TOSHIBA fd-4809 Service Manual

FILE NO. 2B0-9909
SERVICE MANUAL
CORDLESS TELEPHONE
FD-4809
PUBLISHED IN JAPAN, Nov., 1999
CONTENTS
SAFETY PRECAUTIONS ............................................................................................................ 1
ALIGNMENT PROCEDURE ........................................................................................................ 3
BLOCK DIAGRAMS..................................................................................................................... 7
SCHEMATIC DIAGRAMS............................................................................................................9
TROUBLESHOOTING HINTS ................................................................................................... 13
IC AND TRANSISTOR VOLTAGE CHART ............................................................................... 20
SEMICONDUCTOR LEAD IDENTIFICATION........................................................................... 24
ELECTRICAL PARTS LOCATION............................................................................................. 26
WIRING DIAGRAMS .................................................................................................................28
EXPLODED VIEW AND MECHANICAL PARTS LIST............................................................... 30
PARTS LIST............................................................................................................................... 34
ASSEMBLY PARTS LIST .......................................................................................................... 44
SPECIFICATIONS ..................................................................................................................... 45

SAFETY PRECAUTIONS

Before returning any models to the customer, a safety check of the entire instrument should be made. The service technician must be sure that no protective device built into the instrument by the manufacture has become defective or inadvertently degraded during servicing.
1.WARNING:
Alterations of the design or circuitry of these models should not be made.
Any design changes or additions such as, but not limited to, circuit modifications, auxiliary speaker jacks, switches, grounding, active or passive circuitry, etc. may alter the safety characteristics of these models and potentially create a hazardous situation for the user.
Any design alterations or additions will void the manufacturer's warranty and will further relieve the manufacturer of responsibility for personal injury or property damage resulting therefrom.
2.PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special characteristics. These characteristics often pass unnoticed and the protection afforded by them cannot necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts that have these special safety characteristics are identified in this manual and its supplements; electrical components having such features are indentified by a in the schematic diagram and the parts list. Before replacing any of these components, read the parts list in this manual carefully. The use of substitute replacement parts that do not have the same safety characteristics as specified in the parts list may create shock, fire or other hazards.
1

OPERATING CONTROLS

HANDSET CONTROLS AND FUNCTIONS
Liquid Crystal Display (LCD)
Antenna
VOL/RING Button
REDIAL Button
TALK Button
(TONE) Button
MEM (Memory) Button
PAUSE Button
FUNC (Function) Button
DELETE , CH Button
Charging contact
SELECT Button CID (Caller ID) Button
Dialpad
BASE UNIT CONTROLS AND FUNCTIONS LCD
TONE/PULSE Switch
DC in 9V Jack
LINE Modular Jack
900MHz CALLER ID FD-4809
Battery compartment
Dot matrix display
Base Antenna
Cradle
IN USE/CHARGE LED
PAGE Button
Charging Contact
Caller ID indication example
Number of calls
Date
Caller's telephone number Caller's name
Time
2

Base Unit

ALIGNMENT PROCEDURE

Transmitter Section
Connections
Power
Meter
RF Test Point
BASE Unit
J3 DC IN 9V Jack
AC
Adapter
AC 120V 60Hz
Preset
a) Remove the solder on the pattern (refer to the illust. below). b) Set the “TONE / PULSE” switch to PULSE. c) Connect the AC adapter to the base unit while pressing the “PAGE” key, and keep pressing it continuously for
approximate 2 seconds.
d) Release the “PAGE” key when entering TEST mode 1 with IN USE/CHARGE LED lighting.
Alignment Procedure
step
1
Adjustment
VR202
(TX P ower)
Remarks
Connect the Po w er Meter to the RF test point on the Base MAIN PCB. Adjust VR202 for a -4.0dBm reading on the Pow er Meter.
Alignment Point Location on Base Main PCB and Base RF PCB
Base Main PCB
Base RF PCB
VR202
RF Test Point
J1 TEL LINE Jack
J3 DC IN 9V Jack
T
S2 T/P Switch
P
Remove solder
3

Receiver Section

Connections
RF Test Point
J3
DC IN
BASE Unit
AF Terminal
DC Voltmeter
AC 120V
60Hz
RF SG
­+
9V Jack
AC
Adapter
Preset
a) Remove the solder on the pattern (refer to the illust. below). b) Set the “TONE/PULSE” switch to PULSE. c) Connect the AC adapter to the base unit while pressing the “PAGE” key, and keep pressing it continuously for
approximate 2 seconds.
d) Release the “PAGE” key when entering TEST mode 1 with IN USE/CHARGE LED lighting.
Alignment Procedure
step1Preset to
SG: 1mV
No modulation
Adjustment
L1
(Discriminator
Voltage)
Press the “PAGE” key for 3 times to enter the TEST Mode 4. Connect the RF Signal Generator to the RF test point on the Base MAIN PCB. Make sure that the frequency is 903.417756 MHz. Connect the DC Voltmeter to the Discriminator test point. Adjust L1 to indicate DC 0.90 V.
Remarks
Alignment Point Location on Base Main PCB and Base RF PCB
Base Main PCB
L1
Discriminator Test Point
RF Test Point
J1 TEL LINE Jack
J3 DC IN 9V Jack
T
S2 T/P Switch
P
Remove solder
4

Handset Unit

Transmitter Section
Connection
Power
Meter
RF Test Point
HANDSET Unit
J603 Battery Connector
DC Power Supply
DC 3.8V
Preset
a) Remove the solder on the pattern (refer to the illust. below). b) Connect DC power supply to battery connector on the handset unit. c) Turn the DC power supply On while pressing " *" and " # " keys, and keep pressing the keys continuously for
approximate 2 seconds.
d) Release keys when entering TEST mode 1 with beep.
Alignment Procedure
step
1
Adjustment
VR502
(TX Po wer)
Remarks
Connect the RF power Meter to the RF test point on the handset MAIN PCB. Adjust VR502 for a -4.0dBm reading on the Pow er Meter.
Alignment Point Location on Handset Main PCB and Handset RF PCB
Handset PCB
RF PCB
VR502
RF Test Point
Remove solder
5

Receiver Section

Connections
RF SG
­+
RF Test Point
HANDSET Unit
DC Power Supply
J603
Battery
Connector
DC 3.8V
Discriminator Test Point
Preset
a) Remove the solder on the pattern (refer to the illust. below). b) Connect DC power supply to battery connector on the handset unit. c) Turn the DC power supply ON while pressing “
” and “ # ” keys, and keep pressing the keys continuously for
*
approximate 2 seconds.
d) Release keys when entering TEST mode 1 with beep.
Alignment Procedure
step1Preset to
SG: 1mV
No modulation
Adjustment
L603
(Discriminator
Voltage)
Press the “4” key to enter the TEST Mode 4. Connect the RF Singal Generator to the RF test point on the handset MAIN PCB. Make sure that the frequency is 926.495220 MHz. Connect the DC Voltmeter to the Discriminator test point. Adjust L603 to indicate DC 0.90 V.
DC Voltmeter
Remarks
Alignment Point Location on Handset Main PCB and Handset RF PCB
Handset PCB
Discriminator Test Point
RF PCB
L603
RF Test Point
Remove solder
6

Base Unit

BLOCK DIAGRAMS

7

Handset

8
Base Unit

SCHEMATIC DIAGRAMS

9
10
Handset
11
12

TROUBLESHOOTING HINTS

1. The bell does not ring.
When the PAGE SW of the base is pressed, does the ringer on the handset ring?
OK
When the TEL SG is joined with the base to make bell signal, is there pulse wave at pin 4 of IC3?
OK
Is there pulse wave at pin 47 of IC4?
OK
Check IC4 and its peripheral circuit.
NG
NG
NG
See 2. The bell does not ring & page does not ring.
Check IC3 and TEL network circuit.
Check R40, R125 and R39.
Deletion of the Caller ID memory
To delete the Caller ID memory in the EEPROM, proceed with the following process:
1) Connect the battery with pressing and # buttons, and keep pressing the buttons continuously for approximate 2 seconds.
2) Release buttons when entering TEST mode with beep.
3) Press CID button.
4) A confirmation beep will sound after about 8 seconds, then the data for caller ID is deleted. (Note: Do not disconnect the battery until you hear the confirmation beep, otherwise the data may not be completely deleted.)
13
2. The bell does not ring & page does not ring.
Can the base and handset be connected?
OK
Press handset DIAL key while in TALK MODE. Can key touch sound be heard from the ringer?
OK
When the PAGE SW of the base is pressed, does pin63 of IC4 change from high to low?
NG
NG
NG
See 3. The base and handset cannot be connected.
When the key of the handset is pressed, can the pulse output at pin 2 of IC606 be seen?
OK
At the Q609 collector, can the pulse wave be seen?
OK
Check RINGER Y601.
Check R105 and S1.
NG
NG
Check IC606.
Check R667 and Q609.
OK
Check IC4 and its peripheral circuit.
14
3. The base and handset cannot be connected.
Check whether the base is able to set in the test mode 1.
OK
Check the TX POWER and the TX FREQUENCY on the base unit.
OK
Press “PAGE” key twice, check whether deviation of the TX data is app. ±23kHz~±45kHz Dev.
OK
Press “PAGE” key 2 times, 903.417756 MHz (30kHz ±30kHz Dev.) 1mV output signal from RF jack is applied. Can the IN USE/CHARGE LED be lighted?
OK
Check IC4 and its
NG
peripheral circuit.
NG
Check base RF unit.
NG Check whether there is a
pulse data waveform at C47.
OK
Check base RF unit.
Check whether there is a
NG
30kHz waveform at C3.
OK
Check whether there is a 30kHz pulse wavef orm at pin 34 of IC2.
OK
Check whether there is a
NG
pulse data waveform at pin 40 of IC2.
Check R77, C50, R75, C48 and C47.
Check base RF unit and
NG
the peripheral circuit of IC1, Q1, FT1and FT2.
Check R4, R5, R6, R8,C3,
NG
C4, C5, D1, IC2 and their peripheral circuit.
OK
Check IC2 and its
NG
peripheral circuit.
Check whether the handset is able to set in the test mode 1.
OK
Check the TX POWER and the TX FREQUENCY on the handset unit.
OK
A
Check whether the voltage at pin 10 of IC1 is more than 1V.
OK
Check C22, IC4 and its peripheral circuit.
NG Check IC606 and its
peripheral circuit.
NG
Check handset RF unit.
Check IC1 and its
NG
peripheral circuit.
15
A
Press “3” key, check whether deviation of the TX data is app. ±23kHz ~ ±45kHz Dev.
OK
Press “5” key, 926.49522 MHz (30kHz ±30kHz Dev.) 1mV output signal from RF jack is applied. Check whether the bell ring.
OK
Place the handset on the base to charge about 10 seconds, then connect again.
Check whether there is a
NG
pulse data waveform at C630.
OK
Check handset RF unit.
NG Check whether there is
the 30kHz waveform at C605.
OK
Check whether there is a 30kHz pulse wavef orm at pin 34 of IC602.
OK
Check whether the voltage at pin 10 of IC601 is more than 1V.
OK
Check whether there is
NG
a pulse data waveform at pin 40 of IC602.
Check R656, C633, R654, C631 and C630.
Check handset RF unit
NG
and the peripheral circuit of IC601, Q605, FT601, FT602.
Check R620, R621,
NG
R623, R625, C605, C607, C608, D611, IC602 and their peripheral circuit.
Check IC601 and its
NG
peripheral circuit.
OK
Check IC602 and its
NG
peripheral circuit.
Check C606, IC606 and its peripheral circuit.
16
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