Page 1
BSI(Service Note) TOSHIBA
TOSHIBA TEC CORPORATION
2-4-1, Shibakoen, Minato-ku, TOKYO, 105-8524 JAPAN
BSI No
F97J068
SUBJECT
New Sorter MG-2015
MODEL
CATEGORY
New Model Description
--------
CONTENT
We are pleased to announce the availability of our newest sorter, the MG-2015. The MG-2015 is
very similar to the MG-2011, expect for minor changes. No Service Parts List or Service Manual has
been specially prepared for the MG-2015 and this BSI, in which the differences from the MG-2011
are shown, is to serve as a substitute.
MG2015
FIELD APPLICATION
Others
FACTORY APPLICATION
* The difference between these sorters is in copiers to which they can attach and the interface
between the copier and the sorter.
These sorters can attach to the following copiers :
MG-2011: 5560/6560/7560/7660
MG-2015: 4560/4570
UNIT
Sorter
Date
97/11/25
----
Changed Points in MG-2011 Service Parts List
Parts
Name
Bracket
Bracket
Rail
Rail
Mountin
g plate
Mountin
g plate
Spring 1-5A 4400573530
Spring 1-5B ---------- 4400595350
Spacer 1-6A 4400573540
Spacer 1-6B ---------- 4400595360
Locking
support
Locking
support
PageItem
1-1A
1-1B
1-2A
1-2B
1-4A
1-4B ---------- 4400595340
1-9A 4400576210
1-9B ---------- 4400576210
4402343000
BRKT-SORT-775
---------- 4400795300
4402343010
RAIL-SORT-775
---------- 4400795310
4400573520
PLATE
SPRING
GUIDE
PWZ-SPLS
Current New Remarks
4402343000
BRKT-SORT-775
BRKT-SORT-791
4402343010
RAIL-SORT-775
RAIL
4400573520
PLATE
PLATE-SOT-773
4400573530
SPRING
BRKT-PLATE-L
4400573540
GUIDE
SPACER-RAIL-773
4400576210
PWZ-SPLS
PWZ-SPLS
Interchangeability
For MG2011 ---For MG2015 ---For MG2011 ---For MG2015 ---For MG2011 ---For MG2015 ---For MG2011 ---For MG2015 ---For MG2011 ---For MG2015 ---Q'ty = 3 for MG-2011 ---Q'ty = 1 for MG-2015 ----
Page 2
BSI No. F97J068 Page 2
Label 1-12A 4402342420
LBL-OP-775-T
4402342420
LBL-OP-775-T
Label 1-12B ---------- 4400795220
LBL-OP-791-T
Sheet 1-21B ---------- 4400795210
SHEET-OP-C-A4
Guide 1-22B ---------- 4400795320
GUIDE-FEED-UPPER
Guide 1-23B ---------- 4400795330
GUIDE-FEED-LOW
Frame 1-24B ---------- 4400795340
FRAME-FEED-GUIDE
Plate
spring
1-25B ---------- 4400795350
SPL-GUIDE
Bracket 1-26B ---------- 4400795360
BRKT-GUIDE
Screw 1-503A 4402343030
SCREW
4402343030
SCREW
Screw 1-503B ---------- 4402343030
SCREW
Screw 1-504 ---------- 4842040117
THPAN4006MSZN3L
Screw 1-505A 4842040041
TPAN4030MSZN-3L
4842040041
TPAN4030MSZN-3L
Screw 1-505B ---------- 4842040041
TPAN4030MSZN-3L
Screw 1-506A 4842040118
THPAN4008MSZN3L
4842040118
THPAN4008MSZN3L
Screw 1-506B ---------- 4400795370
SCREW
Screw 1-507B ---------- 4400795380
SCREW
Screw 1-509B ---------- 4400790590
SCREW-RS-M4*8
Board 2-104A 4402347840
PWA-BIN
4402347840
PWA-BIN
Board 2-104B ---------- 4402344020
PWA-BIN
Screw 4-29A 4400790590
SCREW-RS-M4*8
4400790590
SCREW-RS-M4*8
Screw 4-29B ---------- 4400790590
SCREW-RS-M4*8
Screw 4-48A 4402344720
SCREW
4402344720
SCREW
Screw 4-48B ---------- 4402344720
SCREW
Cover 4-49A 4402344730
COVER-R-U-T
4402344730
COVER-R-U-T
Cover 4-49B ---------- 4400795390
COV-RIGHT-UPPER
Stay 4-51B ---------- 4400795400
STAY-COV-R-U
Link 5-110A 4402345540
LINK
4402345540
LINK
Link 5-110B ---------- 4400795410
LINK-F791
Bracket 5-111A 4402345540
LINK
4402345540
LINK
For MG2011 ---For MG2015 ---For MG2015 ---For MG2015 ---For MG2015 ---For MG2015 ---For MG2015 ---For MG2015 ---Q'ty = 1 for MG2011 ---Q'ty = 6 for MG2015 ---Correction of error ---Q'ty = 2 for MG2011 ---Q'ty = 4 for MG2015 ---For MG2011 ---For MG2015 ---For MG2015 ---For MG2015 ---For MG2011 ---for MG2015 ---Q'ty = 11 for MG2011 ---Q'ty = 25 for MG2015 ---Q'ty = 1 for MG2011 ---Q'ty = 2 for MG2015 ---For MG2011 ---For MG2015 ---For MG2015 ---For MG2011 ---For MG2015 ---For MG2011 ----
Page 3
BSI No. F97J068 Page 3
Bracket 5-111B ---------- 4400795420
BRKT-LINK
Guide 5-113A 4402345570
GUIDE-PAPER-U
Guide 5-114A 4402345580
GUIDE-PAPER-L
Screw 5-515A 7043400613
BID40*06MSCR1AI
4402345570
GUIDE-PAPER-U
4402345580
GUIDE-PAPER-L
7043400613
BID40*06MSCR1AI
Screw 5-515B ---------- 7043400613
BID40*06MSCR1AI
E-ring 5-516B ---------- 7405005031
ERR050SKZN3A
Bracket 6-120A 4402345640
BRKT-RAIL
4402345640
BRKT-RAIL
Bracket 6-120B ---------- 4400795430
BRKT-RAIL-F791
Cable 6-201A 4402347420
ASM-CABLE-775
4402347420
ASM-CABLE-775
Cable 6-201B ---------- 4400795440
ASM-CABLE-791
Bracket 7-22A 4402345860
BKT-CAM-SHAFT-2
4402345860
BKT-CAM-SHAFT-2
Bracket 7-22B ---------- 4400795450
BKT-CAM-SHAFT-2
Pulley 7-38A 4402347660
PULLEY-16T/G23T
4402347660
PULLEY-16T/G23T
Pulley 7-38B ---------- 4402345980
PULLEY-16T/G23T
Gear 7-41A 4402347670
GEAR-86T
4402347670
GEAR-86T
Gear 7-41B ---------- 4402346000
GEAR-86T
Gear 7-44A 4402347680
GEAR-50T/23T
4402347680
GEAR-50T/23T
Gear 7-44B ---------- 4402346030
GEAR-50T/23T
Flange 7-48A 4402346070
FLANGE
4402346070
FLANGE
Flange 7-48B ---------- 4402346070
FLANGE
Washer 7-122B ---------- 4400795460
WASHER
E-ring 7-505A 4402016800
ERR-XD21100502
4402016800
ERR-XD21100502
E-ring 7-505B ---------- 4402016800
ERR-XD21100502
Guide 8-11A 4402345760
GUIDE-1
4402345760
GUIDE-1
Guide 8-11B ---------- 4400795470
GUIDE-1-F791
Mylar 8-124B ---------- 4400795480
MYLAR-GUIDE-F
Mylar 8-125B ---------- 4400795490
MYLAR-GUIDE-R
For MG2015 ---For MG2011 ---For MG2011 ---Q'ty = 8 for MG2011 ---Q'ty = 4 for MG2015 ---For MG2015 ---For MG2011 ---For MG2015 ---For MG2011 ---For MG2015 ---For MG2011 ---For MG2015 ---For MG2011 ---For MG2015 ---For MG2011 ---For MG2015 ---For MG2011 ---For MG2015 ---For MG2011 ---For MG2015 ---For MG2015 ---Q'ty = 10 for MG2011 ---Q'ty = 9 for MG2015 ---For MG2011 ---For MG2015 ---For MG2015 ---For MG2015 ----
Changed Points in the Service Manual
Added "7) Entrance guide (5)" in the Figure 3-101l
Page 4
BSI No. F97J068 Page 4
1)Front cover(6)
2)Front support cover(2)
3)Upper cover(4)
4)Lower right cover(2)
5)Front door
6)Upper right cover(4)
7)Entrance guide (5)
l
Changed "APPENDIX A. GENERAL CIRCUIT DIAGRAM"
The file form is "Adobe Acrobat".
MG2015.pdf
An attachment mylar has been added to the proper position in the transfer upper guidel
Page 5
BSI No. F97J068 Page 5
Page 6
A. GENERAL CIRCUIT DIAGRAM
A-1
PI 11
PAPER HOLDING ARM
SENSOR
2
1
2
1
M3
STAPLER UNIT DRIVE MOTOR
2
1
A1A2A3A4A5A6A7A8A9
A10
A11
A12
A13
A14
A15
A16
A17
B17
B16
B15
B14
B13
B12
B11
B10B9B8B7B6B5B4B3B2B1A1A2A3A4A5A6A7A8A9
A10
A11
A12
A13
A14
A15
A16
A17
B17
B16
B15
B14
B13
B12
B11
B10B9B8B7B6B5B4B3B2
B1
7654321765432
1
8
7
6
5
4
3
2
1
6
5
4
3
2
1
11
10
9
8
7
6
5
4
3
2
1
11
10
9
8
7
6
5
4
3
2
1
3
2
1
3
2
1
14
13
12
11
10
9
8
7
6
5
4
3
2
1
14
13
12
11
10
9
8
7
6
5
4
3
2
1
6
5
4
3
2
1
2
1
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
8
7
6
5
4
3
2
1
21211312111098765432113121110987654321654321654321876543218765432
1
1234123
4
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
8
7
6
5
4
3
2
1
8
7
6
5
4
3
2
1
2
1
65432
1
4321432
1
J18J3J17
J20
J4
J19
J21
J9
J10
J6
J14
J8
J2 J5
J13
J12J7J15
J16
J1
14
13
12
11
10
9
8
7
6
5
4
3
2
1
5
4
3
2
1
14
13
12
11
10
9
8
7
6
5
4
3
2
1
6
5
4
3
2
1
6
5
4
3
2
1
8
7
6
5
4
3
2
1
8
7
6
5
4
3
2
1
14
13
12
11
10
9
8
7
6
5
4
3
2
1
14
13
12
11
10
9
8
7
6
5
4
3
2
1
3
2
1
3
2
1
12345
2
1
2
1
5
4
3
2
1
5
4
3
2
1
6
5
4
3
2
1
6
5
4
3
2
1
8
7
6
5
4
3
2
1
8
7
6
5
4
3
2
1
5
4
3
2
1
123458765432187654321
3
2
1
OUT
GND
VCC12
3
A17
A16
A15
A14
A13
A12
A11
A10A9A8A7A6A5A4A3A2A1B1B2B3B4B5B6B7B8B9
B10
B11
B12
B13
B14
B15
B16
B17
A17
A16
A15
A14
A13
A12
A11
A10A9A8A7A6A5A4A3A2A1B1B2B3B4B5B6B7B8B9
B10
B11
B12
B13
B14
B15
B16
B17
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
4
3
2
1
5
4
3
2
1
OUT
GND
VCC12
3
3
2
1
12
11
10
9
8
7
6
5
4
3
2
1
12
11
10
9
8
7
6
5
4
3
2
1
7
6
5
4
3
2
1
6
5
4
3
2
1
7
6
5
4
3
2
1
6
5
4
3
2
1
5
4
3
2
1
5
4
3
2
1
5
4
3
2
1
5
4
3
2
1
M_M_M_M_M
_
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
6
5
4
3
2
1
6
5
4
3
2
Bin shift motor
driver PCB
1
M_M
_
6
5
4
3
2
1
6
5
4
3
2
1
2
1
2
1
SL
2
1
SL
2
1
SL
123
7
6
5
4
3
2
1
7
6
5
4
3
2
1
+5V
M
_
2
1
3
2
1
3
2
1
M
_
2
1
2
1
2
1
2
1
2
1
SL
2
1
2
1
2
1
J201
J546
2
1
2
1
SL
3
2
1
OUT
GND
VCC12
3
3
2
1
OUT
GND
VCC
123
3
2
1
OUT
GND
VCC12
3
3
2
1
OUT
GND
VCC12
3
3
2
1
OUT
GND
VCC12
3
3
2
1
OUT
GND
VCC12
3
3
2
1
OUT
GND
VCC12
3
3
2
1
OUT
GND
VCC12
3
3
2
1
OUT
GND
VCC12
3
3
2
1
OUT
GND
VCC12
3
3
2
1
OUT
GND
VCC123OUT
GND
VCC12
3
3
2
1
OUT
GND
VCC12
3
3
2
1
OUT
GND
VCC12
3
3
2
1
OUT
GND
VCC12
3
3
2
1
OUT
GND
VCC12
3
3
2
1
OUT
GND
VCC12
3
3
2
1
OUT
GND
VCC12
3
3
2
1
OUT
GND
VCC12
3
3
2
1
PI 1
JOINT SENSOR
PI 22
DOOR SENSOR
J537
J540
J535
J545
J543
J544
J542
J541
J539
J538
J536
PI 2
FEEDING GUIDE UP
SENSOR
PI 3
NON SORT PAPER SENSOR
PI 4
SORT PAPER
SENSOR
PI 5
FEEDING MOTOR CLOCK SENSOR
SL1
PAPER PATH
FLAPPING
SOLENOID
PI 6
FEEDING GUIDE
HOME POSITION
SENSOR
PI 7
BIN OUTOSIDE PAPER SENSOR
M 1
FEEDER MOTOR
J530
J534
J532
J533
J531
J527
J528B
PI 8
STAPLER UNIT SWING MOTOR
CLOCK SENSOR
PI 9
STAPLER UNIT SWING
HOME POSITION
SENSOR
PI 10
STAPLER UNIT SWING POSITION SENSOR
S1
STAPLER
ORIENTATION
SENSOR
J401
S5
STAPLER INSIDE PAPER
SENSOR
Q 1
STAPLING
H.P.
SENSOR
SW1
STAPLE OUT
SENSOR SWITCH
M2
STAPLE
RNOTOR
STAPLE UNIT
J548
J523
J550J549
J526
J525
J524
J522
SL5
STAPLER RELEASING SOLENOID
S2
STAPLER UNIT
SHIFT POSITION
SENSOR
MSW1
STAPLER SAFETY
SWITCH
SL2
STAPLER UNIT POSITION FIXED CLAW
RELEASING SOLENOID
J520
J519
2
1
MSW2
SWING STOP POSITION
SWITCH
J529
M4
STAPLER UNIT
SWING MOTOR
SL3
PAPER HOLDING
SOLENOID
J510
J511
J513
J514
J601
PI 18
BIN UNIT HOME POSITION
SENSOR
PI 20
LEED CAM POSITION
SENSOR
M9
BIN SHIFT
MOTOR
J602
J516
J517
5
6
7
8
9
10
11
12
1
2
3
4
MSW3
DOOR SWITCH
J547
SL4
GEAR SWITCHING
SOLENOID
J301
J304
J307
J306
J303
J302
J308
J502
J501
M6
REFERENCE
WALL DRIVE
MOTOR
M5
MULTI
GUIDE
DRIVE
MOTOR
M8
GUIDE BAR
DRIVE MOTOR
M7
PUSH
BAR MOTOR
PI 12
MULTIPLE GUIDE HOME
POJITION SENSOR
J504
J505
J506
J507
J508
J551
PI 14
PUSH BAR HOME POJITION SENSOR
PI 16
GUIDE BAR HOME POSITION SENSOR
PI 13
REFERENCE WALL HOME
POSITION SENSOR
PI 15
PUSH BAR CENTER
POJITION SENSOR
J574
3
2
1
J521
J518
2
1
2
1
4
3
2
1
5
4
3
2
1
2
1
2
1
2
1
2
1
2
1
S3
LIGHT-EMITTING UNIT
S4
LIGHT-RECEIVING UNIT
S6
LIGHT-RECEIVING UNIT
S7
LIGHT-EMITTING UNIT
J554
J555
4
3
2
1
4
3
2
1
J553
J5528765432187654321
3
2
1
6
5
4
3
2
1
J528A
6
5
4
3
2
1
5
4
3
2
1
J570
5
4
3
2
1
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
9
5
4
3
2
1
5
4
3
2
1
J573
J572
J551
J526
J503
Control panel PCB
Bin unit processer PCB
Sorter controller PCB
PI 21
LEED CAM CENTER
POSITION SENSOR
PI 17
BIN SHIFT MOTOR CLOCK
SENSOR
To copier
DR0PN
+24V
+5V
JNTS
GND
+5V
FGUP
GND
NSPEXT
GND
+5V
+5V
SPEXT
GND
+5V
FMCLK
GND
+5V
FGHP
GND
+5V
OSBPD
GND
+5V
SWMCLK
GND
+5V
SWHP
GND
+5V
SWGP
GND
SPOUT
HLD1
HLD2
+5V
GND
SLPSEJ
SEBLS
MVHP
+5V
GND
+5V
PHS
GND
MGHP
GBMB*
GBMAJ
GWHP
PBHP
MGMA
PBCP
GBHP
GBHP
LON1
LON1
MGMB
BPD1
LON2
BPD2
LON2
BPD2
+5V
MGHP
GND
+5V
GND
GWHP
+5V
PBHP
GND
+5V
PBCP
GND
+5V
GBHP
GND
+5V
GND
BPD1
GND
+5V
GND
BPD2
GND
+5V
BMCLK
GND
BHP
LDP
LDCP
DROPN
+5V
+5V
+5V
+5V
GND
GND
GND
GND
HKEMP
SPLHP
SPD
GND
+5V
GND
+5V
+5V
+24V
PSLD
+24V
HDRSLD
+24V
PHSLD
GCSLD
+24V
MHRSLD
SGSTPP
SFTYSW
+24V
A
A*
B
B*
+24V
+24V
A
A*
B
B*
+24V
+24VAA*BB*
+24V
+24VAA*BB*
+24V
+24VA*B*AB
+24V AA*A*B
+24VAA*BB*
+24V
GCSLD
+24V
+24V
GND
GND
GDMON
PBMAJ
GBMA*
GBMB
GBMA
PSMCW/CCW*
PSMON*/OFF
RGDHPOUT
PSHHPOUT
JOGHPOUT
PSHMREF
GND
+5V
BPD1
PBCP
MGHP
GWHP
PBHP
GWMA
GWMB
GBMB*
GBMAJ
MGMA
MGMB
+24V
+24V
GND
GND
GDMON
PBMAJ
GBMA*
GBMB
GBMA
PSMCW/CCW*
PSMON*/OFF
RGDHPOUT
PSHHPOUT
JOGHPOUT
PSHMREF
GND
+5V
GWMA
GWMB
GND
+24V
GND
GND
SENDDT
RCVDT
+24V
GND
GND
+5V
SGDR0
SGDR1
SGDR2
COM0
COM1
DGDR2
DGDR3
DGDR4
GND
+24V
NCNOCNCNOCNCNOC
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