The indoor unit in Super Heat Recovery Multi System is common to one in Super Modular Multi System air conditioner.
Therefore refer to the service manuals for A03-011 separately issued.
This Air Conditioner is a new type which adopts a new
refrigerant HFC(R410A) instead of the conventional
refrigerant R22 in order to prevent destruction of the
ozone layer.
ADOPTION OF NEW REFRIGERANT
Thank you very much for purchasing TOSHIBA Air Conditioner.
Please read this manual carefully before using your Air Conditioner.
•Be sure to obtain the "Owner’s manual" and "Installation manual"
constructor (or dealer).
Request to constructor or dealer
Please clearly explain the contents of the Owner’s manual
and hand over it.
Be sure to leave the installation work to the dealer or a store
specializing.
The exclusive knowledge and technology are required for installation work.
Do not perform installation by yourself. If an incomplete installation is performed,
a fire, electric shock, injury, or water leakage may be caused.
Be sure to use the products sold separately which are specified by us.
For the products sold separately, be sure to use those specified by us. Otherwise,
a fire, electric shock, or water leakage ma y be caused. For installation work, leav e
it to special engineer.
When installing the units in a small room, take measures so that the
refrigerant will not exceed the critical concentration if it leaks.
CAUTION
Related to countermeasures against the critical concentration, perform the installation work upon consultation with the dealer. If the refrigerant leaks and exceeds the critical concentration, oxygen deficiency
may be caused.
Check whether earthing work is performed correctly.
A grounding is necessary. If the earthing work is incompletely, an electric shock ma y be caused.
(For details, conform to the local regulation in each area.)
Warning on use
Do not expose your body directly in cool air for a long time, or do
not cool you excessively.
It causes the worse of physical condition or trouble on health.
Never insert a finger or bar into the air inlet port or air outlet port of air.
Since the fan rotates in high speed inside of the unit, an injury may be caused.
When a trouble (burnt smell, etc.) is felt, stop the operation, turn off
the power switch, and contact the dealer who you have purchased
the air conditioner.
If keeping operation as the air conditioner is defective, a fire, electric shock, or
trouble may be caused.
Do not use “Super HRM” for other than personal usage where the
ambient temperature may go down below –5°C.
For e xample , O A equipment/Electric device/Food/Animals and plants/Art object.
Warning on moving/repair
Never modify the air conditioner.
A fire or electric shock may be caused.
For repair, leave it to the dealer which you have purchased the air
conditioner.
If an incomplete repair is performed, a fire or electric shock may be caused.
When moving or re-installing the air conditioner, contact the dealer
which you have purchased the air conditioner or the special engineer.
If an incomplete installation is performed, a fire, electric shock, injury, or water
leakage may be caused.
1
CAUTION
Outdoor Unit / OWNER'S MANUAL
Caution on installation
Check the drain pipes are installed so that they can drain water
securely.
If the piping is incomplete, water leakage occurs resulted in moisture on
furniture.
Check the earth leakage breaker is attached.
It is necessary to attach an earth leakage breaker. Otherwise, it causes an
electric shock.
Check the air conditioner is installed at a place where flammable
gas will not leak.
If gas leaks and accumulates in the unit surroundings, an outbreak of fire may
be caused.
Check the outdoor unit is fixed on the base.
If it is not fixed securely on the base, an accident such as falling may be
caused.
Check fixing method
Do not clean the air conditioner with water.
An electric shock may be caused.
ENGLISH
Do not put the combustible devices at a place where air from the
air conditioner flows directly.
Imperfect comb ustion of the combustible devices may be caused.
Diligently ventilate the room when operating the air conditioner
with the combustible devices.
If ventilation is incomplete, shortage of oxygen ma y be caused.
Check the installation plate, etc. is not damaged by use for a long
time.
If leaving them damaged, the unit ma y fall resulted in injury, etc.
Do not put plants and animals at a place where air from the air
conditioner flows directly.
Cause to affect on plants and animals ma y gener ate.
Do not put flammable spray, etc. near the air conditioner, or do not
spray directly on the air conditioner.
A fire may be caused.
Do not put vessels including water such as a vase on the unit.
Moisture floods in the unit, the electric isolation deteriorates, and an electric
shock may be caused.
Do not handle the switches with wet hands.
An electric shock may be caused.
2
NAME OF EACH PART
Outdoor Unit / OWNER'S MANUAL
Sold Separately Parts
Outdoor unit
Air inlet
They are provided at front,
rear, left, and right sides.
Fixing leg
Indoor unit
[4-way Air Discharge Cassette Type]
Air outlet/Air outlet flap
Select air blow direction in cooling or
heating operation each.
Earth screw
It is included in the electric
parts box.
Clip
The clip is to open/close the
air inlet grille.
2-way discharge/3-way discharge
2-way discharge or 3-way discharge can be
selected according to the shape or
arrangement of the room.
For details, consult with the dealer which you
have purchased the air conditioner.
Air outlet (Discharge)
Hot air is discharged when
cooling operation is performed.
Cold air is discharged when
heating operation is performed.
Power source hole
Refrigerant pipe connecting hole
Connecting valve is included
inside here.
Air filter
Removes dust and trash.
(Air filter is provided in the air grille.)
Air inlet grille
Air in the room is sucked from here.
RBC-AMT21E
Wired remote controller
TEST
SETTING
SET DATA
SETTING
CODE No.
UNIT No.
R.C. No.
TEST
UNIT
CL
SET
˚C
[2-way Air Discharge Cassette Type]
Earth screw
It is included in the electric parts box.
Center panel
Air inlet
Air in the room is
sucked from here.
Air outlet/Air outlet flap
Select air blow direction in cooling or
heating operation each.
Air filter
Removes dust and trash.
(Air filter is provided in the center panel.)
[1-way Air Discharge Cassette Type]
MMD-AP0071YH to AP0121YH MMD-AP0151SH to AP0241SH
Air outlet/
Select air blow direction in
cooling or heating operation each.
Earth screw
It is included in the electric
parts box.
Air outlet flap
Earth screw
It is included in the electric parts box.
Air outlet/
Air outlet flap
Select air blow direction in cooling
or heating operation each.
RBC-AS21E
Simple wired remote controller
Air inlet grille
Air in the room is sucked from here.
Air filter
Removes dust and trash.
(Air filter is provided in the air inlet grille.)
Air inlet grille
Air in the room is sucked
from here.
Air filter
Removes dust and trash.
(Air filter is provided in the air inlet grille.)
3
Wireless remote controller kit
TCB-AX21ERBC-AX21CERBC-AX22U(W)-E
[Concealed Duct Type]
Outdoor Unit / OWNER'S MANUAL
Air outlet flange
Discharge duct is connected.
Air filter
Removes dust and trash.
(Air filter is provided in the air inlet grille.)
Air inlet
Air in the room is sucked from here.
[Concealed Duct, High Static Pressure Type]
Air outlet
Discharge duct is connected.
Earth screw
Earth screws are provided in the electric parts box.
[Under Ceiling Type]
Earth screw
Earth screws are provided in
the electric parts box.
Air inlet
Suction duct is connected.
Drain pan
PROGRAM1
PROGRAM2
PROGRAM3
WEEKLY TIMER
Weekly timer
RBC-EXW21E
ALL
ZONE
GROUP
1234
SET DATA
SETTING
SELECT ZONE
TCB-SC642TLE
Central remote controller
SuMoTuWeTh Fr Sa
ERROR
ZONE
TEST
UNIT No.
No.
R.C.
CL
SET
GROUP
CODE
No.
Button
Button to open/close the
suction port
Air filter
Removes dust or trash.
(Provided on the suction port.)
[High Wall Type]
Air inlet grille
Air in the room is sucked from here.
Air filter
Removes dust and trash.
(Air filter is provided in
the air inlet grille.)
Air inlet port
The air in the room is sucked in
from this port.
Earth screw
Earth screws are provided in the
electric parts box.
Air outlet/Air outlet flap
Change the direction of the air to
be discharged according to
cool/heat mode.
Earth screw
Earth screws are provided
in the electric parts box.
Air outlet/Air outlet flap
Change the direction of the air to
be discharged according to
cool/heat mode.
4
[Floor Standing Cabinet Type]
Outdoor Unit / OWNER'S MANUAL
Air filter
Removes dirt or dust.
(It is included in the suction port.)
[Floor Standing Concealed Type]
Air outlet/Air outlet flap
Exchanges the air direction according to
cooling or heating time.
Earth screw
It is prepared in the electric parts box.
Air inlet port
Sucks air inside of the room from here.
Air outlet port
Earth screw
It is prepared in the electric parts box.
Air inlet port
Sucks air inside of the room from here.
Front panel (Lower side)
[Floor Standing Type]
Horizontal flap/Air outlet port
Exchanges the air direction according
to cooling or heating time.
Air inlet port
Sucks air inside of the room from here.
Air filter
Removes dirt or dust.
Drain pan (With drain filter)
This accessory is installed at the local site.
Air filter
Removes dirt or dust.
(It is included in the suction port.)
Fixing metal holder
Vertical flap
The air can be automatically discharged
rightward/leftward at stated periods.
Drain pan
Water accumulated in the drain pan is
drained from here through the drain pipe.
Earth screw
It is prepared in the electric parts box.
Fixing metal holder (Right and left)
5
PARTS NAME OF REMOTE CONTROLLER
Outdoor Unit / OWNER'S MANUAL
Display section
In the display example, all indicators are displayed for the explanation.
In reality only, the selected contents are indicated.
• When turning on the leak breaker at the first time, [SET DATA] flashes on
the display part of the remote controller. While this display is flashing, the
model is being automatically confirmed. Accordingly, wait for a while after
[SET DATA] display has disappeared, and then use the remote controller.
1
8
2
CODE No.
4
3
5
SET DATA
SETTING
TEST
UNIT No.
R.C. No.
6
7
1
SET DATA display
Displayed during setup of the timer.
2
Operation mode select display
The selected operation mode is displayed.
3
CHECK display
Displayed while the protective device works or
a trouble occurs.
4
Timer time display
Time of the timer is displayed.
(When a trouble occurs, the check code is
displayed.)
5
Timer SETIN setup display
When pushing the Timer SETIN button, the
display of the timer is selected in order of
[OFF]
[ON]
6
Filter display
If “FILTER ” is displayed, clean the air
filter.
7
TEST run display
Displayed during a test run.
8
Flap position display
(for 4-Way Air Discharge Cassette Type
and Under Ceiling Type model only)
Displays flap position.
9
SWING display
Displayed during up/down movement of the
flap.
10
Set up temperature display
The selected set up temp. is displayed.
11
Remote controller sensor display
Displayed while the sensor of the remote
controller is used.
→ [OFF] repeat OFF timer →
→ No display.
12
PRE-HEAT display
Displayed when the heating operation starts or
defrost operation is carried out.
While this indication is displayed, the indoor fan
stops or the mode enters in LOW.
13
Operation ready display
Displayed when cooling or heating operation is
impossible because the outdoor temperature goes
out of the operable range.
14
No function display
Displayed if there is no function even if the button is
pushed.
15
Air volume select display
The selected air volume mode is displayed.
(AUTO)
(MED.)(LOW)
In the Concealed Duct High Static Pressure type
models, [HIGH] only is
displayed for the air speed.
16
Mode select control display
Displayed when pushing “Operation mode select”
button while the operation mode is fixed to heating
or cooling by the system manager of the air conditioner.
17
Central control display
Displayed when using the remote controller together
with the central control remote controller, etc.
If Remote controller is prohibited at the
centralcontrol side,
, ,
the change is not accepted.
(The contents available to be set up on the remote
controller differ according to the central control
mode. For details, refer to Owner’s Manual of the
central control remote controller.)
SET DATA
SETTING
TEST
CL
SET
CODE No.
UNIT No.
R.C. No.
UNIT
16
17
9
10
11
12
13
14
15
(HIGH)
flashes when operating
/
buttons and
Display
section
Operation
section
6
Operation section
Outdoor Unit / OWNER'S MANUAL
Push each button to select a desired operation.
This remote controller can operate the maximum 8 indoor units.
• The details of the operation needs to be set up once, afterward, the air conditioner can be used by pushing
button only.
1
7
8
2
4
3
5
SET
UNIT
CL
9
10
6
1
Air volume select button
Selects the desired air volume mode.
The Concealed Duct High Static Pressure type
models cannot be operated.
2
Timer set button
TIMER SET button is used when the timer is
set up.
3
Check button
The CHECK button is used for the check
operation. During normal operation, do not
use this button.
4
Fan button
FAN button is used when a fan which is sold on
the market or etc. is connected.
• If is displayed on the remote controller
when pushing the FAN button, a fan is not
connected.
5
Filter reset button
Resets (Erases) “FILTER ” display.
7
Operation lamp
Lamp is lit during the operation. Lamp is off
when stopped.
Although it flashes when operating the protection device or abnormal time.
8
When the button is pushed, the operation
starts, and it stops by pushing the button
again.
When the operation has stopped, the operation
lamp and all the displays disappear.
9
Operation select button
Selects desired operation mode.
10
Set up temperature button
Adjusts the room temperature.
Set the desired set temperature by pushing
button
or .
6
Wind direction and Swing
:
UNIT
If the multiple indoor units are operated by only
one remote controller, select the units when
the air direction is adjusted.
:
Set up the auto swing and angle of the flap.
• This function is not provided to Concealed
Duct Standard Type, High Static Pressure
Type, Floor standing Cabinet Type, or Floor
Standing Concealed Type.
Remote controller sensor
Usually the TEMP. sensor of the indoor unit senses
the temperature. The temperature on the surrounding of the remote controller can also be sensed.
For details, contact the dealer from which you have
purchased the air conditioner.
• In case that one remote controller controls the
multiple indoor units, the setup operation is
unavailable in group control.
7
CORRECT USAGE
Outdoor Unit / OWNER'S MANUAL
When you use the air conditioner for the first time or when you change the SET DATA value, follow the procedure below. From the next time, the operation displayed on the remote controller will start by pushing the
button only.
Preparation
Turn on the main power switch and/or the leakage breaker.
• When the power supply is turned on, a partition line is displayed on the display part of the remote controller.
After the power supply is turned on, the remote controller does not accept an operation for approx. 1 minute,
*
but it is not a failure.
REQUIREMENT
• While using the air conditioner, operate it only with button without turning off the main
power switch and the leak breaker.
• Do not turn off the leak breaker while the air conditioner is used.
• Turn on the leak breaker 12 hours or more before start of operation after the air conditioner has stopped
for a long time.
1
3
2
UNIT
CL
SET
1
Push button.
The operation lamp goes on, and the operation starts.
2
Select an operation mode with the button.
One push of the button, and the display
changes in the order shown on the right.
•“DRY” function is not provided to
Concealed Duct High Static Pressure Type.
3
Select air volume with button.
One push of the button, and the display changes in the order shown on the right.
• When air volume is “AUTO ”, air volume differs according to the temperature difference between
set temperature and room temperature.
• In DRY mode, “AUTO ” is displayed and the air volume is LOW.
• In heating operation, if the room temperature is not heated sufficiently with volume “LOW ” operation,select “MED. ” or “HIGH ” operation.
• The temperature which the temperature sensor detects is one near the air inlet of the indoor unit.
Therefore it slightly differs from the room temperature according to the installation status. The setup
value is a criterion of the room temperature. (Automatic air speed cannot be selected in FAN mode.)
• Air volume of function is not provided to “Concealed Duct High Static Pressure Type” but air speed
“HIGH ” only is displayed.
AUTO
HEATDRYAUTOCOOLFAN
4
(Dehumidity)
LOW MED. HIGH
4
Determine the set up temperature by pushing the “TEMP. ” or “TEMP. ” button.
Stop
Push button.
The operation lamp goes off, and the operation stops.
8
REQUIREMENT
Outdoor Unit / OWNER'S MANUAL
[In Cooling operation]
• The operation starts after approx. 1 minute.
[In Heating operation]
• In heating operation, the fan operation may continue for approx. 30 seconds after the air conditioner has
stopped.
• The indoor fan continues preheat operation for 3 to 5 minutes under stop condition, and then blows out
the hot air.
( display on the remote controller display part goes on.)
• When temperature of the room has reached the setup temperature and the outdoor unit stops, the air
speed becomes super low and the air volume extremely is lessened.
• In the defrost mode, the fan stops so that cool air is not discharged and PRE-DEF is displayed.
[In Automatic operation]
• Using the difference between the setup temperature and the room temperature, the heating or cooling
operation is automatically performed.
ADJUSTMENT OF WIND DIRECTION
To increase the cooling or heating effect, be sure to use the discharge flap in the different
directions in cooling or heating operation.
As the characteristics of the air, the cold air accumulates at lower side and hot air at upper side, respectively.
CAUTION
Set the discharge flap horizontally in cooling operation.
If cooling operation is performed with downward discharge, the surface of the discharge port or louver will
be wet with dew, and dewdrop may fall down.
REQUIREMENT
• If heating operation is performed with horizontal discharge, unevenness of temperature may increase in
the room.
4-way Air Discharge Cassette Type
• While the air conditioner stops, the discharge flap automatically directs downward.
• While the air conditioner is in ready status for heating,
the discharge flap directs upward.
The swinging operation starts after heating ready status
has been cleared, but “SWING
remote controller even if the status is ready to heating.
” is displayed on the
[In Cooling operation]
Use the discharge flap with horizontal set point.
[In Heating operation]
Use the discharge flap with downward set point.
9
How to set up the air direction
Outdoor Unit / OWNER'S MANUAL
Push button.
1
Every pushing the button, the air direction changes.
In Heating operation
Set the air outlet flap downward.
If directing it upward, the hot air may not come to the foot.
In Cooling / Dry operation
Set the air outlet flap upward.
If directing it downward, the dew may fall on near the air discharge port or it drips.
How to start swinging
2
Push button.
Set direction of the air outlet flap to the
lowest position and then push button
again.
• [SWING ] is displayed and the air direction
automatically changes upward/downward.
In case when one remote controller controls
the multiple indoor units, each indoor unit can
be selected and its air direction can be set up.
SET
Initial setup
Initial setup
UNIT
CL
How to stop swinging
3
Push button again during swinging
of the air outlet flap.
• The air outlet flap can be stopped at the
desired position. After then the air direction
can be again set up from the uppermost
position by pushing button.
* While the air outlet flap is set downward in
cooling/drying operation, it does not stop.
If stopping the air outlet flap which directs
downward during swinging, it stops after
moving to the 3rd position from the top
position.
4
UNIT
• To set up the air direction individually, push
button to display each indoor unit No.
UNIT
in a group control. Then set up the air direction
to a displayed indoor unit.
• If there is no display, all the indoor units can be
operated collectively.
• Every pushing
exchanges as shown in the figure.
UNIT
button, the display
1, 2, 34
In FAN operation
Initial setup
Display when stopping the swing
Fan/Heat
operation
Unit No. 1-1No displayUnit No. 1-2
Unit No. 1-4Unit No. 1-3
In all modes
Series of
operation
Cool/Dry
operation
10
According to the shape or arrangement of the room, the cold air and hot air can be discharged for two direc-
Outdoor Unit / OWNER'S MANUAL
tions or three directions. For details, contact the dealer.
INFORMATION
• If cooling operation is performed with downward discharge, dew may fall on surface of the cabinet or the
horizontal flap resulted in dripping.
• If heating operation is performed with horizontal discharge, unevenness of temperature may increase in
the room.
• Do not move the horizontal flap directly with hands; otherwise a trouble is caused. Select direction of the
horizontal flap using flap operation switch on the remote controller. The horizontal flap does not stop
immediately even if the switch is pushed. Adjusting the stop position, push the switch.
2-way Air Discharge Cassette Type
[In Cooling operation]
Use the air outlet flap with horizontal set point.
[In Heating operation]
Use the air outlet flap with downward set point.
Setup of air direction and swinging
1
Push button during operation.
• [SWING ] is displayed and the air direction automatically changes upward/downward.
In case when one remote controller controls the multiple indoor units, each indoor unit can be selected
and its air direction can be set up.
2
Push button again during swinging of the air
outlet flapp.
• The air outlet flap can be stopped at the desired
position.
3
UNIT
• To set up the air direction individually, push
button to display each indoor unit No. in a group
control. Then set up the air direction to a displayed
indoor unit.
• If there is no display, all the indoor units can be oper-
ated collectively.
• Every pushing
as shown in the figure.
button, the display exchanges
UNIT
UNIT
1-way Air Discharge Cassette Type
Adjustment of air direction upward/downward
[In Cooling operation]
In cooling operation, use the air outlet flap with horizontal set point so that the
cold air diffuses in whole room.
[In Heating operation]
In heating operation, use the air outlet flap with downward set point so that
the hot air blows at the foot.
UNIT
CL
SET
1, 23
Unit No. 1-1No displayUnit No. 1-2
Unit No. 1-4Unit No. 1-3
Adjustment of air direction rightward/leftward
To change the discharge direction to right or left side, set the vertical grille
inside of the air outlet flap to the desired direction.
Setup of air direction and swinging
Refer to description of “2-way Air Discharge Cassette Type”.
11
Under Ceiling Type
Outdoor Unit / OWNER'S MANUAL
• While the air conditioner stops, the horizontal flap (Up/Down air direction adjustment plate)
automatically directs upward.
• While the air conditioner is in ready status for heating, the horizontal flap (Up/Down air direction adjustment plate) directs upward. The swinging operation starts after heating ready status
has been cleared, but “SWING
” is displayed on the remote controller even if the status is
ready to heating.
How to set up the air direction
Push button during operation.
1
Every pushing the button, the air direction changes.
In Heating operation
Set the horizontal flap (Up/Down
air direction adjustment plate)
downward. If directing it upward,
the hot air may not come to the
foot come to the foot.
Initial setup
How to start swinging
2
Push button.
Set direction of the horizontal flap (Up/Down air
direction adjustment plate) to the lowest position and then push button again.
• [SWING ] is displayed and the air direction
automatically changes upward/downward.
In case when one remote controller controls the
multiple indoor units, each indoor unit can be
selected and its air direction can be set up.
How to stop swinging
3
Push button again during swinging of
the horizontal flap.
• The horizontal flap can be stopped at the desired
position. After then the air direction can be again
set up from the uppermost position by pushing
button.
* While the horizontal flap is set downward in
cooling/drying operation, it does not stop.
If stopping the horizontal flap which directs
downward during swinging, it stops after moving
to the 3rd position from the top position.
In Cooling / Dry operation
Set the horizontal flap (Up/Down
air direction adjustment plate)
upward. If directing it downward,
the dew may fall on near the air
air outlet port or it drips.
UNIT
CL
SET
1, 2, 34
In FAN operation
Initial setup
Display when stopping the swing
Initial setup
In all modes
Series of
operation
4
UNIT
• To set up the air direction individually, push
UNIT
a group control. Then set up the air direction to a
displayed indoor unit.
• If there is no display, all the indoor units can be
operated collectively.
• Every pushing
exchanges as shown in the figure.
button to display each indoor unit No. in
button, the display
UNIT
Unit No. 1-1No displayUnit No. 1-2
Unit No. 1-4Unit No. 1-3
12
Fan/Heat
operation
Cool/Dry
operation
Right/Left air direction adjustment
Outdoor Unit / OWNER'S MANUAL
To change the air outlet direction to right or left side, set the vertical flap inside of the horizontal flap to the
desired direction.
INFORMATION
• If cooling operation is performed with downward discharge,
dew may fall on surface of the cabinet or the horizontal flap
resulted in dripping.
• If heating operation is performed with horizontal discharge,
unevenness of temperature may increase in the room.
High Wall Type
Adjustment of air direction upward/downward
[In Cooling operation]
In cooling operation, use the horizontal flap with horizontal
set point so that the cold air diffuses in whole room.
[In Heating operation]
In heating operation, use the horizontal flap with downward
set point so that the hot air blows at the foot.
REQUIREMENT
• If cooling operation is performed with downward air outlet, dew may fall on surface of the cabinet or the
horizontal flap resulted in dripping.
• If heating operation is performed with horizontal air outlet, unevenness of temperature may increase in
the room.
• Do not move the horizontal flap directly with hands; otherwise a trouble is caused. Select direction of the
horizontal flap using switch on the remote controller. The horizontal flap does not stop immediately even if the switch is pushed. Adjusting the stop position, push the switch.
Adjustment of air direction rightward/leftward
To change the air outlet direction to right or left side, set the vertical
flap inside of the horizontal flap to the desired direction.
Setup of air direction and swinging
Refer to description of “2-way Air Discharge Cassette Type”.
13
Floor Standing Cabinet Type
Outdoor Unit / OWNER'S MANUAL
[In Cooling operation]
In cooling operation, use the air outlet flap with horizontal set
point so that the cold air diffuses in whole room.
[In Heating operation]
In heating operation, use the air outlet flap with downward set
point so that the hot air blows at the foot.
How to change the air outlet port
Change the air outlet port in the following procedure.
1
Take off two fixing screws of the air outlet port.
(The fixing screws are reused.)
2
Insert the hand into the air outlet port and push up it
a little, and then remove the air outlet port from the
claw hook at rear side.
3
Lift up the air outlet port upward and remove it.
4
Reverse the air outlet port and attach it to the main
unit.
Pay attention so that four claw hooks (two at rear and
lower sides each) are hooked at mounting position.
5
Be sure to tighten the air outlet port with the removed fixing screws so that the air outlet port does
not come off.
14
Floor Standing Type
Outdoor Unit / OWNER'S MANUAL
Adjustment of air direction upward/downward
[In Cooling operation]
In cooling operation, move the flap with hands and use it with horizontal air outlet
point so that the cold air diffuses in whole room.
[In Heating operation]
In heating operation, move the flap with hands and use the horizontal flap with
downward set point so that the hot air blows at the foot.
Adjustment of air direction rightward/leftward
[In case of using unsymmetrical air directions]
Lift up the vertical flap lightly, direct it toward the desired
direction, and lower it.
In this case, do not use the Swing function.
2
1
[In case of automatic swing]
1
Push button during operation.
• [SWING ] is displayed and the air direc-
tion automatically changes rightward/
leftward.
In case when one remote controller controls
the multiple indoor units, each indoor unit
can be selected and its air direction can be
set up.
2
Push button again during swinging
of the vertical flap.
• The vertical flap can be stopped at the
desired position.
3
Swing button
• To set up the air direction individually, push
UNIT
No. in a group control. Then set up the air
direction to a displayed indoor unit.
• If there is no display, all the indoor units can
be operated collectively.
• Every pushing
exchanges as shown in the figure.
UNIT
button to display each indoor unit
UNIT
button, the display
In this case, do not use the
swing function.
UNIT
CL
SET
1, 23
Unit No. 1-1No displayUnit No. 1-2
Unit No. 1-4Unit No. 1-3
• If cooling operation is performed with downward air outlet, dew may fall on surface of the cabinet or the
horizontal flap resulted in dripping.
• If heating operation is performed with horizontal air outlet, unevenness of temperature may increase in
the room.
• Do not move the flap directly with hands during swing operation; otherwise a trouble is caused.
The vertical flap does not stop immediately even if the button is pushed. Adjusting the stop
position, push the button.
INFORMATION
15
TIMER OPERATION
Outdoor Unit / OWNER'S MANUAL
A type of timer operation can be selected from the following three types.
OFF timer: The operation stops when the time of timer has reached the set time.
Repeat OFF timer : Every time, the operation stops after the set time has passed.
ON timer: The operation starts when the time of timer has reached the set time.
Timer operation
1
UNIT
2
1
Push TIMER SET button.
• The timer display (type) changes for every
push of the button.
• SET DATA and display flashes.
2
Push to select “SET TIME”.
For every push of button, the set time increases in the unit of 0.5 hr (30 minutes).
The maximum set time is 72.0 hr.
For every push of button, the set time decreases in the unit of 0.5 hr (30 minutes).
The minimum set time is 0.5 hr.
3
Push SET button.
• SET DATA display disappears and display goes on.
SET
3
CL
4
OFF
(OFF timer)(Repeat OFF timer)
OFFON
(ON timer)
No display
(When ON timer is activated, time is displayed, and after time of the timer has been up, displays other
than ON disappear.)
Cancel of timer operation
4
Push CL button.
• TIMER display disappears.
• When the operation stops after the timer reached the preset time, the Repeat OFF timer resumes the
operation by pushing button and stops the operation after the time of the timer has reached
the set time.
NOTICE
16
INSTALLATION
Outdoor Unit / OWNER'S MANUAL
Installation location
WARNING
• Select a location for installation that will be able to safely bear the weight of the unit.
If the installation location is not strong enough to support the unit and the unit falls, injury could result.
CAUTION
• Do not install the unit in a location where combustible gases could conceivably leak.
Leaking gases that accumulate in the vicinity of the unit could be ignited by the unit.
REQUIREMENT
• A location that permits level installation of the unit
• A location that provides enough space to service the unit safely
• A location where water draining from the unit will not pose a problem
Avoid the following types of locations :
• Locations where salt is present in large amounts (seaside areas), or where sulfuric gases are present in
large amounts (hot springs areas)
(If the unit is to be used in such areas, special maintenance is necessary.)
• Locations that generate oils (including machine oils), steam, oily smoke, or corrosive gases
• Locations where organic solvents are used
• Locations in the vicinity of equipment that generates high frequency signals
• Locations where the outdoor unit will blow in the direction of a neighbor's window
• Locations where the noise of the outdoor unit will pose a problem
• Locations with poor air circulation
Electric wiring
WARNING
Check that earthing practice is correctly performed.
Grounding is necessary. If earthing practice is incomplete, an electric shock may be caused.
CAUTION
Check the circuit breaker is fitted.
Attaching the earth leakage breaker is necessary. Otherwise, an electric shock may be caused.
Make sure that correct capacity Fuses are used.
Using wire or copper wire may cause a fire or trouble.
For the power supply, use a circuit with rated voltage exclusive for air conditioner.
To disconnect the appliance from the main power supply.
This appliance must be connected to the main power supply by means of circuit breaker or a switch with a
contact separation of at least 3mm.
17
MAINTENANCE
Outdoor Unit / OWNER'S MANUAL
Cleaning of air filter
• When [FILTER] is displayed on the remote controller, maintain the air filter.
• Clogging of air filter decreases cooling/heating effect.
CODE No.
FILTER display
Notifies the time to clean the air filter.
FILTER reset
Push the FILTER switch after cleaning.
“FILTER” display disappears.
SET DATA
SETTING
SET
TEST
UNIT No.
R.C. No.
UNIT
CL
WARNING
Be sure to turn off the main power switch prior to the maintenance.
• Please do not intend to do the daily maintenance and/or Air Filter cleaning by yourself.
Cleaning of the air filter and other parts of the air filter involves dangerous work in high places, so be
sure to have a service person do it. Do not attempt it yourself.
<Daily maintenance>
• For daily maintenance including Air Filter cleaning, make sure to ask the qualified service person particularly following models;
4-way Air Discharge Cassette TypeConcealed Duct Type
2-way Air Discharge Cassette TypeConcealed Duct, High Static Pressure Type
1-way Air Discharge Cassette TypeUnder Ceiling Type
2-way Air Discharge
Cassette Type
Concealed Duct Type
4-way Air Discharge
Cassette Type
Under Ceiling Type
18
1-way Air Discharge
Cassette Type
Concealed Duct,
High Static Pressure Type
High Wall Type
Outdoor Unit / OWNER'S MANUAL
• Push the projection at the center of air filter. Clip is out.
• Undo the clip of air filter, pull the air filter downward while
pushing it toward the main unit side.
Floor Standing Cabinet Type
• Push down the upper part of the suction port a little,
and then pull toward you to remove it.
• Take out the air filter inside of the suction port.
Floor Standing Concealed Type
• Push down hook of the air filter on the front panel
(Lower side).
• Pull the air filter toward you to remove it.
Floor Standing Type
Removal / Attachment of air filter
• Pull the air filter toward you.
• To attach the air filter, insert it into the main body and push in it.
Push the air filter,
and pull it downward.
Front panel
(Lower)
Air filter knob
NOTE
• For cleaning of air filter, use a cleaner or brush clean. If stain is heavy,
it is effective to wash the air filter in tepid water mixed with neutral detergent.
• After washing, rinse it well, and dry it in the shade.
• Install again the air filter which has been cleaned.
Cleaning of main unit / remote controller
CAUTION
• Wipe them with soft and dry cloth.
• A cloth dampened with cold water may be used on the indoor
unit if it is very dirty.
• Never use a damp cloth on the main unit and remote controller.
• Do not use a chemically-treated duster for wiping or leave such
materials on the unit for long. It may damage or fade the surface of the unit.
• Do not use benzine, thinner, polishing powder, or similar sol-
vents for cleaning. These may cause the plastic surface to
crack or deform.
Polishing
powder
Benzene
Thinner
Chemical
floor-cloth
Do not use.
19
If you do not plan to use the unit for more than 1 month
Outdoor Unit / OWNER'S MANUAL
(1) Operate the fan for 3 to 4 hours to dry inside the unit
• Operate “FAN” mode.
(2) Stop the air conditioner and turn off the main power switch
or the circuit breaker.
I will wipe soft
and dry cloth!
Checks before operation
(1) Check that the air filters are installed.
(2) Check that the air outlet or inlet is not blocked.
(3) Turn on the main power switch or the circuit breaker for the
main power supply to the air conditioner.
Use after drying
when it has not been
used for a long time!
NOTE
For Air conditioning system which is operated regularly, cleaning and maintenance of the indoor/outdoor
units are strongly recommended.
As a general rule, if an indoor unit is operated for about 8 hours daily, the indoor/outdoor units will need to
be cleaned at least once every 3-MONTH. This cleaning and maintenance shall be carried out by a
qualified person.
Failure to clean the indoor/outdoor units regularly will result in poor performance, icing, water leaking and
even compressor failure.
HINTS FOR ECONOMICAL OPERATION
Maintain room temperature at comfortable level
Clean air filters
The clogged air filter impairs the performance of the air conditioner.
Never open doors and windows more often than necessary
To keep cool or warm air in the room, never open doors and
windows more often than necessary.
Window curtains
In cooling, close the curtains to avoid direct sunlight.
In heating, close the curtains to keep the heat in.
Get uniform circulation of room air
Adjust the air flow direction for the even
circulation of room air.
Please close
Clean, please.
Blows upward
Cool and
dry air
Gee, chilly
Control
Air flow adjustment
Warm
air
Blows downward
20
AIR CONDITIONER OPERATIONS AND PERFORMANCE
Outdoor Unit / OWNER'S MANUAL
Check before operation
• Check whether earth wire is disconnected or out of place.
• Check that air filter is installed to the indoor unit.
Heating capacity
• For heating, a heat pump system which sucks in outside heat air
and discharges it into the room is adopted.
If temperature of the outside air lowers, the heating capacity decreases.
• When temperature of the outside air is low, it is recommended to use other heating equipment together.
Turn on the power switch
12 hours or more before
starting before operation.
WARNING
Defrost operation during heating operation
• If the outdoor unit has some frost during heating operation, the operation mode changes automatically to
defrost mode to increase the heating effect (for approx. 2 to 10 minutes).
• During defrost operation, fans of the indoor and the outdoor units stop.
Protection for 3 minutes
• The outdoor unit does not operate for approx. 3 minutes after air conditioner has been immediately restarted
after stop, or power switch has been turned on. This is to protect the system.
Main power failure
• If a power failure occurred during the operation, all operations stop.
• When restarting the operation, push ON/OFF button again.
Fan rotation of stopped unit
• While other indoor units operate, the fan on indoor units on “stand-by” rotates to protect the machine once
per approx. 1 hour for several minutes.
Protective device (High pressure switch)
The high pressure switch stops the air conditioner automatically when excessive load is applied to the air
conditioner.
If the protective device works, the operation lamp keeps lit but the operation stops.
When the protective device works, check characters “ ” in the remote controller display part flash.
The protective device may work in the following cases.
• When suction or discharge port of the outdoor unit closed.
• When strong wind blows continuously against discharge port of the outdoor unit.
• When dust or dirt is excessively adhered to air filter of the indoor unit.
• When discharge port of the indoor unit is blocked.
Cooling/heating operation of Heat Recovery Multi air conditioner
• When the outdoor temperature goes out of the operable range, cooling or heating operation may not be
performed in order to protect the equipment. In this case, “” goes on.
Characteristics of heating operation
• Hot air is not out immediately after the operation has started. After 3 to 5 minutes (differs according to room
or outside temperature) has passed and the indoor heat exchanger has been warmed up, hot air blows out.
• During operation, the outdoor unit may stop if outside temperature becomes high.
• When other outdoor unit performs heating operation while the fan is operating, the fan operation may be
stopped temporarily to prevent blowing of hot air.
Characteristics of cooling/heating simultaneous operation
• If the outdoor temperature drops during operation, the fan of the outdoor unit may stop.
21
Air conditioner operating conditions
Outdoor Unit / OWNER'S MANUAL
For proper performance, operate the air conditioner under the following temperature conditions:
CoolingOutdoor temperature: –5°C to 43°C (Dry-bulb temp.)
operation
HeatingOutdoor temperature: –15°C to 21°C (Dry-bulb temp.), –15°C to 15.5°C (Wet-bulb temp.)
operation
• If air conditioner is used outside of the above conditions, safety protection may work.
* Do not use “Super HRM” for other than personal usage where the ambient temperature may go down below
–5°C. (For example, OA equipment/Electric device/Food/Animals and plants/Art object)
Room temperature: 21°C to 32°C (Dry-bulb temp.), 15°C to 24°C (Wet-bulb temp.)
CAUTION
Room temperature: 15°C to 28°C (Dry-bulb temp.)
Room relative humidity – less than 80 %. If the air conditioner operates
in excess of this figure, the surface of the air conditioner may cause dewing.
CAUTION
When outdoor temperature goes out of specified range, “ or ” mark is indicated on the Wired remote
controller display and required operation will stop.
“ & ” : When heating operation. “” : When cooling operation.
Notice :
• This indication is not failure.
• When outdoor temperature goes back to specified range, “ or ” disappear and start normal operation.
• Operation stops because concurrent operation can not be kept in the condition of out of specification for
Ask the dealer or an installation professional to re-install the air conditioner to a new place or
move it to another place and to observe the following items.
If the air conditioner is inappropriate installed by yourself, it may cause electric shock or fire.
Do not install the air conditioner in the following places
• Do not install the air conditioner in any place within 1 m from a TV, stereo, or radio set. If the unit is installed in
such place, noise transmitted from the air conditioner affects the operation of these appliances.
• Do not install the air conditioner near a high frequency appliance (sewing machine or massager for business
use, etc.), otherwise the air conditioner may malfunction.
• Do not install the air conditioner in a humid or oily place, or in a place where steam, soot, or corrosive gas is
generated.
• Do not install the air conditioner in a salty place such as seaside area.
• Do not install the air conditioner in a place where a great deal of machine oil is used.
• Do not install the air conditioner in a place where it is usually exposed to strong wind such as in seaside area or
on the roof or upper floor of a building.
• Do not install the air conditioner in a place where sulfureous gas generated such as in a spa.
• Do not install the air conditioner in a vessel or mobile crane.
Be careful with noise or vibrations
• Do not install the air conditioner in a place where noise by outdoor
unit or hot air from its air outlet annoys your neighbors.
• Install the air conditioner on a solid and stable foundation so that it
prevents transmission of resonating, operation noise and vibration.
• If one indoor unit is operating, some sound may be audible from
other indoor units that are not operating.
22
WHEN THE FOLLOWING SYMPTOMS ARE FOUND
Outdoor Unit / OWNER'S MANUAL
Check the points described below before asking repair servicing.
Symptom
Outdoor unit• White misty cold air or
water is out.
• Sometimes, noise
“Pushu !” is heard.
Indoor unit•“Swish” sound is
heard sometimes.
• Slight “Pishi!” sound is
heard.
• Discharge air smells.
” indication is lit.
•“
It is not a failure.
• Sound or cool air is
output from the stand
by indoor unit.
• When power of the air
conditioner is turned
on, “Ticktock” sound is
heard.
Cause
• Fan of the outdoor unit stops automatically and performs defrost
operation.
• Solenoid valve works when defrost operation starts or finishes.
• When the operation has started, during the operation, or immedi-
ately after the operation has stopped, a sound such as water flows
may be heard, and the operation sound may become larger for 2 or
3 minutes immediately after the operation has started. They are
flowing sound of refrigerant or draining sound of dehumidifier.
• This is sound generated when heat exchanger, etc. expand and
contract slightly due to change of temperature.
• Various smell such as one of wall, carpet, clothes, cigarette, or
cosmetics adhere to the air conditioner.
• Do not the outdoor temperature go out of the specified range?
• When the manager of the air conditioner has fixed the operation to
COOL or HEAT, and an operation contrary to the setup operation is
performed.
• When fan operation stopped to prevent discharge of hot air.
• Since refrigerant is flowed temporarily to prevent stay of oil or
refrigerant in the stand by indoor unit, sound of flowing refrigerant,
“Kyururu” or “Shaa” may be heard or white steam when other indoor
unit operates in HEAT mode, and cold air in COOL mode may be
blow-out.
• Sound is generated when the expansion valve operates when
power has been turned on.
Operates or stops automatically.
Does not operate.
Silent
Air is not cooled or warmed sufficiently.
Check again.
It’s strange.
• Is the timer “ON” or “OFF”?
• Is it a power failure?
• Is the power switch turned off?
• Is the power fuse or breaker blown?
• Has the protective device operated? (The operation lamp goes on.)
• Is the timer “ON”? (The operation lamp goes on.)
• Do not the outdoor temperature go out of the specified range?
• Is the suction port or discharge port of the outdoor unit obstructed?
• Are any door or window open?
• Is the air filter clogged with dust?
• Is discharge louver of the indoor unit set at appropriate position?
• Is air selection set to “LOW” “MED”, and is the operation mode setto “FAN”?
• Is the setup temp. the appropriate temperature?
• Do not the outdoor temperature go out of the specified range?
When the following symptoms are found, stop the operation immediately, turn off the power switch, and
contact the dealer which you have purchased the air conditioner.
• Activation of switch is unstable.
• The main power fuse often blows out, or circuit breaker is often activated.
• Foreign matters or water entered by mistake.
• When if activation cause of the protective device has been removed, the operation is not performed.
• Other unusual status occurred.
23
Confirmation and check
Outdoor Unit / OWNER'S MANUAL
When a trouble occurred in the air conditioner, the
check code and the indoor unit No. appear on the
display part of the remote controller.
The check code is only displayed during the operation.
If the display disappears, operate the air conditioner
according to the following “Confirmation of error
history” for confirmation.
Confirmation of error history
When a trouble occurred on the air conditioner, the
trouble history can be confirmed with the following
procedure. (The trouble history is stored in memory
up to 4 troubles.)
The history can be confirmed from both operating
status and stop status.
3
Check code
UNIT No.
R.C. No.
Indoor unit No. in which
an error occurred
UNIT
CL
SET
CODE No.
2
Procedure
1
2
1
Description
When pushing
for 4 seconds or more, the following display appears.
If [Service check] is displayed, the mode enters in the
trouble history mode.
• [01 : Order of trouble history] is displayed in CODE No.
window.
• [Check code] is displayed in CHECK window.
• [Indoor unit address in which an error occurred] is
displayed in UNIT No.
Every pushing of [ , ] button used to set temperature, the trouble history stored in
memory is displayed in order.
The numbers in CODE No. indicate CODE No. [01] (latest) → [04] (oldest).
CAUTION
Do not push
and buttons at the same time
SET
button because all the trouble history of the indoor unit will be deleted.
CL
CODE No.
UNIT No.
R.C. No.
3
1. Check the troubles according to the above procedure.
2. Ask an authorized dealer or qualified service (maintenance) professional to repair or maintain the air
conditioner.
3. More details of the service code are explained in Service Manual.
After confirmation, push button to return to the usual display.
24
ACCESSORY PARTS
Outdoor Unit / INSTALLATION MANUAL [ VOLUME-1 ]
r Accessory parts
MMY-
Part name
Installation Manual222
Owner’s Manual111—(Be sure to handover to customers.)
Attached pipe11—
Attached pipe—— 1
Attached pipe—— 1
Attached pipe111
Attached pipe111
Attached pipe111
MAP0801FT8 MAP1001FT8 MAP1201FT8
Q’ty
ShapeUse
Volume-1
Volume-2
(Be sure to handover to customers.)
Suction gas pipe Ø25 to Ø22 special-form connecting pipe
(For drawing out forward, downward)
Suction gas pipe Ø25 to Ø28.6 special-form connecting pipe
(For drawing out forward)
Suction gas pipe Ø25 to Ø28.6 special-form connecting pipe
(For drawing out downward)
Discharge gas pipe Ø15.9 to Ø19.1 special-form conn ec tin g
pipe (For drawing out forward)
Discharge gas pipe Ø15.9 to Ø19.1 special-form conn ec tin g
pipe (For drawing out downward)
Liquid pipe Ø12.7 connecting pipe
(For drawing out forward)
n This air conditioner requires the indoor unit, remote controller, Flow selector unit, and
Y-shape branching joint or branching header. Select one according to the capacity.
SAFETY CAUTION
• Please read this “Safety Cautions” thoroughly before installation to install the air conditioner
and flow selector correctly.
• The important contents concerned to the safety are described in the “Safety Cautions”.
Be sure to keep them. For Indications and their meanings, see the following description.
n Explanation of indications
WARNING
Indicates possibilities that a death or serious injury of personnel is caused by an incorrect handling.
CAUTION
Indicates contents that an injury (∗1) or property damage (∗2) only may be caused when an incorrect work has
been executed.
∗1 : “Injury” means a hurt, a burn, or an electric shock which does not require hospitalization or a long-term going to
the hospital.
∗2 : “Property damage means an enlarged damage concerned to property, or breakage of materials.
• After installation work has finished, check there is no trouble by a test operation, and explain
using method and maintenance method to the customers based on the Owner’s Manual.
Please ask the customers to keep this Installation Manual together with the Owner’s Manual.
25
Outdoor Unit / INSTALLATION MANUAL [ VOLUME-1 ]
WARNING
Ask a shop or a professional dealer to install the air conditioner.
If you will install by yourself, a fire, an electric shock, or water leak is caused.
Using the tool or piping materials exclusive to R410A, install the air conditioner surely
according to this Installation Manual.
The pressure of the used HFC system R410A refrigerant is higher approx. 1.6 times of that of the former refrigerant.
If the exclusive piping materials are not used, or there is imperfection in installation, a crack or an injury is
caused and also a water leak, an electric shock, or a fire may be caused.
Take measures so that the refrigerant does not exceed the limit concentration even if it leaks
when installing the air conditioner in a small room.
For the measures not to exceed the limit of concentration, contact the dealer. If the refrigerant leaks and it
exceeds the limit of concentration, an accident of oxygen shortage is caused.
Install the air conditioner at a place which is satisfactorily bearable to weight.
If strength is insufficient, the unit may fall down resulting in human injury.
Perform a specified installation work against a strong wind such as typhoon or earthquake.
If the air conditioner is imperfectly installed, an accident by falling or dropping may be caused.
If refrigerant gas leaks during installation work, ventilate the room.
If the leaked refrigerant gas approaches to fire, noxious gas may generate.
After installation work, confirm that refrigerant gas does not leak.
If refrigerant gas leaks in the room, and approaches to fire such as fan heater, stove or kitchen range,
generation of noxious gas may be caused.
ENGLISH
Never recover refrigerant in the outdoor unit.
Be sure to use a refrigerant recovery device to recover refrigerant in reinstallation or repair work.
Recovery of refrigerant in the outdoor unit is unavailable; otherwise a serious accident such as crack or human
injury is caused.
A person qualified for the electric work should deal with the electric construction conforming
to the regulations of the local electric company and the Installation Manual. Be sure to use the
exclusive circuit.
If there is capacity shortage of the power supply circuit or incomplete installation, a fire or an electric shock is
caused.
For cabling, use the specified cables and connect them securely so that external force of
cable does not transmit to the terminal connecting section.
If connection or fixing is incomplete, a fire, etc may be caused.
Be sure to connect earth wire.
Do not connect earth wire to gas pipe, water pipe, lightning rod, nor earth wire of telephone.
If grounding is incomplete, an electric shock is caused.
CAUTION
Do not install the air conditioner at a place where combustible gas may leak.
If gas leaks and is collected at surrounding the unit, the production of fire may be caused.
Be sure to attach an earth leakage breaker; otherwise an electric shock may be caused.
Using a torque wrench, tighten the flare nut in the specified method.
If the flare nut is exceedingly tightened, the flare nut is broken and a refrigerant leakage may be caused after a
long time has passed.
26
1
Outdoor Unit / INSTALLATION MANUAL [ VOLUME-1 ]
INSTALLATION OF NEW REFRIGERANT AIR CONDITIONER
This air conditioner adopts the new HFC refrigerant (R410A) which does not deplete the ozone layer.
• R410A refrigerant is apt to be affected by impurity such as water, oxidizing membrane, or oils because the
pressure of R410A refrigerant is higher than that of the former refrigerant by approx. 1.6 times. Accompanied with
adoption of the new refrigerant, refrigerating oil has been also changed. Therefore pay attention so that water,
dust, former refrigerant, or refrigerating oil does not enter into the refrigerating cycle of the new refrigerant air
conditioner during installation work.
• To prevent from mixing of refrigerant or refrigerating oil, the size of charge port of the main unit or connecting
section of installation tool differs from that of the air conditioner for the former refrigerant. Accordingly the
exclusive tools are required for the new refrigerant (R410A) as shown below.
• For connecting pipes, use the new and clean piping materials so that water or dust does not enter.
Required tools and cautions on handling
It is necessary to prepare the tools and parts as described below for the installation work.
The tools and parts which will be newly prepared in the following items should be restricted to the exclusive use.
Explanation of symbols
: Newly prepared (It is necessary to use it properly exclusive to R410A separated from those for R22 or R407C.)
l
¡ : Former tool is available.
Used tools
Gauge manifold
Charging hose
Charging cylinder
Gas leak detector
Vacuum pump
Vacuum pump with counter-
Vacuuming or charging of
refrigerant and operation check
Charges refrigerant
Checks gas leak
Vacuum drying
Vacuum drying
Flare processing of pipes
Bending processing of pipes
Recovers refrigerant
Tightens flare nut
Cuts pipes
Charges refrigerant
Welding of pipes
Proper use of tools/parts
Newly prepared, Exclusive to R410A
l
Newly prepared, Exclusive to R410A
l
Unusable (Use the Refrigerant charging balance.)
Newly prepared
l
Usable if a counter-flow preventive adapter is attached
: R22 (Existing article)
¡
: Usable by adjusting size
¡
: R22 (Existing article)
¡
Exclusive to R410A
l
Newly prepared, exclusive to Ø12.7mm and Ø15.9mm
l
: R22 (Existing article)
¡
Exclusive to R410A
l
ID : Refrigerant name entered
: R22 (Existing article)
¡
Refrigerant charging balance
Charges refrigerant
: R22 (Existing article)
¡
27
2
(Rear side)
(Front side)
(A case of 3 units are installed.)
500mm or more
500mm or more
10mm
or more
10mm
or more
20mm or more
20mm or more
Air outlet
Air inlet
Air inlet
Outdoor unit top view
Installation work/
servicing surface
Square hole for handling
Air inlet
Air inlet
Outdoor Unit / INSTALLATION MANUAL [ VOLUME-1 ]
SELECTION OF INSTALLATION PLACE
WARNING
Install the air conditioner certainly at a place bearable to weight.
If strength is insufficient, the unit may fall down resulting in human injury.
CAUTION
Do not install the air conditioner at a place where combustible gas may leak.
If gas leaks and is collected at surrounding the unit, the production of fire may be caused.
Upon customer’s approval, install the air conditioner at a place where satisfies the following
conditions.
• Place where it can be installed horizontally.
• Place which can reserve a sufficient service space for safe maintenance or check.
• Place where there is no problem even if the drained water flows.
Apply electric insulation between metal section of the building and metal section of the air
conditioner in conformance with the Local Regulation.
Avoid the following places.
• Salty place (seaside area) or place with much gas sulfide (hot spring area)
(If selecting such a place, a special maintenance is required.)
• Place where oil (including machine oil), steam, oil smoke or corrosive gas generates.
• Place where a device generating high frequency (inverter, non-utility generator, medical apparatus, or
communication equipment) is set. (A bad influence may generate by malfunction of the air conditioner, control
error, or noise for such equipment.)
• Place where discharged air of the outdoor unit blows against windows of neighbor.
• Place where operation sound of the outdoor unit transmits.
(Especially at the boundary line with neighbor, install the air conditioner considering the noise.)
• Place unbearable to weight of the unit.
• Place with ill ventilation.
Installation space
Considering functions, reserve space necessary for installation work and servicing.
NOTES)
∗1 : If there is an obstacle at the upper side of the outdoor unit, reserve
a space by 2000mm or more to the top end of the outdoor unit.
∗2 : Arrange the height of obstacle around two outdoor units up to
below 800mm from the bottom end of the outdoor unit.
28
Plaster
Rope
Plaster
Square hole for handling
Reinforcing plate
ForkliftForklift
2
Outdoor Unit / INSTALLATION MANUAL [ VOLUME-1 ]
SELECTION OF INSTALLATION PLACE
Equipments
Equivalent HP
Model name
Cooling capacity (kW)22.428.033.5
Heating capacity (kW)25.031.535.5
8 HP10 HP12 HP
MMY-MAP0801FT8MMY-MAP1001FT8MMY-MAP1201FT8
Appearance
Inverter unit
3
Handle the outdoor unit in care with the following items.
1. When using a forklift, etc for loading/unloading in transportation, insert pawl of the forklift into the
2. When lifting up the unit, insert a rope sufficiently bearable to unit mass into the square hole for handling,
OUTDOOR UNIT CARRYING IN
square hole for handling as shown below.
and cord the unit from four sides. (Apply a plaster to position where rope fits outdoor unit itself so that
flaw or deformation does not generate on the outer surface of the outdoor unit.)
(There provided the reinforcing plates on the side surfaces, so the rope cannot be passed.)
29
4
20
Outdoor Unit / INSTALLATION MANUAL [ VOLUME-1 ]
INSTALLATION OF OUTDOOR UNIT
WARNING
Perform a specified installation work against a strong wind such as typhoon or earthquake.
If the air conditioner is imperfectly installed, an accident by falling or dropping may be caused.
Install the air conditioner certainly at a place bearable to weight.
If strength is insufficient, the unit may fall down resulting in human injury.
Drain water is discharged from the outdoor unit. (Especially in heating time)
Install the outdoor unit at a place where has good drainage.
For installation, be careful to the strength and the level of the foundation so that an abnormal
sound (Vibration, noise) does not generate.
Snowfall-hood
In the snowfall area, apply the following measures against
snowfall for the outdoor unit. (See the figure on the right.)
(Incomplete snowfall-proof measures causes a trouble.)
Place a higher stool under the unit, and mount the
snowfall-hoods to air inlet and air outlet so that
snows do not have influence.
(For the above works, please arrange at the field.)
for air outlet
Snowfall-hood
for air inlet
(4 faces)
Stool
1. To install the multiple outdoor units, arrange them with
20mm or more intervals.
Fix each outdoor unit with M12 anchor bolts at 4 positions.
Length by 20mm is appropriate for an anchor bolt.
• Anchor bolt pitch is as shown below:
310 or more
700700
*
Continuous hole
(15 x 20 long hole)
700
310 or more
M12 anchor bolt
4 positions/unit
755
Space for draining
20mm or more 20mm or more
2. When drawing out the refrigerant pipe from underside, set
height of the stool by 500mm or more.
30
500mm or more
4
Outdoor Unit / INSTALLATION MANUAL [ VOLUME-1 ]
INSTALLATION OF OUTDOOR UNIT
3. Do not use four stools to set the four corners.
4. Mount the vibration-proof rubber (vibration-proof block etc.) so that it catch whole the clamping leg.
Install the vibration-proof rubber so that
Anchor bolt
bent part of the fixing leg is grounded.
Vibration-proof rubber
Bent part of the fixing
leg is not grounded.
31
5
Outdoor Unit / INSTALLATION MANUAL [ VOLUME-1 ]
REFRIGERANT PIPING
WARNING
If the refrigerant gas leaks during installation work, ventilate the room.
If the leaked refrigerant gas comes to contact with a fire, the noxious gas may generate.
After installation work, check that the refrigerant gas does not leak.
If the refrigerant gas leaks in the room and comes to contact with a fire such as fan heater, stove, or kitchen
range, the noxious gas may generate.
Connection of refrigerant pipe
1. The refrigerant pipe connecting section is set in the outdoor unit. Remove the front panel and the piping/wiring
panel. (M5: 9 pcs.)
• As shown in the right figure, the hooking hooks are attached at right and left sides each on the front panel.
Lift up and remove the front panel.
2. Pipes can be drawn out forward and downward from the outdoor unit.
3. When drawing out the pipe forward, draw out the pipe to outside via piping/wiring panel, and keep space of
500mm or more from the main pipe connecting the outdoor unit with the indoor unit, considering service work,
etc. (For replacing the compressor, 500mm or more space is required.)
4. When drawing out the pipe downward, remove the knockout of the base plate of the outdoor unit, apply the pipe
to outside of the outdoor unit, and perform piping at right/left or rear side. Leading pipe of the balancing should
be within 4m.
Hook
Packed valve at
suction gas side
Packed valve
at liquid side
Packed valve at balance side
(It is not used in this model.)
Ball valve at discharge gas side
(Left piping)
500mm
or more
Drawing out
forward
(Left piping)
(Right
piping)
Drawing out
downward
Front panel
Piping/wiring panel
(Rear piping)
(Right piping)
REQUIREMENT
For brazing, be sure to use nitrogen gas to avoid oxidation of pipe inside.
1. In a welding work for the refrigerant pipes, be sure to use the nitrogen gas in order to prevent oxidation inside
of the pipes; otherwise clogging of the refrigerating cycle due to oxidized scale generates.
2. Use clean and new pipes for the refrigerant pipes and perform piping work so that water or dust is not mixed.
3. Be sure to use a double spanner to loosen or
tighten the flare nut. If a single spanner is used, a
required tightening cannot be obtained. Tighten
the flare not with the specified torque.
Outer dia. of copper pipe
12.7 mm
15.9 mm
Tightening torque (N•m)
50 to 62 (5.0 to 6.2 kgf-m)
68 to 82 (6.8 to 8.2 kgf-m)
32
5
L-shape pipe
L-shape pipe
Attached pipe
Attached pipe
Socket
Socket
Pipe
Pipe
Pipe
Pipe
Pipe
Attached
pipe
Cut
Suction gas pipe
Suction gas pipe
Discharge
gas pipe
Liquid pipe
Suction gas pipe
Discharge
gas pipe
Liquid pipe
Cut
Suction gas pipe
Socket
Pipe
Attached pipe
L-shape pipe
L-shape pipe
Attached pipe
Attached pipe
Socket
Socket
Socket
Socket
Pipe
Pipe
Pipe
Pipe
Pipe
Pipe
Attached
pipe
Attached pipe
Attached pipe
Cut
Suction gas pipe
Suction gas pipe
Discharge
gas pipe
Liquid pipe
Suction gas pipe
Discharge
gas pipe
Liquid pipe
Cut
Suction gas pipe
Outdoor Unit / INSTALLATION MANUAL [ VOLUME-1 ]
REFRIGERANT PIPING
Pipe connecting method of valve (Example)
Using the attached pipes as shown in the following figure, braze elbows, sockets, and pipes which are procured locally.
MMY-Drawing out forwardDrawing out downward
Pipe connection at the local site
(Bend rightward slightly.)
Use the attached pipe (Straight pipe) and connect it
with socket.
Cut L-shape pipe and connect it with attached pipe
and socket.
MAP0801FT8
MAP1001FT8
Liquid pipeUse the attached pipe for connection.
Discharge gas pipe
Suction gas pipe
Use the attached pipe (L-shape) and connect it with
socket.
Cut L-shape pipe and connect it with elbow, attached
pipe and socket.
Liquid pipeUse the attached pipe for connection.
Discharge gas pipe Use the attached pipe and connect it with socket.
Suction gas pipeCut L-shape pipe and connect it with attached pipe.
MAP1201FT8
Pipe connection at the local site
(Bend rightward slightly.)
Use the attached pipe (Straight pipe) and connect it
with socket.
Cut L-shape pipe and connect it with attached pipe
and socket.
• Extruding margin of copper pipe with flare machining : B (Unit: mm)
Copper pipe outer dia.
R410A tool usedConventional tool used
Rigid (Clutch type)
Imperial (Wing nut)
B
12.7
15.9
∗ When using the conventional flare tool, to
connect R410A pipes with flaring, make a
margin approx. 0.5mm longer than that of R22
pipe so that the flare size matches with the
specified one. It is convenient to use a copper
pipe gauge for size adjustment of the extruding
margin.
0 to 0.51.0 to 1.5
• Extruding margin of copper pipe with flare tools :
A (Unit: mm)
Copper pipe outer dia.
12.7
15.9
33
2.0 to 2.5
A
16.6
19.7
+0.0
–0.4
A
• Coupling size of brazed pipe
q
q
Outdoor Unit / INSTALLATION MANUAL [ VOLUME-1 ]
Connected section
External sizeInternal size
K
G
ØF
Standard outer dia. of
connected copper pipe
ØC
External sizeInternal size
Standard outer dia. (Allowable difference)
CFKG
6.356.35 (±0.03)6.45 (
9.529.52 (±0.03)9.62 (
12.7012.70 (±0.03)12.81 (
15.8815.88 (±0.03)16.00 (
19.0519.05 (±0.03)19.19 (
22.2222.22 (±0.03)22.36 (
28.5828.58 (±0.04)28.75 (
Selection of pipe materials and size
• Selection of pipe material
Material: Phosphorus deoxidation seam-less pipe
Connected section
+0.04
) 7 60.06 or less0.50
–0.02
+0.04
) 8 70.08 or less0.60
–0.02
+0.04
) 9 80.10 or less0.70
–0.02
+0.04
) 9 80.13 or less0.80
–0.02
+0.03
)11100.15 or less0.80
–0.03
+0.03
)11100.16 or less0.82
–0.03
+0.06
)13120.20 or less1.00
–0.02
Min. depth
of insertion
Oval value
(Unit: mm)
Min. thickness
of coupling
• Capacity code of indoor and outdoor units
• For the indoor unit, the capacity code is decided at each capacity rank.
• The capacity codes of the outdoor units are decided at each capacity rank. The maximum No. of connectable
indoor unit and the total value of capacity codes of the indoor units are also decided.
Compared with the capacity code of the outdoor unit, the total value of capacity codes of the connectable indoor
units differs based on the height difference between the indoor units.
• When height difference between the indoor units is below 15m: Up to 135% of capacity code of the outdoor unit
(in case of MMY-MAP1201FT: 120% or less)
• When height difference between the indoor units is over 15m: Up to 105% of capacity code of the outdoor unit
Don’t connect two or more indoor units to one FS unit. Arrange one indoor unit and one FS unit set to 1 by 1.
36
5
Outdoor Unit / INSTALLATION MANUAL [ VOLUME-1 ]
REFRIGERANT PIPING
Allowable length of refrigerant pipe and height difference
Outdoor unit
Main
piping
L1
1st branching
section
Height difference
between outdoor unit
and indoor unit
50 m
H1
(Outdoor at upper side)
Branching pipe L2
Connecting piping of indoor unitL7
a
g
L3
Equivalent length corresponded to farthest piping L
Equivalent length corresponded to farthest piping after 1st branching Li
Y-joint
Indoor unit
L4
d
FS unitFS unitFS unit
l
Indoor unit
b
h
L5
e
m
Branching
header
c
ijk
L6
f
no
• Allowable length/height difference of the refrigerant pipe
FS unitFS unitFS unit
<Cooling only>
125 m
50 m
<Cooling only>
<Cooling only>
p
<Cooling only>
Height difference
between indoor units
H2 35 m
(Outdoor at upper side)
Allowable
value
Total extended pipe length
(Liquid pipe/real length)
250m
Farthest equivalent piping length L (*1)125mL1 + L3 + L4 + L5 + L6 + p
Pipe
length
Max. equivalent length of main pipe85mL1
Farthest equivalent piping length from 1st branch Li (*1)50mL3 + L4 + L5 + L6 + p
Farthest equivalent piping length between indoor unit and end
branching section
30ma + g, b + h, c + i, d + l, e + m, f + n, j, k, o, p.
Max. real length between flow selector unit and indoor unit15mg, h, i, l, m, n
Height difference between
indoor unit and outdoor unit
Height
difference
Height difference between
indoor units
Outdoor at upper side50m——
H1
Outdoor at lower side30m——
Outdoor at upper side35m——
H2
Outdoor at lower side15m——
∗1 : The farthest indoor unit from 1st branch is (p).
37
Pipe section
L1 + L2 + L3 + L4 + L5 + L6 + L7 + a + b + c
+ d + e + f + g + h + i + j + k + l + m + n + o + p
Airtight test
Outdoor Unit / INSTALLATION MANUAL [ VOLUME-1 ]
After the refrigerant piping has finished, execute an airtight test. For an airtight test, connect a nitrogen gas bomb as
shown in the figure below, and apply pressure.
• Be sure to apply pressure from the service ports of the packed valves (or ball valves) at liquid side, discharge gas
side, and suction gas side.
• An air tight test can be only performed to the service ports at liquid side, discharge gas side, and suction gas side
of the outdoor unit.
• Close fully valves at liquid side, discharge gas side, and suction gas side. As there is possibility that nitrogen gas
enters in the refrigerant cycle, re-tighten the valve rods before applying pressure.
(Re-tightening of the valve rods are unnecessary for valves at discharge gas side because they are ball valves.)
• For each refrigerant line, apply pressure gradually with steps at liquid side, discharge gas side, and suction gas
side.
Be sure to apply pressure to suction gas side, discharge gas side, and liquid side.
REQUIREMENT
Never use “Oxygen”, “Flammable gas” and “Noxious gas” in an airtight test.
Detailed drawing of packed valve
To gauge manifold
Discharge gas side
service port
Discharge gas side
ball valve
Liquid side
service port
Liquid side
packed valve
Piping at site
Suction gas side
service port
To
outdoor
unit
Piping
at site
To outdoor unit
Connected to indoor unit
Main pipe
Suction gas side
packed valve
To outdoor
unit
Piping
at site
Packed valve fully closed
(Suction gas side)
Outdoor unit
Brazed
Service
port
Fully
closed
Service port
Ball valve fully closed
Fully
closed
(Discharge gas side)
Packed valve fully closed
(Liquid side)
Ø6.4
Copper pipe
Lowpressure
gauge
VL VH
Ø6.4
Copper
pipe
Highpressure
gauge
Gauge
manifold
Reducing
valve
Nitrogen
gas
STEP 1 : Apply pressure 0.3MPa (3.0kg/cm2G) for 3 minutes or more.
STEP 2 : Apply pressure 1.5MPa (15kg/cm2G) for 3 minutes or more.
STEP 3 : Apply pressure 3.73MPa (38kg/cm2G) for approx. 24 hours.Available to detect slow leakage
• Check pressure down.
No pressure down: Accepted Pressure down: Check the leaked position.
However, if there is difference of ambient temp. between when pressure has been applied and when
24 hours passed, pressure changes by approx. 0.01MPa (0.1kg/cm²G) per 1°C. Correct the pressure.
Leaked position check
When a pressure-down is detected in STEP 1, STEP 2, or STEP 3, check the leakage at the connecting points.
Check leakage with hearing sense, feeler, foaming agent, etc, and perform re-brazing or re-tightening of flare if
leakage is detected.
38
Available to detect a gross leakage
5
Outdoor Unit / INSTALLATION MANUAL [ VOLUME-1 ]
REFRIGERANT PIPING
Air purge
For the air purge at installation time (Discharge of air in connecting pipes), use “Vacuum pump method” from
viewpoint of protection of earth environment.
• For protection of earth environment, do not discharge the flon gas in the air.
• Using a vacuum pump, eliminate the remained air (nitrogen gas, etc.) in the unit. If gas remains, an absence
of faculties may be caused.
After the airtight test, discharge nitrogen gas. Then connect the gauge manifold to the service ports at suction gas
side, discharge gas side and liquid side, and connect the vacuum pump as shown in the following figure.
Be sure to perform vacuuming for suction gas side, discharge gas side and liquid side.
• Be sure to perform vacuuming from both suction gas side, discharge gas side and liquid side.
• Be sure to use a vacuum pump with counter-flow preventive function so that oil in the pump does not back up in
the pipe of the air conditioner while the pump stops. (If oil in the vacuum pump enters in the air conditioner with
R410A refrigerant, a trouble is caused in the refrigerating cycle.)
Detailed drawing of packed valve
To gauge manifold
Discharge gas side
service port
Discharge gas side
ball valve
Liquid side
service port
Liquid side
packed valve
Piping at site
Connected to indoor unit
Main pipe
Suction gas side service port
Suction gas side
packed valve or
ball valve
To outdoor
unit
To
outdoor
unit
Piping
at site
To outdoor unit
Piping
at site
Packed valve fully closed
(Suction gas side)
Outdoor unit
Brazed
Service
Fully
closed
Fully
closed
port
Service port
Ball valve fully closed
(Discharge gas side)
Packed valve fully closed
(Liquid side)
Lowpressure
gauge
VLV
Highpressure
gauge
Gauge
H
manifold
P
Vacuum pump
• Use a vacuum pump having a high vacuuming degree (below –755mmHg) and a large exhaust gas amount (over
40L/minute).
• Perform vacuuming for 2 or 3 hours though time differs due to pipe length. In this time, check all packed valves at
suction gas, discharge gas, and liquid sides are fully closed.
• If vacuuming valve amount is not decreased to below –755mmHg even after vacuuming for 2 hours or more,
continue vacuuming for 1 hour or more. If –755mmHg or less cannot be obtained by 3 hours or more vacuuming,
check the leaked position.
• When vacuuming valve reached to –755mmHg or less after vacuuming for 2 hours or more, close valves VL and
VH of the gauge manifold fully, stop the vacuum pump, leave it as it is for 1 hour, and then check the vacuuming
degree does not change. If it changed, there may be a leaked position. Check the leaked position.
• After the above procedure of vacuuming has finished, exchange the vacuum pump with a refrigerant cylinder and
advance to the additional charging of refrigerant.
39
Addition of refrigerant
Outdoor Unit / INSTALLATION MANUAL [ VOLUME-1 ]
After vacuuming work, exchange the vacuum pump with the refrigerant bomb and then start the additional charging
work of refrigerant.
Calculation of additional refrigerant charge amount
Refrigerant charge amount at shipment from the factory does not include the refrigerant for pipe at the local site.
For refrigerant to be charged in pipe at the local site, calculate the amount and charge it additionally.
NOTE) If the additional refrigerant amount indicates minus as the result of calculation, use the air conditioner
without addition of refrigerant.
Outdoor unit ModelMMY-MAP0801FT8MMY-MAP1001FT8MMY-MAP1201FT8
Charging amount (kg)14.0
Additional refrigerant
charge amount at local site
L1 : Real total length of liquid pipe Ø6.4 (m)
L2 : Real total length of liquid pipe Ø9.5 (m)
L3 : Real total length of liquid pipe Ø12.7 (m)
System : 10HP
• Keeping valve of the outdoor unit closed, be sure to charge the liquid refrigerant into service port at liquid side.
• If the specified amount of refrigerant cannot be charged, open fully valves of outdoor unit at liquid and discharge/
suction gas sides, operate the air conditioner in COOL mode under condition that valve at suction gas side is a
little returned to close side, and then charge refrigerant into service port at suction gas side. In this time, choke the
refrigerant slightly by operating valve of the bomb to charge liquid refrigerant. The liquid refrigerant may be
charged suddenly, therefore be sure to charge refrigerant gradually.
• When refrigerant leaks and refrigerant shortage occurs in the system, recover the refrigerant in the system and
recharge refrigerant newly up to the correct level.
REQUIREMENT
<Entry of refrigerant charge amount>
• Fill the additional refrigerant record column of the wiring diagram indication plate with the additional refrigerant
amount at installation work, total refrigerant amount and the name of the service man who charged refrigerant
at installation time.
• The total refrigerant amount means the total value of the refrigerant amount at shipment and the additional
refrigerant amount at installation time. The refrigerant amount at the shipment is one described on the “Unit
nameplate”.
40
5
Outdoor Unit / INSTALLATION MANUAL [ VOLUME-1 ]
REFRIGERANT PIPING
Full opening of valve
• Open valve of the outdoor unit fully.
• Using 4mm-hexagonal wrench, open fully the valve rods at liquid sides.
• Using a spanner, etc, open fully the valve rod of packed valve at suction gas side.
• Using the pinchers, open fully the handle of the ball valve at gas side.
Be careful that handling of ball valve differs from that of packed valve.
How to open the ball valve at gas side
Charge port
Valve unit
Handle
Pull out the handle and
using cutting pliers, etc.
turn it counterclockwise
by 90˚. (Open fully)
Charge port
Flare nut
Valve unit
Push in handle.
Flare nut
Handle position
Closed completely
Handle
Opened fully
Heat insulation for pipe
• Apply heat insulation of pipe separately at liquid, suction gas, discharge gas sides.
• Be sure to use thermal insulator with heat-resisting temp. 120°C or more.
CAUTION
• After piping connection work has finished, cover the opening of the piping/wiring panel with the piping cover, or
fill silicon or putty in space of the pipes.
• In case of drawing-out the pipes downward or sideward direction, also close the openings of the base plate
and the side plate.
• Under the opened condition, a trouble may be caused due to entering of water or dust.
In case of using pipe coverIn case of using no pipe cover
Piping/wiring panel
Drawing-out sideward
Drawing-out
frontward
Close the opening
with pipe cover.
Drawing-out downward
Drawing-out
frontward
41
Piping/wiring panel
Drawing-out sideward
Fill silicon or putty in
periphery of the pipes.
Drawing-out downward
Outdoor Unit / INSTALLATION MANUAL [ VOLUME-2 ]
6
ELECTRIC WIRING
WARNING
Using the exclusive circuit, a person qualified for electrician shall work for the electric work in
conformance with the regulations of the local electric company and the Installation Manual.
If there is capacity shortage of the power circuit or incomplete electric work, a fire or electric shock is caused.
For wiring, use the specified wires and connect them securely so that external force of wire does
not transmit to the terminal connecting section.
If connection or fixing is incomplete, a fire is caused.
Be sure to connect the earth wire.
Grounding work is necessary based upon a law. If the earth grounding is incomplete, an electric shock is caused.
Do not connect earth wire to gas pipe, lightning rod, or earth wire of telephone.
CAUTION
Be sure to attach an earth leakage breaker; otherwise an electric shock may be caused.
To Disconnect the Appliance from Main Power Supply.
This appliance must be connected to the main power supply by means of a switch with a contact separation of at
least 3 mm.
REQUIREMENT
• Perform wiring of the power supply in conformance with the regulations of the local electric company.
• For wiring of power supply in the indoor unit, refer to the Installation Manual of each indoor unit.
• Never connect the 220–240V power to the terminal block (U1, U2, U3, U4, U5, U6) for control wires.
(Trouble is caused.)
• Arrange the wires so that the electric wires do not come to contact with high-temperature part of the pipe;
otherwise coating melts and an accident may be caused.
• After connecting wire to the terminal block, take off the trap and then fix the cable with wire clamp.
• Store wiring system for control and refrigerant piping system in the same line.
• Do not turn on power of the indoor unit until vacuuming of the refrigerant pipe will finish.
• For wiring of the power supply of the indoor unit and inter-unit cabling between indoor and outdoor units, refer to
the Installation Manual of indoor unit.
the
42
6
Outdoor Unit / INSTALLATION MANUAL [ VOLUME-2 ]
ELECTRIC WIRING
Power supply specifications
• Power supply specifications of outdoor unit
Select the power supply cabling and fuse of outdoor unit from the following specifications:
wire 5-core, in conformance with Design 60245 IEC 66
Electrical wiring design
3-phase
50Hz 380-415V
Earth leakage breaker
hand switch
Outdoor
power source
• Power supply specifications of indoor unit
Indoor power source
Earth
Pull box
Single phase
50Hz 220-240V
Earth leakage breaker
power switch
• Unit capacities and power supply wire sizes (Reference)
Model
MMY-MAP0801FT8
MMY-MAP1001FT8
MMY-MAP1201FT8
• Determine the wire size for indoor unit according to the number of connected indoor units downstream.
• Observe local regulation regarding wire size selection and installation.
MOCP : Maximum Overcurrent Protection (Amps)
ICF: Maximum Instantaneous Current Flow Start
RLA: Rated Load Amps
LRA: Locked Rotor Amps
Power supply
single phase
220-240V 50Hz
[Central remote controller] (Option)
TCB-SC642TLE (For Line 64)
Transmission wire for control between
outdoor unit and indoor unit
(Open)
Earth
Connection of shield wire must be connected
(Connected to all connecting sections in each indoor unit)
FS unit
FLA: Full Load Amps
kW: Fan Motor Rated Output (kW)
NOTE : RLA is based on the following conditions.
Indoor temperature: 27°C DB/19°C WB
Outdoor temperature : 35°C DB
FS unitFS unitFS unit
—
FS unitFS unitFS unitFS unit
Wired
remote controller
• Wire specification, quantity, size of crossover wiring and remote controller wiring
NameQ’ty
Crossover wiring
(indoor-indoor / indoor-outdoor / outdoorindoor control wiring, central control wiring)
Remote controller wiring2 cores0.5 to 2.0mm²———
Indoor unit - FS unit control wiring
2 cores1.25mm²2.0mm²Shield wire
Use the transmission wire (6m) attached to FS unit. If the indoor unit is placed 5m or more
apart from the FS unit, use the connecting wire (RBC-CBK15FE (16m)) sold separately.
Up to 500mUp to 1000m1000 to 2000m
Size
Specification
(1) The crossover wiring and central control wiring use 2-core non-polarity transmission wires. Use 2-core shield
wires to prevent noise trouble. In this case, close (connect) the end of shield wires, and perform the functional
grounding for the end of the shield wires which are connected to both indoor and outdoor units.
For the shield wires which are connected between the central remote controller and the
outdoor unit, perform the functional grounding at only one end of central control wiring.
(2) Use 2-core and non-polarity wire for remote controller. (A, B terminals)
Use 2-core and non-polarity wire for wiring of group control. (A, B terminals)
• Specifications of wires for controlling
Shield
wire earth
U4U3U2U1U5 U6
1. Connect each wire for controlling as shown below.
44
Earth screw
Control wiring between
indoor and outdoor units
6
Outdoor Unit / INSTALLATION MANUAL [ VOLUME-2 ]
ELECTRIC WIRING
• Group Control through a Remote Controller
Group control of multiple indoor units (8 units) through a single remote controller
Indoor unit No.1
ABABABABABAB
Remote
controller
(A.B)
No.8No.7No.4No.3No.2
For Indoor unit power supply (The outdoor unit has a separate power supply.)
Item
Model
All models of indoor units2.0 mm² (AWG#14) Max. 20m3.5 mm² (AWG#12) Max. 50m
Indoor unit - FS unit power supply wiring
Use the communication wire (6m) attached to FS unit.
If the indoor unit is placed 5m or more apart from the FS unit, use the connecting wire
(RBC-CBK15FE (16m)) sold separately
NOTE :
The connecting length indicated in the table represents the length from the pull box to the outdoor unit when the
indoor units are connected in parallel for power, as shown in the illustration below. A voltage drop of no more than
2% is also assumed. If the connecting length will exceed the length indicated in the table, select the wire thickness
in accordance with indoor wiring standards.
Power supply wiring
Wire size
Indoor power source
single phase 220–240V, 50Hz
Earth leakage breaker
Switch
Pull box
FS unitFS unitFS unitFS unit
4321
FS unitFS unitFS unitFS unit
8765
CAUTION
(1) Keep the refrigerant piping system and the indoor-indoor/indoor-outdoor control wiring systems together.
(2) When running power wires and control wires parallel to each other, either run them through separate
conduits, or maintain a suitable distance between them.
(Current capacity of power wires: 10A or less for 300mm, 50A or less for 500mm)
45
n System wiring diagram
Outdoor Unit / INSTALLATION MANUAL [ VOLUME-2 ]
Power supply
3 phase 380-415V 50Hz
Earth leakage breaker
Power swith
Outdoor unit
Earth
terminal
Power supply
Single phase
220-240V
50Hz
Outdoor side
Indoor side
Earth leakage
breaker
Power switch
Earth
terminal
U1
U2U3 U4 U5 U6
Indoor unit
Earth
terminal
A
B
U1/U2
Earth terminal
LN
Pull
Box
Control
wiring
Powe r
line
Earth
terminal
Remote
controller
A
B
FS unit
CN02
CN01
Earth
terminal
Central remote
controller
U1/U3
U2/U4
U1/U2
Earth terminal
LN
Earth
terminal
Pull
Box
Single phase
220-240V 50Hz
Indoor unit
A
B
CN81
Control
wiring
Powe r
line
Remote
controller
A
B
FS unit
CN02
CN01
Earth
terminal
U1/U2
Earth terminal
LN
terminal
Earth
Indoor unit
A
B
Control
wiring
Powe r
line
Remote
controller
A
B
FS unit
CN02
CN01
Earth
terminal
NOTE :
Control wire and power wire between FS unit and indoor unit are the accessory parts of FS unit.
(Wire length : 6m)
If the length between indoor and FS unit exceeds 5m, connect by using the connection cable kit sold separately
(RBC-CBK15FE).
46
6
Outdoor Unit / INSTALLATION MANUAL [ VOLUME-2 ]
ELECTRIC WIRING
Connection of power supply wire with control wire
Insert power supply wire and control wire after removing knockout of the piping/wiring panel at front side of the
outdoor unit.
Knockout for power supply wire
Knockout for control wire
Piping/wiring panel
When insert power supply wire
and control wire, protect power supply wire
and control wire from edge after removing knockout.
n Power supply wire
1. Connect the power supply wires and earthing wire to the terminal block of the power supply through a notched
section at side of the electric parts box, and fix with a clamp.
2. Bundle the power supply wires using the hole so that they are not out of the notched section of the electric parts
box.
n Control wire
1. Connect the control wire between indoor and outdoor units and the control wire between outdoor units to
(U1 to U4) terminal section through a hole at side of the electric parts box, and fix with a clamp.
2. Use the control wire with 2-core shield wire (1.25mm² or more) in order to prevent noise trouble. (Non-polarity)
NOTE :
1) Be sure to separate the power supply wires and each control wire.
2) Arrange the power supply wires and each control wire so that they do not contact with the bottom surface of the
outdoor unit.
3) A terminal block (U3, U4 terminal blocks) for connecting an optional part “Central remote controller etc.” is
provided on the inverter unit, so be careful to miswiring.
U1-U6 Terminal
Power supply
terminal block
L1 L2 L3 N
Earth screw
U1 U2 U3 U4 U5 U6
U1-U2
U3-U4
( )
U5-U6
: For wiring for control wire between indoor/outdoor unit
: For “Central remote controller etc.”
: Not use this model.
L1 L2L3N
10mm
or more
Earth
screw
P.C. board
Earth line
47
Power supply wire
7
Outdoor Unit / INSTALLATION MANUAL [ VOLUME-2 ]
ADDRESS SETUP
In this air conditioner, it is necessary to set up the indoor address before starting the operation.
Set up the address in the following procedure.
CAUTION
1. Set up address after wiring work.
2. Be sure to turn on the power in order of indoor unit → outdoor unit. If turning on the power in the reverse
order, a check code [E19] is output. When a check code is output, turn on the power again.
3. It requires maximum 10 minutes (Usually, approx. 5 minutes) to set up automatically an address to 1 system.
4. To set up an address automatically, the setup at outdoor side is necessary.
(Address setup cannot be performed by power-ON only.)
5. To set up an address, it is unnecessary to operate the air conditioner.
6. Manual address setup is also available besides automatic setup.
Automatic address : Setup from SW15 on the interface P.C. board of the outdoor unit
Manual address: Setup from the wired remote controller
* It is temporarily necessary to set the indoor unit and wired to 1 : 1.
(In group operation and in time without remote controller)
Automatic Address Setup
Without central control : To the address setup procedure 1
With central control:To the address setup procedure 2
(However, go to the procedure 1 when the central control is performed in a single refrigerant line.)
(Example)
Address setup procedure
Wire systematic diagram
In case of central control in a single refrigerant line
To procedure 1
Outdoor
IndoorIndoor
Remote
controller
Central remote
controller
Remote
controller
Outdoor
IndoorIndoor
Remote
controller
Central remote
controller
Address setup procedure 1
Turn on power of indoor/outdoor units.
(In order of indoor
After approx. 1 minute, check that U. 1. L08 (U. 1. flash) is
displayed in 7-segment display section on the interface P.C.
board of the outdoor unit.
Push SW15 and start setup the automatic address.
(Max. 10 minutes for 1 line (Usually, approx. 5 minutes))
When the count Auto 1 → Auto 2 → Auto 3 is displayed in
7-segment display section, and it changes from
U. 1. - - - (U. 1. flash) to
U. 1. - - - (U. 1. light) , the setup finished.
When perform a central control, connect a relay connector
between [U1U2] of the outdoor unit and [U3U4] terminals.
→→
→ Outdoor)
→→
In case of central control over refrigerant lines
To procedure 2
Outdoor
IndoorIndoor
Remote
controller
Remote
controller
Outdoor
IndoorIndoor
Remote
controller
Central remote
controller
Interface P.C. board
SW04
SW05 SW15
D600 D601 D602 D603 D604
SW01
SW02 SW03
1
11
5
U1 U2
For internal
wiring between
indoor and
outdoor
U3 U4
For wiring of
central control
system
3
2 4
U5 U6
Not use this
model
48
2
U1 U2
For
internal
wiring
between
indoor and
outdoor
U3 U4
For
wiring
of
central control
system
U5 U6
Not use this
model
7
Outdoor Unit / INSTALLATION MANUAL [ VOLUME-2 ]
ADDRESS SETUP
REQUIREMENT
• When a group control is performed over the
multiple refrigerant systems, be sure to turn on the
power supplies of all the indoor units connected in
a group in the time of address setup.
•
If turning on the power for each refrigerant
to set up address, a header indoor unit is set for
each
system
. Therefore, an alarm code “L03”
system
(Example)
Wire
systematic
diagram
Group control over
multiple refrigerant lines
Outdoor
IndoorIndoor
Outdoor
IndoorIndoor
(Duplicated header indoor units) is output in
operation after address setup. In this case, change
the group address from the wired remote controller
so that only one header indoor unit is set up.
Address setup procedure 2
Using SW13 and 14 on the interface P.C. board of the outdoor
unit in each line, set up the line address for each line.
(At shipment from factory: Set to Address 1)
Remote
controller
ON
1
2 3 4
SW11
1ON2 3 4
Interface P.C. board
1ON2 3 4
SW12
ONONONON
1
2 3 4
1ON2 3 4
SW13
112 3 4
1ON2 3 4
SW14
1 2 3 4
Note) Be careful not to duplicate with other refrigerant system or
other line address.
SW06
SW07
SW09SW08
SW10
Line address switch on outdoor interface P.C. board(¡: Switch ON, × : Switch OFF)
Line
address
1
2
3
4
5
6
7
8
9
10
11
12
13
14
SW13SW14
12341234
ЧЧЧЧЧ
Ч
ЧЧ
Ч
ЧЧЧ
Ч
ЧЧ
Ч
ЧЧЧЧ
Ч
ЧЧ
Ч
ЧЧЧ
Ч
×××
¡
××
¡
¡¡
¡
¡¡¡
¡
¡¡
¡
××
¡
×
¡
¡¡
××
×
¡
×
¡¡
×
¡¡
×
×
×
×
¡
¡
¡
¡
Line
address
15
16
17
18
19
20
21
22
23
24
25
26
27
28
SW13SW14
12341234
××
×
¡
¡¡
¡
¡¡¡
¡
¡¡
¡
¡¡¡¡
¡
¡¡
¡
¡¡¡
¡¡¡
¡¡¡¡
××××
×××
×
¡
××
××
××
×
×
¡¡
¡
¡
×
×
×
×
×××
××
×
¡
¡
¡
×
¡
×
¡
: Is not used for setup of line address. (Do not change setup.)
Check that the relay connectors between [U1U2] and [U3U4] terminals are come out in all outdoor units to which
the central control is connected. (At shipment from factory: No connection of connector)
Turn on power of indoor/outdoor.
(In order of indoor
After approx. 1 minute, check that 7-segment display is
→→
→ outdoor)
→→
U.1.L08 (U.1. flash) on the interface P.C. board.
Push SW15 and start setup the automatic address.
(Max. 10 minutes for 1 line (Usually, approx. 5 minutes))
When the count Auto 1
→→
→ Auto 2
→→
→→
→ Auto 3 is displayed in
→→
7-segment display section, and it changes from
U. 1. - - - (U. 1. flash) to U. 1. - - - (U. 1. light) , the setup
finished.
Procedure to are repeated in other refrigerant systems.
49
When address setup has finished in all the systems, turn
Outdoor Unit / INSTALLATION MANUAL [ VOLUME-2 ]
off SW30-2 on the interface P.C. boards of the lines
connected to the identical central control except a line
with least line address number.
(Terminator resistors of the wires in the central control
line of indoor/outdoor are unified.)
Connect the relay connector between [U1U2] and [U3U4]
terminals of the outdoor unit for each refrigerant line.
Then set up the central control address.
(For the central control address setup, refer to the Installation manual of the central control devices.)
1ON2 3 4
SW11
1ON2 3 4
SW06
Interface P.C. board
SW30
1ON2 3 4
SW12
ONONONON
1
2 3 4
SW07
1ON2 3 4
SW13
112 3 4
SW09SW08
1ON2 3 4
SW14
1ON2
SW30
1 2 3 4
SW10
Switch setup
(Example in case of central control over refrigerant lines)
Outdoor side (Manual setup)
* Manual setup is necessary for column of which letter color is reversed.
Outdoor interface
P.C. board
SW13, 14
(Line address)
SW30-2
Terminator resistor of
indoor/outdoor communi
cation line/central control
communication line
Relay connector
Outdoor unitOutdoor unit
1
ON
Short after
address setup
Outdoor unit
U3 U4
Outdoor unit
OFF after
address setup
Short after
address setup
U3 U4
SW04
SW05 SW15
D600 D601 D602 D603 D604
SW01
SW02 SW03
1
11
Outdoor unit
3
OFF after
address setup
Short after
address setup
Outdoor unit
U3 U4
SW15
7-segment
display
Setup at shipment
from factory
12
ON
Open
Indoor side
(Automatic setup)
Line address
Indoor unit address
Group address
U1 U2
controller
U1 U2 U5 U6
Relay
connector
U1 U2
A B
Remote
IndividualGroup
1
1
0
A B
Remote
controller
1
2
0
Relay
connector
U1 U2
U1 U2 U5 U6
A B
Remote
controller
2
1
1
CAUTION
For relay connector
Never connect a relay connector until address setup for all the refrigerant systems finishes;
otherwise address cannot be correctly set up.
50
Relay
connector
U1 U2
A B
2
2
2
U1 U2 U5 U6
U1 U2
A B
Remote
controller
3
1
0
8
9
7
Outdoor Unit / INSTALLATION MANUAL [ VOLUME-2 ]
ADDRESS SETUP
Manual address setup from remote controller
In case to decide an address of the indoor unit prior to finish of indoor electric wiring work and unpracticed outdoor
electric wiring work (Manual setup from wired remote controller)
Arrange indoor unit in which address
is set up and the wired remote controller to 1 : 1.
(Wiring example in 2 lines)
Line 1
Outdoor
Indoor
Remote
controller
Line address 1
Indoor address
Group address
In the above example, under condition of
no inter-unit wire of the wired remote
controller, set the address after individual
connecting of the wired remote controller.
HeaderFollower
1
1
2
1
2
Line 2
(Line address)
1
2
3
2
2
1
2
2
2
(Indoor address)
→→
→
→→
→→
→
→→
Turn on the power.
1
Push simultaneously
for 4 seconds or more.
LCD changes to flashing.
2
Using the setup temp. / buttons,
12 to the item code.
set
3
Using the timer time
the line address.
(Match it with the line address on the interface P.C. board
of the outdoor unit in the identical refrigerant system.)
4
Push
(OK when display goes on.)
5
Using the setup temp. / buttons,
13 to the item code.
set
6
Using the timer time
the indoor address.
7
Push
(OK when display goes on.)
SET
SET
button.
button.
SET
/
/
+
+
CL
buttons, set up
buttons, set up
buttons
Group address
Individual: 0000
Header unit : 0001
Follower unit : 0002
Operation procedure
} In case of group control
(Group address)
→→
→
→→
8
9
10
1 2 3 4 5 6
7 8 9 10 11
SET DATA
DataItem code
UNIT No.
R.C. No.
11
1
SET
CL
UNIT
End
CODE No.
11
3, 6,
2, 5,
Using the setup temp.
set 14 to the item code.
Using the timer time
Individual =
Follower unit =
Push
(OK when display goes on.)
Push
Setup operation finished.
(Status returns to normal stop status.)
0000 , Header unit = 0001 ,
0002 .
button.
SET
button.
/ buttons,
/
buttons, set
4, 7, 10
51
Note 1)
Outdoor Unit / INSTALLATION MANUAL [ VOLUME-2 ]
When setting the line address from the wired remote controller, do not use address 29 and 30.
The address 29 and 30 cannot be set up in the outdoor unit. Therefore if they are incorrectly set up, a check code
[E04] (Indoor/outdoor communication circuit error) is output.
Note 2)
When manual address has been set up from the wired remote controller, set up the following items for outdoor unit
of each line if performing a central control over refrigerant systems.
• Using SW13 and 14 on the interface P.C. board of the outdoor unit in each line, set up the line address for
each line.
• Turn off SW30-2 on the interface P.C. boards of the outdoor units of the lines connected to the identical central
control except a line with least line address number.
(The terminal resistances of the wires in the central control line of indoor/outdoor are unified.)
• Connect the relay connector between [U1U2] and [U3U4] of the outdoor unit for each refrigerant line.
• Then set up the central control address.
(For the central control address setup, refer to the Installation manual of the central control devices.)
Confirmation of indoor address and the indoor unit position on the remote controller
[Confirmation of indoor unit No. and position]
1. When you want to know the indoor address though position of the indoor unit itself can be
recognized;
• In case of individual operation (Wired remote controller : Indoor unit = 1 : 1) or group control
<Procedure> (Operation while the air conditioner operates)
1
If it stops, push
2
Push
The unit NO 1-1 is displayed on the LCD. (Disappears after several seconds) The displayed unit No indicates
the line address and indoor address. (If there is other indoor unit connected to the same remote controller (Group
control unit), other unit No is displayed every pushing
UNIT
button.
button.
UNIT
UNIT No.
button.)
1
Operate
2
UNIT
CL
SET
Operation procedure
1 2
52
Operation procedure
1 2 3
End
End
UNIT
SET
CL
UNIT No.
CODE No.
SET DATA
R.C. No.
3
1
2
7
Outdoor Unit / INSTALLATION MANUAL [ VOLUME-2 ]
ADDRESS SETUP
2. When you want to know position of the indoor unit using the address
• To confirm the unit numbers in a group control;
<Procedure> (Operation while the air conditioner stops)
The indoor unit numbers in a group control are successively displayed, and the corresponding indoor fan is turned on.
1
Push
seconds or more.
• Unit No is displayed.
• The fans of all the indoor units in a group control are
turned on.
2
Every pushing
numbers in the group control are successively
displayed.
• The firstly displayed unit No. on number indicates the
address of the header unit.
• Only fan of the selected indoor unit is turned on.
3
Push button to finish the procedure.
All the indoor units in group control stop.
+ buttons simultaneously for 4
button, the indoor unit
UNIT
• To confirm all the unit No. from an arbitrary wired remote controller;
<Procedure> (Operation while the air conditioner stops)
The indoor unit No. and position in the same refrigerant line can be confirmed. An outdoor unit is selected, the
indoor unit No. in the same refrigerant system are successively displayed, and then its indoor unit fan is turned on.
1
Push the timer time
Firstly, the line 1, item code AC (Address Change) is displayed. (Select outdoor unit.)
2
Using
address.
3
Using
address.
• The indoor address, which is connected to the
4
Every pushing
numbers in the same refrigerant system are successively displayed.
• Only fan of the selected indoor unit operates.
[To select another line address]
5
Push
• The indoor address of another line can be successively
6
Push button to finish the procedure.
SET
refrigerant system of the selected outdoor unit is displayed and the fan is turned on.
CL
confirmed.
+
UNIT
button, determine the selected line
UNIT
button to return to procedure 2 .
+ buttons simultaneously for 4 seconds or more.
buttons, select the line
SET DATA
button, the indoor unit
6
1
SET
3
Operation procedure
1 2 3
4
5 6
CODE No.
UNIT No.
R.C. No.
UNIT
CL
End
4
2
5
53
Change of indoor address from wired remote controller
Outdoor Unit / INSTALLATION MANUAL [ VOLUME-2 ]
• To change the indoor address in individual operation (Wired remote controller : Indoor unit = 1 : 1) or
group control (When the setup operation with automatic address has finished, this change is available.)
<Procedure> (Operation while air conditioner stops)
1
Push simultaneously
(The firstly displayed unit No. indicates the header indoor unit in group control.)
2
In group control, select an indoor unit No. to be changed by
(The fan of the selected indoor unit is turned on.)
3
Using the setup temp.
4
Using the timer time
want to change.
5
Push
6
Using the
Repeat the procedure
7
After the above change, push
8
If it is acceptable, push
SET
button.
UNIT
button, select the unit No. to be changed at the next time.
+
SET
/
4
to 6 and change the indoor address so that it is not duplicated.
+
CL
/
buttons, change the displayed setup data to a data which you
UNIT
button to finish confirmation.
buttons for 4 seconds or more.
button.
UNIT
buttons, set 13 to the item code.
button to confirm the changed contents.
SET DATA
UNIT No.
R.C. No.
CODE No.
4
8
UNIT
1
SET
CL
5
Operation procedure
1 2 3 4 5 6 7 8
2, 6, 7
3
End
54
7
Outdoor Unit / INSTALLATION MANUAL [ VOLUME-2 ]
ADDRESS SETUP
• To change all the indoor addresses from an arbitrary wired remote controller;
(When the setup operation with automatic address has finished, this change is available.)
Contents : Using an arbitrary wired remote controller, the indoor unit address can be changed for each same
refrigerant system.
∗∗
∗ Change the address in the address check/change mode.
∗∗
<Procedure> (Operation while air conditioner stops)
1
Push the timer time
Firstly, the line 1, item code AC (Address Change) is displayed.
2
Using
3
Push
• The indoor address, which is connected to the refrigerant line of the selected outdoor unit is displayed and the
4
The indoor address of the setup data moves up/down by the timer time
Change the setup data to a new address.
5
Push
6
Every pushing
sively displayed. Only fan of the selected indoor unit operates.
Repeat the procedure 4 to 6 and change all the indoor addresses so that they are not duplicated.
7
Push
(All the displays on LCD go on.)
8
Push button to finish the procedure.
SET
fan is turned on.
First the current indoor address is displayed on the setup data. (Line address is not displayed.)
SET
SET
+
UNIT
button.
button to determine the setup data.
UNIT
button.
+ buttons simultaneously for 4 seconds or more.
buttons, select the line address.
/
button, the indoor unit numbers in the same refrigerant line are succes-
buttons.
SET DATA
UNIT No.
R.C. No.
CODE No.
1
UNIT
CL
SET
3
Here, if the unit No. is not called up, the outdoor
unit in this system does not exist.
Push
according to procedure 2 .
button, and then select a line
CL
Cancel of line selection
2
SET DATA
UNIT No.
R.C. No.
CODE No.
4
8
UNIT
CL
SET
5, 7
To finish the setup
Operation procedure
1 2 3 4 5 6 7 8
6
End
55
Clearance of address (Return to status (Address undecided) at shipment from factory)
Center unit
Center unit
Outdoor Unit / INSTALLATION MANUAL [ VOLUME-2 ]
Method 1
An address is individually cleared from a wired remote controller.
“0099” is set up to line address, indoor address, and group address data from the wired remote controller.
(For the setup procedure, refer to the above-mentioned address setup from the wired remote controller.)
Method 2
Clear the indoor addresses in the same refrigerant line from the outdoor unit.
1. Turn off the power of the refrigerant system to be returned to the status at shipment from factory, and change the
outdoor unit to the following status.
1) Remove the relay connector between [U1U2] and [U3U4].
(If it has been already removed, leave it as it is.)
2) Turn on SW30-2 on the interface P.C. board of the outdoor unit if it is ON.
(If it has been already ON, leave it as it is.)
Central control
device
U1U3U2
U4
U3 U4
U1 U2 U5 U6
Outdoor unit
Center unit
U3 U4
Outdoor unitOutdoor unit
U1 U2 U5 U6
Center unit
U1 U2
U3 U4
U5 U6
U1 U2
controller
A B
Remote
U1 U2
controller
A B
Remote
U1 U2
A B
Remote
controller
Unit of which address is to be returned to the initial status
U1 U2
A B
U1 U2
controller
A B
Remote
2. Turn on the indoor/outdoor power of which address is to be cleared. After approx. 1 minute, check that
“U.1. - - -” is displayed, and then execute the following operation on the interface P.C. board of the outdoor unit of
which address is to be cleared in the refrigerant system.
SW01SW02SW03
212
222
After checking that “A.d.buS” is displayed on 7-degment
display, and then push SW04 for 5 seconds or more.
After checking that “A.d.nEt” is displayed on 7-degment
display, and then push SW04 for 5 seconds or more.
SW04
Address which can be cleared
Line + Indoor + Group address
Central address
3. After “A.d. c.L.” has been displayed on 7-degment display, return SW01/SW02/SW03 to 1/1/1.
4. When the address clearing has correctly finished, “U.1.L08” is displayed on 7-degment display after a while.
If “A.d. n.G.” is displayed on 7-degment display, there is a possibility which is connected with the other
refrigerant system. Check again the relay connector between [U1U2] and [U3U4] terminals.
NOTE) Be careful that the other refrigerant system address may be also cleared if clearing operation is not
correctly executed.
5. After clearing of the address, set up an address again.
56
8
Outdoor Unit / INSTALLATION MANUAL [ VOLUME-2 ]
When setting the specific indoor unit to Cooling Only unit without connecting to the flow selector unit, setup to the
indoor unit to become the Cooling Only unit is necessary.
Perform setup in the following procedure.
Setup to the indoor unit is performed by handling the wired remote controller.
Even if a wired remote controller is not used, attach a wired remote controller for setup.
When using the air conditioner with a wireless remote controller, select “Cooling Only” of the wireless remote
controller after the above setup.
For handling the wireless remote controller, refer to the manual attached to the wireless remote controller.
Change the setup during stop of the operation.
(Be sure to stop operation of the air conditioner.)
HOW TO SET UP THE COOLING ONLY INDOOR UNIT
SET DATA
CODE No.
UNIT No.
R.C. No.
Procedure
1
2
3
4
4
6
1
UNIT
CL
SET
2
3
5
Description
When pushing
flashes as shown in the figure.
Check that the displayed item code is [10].
• If the item code indicates one other than [10], push
erase the display, and then retry the operation from the first step.
(After pushing
controller cannot be accepted after a while.)(* The display changes according to the indoor unit model.)
In a group control, the firstly displayed indoor unit No. becomes the header unit.
Every pushing [UNIT] button, the indoor unit No. in the group control is displayed successively.
Select an indoor unit of which setup is to be changed.
In this time, the position of the indoor unit of which setup is to be changed
can be confirmed because the fan and flap of the selected indoor unit work.
Use and buttons of the set temperature to specify the item code [0F].
Use and buttons of the timer time to select the setup data [0001].
Cooling Only setup
SET
+ CL + buttons simultaneously for 4 seconds or more, after a while, the display part
SET DATA
*
SET DATA
SET DATA
button, the operation of remote
Setup data
0000
Heat pump
button to
0001
Cooling Only
UNIT No.
R.C. No.
UNIT No.
** **
R.C. No.
CODE No.
CODE No.
SET
5
6
Push
• To change the setup of an indoor unit other than the selected one, start operation from Procedure
• In a group control, setup change of all the indoor units in a group is necessary.
• Pushing
• In this case, retry from Procedure
When the setup finished, push button. (The setup is determined.)
Pushing
(For some time after
remote controller cannot be accepted.)
button. In this time, if the display changes from flashing to lighting, the setup completes.
To change the setup of the set other than the selected one, start again operation from Procedure
CAUTION Cooling Only and Heat pump cannot exist in the same group.
CL
button clears the set up contents which have been already set.
2
.
button deletes the display and returns to normal stop status.
button has been pushed, the operation of the
57
2
.
2
.
9
Outdoor Unit / INSTALLATION MANUAL [ VOLUME-2 ]
TEST OPERATION
Before test operation
Check valve of the refrigerant pipe of the outdoor unit is “OPEN”.
• Using 500V-megger, check there is 1MΩ or more between
the terminal block of the power supply and the earth.
If the value is below 1MΩ, do not operate the air conditioner.
How to perform a test operation
In case of test operation on the wired remote controller
Check the operation of the air conditioner in usual operation by the wired remote controller.
For the procedure of the operation, refer to the attached Owner’s Manual.
For a case of using a wireless remote controller, refer to the Installation Manual of the indoor unit.
A forced test operation is available in the following procedure under condition that the thermostat-OFF in the room.
In a forced test operation, the test operation is cleared after operation for 60 minutes and then returns to the usual
operation in order to prevent a serial operation.
NOTE) Do not use the forced test operation for cases
other than the test operation because it applies an
excessive load to the air conditioner.
• Turn on the power and then turn on
the case heater of the compressor.
To protect the compressor at start
time, keep power-ON before 12
hours or more.
WARNING
2,
4
1,
5
SET
In case of wired remote controller
UNIT
CL
3
Procedure
1
2
3
4
5
Operation
When pushing button for 4 seconds or more, [TEST] is displayed
on the display part and the mode changes to test operation mode.
([TEST] is displayed on the display part during test operation.)
Push
Using
• Do not drive the air conditioner with a mode other than [COOL] or [HEAT].
• The temperature cannot be adjusted during test operation.
• An error is detected as usual.
After the test operation has finished, push
(Display is same to that in procedure
Push button to clear the test operation mode.
([TEST] in the display part disappears and the status changes to the
usual stop status.)
button.
button, change the operation mode to [COOL] or [HEAT].
button to stop the operation.
1
.)
TEST
58
9
Outdoor Unit / INSTALLATION MANUAL [ VOLUME-2 ]
TEST OPERATION
In case of test operation on the interface P.C. board of the outdoor unit
This air conditioner has a function which executes a test operation by operation of the switches on the interface P.C.
board of the outdoor unit.
This function is classified into “Individual test operation” which performs a test operation individually in each indoor
unit and “Collective test operation” which performs a test operation for all the connected indoor units.
<Individual test operation>
Procedure
Start
operation
Stop
operation
1
2
3
1
Set operation mode on wired remote controller of the indoor
unit which is operated with test mode to [COOL] or [HEAT].
(When it is not set up, operate the air conditioner with the
current operation mode.)
Set the rotary switch SW01 on the interface P.C. board of the
outdoor unit to [16], and match SW02 and SW03 to the
address of the indoor unit to be operated with test mode.
Push SW04 for 10 seconds or more.
• Operation mode changes to the operation mode of wired
remote controller of the corresponding indoor unit.
• Temperature cannot be adjusted during “Test operation”.
• Error is detected as usual.
• Test operation is not performed 3 minutes after power was
turned on or operation has stopped.
Return the rotary switches on the interface P.C. board of the
outdoor unit, SW01 = [1], SW02 = [1], SW03 = [1].
<Collective test operation>
Procedure
Start
operation
Stop
operation
1
2
1
Set the rotary switches of interface P.C. board of the outdoor unit;
All cooling operation: SW01 = [2], SW02 = [5], SW03 = [1]
All heating operation: SW01 = [2], SW02 = [6], SW03 = [1]
Push SW04 for 2 seconds or more.
• Temperature cannot be adjusted during “Test operation”.
• Error is detected as usual.
• Test operation is not performed 3 minutes after power was turned on
or operation has stopped.
Return the rotary switches on the interface P.C. board of the outdoor
unit, SW01 = [1], SW02 = [1], SW03 = [1].
Operation
Operation
7-segment display
[A]
[U1]
[A]
[ ]
↓↓
↓
Address display of the
corresponding indoor unit
Address display of the
corresponding indoor unit
↓↓
[A]
[ ]
↓↓
↓
↓↓
[A]
[U1]
7-segment display
[A]
[C ]
[H ]
[A]
[C ]
[H ]
[A]
[U1]
[B]
[ ]
[B]
[ ]
[B]
[ ]
↓↓
↓
↓↓
[FF] is displayed
for 5 seconds.
[B]
[ ]
[B]
[ ]
[ ]
[B]
[ –C ]
[ –H ]
[B]
[ ]
Interface P.C. board
SW04 SW05 SW15
D600D601 D602 D603 D604
SW031SW021SW01
1
1ON2 3 4
7-segment
display [A]
ONONONON
1
2 3 4
SW06
SW07
SW04 SW05 SW15
D600 D601 D602 D603 D604
SW01
1
Rotary switch
59
SW02
1
112 3 4
SW09SW08
SW03
1
1 2 3 4
SW10
Push switchPush switch
7-segment
display [B]
10
Outdoor Unit / INSTALLATION MANUAL [ VOLUME-2 ]
TROUBLESHOOTING
In addition to the check code on the remote controller of the indoor unit, a trouble of the outdoor unit can be
diagnosed by 7-segment display of the control P.C. board of the outdoor unit. Make good use of this function for
various checks. After check, return each bit of Dip switch to OFF position.
n Segment display and check code
Rotary switch
setup value
SW01 SW02 SW03
111
Displayed contents
Check code of outdoor unit
LED
A
B
D600
D601 D602 D603 D604
AB
Outdoor unit No.
(U1 only)
Check code display∗
∗ However, when there is an
auxiliary code, the check code
(for 3 seconds) and the
auxiliary code (for 1 second)
are alternately displayed.
Check Code (Outdoor 7-segment display [B])
Displayed when SW01: 1, SW02: 1, SW03: 1
Outdoor 7-segment display
Check code
E06
E07
E08
E12
E15
E16
E19
E20
E23
E25
E26
E28
E31
F04
Auxiliary code
Number of indoor unit which received normally
——
Duplicated indoor addresses
01: Communication between indoor and outdoor
02: Communication between outdoor units
——
00: Capacity over 01~: No. of connected units
00: Header is nothing
02: Two or more header units
01: Other line outdoor connected
02: Other line indoor connected
Compressor position detective circuit system error
Accessory parts and Parts to be procured locally
Flow Selector Unit / INSTALLATION MANUAL
Accessory parts
Part name
RBM-Y1121FE
Q'ty
RBM-Y1801FE
Shape
Usage
ENGLISH
Installation Manual
Attached wire
(For power supply)
Attached wire
(For control wiring)
Heat insulating pipe
Heat insulating pipe
Attached pipe
Attached pipe
Attached pipe
Attached pipe
Wire joint
1
PRECAUTIONS FOR SAFETY
1
1
1
3
2
2
2
1
1
2
1
1
1
3
2
–
–
–
–
2
–
(Be sure to hand over to customers.)
For power supply from indoor unit (3-core, 6m)
For communication with indoor unit (5-core, 6m)
For heat insulating of suction gas, discharge gas, and gas pipe
connecting sections
For heat insulating of liquid pipe connecting sections
Ø9.5 - Ø6.4
connection pipe
Ø15.9 - Ø12.7
connection pipe
Ø15.9 - Ø9.5
connection pipe
Ø12.7 - Ø9.5
connection pipe
For connection with certain indoor units
• Ensure that all Lacal, National and International regulations are satisfied.
• Read this “PRECAUTIONS FOR SAFETY” carefully before lnstallation.
•
The precautions described below include the important items regarding safety. Observe them without fail.
• After the installation work, perform a trial operation to check for any problem.
Follow the Owner’s Manual to explain how to use and maintain the unit to the customer.
• Turn off the main power supply switch (or breaker) before the unit maintenance.
• Ask the customer to keep the lnstallation Manual together with the Owner’s Manual.
CAUTION
New Refrigerant Air Conditioner Installation
• THIS AIR CONDITIONER ADOPTS THE NEW HFC REFRIGERANT (R410A) WHICH DOES
NOT DESTROY OZONE LAYER.
The characteristics of R410A refrigerant are ; easy to absorb water, oxidizing membrane or oil, and its
pressure is approx. 1.6 times higher than that of refrigerant R22. Accompanied with the new
refrigerant, refrigerating oil has also been changed. Therefore, during installation work, be sure that
water, dust, former refrigerant, or refrigerating oil does not enter the refrigerating cycle.
To prevent charging an incorrect refrigerant and refrigerating oil, the sizes of connecting sections of
charging port of the main unit and installation tools are charged from those for the conventional
refrigerant.
Accordingly the exclusive tools are required for the new refrigerant (R410A).
For connecting pipes, use new and clean piping designed for R410A, and please care so that water or
dust does not enter. Moreover, do not use the existing piping because there are problems with
pressure-resistance force and impurity in it.
62
WARNING
Flow Selector Unit / INSTALLATION MANUAL
•
Ask an authorized dealer or qualified installation professional to install/maintain the air
conditioner.
Inappropriate installation may result in water leakage, electric shock or fire.
• Turn off the main power supply switch or breaker before attempting any electrical work.
Make sure all power switches are off. Failure to do so may cause electric shock.
• Connect the connecting wire correctly.
If the connecting wire is connected in a wrong way, electric parts may be damaged.
•
When moving the air conditioner for the installation into another place, be very careful not to
enter any gaseous matter other than the specified refrigerant into the refrigeration cycle.
If air or any other gas is mixed in the refrigerant, the gas pressure in the refrigeration cycle becomes
abnormally high and it resultingly causes pipe burst and injuries on persons.
• Do not modify this unit by removing any of the safety guards or by by-passing any of the
safety interlock switches.
• Exposure of unit to water or other moisture before installation may cause a short-circuit of
electrical parts.
Do not store it in a wet basement or expose to rain or water.
• After unpacking the unit, examine it carefully if there are possible damage.
• Do not install in a place that might increase the vibration of the unit.
• To avoid personal injury (with sharp edges), be careful when handling parts.
• Perform installation work properly according to the Installation Manual.
Inappropriate installation may result in water leakage, electric shock or fire.
•
When the air conditioner is installed in a small room, provide appropriate measures to ensure
that the concentration of refrigerant leakage occur in the room does not exceed the critical level.
• Install the air conditioner securely in a location where the base can sustain the weight
adequately.
• Perform the specified installation work to guard against an earthquake.
If the air conditioner is not installed appropriately, accidents may occur due to the falling unit.
• If refrigerant gas has leaked during the installation work, ventilate the room immediately.
If the leaked refrigerant gas comes in contact with fire, noxious gas may generate.
• After the installation work, confirm that refrigerant gas does not leak.
If refrigerant gas leaks into the room and flows near a fire source, such as a cooking range, noxious
gas might generate.
• Electrical work must be performed by a qualified electrician in accordance with the
Installation Manual. Make sure the air conditioner uses an exclusive power supply.
An insufficient power supply capacity or inappropriate installation may cause fire.
• Use the specified wires for wiring connect the terminals securely fix. To prevent external
forces applied to the terminals from affecting the terminals.
• Conform to the regulations of the local electric company when wiring the power supply.
Inappropriate grounding may cause electric shock.
• Do not install the air conditioner in a location subject to a risk of exposure to a combustible
gas.
If a combustible gas leaks, and stays around the unit, a fire may occur.
CAUTION
• Tighten flare nuts using a torque wrench according to the specified method.
If the flare nuts are tightened too much, they may later break and cause a refrigerant leak.
63
2
Flow Selector Unit / INSTALLATION MANUAL
INSTALLATION OF NEW REFRIGERANT AIR CONDITIONER
This air conditioner adopts the new HFC refrigerant (R410A) which does not deplete
the ozone layer.
• R410A refrigerant is apt to be affected by impurity such as water, oxidizing membrane, or oils because
the pressure of R410A refrigerant is higher than that of the former refrigerant by approx. 1.6 times.
Accompanied with adoption of the new refrigerant, refrigerating oil has been also changed. Therefore
pay attention so that water, dust, former refrigerant, or refrigerating oil does not enter into the
refrigerating cycle of the new refrigerant air conditioner during installation work.
• To prevent from mixing of refrigerant or refrigerating oil, the size of charge port of the main unit or
connecting section of installation tool differs from that of the air conditioner for the former refrigerant.
Accordingly the exclusive tools are required for the new refrigerant (R410A) as shown below.
• For connecting pipes, use the new and clean piping materials so that water or dust does not enter.
Required tools and cautions on handling
It is necessary to prepare the tools and parts as described below for the installation work.
The tools and parts which will be newly prepared in the following items should be restricted to the
exclusive use.
Explanation of symbols
●:
Newly prepared (It is necessary to use it properly exclusive to R410A separated from those for R22 or
R407C.)
❍:Former tool is available.
ENGLISH
Used toolsUsage
Gauge manifold
Charging hose
Charging cylinder
Gas leak detector
Vacuum pump
Vacuum pump with counter- flow
● Exclusive for Ø12.7 mm, Ø15.9 mm
❍ : R22 (Existing article)
● Exclusive to R410A
ID : Refrigerant name entered
❍ : R22 (Existing article)
❍ : R22 (Existing article)
Refrigerant piping
• Piping material used for the conventional refrigerant cannot be used.
• Use copper pipe with 0.8 mm or more thickness for Ø6.4, Ø9.5, Ø12.7mm.
Use copper pipe with 1.0 mm or more thickness for Ø15.9mm.
• Flare nut and flare works are also different from those of the conventional refrigerant.
Take out the flare nut attached to the unit of the air conditioner, and use it.
64
3
Flow Selector Unit / INSTALLATION MANUAL
SELECTION OF INSTALLATION PLACE
CAUTION
Do not install the air conditioner at a place where combustible gas may leak.
If gas leaks and is collected at surrounding the unit, the production of fire may be caused.
Upon customer’s approval, install the air conditioner at a place where satisfies the following
conditions.
• Place where it can be installed horizontally.
• Place which can reserve a sufficient service space for safe maintenance or check.
• Place where there is no problem even if the drained water flows.
Apply electric insulation between metal section of the building and metal section of the air
conditioner in conformance with the Local Regulation.
Avoid the following places.
• Salty place (seaside area) or place with much gas sulfide (hot spring area)
(If selecting such a place, a special maintenance is required.)
• Place where oil (including machine oil), steam, oil smoke or corrosive gas generates.
• Place where a device generating high frequency (inverter, non-utility generator, medical apparatus,
or communication equipment) is set. (A bad influence may generate by malfunction of the air
conditioner, control error, or noise for such equipment.)
Installation space
• Make space for installation and service. (Make space to the electrical parts box cover side for service.)
• When installing the unit inside the ceiling, be sure to create a check port.
The check port is required when the unit is installed and serviced. (Check port: 450 x 450 or more)
• Keep a clearance of 50 mm or more between the top panel of the unit and the ceiling.
• The length of a connection pipe to the indoor unit should be 15 m or less.
<Installation Space>
<RBM-Y1121FE, RBM-Y1801FE>
or
50
more
200 or more
<RBM-Y1121FE (When attached pipes are used)>
(156)
50
or
more
200 or more
or
50
more
Refrigerant pipe connecting port
(Discharge gas)
Refrigerant pipe connecting port
(Liquid)
Refrigerant pipe connecting port
(Suction gas)
(159)
Outdoor unit side
500 or more
50
or
more
Indoor unit side
Refrigerant pipe connecting
port (Liquid)
Refrigerant pipe connecting
port (Gas)
Hanging bracket
Electrical parts
box cover
Check port,
450 x 450
(118)
(159)
300 or more
50
or
more
(118)
300 or more
65
4
Flow Selector Unit / INSTALLATION MANUAL
INSTALLATION OF FLOW SELECTOR UNIT
WARNING
Install the unit securely in the place to sufficiently withstand the weight of the unit.
If the foundation is not sturdy enough, the unit may fall and cause personal injury.
Perform a specified installation work to guard against earth quake.
Improper installation may cause the unit to fall.
REQUIREMENT
To prevent damage on the Flow Selector unit or personal injury, follow the instructions below.
• Do not step, or put any heavy object on the packed Flow Selector unit.
• When carrying the Flow Selector unit, hold the two hanging brackets and be careful not to apply
excessive force to the refrigerant pipes.
External View
Outdoor unit sideIndoor unit side
Refrigerant pipe connecting
port (Discharge gas)
Refrigerant pipe connecting
port (Liquid)
Refrigerant pipe connecting
port (Suction gas)
320 (Hanging bolt pitch)
250
Refrigerant pipe
connecting port (Liquid)
Refrigerant pipe
connecting port (Gas)
Hanging bracket
ENGLISH
154
21
160
57
39
44
87
190
(94)
(55)
(99)
This coils is on
Y1801FE only.
66
Earth
terminal
(55)
(99)
31
79
54
75
4
Flow Selector Unit / INSTALLATION MANUAL
INSTALLATION OF FLOW SELECTOR UNIT
(continued)
Installing hanging bolts
• Considering piping and wiring work after hanging the Flow Selector unit, determine the installation
position and direction.
• After determining the installation position of the Flow Selector unit, install the hanging bolts.
• For hanging bolt pitch, see the External View.
• When the ceiling is already installed, draw the pipes to the position where they are to be connected
before hanging the unit.
Procure hanging bolts and nuts locally for installing the unit.
Hanging bolt
Nut
Flat washer
M10 (mm) or 3/8
M10 (mm) or 3/8
M10 (mm)
2 pieces
6 pieces
4 pieces
Ceiling preparation
Because ceiling preparation depends on the building structure, consult with the architect or interior finisher.
After removing the ceiling panels, it is important to reinforce the ceiling frames to prevent ceiling panel
vibration and to keep the ceiling horizontal.
Installation of hanging bolts
Use M10(mm) or 3/8 hanging bolts (2 pcs, to be local procure).
Matching to the existing structure, set pitch according to size in the unit external view as shown below.
New concrete slabSteel flame structure
Install the bolts with insert brackets or anchor
bolts.
Reinforcing
steel
(Blade type
bracket)
(Side type
bracket)
Anchor bolt
(Pipe hanging
anchor bolt)
Use existing angles or install
new support angles.
Hanging bolt
Hanging bolt
Support angle
Existing concrete slab
Use a hole-in anchors, hole-in
plugs, or a hole-in bolts.
Installing Flow Selector unit
• Attach the nuts (M10 (mm) or 3/8: to be local procure) and flat washers (M10: to be local procure) to the
hanging bolts.
• Put the washers over and under the T-groove of the hanging brackets of the Flow Selector unit to hang
down the unit.
• Using a level vial, check that the four sides are horizontal. (Horizontal degree: Within 5 mm).
Level vial (Horizontal
REQUIREMENT
Hanging bolt
degree: Within 5 mm)
Flow Selector unit
Hanging bolt
(M10 (mm) or 3/8)
Nut
(M10 (mm) or 3/8)
10 to 15 mm
Nut
(M10 (mm) or 3/8)
Procure the hanging bolts,
washers, and nuts locally.
M10 (mm) Flat washer
M10 (mm) Flat washer
To prevent the bolt from
coming off, attach the
washer just under the
hanging bracket as shown
in the figure.
Install the Flow Selector unit with the correct direction as shown in the figure.
If installed with incorrect direction, the Flow Selector unit will not operate properly.
67
5
Flow Selector Unit / INSTALLATION MANUAL
REFRIGERANT PIPING
WARNING
If refrigerant gas has leaked during the installation work, ventilate the room immediately.
If the leaked refrigerant gas comes in contact with fire, noxious gas may be generated.
After the installation work, confirm that refrigerant gas does not leak.
If refrigerant gas leaks into the room and flows near a fire source, such as a fan heater, cooking stove
or heating unit, noxious gas may be generated.
Permissible pipe length and permissible height difference
The length of a connection pipe to the indoor unit should be 15 m or less.
For details, refer to the installation manual attached to the outdoor unit.
REQUIREMENT
When the refrigerant pipe is long, set the support brackets to fix the pipe at intervals of 2.5 to 3 m.
If the pipe is not fixed, noise may be generated.
Be sure to use the flare nuts attached to the Flow Selector unit or ones for R410A.
Piping material and dimensions
Material
FS unitRBM-Y1121FE
Indoor unit007-012
Indoor unit side pipe size (mm)
Outdoor unit side pipe size (mm)
* Use pipes attached with the FS unit.
The accessary pipes are not flared. Flare them before using its.
MM
Suction gas pipe
Discharge gas pipe
Seamless phosphorus deoxidized copper pipe for air-conditioning
✽✽
✽✽✽✽✽✽
✽–AP
✽✽✽
✽✽
✽✽✽✽✽✽
Gas pipe
Liquid pipe
Liquid pipe
*Ø9.5
*Ø6.4
*Ø12.7
*Ø9.5
*Ø6.4
015-018
*Ø12.7
*Ø6.4
*Ø12.7
*Ø9.5
*Ø6.4
024-030
Ø15.9
Ø9.5
Ø15.9
Ø12.7
Ø9.5
RBM-Y1801FE
036-056
Ø15.9
Ø9.5
Ø15.9
Ø12.7
Ø9.5
ENGLISH
<RBM-Y1221FE (Attached pipes are used for indoor unit 007 to 018 model.)>
Attached pipeFlare
Pipe procured locally
Discharge gas pipe
Liquid pipe
Suction gas pipe
<RBM-Y1121FE, RBM-Y1801FE (For indoor unit 024 to 056 model.)>
Pipe procured locally
Discharge gas pipe
Liquid pipe
Suction gas pipe
Brazing
Flare
68
Flare
Attached pipe
Brazing
Pipe procured locally
Gas pipe
Liquid pipe
Flare
Pipe procured locally
Gas pipe
Liquid pipe
5
Flow Selector Unit / INSTALLATION MANUAL
REFRIGERANT PIPING (continued)
Pipe forming/End positioning
Flaring
1. Cut the pipe with a pipe cutter.
90°
Obliquity
Roughness
Warp
2. Insert a flare nut into the pipe, and flare the pipe.
As the flaring sizes of R410A differ from those of refrigerant R22, the flare tools newly manufactured for
R410A are recommended.
However, the conventional tools can be used by adjusting projection margin of the copper pipe.
A
Flaring diam. meter size : A (Unit : mm)
Outer diam. of
copper pipe
9.5
12.7
15.9
R410AR22
13.2
16.6
19.7
+0
A
-0.4
13.0
16.2
19.2
Projection margin in flaring : B (Unit : mm)
B
Rigid (Clutch type)
Outer diam. of
copper pipe
9.5
12.7
15.9
R410A tool used
R410AR22
0 to 0.5
0 to 0.5
0 to 0.5
(Same as left)
(Same as left)
(Same as left)
Conventional tool used
R410AR22
1.0 to 1.5
1.0 to 1.5
1.0 to 1.5
0.5 to 1.0
0.5 to 1.0
0.5 to 1.0
* In case of flaring for R410A with the conventional
flare tool, pull it out approx. 0.5 mm more than that
for R22 to adjust to the specified flare size.
The copper pipe gauge is useful for adjusting
projection margin size.
Connection of refrigerant pipe
Connect all the refrigerant pipes with flare
connecting work.
• Since the atmospheric pressure only is sealed
as the sealing gas, it is not abnormal that
“Pushu...” sound is not heard when the flare nut
is removed.
• Refer to the following table for tightening torque.
Connecting pipe
outer diam. (mm)
Ø9.5
Ø12.7
Ø15.9
Tightening torque
(N·m)
33 to 42 (3.3 to 4.2 kgf·m)
50 to 62 (5.0 to 6.2 kgf·m)
68 to 82 (6.8 to 8.2 kgf·m)
Re-tightening
torque (N·m)
42 (4.2 kgf·m)
50 (5.0 kgf·m)
68 (6.8 kgf·m)
Imperial (Wing nut type)
Outer diam. of copper pipeR410AR22
9.5
12.7
15.9
1.5 to 2.0
2.0 to 2.5
2.0 to 2.5
• Be sure use a double
spanner for pipe connecting
work of the indoor unit.
Work using double spanner
REQUIREMENT
If an excessive torque is applied, the nut may
crack depending on the installation conditions.
1.0 to 1.5
1.5 to 2.0
1.5 to 2.0
69
Airtight test/Air purge, etc.
Flow Selector Unit / INSTALLATION MANUAL
For airtight test, air purge, addition of refrigerant, and gas leak check, follow the Installation Manual
attached to the outdoor unit.
REQUIREMENT
Be sure to use the tool such as charge hose exclusive to R410A.
Do not turn on the power until the airtight test and the vacuuming have finished. (If turning on the
power, the incorporated PMV is closed fully and the period until the vacuuming finishes elongates.)
Open fully valves of the outdoor unit
Gas leak check
Check with a leak detector or soap water whether gas leaks or not, from the pipe connecting section or
cap of the valve.
REQUIREMENT
Use a leak detector manufactured exclusively for HFC refrigerant (R410A, R134a, etc.).
Heat insulating process
Perform heat insulating for pipes at liquid side and gas
side separately.
In cooling time, temperature at both liquid and gas
sides becomes lower.
Therefore, perform heat insulating process sufficiently
to avoid dewing.
• For heat insulator of pipe at gas side, be sure to use
one with heat-resisting temp. 120°C or more.
• Using the attached heat insulating pipe, perform heat
insulating process securely for pipe connecting part
of the FS units without clearance.
FS unit
Heat insulating
pipe (Attached)
Union
Flare nut
Binding band
(Local supply)
Heat insulator
ENGLISH
REQUIREMENT
Apply the Heat insulation to the pipe connecting section of the FS unit securely up to the root without
exposure of the pipe. (The pipe exposed to the outside causes water leak.)
70
6
Flow Selector Unit / INSTALLATION MANUAL
ELECTRIC WORK
WARNING
1. Using the specified wires, ensure to connect the wires, and fix wires securely so that the
external strength of the wires do not transmit to the connecting part of the terminals.
Incomplete connection or fixation may cause a fire, etc.
2. Be sure to connect earth wire. (Grounding work)
Do not connect the earth wire to gas pipe, city water pipe, lightning rod, or the earth wire of
telephone.
Incomplete grounding causes an electric shock.
3. For electric work, strictly follow to the Local Regulation in each country and the Installation
Manual, and use an exclusive circuit.
Capacity shortage of power circuit or incomplete installation may cause an electric shock or a fire.
CAUTION
Be sure to install an earth leakage breaker.
If an earth leakage breaker is not installed, an electric shock may be caused.
REQUIREMENT
• Perform the electric wiring so that it does not come to contact with the high-temperature part of the
pipe.
The coating may melt resulted in an accident.
• After connecting wires to the terminal blocks, provide a trap and fix wires with the wire clamp.
• Store the refrigerant piping line and control wiring line in the same line.
• Do not turn on the power of the indoor unit until vacuuming of the refrigerant pipes completes.
71
Wire connections
Flow Selector Unit / INSTALLATION MANUAL
Use the supplied, dedicated wires.
REQUIREMENT
• Check that power is not supplied to the indoor unit before connecting wires.
• For safety, connect wires to the Flow Selector unit first.
• Be sure to put wires through the wire connecting ports on the Flow Selector unit and the indoor unit.
Connection diagram
• Power is supplied from the connected indoor unit.
• Connect the attached wires (power supply / control wiring) between the Flow Selector unit and the
indoor unit.
Connect wires as shown in the below figure.
• If the distance between indoor unit and FS unit exceeds 5m, connect by using the extension cable kit
(RBC-CBK15FE). (Sold separately)
Flow Selector UnitIndoor Unit
ENGLISH
RBM-Y1801FE Only
SVSSVSSVSS
SVDCOMSVS
BLU
ORN
WHI
SVDD
SVDD
YEL
SVD
SVSS
BRW
1
3
1
CN01
(RED)
Control P.C. Bord
MCC-1431
Earth screw
113
3
CN10
(WHI)
CN02
(GRN)
312
321
45
9977553
54
Attached wire (Power Supply)
Control P.C. Bord
for indoor unit
51234
CN81
45213
(BLK)
Attached wire (Control wiring)
11
33
CN67
(BLK)
Power Supply
Single Phase
220-240V 50Hz
S(N)R(L)
Indoor Unit
Earth screw
Flow Selector unit
• Remove the fixing screws (4 parts) from the cover of the Flow Selector unit.
• Connect the connector (red) of the attached wire (power supply) to CN01 on the control P.C. board.
• Connect the ring terminal of the attached wire (power supply) to the earth screw.
• Connect the connector (green) of the attached wire (control wiring) to CN02 on the control P.C. board.
• Secure the two attached wires with the attached cord clamp.
(Be careful not to apply tension to the wires and connectors.)
• Check that the wires are not pinched, and then attach the cover.
Earth screw
Fixing screw (4 parts)
72
Cord clamp
(Control wire)
CN01 (Red)
Control P.C. board
Cord clamp
(Power supply)
Attached wire
(Control wiring)
Attached wire
(Power supply)
CN02 (Green)
6
Flow Selector Unit / INSTALLATION MANUAL
ELECTRIC WORK
(continued)
Indoor unit
See also the Installation Manual supplied with the indoor unit.
• Remove the electrical parts box cover from the indoor unit.
• Connect the fastons (R(L) and S(N)) on the attached wire (power supply) to a free area on the R(L),
S(N) terminal block for power supply.
* When the indoor unit is the high wall type or concealed duct high static pressure type, connect as follows.
Connect the wire to the lead wires with wire joint on the R(L), S(N) terminal block for power supply,
using the following procedure:
Cut the wire joint on each lead wire, and cut the fastons (R(L) and S(N)) on the attached wire
(power supply). Then check the R(L) and S(N) phases, and connect the wire and the lead wires
with the attached wire joints.
• Connect the ring terminal of the attached wire (power supply) to the earth screw.
• Connect the connector (black) of the attached wire (control wiring) to CN081 on the Indoor P.C. board.
• Secure the two attached wires with the attached cord clamp.
(Be careful not to apply tension to the wires and connectors.)
• Check that the wires are not pinched, and then attach the cover.
■■
■ Connections
■■
4-way Air Discharge Cassette Type (MMU-AP✽✽1H Series)
CN081
Indoor P.C. board
R(L), S(N) terminal
block for power supply
Earth screw
for FS unit
Earth screw
Faston connection
R(L) S(N)
U1 U2 A B
Clamp with remote
controller lead wires
Cord clamp
Power supply
Attached wire (Control wiring)
Attached wire (Power supply)
73
2-way Air Discharge Cassette Type (MMU-AP✽✽1WH Series)
Flow Selector Unit / INSTALLATION MANUAL
Attached wire
(Power supply)
Attached wire
(Control wiring)
Indoor P.C. board
Cord clamp
Power supply
Earth screw
R(L) S(N)
ENGLISH
FOR INTER-UNITFOR AI-NET
FOR REMOTECONTROL
R(L), S(N) terminal
DONíT APPLY220-240V
block for power supply
CN081 (Black)
Faston connection
Earth screw
for FS unit
1-way Air Discharge Cassette Type (MMU-AP✽✽1SH Series)
Floor Standing Type (MMF-AP✽✽1H Series)
Indoor P.C. boardFaston connection
Earth screw for FS unit
Attached wire
(Control wiring)
CN081 (Black)
Cord clamp
Power supply
74
R(L) S(N)
R(L), S(N) terminal block
for power supply
DONíT APPLY 220-240V
FOR INTER-UNIT
FOR REMOTE CONTROL
Attached wire
(Power supply)
Cord clamp
6
Flow Selector Unit / INSTALLATION MANUAL
ELECTRIC WORK (continued)
1-way Air Discharge Cassette Type (MMU-AP✽✽1YH Series)
CN081
Indoor P.C. board
R(L), S(N) terminal
block for power supply
Cord clamp
Attached wire
(Control wiring)
Earth screw for FS unit
Attached wire
(Power supply)
Earth screw
Concealed Duct Standard Type (MMD-AP✽✽1BH Series)
Indoor P.C. board
CN081
Faston connection
Power supply
R(L), S(N) terminal block
for power supply
Earth screw
for FS unit
Earth
Screw
75
Cord clamp
Attached wire
(Power supply)
Power supply
Attached wire
(Control wiring)
Concealed Duct High Static Pressure Type (MMD-AP✽✽1H Series)
Flow Selector Unit / INSTALLATION MANUAL
Indoor P.C. boardWire joint (Attached)
CN081 (Black)
ENGLISH
R(L), S(N) terminal
block for power supply
Secure here
Attached wire (Control wiring)
Earth screw
for FS unit
Earth
screw
Attached wire
(Power supply)
Under Ceiling Type (MMC-AP✽✽1H Series)
R(L), S(N) terminal
Indoor P.C. board
Faston connection
block for power supply
Cord clamp
Power supply
Connect to the lead wires (red and white)
on R(L) and S(N).
Attached wire
(Control wiring)
Cord clamp
CN081 (Black)
Earth screw
Earth screw
for FS unit
76
R(L) S(N)
Cord
clamp
DON’T APPLY 220-240V
FOR INTER-UNIT
FOR REMOTE CONTROL
Attached wire
(Power supply)
Power supply
6
Flow Selector Unit / INSTALLATION MANUAL
ELECTRIC WORK (continued)
High Wall Type (MMK-AP✽✽1H Series)
CN081
(Black)
Indoor P.C. board
R(L), S(N)
terminal block for
power supply
Earth screw
Connect to the lead wires
Power supply
(red and white) on R(L) and S(N).
Wire joint (Attached)
Attached wire (Control wiring)
Earth screw for FS unit
Cord clamp
Attached wire (Power supply)
77
Floor Standing Cabinet Type (MML-AP✽✽1H Series)
Flow Selector Unit / INSTALLATION MANUAL
Earth screw
Attached wire
(Control wiring)
Cord clamp
Earth screw
Attached wire
(Power supply)
for FS unit
R(L), S(N) terminal block
for power supply
Indoor P.C. boardCN081 (Black)
Faston connection
ENGLISH
Floor Standing Concealed Type (MML-AP✽✽1BH Series)
Indoor P.C. board
CN081
Cord clamp
Faston connection
R(L) S(N)
Power supply
Earth screw
Earth screw for FS unit
DONíT APPLY 220-240V
FOR INTER-UNIT
FOR REMOTE CONTROL
Attached wire
(Power supply)
R(L), S(N) terminal
block for power supply
Attached wire
(Control wiring)
78
2 CHOME 12-32, KONAN, MINATOKU, TOKYO, 108-0075, JAPAN
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