Toshiba f97i037 Service Note

BSI(Service Note) TOSHIBA

TOSHIBA TEC CORPORATION

2-4-1, Shibakoen, Minato-ku, TOKYO, 105-8524 JAPAN

BSI No

F97I037

SUBJECT

New Model 1560

MODEL

CATEGORY

New Model Description

CONTENT

The new model 1560 is based on the existing model 1550 with some small changes. Therefore, this BSI will explain the changes, so a service manual and Service Parts List will be not be provided.

1560

FIELD APPLICATION

Others

FACTORY APPLICATION

Date

UNIT

General

97/11/04

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1. Contents

The bypass paper feeding capacity for the 1560 has been changed from single to stack feeding of 60 sheets. Moreover, for energy saving, when there has been no input for a fixed time, the main switch will now automatically be turned "OFF". For bypass feeding area the 1560 uses the same bypass paper feeding device as the 2060 (2860) and drive is provided through the main motor to the aligning roller unit. As new electrical parts, there is an ON/OFF electromagnetic clutch in the feeding roller and a bypass switch for paper-empty detection. (The time until it goes off can be adjusted.) The consumable parts and options are all common to the 1550 ones. However, when using the key counter mounting kit KN-1550K, a hole has been added to the copier cover for easy installation.

2. Specification changes

2. 1) Bypass Copying speed : 8 copies/minute ( all sizes) Size : A3~A5-R LD~ST-R

Paper stacking capacity : 60 copies Copy paper size : 64~80g/m2 : 60 copies stacking

16~22lbs : 60 copies stacking 80~130g/m2 : single-sheet feeding

22~34lbs : single-sheet feeding

1. 2 Weight of machine: 38kg

1. 3 Size of a machine: W571 x D541 x H340mm

3. Bypass area/sectional view

BSI No. F97I037 Page 2

Bypass paper guide

Bypass paper-feed roller

Bypass pick-up roller

Bypass separation pad

4. Operation Explanation "Bypass paper-feed copying"

(1) Insert the paper in the bypass paper-feed slot. Switch ON the bypass

The bypass LED of the control panel lights up. (2) Press the PRINT key

The main chager/transfer chager/separation charger/transfer bias/discharger lamp/LED eraser lamp are turned ON/and the optical system fan motor rotates at a high speed. The main motor comes ON~the drum/developert/heat roller/and paper-exit roller rotate.

(3) Bypass paper-feed operation The manual feed clutch comes ON~the bypass pick-up roller/paper feed roller rotate. Aligning operation (the paper reaches the aligning roller)~switch is turned on paper stop. After a fixed time, the manual feed clutch goes OFF~ paper-feeding is finished.

(4) Thereafter, the paper-feeding operation is the same as with the cassette.

5. Disassembly and exchange

5. 1. Removal of door switch and main switch (1) Remove the rear cover. (2) Open the front cover and raise the upper unit. (3) Remove the bypass paper-feed cover (2 screws). (4) Remove the front support bracket (1 screw) of the bypass and take out the bypass tray. (See

Illustration A.) (5) Remove the rear support bracket (1 screw). (See Illustration A.) (6) Remove the bypass paper guides (upper/2 pieces) (1 screw each). (See Illustration A.) (7) Remove the 2 screws of the bypass separation pad bracket. (See Illustration B.) (8) Push down the pick-up roller and take out the separation pad bracket by pushing down the paper

stop lever and the arm of the paper sensor. For the removal of the bypass paper feed roller, the separation pad and the clutch, details are given

later.

5. 1 (4)

BSI No. F97I037 Page 3

5. 1 (6)

Bypass tray

5. 1 (7)

Bypass paper guide

Paper stop lever

Separation pad

5. 1 (5)

Pick-up roller

(9) Remove the process unit, inner cover (upper) and the control panel. (10) Remove the paper-feed side gas spring (E-ring, 1 piece). Then, open the original cover to

prevent the upper unit from falling down.

(11) Remove 1 screw of the paper guide and pull it out toward the front. (two paper guides can

removed at the same time.)(See Illustration C.) (12) Remove the right cover. (13) Remove the connector cover of the switch. (14) Remove the 3 screws of the bracket fixing the switch. (See Illustration D.) (15) Pull the bracket out with the harness connected.

< For removing the lens motor, details are given later. >

5. 1 (11)

Paper guide

BSI No. F97I037 Page 4

5. 1 (14)

5. 1 (13)

Connector cover

5. 1 (14)

(16) Take out the main switch connector and remove the switch while pushing the switch pawl. (17) Take out the door switch bracket (1 screw) and remove the bracket in the direction of the arrow.

(See Illustration E.) (18) Take out the switch connector and remove the switch while pushing the switch pawl. When

reassembling, take care with the contacting of the connector.

5. 1 (17)

BSI No. F97I037 Page 5

Main switch connector connecting diagram.

Harness: white Connector: blue

Harness: white Connector: yellow

Harness: red

Harness: gray

Door switch connector connecting diagram.

Harness: white Connector: blue

1 3

Harness: white Connector: white

2 4

Harness: black Connector: blue

Harness: black Connector: yellow

Terminal No.

Harness: black Connector: blue

Harness: black Connector: white

Terminal No.

5. 2 Removal of the bypass feed roller (1)~(8) is the same as in "5.1. Removal of the main switch/door switch". (9) Remove the feed roller stop-ring. (See Illustration F)

(10) Take out the feed roller.

BSI No. F97I037 Page 6

Pick-up roller

5. 2 (9) Stop-ring

5. 3 Removal of the separation pad (1)~(8) is the same as in "5. 1. Removal of the main switch/door switch". (9) Take off the rear-side spring of the separation pad and remove the separation pad. (See

Illustration G)

Separation pad holder

Paper-feed roller

Separation pad holder

5. 4 Removal of the clutch (1)~(8) is the same as in "5. 1. Removal of the main switch/door switch". (9) Removal the clutch and the paper sensor. (10) Close the upper unit. (11) Remove 2 screws from the upper unit, slide the unit to the front and take it out in the direction of

paper feeding. (See Illustration H.) (12) Remove the hexagonal screw and the stop-ring of the clutch and take out the clutch.

5. 3 (9) Spring

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