected outdoor units over
Defective No. of IPDU
Indoor unit outside interlock error
⎫ ⎪ ⎬ ⎪ ⎭
Protections stop of outdoor unit
⎬ ⎭
Simultaneous flash
F31
Outdoor unit EEPROM error
72
Page 73
n Others (Except check code)
Lamp indication
Operation
Simultaneous flash
Operation
Timer Ready
Timer Ready
Alternate flash
Check code
Cause of trouble occurrence
During test run
COOL/HEAT disagreement (Automatic cooling/heating setup to automatic cooling/heating unavailable model, heating setup to cooling only model)
73
Page 74
74
10-4. Check Code and Check Position Displayed on the Remote Controller and Outdoor Unit
(7-Segment Display of Interface)
<In case of SUPER MODULAR MULTI SYSTEM>
Wired
remote
controller
E01
E02
E03
E04
E06
E08
E09
E10
E12
Check code
Outdoor 7-segment display
Check code Auxiliary code
——
——
——
——
E06 No. of indoor units
E07
E08 Duplicated indoor
——
——
E12 01: Indoor/outdoor
which received signal normally
addresses
communication Between outdoors
02:
communication
Detected
position
Remote
controller
Remote
controller
Indoor
unit
Indoor
unit
I/F
I/F
Indoor
I/F
Remote
controller
Indoor
unit
I/F
Check code name
Communication error between indoor and remote controller
(Detected at remote controller side)
Remote controller sending error
Communication error between indoor and remote controller (Detected at indoor side)
Indoor/outdoor communication circuit error (Detected at indoor side)
Decreased number of indoor units
Indoor/outdoor communication circuit error (Detected at outdoor side)
Duplicated indoor addresses
Duplicated master remote controllers
Communication error between indoor P.C. board assembly
Automatic address start error
Status
Corresponding unit only stops.
Corresponding unit only stops.
Corresponding unit only stops.
Corresponding unit only stops.
All stop
All stop
All stop
Corresponding unit only stops.
Corresponding unit only stops.
All stop
Error detection condition
Communication interrupted between indoor P.C. board and remote controller.
Signal could not be sent from remote controller to indoor unit.
No communication from remote controller (including wireless) and communication adapter.
Indoor unit does not receive communication from outdoor unit.
When signal is not sent for a certain period from the indoor unit which has been used to send signals.
Transmission from outdoor to indoor cannot continue for 30 seconds.
Multiple indoor unit address setup are duplicated.
In 2-remote controller control (including wireless), both are setup as master (Header indoor unit stops and other indoor unit is operating.)
Communication was not succeeded after power was supplied or during communication.
When indoor automatic address started, other refrigerant circuit system was setting automatic address.
• When outdoor automatic address started, indoor automatic address was executed.
Check item (position)
• Check remote controller inter-unit cable (A/B).
• Check disconnection, connector contact error.
• Check indoor power supply.
• Check indoor P.C. board error.
• Check remote controller address setup. (When two remote controllers operate)
• Check remote controller P.C. board.
• Check the communication wire of remote controller: Exchange remote controller.
• Check remote controller and communication adapter wiring.
• Check power-ON order of indoor/outdoor.
• Check indoor address setup.
• Check inter-unit cabling between indoor and outdoor.
• Check outdoor end terminal resistance setup (SW30-2).
• Check the power supply of indoor unit. (Power-ON)
• Check connection of communication line between indoor and outdoor.
• Check connector connection for communication in indoor P.C. board.
• Check connector connection for communication in outdoor P.C. board.
• Check indoor P.C. board failure.
• Check outdoor P.C. board (I/F) failure.
• Check outdoor terminator resistor setup (SW30-2).
• Check the communication connection between indoor and outdoor.
• Check indoor address.
• Check the change of remote controller connection (Group / individual) after setup of indoor address.
• Check remote controller setup.
• Check remote controller P.C. board.
• Indoor P.C. board failure
• Setup the address again after disconnecting communication connection with other refrigerant circuit system.
Page 75
75
Check code
Wired
remote
controller
Check code Auxiliary code
E15
E16
E18
E19
E20
E23
E25
E26
E28
When pushing SW04 for 1 second or more under condition that [E28] is displayed on 7-segment display of outdoor header unit, the fan of outdoor unit which stopped abnormally starts rotating. If pushing SW04 and SW05 simultaneously, the fan of normal outdoor unit operates. When pushing SW05 singly, the operation of fan is cleared.
Outdoor 7-segment display
E15
E16 00: Capacity over
——
E19 00: No header unit
E20 01: Connection of outdoor of other line
E23
E25
E26 No. of normally received outdoor units
E28 No. of detected outdoor units
01 to: No. of connected units
02: Two or more header units
02: Connection of indoor of other line
Detected position
I/F
I/F
Indoor
unit
I/F
I/F
I/F
I/F
I/F
I/F
Check code name
No corresponding indoor unit during automatic address
No. of connected indoor units / Capacity over
Communication error between indoor header and follower units
Header outdoor unit quantity error
Other line unit connected during automatic address
Communication sending error between outdoor units
Duplicated outdoor follower address setup
Decreased number of connected outdoor units
Outdoor follower unit error
<Convenient functions>
Status
All stop
All stop
Corresponding unit only stops.
All stop
All stop
All stop
All stop
All stop
All stop
Error detection condition
Indoor unit is not found when indoor automatic address start was set up.
• Total capacity of indoor units exceeded 135% of total outdoor capacity.
• No. of connected indoor units are more than 48 units.
[Note]
If this code appears after backup setup of outdoor unit trouble, set up “No. capacity-over detection”.
<Setup method of “No. capacity-over detection”>
Turn on SW09/Bit 2 on I/F P.C. board of outdoor header unit.
Regular communication between indoor header and follower units
• There are multiple header outdoor units in 1 line.
• There is none of header outdoor unit in 1 line.
Unit of other line was connected when indoor automatic address started.
Transmission of other outdoor unit was unavailable for 30 seconds or more.
Outdoor addresses manually set up are duplicated.
The signal was not returned for constant from the outdoor unit which was receiving signal.
Outdoor header unit received error code from outdoor follower unit.
• Check the communication line connection between indoor and outdoor.
• Check the electric power line error in indoor.
• Check the noise of surrounding devices.
• Power failure
• Check indoor P.C. board error.
• Check the connection capacity of indoor unit.
• Check the HP capacity of indoor unit.
• Check the indoor/outdoor capacity setup
• Check the No. of connected indoor units.
• Check the outdoor I/F P.C. board error
• Check cable of the remote controller.
• Check power cabling of indoor.
• Check P.C. board of indoor.
The outdoor unit connected with communication cable between indoor and outdoor (U1.U2) is the outdoor unit.
• Check connection of communication line between indoor and outdoor.
• Check outdoor P.C. board(I/F) error.
Separate the cable between lines according to automatic address setup method in “Address setup”.
• Check power supply in outdoor unit. (Is power supplied?)
• Check connection or disconnection of connecting wire between outdoor units.
• Check connection of connector for outdoor P.C. board communication.
• Check outdoor P.C. board (I/F) error.
• Check terminal resistance setting of communication between outdoor units
[Note]
Do not set up the outdoor address manually.
• Outdoor backup is being set.
• Check power supply of outdoor unit. (Is power supplied?)
• Check connection or disconnection of connecting wire between outdoor units.
• Check connection of connector for outdoor P.C. board communication.
• Check outdoor P.C. board (I/F) error.
• Check the check code of outdoor follower unit.
Check item (position)
Page 76
76
Wired
remote
controller
E31
F01
F02
F03
F04
F05
F06
F07
F08
F10
F12
F13
Check code
Outdoor 7-segment display
Check code Auxiliary code
E31
A-3-IPDU
123 01 ¡ 0A ¡¡ 02 ¡ 0B ¡¡ ¡ 03 ¡¡ 0C ¡¡ 04 ¡ 0D ¡¡¡ 05 ¡¡ 0E ¡¡ ¡ 06 ¡¡ 0F ¡¡¡ ¡ 07 ¡¡¡ 08 ¡ 09 ¡¡
FAN
IPDU
mark: Error position.
¡
A-3-IPDU
123
——
——
——
F04
F05
F06 01: TE1 sensor error
02: TE2 sensor error
F07
F08
——
F12
F13 01: Compressor 1 side
02: Compressor 2 side 03: Compressor 3 side
FAN
IPDU
Detected
position
I/F
Indoor unit
Indoor unit
Indoor unit
I/F
I/F
I/F
I/F
I/F
Indoor
I/F
IPDU
Check code name
IPDU communication error
Indoor TCJ sensor error
Indoor TC2 sensor error
Indoor TC1 sensor error
TD1 sensor error
TD2 sensor error
TE1, TE2 sensor error
TL sensor error
TO sensor error
Indoor TA sensor error
TS1 sensor error
TH sensor error
Status
All stop
Corresponding
unit only stops.
Corresponding unit only stops.
Corresponding unit only stops.
All stop
All stop
All stop
All stop
All stop
Corresponding unit only stops.
All stop
All stop
Error detection condition
Communication of each IPDU (P.C. board) in inverter box interrupted.
• Resistance value of sensor is infinite or zero. (Open/Short)
• Resistance value of sensor is infinite or zero (Open/Short).
• Resistance value of sensor is infinite or zero (Open/Short).
• Resistance value of sensor is infinite or zero (Open/Short)
• Resistance value of sensor is infinite or zero (Open/Short)
• Resistance value of sensor is infinite or zero (Open/Short).
• Resistance value of sensor is infinite or zero (Open/Short).
• Resistance value of sensor is infinite or zero (Open/Short).
• Resistance value of sensor is infinite or zero (Open/Short).
• Resistance value of sensor is infinite or zero (Open/Short).
• Resistance value of sensor is infinite or zero (Open/Short).
Check item (position)
• Check connection of communication connector and disconnection between IPDU and I/F P.C. board.
• Check outdoor P.C. board (I/F, Comp., IPDU, Fan IPDU) error.
• Check external noise.
• Check connection/cabling of TCJ sensor connector.
• Check characteristics of TCJ sensor resistance value.
• Check indoor P.C. board error.
• Check connection/cabling of TC2 sensor connector.
• Check characteristics of TC2 sensor resistance value.
• Check indoor P.C. board error.
• Check connection/cabling of TC1 sensor connector.
• Check characteristics of TC1 sensor resistance value.
• Check indoor P.C. board error.
• Check connection of TD1 sensor connector.
• Check characteristics of TD1 sensor resistance value.
• Check outdoor P.C. board (I/F) error.
• Check connection of TD2 sensor connector.
• Check characteristics of TD2 sensor resistance value.
• Check outdoor P.C. board (I/F) error.
• Check connection of TE1, TE2 sensor connector.
• Check characteristics of TE1, TE2 sensor resistance value.
• Check outdoor P.C. board (I/F) error.
• Check connection of TL sensor connector.
• Check characteristics of TL sensor resistance value.
• Check outdoor P.C. board (I/F) error.
• Check connection of TO sensor connector.
• Check characteristics of TO sensor resistance value.
• Check outdoor P.C. board (I/F) error.
• Check connection/cabling of TA sensor connector.
• Check characteristics of TA sensor resistance value.
• Check indoor P.C. board error.
• Check connection of TS1 sensor connector.
• Check characteristics of TS1 sensor resistance value.
• Check outdoor P.C. board (I/F) error.
• IGBT built-in temp sensor error Exchange Comp. IPDU P.C. board.
Page 77
77
Wired
remote
controller
F15
F16
F22
F23
F24
F29
F31
H01
H02
H03
Check code
Outdoor 7-segment display
Check code Auxiliary code
F15
F16
F22
F23
F24
——
F31
H01 01: Compressor 1 side
H02 01: Compressor 1 side
H03 01: Compressor 1 side
02: Compressor 2 side 03: Compressor 3 side
02: Compressor 2 side 03: Compressor 3 side
02: Compressor 2 side 03: Compressor 3 side
Detected
position
I/F
I/F
I/F
I/F
I/F
Indoor
I/F
IPDU
IPDU
IPDU
Check code name
Outdoor temp sensor miscabling (TE1, TL)
Outdoor pressure sensor miscabling (Pd, Ps)
TD3 sensor error
Ps sensor error
Pd sensor error
Indoor other error
Outdoor EEPROM error
Compressor breakdown
Compressor error (lock)
Current detection circuit system error
Status
All stop
All stop
All stop
All stop
All stop
Corresponding
unit only stops.
All stop
(1)
All stop
All stop
All stop
Error detection condition
During operation of compressor in HEAT mode, the TE1 detection temp was higher than that of TL by the specified value continued for 3 minutes or more.
High-pressure Pd sensor and low-pressure Ps sensor were exchanged, or output voltages of both sensors are zero.
Sensor resistance value is infinite or 0 (Open/Short)
Output voltage of Ps sensor was zero.
Output voltage of Pd sensor was zero. (Sensor Open)
Pd > 4.15MPa during stop of compressor
Indoor P.C. board did not operate normally.
Outdoor P.C. board (I/F) did not operate normally.
Inverter current detection circuit detected over-current and stopped.
Over-current was detected several seconds after header compressor had started.
While header compressor stopped, current flowed more than the specified current and was detected.
Check item (position)
• Check installation of TE1 sensor and TL sensor.
• Check characteristics of TE1 and TL sensor resistance value.
• Check outdoor P.C. board (I/F) error.
• Check connection of high-pressure Pd sensor connector.
• Check connection of low-pressure Ps sensor connector.
• Check pressure sensors Pd and Ps error.
• Check outdoor P.C. board (I/F) error.
• Check compression error of compressor.
• Check connection of TD3 sensor connector.
• Check resistance value characteristics of TD3.
• Check error of outdoor P.C. board (I/F).
• Misconnection of Ps sensor and Pd sensor connectors
• Check connection of Ps sensor connector.
• Check Ps sensor error.
• Check compression error of compressor.
• Check 4-way valve error.
• Check outdoor P.C. board (I/F) error.
• Check SV4 circuit error.
• Check connection of Pd sensor connector.
• Check Pd sensor error.
• Check outdoor P.C. board (I/F) error.
• Check indoor P.C. board error (EEPROM error).
• Check power voltage.
• Check power noise.
• Check outdoor P.C. board (I/F) error.
• Check power voltage. (AC380–415V ± 10%).
• Check compressor error.
• Check cause of abnormal overload operation.
• Check outdoor P.C. board (Comp. IPDU) error.
• Check compressor error.
• Check power voltage. (AC380–415V ±10%).
• Check cable of compressor and phase-missing.
• Check connector/terminal connection on IPDU P.C. board.
• Check conduction of case heater. (Check activation error due to liquid stagnation in compressor.)
• Check outdoor P.C. board (Comp. IPDU) error.
• Check cabling of current detection circuit system.
• Check outdoor P.C. board (Comp. IPDU) error.
(1) All stop only in case of the header unit. The follower unit continues operation.
Page 78
78
Wired
remote
controller
H04
H05
H06
H07
H08
Check code
Outdoor 7-segment display
Check code Auxiliary code
H04
H05
H06
H07
H08 01: TK1 sensor error
02: TK2 sensor error 03: TK3 sensor error 04: TK4 sensor error 05: TK5 sensor error
Detected
position
I/F
I/F
I/F
I/F
I/F
Check code name
Compressor 1 case thermo operation
Outdoor unit discharge temp. sensor (TD1) miswiring
Low-pressure protective operation
Protection for oil level drop detection
Oil level detective temp sensor error
Status
All stop
All stop
All stop
All stop
All stop
All stop
All stop
All stop
All stop
Error detection condition
Compressor 1 case thermostat performed protective operation.
While compressor 1 is operating, the discharge temp. (TD1) does not rise up.
Low-pressure Ps detected operation lower than
0.02MPa.
The operating compressor detected oil shortage continuously for 2 hours.
• Resistance value of sensor is infinite or zero. (Open/Short)
• Resistance value of sensor is infinite or zero. (Open/Short)
• Resistance value of sensor is infinite or zero. (Open/Short)
• Resistance value of sensor is infinite or zero. (Open/Short)
• Resistance value of sensor is infinite or zero. (Open/Short)
Check item (position)
• Check compressor 1 case thermo circuit. (Connector, cable, P.C. board)
• Check full opening of service valve. (Gas and liquid side)
• Check outdoor PMV clogging. (PMV1, 2)
• Check SV41 circuit leakage.
• Check miscabling/misinstallation of SV41 and SV42.
• Check valve open status of indoor PMV.
• Check 4-way valve error.
• Check refrigerant shortage.
• Check mounting of TD1 sensor.
• Check connection and wiring of TD1sensor connector.
• Check characteristics of TD1 sensor resistance value.
• Check outdoor unit P.C. board (I/F) error.
• Check full opening of service valve. (Discharge gas, suction gas and liquid side)
• Check outdoor PMV clogging. (PMV1, 2)
• Check SV2 circuit and SV4 circuit error.
• Check low-pressure Ps sensor error.
• Check indoor air filter clogging.
• Check valve open of indoor PMV.
• Check refrigerant pipe clogging.
• Check outdoor fan operation. (All heating, mainly heating, part cooling operation)
• Check refrigerant shortage.
<Check all the outdoor units in the corresponding line.>
• Check full opening of service valve of balance pipe.
• Check connection and installation of TK1, TK2, TK3, and TK4 sensors.
• Check characteristics of TK1, TK2, TK3, and TK4 resistance values.
• Check gas leak and oil leak in the same line.
• Check refrigerant stagnation in compressor.
• Check error of SV3A, SV3B, SV3C, SV3D, and SV3E valves.
• Check clogging of oil separator oil return circuit.
• Check clogging of oil-equation circuit.
• Check connection of TK1 sensor connector.
• Check characteristics of TK1 sensor resistance value.
• Check outdoor P.C. board (I/F) error.
• Check connection of TK2 sensor connector.
• Check characteristics of TK2 sensor resistance value.
• Check outdoor P.C. board (I/F) error.
• Check connection of TK3 sensor connector.
• Check characteristics of TK3 sensor resistance value.
• Check outdoor P.C. board (I/F) error.
• Check connection of TK4 sensor connector.
• Check characteristics of TK4 sensor resistance value.
• Check outdoor P.C. board (I/F) error.
• Check connection of TK5 sensor connector.
• Check characteristics of TK5 sensor resistance value.
• Check outdoor P.C. board (I/F) error.
Page 79
79
Wired
remote
controller
H15
H16
H25
L03
L04
Check code
Outdoor 7-segment display
Check code Auxiliary code
H15
H16 01: TK1 oil circuit system error
H25
——
L04
02: TK2 oil circuit system error 03: TK3 oil circuit system error 04: TK4 oil circuit system error 05: TK5 oil circuit system error
Detected
position
I/F
I/F
I/F
Indoor
I/F
Check code name
Outdoor unit discharge temp. sensor (TD2) miswiring
Oil level detective circuit system error
Outdoor unit discharge temp. sensor (TD3) miswiring
Duplicated indoor center units
Duplicated outdoor line address
Status
All stop
All stop
All stop
Corresponding unit only stops.
All stop
Error detection condition
While compressor 2 is operating, the discharge temp. (TD2) does not rise up.
Temperature change of TK1 could not be detected though compressor 1 started the operation.
Temperature change of TK2 could not be detected though compressor 2 started the operation.
Temperature change of TK3 could not be detected though compressor started the operation.
Temperature change of TK4 could not be detected though compressor started the operation, or the difference from other TK sensor changed for a constant time only within the specified range.
Temperature change of TK5 could not be detected though compres­sor started the operation, or the difference from other TK sensor changed for a constant time only within the specified range.
While compressor 2 is operating, the discharge temp. (TD3) does not rise up.
There are multiple center units in a group.
Line address setup is duplicated against the outdoor unit in different refrigerant pipe system.
Check item (position)
• Check mounting of TD2 sensor.
• Check connection and wiring of TD2 sensor connector.
• Check characteristics of TD2 sensor resistance value.
• Check outdoor unit P.C. board (I/F) error.
• Check TK1 sensor coming-off.
• Check characteristics of TK1 sensor resistance value.
• Check TK1, TK2, TK3, TK4 and TK5 misconnection.
• Check operation error of SV3E, SV3F valve.
• Check capillary clogging of oil-equation circuit and operation error of stop valve.
• Check refrigerant stagnation in compressor.
• Check TK2 sensor coming-off.
• Check characteristics of TK2 sensor resistance value.
• Check TK1, TK2, TK3, TK4 and TK5 misconnection.
• Check SV3E, SV3F valve operation. Check capillary clogging of oil equalization circuit and check stop valve operation.
• Check refrigerant stagnation in compressor shell.
• Check TK3 sensor coming-off.
• Check characteristics of TK3 sensor resistance value.
• Check TK1, TK2, TK3, TK4 and TK5 misconnection.
• Check SV3E, SV3F valve operation.
• Check capillary clogging of oil-equalization circuit and check valve operation.
• Check refrigerant stagnation in compressor shell.
• Check TK4 sensor coming-off.
• Check characteristics of TK4 sensor resistance value.
• Check TK1, TK2, TK3, TK4 and TK5 misconnection.
• Check SV3E, SV3F valve operation.
• Check capillary clogging of oil-equalization circuit and check valve operation.
• Check refrigerant stagnation in compressor shell.
• Check TK5 sensor coming-off.
• Check characteristics of TK5 sensor resistance value.
• Check TK1, TK2, TK3, TK4 and TK5 misconnection.
• Check SV3E valve operation error.
• Check capillary clogging of oil-equalization circuit and check valve operation error.
• Check refrigerant stagnation in compressor.
• Check mounting of TD3 sensor.
• Check connection and wiring of TD3 sensor connector.
• Check characteristics of TD3 sensor resistance value.
• Check outdoor unit P.C. board (I/F) error.
• Check indoor address.
• Check the change of remote controller connection (Group/individual) after indoor address setup.
• Check line address.
Page 80
80
Wired
remote
controller
L05
L06
L07
L08
L09
L10
L20
L28
L29
L30
Check code
Outdoor 7-segment display
Check code Auxiliary code
——
L06 No. of indoor units with priority
——
L08
——
L10
——
L28
L29
A-3-IPDU
123 01 ¡ 0A ¡¡ 02 ¡ 0B ¡¡ ¡ 03 ¡¡ 0C ¡¡ 04 ¡ 0D ¡¡¡ 05 ¡¡ 0E ¡¡ ¡ 06 ¡¡ 0F ¡¡¡ ¡ 07 ¡¡¡ 08 ¡ 09 ¡¡
FAN
IPDU
mark: Error position.
¡
A-3-IPDU
123
L30 Detected indoor address
L31
FAN
IPDU
Detected
position
I/F
I/F
Indoor
Indoor
Indoor
I/F
TCC-Link
Indoor
I/F
I/F
Indoor
I/F
Check code name
Duplicated indoor units with priority (Displayed on indoor unit with priority)
Duplicated indoor units with priority (Displayed on the unit other than indoor unit with priority)
Group line in individual indoor unit.
Indoor group / address unset
Indoor capacity unset
Outdoor capacity unset
Duplicated central control addresses
Quantity over of connected outdoor units
IPDU quantity error
Interlock in indoor unit from outside
Extended IC (Integrated Circuit) error
Status
All stop
All stop
Corresponding
unit only stops.
Corresponding unit only stops.
Corresponding unit only stops.
All stop
All stop
All stop
All stop
Corresponding unit only stops.
Operation
continues.
Error detection condition
Indoor units with priority were duplicated.
Indoor units with priority were duplicated.
At least one indoor unit connected to a group existed in the individual indoor units.
Address was not yet set up.
Indoor unit capacity was unset.
On the I/F P.C. board for service, jumper line was not cut according to the model.
Duplicated central control addresses
There were more than four outdoor units.
No. of IPDU units detected when power was turned on were less.
• Outside error input terminal Detected signal to (CN80) for
more 1 minute
P.C. board (I/F) parts error
Check item (position)
• Check display of indoor unit with priority.
• Check display of indoor unit with priority and outdoor unit.
• Check indoor address.
• Check indoor address.
Note)
After installation, this code is displayed when the power is firstly turned on.
Set up indoor capacity. (DN=11)
Check model setup on outdoor I/F P.C. board A’ssy for service.
• Check central control address.
• Check network adaptor P.C. board. (In case of TCC-Link)
• Check No. of connected outdoor units. (Max. 4 units per 1 system)
• Check communication line between outdoor units.
• Check outdoor P.C. board (I/F) error.
• Check model setup for outdoor I/F service P.C. board.
• Check connection of UART communication connector.
• Check Comp. IPDU, fan IPDU, and I/F P.C. board error.
Note)
UART: Universal Asynchronous Receiver Transmitter
n Outside device is connected to connector (CN80):
1) Check outside device error.
2) Check indoor P.C. board error.
n
Outside device is not connected to connector (CN80):
1) Check indoor P.C. board error.
Check indoor (I/F) P.C. board.
Page 81
81
Wired
remote
controller
P01
P03
P04
P05
P07
P10
P12
Check code
Outdoor 7-segment display
Check code Auxiliary code
——
P03
P04 01: Compressor 1 side
P05 00:
P07 01: Compressor 1 side
P10 Indoor address with
——
02: Compressor 2 side 03: Compressor 3 side
01: Compressor 1 02: Compressor 2 03: Compressor 3
02: Compressor 2 side 03: Compressor 3 side
trouble
Detected
position
Indoor
I/F
I/F
I/F
IPDU
I/F
Indoor
Indoor
Check code name
Indoor fan motor error
Discharge temp TD1 error
Actuation of high-pressure SW
Open phase shortage/phase sequence detection
Inverter DC voltage (Vdc) error (Compressor)
Heat sink overheat error
Indoor overflow error
Indoor fan motor error
Status
Corresponding
unit only stops.
All stop
All stop
All stop
All stop
All stop
Corresponding
unit only stops.
Error detection condition
Discharge temp (TD1) exceeded
High-pressure SW actuated.
• Open phase was detected when the power turned on.
• Overvoltage/Volt shortage was detected in inverter DC voltage
IGBT built-in temp sensor (TH) was overheated.
• Float switch operated.
• Float switch circuit disconnected or the connector came off.
• The value of motor speed deviated from target value was detected for certain time.
• Over-current protection operated.
115°C.
Check item (position)
• Check the lock of fan motor (AC fan).
• Check cabling.
• Check full opening of outdoor service valves (Gas side, Liquid side).
• Check clogging of outdoor PMV. (PMV1,2, 4)
• Check characteristics of TD1 sensor resistance value.
• Check refrigerant shortage.
• Check 4-way valve error.
• Check leakage of SV4 circuit.
• Check SV4 circuit. (Miswiring and misinstallation of SV41, SV42 and SV43)
• Check connection of high-pressure SW connector.
• Check Pd pressure sensor error.
• Check full opening of outdoor service valves (Gas side, Liquid side).
• Check outdoor fan error.
• Check outdoor fan motor error.
• Check clogging of outdoor PMV. (PMV1,2)
• Check clogging of indoor/outdoor heat exchangers.
• Check short-circuiting of outdoor suction/discharge air.
• Check clogging of SV2 circuit.
• Check outdoor P.C. board (I/F) error.
• Check indoor fan system error. (Cause of air volume decrease)
• Check opening of indoor PMV.
• Check miswiring of communication line between indoor and outdoor.
• Check operation error of check valve of discharge pipe.
• Check SV4 valve circuit.
• Check SV5 valve circuit.
• Check refrigerant overcharge.
• Check outdoor P.C. board (I/F) error.
• Check power voltage.
• Check outdoor fan system error.
• Check clogging of heat sink cooling duct.
• Check fixation between IGBT and heat sink. (Check screwing and contact.)
• Check IPDU error.(IGBT built-in temp sensor (TH) error).
• Check the float switch connector.
• Check operation of drain pump unit.
• Check the drain pump circuit.
• Check clogging of drain pipe.
• Check indoor P.C. board error.
• Check connection of fan connector and wiring.
• Check fan motor error.
• Check indoor P.C. board error.
• Check influence of outside air control.
Page 82
82
Wired
remote
controller
P13
P15
P17
P18
P19
P20
Check code
Outdoor 7-segment display
Check code Auxiliary code
P13
P15 01: TS condition
02: TD condition
P17
P18
P19 Detected outdoor
P20
unit No.
Detected
position
I/F
I/F
I/F
I/F
I/F
I/F
I/F
Check code name
Outdoor liquid back detection error
Gas leak detection (TS1 condition)
Gas leak detection (TD condition)
Discharge temp TD2 error
Discharge temp. TD3 error
4-way valve operation error
High-pressure protective operation
Status
All stop
All stop
All stop
All stop
All stop
All stop
All stop
Error detection condition
<In cooling>
While the system operated in cooling mode, high ststus of high pressure value was detected in the stopped follower unit.
<In heating>
While the system is operating in HEAT mode, outdoor PMV of which opening degree was 100 pulse or less for a certain time.
Protective stop which generates when the status that suction temperature is over the judgment standard temperature continued for 10 minutes was repeated for 4 times or more.
<TS error judgment standard temperature>
In cooling operation: 60°C or higher In heating operation: 40°C or higher
Protective stop which generates when the status that while compressor is under low frequency operation, the discharge temperature TD1, TD2 or TD3 detected 108°C or more continuously for 10 minutes was repeated for 4 times or more.
Protective stop which generates when the discharge temperature (TD2) was over 115°C was repeated for 4 times or more.
Discharge temp. (TD3) exceeded 115°C.
When abnormal refrigerating cycle data was detected in heating
Pd sensor detected 3.6MPa or more.
Check item (position)
• Check full close operation of outdoor PMV (1, 2, 4).
• Check Pd and Ps sensor error.
• Check clogging of SV2 circuit.
• Check clogging of balance pipe.
• Check clogging of SV3B circuit.
• Check outdoor P.C. board (I/F) error.
• Check capillary clogging of oil return circuit from oil separator.
• Check leakage of stop valve in discharge assembly part.
• Check refrigerant shortage.
• Check full open of outdoor service valves (gas side, liquid side).
• Check outdoor PMV clogging (PMV1, 2).
• Check characteristics of TS1 sensor resistance value.
• Check 4-way valve error.
• Check leakage of SV4 circuit.
• Check refrigerant shortage.
• Check outdoor PMV clogging (PMV1, 2).
• Check characteristics of TD1, TD2 sensor resistance value.
• Check indoor air filter clogging.
• Check pipe clogging.
• Check SV4 circuit (Valve leakage, misinstallation)
• Check full opening of outdoor service valves (gas side, liquid side).
• Check clogging of outdoor PMV (PMV1, 2, 4).
• Check characteristics of TD2 sensor resistance value.
• Check 4-way valve error.
• Check leakage of SV4 circuit.
• Check SV4 circuit. (Miscabling and misinstallation of SV41, SV42 and SV43)
• Check full opening of outdoor service valve (gas side, liquid side).
• Check clogging of outdoor PMV (PMV1, 2, 4)
• Check characteristics of TD3 sensor resistance value.
• Check 4-way valve error.
• Check leakage of SV4 circuit.
• Check SV4 circuit (Miswiring and mismounting of SV41, SV42, and SV43).
• Error of 4-way valve error.
• Check coil error and connector connection of 4-way valve.
• Check characteristics of TS1/TE1 sensor resistance value.
• Check characteristics of Pd, Ps pressure sensor output voltage.
• Check misconnection of TE1 and TL sensors.
• Check Pd pressure sensor error.
• Check full opening of service valves (Gas side, Liquid side).
• Check outdoor fan error.
• Check outdoor fan motor error.
• Check clogging of outdoor PMV. (PMV1,2, 4)
• Check clogging of indoor/outdoor heat exchangers.
• Check air short-circuiting in outdoor unit.
• Check clogging of SV2 circuit.
• Check outdoor P.C. board (I/F) error.
• Check indoor fan system error. (Cause of air volume decrease)
• Check valve opening of indoor PMV.
• Check miscabling of communication line between indoor and outdoor.
• Check operation error of stop valve in discharge assembly part.
• Check circuit of gas balance SV4 valve.
• Check circuit of SV5 valve.
• Check refrigerant overcharge.
Page 83
83
Wired
remote
controller
P22
P26
P29
P31
Check code
Outdoor 7-segment display
Check code Auxiliary code
P22 0: IGBT circuit
P26 01: Compressor 1 side
P29 01: Compressor 1 side
——
1: Output circuit error between
each position
3: Motor lock error 4: Detection of motor current C: TH sensor error D: TH sensor error E: Inverter DC voltage error
(Outdoor unit fan)
Note)
In “ ”, 0 to F is displayed, but ignore it.
02: Compressor 2 side 03: Compressor 3 side
02: Compressor 2 side 03: Compressor 3 side
Detected
position
IPDU
IPDU
IPDU
Indoor
Check code name
Outdoor fan IPDU error
G-Tr short-circuit protection error
Compressor position detection circuit error
Other indoor error (Group follower unit error)
Status
All stop
All stop
All stop
All stop
All stop
All stop
All stop
All stop
All stop
All stop
Corresponding unit only stops.
Error detection condition
(Auxiliary code: 08)
Fan IPDU position detection circuit Position detection was not normally performed.
(Auxiliary code: 0A)
Fan IPDU over-current protective circuit When the fan started and while it is operating,
the status that current flows over constant flow was detected
(Auxiliary code: 0E)
Fan IPDU position detection circuit Position detection was not normally performed.
(Auxiliary code: 0F)
Fan IPDU position detection circuit Position detection was not normally performed.
(Auxiliary code: 06)
External cause such as blast Position detection was not normally performed.
(Restart after 6 seconds)
(Auxiliary code: 04)
External cause such as blast When difference between target rpm and real
rpm is 25% or more (Restart after 6 seconds)
(Auxiliary code: 0D)
Fan IPDU position detection circuit Position detection was not normally performed.
(Windless status)
(Auxiliary code: 0C)
External cause such as blast Position detection was not normally performed.
(Windy status) (Restart after 6 seconds)
Instantaneous over-current was detected when compressor started.
Position was not normally detected.
E07/L07/L03/L08 was detected when other indoor unit in the group was defective.
Check item (position)
• Fan motor check
• Connection check of connector for fan motor
• Error check of IPDU P.C. board for fan
• Fan motor check
• Error check of IPDU P.C. board for fan
• Fan motor check
• Connection check of connector for fan motor
• Error check of IPDU P.C. board for fan
• Fan motor check
• Connection check of connector for fan motor
• Error check of IPDU P.C. board for fan
• Fan motor check
• Connection check of connector for fan motor
• Fan motor check
• Connection check of connector for fan motor
• Fan motor check
• Connection check of connector for fan motor
• Error check of IPDU P.C. board for fan
• Fan motor check
• Connection check of connector for fan motor
• Check connector connection and wiring on Comp. IPDU P.C. board.
• Check compressor error and defect of compressor coil.
• Check outdoor P.C. board (Comp. IPDU) error.
• Check connector connection and wiring.
• Check compressor error and defect of compressor coil.
• Check P.C. board (Comp. IPDU) error.
• Check indoor P.C. board.
Page 84
84
Error detected by TCC-LINK central control device
Check code
Display on
central control
device
C05
C06
C12
P30
Outdoor 7-segment display
Check code Auxiliary code
Differs according to
error contents of the with alarm
(L20 is displayed.)
Detected position
TCC-LINK
General-purpose equipment
I/F
TCC-LINK
TCC-LINK central control device transmission error
TCC-LINK central control device transmission error
General-purpose controller control Interface batched alarm
Follower unit error of group control
Duplicated central control address
Check code name
Status
Operation
continued.
Operation
continued.
Operation
continued.
Operation
continued.
Operation
continued.
Error detection condition
Signal is not transmit from central control device.
Signal is not received from central control device.
Error was input in general­purpose equipment control interface.
An error occurred in follower unit of the group control. ([P30] is displayed only on the central remote controller.)
Central control addresses were duplicated.
Check item (position)
• Check central control device error.
• Check communication line error of central control device.
• Check setup of terminator resistor.
• Check central control device error.
• Check communication line error of central control device.
• Check setup of terminator resistor.
• Check the power of connecting destination connected device.
• Check P.C. board error of the connected device.
• Check error input.
• Check the check code of the unit with alarm.
• Check the address setup.
Page 85
10-5. Sensor Characteristics
Indoor Unit
n Temperature sensor characteristics
Indoor TA sensor
Resistance
[k ]
Indoor TC1 sensor
Resistance
[k ]
(Below 10˚C)
30
20
10
0
10
20 30 40 50 60
Temperature [˚C]
200
150
100
50
0
-20-30 -10 0 10 20 30 40 50 60 70 80 90 100
Temperature [˚C]
20
15
Resistance
10
(Above 10˚C)
5
[k ]
Temperature
[C˚]
0
5 10 15 20 25 30 35 40 45 50 55 60
Temperature
[C˚]
-20
-15
-10
-5 0 5
10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95
100
Resistance
value [k ]
33.9
26.1
20.3
15.9
12.6
10.0
8.0
6.4
5.2
4.2
3.5
2.8
2.4
Resistance
value [k ]
99.9
74.1
55.6
42.2
32.8
25.4
19.8
15.6
12.4
10.0
8.1
6.5
5.3
4.4
3.6
3.0
2.5
2.1
1.8
1.5
1.3
1.1
1.0
0.8
0.7
Indoor TC2,TCJ sensor
200
150
Resistance
[k ]
(Below 10˚C)
100
50
0
-20-30 -10 0 10 20 30 40 50 60 70 80 90 100
Temperature [˚C]
85
20
15
Resistance
10
(Above 10˚C)
5
[k ]
Temperature
[C˚]
-20
-15
-10
-5 0 5
10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
Resistance
value [k ]
115.2
84.2
62.3
46.6
35.2
26.9
20.7
16.1
12.6
10.0
8.0
6.4
5.2
4.2
3.5
2.8
2.4
2.0
1.6
1.4
1.2
Page 86
11. INSTALLATION MANUAL
1
SMMS 2-way Air Discharge Cassette Type Installation Manual
1
Original instruction
Thank you for purchasing this Toshiba air conditioner.
Please read this Installation Manual carefully before installing the Air Conditioner.
• This Manual describes the installation method of the indoor unit.
• For installation of the outdoor unit, follow the Installation Manual attached to the outdoor uni
t.
ADOPTION OF NEW REFRIGERANT
This Air Conditioner is a new type which adopts a new refrigerant HFC (R410A) instead of the conventional refrigerant R22 in order to prevent destruction of the ozone layer
.
Contents
This Installation Manual describes the methods used to carry out the installation for the indoor unit. For the installation of the outdoor unit, carry out the work by following the instructions in the Installation Manual provided with the outdoor unit. This Installation Manual contains important information that complies with the “Machinery Directive” (Directive 2006/ 42/EC) so read through it carefully to ensure that you understand its contents. After completing the installation work, hand over this Installation Manual as well as the Owner’s Manual provided with the outdoor unit to the user, and ask the user to keep them in a safe place for future reference.
Provide a dedicated power outlet, which is separate from the one used for the outdoor unit, for supplying the power to the indoor unit. Also, the Y-shape branching joint or branch header sold separately is required for the piping connections between the indoor unit and outdoor unit. Select these joints or headers according to the piping system capacity.
Generic Denomination: Air Conditioner
Definition of Qualified Installer or Qualified Service Person
86
1 PRECAUTIONS FOR SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 ACCESSORY PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 SELECTION OF INSTALLATION PLACE . . . . . . . . . . . . . . . . . . . . . . . . 6
4 INSTALLATION OF INDOOR UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5 DRAIN PIPING WORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6 REFRIGERANT PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
7 ELECTRICAL WORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
8 APPLICABLE CONTROLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
9 TEST RUN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
10 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
11 TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
12 SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
The air conditioner must be installed, maintained, repaired and removed by a qualified installer or qualified service person. When any of these jobs is to be done, ask a qualified installer or qualified service person to do them for you. A qualified installer or qualified service person is an agent who has the qualifications and knowledge described in the table below.
Agent Qualifications and knowledge which the agent must have
• The qualified installer is a person who installs, maintains, relocates and removes the air conditioners made by Toshiba Carrier Corporation. He or she has been trained to install, maintain, relocate and remove the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such operations by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to these operations.
• The qualified installer who is allowed to do the electrical work involved in installation, relocation and removal has the qualifications pertaining to this electrical work as stipulated by the local laws and regulations, and he or she is a person who has been trained in matters relating to electrical work on the air conditioners made by Toshiba Carrier Corporation or,
Qualified installer
alternatively, he or she has been instructed in such matters by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to this work.
• The qualified installer who is allowed to do the refrigerant handling and piping work involved in installation, relocation and removal has the qualifications pertaining to this refrigerant handling and piping work as stipulated by the local laws and regulations, and he or she is a person who has been trained in matters relating to refrigerant handling and piping work on the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such matters by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to this work.
• The qualified installer who is allowed to work at heights has been trained in matters relating to working at heights with the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such matters by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to this work
.
EN-1 EN-2
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SMMS 2-way Air Discharge Cassett e Type Installation Manual
87
Agent Qualifications and knowledge which the agent must have
•The qualified service person is a person who installs, repairs, maintains, relocates and removes the air conditioners made by Toshiba Carrier Corporation. He or she has been
Qualified service person
trained to insta Carrier Corporation or, alternatively, he or she has been instructed in such operations by an individual or individuals who knowledge related to these operations.
• The qualified service person who is allowed to do the electrical work involved in installation, repair, rel stipulated by the local laws and regulations, and he or she is a person who has been trained in matters relating to Corporation or, alternatively, he or she has been instructed in such matters by an individual or individuals who have been trained and is related to this work.
• The qualified service person who is allowed to do the refrigerant handling and piping work involved in installation, repair, relocati refrigerant handling and piping work as stipulated by the local laws and regulations, and he or she is a person who has been trained in matters re work on the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such matters by an i ndividual or individual is thus thoroughly acquainted with the knowledge related to this work.
• The qualified service person who is allowed to work at heights has been trained in matters relating or, alternatively, he or she has been instructed in such matters by an individual or individuals who have been trained work.
ll, repair, maintain, relocate and remove the air conditioners made by Toshiba
have been trained and is thus thoroughly acquainted with the
ocation and removal has the qualifications pertaining to this electrical work as
electrical work on the air conditioners made by Toshiba Carrier
thus thoroughly acquainted with the knowledge
on and removal has the qualifications pertaining to this
lating to refrigerant handling and piping
s who have been trained and
to working at heights with the air conditioners made by Toshiba Carrier Corporation
and is thus thoroughly acquainted with the knowledge related to this
Definition of Protective Gear
When the air conditioner is to be transported, installed, maintained, repaired or removed, wear protective gloves and ‘safety’ work clothing. In addition to such normal protective gear, wear the protective gear described below work detailed in the table below. Failure to wear the proper protective gear is dangerous because you will be more susceptible to injury, burns, electric shocks and other injuries.
Work undertakenProtect
All types of work
Electrical-related
work
Work done at heights (50 cm or more)
Transportation of heavy objects
Repair of outdoor unit
Protective gloves
Safetyworking clothing
Gloves to provide protection for electricians and from heat Insulating shoes Clothing to provide protection from el
Helmets for use in industry
Shoes with additional protective toe cap
Gloves to provide protection for electricians and
ive gear worn
ectric shock
when undertaking the special
from heat
EN-3 EN-4
2
Page 88
SMMS 2-way Air Discharge Cassette Type Installation Manual
3
88
W arning Indications on the Air Conditioner Unit
Warning indication Description
WARNING
ELECTRICAL SHOCK HAZARD
Disconnect all remote electric power supplies
WAR NIN G ELECTRICAL SHOCK HAZARD
Disconnect all remote electric power supplies before servicing.
before servicing.
WARNING
Moving parts. Do not operate unit with grille removed.
WAR NIN G
Moving parts. Do not operate unit with grille removed. Stop the unit before the servicing.
Stop the unit before the servicing.
CAUTION
CAUTION
High temperature parts. You might get burned
High temperature parts. You might get burned when removing this panel.
when removing this panel.
CAUTION
CAUTION
Do not touch the aluminum fins of the unit. Doing so may result in injury.
CAUTION
BURST HAZARD
Open the service valves before the operation, otherwise there might be the burst.
Do not touch the aluminium fins of the unit. Doing so may result in injury.
CAUTION BURST HAZARD
Open the service valves before the operation, otherwise there might be the burs
1 PRECAUTIONS FOR SAFETY
WARNING
General
• Before starting to install the air conditioner, read carefully through the Installation Manual, and follow its instructions to install the air conditioner.
• Only a qualified installer (*1) or qualified service person (*1) is allowed to install the air conditioner. If the air conditioner is installed by an unqualified individual, a fire, electric shocks, injury, water leakage, noise and/or vibration may result.
• Before opening the intake grille of the indoor unit or service panel of the outdoor unit, set the circuit breaker to the OFF position. Failure to set the circuit breaker to the OFF position may result in electric shocks through contact with the interior parts. Only a qualified installer (*1) or qualified service person (*1) is allowed to remove the intake grille of the indoor unit or service panel of the outdoor unit and do the work required.
• Before carrying out the installation, maintenance, repair or removal work, be sure to set the circuit breaker to the OFF position. Otherwise, electric shocks may result.
• Place a “Work in progress” sign near the circuit breaker while the installation, maintenance, repair or removal work is being carried out. There is a danger of electric sh ocks if the circuit breaker is set to ON by mistake.
• Only a qualified installer (*1) or qualified service person (*1) is allowed to undertake work at heights using a stand of 50 cm or more or to remove the intake grille of the indoor unit to undertake work.
• Do not undertake inspections or servicing with all the hooks of the center panel disengaged and with only one or two wires still attached to the center panel. Doing so may cause the center panel to fall down, possibly causing injury to any individuals below.
• Wear protective gloves and safety work clothing during installation, servicing and removal.
• Do not touch the aluminium fin of the outdoor unit. You may injure yourself if you do so. If the fin must be touched for some reason, first put on protective gloves and safety work clothing, and then proceed.
• Do not climb onto or place objects on top of the outdoor unit. You may fall or the objects may fall off of the outdoor unit and result in injury.
• When working at heights, use a ladder which complies with the ISO 14122 standard, and follow the procedure in the ladder’s instructions. Also wear a helmet for use in industry as protective gear to undertake the work.
• When cleaning the filter or other parts, set the circuit breaker to OFF without fail, and place a “Work in progress” sign near the circuit breaker before proceeding with the work.
• When working at heights, put a sign in place so that no-one will approach the work location, before proceeding with the work. Parts and other objects may fall from above, possibly injuring a person below. Furthermore, while carrying out the work, wear a helmet for protection from falling objects.
• The refrigerant used by this air conditioner is the R410A.
• You shall ensure that the air conditioner is transported in stable condition. In case an accident s uch as dropping of the unit occurs while transporting the air conditioner, contact the dealer.
• Do not move or repair any unit by yourself. There is high voltage inside the unit. You may get electric shock when removing the cover and main unit.
t.
EN-5 EN-6
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SMMS 2-way Air Discharge Cassett e Type Installation Manual
89
Selection of installation location
• If you install the unit in a small room, take appropriate measures to prevent the refrigerant from exceeding the limit concentration even if it leaks. Consult the dealer from whom you purchased the air conditioner when you imp the measures. Accumulation of highly concentrated refrigerant may cause an oxygen deficiency accident.
•Do not install the air conditioner in a location that may be subject to a risk of exposure to a combusti combustible gas leaks and becomes concentrated around the unit, a fire may occur.
•When transporting the air conditioner, wear shoes with additional protective toe caps.
•When transporting the air conditioner, yourself if the bands should break.
• Install the indoor unit at least 2.5 m abov e the floor level since otherwise the users may injure themselves or electric shocks if they poke their fingers or other objects into the indoor unit while the air conditioner is running.
•Do not place any combustion appliance in a place where it is directly otherwise it may cause imperfect combustion.
do not take hold of the bands around the packing carton. You may injure
exposed to the wind of air conditioner,
lement
ble gas. If a
receive
Installation
•When the indoor unit is to be suspended, the designated hanging bolts (M10 or W3/8) and nuts (M10 or W3/8) must be used.
• Install the air conditioner at enough strong places to withstand the weight of the un the unit may fall down resulting in injury.
• Follow the instructions in the Installation Manual to install the air conditioner. Failure to follow these instructions may cause the product
• The designated bolts (M10, M12) and nuts (M10, M12) for securing the outdoor unit must be used when installing the unit.
ll the outdoor unit property in a location that is durable enough to support the weight of the outdoor unit.
• Insta Insufficient durability may cause the outdoor unit to fall, which may result in injury.
•Carry out the specif
If the air conditioner is not installed appropriately, a unit may topple over or fall down, causing an accident. If refrigerant gas has leaked at any point during the installation work, ventilate the area.
• If leaked refrigerant gas should come into contact with flames or sparks, noxious gases may be generated.
to fall down or topple over or give rise to noise, vibration, water leakage, etc.
ied installation work to guard against the possibility of high winds and earthquake.
it. If the strength is not enough,
Refrigerant piping
• Install the refrigerant pipe securely during the installation work before operating the air conditioner. If the compressor is operated with the valve open and without refrigerant pipe, the compressor sucks air and the refr
igeration cycles is over pressurized, which may cause a injury.
• Tighten the flare nut with a torque wrench in the specified manner. Excessive tighten of the flare nut may cause a crack in the flare nut after
• After the installation work, confirm that refrigerant gas does not leak. If refrigerant gas leaks into the room and flows near a fire source, such as a cooking range, no
•When the air conditioner has been installed or relocated, follow the instructions in the Installation Manual and purge the air completely so that no gases other than the refrigerant will be mix the air completely may cause the air conditioner to malfunction.
• Nitrogen gas must be used for the airtight test.
• The charge hose must be connected in such
• If refrigerant gas has leaked during the installation work, ventilate the room immediately. If the leaked refrigerant gas comes in contact with fire, noxious gas may be generated.
a long period, which may result in refrigerant leakage.
xious gas may be generated.
ed in the refrigerating cycle. Failure to purge
a way that it is not slack.
Electrical wiring
•Only a qualified installer (*1) or qualified service person (*1) is allowed to carry out the electrical work of the air conditioner. Under no circumstances must this work be done by an unqualified ind the work properly may result in electric shocks and/or electrical leaks.
• When connecting the electrical wires, repairing the electrical parts or undertaking other electri to provide protection for electricians and from heat, insulating shoes and clothing to provide protection from electric shocks. Failure to wear this protective gear may result in electr
• Use wiring that meets the specifications in the Installation Manual and the stipulations in the local regulations and laws. Use of wiring which does not meet the specifications may smoking and/or a fire.
•Be sure to connect earth wire. (Grounding work) Incomplete earthing causes an electric shock.
•Do not connect earth wires to gas pi
•After completing the repair or relocation work, check that the earth wires are connected properly.
• Install a circuit breaker that meets the specif regulations and laws.
• Install the circuit breaker where it can be easily accessed by the agent.
• When installing the circuit breaker outdoors, install one
• Under no circumstances must the power cable be extended. Connection trouble in the places where the cable is extended may give rise to smoking and/or a fire. Electrical wiring work shall be conducted according to law and regulation in the community and the Installation
• Manual. Failure to do so may result in electrocution or short circuit.
pes, water pipes, and lightning rods or earth wires for telephone wire s.
ications in the Installation Manual and the stipulations in the local
ic shocks.
give rise to electric shocks, electrical leakage,
which is designed to be used outdoors.
ividual since failure to carry out
cal jobs, wear gloves
Test run
• Before operating the air conditioner after having completed the work, check that the electrical parts box cover of the indoor unit and service panel of the outdoor unit are closed, and set the circuit breaker to
receive an electric shock if the power is turned on without first conducting these checks.
• When you have noticed that some kind of trouble (such as when an error display has appeared, there burning, abnormal sounds are heard, the air conditioner fails to cool or heat or water is leaking) has occurred in the air conditioner, do not touch the air conditioner yourself but set the a qualified service person. Take steps to ensure that the power will not be turned on (by marking “out of service” near the circuit breaker, for instance) until qualified serv the trouble status may cause mechanical problems to escalate or result in electric shocks, etc.
•After the work has finished, be sure to use an i more between the charge section and the non-charge metal section (Earth section). If the resistance value is low, a disaster such as a leak or e
• Upon completion of the installation work, check for refrigerant leaks and check the insulation resistance and water drainage. Then conduct a test run to check that the air condi
lectric shock is caused at users side.
ice person arrives. Continuing to use the air conditioner in
nsulation tester set (500V Megger) to check the resistance is 1 M or
circuit breaker to the OFF position, and contact
tioner is operating properly.
the ON position. You may
is a smell of
EN-7 EN-8
4
Page 90
SMMS 2-way Air Discharge Cassette Type Installation Manual
5
90
Explanations given to user
Upon completion of the installation work, tell the user where the circuit breaker is located. If the user does not know where the circuit breaker is, he or she will not be able to turn it off in the event that trouble has occurred in the air conditioner.
• If you have discovered that the fan grille is damaged, do not approach the outdoor unit but set the circuit breaker to the OFF position, and contact a qualified service person (*1) to have the repairs done. Do not set the circuit breaker to the ON position until the repairs are completed.
• After the installation work, follow the Owner’s Manual to explain to the customer how to use and maintain the unit.
Relocation
• Only a qualified installer (*1) or qualified service person (*1) is allowed to relocate the air conditioner. It is dangerous for the air conditioner to be relocated by an unqualified individual since a fire, electric shocks, injury, water leakage, noise and/or vibration may result.
• When carrying out the pump-down work shut down the compressor before disconnecting the refrigerant pipe. Disconnecting the refrigerant pipe with the service valve left open and the compressor still operating will cause air, etc. to be sucked in, raising the pressure inside the refrigeration cycle to an abnormally high level, and possibly resulting in rupture, injury or other trouble.
CAUTION
New Refrigerant Air Conditioner Installation
• THIS AIR CONDITIONER ADOPTS THE NEW HFC REFRIGERANT (R410A) WHICH DOES NOT DESTROY OZONE LAYER.
• The characteristics of R410A refrigerant are; easy to absorb water, oxidizing membrane or oil, and its pressure is approx. 1.6 times higher than that of refrigerant R22. Accompanied with the new refrigerant, refrigerating oil has also been changed. Therefore, during installation work, be sure that water, dust, former refrigerant, or refrigerating oil does not enter the refrigerating cycle.
• To prevent charging an incorrect refrigerant and refrigerating oil, the sizes of connecting sections of charging port of the main unit and installation tools are changed from those for the conventional refrigerant.
• Accordingly the exclusive tools are required for the new refrigerant (R410A).
• For connecting pipes, use new and clean piping designed for R410A, and please care so that water or dust does not enter.
2 ACCESSORY PARTS
Accessory parts
Part name Quantity Shape Usage
Installation Manual 1 This manual Be sure to hand over to customers.
CD-ROM (Installation Manual) 1
Installation pattern 1
Installation gauge 1
Pattern fastening screw 4 For attaching the pattern (M5 × 16)
Banding band 4 For anchoring the insulated pipes
Heat insulating pipe 2 For heat insulation of pipe connecting section
Washer 8 For hanging-down unit (M10 × Ø34)
Hose band 1 For connecting drain pipe
Flexible hose 1 For adjusting center of drain pipe
Heat insulator 1 For heat insulation of drain connecting section
(For other languages that do not appear in this Installation Manual, please refer to the enclosed CD-ROM.)
For confirmation of ceiling opening and indoor unit position
For positioning of ceiling position (Incorporated with the installation pattern)
To Disconnect the Appliance from Main Power Supply
• This appliance must be connected to the main power supply by means of a switch with a contact separation of at least 3 mm.
The installation fuse (all types can be used) must be used for the power supply line of this conditioner.
(*1) Refer to the “Definition of Qualified Installer or Qualified Service Person.”
Heat insulator 1 For sealing of wire connecting port (with slit
\
Se
parate sold parts
• The Ceiling panel and remote controller are sold separately. For the installation of these products, follow the Installation Manuals supplied with them.
• The wireless type remote controller is designed to be installed by attaching a wireless remote controller kit (sold separately) to the standard panel. (The wireless remote controller kit consists of a wireless remote controller and adjust corner caps with a receiver section.)
)
EN-9 EN-10
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3
SELECTION OF INSTALLATION PLACE
Select a location for the indoor unit where the cool or warm air will circulate evenly. Avoid installation in the following kinds of locations.
• Locations with acidic or alkaline atmospheres (such as areas with hot springs, factories where chemicals or pharmaceuticals are made and places where the exhaust air from combustion appliances will be sucked into the unit). Doing so may cause the heat exchanger (its aluminum fins and copper pipes) and other parts to become corroded.
• Locations with atmospheres with mist of cutting oil or other types of machine oil. Doing so may cause the heat exchanger to become corroded, mists caused by the blockage of the heat exchanger to be generated, the plastic parts to be damaged, the heat insulators to peel off, and other such problems to result.
• Locations where vapors from food oils are formed (such as kitchens where food oils are used). Blocked filters may cause the air conditioner’s performance to deteriorate, condensation to form, the plastic parts to be damaged, and other such problems to result.
• Locations near obstructions such as ventilation openings or lighting fixtures where the flow of the blown air will be disrupted (a disruption of the air flow may cause the air conditioner’s performance to deteriorate or the unit to shut down).
• Locations where an in-house power generator is used for the power supply. The power line frequency and voltage may fluctuate, and the air conditioner may not work properly as a result.
• On truck cranes, ships or other moving conveyances.
• The air conditioner must not be used for special applications (such as for storing food, plants, precision instruments or art works). (The quality of the items stored may be degraded.)
• Locations where high frequencies are generated (by inverter equipment, in-house power generators, medical equipment or communication equipment). (Malfunctioning or control trouble in the air conditioner or noise may adversely affect the equipment’s operation.)
• Locations where there is anything under the unit installed that would be compromised by wetness. (If the drain has become blocked or when the humidity is over 80%, condensation from the indoor unit will drip, possibly causing damage to anything underneath.)
• In the case of the wireless type of system, rooms with the inverter type of fluorescent lighting or locations exposed to direct sunlight. (The signals from the wireless remote controller may not be sensed.)
• Locations where organic solvents are being used.
• The air conditioner cannot be used for liquefied carbonic acid cooling or in chemical plants.
• Location near doors or windows where the air conditioner may come into contact with high-temperature, high­humidity outdoor air. (Condensation may occur as a result.)
• Locations where special sprays are used frequently.
Ensure that the electrical insulation between the metal parts of structures and metal parts of the air conditioner complies with the laws and regulations enforced in the country where the air conditioner is installed.
CAUTION
When the air conditioner is installed in the following kinds of locations where the ceiling temperature may be 30°C and the relative humidity may be over 80%, condensation may oc cur on the outer surfaces of the indoor unit and drip. Therefore, adhere some heat insulators to the side panels (on four sides) of the indoor unit and surface of the ceiling.
• Kitchens and other locations where high levels of indoor heat are generated
• Locations where the fresh air is supplied through the open space in the ceiling
• Inside ceiling under slate roofs or tiled roofs
Shapes of additional heat insulators (use insulators which are at least 10 mm thick)
Adhesion surfaces
(MMU-)
Heat insulator for ceiling 815 × 570 1180 × 570 1600 × 570 1
Heat insulator for outlet side panel
Heat insulator for fresh­air inlet side panel
Heat insulator for piping side panel 590 × 230 590 × 280 590 × 2801
AP007 to
AP015
815 × 230 1180 × 280 1600 × 2802
590 × 230 590 × 280 590 × 2801
Size (mm)
AP018 to
AP030
AP036 to
AP056
Q’ty Remark
Clearance for the hanging fixtures must be provided.
Clearance for the piping and hanging fixtures must be provided.
Inst allation space
Provide the space required for installing and servicing the indoor unit. Provide a clearance of at least 5 mm between the top panel of the indoor unit and ceiling.
more
more
5 mm or
1000 mm or
1000 mm or more
1000 mm or more
Obstacle
Installation space
Model: MMU- Height: A
AP007 to AP015 300 mm or more
AP018 to AP056350 mm or mor
EN-11 EN-12
6
e
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7
92
Ceiling height
It is hard for the warm air to reach the floor level if the ceiling height exceeds the standard dimension (set at the time of shipment) in the table below. Therefore, the high-ceiling setting must be selected. For details on how to select this setting, refer to the section “Installing indoor unit on high ceiling” in APPLICABLE CONTROLS of this manual.
Height list of ceiling possible to be installed
Model: MMU- AP007 to AP030 AP036 to AP056 SET DATA
Standard (At shipment) 2.7 2.7 0000
High ceiling (1) 3.2 3.0 0001
High ceiling (3) 3.8 3.5 000
REQUIREMENT
• A high-ceiling installation can only be used for models AP007 to AP012 when the ratio of total connection capacity of the indoor unit to the outdoor unit capacity is 100% or less. Do not use this kind of installation if this capacity is over 100%.
• It is possible to change how long the filter sign (signaling that it is time to clean the filter) is to stay lighted on the remote controller in accordance with the installation conditions.
• It is also possible to raise the detection temperature for the heating if it is hard for the air conditioner to heat up the environment satisfactorily due to a factor such as the location where the indoor unit is installed or the structure of the room.
• For details on the setting, refer to the section “Change of lighting time of filter sign” and “To secure better effect of heating” in APPLICABLE CONTROLS of this manual.
(Unit: m)
3
I n case of wireless type
Decide on the position where the remote controller is to be operated and where the unit is to be installed. (The wireless type can sense signals within a range of approximately 8 meters. This distance serves as a general guideline. It may be slightly more or slightly less depending on the remaining charge of its batteries.)
• To prevent a malfunction, select a place where is not influenced by a fluorescent light or direct sunlight.
• Two or more (up to 6 units) indoor units with wireless type remote controller can be installed in the same room.
4 INSTALLATION OF INDOOR UNIT
CAUTION
Strictly comply with the following rules to prevent damage of the indoor units and human injury.
• Do not put a heavy article on the indoor unit. (Even units are packaged)
• Carry in the indoor unit as it is packaged if possible. If carrying in the indoor unit unpacked by necessity, be sure to use buffering cloth, etc. to not damage the unit.
• To move the indoor unit, hold the hooking metals (4 positions) only. Do not apply force to the other parts (refrigerant pipe, drain pan, foamed parts, or resin parts, etc.).
• Carry the package by two or more persons, and do not bundle it with plastic band at positions other than specified.
Within 8 m
EN-13 EN-14
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93
E xternal view
AP007 to AP015 (Unit: mm)
Refrigerant pipe connecting port
Model: MMU- Gas side: A
AP007 to AP012 Ø9.5
AP015 Ø1
(A)
( )
(
C/L
B
)
680
620
380
(F)
90
213.5
(I) (J)
312
480
C/L
2.7
880 1000 1050
815
95.5
(C)
+10
(B)
0
(A)
(G) (H)
(D)
29520
151
(O)
70 215
105
Ø162
105
178
B view
570
137.5 95 190
(K)
Ø6.4
(L)
Ø
189
257.5 300
Ø1
62
105
(A) Panel external dimension (I) Ceiling bottom surface
(B) Ceiling opening dimension (J) Ceiling panel (Sold separately)
(C) Hanging bolt pitch (K) Refrigerant pipe connecting port (Liquid)
(D) Electric parts box (L) Refrigerant pipe connecting port (Gas)
Knockout square hole for auxiliary fresh air flange
(E)
For Ø150 (Sold separately) (M)
(F) Knockout hole (N) Take-in port of wires
Unit external dimension
(G)
(H) Hanging bolt M10 or W3/8 (Procured locally) (P) Knockout hol
2080185
150
105 105
105
A view
(E)
(G)
147.5
(M)
241
103
(N)
(P)(P)
Ø162
202
Drain pipe connecting port (Be absolutely sure to use the flexible hose provided for the connection here.)
Wireless signal sensor mounting area (Sold
(O)
separately)
e
EN-15 EN-16
8
EN-18
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9
AP018 to AP030 (Unit: mm)
(E)
(M)
(P)
(N)
291
103
255
105
Ø162
105
226.5
Drain pipe connecting port (Be absolutely sure to use the flexible hose provided for the connection here.)
Wireless signal sensor mounting area (Sold
(O)
separately)
e
94
Refrigerant pipe connecting port
Model: MMU- Liquid side: A Gas side: B
AP018 Ø6.4 Ø12.7
AP024 to AP030 Ø9.5 Ø15.
( )
(A)
(
)
C/L
680
620
380
B
226.5
(I)
(E)
105
Ø162
9
178
B view
105
Ø162
C/L
(K)
Ø
(L)
Ø
(D)
+10
480
(C) (B)
0
(A)
(G)
480
(F)
(H)
255
1245 1365 1415
118 0
110
335255
242
120
34520
255
151
570
80185
(F)
490 335100
120
137.5 147.5 20
95 190
480
A view
(J)
(O)
(A) Panel external dimension (I) Ceiling bottom surface
(B) Ceiling opening dimension (J) Ceiling panel (Sold separately)
(C) Hanging bolt pitch (K) Refrigerant pipe connecting port (Liquid)
(D) Electric parts box (L) Refrigerant pipe connecting port (Gas)
Knockout square hole for auxiliary fresh air flange
(E)
For Ø150 (Sold separately) (M)
(F) Knockout hole (N) Take-in port of wires
Unit external dimension
(G)
(H) Hanging bolt M10 or W3/8 (Procured locally) (P) Knockout hol
EN-17 EN-18
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AP036 to AP056 (Unit: mm)
95
C/L
C/L
(E)
Ø162
(A)
( )
(
)
178
680
620
380
(G)
(C) (B) (A)
(F)
480
480
1665
+10
1785
0
1835
(E) (E)
400275
B
105
Ø162
105
125
105105
1600
120
Ø162
320
226.5
(I)
(J)
(H)
(D)
151
255
(K)
Ø9.5
(L)
Ø15.9
242
34520
490 125310
(O)
120
255
(F)
480
B view
570
80185
137.5 147.5 20
95 190
105
Ø
105
103
(N)
400 275
162
Ø162
(M)
291
(P)(P)
105
105
226.4
A view
(A) Panel external dimension (I) Ceiling bottom surface
(B) Ceiling opening dimension (J) Ceiling panel (Sold separately)
(C) Hanging bolt pitch (K) Refrigerant pipe connecting port (Liquid)
(D) Electric parts box (L) Refrigerant pipe connecting port (Gas)
Knockout square hole for auxiliary fresh air flange
(E)
For Ø150 (Sold separately) (M)
Drain pipe connecting port (Be absolutely sure to use the flexible hose provided for the connection here.)
(F) Knockout hole (N) Take-in port of wires
Unit external dimension
(G)
(H) Hanging bolt M10 or W3/8 (Procured locally) (P) Knockout hol
Wireless signal sensor mounting area (Sold
(O)
separately)
e
EN-19 EN-20
10
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96
Ope ning a ceiling and installation of hanging bolts
• Decide on the installation position and orientation of the indoor unit while factoring in “SELECTION OF INSTALLATION PLACE” in this manual and the piping and wiring work to be performed after the indoor unit has been suspended from the ceiling.
• After the location of the indoor unit installation has been determined, open the ceiling and install hanging bolts.
• The dimensions of the ceiling opening and hanging bolt pitches are given in the outline drawing and the attached installation pattern.
• When a ceiling already exists, lay the drain pipe, refrigerant pipe, indoor unit/outdoor unit connection wires, and remote controller wires to their connection locations before hanging the indoor unit.
Procure hanging bolts and nuts for installing the indoor unit (these are not supplied).
Hanging bolt M10 or W3/8 4 pieces
Nut M10 or W3/8 12 piec
How to use the installation pattern (accessory)
<For existing ceiling>
Use the installation pattern to position a ceiling opening and hanging bolts.
<For new ceiling>
Use the installation pattern to position the ceiling opening when hanging a ceiling.
• After the hanging bolts have been installed, install the indoor unit.
• Screw down the installation pattern on the ceiling panel mounting area of the indoor unit hanging fixtures. (Use the pattern fastening screws: M5 × 16 (accessory).)
• When hanging a ceiling, open the ceiling along the outside dimensions of the installation pattern.
es
Indoor unit
Treatment of ceiling
The ceiling differs according to structure of building. For details, consult your constructor or interior finish contractor. In the process after the ceiling board has been removed, it is important to reinforce ceiling foundation (frame) and to keep horizontal level of installed ceiling correctly in order to prevent vibration of ceiling board.
• Cut and remove the ceiling foundation.
• Reinforce the cut surface of ceiling foundation, and add ceiling foundation for fixing the end of ceiling board.
Installation of hanging bolt
Use M10 or W3/8 hanging bolts (4 pcs, procured locally). Matching to the existing structure, set pitch according to size in the unit external view as shown below.
New concrete sla b
Install the bolts with insert brackets or anchor bolts.
Rubber
Anchor bolt
(Blade type bracket) (Slide type bracket) (Pipe hanging anchor bolt)
Existing concrete slab
Use a hole-in anchors, hole-in plugs, or a hole-in bolts.
Steel frame structure
Use existing angles or install new support angles
.
Hanging bolt
Installation pattern (Accessory)
Support angleHanging bolt
Use the pattern fastening screws: M5 × 16 (accessory). (These screws are used only to fasten the installation pattern. When mounting the ceiling panel, use the special-purpose mounting screws provided with the ceiling panel (sold separately).)
EN-21 EN-22
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I nstallation of indoor unit
• Attach a nut (M10 or W3/8: procured locally) and the Ø34 washer (supplied) to each hanging bolt.
• Insert a washer on both sides of the T groove of the hanging bracket of the indoor unit, and hang the indoor unit.
Procure hanging bolts and nuts locally.
Hanging bolt (M10 or W3/8)
Nut (M10 or W3/8)
Washer (M10 × Ø34, accessory)
Washer (M10 × Ø34, accessory)
To prevent the bolt from falling off (for safety), be sure to set it just under the hanging bracket as shown in the figure.
Nut (M10 or W3/8)
Indoor unit
Ceiling board
Installation gauge
• Check that the four sides of the indoor unit are level using a level vial.
• Detach the installation gauge (accessory) from the installation pattern.
• Use the installation gauge to check and adjust the relative positions of the indoor unit and the ceiling opening as
97
well as the suspension height. (Orientation of the installation gauge is printed on the gauge.) (1) Check that the bottom panel of the indoor unit is positioned 77 to 82 mm higher than the bottom surface of the
ceiling panel. (All four corners) (2) Check that the clearance between the outlet side (shorter side) of the indoor unit and ceiling panel is 25 mm. (3) Check that the clearance between the outlet side (longer side) of the indoor unit and ceiling panel is 74 mm.
Level vial
EN-23 EN-24
12
CAUTION
Before installing a model AP007 to AP015 indoor unit, be absolutely sure to remove the tape used for transportation between the fan and bell mouth. Running the unit without removing the tape may damage the fan motor.
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Installation of ceiling panel (sold separately)
Install the ceiling panel according to the Installation Manual attached with it after piping/wiring work has completed. To install the ceiling panel, follow the instructions provided with the panel. Check that installation of indoor unit and ceiling opening part is correct, and then install it.
13
5 DRAIN PIPING WORK
CAUTION
CAUTION
FOLLOWING THE INSTALLATION MANUAL, PERFORM THE DRAIN PIPING WORK SO THAT WATER IS PROPERLY DRAINED, AND APPLY A HEAT INSULATION SO AS NOT TO CAUSE A DEW CONDENSATION. INAPPROPRIATE PIPING WORK MAY RESULT IN WATER LEAKAGE IN THE ROOM AND WET OF FURNITURE.
• Provide the indoor drain piping with proper heat insulation.
• Also be absolutely sure to provide the area where the pipe connects to the indoor unit with proper heat insulation. Improper heat insulation will cause condensation to form.
• Ensure that the drain pipe is sloping downward (at an angle of 1/100 or more), and do not run the pipe up and down (arched shape) or allow it to form traps. Doing so may cause abnormal sounds.
• Restrict the length of the traversing drain pipe to 20 meters or less. In the case of a long pipe, provide support brackets at intervals of 1.5 to 2 meters to prevent flapping.
• Install the collective piping as shown in the following figure.
• Do not provide any air vents. Otherwise, the drain water will spout, causing water to leak.
• Do not allow any force to be applied to the connection area with the drain pipe.
• A hard PVC pipe cannot be connected to the drain pipe connecting port of the indoor unit. Be absolutely sure to use the flexible hose provided for the connections with the drain pipe connecting port.
• Adhesive agents cannot be used for the drain pipe connecting port (hard sock et) of the indoor unit. Be absolutely sure to secure the pipe using the hose bands provided. Use of an adhesive agent may damage the drain pipe connecting port or cause water to leak.
1.5 m to 2 m Support bracket
98
Joint the connecting sections of ceiling panel, ceiling surface, ceiling panel and indoor unit closely. Any gap between them will cause air leakage and the generate condensation or water leakage.
In
stallation of remote controller (sold separately)
For installation of the remote controller, follow the Installation Manual attached with the remote controller.
• Do not leave the remote controller at a place exposed to the direct sunlight and near a stove.
• Install the remote controller after operating it and checking that the indoor unit can sense its signals properly. (Wireless type)
• Keep the remote controller at least one meter away from a TV set, stereo components or other devices. (Otherwise, the picture may be disrupted or the noise may affect the sound.) (Wireless type)
Downward slope 1/100 or more
Heat insulator
Arched shape
NO GOOD
Trap
(Collective piping)
As long as possible (Approx. 10 cm)
Downward slope 1/100 or more
EN-25 EN-26
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99
Drain pipe connecting port (Hard socket)
Hose band (accessory)
Soft socket
Flexible hose (accessory)
Hard socket
Adhesive inhibited
Piping/Heat insulating material
Require the following materials for piping and heat insulating at site.
Socket of hard vinyl chloride pipe for VP25
Piping
Heat insulator
Hard vinyl chloride pipe VP25 (Outer dia.: Ø32 mm)
Foam polyethylene: Thickness 10mm or mo
re
VP25 vinyl chloride pipe (Procured locally)
Socket for VP25 (Procured locally)
Conne cting flexible hose
• Insert the soft end socket of the flexible hose provided into the drain pipe connecting port of the indoor unit as far as it will go.
• Align the provided hose band with the end of the pipe connecting port, and tighten it securely.
CAUTION
• Be absolutely sure to secure the soft end socket with the hose band provided, and ensure that where the band is tightened is facing up.
• Do not use the flexible hose provided with the hose bent to an angle greater than 45° to avoid breakage or clogging.
NO GOODOK
Riser (Trap)
90° Bend
Align the attached hose band to the end of
hose, set the tightening position upward, Drain pipe connecting port (Transparent)
and then tighten it.
Flexible hose (Accessory)
VP25 vinyl chloride pipe (Procured locally)
Indoor unit
Socket for VP25 vinyl chloride pipe (Procured locally)
EN-27 EN-28
14
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SMMS 2-way Air Discharge Cassette Type Installation Manual
Connecting drain pipe
• Connect a hard socket (procured locally) to the hard socket of the attached supplied flexible hose.
• Connect a drain pipe (procured locally) to the connected hard socket.
15
Che ck the draining
In the test run, check that water drain is properly performed and water does not leak from the connecting part of the pipes. When doing this, also check that no abnormal sounds are heard from the drain pump motor. Be sure to check draining also when installed in heating period.
CAUTION
When the electrical and wiring work has been completed
• Connect hard vinyl chloride pipes securely using an adhesive for vinyl chloride to avoid water leakage.
• It takes some time until the adhesive is dried and hardened (refer to the manual of the adhesive). Do not apply stress to the joint with the drain pipe during this time period.
• Before attaching the panel, pour some water by following the method shown in the following figure. Then, while performing a cooling operation, check that the water drains from the drain pipe connecting port (transparent) and that no water is leaking from the drain pipe.
When the electrical and wiring work has not been completed
• Disconnect the float switch connector (3P: red) from the connector (CN34: red) on the printed circuit board inside the electrical parts box. (Before doing this, be absolutely sure that the power has been turned off.)
• Connect a 220 V to 240 V supply voltage to (L) and (N) on the power supply terminal block. (Never apply a 220 V to 240 V voltage to (A), (B), (U1) or (U2) of the power supply terminal block. Otherwise, the printed circuit board may be damaged.)
• Pour the water by following the method shown in the following figure. (Amount of water poured: 1500 cc to 2000 cc)
• When the power is turned on, the drain pump automatically starts running. Check whether the water is draining from the drain pipe connecting port (transparent), and check that no water is leaking from the drain pipe.
• After checking that the water drains and there are no water leaks, turn off the power, connect the float switch connector to its original location (CN34) on the printed circuit board, and return the electrical parts box to its original position.
220 V to 240 V
White
Black
Red
100
Dr
ain up
When a down-gradient cannot be secured for the drain pipe, drain-up piping is possible.
• The height of the drain pipe must be 850 mm or less from the underside of the ceiling.
• Take the drain pipe out of the drain pipe joint with the indoor unit in 300 mm or less, and bend up the pipe vertically.
• Immediately after the pipe is bent up vertically, lay the pipe making a down-gradient.
300 mm or less
Rise: A
Indoor unit
Underside of ceiling
Model: MMU- Rise: A
AP007 to AP015 609 mm or less
AP018 to AP056 559 mm or le
Rising up 850mm or less
ss
Black
Pull out connector CN34 (Red) from P.C. board.
EN-29 EN-30
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