The installation and service should be done by a qualified service technician.
1. Transportation/Installation
• When transporting/installing the equipment, employ four persons and be sure to use the positions
as indicated below.
The equipment is quite heavy and weighs approximately 112kg (246 lb.), therefore pay full attention
when handling it.
• Be sure not to hold the movable parts or units (e.g. the control panel, ADU or RADF) when
transporting the equipment.
• Be sure to use a dedicated outlet with AC 110/13.2A, 115V or 127V/12A, 220V-240V or 240V/
8A) for its power source.
• The equipment must be grounded for safety.
Never ground it to a gas pipe or a water pipe.
• Select a suitable place for installation.
Avoid excessive heat, high humidity, dust, vibration and direct sunlight.
• Also provide proper ventilation as the equipment emits a slight amount of ozone.
• To insure adequate working space for the copying operation, keep a minimum clearance of
80 cm (32”) on the left, 80 cm (32”) on the right and 10 cm (4”) in the rear.
• The socket-outlet shall be installed near the equipment and shall be easily accessible.
2. Service of Machines
• Basically, be sure to turn the main switch off and unplug the power cord during service.
• Be sure not to touch high-temperature sections such as the exposure lamp, the fuser unit, the
damp heater and their periphery.
• Be sure not to touch high-voltage sections such as the chargers, transfer belt, 2nd transfer roller,
developer, IH control circuit, high-voltage transformer, exposure lamp control inverter, inverter
for the LCD backlight and power supply unit. Especially, the board of these components should
not be touched since the electric charge may remain in the capacitors, etc. on them even after
the power is turned OFF.
• Be sure not to touch rotating/operating sections such as gears, belts, pulleys, fan, etc.
• Be careful when removing the covers since there might be the parts with very sharp edges
underneath.
• When servicing the machines with the main switch turned on, be sure not to touch live sections
and rotating/operating sections. Avoid exposure to laser radiation.
• Use suitable measuring instruments and tools.
• Avoid exposure to laser radiation during servicing.
- Avoid direct exposure to the beam.
- Do not insert tools, parts, etc. that are reflective into the path of the laser beam.
- Remove all watches, rings, bracelets, etc. that are reflective.
• Unplug the power cable and clean the area around the prongs of the plug once a year or more.
A fire may occur when dust lies on this area.
Page 4
3.Main Service Parts for Safety
• The breaker, door switch, fuse, thermostat, thermofuse, thermistor, etc. are particularly important
for safety. Be sure to handle/install them properly. If these parts are shorted circuit and/or made
their functions out, they may burn down, for instance, and may result in fatal accidents. Do not
allow a short circuit to occur. Do not use the parts not recommended by Toshiba TEC Corporation.
4.Cautionary Labels
• During servicing, be sure to check the rating plate and the cautionary labels such as “Unplug the
power cord during service”, “Hot area”, “Laser warning label” etc. to see if there is any dirt on
their surface and whether they are properly stuck to the equipment.
5.Disposition of Consumable Parts, Packing Materials, Used batteries and RAM-ICs
• Regarding the recovery and disposal of the equipment, supplies, consumable parts, packing
materials, used batteries and RAM-ICs including lithium batteries, follow the relevant local
regulations or rules.
6.When parts are disassembled, reassembly is basically the reverse of disassembly unless
otherwise noted in this manual or other related documents. Be careful not to reassemble
small parts such as screws, washers, pins, E-rings, star washers in the wrong places.
7.Basically, the machine should not be operated with any parts removed or disassembled.
8.Precautions Against Static Electricity
• The PC board must be stored in an anti-electrostatic bag and handled carefully using a wristband,
because the ICs on it may become damaged due to static electricity.
Caution: Before using the wristband, pull out the power cord plug of the equipment and
make sure that there are no uninsulated charged objects in the vicinity.
Caution :Dispose of used batteries and RAM-ICs including lithium batteries
according to this manual.
Attention :Se débarrasser de batteries et RAM-ICs usés y compris les batteries
en lithium selon ce manuel.
Vorsicht :Entsorgung des gebrauchten Batterien und RAM-ICs (inklusive
9Carriage-2
10Lens
11CCD board
12SLG board
13Laser unit
14Photoconductive drum
15Main charger
16Recovery blade
17Drum cleaning blade
18Drum cleaner brush
19Toner recovery auger
20Discharge LED
21Drum thermistor
22Black developer unit
23Developer sleeve K
24Mixer-1 (K)
25Mixer-2 (K)
26Black auto-toner sensor
27Revolver unit
28Revolver home position sensor
29Developer unit C
30Developer sleeve C
31Mixer-F (C)
32Mixer-R (C)
33Developer unit M
34Developer sleeve M
35Mixer-F (M)
36Mixer-R (M)
37Developer unit Y
38Developer sleeve Y
39Mixer-F (Y)
40Mixer-R (Y)
41Color auto-toner sensor
42Color toner cartridge sensor
43Black toner cartridge
44Color toner cartridge C
45Color toner cartridge M
46Color toner cartridge Y
47Transfer belt
48Transfer belt drive roller-1
49Transfer belt drive roller-2
50Transfer belt tension roller
511st transfer roller
52Transfer belt cleaning blade
532nd transfer roller
55Fuser roller
56Pressure roller
57Fuser belt
58Separation roller
59Oil roller
60Cleaning roller
61Thermistor
62Thermostat
63Exit roller
64IH coil
65Upper drawer pickup roller
66Upper drawer feed roller
67Upper drawer separation roller
68Lower drawer pickup roller
69Lower drawer feed roller
70Lower drawer separation roller
71Transport roller
72Registration roller
73Bypass pickup roller
74Bypass feed roller
75Bypass separation roller
76Bypass transport roller
77ADU upper transport roller
78ADU middle transport roller
79ADU lower transport roller
80ADU entrance sensor
81ADU exit sensor
82Receiving tray
83Paper clinging detection sensor
The column "P-I" shows the page and item number in the parts list.
2
(1)Motors
Symbol
SCAN-MOT
M1
Scan motor
BELT-CLN-MOT
M2
Transfer belt cleaner auger motor
TNR-MOT
M3
Toner motor
M/DC-POL
M4
Polygonal motor
ADU-MOT
M5
ADU motor
MAIN-MOT
M6
Main motor
EXIT-MOT
M7
Exit motor
DRM-CLN-MOT
M8
Drum cleaner brush motor
TRSP-MOT
M9
Transport motor
M10
M11
M12
M13
M14
M15
M16
M17
M18
M19
M20
M21
TRY-MOT
Tray-up motor
DEV-MOT
Developer motor
REVLV-MOT
Revolver motor
CCL-MOT
Charger cleaner motor
SLG-FAN-MOT
SLG board cooling fan
SCAN-FAN-MOT
Scanner unit cooling fan
LSU-FAN-MOT
Laser unit cooling fan
IH-FAN-MOT
IH control board cooling fan
OZN-FAN-MOT
Ozone exhaust fan
PS-FAN-MOT
Power supply cooling fan
INTRNL-FAN-MOT
Internal cooling fan
HDD-FAN-MOT
HDD cooling fan
Name
Function
Driving the carriages
Driving the transfer belt used toner
auger
Supplying the black toner
Driving the polygonal mirror
Driving the automatic duplexing unit
Driving the drum and transfer belt
Driving the exit roller
Driving the drum cleaner brush and
used toner auger
Driving the fuser unit, 2nd transfer
roller, registration roller, transport
roller and feed roller
Driving the lifting movement of trays
in upper/lower drawer
Driving the black/color developer unit
Driving the lifting movement of the
black developer unit
Supplying the color toner
Driving the transfer belt contact/
release movement
Driving the revolver unit
Driving the main charger wire cleaner
Cooling down the SLG board
Cooling down the scanner unit
Cooling down the laser unit
Cooling down the IH board and SYS
board
Exhausting ozone and cooling down
the equipment inside
Cooling down the power supply unit
Name
APS 1-3, APS-C, APS-R
Automatic original detection sensor
HOME-SNR
Carriage home position sensor
PLTN-SNR
Platen sensor
REVLV-HP-SNR
Revolver home position sensor
COLR-TNR-SNR
Color toner cartridge sensor
COLR-ATTNR-SNR
Color auto-toner sensor
K-DEV-POS-SNR
Black developer contact position detection
sensor
K-DEV-TIM-SNR
Black developer contact timing detection
sensor
K-ATTNR-SNR
Black auto-toner sensor
K-TNR-SW
Black toner cartridge switch
TRBLT-HP-SNR1
Transfer belt home position sensor-1
TRBLT-HP-SNR2
Transfer belt home position sensor-2
TNLVL-SNR
Image quality sensor
TR2-POS-SNR
2nd transfer roller position detection
sensor
TEMP/HUMI-SNR
Temperature/humidity sensor
USD-TNR-FLL-SNR1
Toner bag full detection sensor-1
USD-TNR-FLL-SNR2
Toner bag full detection sensor-2
Opening/closing detection of platen
cover or RADF
Home position detection of the
revolver unit
Detecting the installation fault of color
toner cartridge
Detecting toner density adhered on
the magnetic roller of the color
developer unit
Detecting the black developer
contact position
Detecting the control of ON/OFF
timing of the black developer lifting
clutch
Detecting the density of toner in the
black developer unit
Black toner cartridge presence/
absence detection
Detecting the rotation position of
transfer belt
(for timing of speed switching in thick
paper / OHP film mode)
Detecting the rotation position of
transfer belt
(for timing of the color image data
writing)
Toner amount detection on the
transfer belt
Detecting the 2nd transfer roller
contact position
Detecting the temperature and
humidity inside the equipment
Detecting the used toner is full in the
toner bag
Detecting the presence/absence of
the toner bag
Used toner amount detection in the
toner bag
Detecting the paper transport at the
registration roller section
Detecting paper jam and paper
transport at upper drawer feeding
section
Detecting paper jam and paper
transport at lower drawer feeding
section
ADU-TRL-SNR
ADU exit sensor
EXIT-SNR
Exit sensor
MAIN-SW
Main switch
FRNT-COV-SW
Front cover opening/closing switch
COV-INTLCK-SW
Cover opening/closing interlock switch
SIDE-COV-SW
Side cover opening/closing switch
CLING-SNR
Paper clinging detection sensor
Name
Function
Detecting the position when the main
charger wire cleaner is moved to the
front side
Detecting the position when the main
charger wire cleaner is moved to the
rear side
Position detection of the lifting tray of
the upper drawer
Position detection of the lifting tray of
the lower drawer
Paper presence/absence detection in
the upper drawer
Paper presence/absence detection in
the lower drawer
Paper amount detection in the upper
drawer
Paper amount detection in the lower
drawer
Detecting presence/absence of the
upper drawer
Detecting presence/absence of the
lower drawer
Detecting presence/absence of paper
on the bypass tray
Detecting the transporting paper fed
from the bypass tray
Automatic duplexing unit opening/
closing detection
Detecting the transporting paper at
automatic duplexing unit entrance
section
Detecting the transporting paper in
automatic duplexing unit
Detecting the transporting paper at
the exit section
Turning ON/OFF of the equipment
Detecting opening/closing of the front
cover
Controlling cutoff and supply of the
24V voltage by opening/closing of the
front cover or jam access cover
Side cover opening/closing detection
Detecting whether the paper is
clinging to the transfer belt or not
Name
TRBLT-CLN-CLT
Transfer belt cleaner clutch
CST-U-FEED-CLT
Upper drawer feed clutch
CST-L-FEED-CLT
Lower drawer feed clutch
2TR-CONT-CLT
2nd transfer roller contact clutch
SFB-FEED-CLT
Bypass feed clutch
ADU-CLT
ADU clutch
COLR-DEV-TNR-CLT
Color developer toner supply clutch
COLR-DEV-CLT
Color developer drive clutch
K-DEV-CLT
Black developer drive clutch
K-DEV-LIFT-CLT
Black developer lifting clutch
RGST-CLT
Registration clutch
CST-U-TR-L-CLT
Upper transport clutch (Low speed)
CST-U-TR-H-CLT
Upper transport clutch (High speed)
CST-L-TR-L-CLT
Lower transport clutch (Low speed)
CST-L-TR-H-CLT
Lower transport clutch (High speed)
Function
Driving the transfer belt cleaning
blade contact/release movement
Driving the upper drawer pickup roller
Driving the lower drawer pickup roller
Driving the 2nd transfer roller
contact/release movement
Driving the bypass pickup roller and
bypass feed roller
Driving the automatic duplexing unit
Driving the color developer toner
supply auger
Driving the color developer magnetic
roller
Driving the black developer magnetic
roller
Driving the black developer lifting
cam
Driving the registration roller
Driving the upper transport roller
(Low speed)
Driving the upper transport roller
(High speed)
Driving the lower transport roller
(Low speed)
Driving the lower transport roller
(High speed)
Function
Driving the color auto-toner sensor
shutter
Driving the image quality sensor
shutter
Driving the bypass pickup roller
04/05
Remarks
D-1
D-2
H
P-I
P36 - I25
P23 - I21
P22 - I11
Page 36
(5)PC boards
Symbol
2
CCD
SLG
SDV
DSP
KEY
LDR
SNS
SFB
ADU
IH
DRV
CCL
SYS
LGC
NIC
FIL
FUS
PWA-F-CCD
CCD driving PC board (CCD board)
PWA-F-SLG
Scanning section control PC board
(SLG board)
PWA-F-SDV
Scan motor driving PC board (SDV board)
PWA-F-DSP
Display PC board (DSP board)
PWA-F-KEY
Key control PC board (KEY board)
PWA-F-LDR
Laser driving PC board (LDR board)
PWA-F-SNS
H-sync signal detection PC board
(SNS board)
PWA-F-SFB
Bypass tray slide guide width detection
PC board (SFB board)
PWA-F-ADU
ADU driving PC board (ADU board)
PS-IH
IH control PC board (IH board)
PWA-F-DRV
Driving PC board (DRV board)
PWA-F-CCL
Charger cleaner driving PC board
(CCL board)
PWA-F-SYS
System control PC board (SYS board)
PWA-F-LGC
Logic PC board (LGC board)
PWA-F-NIC
NIC board
PWA-F-FIL
Filter PC board (FIL board)
PWA-F-FUS
Fuse PC board (FUS board)
Name
Function
Controlling CCD and A/D conversion
of image data
Controlling the original scanning
section and RADF
Driving the scan motor
Controlling LCD and the touch panel
on the control panel
Detecting the button entry and
controlling LED on the control panel
Driving the laser diode
Detection of the laser beam position
Detection of the bypass tray slide
guide width
Controlling the automatic duplexing
unit
Controlling each IH coil in the fuser
unit
Controlling each motor and fan in the
system
Driving the charger cleaner motor
Controlling the whole system and
image processing
Controlling the print engine section
Network connection interface
Cutting noise of the AC power
Power supplying to each damp
heater
* NAD/SAD/TWD models: Standard
Power supplying to each damp
heater
* ASD/AUD/CND models: Standard
* MJD model: Option
Removing the residual charge from
the drum surface
Heating the fuser roller
Preventing condensation of the
mirrors of the carriages
* ASD/AUD/CND/SAD/TWD models:
Standard
* NAD/MJD models: Option
Preventing condensation of the lens
* ASD/AUD/CND/SAD/TWD models:
Standard
* NAD/MJD models: Option
Preventing condensation of the drum
* ASD/AUD/CND/SAD/TWD models:
Standard
* NAD/MJD models: Option
Function
Detecting the surface temperature at
the edge of the front side of the fuser
belt (for preventing overheating at the
edge of the fuser belt)
Detecting the surface temperature at
the fuser belt center (for controlling
the center IH coil)
Detecting the surface temperature at
the front side of the fuser belt (for
controlling the side IH coil)
Detecting the temperature at the
drum surface
Preventing overheating in the fuser
unit
Controlling the temperature of the
scanner damp heater
* ASD/AUD/CND/SAD/TWD models:
Standard
* NAD/MJD models: Option
Controlling the temperature of the
drum damp heater
* ASD/AUD/CND/SAD/TWD models:
Function
Generating high-voltage and supplying
it to the following sections
• Main charger wire
• Main charger grid
• Developer bias (color and black)
• Transfer bias (1st and 2nd transfer)
Remarks
K
P-I
P7 - I10
(9)Others
Symbol
INV
LCD
HDD
PS
NF
BRK
INV-EXP
Inverter board
LCD
LCD panel
HDD
Hard disk
PS-ACC
Switching power supply
NS-FILTER
Noise filter
BREAKER
Breaker
Name
Function
Controlling the exposure lamp
Displaying and entering each
information
Storing the program data and image
data
Generating DC voltage and supplying
it to each section of the equipment
Cutting noise of AC power
Preventing the inflow of overcurrent
to the equipment
2.4.2 Construction of boards
(a) Construction diagram of boards
2
This system consists of the following including the SYS board as a main board.
NIC
Control panel
KEY
Scanner unit
CCD
DSP
SYS
Laser unit
LDR
SNS
ADU
AC input
FIL
or
FUS
SDV
INV
Main switch
SLG
PS-ACC
Cover opening/closing
interlock switch
DRV
IH
:
DC power supply line
:
AC power supply line
:
Signal line
LGC
SFB
CCL
HVT
(b) Function of each board
CCD board:
This is the board to convert the reflected light by the original to electrical signals. It consists of the
CCD, A/D converter, etc. The CCD converts the reflected light by the original to three-color analog
signal; red, green, blue, and the A/D converter converts each analog signal to digital.
SLG board:
This is the board to mainly control the scanning function (scanner unit) and consists of the ScannerCPU, ASIC, memory (Flash ROM, SRAM), etc. When scanning the original, the exposure lamp and
scan motor are started by the command from the Scanner-CPU. And the image processing is
performed for the image data sent from the CCD by each ASIC.
SDV board:
This is the board on which the driver for driving the scan motor is mounted. The scan motor is started
by the command from the Scanner-CPU.
INV board:
This is the board on which the lighting control circuit of the exposure lamp is mounted. The exposure
lamp lights by the command from the Scanner-CPU.
DSP board:
This is the board to mainly control the control panel. The Panel processing CPU detecting the input
from each button and touch panel, and the lighting control circuit for the backlight of the LCD are
mounted. And it relays the control signal of the control panel from the SYS board to the LCD and
KEY board.
KEY board:
This is the board on which each button switch and each LED on the control panel are mounted.
LDR board:
This is the board on which the laser diode and the ASIC are mounted. The laser is emitted based on
the output image data signal from the ASIC on the LGC board.
SNS board:
This is the board on which the light sensor for detecting the radiating position of the laser is mounted.
It outputs the H-sync signal to the PWM (Pulse Width Modulator) on the LGC board.
SFB board:
This is the board on which the circuit pattern is printed. It detects the position of the slide guide of the
bypass unit.
2
CCL board:
This is the board on which the driver for driving the charger cleaner motor is mounted.
ADU board:
This is the board to relay each signal between the ASIC on the LGC board and the electric parts
(motor, sensor, clutch) in the ADU.
IH board:
This is the board to generate the electric power for driving the IH coil of the fuser unit from the AC
electric power input via the switching power supply. And then it is provided.
DRV board:
This is the board on which the driver for driving the revolver motor, exit motor, and each fan motor are
mounted.
SYS board:
This is the main board taking a leading part in all systems. It consists of the System-CPU, ASIC,
memory (DIMM, Flash ROM, SRAM, NVRAM), RTC (Real Time Clock IC) etc. The System-CPU
controls each ASIC to perform the control of the image processing, image memory (page memory,
main memory, HDD), external interface (RS-232C, IEEE-1284, USB, PCI), NIC, and FAX. And based
on the input data from the control panel, System-CPU communicates with Scanner-CPU on the SLG
board and Engine-CPU on the LGC board, and then issues an operation command to the scanner
and printer engine section.
LGC board:
This is the board to mainly control the print function (printer engine). It consists of the Engine-CPU,
2
ASIC, memory (Flash ROM, SRAM, NVRAM), etc. The Engine-CPU controls each ASIC to drive I/O
(electrical parts) of each section in the system. It leads to the operation of the laser unit, revolver,
developer unit, drum, transfer belt, drawers, bypass unit, ADU, etc. And then the print is made.
NIC board:
This is the interface board to connect this equipment to the LAN environment (10BASE-T, 100BASETX) to communicate with PCs, etc.
FIL board:
This is the board to cut off the noise of AC power from outside, and supply the driving AC power to
the damp heater for condensation prevention of each section (scanner and drum).
FUS board:
This is the board to provide the AC electric power for driving to the damp heater for preventing of the
condensation of each section (scanner and drum).
HVT:
This is the board to generate the DC high voltage from +24V to provide the bias to the section of the
main charger, developer, and transfer.
PS-ACC:
This is the unit to generate each DC voltage, which is used in the equipment, from external AC
electric power input. And then it is provided to each electric part.
A variety of colors can be expressed by mixing the
three primary colors : Yellow, magenta and cyan.
Red can be created by mixing yellow and magenta;
blue can be created by mixing magenta and cyan;
3
Yellow
green is created by mixing cyan and yellow; and
Red
Green
mixing all the three primary colors allows you to
obtain black.
Magenta
Black
Blue
Cyan
This equipment has accomplished to improve
reproducibility by adding black toner to the mixture
of the above three colors at proper ratio.
[Three primary colors]
Fig. 3-101
e-STUDIO3511/4511 adopts a revolver mechanism which combines the three developer units of yellow,
magenta and cyan. In this process, each image of cyan, magenta and yellow is developed in order by
rotating these developers and overlaid on the transfer belt one after another. Then the black image
developed by independent black developer unit is overlaid for the best expressions of colors. Four layers
of color image (K→ C→ M→ Y) on the transfer belt are transferred onto paper.
• When no button is pressed for a certain period of time,
- Set number “1” and reproduction ratio “100%” are displayed. Equipment returns to the normal
ready state.
4
4.2.3 Drawer feed copying (Upper drawer paper feeding)
(1) Press the [START] button ON
• “READY” changes to “COPYING”
• Exposure lamp turned ON
• Scan motor turned ON → Carriages-1 and -2 move forward
• Main motor, transport motor, developer motor and exit motor turned ON
- Drum, fuser unit, developer unit and exit roller are driven
• Drum cleaner brush motor turned ON
(2) Drawer paper feeding
• Fans rotated in high speed and upper drawer feed clutch turned ON
- Pickup roller, feed roller, separation roller and transport roller start to rotate
• Paper reaches the upper drawer feed sensor
-Upper drawer feed sensor is turned ON
• Paper reaches the registration roller
- Registration sensor is turned ON and aligning is performed
• Upper drawer feed clutch is turned OFF after a certain period of time
(3) A certain period of time passed after the carriage operation
• Registration clutch is turned ON after a certain period of time → Paper is transported to the
transfer area
• Copy counter operates
(4) Completion of scanning
• Scan motor turned OFF
• Exposure lamp turned OFF
• Registration clutch turned OFF (after the trailing edge of the paper passed the registration roller)
• “READY (PRINTING)” is displayed
(5) Printing operation
1) Color printing operation
• Black developer lifting clutch, black developer bias (+150), transfer belt cleaner clutch, toner
recovery auger, drum cleaner brush, discharge LED and cleaning blade bias turned ON
• Transfer belt cleaner clutch and transfer belt cleaner auger motor turned OFF
• Main charger and 1st transfer bias turned OFF
2) Black printing operation
• Black developer lifting clutch, black developer bias (+150), transfer belt cleaner clutch, toner
recovery auger, drum cleaner brush, discharge LED and cleaning blade bias turned ON
4
• Transfer belt cleaner auger motor turned ON
- Transfer belt used toner auger is driven
• Main charger and 1st transfer bias turned ON
• Black developer lifting clutch and black developer bias (-) turned ON
- Contact the black developer roller to the drum surface
• Laser emission (black image)
• Black developer drive clutch and black developer bias (AC) turned ON
• 1st transfer (black image)
- Black image is transferred to the transfer belt
• 2nd transfer roller contact clutch and 2nd transfer bias turned ON
- Contact the 2nd transfer roller to the transfer belt
- The image on the transfer belt is transferred to the paper
• Black developer bias (AC) turned OFF
• Black developer lifting clutch turned ON and black developer drive clutch turned OFF
- Release the black developer roller from the drum surface
• Black developer bias (-) turned OFF
• Main charger turned OFF
• 2nd transfer roller contact clutch and 2nd transfer bias turned OFF
• Transfer belt cleaner clutch, transfer belt cleaner auger motor and 1st transfer bias turned OFF
(6) Paper exiting
• The exit sensor detects the trailing edge of the paper
• Toner recovery auger, drum cleaner brush, discharge LED and cleaning blade bias turned OFF
• Main motor, transport motor, developer motor and exit motor turned OFF
• Drum cleaner brush motor turned OFF
• Drum, fuser unit and developer unit are stopped
Fans return to rotate at the normal rotation speed
• “READY” is displayed and the equipment enters into ready mode
When something abnormal has occurred in the equipment, symbols corresponding to the type of
abnormality are displayed.
4.3.1 Types of abnormality
A) Abnormality cleared without turning OFF the door switch
(1) Add paper
(2) Paper misfeed in bypass
B) Abnormality not cleared without turning OFF the door switch
(1) Misfeed in equipment
(2) Add toner
(3) Developer unit not installed properly
(4) Toner bag replacement
C) Abnormality not cleared without turning OFF the main switch
(1) Call for service
4.3.2 Description of abnormality
A-1) Add paper
[In case of the equipment drawer or PFP drawer] (When drawer is not installed)
Drawer not detected
4
Drawer is not installed:
Drawer is installed but
there is no paper in it:
[In case of the equipment, PFP or LCF drawers] (When drawer is installed)
Based on the combination of the tray-up motor movement and the status of tray-up sensor and
empty sensor, CPU detects the presence of paper.
→
No paper
↓
A signal sent to the control circuit
↓
Drawer area of the illustration blinks
(When the drawer is selected)
• Exit sensor detects jamming of the trailing edge of
paper
Registration clutch turned OFF
↓ Approx 1.3 sec*
Registration clutch
OFF
Exit sensor
ON
Exit sensor turned OFF
If the exit sensor is not turned OFF
4
after approx 1.3 seconds,
Timer
Approx 1.3 sec.
↓
Paper jam (E020) → The copying operation is
stopped.
Fig. 4-302
Paper jam (E020)
• Immediately after the power ON
↓
Any of all sensors on paper transport path detects paper (ON)
↓
Paper jam (E030)
• Front cover is opened during copying
↓
Paper jam (E410)
• Registration sensor detects jamming of the leading edge of paper:
The registration sensor is not turned ON in a fixed period of time after the leading edge of paper
passed the transport roller.
↓
Paper jam (E120, E200, E210, E300, E330 and E3C0)
• During paper feeding from ADU:
The registration sensor is not turned ON in a fixed period of time after the ADU clutch is turned
ON.
↓
Paper jam (E110)
• During paper transporting from ADU:
ADU entrance/exit sensors do not detect the paper at the fixed timing
↓
Paper jam (E510 and E520)
• During paper feeding from the equipment or PFP:
The registration sensor is not turned ON in a fixed period of time after the feed clutch is turned
ON.
↓
Paper jam (E220, E310, E320, E340 to E360, E3D0 and E3E0: Error code defers depending on
the paper source.)
Auto-toner sensor detects the absence of the toner
↓
Control circuit → “Add toner” is displayed: the copying operation disabled
Solution: Open the front cover and replace the toner cartridge with new one.
Toner is supplied → copying operation enabled
B-3) Developer unit not installed properly
Disconnection of the connectors of the developer unit
↓
“Developer unit not installed” is displayed.
Solution: Connect the connectors of the developer unit and close the front cover.
B-4) Toner bag replacement ()
• Toner bag is full of used toner
↓
Toner recovery auger shifts to the rear side: Toner bag full detection sensor-1 ON
↓
“Dispose of used toner” is displayed
4
• Toner bag full detection sensor is turned ON during printing
↓
Printing is stopped after the paper being printed is exited
Solution: Replace the toner bag with new one and close the front cover.
C-1) Call for service
Error code is displayed instead of the set number by pressing the [CLEAR] button and [8] button
simultaneously when the “Call for service” is blinking.
Refer to the error code table in the Service Handbook.
- Displayed until the equipment becomes
ready to start scanning
Scanner warming up
- Displayed when Auto Start is set
Displayed when performing the controlling
function such as cleaning of 2nd transfer
roller or main charger to keep the equipment
at the best condition
Supplying toner
- Equipment becomes the toner supply state
Displayed at image quality control
Ready for copying
- Waiting for the operation
Copying job interrupted
Scanner warming up
- Ready to scan the original
Printing out the data
- Scanning is enabled
Supplying toner
- Scanning is enabled
Receiving tray in the equipment is full
- Scanning is enabled
No staples in finisher
- Scanning is enabled
Stapling jam occurred in finisher
No staples in saddle stitcher
- Scanning is enabled
No paper in drawer
- Scanning is enabled
Finisher is full of paper
- Scanning is enabled
Punching dust box is full
- Scanning is enabled
Press [START] button or [FUNCTION]
button to clear
Press [START] button to clear
Auto Start can be set
Press [STOP] button to clear the Auto
Start.
Recovers when the toner supply has
finished
Recovers when the image quality
control has finished
Press [START] button to resume
copying or press [MEMORY CLEAR]
button to delete the job
- When the bridge unit is installed
- Resumes printing by removing
papers from the tray
Cleared by supplying the staples
Cleared by supplying staples
Cleared by supplying papers
Resumes printing by removing paper
from the finisher
Resumes printing by removing
punching dust from the dust box
READY
(CHANGE DRAWER
TO CORRECT
PAPER SIZE)
Ready for bypass
22
5
feeding
23
COPYING
24
Auto Start
25
Close Large Capacity
Feeder
26
Close Large Capacity
Feeder Door
27
Place Doc. Feeder in
the down position
Insert key copy
28
counter
29
Place originals in the
document feeder
30
Change direction of
original
31
Place last %d
originals in doc.
feeder entrance tray
32
Cannot copy this
original
Add paper
33
34
Cannot duplex this
size
35
Cannot use this
media type
36
Copy size: A4/LT
only
37
Copy size: A4/LT and
A4-R/LT-R
CHANGE DRAWER
38
TO CORRECT
PAPER SIZE
Change drawer to
39
correct media type
Saddle stitcher tray is full of paper
- Scanning is enabled
Incorrect paper size setting
Paper is set on the bypass tray
At the copying state
Auto Start is set during printing
LCF drawer is not installed when feeding
from LCF is set
LCF cover is open when feeding from LCF is
set
RADF is open when original is placed on
RADF
Key copy counter not inserted
Displayed when the conditions are set and
START button is pressed with no original
placed
Displayed when the direction of original
placed is different from the setting
Paper jam occurred during copying (RADF
scanning)
Displayed when the original which is not
allowed to be copied is placed
Displayed when the paper in selected drawer
is running out
Displayed when the paper size which is not
specified for duplex copying is set
Displayed when the paper size which is not
specified for the functions such as stapling or
hole punching is set
Displayed when the paper size which is not
specified for “Book-type duplex copying” or
“Dual-page” is set
Displayed when the paper size which is not
specified for “Rotate Sort”
Displayed when the selected paper size is
not in the drawer
Displayed when the selected media type is
not in the drawer
Cleared by pressing [RESET] button
or [STOP] button
Cleared by installing LCF drawer
Cleared by closing the cover
Cleared by closing RADF
Cleared by inserting key copy
counter
Cleared by setting the original