Toshiba MMU-AP0242H2UL, MMU-AP0092H2UL, MMU-AP0302H2UL, MMU-AP0122H2UL, MMU-AP0362H2UL Engineering Data Book

...
Notice: Toshiba is committed to continuously improving its products to ensure the highest quality and reliability standards, and to meet local regulations and market requirements. All features and specifications are subject to change without prior notice.
Engineering
Data Book
E13-303
Heat recovery
MMY-MAP_4FT9UL (208/230 V, 60 Hz) MMY-MAP
_
4FT6UL (460 V, 60 Hz)
Heat pump
MMY-MAP_4HT9UL (208/230 V, 60 Hz) MMY-MAP
_
4HT6UL (460 V, 60 Hz)
Contents
1
Safety caution..............................................................................................2
1 System overview .........................................................................................3
1-1. Allocation standard of model name ....................................................................... 3
1-2. Summary of system equipments ........................................................................... 4
2 Equipment selection procedure ...................................................................8
2-1. Selection flow chart................................................................................................ 8
2-2. Combination conditions for indoor unit and outdoor unit ....................................... 9
2-3. Cooling/heating capacity characteristics.............................................................. 10
2-4. Operational temperature range............................................................................ 22
3 Refrigerant piping design...........................................................................23
3-1. Free branching system ........................................................................................ 23
3-2. Allowable length/height difference of refrigerant piping....................................... 24
3-3. Selection of refrigerant piping.............................................................................. 26
3-4. Charging requirement with additional refrigerant................................................. 28
4 Wiring Design ............................................................................................29
4-1. General ................................................................................................................ 29
4-2. Outdoor unit power supply................................................................................... 29
4-3. Indoor unit power supply...................................................................................... 32
4-4. Design of control wiring ....................................................................................... 33
5 Outdoor unit...............................................................................................35
5-1. Specifications....................................................................................................... 35
5-2. Dimensional drawing ........................................................................................... 55
5-3. Center of gravity .................................................................................................. 63
5-4. Branch header / branch joint................................................................................ 64
5-5. Refrigerant cycle diagram.................................................................................... 70
5-6. Wiring diagram..................................................................................................... 74
5-7. Connecting diagram............................................................................................. 82
5-8. Applied control for outdoor unit............................................................................ 83
5-9. Optional PCB of outdoor unit............................................................................... 86
5-10. Sound pressure level data ................................................................................... 94
5-11. FS unit (Flow Selector unit) ................................................................................. 99
6 Indoor unit................................................................................................102
6-1. 4-Way Cassette type ......................................................................................... 102
6-2. Compact 4-Way Cassette type.......................................................................... 126
6-3. Ceiling type........................................................................................................ 137
6-4. High Wall type.................................................................................................... 149
6-5. Medium Static Ducted type ................................................................................ 160
6-6. High Static Ducted type ..................................................................................... 177
6-7. Slim Ducted type................................................................................................ 191
Contents
Safety caution
2
Safety caution
Warnings on refrigerant leakage
Check of Concentration Limit
The room in which the air conditioner is to be installed requires a design that in the event of refrigerant gas leaking out, its concentration will not exceed a set limit.
The refrigerant R410A which is used in the air conditioner is safe, without the toxicity or combustibility of ammonia, and is not restricted by laws to be imposed which protect the ozone layer. However, since it contains more than air, it poses the risk of suffocation if its concentration should rise excessively. Suffocation from leakage of R410A is almost non-existent. With the recent increase in the number of high concentration buildings, however, the installation of multi air conditioner systems is on the increase because of the need for effective use of floor space, individual control, energy conservation by curtailing heat and carrying power etc. Most importantly, the multi air conditioner system is able to replenish a large amount of refrigerant compared with conventional individual air conditioners. If a single unit of the multi conditioner system is to be installed in a small room, select a suitable model and installation procedure so that if the refrigerant accidentally leaks out, its concentration does not reach the limit (and in the event of an emergency, measures can be made before injury can occur). In a room where the concentration may exceed the limit, create an opening with adjacent rooms, or install mechanical ventilation combined with a gas leak detection device. The concentration is as given below.
Concentration limit
Compliance to the local applicable regulations and standards for the concentration limit is required.
NOTE 1 :
If there are 2 or more refrigerating systems in a single refrigerating device, the amounts of refrigerant should be as charged in each independent device.
For the amount of charge in this example:
The possible amount of leaked refrigerant gas in rooms A, B and C is 22 lbs (10 kg). The possible amount of leaked refrigerant gas in rooms D, E and F is 33 lbs (15 kg).
NOTE 2 :
The standards for minimum room volume are as follows. (1) No partition (shaded portion)
(2) When there is an effective opening with the adjacent
room for ventilation of leaking refrigerant gas (opening without a door, or an opening 0.15% or larger than the respective floor spaces at the top or bottom of the door).
(3) If an indoor unit is installed in each partitioned room
and the refrigerant piping is interconnected, the smallest room of course becomes the object. But when a mechanical ventilation is installed interlocked with a gas leakage detector in the smallest room where the density limit is exceeded, the volume of the next smallest room becomes the object.
Total amount of refrigerant (lbs (kg))
Min. volume of the indoor unit installed room (ft
3
(m3))
Concentration limit (lbs/ft
3
(kg/m3))
Outdoor unit
e.g., charged amount
((22 lbs) 10 kg)
e.g.,charged amount (33 lbs (15 kg))
Room A
Indoor unit
Room B Room C Room D Room E Room F
Important
Outdoor unit
Refrigerant piping
Indoor unit
Outdoor unit
Mechanical ventilation device - Gas leak detector
Indoor unit
Very small room
Small
room
Medium
room
Large
room
Refrigerant piping
1
System overview
3
1-1. Allocation standard of model name
MMY- M AP 䕿䕿䕿䚷䕿 䚷䕿 F T UL
UL : USA, Canada
Power supply specifications, 9 : 3phase 208/230 V, 60 Hz 6 : 3phase 460 V, 60 Hz
T : Inverter Unit
F : Heat Recovery, H : Heat Pump
Development series number
Nominal cooling capacity
Refrigerant R410A
M : Single module unit, No mark : Combined Model name
Modular Multi
1 System overview
1
System overview
4
1-2. Summary of system equipments
1-2-1. Outdoor units
1-2-1-1. Heat recovery
Combination of outdoor units
1-2-1-2. Heat pump
Combination of outdoor units
Unit type Inverter unit Appearance
Model name
208/230 V, 60 Hz MMY- MAP0724FT9UL MAP0964FT9UL MAP1204FT9UL
460 V, 60 Hz MMY- MAP0724FT6UL MAP0964FT6UL MAP1204FT6UL
Capacity type 072 type 096 type 120 type
Capacity code 72 96 120
Unit type Inverter unit
Model name
208/230 V, 60 Hz MMY- AP1444FT9UL AP1684FT9UL AP1924FT9UL AP2164FT9UL AP2404FT9UL
460 V, 60 Hz MMY- AP1444FT6UL AP1684FT6UL AP1924FT6UL AP2164FT6UL AP2404FT6UL
Capacity type 144 type 168 type 192 type 216 type 240 type
Capacity code 144 168 192 216 240
Combined outdoor units
072 type 096 type 096 type 120 type 120 type
072 type 072 type 096 type 096 type 120 type
Unit type Inverter unit
Model name
208/230 V, 60 Hz MMY- AP2884FT9UL AP3124FT9UL AP3364FT9UL
460 V, 60 Hz MMY- AP2884FT6UL AP3124FT6UL AP3364FT6UL
Capacity type 288 type 312 type 336 type
Capacity code 288 312 336
Combined outdoor units
096 type 120 type 120 type
096 type 096 type 120 type
096 type 096 type 096 type
Unit type Inverter unit Appearance
Model name
208/230 V, 60 Hz MMY- MAP0724HT9UL MAP0964HT9UL MAP1144HT9UL
460 V, 60 Hz MMY- MAP0724HT6UL MAP0964HT6UL MAP1144HT6UL
Capacity type 072 type 096 type 114 type
Capacity code 72 96 114
Unit type Inverter unit
Model name
208/230 V, 60 Hz MMY- AP1444HT9UL AP1684HT9UL AP1924HT9UL AP2284HT9UL
460 V, 60 Hz MMY- AP1444HT6UL AP1684HT6UL AP1924HT6UL AP2284HT6UL
Capacity type 144 type 168 type 192 type 228 type
Capacity code 144 168 192 228
Combined outdoor units
072 type 096 type 096 type 114 type
072 type 072 type 096 type 114 type
1
System overview
5
1-2-2. Indoor unit
Type Appearance Model name Capacity type Capacity code
Cooling capacity
(kBtu/h)
Heating capacity
(kBtu/h)
4-Way Cassette type
MMU-AP0072H2UL 007 type 7.5 7.5 8.5
MMU-AP0092H2UL 009 type 9.5 9.5 10.5
MMU-AP0122H2UL 012 type 12 12 13.5
MMU-AP0152H2UL 015 type 15.4 15.4 17
MMU-AP0182H2UL 018 type 18 18 20
MMU-AP0212H2UL 021 type 21 21 24
MMU-AP0242H2UL 024 type 24 24 27
MMU-AP0302H2UL 030 type 30 30 34
MMU-AP0362H2UL 036 type 36 36 40
MMU-AP0422H2UL 042 type 42 42 47.5
Compact 4-Way
Cassette type
MMU-AP0071MH2UL 007 type 7.5 7.5 8.5
MMU-AP0091MH2UL 009 type 9.5 9.5 10.5
MMU-AP0121MH2UL 012 type 12 12 13.5
MMU-AP0151MH2UL 015 type 15.4 15.4 17
MMU-AP0181MH2UL 018 type 18 18 20
Ceiling type
MMC-AP0181H2UL 018 type 18 18 20
MMC-AP0241H2UL 024 type 24 24 27
MMC-AP0361H2UL 036 type 36 36 40
MMC-AP0421H2UL 042 type 42 42 47.5
High Wall type
MMK-AP0073H2UL 007 type 7.5 7.5 8.5
MMK-AP0093H2UL 009 type 9.5 9.5 10.5
MMK-AP0123H2UL 012 type 12 12 13.5
MMK-AP0153H2UL 015 type 15.4 15.4 17
MMK-AP0183H2UL 018 type 18 18 20
MMK-AP0243H2UL 024 type 24 24 27
Medium Static Ducted
type
MMD-AP0074BH2UL 007 type 7.5 7.5 8.5
MMD-AP0094BH2UL 009 type 9.5 9.5 10.5
MMD-AP0124BH2UL 012 type 12 12 13.5
MMD-AP0154BH2UL 015 type 15.4 15.4 17
MMD-AP0184BH2UL 018 type 18 18 20
MMD-AP0214BH2UL 021 type 21 21 24
MMD-AP0244BH2UL 024 type 24 24 27
MMD-AP0304BH2UL 030 type 30 30 34
MMD-AP0364BH2UL 036 type 36 36 40
MMD-AP0424BH2UL 042 type 42 42 47.5
MMD-AP0484BH2UL 048 type 48 48 54
High Static Ducted type
MMD-AP0304H2UL 030 type 30 30 34
MMD-AP0364H2UL 036 type 36 36 40
MMD-AP0484H2UL 048 type 48 48 54
MMD-AP0724H2UL 072 type 72 72 81
MMD-AP0964H2UL 096 type 96 96 108
Slim Ducted type
MMD-AP0074SPH2UL 007 type 7.5 7.5 8.5
MMD-AP0094SPH2UL 009 type 9.5 9.5 10.5
MMD-AP0124SPH2UL 012 type 12 12 13.5
MMD-AP0154SPH2UL 015 type 15.4 15.4 17
MMD-AP0184SPH2UL 018 type 18 18 20
1
System overview
6
1-2-3. Branching joints and headers
1-2-4. FS units (Flow selector units)
1-2-5. Remote control
1-2-6. Optional PCB of outdoor unit
Name Model name Appearance
Y-shape branching
joint
Heat recovery
RBM-BY55FUL
RBM-BY105FUL
RBM-BY205FUL
RBM-BY305FUL
Heat pump
RBM-BY55UL
RBM-BY105UL
RBM-BY205UL
RBM-BY305UL
4-branching header
Heat recovery
RBM-HY1043FUL
RBM-HY2043FUL
Heat pump
RBM-HY1043UL
RBM-HY2043UL
8-branching header
Heat recovery
RBM-HY1083FUL
RBM-HY2083FUL
Heat pump
RBM-HY1083UL
RBM-HY2083UL
Branching joint for
connection of outdoor
units
Heat recovery
RBM-BT14FUL
RBM-BT24FUL
Heat pump RBM-BT14UL
Name Model name Appearance
FS unit
RBM-Y0383FUL
RBM-Y0613FUL
RBM-Y0963FUL
Name Model name Remarks
Wired remote control RBC-AMT32UL
Lite-Vision plus remote control RBC-AMS51E-ES
Simple wired remote control RBC-AS41UL
Wireless remote control kit
RBC-AX32U(W)-UL For 4-Way Cassette type
RBC-AX33C-UL For Ceiling type
TCB-AX32UL For Compact 4-Way Cassette type, Medium Static Ducted type, Slim Ducted type
Central remote control BMS-CM1281TLUL
Wired remote control with weekly timer RBC-AMS41UL
Name Model name Remarks
Power peak-cut control board TCB-PCDM4UL Power peak-cut control
External master ON/OFF control boar d TCB-PCMO4UL Extern al master ON/OFF control, Night operation control, Oper ation mode selection control, Snowfall fan control
Output control board TCB-PCIN4UL Error / operation output control, Compressor operation output, Operating rate output
1
System overview
7
1-2-7. Controls
Name Model name Remarks
Remote location ON/OFF Control Box TCB-IFCB-4UL
“1:1 model" Connection Interface TCB-PCNT31TLUL Link adapter for "1:1 model" to enable connection to VRF system network.
LonWorks LN Interface TCB-IFLN642TLUL
Smart BMS manager BMS-SM1280HTLUL
Energy Monitoring Relay Interface BMS-IFWH5UL
Digital I/O Relay Interface BMS-IFDD03UL
BACnet Server
BMS-LSV6UL BMS-STBN09UL
TCS-NET Relay Interface BMS-IFLSV4UL
Touch Screen Controller BMS-CT5120UL
BMS-IFBN640TLUL
BN Interface
2
Equipment selection procedure
8
2-1. Selection flow chart
(1) Determination of indoor air-conditioning load at each room.
(2) Preliminary selection of indoor units in the standard capacity no less than air-conditioning load at each room.
(3) Calculate corrected capacity A of each indoor unit by correcting of indoor temperature for the standard capacity of each indoor unit. ([Chart 1])
(4) Preliminary selection of outdoor unit in the standard capacity no less than total values of corrected capacity A in indoor units. At the same time, check both connectable indoor units number and the outdoor unit diversity(Connected ratio of indoor units to outdoor units) for the specifications.
(5) Calculate corrected capacity B of each indoor unit by following 2 steps. Step1:Find the correction value of "Connecting pipe length and lift" by both the longest length and the largest height with selected piping condition at (4) or (4)'. ([Chart 3]) Step2:Calculate capacity B by multiplying the value of step1 by corrected capacity A.
(6) Corrected capacity B of indoor unit >= air-conditioning load (for All rooms)
(9) Corrected capacity C of indoor unit >= air-conditioning load (for All rooms)
(7) Find correction values of below items for the standard capacity of outdoor unit selected at (4) or (4)'. Then determination of total corrected capacity of the selected outdoor unit by all multiplying.
-Correction of indoor temperature condition ([Chart 1])
-Correction of outdoor temperature condition ([Chart 2])
-Correction of connecting pipe length and lift between indoor and outdoor units by both the longest length and the largest height ([Chart 3])
-Correction of outdoor unit diversity in only over 100 % ([Chart 4])
-Correction of frost condition on outdoor heat exchanger when in heating ([Chart 5])
(8) Calculate corrected capacity C of each indoor unit by multiplying the total corrected capacity of outdoor unit at (7) by proportional division of each indoor unit standard capacity for total standard capacity of all indoor units.
end
(4)' Increase of outdoor unit capacity. At the same time, check both connectable indoor units number and the outdoor unit diversity
(5)' <Only cooling> The correction characteristic of "connecting pipe length and lift" ([Chart 3]) between increased outdoor unit at (4)' and preliminary selected outdoor unit at (4) is different. (The both graphs are different.)
(2)' Increase of indoor unit capacity at object room against air­conditioning load
NO
NO
NO
YES
YES
YES
2 Equipment selection procedure
2
Equipment selection procedure
9
2-2. Combination conditions for indoor unit and
outdoor unit
2-2-1. The capacity code for indoor unit, the capacity code is decided for each capacity rank.
2-2-2. The capacity codes of outdoor units are decided at each capacity type. The maximum number of connectable
indoor units and the total value of capacity codes of the indoor units are also decided.
NOTE Compared with the capacity code of the outdoor unit, the total value of capacity codes of the connectable indoor units differs based on the height difference between the indoor units.
When the height difference between the indoor units is 49 ft (15 m) or less If “Medium Static Ducted Type (MMD-AP***BH)” is excluded in the system: Total indoor capacity code must be between 80% and 125% of the capacity of the outdoor unit. Total indoor capacity code must be between 80% and 120% of the capacity of the outdoor unit. If “one of 007, 009 or 012 of 4-way Air Discharge Cassette type (MMU-AP***H*)” is included in the system: Total indoor capacity code must be 80% - 105%. When the height difference between the indoor units is over 49 ft (15 m) Total indoor unit capacity code (Equivalent to Capacity) must be between 80% and 105% of the capacity of the outdoor unit. If “one of 007, 009 or 012 of 4-way Air Discharge Cassette type (MMU-AP***H*)” is included in the system: Total indoor capacity code must be 80% - 105%.
Capacity rank type 007 009 012 015 018 021 024 027 030 036 042 048 054 072 096
Capacity code
(Equivalent to capacity)
7.5 9.5 12 15.4 18 21 24 27 30 36 42 48 54 72 96
System Outdoor unit
capacity
type
Outdoor capacity code (Equivalent to
capacity)
Maximum number of indoor units
If “Medium Static Ducted Type (MMD-AP***BH)” is excluded in the system
If “Medium Static Ducted Type (MMD-AP***BH)” is included in the system
Height difference between
indoor units
Height difference between
indoor units
49 ft (15 m) or
less
Over 49 ft (15 m) 49 ft (15 m) or
less
Over 49 ft (15 m)
Heat
recovery
072 type 72 12 10 11 10
096 type 96 16 13 15 13
120 type 120 20 16 19 16
144 type 144 24 20 23 20
168 type 168 28 23 26 23
192 type 192 32 26 30 26
216 type 216 36 30 34 30
240 type 240 40 33 38 33
288 type 288 48 40 46 40
312 type 312 48 43 48 43
336 type 336 48 47 48 47
Heat
pump
072 type 72 12 10 11 10
096 type 96 16 13 15 13
114 type11419151815
144 type 144 24 20 23 20
168 type 168 28 23 26 23
192 type 192 32 26 30 26
228 type 228 38 31 36 31
2
Equipment selection procedure
10
2-3. Cooling/heating capacity characteristics
2-3-1. Heat recovery
2-3-1-1. Correction charts for cooling capacity calculation
[Chart 1] Indoor air wet bulb temperature vs. capacity correction value
[Chart 2] Outdoor air dry bulb temperature vs. capacity correction value
[Chart 3] Connecting pipe length and lift difference between indoor and outdoor units vs.
capacity correction value
0.8
0.9
1
1.1
1.2
59 61 63 65 67 69 71 73 75
Indoor air wet bulb temp. (°F WB)
Capacity correction value
Outdoor air dry bulb temp. (°F DB)
Capacity correction value
0.85
0.9
0.95
1
1.05
1.1
1.15
1.2
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 10514
Outdoor unit
Indoor unit
L is the longest one of (lo + la, lo + lb, lo + lc)
H = ho + (Largest one of ha, hb, and hc)
A
ha
hb
hc
ho lo
la
lb
lc
B
C
Outdoor unit
capacity type
Graph
072 A1
096 B1
120 A2
144 A3
168
B2
192
216 A3
240 B2
288 A3
312
B2
336
2
Equipment selection procedure
11
Outdoor unit (A1)
indoor and outdoor units H (ft)
Lift difference height between
-100
-80
-60
-40
-20
0
20
40
60
80
100
120
140
160
0 50 100 150 200 250 300 350 400 450 500 550 600
Piping equivalent length (ft)
1.0
0.95
0.90
0.875
0.85
0.825
0.80
0.775
0.75
0.925
0.975
indoor and outdoor units H (ft)
Outdoor unit (A2)
Lift difference height between
-80
-60
-40
-20
0
20
40
60
80
100
120
140
160
0 50 100 150 200 250 300 350 400 450 500 550 600
Piping equivalent length (ft)
1.0
0.975
0.90
0.875
0.85
0.825
0.80
0.775
0.925
- 100
0.95
Outdoor unit (A3)
-100
-80
-60
-40
-20
0
20
40
60
80
100
120
140
160
0 50 100 150 200 250 300 350 400 450 500 550 600 650
Lift difference height between
indoor and outdoor units H (ft)
Piping equivalent length (ft)
0.95
0.90
0.875
0.85
0.825
0.80
0.775
0.75
0.925
0.975
1.0
2
Equipment selection procedure
12
[Chart 4]* Correction of outdoor unit diversity
* Coefficient to use for the correction of the outdoor unit capacity when the total capacity of the indoor units are not
equal to the outdoor unit capacity.
Outdoor unit (B1)
indoor and outdoor units H (ft)
Lift difference height between
-80
-60
-40
-20
0
20
40
60
80
100
120
140
160
0 50 100 150 200 250 300 350 400 450 500 550 600
Piping equivalent length (ft)
1.0
0.95
0.90
0.875
0.85
0.825
0.80
0.775
0.725
0.75
0.925
0.975
- 100
Outdoor unit (B2)
-100
-80
-60
-40
-20
0
20
40
60
80
100
120
140
160
0 50 100 150 200 250 300 350 400 450 500 550 600 650
Lift difference height between
indoor and outdoor units H (ft)
Piping equivalent length (ft)
1.0
0.95
0.90
0.875
0.85
0.825
0.80
0.775
0.75
0.925
0.975
0.725
0.7
0.8
0.9
1
1.1
80 90 100 110 120
Indoor units total capacity ratio (%)
Capacity correction value
2
Equipment selection procedure
13
2-3-1-2. Correction charts for heating capacity calculation
[Chart 1] Indoor air dry bulb temperature vs. capacity correction value
[Chart 2] Outdoor air wet bulb temperature vs. capacity correction value
[Chart 3] Connecting pipe length and lift difference between indoor and outdoor units vs.
capacity correction value
0.8
0.9
1
1.1
1.2
61 63 65 67 69 71 73 75 77
Indoor air dry bulb temp. (°F DB)
Capacity correction value
0.50
0.55
0.60
0.65
0.70
0.75
0.80
0.85
0.90
0.95
1.00
1.05
1.10
1.15
1.20
-5 0 5 10 15 20 25 30 35 40 45 50 55 60
Capacity correction value
Outdoor ai r wet bulb temp. ( °F WB)
-
4
Outdoor unit
capacity type
Graph
072
X
096
120 Y
144
Z
168
192
216
240
288
312
336
Outdoor unit
Indoor unit
L is the longest one of (lo + la, lo + lb, lo + lc)
H = ho + (Largest one of ha, hb, and hc)
A
ha
hb
hc
ho lo
la
lb
lc
B
C
2
Equipment selection procedure
14
Outdoor unit (X)
indoor and outdoor units H (ft)
Lift difference height between
-100
-80
-60
-40
-20
0
20
40
60
80
100
120
140
160
0 50 100 150 200 250 300 350 400 450 500 550 600
Piping equivalent length (ft)
1.00
0.99
0.98
0.97
0.96
0.95
0.94
0.93
0.92
0.91
0.90
0.89
Outdoor unit (Y)
indoor and outdoor units H (ft)
Lift difference height between
-100
-80
-60
-40
-20
0
20
40
60
80
100
120
140
160
0 50 100 150 200 250 300 350 400 450 500 550 600
Piping equivalent length (ft)
1.00
0.99
0.98
0.97
0.96
0.95
0.94
0.93
0.92
0.91
0.90
Outdoor unit (Z)
-100
-80
-60
-40
-20
0
20
40
60
80
100
120
140
160
0 50 100 150 200 250 300 350 400 450 500 550 600 650
Lift difference height between
indoor and outdoor units H (ft)
Piping equivalent length (ft)
1.0
0.99
0.98
0.97
0.96
0.95
0.94
0.93
0.92
0.91
0.90
0.89
2
Equipment selection procedure
15
[Chart 4]* Correction of outdoor unit diversity
* Coefficient to use for the correction of the outdoor unit capacity when the total capacity of the indoor units are not
equal to the outdoor unit capacity.
2-3-1-3. Capacity correction in case of frost on the outdoor heat exchanger when in
heating
Correct the heating capacity when frost can be found on the outdoor heat exchanger. Heating capacity =Capacity after correction of outdoor unit x Correction value of capacity resulted from
frost (Capacity after correction of outdoor unit: Heating capacity calculated in the
above item 2.)
[Chart 5] Capacity correction in case of frost on the outdoor heat exchanger
2-3-1-4. Rated conditions
Cooling: Indoor air temperature 80 °F DryBulb/67 °F WetBulb, Outdoor air temperature 95 °F DryBulb Heating: Indoor air temperature 70 °F DryBulb, Outdoor air temperature 47 °F DryBulb/43 °F WetBulb
0.7
0.8
0.9
1
1.1
80 90 100 110 120
Indoor units total capacity ratio (%)
Capacity correction value
Outdoor air wet bulb temp. (°F WB)
Capacity correction value
0.8
0.85
0.9
0.95
1
-4 0 5 10 15 20 25 30 35 40 45 50
2
Equipment selection procedure
16
2-3-2. Heat pump
2-3-2-1. Correction charts for cooling capacity calculation
[Chart 1] Indoor air wet bulb temperature vs. capacity correction value
[Chart 2] Outdoor air dry bulb temperature vs. capacity correction value
[Chart 3] Connecting pipe length and lift difference between indoor and outdoor units vs.
capacity correction value
0.8
0.9
1
1.1
1.2
59 61 63 65 67 69 71 73 75
Indoor air wet bulb temp. (°F WB)
Capacity correction value
0.8
0.85
0.9
0.95
1
1.05
1.1
1.15
1.2
25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115
Capacity correction value
Outdoor air dry bulb temp. (°F DB)
Outdoor unit
Indoor unit
L is the longest one of (lo + la, lo + lb, lo + lc)
H = ho + (Largest one of ha, hb, and hc)
A
ha
hb
hc
ho lo
la
lb
lc
B
C
Outdoor unit
capacity type
Graph
072 A1
096 B1
114 A2
144 A3
168
B2
192
228 A3
2
Equipment selection procedure
17
Outdoor unit (A1)
Piping equivalent length (ft)
indoor and outdoor units H (ft)
0.875
0.85
0.825
0.80
0.775
0.725
0.75
1.0
0.95
0.90
0.925
0.975
0 50 100 150 200 250 300 350 400 450 500 550 600 650
Lift difference height between
-120
-100
-80
-60
-40
-20
0
20
40
60
80
100
120
140
160
180
200
220
0 50 100 150 200 250 300 350 400 450 500 550 600 650
indoor and outdoor units H (ft)
1.0
0.975
0.90
0.875
0.85
0.825
0.80
0.775
0.725
0.75
0.925
0.95
Piping equivalent length (ft)
Outdoor unit (A2)
Lift difference height between
-120
-100
-80
-60
-40
-20
20
40
60
80
100
120
140
160
180
200
220
0
0 50 100 150 200 250 300 350 400 450 500 550 600 650 700
Outdoor unit (A3)
Piping equivalent length (ft)
indoor and outdoor units H (ft)
0.90
0.875
0.85
0.825
0.80
0.775
0.75
1.0
0.95
0.975
0.925
Lift difference height between
-120
-100
-80
-60
-40
-20
0
20
40
60
80
100
120
140
160
180
200
220
2
Equipment selection procedure
18
[Chart 4]* Correction of outdoor unit diversity
* Coefficient to use for the correction of the outdoor unit capacity when the total capacity of the indoor units are not
equal to the outdoor unit capacity.
Outdoor unit (B1)
Piping equivalent length (ft)
indoor and outdoor units H (ft)
0.875
0.85
0.825
0.80
0.775
0.725
0.75
0.70
0.675
1.0
0.95
0.90
0.925
0.975
0 50 100 150 200 250 300 350 400 450 500 550 600 650
Lift difference height between
-120
-100
-80
-60
-40
-20
0
20
40
60
80
100
120
140
160
180
200
220
0 50 100 150 200 250 300 350 400 450 500 550 600 650 700
Outdoor unit (B2)
Piping equivalent length (ft)
indoor and outdoor units H (ft)
0.90
0.875
0.85
0.825
0.80
0.775
0.70
0.75
0.725
1.0
0.95
0.925
0.975
Lift difference height between
-120
-100
-80
-60
-40
-20
0
20
40
60
80
100
120
140
160
180
200
220
0.7
0.8
0.9
1
1.1
80 90 100 110 120
Indoor units total capacity ratio (%)
Capacity correction value
2
Equipment selection procedure
19
2-3-2-2. Correction charts for heating capacity calculation
[Chart 1] Indoor air dry bulb temperature vs. capacity correction value
[Chart 2] Outdoor air wet bulb temperature vs. capacity correction value
[Chart 3] Connecting pipe length and lift difference between indoor and outdoor units vs.
capacity correction value
0.8
0.9
1
1.1
1.2
61 63 65 67 69 71 73 75 77
Indoor air dry bulb temp. (°F DB)
Capacity correction value
0.50
0.55
0.60
0.65
0.70
0.75
0.80
0.85
0.90
0.95
1.00
1.05
1.10
1.15
1.20
-5 0 5 10 15 20 25 30 35 40 45 50 55 60
Capacity correction value
Outdoor ai r wet bulb temp. ( °F WB)
-
4
Outdoor unit
capacity type
Graph
072
X
096
114 Y
144
Z
168
192
228
Outdoor unit
Indoor unit
L is the longest one of (lo + la, lo + lb, lo + lc)
H = ho + (Largest one of ha, hb, and hc)
A
ha
hb
hc
ho lo
la
lb
lc
B
C
2
Equipment selection procedure
20
Outdoor unit (X)
Piping equivalent length (ft)
indoor and outdoor units H (ft)
1.00
0.99
0.98
0.97
0.96
0.95
0.94
0.93
0.92
0.91
0.90
0.89
0.88
0.87
0 50 100 150 200 250 300 350 400 450 500 550 600 650
Lift difference height between
-120
-100
-80
-60
-40
-20
0
20
40
60
80
100
120
140
160
180
200
220
0 50 100 150 200 250 300 350 400 450 500 550 600 650 700
Outdoor unit (Y)
Piping equivalent length (ft)
indoor and outdoor units H (ft)
1.00
0.99
0.98
0.97
0.96
0.95
0.94
0.93
0.92
0.91
0.90
0.89
0.88
0.87
Lift difference height between
-120
-100
-80
-60
-40
-20
0
20
40
60
80
100
120
140
160
180
200
220
0 50 100 150 200 250 300 350 400 450 500 550 600 650 700
Outdoor unit (Z)
Piping equivalent length (ft)
indoor and outdoor units H (ft)
1.00
0.99
0.98
0.97
0.96
0.95
0.94
0.93
0.92
0.91
0.90
0.89
0.88
Lift difference height between
-120
-100
-80
-60
-40
-20
0
20
40
60
80
100
120
140
160
180
200
220
2
Equipment selection procedure
21
[Chart 4]* Correction of outdoor unit diversity
* Coefficient to use for the correction of the outdoor unit capacity when the total capacity of the indoor units are not
equal to the outdoor unit capacity.
2-3-2-3. Capacity correction in case of frost on the outdoor heat exchanger when in
heating
Correct the heating capacity when frost can be found on the outdoor heat exchanger. Heating capacity =Capacity after correction of outdoor unit x Correction value of capacity resulted from
frost (Capacity after correction of outdoor unit: Heating capacity calculated in the
above item 2.)
[Chart 5] Capacity correction in case of frost on the outdoor heat exchanger
2-3-2-4. Rated conditions
Cooling: Indoor air temperature 80 °F DryBulb/67 °F WetBulb, Outdoor air temperature 95 °F DryBulb Heating: Indoor air temperature 70 °F DryBulb, Outdoor air temperature 47 °F DryBulb/43 °F WetBulb
0.7
0.8
0.9
1
1.1
80 90 100 110 120
Indoor units total capacity ratio (%)
Capacity correction value
0.8
0.85
0.9
0.95
1
-5 0 5 10 15 20 25 30 35 40 45 50
Capacity correction value
Outdoor air wet bulb temp. (°F WB)
2
Equipment selection procedure
22
2-4. Operational temperature range
2-4-1. Heat recovery
2-4-2. Heat pump
6050
Indoor air wet bulb temp. (°F)
70 80 90
40
60
80
100
30
20
10
14
50
70
90
110
82
Continuously
operable
range
Cooling
Range for pull
down operation
Outdoor air dry bulb temp. (°F)
40 50
Indoor air dry bulb temp. (°F)
60 70 80
0
-4
-10
10
60
40
20
50
70
Continuously
operable
range
Heating
Range for warming
up operation
Outdoor air wet bulb temp. (°F)
90
30
Avoid the following place
Places where ambient temperature falls below 5 °F for more than 72 hours running. The outdoor heat exchanger may be damaged by the frost.
The cooling performance may decline considerably when total operating capacity of cooling indoor units is less than 38 kBtu/h while ambient temperature is below 32 °F.
40 50
Indoor air dry bulb temp. (°F)
60 70 80
0
-4
-10
10
60
40
20
50
70
Continuously
operable
range
Heating
Range for warming
up operation
Outdoor air wet bulb temp. (°F)
90
30
50 60
Indoor air wet bulb temp. (°F)
70 80 90
20
40
60
80
100
30
50
70
90
110
23
82
Continuously
operable
range
Cooling
Range for pull
down operation
Outdoor air dry bulb temp. (°F)
115
Avoid the following place
Places where ambient temperature falls below 5 °F for more than 72 hours running. The outdoor heat exchanger may be damaged by the frost.
Refrigerant piping design
3
23
3 Refrigerant piping design
3-1. Free branching system
[1] Line branching system [2] Header branching system [3] Header branching system after line branching [4] Line branching system after header branching [5] Header branching system after header branching The above five branching systems enable to dramatically increase the flexibility of refrigerant piping design.
Line branching system
Header branching system
Line branching system after header branching
Header branching system after header branching
Outdoor unit
Branching joint
Indoor unit
Remote control
FS unit
Outdoor unit
Branching header
Indoor unit
Remote control
FS unit
Outdoor unit
Branching joint
Indoor unit
Remote control
Branching header
FS unit
Outdoor unit
Branching header
Indoor unit
Remote control
Branching joint
FS unit
3
Refrigerant piping design
24
3-2. Allowable length/height difference of
refrigerant piping
3-2-1. Heat recovery
System restrictions Caution for installation
Allowable length and height difference of refrigerant piping
*1: If “Medium Static Ducted Type (MMD-AP***BH)” is included in the system: Total indoor capacity code must be between 80% and 120% of the capacity of the outdoor unit. *2: Farthest outdoor unit from the first branching section: Follower unit (C). Farthest indoor unit from the first branching section: indoor unit (o). *3: If FS unit is connected to multiple indoor units, connect wires of FS unit to one of the indoor unit with main remote control. *4: Allowable values for length equivalent to furthest pipe are shown below and they vary according to capacity rank of outdoor unit.
072 to 120 type: Equivalent length 605 ft (185 m), Actual length: 540 ft (165 m) 144 to 240 type: Equivalent length 640 ft (195 m), Actual length: 575 ft (175 m) 288 to 336 type: Equivalent length 656 ft (200 m), Actual length: 591 ft (180 m)
Max. No. of combined outdoor units 3 units
Note 1)
Install the outdoor units in order of their capacity codes. A (header unit) ≥ B ≥ C
Note 2)The header unit is connected to the branching joint for outdoor unit which is
directly connected to the main pipe.
Note 3)Y-shaped branching joint must be installed horizontally. Note 4)Make sure to connect the T-shaped branching joint of liquid pipe as <Fig1>.
Do not connect the T-shaped branching joint as <Fig2>.
Max. capacity of combined outdoor units 28 ton Max. No. of connected indoor units 48 units
Max. capacity of combined indoor units
H2 49 ft (15 m) 125% ( *1)
H2 > 49 ft (15 m) 105%
Allowable value (ft (m)) Pipes
Pipe length
Total extension of pipe (Liquid pipe) Actual length 985 (300)
La + Lb + Lc + LA + L1 + L2 +L3 + L4 + L5 + L6 + L7 + L8 + a + b + c + d + e + f + g + h + i + j + k + l + m + n + o
Farthest piping length L (*2)(*4)
Equivalent length 656 (200)
Lc + LA + L1 + L3 + L4 + L5 + L6 + L7 + o
Actual length 591 (180)
Main piping length
H2 > 9.8 ft (3 m)
Equivalent length 330 (100)
L1
Actual length 280 (85)
H2 9.8 ft (3 m)
Equivalent length 395 (120)
Actual length 330 (100)
Farthest equivalent piping length from the first branch Li (*2)
H1 > 9.8 ft (3 m) 165 (50)
L3 + L4 + L5 + L6 + L7 + o
H1 9.8 ft (3 m) 215 (65) Farthest equivalent piping length between outdoor units LO (*2) 49 (15) Lc + LA (Lb + LA) Maximum equivalent piping length of pipes connected to outdoor units 33 (10) La, Lb, Lc Maximum actual length of pipes connected to indoor units 98 (30) a + f, b + g, c + h, d + i, e + j, k, l Maximum actual length between FS unit and indoor unit 49 (15) f, g, h, i, j Maximum equivalent length between branching sections 165 (50)
Height difference
Height between outdoor and indoor units H1
Upper outdoor units 165 (50) – Lower outdoor units 98 (30)
Height between indoor units H2
Upper outdoor units 130 (40) – Lower outdoor units 9.8 (3)
Height between outdoor units H3 0.3 (0.1)
<In case of two or more indoor units are connected with FS unit>
Max. equivalent piping length in group of the FS unit 98 (30) L5 + L6 + m, L5 + L6 + L7 + n, L5 + L6 + L7 + o Maximum actual length between FS unit and the wired indoor unit (*3) 49 (15) L6 + m, L6 + L7 + n, L6 + L7 + o Height difference between indoor units in same FS unit H4 1.6 (0.5)
La
Height difference
between indoor units
in same FS unit:
H4
≤ 1.6 ft (0.5 m)
Height difference between indoor units:
H2
≤ 130 ft (40 m ) (If the outdoor unit is installed in a higher position than indoor unit)
Height difference
between outdoor units
H3
≤ 0.3ft (0.1 m)
Main
piping
L1
Branching pipe
L2
(a)
Indoor unit c onnecting pipe
FS unit
Farthest equivalent piping length
between outdoor units:
LO
≤ 49 ft (15 m)
Outdoor units
(b)
(c)
Header unit(A)
Follower unit(B)
Follower unit(C)
Lb
Lc
LA
First branc hing
section
a
b
L8
c
Indoor unit
f
gh
FS unit
k
l
Y-shape branching joint
FS unit
H4
H2
on
(o)
(n)
(m)
m
L7
L6L5
L4
e
j
i
Branching header
(Cooling only)
Indoor unit
FS unit
FS unit
FS unit
Max.equivalent piping length in gr oup of the FS unit: Ln≤ 98 ft (30 m )
The longest piping length from the first branchi:
Li
≤ 215 ft (65 m )
The longest piping length:
L
≤ 656 ft (200 m )
L3
H3
FS unit c onnecting pipe
Height difference between outdoor and indoor units :
H1
≤ 165 ft (50 m ) (If the outdoor unit is installed in a higher position than indoor unit)
H1
d
Branching joint
for outdoor units
(Cooling only)
3
Refrigerant piping design
25
3-2-2. Heat pump
System restrictions
Allowable length and height difference of refrigerant piping
*1: If “Medium Static Ducted Type (MMD-AP***BH)” is included in the system: Total indoor capacity code is between 80% and 120% of the capacity of the outdoor unit. *2: Farthest outdoor unit from the first branch: (B), farthest indoor unit: (j).
Max. No. of combined outdoor units 2 units
Note 1)The header unit is connected to main piping to indoor units. Note 2)The header unit is the one with the highest capacity code. A (header unit) B Note 3)To connect suction gas pipes to indoor units, use Y-shaped branching joints to
keep pipes level.
Max. capacity of combined outdoor units 19 ton Max. No. of connected indoor units 38 units
Max. capacity of combined indoor units
H2 49 ft (15 m) 125% ( *1) H2 > 49 ft (15 m) 105%
Item Allowable value (ft (m)) Pipes
Pipe length
Total extension of pipe (liquid pipe) Actual length 985 (300)
La + Lb + L1 + L2 + L3 + L4 + L5 + L 6 + L7 + a + b + c + d + e + f + g + h + i + j
Farthest piping length L (*1)
Equivalent length 720 (220)
Lb + L1 + L3 + L4 + L5 + L6 + j
Actual length 590 (180)
Main piping length
Equivalent length 395 (120)
L1
Actual length 330 (100)
Farthest equivalent piping length from the first branch Li (*2)
H1 > 9.8 ft (3 m) 215 (65)
L3 + L4 + L5 + L6 + j
H1 9.8 ft (3 m) 295 (90)
Maximum equivalent piping length of pipes connected to outdoor units 33 (10) La, Lb
Maximum actual length of pipes connected to indoor units 98 (30) a, b, c, d, e, f, g, h, i, j
Maximum equivalent length between branching sections 165 (50) L2, L3, L4, L5, L6, L7
Height difference
Height between outdoor and indoor units H1
Upper outdoor units
H2 > 9.8 ft (3 m) 165 (50)
H2 9.8 ft (3 m) 230 (70)
Lower outdoor units
H2 > 9.8 ft (3 m) 98 (30)
H2 9.8 ft (3 m) 130 (40)
Height between indoor units H2 130 (40)
Height between outdoor units H3 16 (5)
(a)
(b)
Liquid piping
Gas piping
Figure 1 Figure 2
[Inverse connection of a gas-side branch unit]
Figure 3
Figure 4
Correct
Header unit AFollower unit
B
Main pipe
To the indoor unit
Incorrect
Header unit AFollower unit
B
Main pipe
To the indoor unit
Incorrect
Correct
Header unit AFollower unit
B
Main pipe
To the indoor unit
Incorrect
Header unit AFollower unit
B
To gas-side branch unit
Main pipe
To the indoor unit
Follower unit (B)
Height difference between outdoor units H3 16 ft (5 m)
Height difference between indoor units: H2 130 ft (40 m)
Lb
La
Outdoor unit connecting pipes
Main piping L1
Height difference between outdoor and indoor units: H1 230 ft (70 m)
First branching
section
L3
L4
L5
L6
Indoor unit
fgh i
j
The longest piping length from the first branch: Li 295 ft (90 m)
The longest piping length: L 720 ft (220 m)
a
b
c
d
e
(j)
Indoor unit connecting pipe
Branching pipe L2
L7
Header unit (A)
Branching header
Y-joint
3
Refrigerant piping design
26
3-3. Selection of refrigerant piping
3-3-1. Heat recovery
Outdoor units
Header unit
(A)
Follower unit
(B)
Follower unit
(C)
Indoor unit
Indoor unit
<Cooling only>
<Cooling only>
(1)
(1)
(1)
(2)
(4) Main pipe
Suction gas pipe
Disc hage gas pipe
Liquid pipe
(2)
(3)
Indoor unit
Indoor unit
(9)
(9)
Indoor unit
Indoor unitIndoor unit
(7)
(7)
(7)
(8)
(8)
(8)
(5) (5)
First branc h section
(5)
(5)
(6)
(5)
(6)
(7) (7)
(6)
(6)
(5)
(5)
(5)*3
(5)*3
(5)*3
(8)
*9<Group control> In case of two or more indoor units are
connected with FS unit
(8)
(9) Branc hing header
(8) Y-Shaped br anching joint
(1) Outdoor unit connecting pipe
(2) Balance pipe
(3) Connecting pipe between outdoor units
(4) Outdoor unit connection piping kit
(5) Main pipe
(6) Branching pipe
(7) FS unit and indoor unit connection pipe
(8) Branching and indoor unit connection pipe
(9) Y-shaped branching joint
(10) Branching header
FS unit
*1: The capacity code of outdoor unit and indoor unit, please refer to 2-2. *2: If the size of the pipe to be selected is larger than the size of the main pipe, please use the same pipe size as the main pipe. *3: Two pipes in downstream of FS unit and cooling only indoor unit use liquid pipe and suction gas pipe. *4: The first branching joint, select at capacity code of outdoor unit. *5: If the total capacity code of indoor units exceed the capacity code of outdoor unit, select the size from the capacity code of the outdoor unit. *6: For one line pipe line of header branching, total 57 capacity code of indoor units is connectable.
If connecting the branching header to the first branch section with the capacity code of outdoor unit is more than 114 (kBtu/h) and less than 247 (kBtu/h), use the RBM-2043FUL (4 branch), and RBM-HT2083FUL (8 branch). Also, the branching header can not be used for the first branch section when the capacity code of outdoor
unit is more than 247 (kBtu/h). *7: The main pipe is the starting point. The follower unit side is the downstream side. *8: Selection piping is the starting point. The indoor unit side is the downstream side. *9: Use indoor units with group control if connecting indoor units of two or more to one FS unit.
Outdoor unit capacity type
Suction gas side
Discharge
gas side
Liquid side
072 type Ø7/8" Ø3/4" Ø1/2"
096 type Ø7/8" Ø3/4" Ø1/2"
120 type Ø1-1/8" Ø3/4" Ø1/2"
Capacity code of outdoor unit (*1) Balance pipe
144 to 336 type Ø3/8"
Total capacity of outdoor
units at downstream side (*1 *7)
Suction gas
side
Discharge
gas side
Liquid side
228 or more Ø1-3/8" Ø1-1/8" Ø3/4"
Total capacity of outdoor units
at downstream side (*1 *7)
Model name
Below 247 RBM-BT14FUL
247 or more RBM-BT24FUL
Capacity code of outdoor unit
Suction gas side
Discharge
gas side
Liquid side
072, 096 Ø7/8" Ø3/4" Ø1/2"
120 Ø1-1/8" Ø3/4" Ø1/2"
144 Ø1-1/8" Ø7/8" Ø5/8"
168, 192 Ø1-1/8" Ø7/8" Ø3/4"
216, 240 Ø1-3/8" Ø1-1/8" Ø3/4"
288, 312, 336 Ø1-3/8" Ø1-1/8" Ø7/8"
Total cpacity code of indoor units
at downstream side (*1 *2 *3 *8)
Suction gas side
Discharge
gas side
Liquid side
Below 61 Ø5/8" Ø1/2" Ø3/8"
61 to below 115.5 Ø7/8" Ø3/4" Ø1/2 "
115.5 to below 153.5 Ø1-1/8" Ø7/8" Ø5/8"
153.5 to below 191.5 Ø1-1/8" Ø7/8" Ø3/4"
191.5 to below 239 Ø1-3/8" Ø1-1/8" Ø3/4"
239 to below 334 Ø1-3/8" Ø1-1/8" Ø7/8"
334 or more Ø1-5/8" Ø1-3/8" Ø7/8"
Indoor unit capacity type Gas side Liquid side
007 to 012 type Ø3/8" Ø1/4"
015 to 018 type Ø1/2" Ø1/4"
021 to 054 type Ø5/8" Ø3/8"
072 to 096 type Ø7/8" Ø1/2"
Indoor unit capacity type Gas side Liquid side
007 to 012 type
Pipe length
(Actual length)
49 ft or less Ø3/8" Ø1/4"
Over 49 ft Ø1/2" Ø3/8"
015 to 018 type
Pipe length
(Actual length)
49 ft or less Ø1/2" Ø1/4"
Over 49 ft Ø5/8" Ø3/8"
021 to 054 type Ø5/8" Ø3/8"
072 to 096 type Ø7/8" Ø1/2"
Total capacity code of indoor units
on downstream side from
Y-shaped branching joint (*4 *5)
Model name
For 3 pipe For 2 pipe
Below 61 RBM-BY55FUL RBM-BY55UL
61 to below 134.5 RBM-BY105FUL RBM-BY105UL
134.5 to below 239 RBM-BY20 5FUL RBM-BY205UL
239 or more RBM-BY305FUL RBM-BY305UL
Total capacity code of indoor units
on downstream side from
branching header(*4 *5 *6)
Model name
For 3 pipe For 2 pipe
For 4 branching
Below 134.5 RBM -HY1043FUL RBM-HY1043UL
134.5 or more RBM-HY2043FUL RBM-HY204 3UL
For 8 branching
Below 134.5 RBM -HY1083FUL RBM-HY1083UL
134.5 or more RBM-HY2083FUL RBM-HY208 3UL
Total capacity code of outoor units
on downstream side from FS unit
Max. number of
connectable indoor units
Model name
Below 38 6 RBM-Y0383FUL
38 to below 61 8 RBM-Y0613FUL
61 to 96 or less 8 RBM-Y0963FUL
3
Refrigerant piping design
27
3-3-2. Heat pump
*1: When using a Y-shaped branching joint for the 1st branch, select according to capacity code of the outdoor unit. *2: Up to a total of 54 (kBtu/h) maximum capacity code is connectable to one line after branching of header.
When using a branching header for the 1st branch and the total capacity codes of all outdoor units are 114 or more, use a RBM-HY2043UL or RBM-HY2083UL regardless of the total capacity codes of indoor units at downstream side.
*3: Pipe size differs based on the total capacity code value of indoor units at the downstream side.
If the total value exceeds the capacity code of the outdoor unit, apply the capacity code of the outdoor unit.
(7) Branching header
(4) Branching pipe
(5) Indoor unit connecting pipe
First branch section
Indoor unit
Header unit Follower unit
Outdoor unit
(1)(1)
(8) Outdoor unit connection piping kit.
(2)
Ø3/8
(4)
(3) Main piping
(6)
(5) (5) (5) (5)
(4)
(4)
(4)
(4)
(5)
(5)
(5)
(5)
(5)
(6) Y-shaped branching joint
(6)
(6)
(6)
(6)
(1) Outdoor unit connecting pipe
Outdoor unit capacity type
Outdoor unit capacity type
Liquid side
2"/1Ø
2"/1Ø
2"/1Ø
Gas side
8"/7Ø
8"/7Ø
8"/1-1Ø
epyt 270
epyt 690
epyt 411
(2) Balance pipe
Outdoor unit capacity type Balance pipe
8"/3Ø144 to 228 type
(3) Main piping
Liquid side
2"/1Ø
2"/1Ø
8"/5Ø
4"/3Ø
Gas side
8"/7Ø
8"/1-1Ø
8"/1-1Ø
8"/3-1Ø
epyt 690 / 270
epyt 411
epyt2918 /61 / 441
epyt 822
Model nameOutdoor unit
2 RBM-BT14UL
(8) Outdoor unit connection piping kit
(4) Branching pipe
Total capacity codes of indoor units at downstream side (kBtu/h)(*3)
Gas side
2"/1Ø
8"/5Ø
8"/7Ø
8"/1-1Ø
8"/3-1Ø
32 woleB
16 woleb ot 32
611 woleb ot 16
391 woleb ot 611
erom ro 391
Liquid side
8"/3Ø
8"/3Ø
2"/1Ø
8"/5Ø
4"/3Ø
(6) Y-shaped branching joint (*1)
Total capacity codes of indoor units (kBtu/h)
Total capacity codes of indoor units (kBtu/h)
Model name
LU55YB-MBR
LU501YB-MBR
LU502YB-MBR
16 woleB
631 woleb ot 16
erom ro 631
(7) Branching header (*2)
Below 136
136 to below 241
For 4 branches
For 8 branches
Below 136
136 to below 241
Model name
RBM-HY1043UL
RBM-HY2043UL
RBM-HY1083UL
RBM-HY2083UL
(5) Indoor unit connection pipe
Indoor unit capacity type
007 to 012 type
Pipe length (actual length)
49 ft or less
Over 49 ft
epyt 810 ot 510
epyt 450 ot 120
epyt 690 ot 270
Liquid side
4"/1Ø
8"/3Ø
2"/1Ø
4"/1Ø
4"/1Ø
Gas side
2"/1
8"/5Ø
8"/7Ø
Ø
2"/1Ø
8"/3Ø
3
Refrigerant piping design
28
3-4. Charging requirement with additional
refrigerant
After the system has been vacuumed, replace the vacuum pump with a refrigerant cylinder and system with additional refrigerant.
Refrigerant in the system when shipped from the factory
When the system is charged with refrigerant at the factory, the amount of refrigerant needed for the pipes at the site is not included. Therefore, calculate the additional amount needed and add the required amount to the system.
(Calculation of Heat recovery)
Additional refrigerant charge amount is calculated based on the size of liquid pipe at site and its real length.
(Calculation of Heat pump)
Additional refrigerant charge amount is calculated based on the size of liquid pipe at site and its real length.
Table 1
Table 2
Table 3
Calculating the amount of additional refrigerant required
Heat recovery
Model MMY-MAP
0724FT9UL, 0724FT6UL, 0964FT9UL, 0964FT6UL,
1204FT9UL, 1204FT6UL
Refrigerant amount charged in factory 25.4 lbs
Heat pump
Model MMY-MAP
0724HT9UL, 0724HT6UL, 0964HT9UL, 0964HT9UL,
1144HT9UL, 1144HT6UL
Refrigerant amount charged in factory 25.4 lbs
Additional refrigerant charge amount
(lbs) =
Actual length of liquid pipe
×
Additional refrigerant
charge amount per
liquid pipe 1 ft [Table 1]
× 1.3 +
Adjustment amount of
refrigerant [Table 2]
Additional refrigerant charge amount
(lbs) =
Actual length of liquid
pipe
×
Additional refrigerant
charge amount per
liquid pipe 1 ft [Table 1]
+
Adjustment amount of
refrigerant [Table 3]
Liquid pipe outer diameter (in) Ø1/4" Ø3/8" Ø1/2" Ø5/8" Ø3/4" Ø7/8" Additional refrigerant amount/1 ft (lbs)
0.017 0.037 0.071 0.108 0.168 0.235
Outdoor unit capacity type Adjustment amount of refrigerant (lbs)
Combined outdoor units
072 type 5.5 072 type – 096 type 20.9 096 type – 120 type 27.5 120 type – 144 type 5.5 072 type 072 type – 168 type 23.1 096 type 072 type – 192 type 30.8 096 type 096 type – 216 type 34.1 120 type 096 type – 240 type 37.4 120 type 120 type – 288 type 26.4 096 type 096 type 096 type 312 type 29.7 120 type 096 type 096 type 336 type 33.0 120 type 120 type 096 type
Outdoor unit capacity type Adjustment amount of refrigerant (lbs) Combined outdoor units
072 type 3.31 072 type – 096 type 13.23 096 type
114 type 15.43 114 type – 144 type 0.00 072 type 072 type 168 type 16.53 096 type 072 type 192 type 27.56 096 type 096 type 228 type 27.56 114 type 114 type
4
Wiring Design
29
4-1. General
• The equipment shall be installed in compliance with NEC and local codes.
• Do not connect high voltage power wires to the control terminal blocks (U1, U2, U3, U4, U5, U6).
• All field wiring insulation rating must comply with NEC and local codes.
• All wiring must be strained relieved as specified by NEC and local codes.
• Do not energize the indoor units until leak check and vacuuming are completed.
• Use copper supply wire.
• Use UL wires rated 600 V for the system interconnection wires.
• Use UL wires rated 300 V for remote control wires.
4-2. Outdoor unit power supply
4-2-1. Heat recovery Outdoor unit data
208/230 V model
Unit type
Capacity
type
Model name
MMY-
Power supply
Voltage Range
Compressor
Fan Motor MCA MOCP Phase and frequency
Rated
voltage
Min. Max.
Unit No.1 Unit No.2 Unit No.3
(V) (V) (kW) (kW) (kW) (kW) (A) (A)
Single
unit
72
MAP0724FT9U
3 ~ 60 Hz 208/230 V 187 253 2.3 × 2 1.0 34 40
96
MAP0964FT9U
3 ~ 60 Hz 208/230 V 187 253 2.1
× 3 1.0 50 60
120
MAP1204FT9U
3 ~ 60 Hz 208/230 V 187 253 2.7
× 3 1.0 52 60
Combined model
144 AP1444FT9UL 3 ~ 60 Hz 208/230 V 187 253 2.3 × 2 2.3 × 2 1.0 × 2 34 + 34 40 + 40
168 AP1684FT9UL 3 ~ 60 Hz 208/230 V 187 253 2.1
× 3 2.3 × 2 1.0 × 2 50 + 34 60 + 40
192 AP1924FT9UL 3 ~ 60 Hz 208/230 V 187 253 2.1
× 3 2.1 × 3 1.0 × 2 50 + 50 60 + 60
216 AP2164FT9UL 3 ~ 60 Hz 208/230 V 187 253 2.7
× 3 2.1 × 3 1.0 × 2 52 + 50 60 + 60
240 AP2404FT9UL 3 ~ 60 Hz 208/230 V 187 253 2.7
× 3 2.7 × 3 1.0 × 2 52 + 52 60 + 60
288 AP2884FT9UL 3 ~ 60 Hz 208/230 V 187 253 2.1
× 3 2.1 × 3 2.1 × 3 1.0 × 3
50 + 50 + 50 60 + 60 + 60
312 AP3124FT9UL 3 ~ 60 Hz 208/230 V 187 235 2.7 × 3 2.1 × 3 2.1 × 3 1.0 × 3
52 + 50 + 50 60 + 60 + 60
336 AP3364FT9UL 3 ~ 60 Hz 208/230 V 187 235 2.7 × 3 2.7 × 3 2.1 × 3 1.0 × 3
52 + 52 + 50 60 + 60 + 60
L1L2L3 L1L2L
3
Main power circuit
breaker
Disconnect per NEC and local codes.
Power supply for
outdoor units
Incorrect
Every outdoor unit must have a dedicated power supply.
4 Wiring Design
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