TOSHIBA ft8939 Service Manual

FILE NO. 2B0-9904
SERVICE MANUAL
CORDLESS TELEPHONE
FT-8939
PUBLISHED IN JAPAN, Sep., 1999
CONTENTS
SAFETY PRECAUTIONS ............................................................................................................ 1
ALIGNMENT PROCEDURE ........................................................................................................ 3
BLOCK DIAGRAMS..................................................................................................................... 9
SCHEMATIC DIAGRAMS..........................................................................................................12
TROUBLESHOOTING HINTS ................................................................................................... 18
IC AND TRANSISTOR VOLTAGE CHART ............................................................................... 25
SEMICONDUCTOR LEAD IDENTIFICATION........................................................................... 31
ELECTRICAL PARTS LOCATION............................................................................................. 34
WIRING DIAGRAMS .................................................................................................................37
EXPLODED VIEW AND MECHANICAL PARTS LIST............................................................... 40
PARTS LIST............................................................................................................................... 44
ASSEMBLY PARTS LIST .......................................................................................................... 60
SPECIFICATIONS ..................................................................................................................... 61
SAFETY PRECAUTIONS
Before returning any models to the customer, a safety check of the entire instrument should be made. The service technician must be sure that no protective device built into the instrument by the manufacture has become defective or inadvertently degraded during servicing.
1.WARNING:
Alterations of the design or circuitry of these models should not be made.
Any design changes or additions such as, but not limited to, circuit modifications, auxiliary speaker jacks, switches, grounding, active or passive circuitry, etc. may alter the safety characteristics of these models and potentially create a hazardous situation for the user.
Any design alterations or additions will void the manufacturer's warranty and will further relieve the manufacturer of responsibility for personal injury or property damage resulting therefrom.
2.PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special characteristics. These characteristics often pass unnoticed and the protection afforded by them cannot necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts that have these special safety characteristics are identified in this manual and its supplements; electrical components having such features are indentified by a in the schematic diagram and the parts list. Before replacing any of these components, read the parts list in this manual carefully. The use of substitute replacement parts that do not have the same safety characteristics as specified in the parts list may create shock, fire or other hazards.
1

OPERATING CONTROLS

HANDSET CONTROLS AND FUNCTIONS
Antenna
TALK/BATT.LOW LED
TALK Button
TONE Button
MEM (Memory) Button
PAUSE Buttons
One-touch dialing Button
( MEM1 - MEM3 )
Rechargeable Battery Pack (back)
BASE UNIT CONTROLS AND FUNCTIONS
DC in 9V Jack
TEL LINE Jack
REDIAL Button
FLASH Button
Dialpad (0~9, and # buttons) VOL/RING Button
CH Button MUTE Button
Charging Contacts
T-P(TONE-PULSE) Switch Ringer ON/OFF Switch
Speaker
OGM Button
ANSWER Button
REPEAT Button
PIN Button
IN USE LED
CHARGE LED
POWER LED
Antenna LED Display VOLUME Buttons
DELETE Button MEMO / 2WAY REC Button
PLAY / STOP Button PAGE Button
SKIP Button Rec Time Switch (ANN/4/1) CLOCK Button Ring Time Switch (2/4/TS)
SPEAKER Button Speaker LED
Microphone
2

ALIGNMENT PROCEDURE

Test Mode For Base Unit
Press the “PAGE” k ey about 3.0 seconds while turning the power on.
1. To change the TEST mode: Press the “PAGE” key with T/P switch to PULSE position.
2. To change channel: Press the “PAGE” key with T/P switch to TONE position. If changing the step, the channel returns to the start channel.
3. To cancel Test mode: Bell rings, charge the Handset or Power off.
STEP
1
VCO/TX FRQ. ADJ
2
TX MODE CHECK
3
TX DATA
4
RX SENS.
5
SQ SENS.
6
SINGLE TONE CHECK
7
DUAL T ONE CHECK
8
DATA IN CHECK
9
CHANNEL DATA CHECK
10
*A : CHARGE LED is ON when SQ ON, CHARGE LED is OFF when SQ OFF. *1 : “0000... ” (250Hz) will be fed out continuously as transmitting data. *2 : CHARGE LED lights when the received data are “0000...”.
DUPLEX
FUNCTION
START CH
19 19 19 19 19 19 19 19 19 19
TX CONT
L L L
H
L H H
L H
L
TX MUTE
L
H
L L L L L L L
H
Channel rotation
19ð20ð21ð40ð1ð25ð2ð3........24ð26........38ð39ð40
RX MUTE
L L L
H
*A
L L L L
H
RL CONT
L
H
L H H H H
L
L H
REMARKS
*1
*2
3
Test Mode For Handset Unit
To Perform the TEST mode, turn the power ON by pressing the “” and “#” buttons at the same time. When entered the TEST mode, the bell rings and the unit enters TEST mode 1. (Refer to the follwing table.)
1. To change the TEST mode: Press the number key for the corresponding TEST mode. (Refer to the follo wing tab le)
2. To change channel: Press “CH” k ey. (Note: If the step is changed, the channel return to the start channel.)
3. To cancel Test mode: Turn the power OFF, charge the Handset , or press the “TALK” key .
STEP
1 2 3 4 5 6 7 8 9
10
*A : Squelch ON is H, or Squelch OFF is L. *1 : In the TEST mode 3, “0000...” will be f ed out contin uously as transmitting data. *2 : In the TEST mode 6, bell (2kHz, 2.2kHz) rings when the data received is “0000...”. *3 : In the TEST mode 7, bell rings with initial 2 tone (2kHz, 2.2kHz). *4 : In the TEST mode 8, bell (2kHz, 2.2kHz) rings when P_BATLOW is “L”. *5 : In the TEST mode 9, bell (2kHz, 2.2kHz) rings when P_CHRGIN is “L”
FUNCTION VCO/TX FRQ. ADJ TX MOD . CHECK TX DATA RX SENS SQ SENS RECEIVE DATA CHECK BELL BATTER Y LOW CHECK CHARGE CHECK DUPLEX
KEY
1 2 3 4 5 6 7 8 9 0
START CH
21 21 21 21 21 21 21 21 21 21
TX CONT
L L L
H
L
L H H H
L
SC
H H H H H H
L L L
H
TX MUTE
L
H
L L L L L L L
H
RX MUTE
*A
Channel rotation
21ð20ð19ð40ð1ð25ð2ð3........24ð26........38ð39ð40
CONV L L L
H
L L L L
H
H
L L L
L H H H H
L
REMARKS
*1
*2 *3 *4 *5
4
Base Unit
Transmitter Section
Connections
Preset
Place the Base Unit in VCO/TX FREQ.ADJ mode in accordance with the procedure on page 3.
Alignment Procedure
Power
Meter
Frequency
Counter
Deviation
Mater
RF Test Point
RF Test Point
BASE Unit
J4 DC IN 9V Jack
TEL Line
Jack
J1
1kHz 77.5mV
AF GEN.
AC
Adapter
AC 120V 60Hz
step
1
2
Adjustment
RT301
(TX P ower)
CT1
(TX Frequency)
Remarks
Connect the Power Meter to the RF test point on the Base MAIN PCB. Adjust RT301 for a -6.0dBm reading on the Power Meter.
Connect the Frequency Counter to the RF test point on the Base MAIN PCB. Adjust CT1 to make sure that the frequency is 926.897468 MHz.
Press the “PAGE” k e y to enter the TEST Mode 2. Connect the AF Generator
3
RT3
(TX Modulation)
to the TEL Line Jack on the Base Main PCB. Mak e sure that the output is 1 kHz 77.5 mV from the AF Generator . Connect the Deviation Meter to the RF test point on the Base MAIN PCB . Adjust RT3 to indicate ±8 kHz Dev.
Alignment Point Location on Base Main PCB and Base RF PCB
Base Main PCB
J1 TEL LINE Jack
J4 DC IN 9V Jack
T
S2 T/P Switch
P
CT1
RT3
Base RF PCB
RT301
RF Test Point
5
Receiver Section
Connections
RF SG
­+
RF Test Point
TEL Line
Jack
J1
Dummy Load
(600-ohm)
­+
AC V oltmeterBASE Unit
AC 120V
60Hz
AC
Adapter
DC IN 9V Jack
J4
AF Test Point
DC V oltmeter
Preset
Place the Base Unit in RX SENS mode (step 4) in accordance with the precedure on page 3.
Alignment Procedure
step
Preset to
1
SG: 1mV
No modulation
SG: 1mV
2
1 kHz ±8kHz
deviation
SG: -6.0 dB
3
1kHz ±8kHz
Deviation
Adjustment
(Discriminator
Voltage)
(RX AF
Voltage)
µµ
µV
µµ
(SQ Point)
L4
RT2
RT1
Remarks
Connect the RF Signal Generator to the RF test point on the Base MAIN PCB. Make sure that the frequency is 902.952467 MHz. Connect the DC Voltmeter to the AF test point. Adjust L4 to indicate DC
1.00 V . Connect the AC Voltmeter across a 600-ohm dummy to the Telephone Line
Jack. Adjust RT2 for a 245 mV reading on the AC voltmeter. Press the “PAGE” key to enter the TEST Mode 5. Make sure that the
frequency of RF SG output is 902.952467 MHz. Adjust RT1 to turn to the point where the bell rings.
Alignment Point Location on Base Main PCB and Base RF PCB
Base Main PCB
RT2
RT1
L4
AF Test Point
RF Test Point
J1 TEL LINE Jack
J4 DC IN 9V Jack
T
S2 T/P Switch
P
6
Handset Unit
Transmitter Section
Connection
Power
Meter
Frequency
Counter
Deviation
Mater
RF Test Point
RF Test Point
HANDSET Unit
J401 Battery Connector
MIC+Pin
DC 3.8V
AF GEN.
1kHz 9mV
DC Power Supply
Preset
Place the Handset in VCO/TX FREQ. ADJ mode in accordance with the procedure on page 4.
Alignment Procedure
step
1
2
3
Adjustment
RT501
(TX P ower)
CT401
(TX Frequency)
RT403
(TX Modulation)
Remarks
Connect the RF power Meter to the RF test point on the handset MAIN PCB. Adjust RT501 for a -7.5dBm reading on the Power Meter.
Connect the Frequency Counter to the RF test point on the handset MAIN PCB. Adjust CT401 to make sure that the frequency is 903.052467 MHz.
Press the “2” key to enter the TEST Mode 2. Connect the AF Generator to the MIC Connector. Make sure that the output is 1kHz 9mV from the AF Generator. Connect the Deviation Meter to the RF test point on the handset MAIN PCB. Adjust RT403 to indicate ±8 kHz De v.
Alignment Point Location on Handset Main PCB and Handset RF PCB
Handset PCB
MC401
J401
RT403
CT401
7
RF PCB
RT501
RF Test Point
Receiver Section
Connections
RF SG
DC Power Supply
­+
Battery
Connector
DC 3.8V
RF Test Point
J603
Terminal
Dummy Load
SP
­+
AF Test Point
(150-ohm)
DC V oltmeter
Preset
Place the Handset in RX SENS mode (step 4) in accordance with the procedure on page 4.
Alignment Procedure
step
Preset to
1
SG: 1mV
No modulation
SG: 1mV
2
1 kHz ±8kHz
deviation
Adjustment
L402
(Discriminator
Voltage)
RT402
(RX AF
Voltage)
Remarks
Connect the RF Singal Generator to the RF test point on the handset MAIN PCB. Make sure that the frequency is 926.997467 MHz. Connect the DC Voltmeter to the AF test point. Adjust L402 to indicate DC 1.00 V.
Connect the RF Signal Generator to the RF test point on the handset MAIN PCB. Make sure that the frequency is 926.997467 MHz. Connect the AC Voltmeter across a 150-ohm dummy to the SP Connector. Adjust RT402 for a 128 mV (Medium) reading on the AC Voltmeter.
AC V oltmeterHANDSET Unit
SG: -6.0 dB
3
1kHz ±8kHz
Deviation
µµ
µV
µµ
RT401
(SQ Point)
Press the “5” k e y to enter the TEST Mode 5. Make sure that the frequency of RF SG output is 926.997467 MHz. Adjust RT401 to turn to the point where the indication is just vibrated.
Alignment Point Location on Handset Main PCB and Handset RF PCB
Handset PCB
J401
L402
RT402
RT401
AF Test Point
RF Test Point
RF PCB
(-)
SP Terminal
(+)
8
Base Unit, Main

BLOCK DIAGRAMS

9
Base Unit, DSP
10

Handset

11
Base Unit, Main

SCHEMATIC DIAGRAMS

12
13
Base Unit, Key
14
15

Handset

16
17

TROUBLESHOOTING HINTS

1. The bell does not ring.
When the PAGE SW of the base is pressed, does the ringer on the handset ring?
OK
When the TEL SG is joined with the base to make bell signal, is there pulse wave at pin 4 of IC2?
OK
Is there pulse wave at pin 21 of IC11?
OK
Check IC11 and its peripheral circuit.
NG
NG
NG
See 2. The bell does not ring & page does not ring.
Check IC2 and TEL network circuit.
Check R78,R82,R94 and C76.
If you want to reset the unit to the factroy settings
You can cancel the OGM, PIN, and the clock settings by the following process. 1 Disconnect the AC adaptor and telephone line cord from the base. Keep the AC adaptor connected to the wall
outlet. Make sure that the telephone line cord remains disconnected furing this procedure.
2 While pressing the DELETE button, plug the AC power adaptor into the base. Keep pressing the DELETE
button for more than 4 seconds . A beep sounds and “ P” blinks in the LED display.
To resume using the unit, connect the telephone line cord and place the handset on the base.
Note: If you turn on the unit again, “ P” may flash.
18
2. The bell does not ring & page does not ring.
Can the base and handset be connected?
OK
Press handset DIAL key while in TALK MODE. Can key touch sound be heard from the ringer?
OK
When the PAGE SW of the base is pressed, does pin24 of IC11 change from high to low?
NG
NG
NG
See 3. The base and handset cannot be connected.
When the key of the handset is pressed, can the pulse output at pin 38 of IC404 be seen?
OK
At the Q408 collector, can the pulse wave be seen?
OK
Check RINGER Y401.
Check DSP unit.
NG
NG
Check IC404.
Check R454, R457, Q409, Q408 and D402.
OK
Check IC11 and its periph­eral circuit.
19
3. The base and handset cannot be connected.
Check whether the base is able to set in the test mode 1.
OK
Check the TX POWER and the TX FREQUENCY on the base unit.
OK
Set the base in the test mode 3, check whether deviation of the TX data is app. 8.5 kHz Dev.
OK
Set the base in the test mode 8, 902.952467 MHz (250 Hz ±8 kHz Dev.) 1mV output signal from RF test point is applied. Does the CHARGE LED light?
OK
NGACheck IC11 and its
peripheral circuit.
NG
Check base RF unit.
Check whether there is a
NG
250 Hz data wavef orm at “MOD” of RF unit.
OK
Check base RF unit.
NG Check whether there is a
250 Hz data wavef orm at RT2 AF test point.
OK
Check whether there is a 250 Hz data wavef orm at the Q2 collector.
OK
Check RT3, R30, R76,
NG
R77, R91, R49, C122, C33 and C52.
Check IC3, Q1 and their
NG
peripheral circuit.
Check RT2, Q2 and their
NG
peripheral circuit.
OK
NG
Check base RF unit.
Check whether the handset is able to set in the test mode 1.
OK
Check the TX POWER and the TX FREQUENCY on the handset unit.
OK
Check whether there is a 250 Hz data wavef orm at pin 38 of IC11.
OK
Check IC11 and its peripheral circuit.
NG Check IC404 and its
peripheral circuit.
NG
Check handset RF unit.
Check IC1 and its
NG
peripheral circuit.
20
A
Set the handset in the test mode 3, check whether deviation of the TX data is app. 8.5 kHz Dev.
OK
Set the handset in the test mode 6, 926.997467 MHz (250 Hz ±8 kHz Dev.) 1mV output signal from RF test point is applied. Check whether the bell ring.
OK
Place the handset on the base to charge about 5 seconds, then connect again.
NG Check whether there is a
250 Hz data wav eform at “MOD” of RF unit.
OK
Check handset RF unit.
Check whether the 250
NG
Hz data waveform from pin 9 of IC401 is fed.
OK
Check whether there is a 250 Hz data wavef orm at the Q402 collector.
OK
Check whether there is a 250 Hz data wavef orm at pin 40 of IC404.
OK
Check RT403, R441,
NG
R442, R443, R444, R445 and C453.
Check IC401, Q401 and
NG
their peripheral circuit.
Check RT402, Q402 and
NG
their peripheral circuit.
Check R428, R429,
NG
IC403 and their peripheral circuit.
OK
NG
Check handset RF unit.
Check IC404 and its peripheral circuit.
21
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