Toshiba 50WP16A, 50WP16C, 50WP16H, 50WP16R, 50WP16EA Service Manual

...

FILE NO. 050-200122

SERVICE MANUAL

PLASMA DISPLAY MONITOR

50WP16A, 50WP16C 50WP16H, 50WP16R 50WP16EA, 50HP81

PRINTED IN JAPAN Oct.,2001

CONTENTS

1 Plasma Display Technology 4

1.1. Plasma display panel

1.2. Plasma display panel structure

1.3. Rear Glass Structure

1.4. Front Glass Structure

1.5. Pixel Structure

1.6. Sub Field Drive system

1.7. Initialization

1.8. Write

1.9. Wall Voltage

1.10. Sustain Step 1

1.11. Sustain Step 2

1.12. Sustain Step 3

1.13. Sustain Step 4

1.14. Sustain Step 5

1.15. Repeat Step 1 to Step 5

1.16. Sub-Field drive

1.17. Dual Scan

1.18. Plasma AI (Adaptive brightness Intensifier)

1.19. Real Black drive

2 Service Hint 3 Adjustment Procedure

3.1. +B Set-up

3.2. Driver Set-up

3.3. Adjustment Volume Location

3.4. Test Point Location

3.5. Initialization Pulse Adjust

4 Alignment Setting

4.1. How to access Alignment

4.2. Exit

4.3. IIC menu structure

5 Alignment

5.1. DG contrast

5.2. DVCO adjust

5.3. NTSC panel white balance

5.4. PAL/SECAM panel white balance

5.5. Pedestal setting

5.6. PC/RGB panel white balance

5.7. HD/ 525i /525p panel white balance

5.8. 625i panel balance

5.9. Sub brighness setting

5.10. Pos./Size setting

5.11. Panel APL/ABL

5.12. SG Hold

5.13. Aging

5.14. LSI 33 Adjust

Page Page

5.15. CAT (Computer Aided Test) mode

6SelfCheck

4 4 4 4 5 5 5 5 6 6 6 6 7 7 7 7 8 8 8

10 10 11 11 12

13 13 14

16 16 17 18 20 21 23 25 26 28 28 28 28 28

6.1. Display Indication

7 Trouble shooting guide

7.1. No Power

7.2. No Picture

7.3. Local screen failure

8 P.C.B. (Printed Circuit Board) exchange

8.1. Caution

8.2. Quick adjustment after P.C.B. exchange

9 Location of Lead Wiring

10 Basic Circuit Explanation

10.1. Power Supply Circuit

10.2. Energy Recovery Drive Pulse Output

11 IC Block Diagram 12 Conductor Views

12.1. F-Board

12.2. P1-Board

12.3. P4-Board

12.4. P3, P5, P6, P7, P8, P9 and T11-Board

12.5. H, H3, S1 and V1-Board

12.6. DG-Board

12.7. D-Board

12.8. C1-Board

12.9. C2-Board

12.10. C3-Board

12.11. C4-Board

12.12. C5-Board

12.13. C6-Board

12.14. C7-Board

12.15. C8-Board

12.16. SC-Board

12.17. SD-Board

12.18. SU-Board

12.19. SS, SS2 and SS3-Board

13 Block and Schematic Diagrams

13.1. Schematic Diagram Notes

13.2. Main Block Diagram

13.3. Power (F, P1, P3, P4, P5, P6, P7, P8 and P9 Board) Block Diagram

13.4. P1-Board (1/2) Schematic Diagram

13.5. P1-Board (2/2) Schematic Diagram

13.6. P3 and P4-Board Schematic Diagram

13.7. P5, P6, P7 and P8-Board Schematic Diagram

13.8. P9 and F-Board Schematic Diagram

13.9. H-Board Block Diagram

30 31 31

32 32

33 34

34 35

36 39

39 40 43 45 47 50 52 55 56 57 58 59 60 61 62 63 66 67 68

71 72

73 74 75 76 77 78 79

13.10. H-Board (1/4) Schematic Diagram 80

13.11. H-Board (2/4) Schematic Diagram

13.12. H-Board (3/4) Schematic Diagram

13.13. H-Board (4/4) Schematic Diagram

13.14. DG Board Block Diagram

13.15. DG-Board (1/4) Schematic Diagram

13.16. DG-Board (2/4) Schematic Diagram

13.17. DG-Board (3/4) Schematic Diagram

13.18. DG-Board (4/4) Schematic Diagram

13.19. T11 Board Schematic Diagram

13.20. D-Board IC Location

13.21. D-Board Information (1/4)

13.22. D-Board Information (2/4)

13.23. D-Board Information (3/4)

13.24. D-Board Information (4/4)

13.25. D-Board Block Diagram

13.26. D-Board (1/36) Schematic Diagram

13.27. D-Board (2/36) Schematic Diagram

13.28. D-Board (3/36) Schematic Diagram

13.29. D-Board (4/36) Schematic Diagram

13.30. D-Board (5/36) Schematic Diagram

13.31. D-Board (6/36) Schematic Diagram

13.32. D-Board (7/36) Schematic Diagram

13.33. D-Board (8/36) Schematic Diagram

13.34. D-Board (9/36) Schematic Diagram

13.35. D-Board (10/36) Schematic Diagram

13.36. D-Board (11/36) Schematic Diagram

13.37. D-Board (12/36) Schematic Diagram

13.38. D-Board (13/36) Schematic Diagram

13.39. D-Board (14/36) Schematic Diagram

13.40. D-Board (15/36) Schematic Diagram

13.41. D-Board (16/36) Schematic Diagram

13.42. D-Board (17/36) Schematic Diagram

13.43. D-Board (18/36) Schematic Diagram

13.44. D-Board (19/36) Schematic Diagram

13.45. D-Board (20/36) Schematic Diagram

13.46. D-Board (21/36) Schematic Diagram

13.47. D-Board (22/36) Schematic Diagram

13.48. D-Board (23/36) Schematic Diagram

13.49. D-Board (24/36) Schematic Diagram

13.50. D-Board (25/36) Schematic Diagram

81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98

99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120

13.51. D-Board (26/36) Schematic Diagram

13.52. D-Board (27/36) Schematic Diagram

13.53. D-Board (28/36) Schematic Diagram

13.54. D-Board (29/36) Schematic Diagram

13.55. D-Board (30/36) Schematic Diagram

13.56. D-Board (31/36) Schematic Diagram

13.57. D-Board (32/36) Schematic Diagram

13.58. D-Board (33/36) Schematic Diagram

13.59. D-Board (34/36) Schematic Diagram

13.60. D-Board (35/36) Schematic Diagram

13.61. D-Board (36/36) Schematic Diagram

13.62. C1, C2, C3, C4, C5, C6, C7 and C8 Board Block Diagram

13.63. C1-Board Schematic Diagram

13.64. C2-Board Schematic Diagram

13.65. C3-Board Schematic Diagram

13.66. C4-Board and V1-Board Schematic Diagram

13.67. C5-Board Schematic Diagram

13.68. C6-Board Schematic Diagram

13.69. C7-Board Schematic Diagram

13.70. C8-Board Schematic Diagram

13.71. SC-Board Block Diagram

13.72. SC-Board (1/2) Schematic Diagram

13.73. SC-Board (2/2) Schematic Diagram

13.74. SD-Board (1/2) Schematic Diagram

13.75. SD-Board (2/2) Schematic Diagram

13.76. SU-Board (1/2) Schematic Diagram

13.77. SU-Board (2/2) Schematic Diagram

13.78. SS, SS2 amd SS3 Board Block

13.79. SS-Board (1/2) Schematic Diagram

13.80. SS-Board (2/2) SS2-Board, SS3-Board and S1-Board Schematic Diagram

14 Panel drive signal wave form 15 Signal Waveform 16 Mechanical Parts Location 17 Mechanical Replacement Parts List 18 Replacement Parts List

18.1. Relpacement Parts List Notes

18.2. Electrical Replacement Parts List

19 Specifications

121 122 123 124 125 126 127 128 129 130 131

132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149

150

151 152 153 155 156

156 157

180

1 Plasma Display Technology

1.1. Plasma display panel

Fig. A

Toshiba 50 wide plasma display panel is develope for large screen multimedia display with space saving.

The plasma display panel use AC type Sub-field drive system with Dual scanning system.

This panel have also Asymmetric cell and Plasma AI technology.

Fig. A Is the CRT and Plasma Display Panel(PDP) comparison chart.

1.3. Rear Glass Structure

Fig. C

On the rear glass the data electrode is mounted. The dielectric is coated on the rear glass. Red, Green and Blue colour phosphors are formed on the data

electrode with the ribs. However to improve colour reproduction and brightness, each colour phosphors are formed different width This is called " Asymmetrical cell ".

1.4. Front Glass Structure

1.2. Plasma display panel structure

Fig. B

Plasma display panel structure Plasma display panel is consist of front glass, rear glass and

Aluminum base. The front glass has each 768 lines scan and sustain

transparence electrodes. The rear glass has 4098 (1366 x 3 ) data electrodes on the

inner surface. These electrodes are connected to the data drive circuit boards directory.

Fig. D

On the front glass scan and sustain transparent electrodes are mounted in pair.

The dielectrics is coated on the front grass. MgO over coat is also applied on the dielectrics. The front and rear glasses are piled and sealed . And low

presser gas are charged between two glasses.

1.5. Pixel Structure

Fig. E

50 inch plasma display panel has 1,049,088 pixels. Each pixels structure is shown fig. E.

1.6. Sub Field Drive system

1.7. Initialization

Fig. G

To clear any remaining electric charge into the pixel, trapezoid voltage is applied between the scan and sustain electrodes.

Plasma discharge is started but the discharge become small gradually.

Then any electric charge is cleared.

1.8. Write

Fig. F

Brightness control of plasma display panel is carried out by plasma discharge time change. To control each pixelís brightness Sub-field drive system is used.

A sub-field is consist of Initialize, Write and sustain operation.

Fig. H

Data Pulse which is positive polarity is input to data electrode and Scan pulse which is negative polarity is input to scan electrode simultaneously.

That means sum of data and scan pulses voltage is applied between two electrodes as discharge start voltage.

Discharge is started into the pixel and gas is ionized. During discharging Ion is c harged on the scan electrode side

and electron is charged on data electrode side.

1.9. Wall Voltage

1.11. Sustain Step 2

Fig. I

When input pulses are stopped, Ions and Electrons which are charged on the dielectric around the electrodes are remained.

This charge is called Wall Voltage (Pilot voltage). This operation is called Write .

1.10. Sustain Step 1

Fig. J

Negative polarityís Sustain pulse is input between sustain and scan electrodes and voltage potential between two electrodes becomes sum of Sustain pulse and wall voltage.

Then discharge start.

Fig. K

When sustain pulse is stopped, Ions and Electrons are remained again as Wall voltage. However polarity of wall voltage is reversed.

1.12. Sustain Step 3

Fig. L

Positive polarity´s Sustain pulse is input between sustain and scan electrodes and discharge start again.

1.13. Sustain Step 4

1.15. Repeat Step 1 to Step 5

Fig. M

When sustain pulse is stopped, Ions and Electrons are remained again as Wall voltage. However polarity of wall voltage is reversed.

1.14. Sustain Step 5

Fig. N

Ions and Electrons which is generated by 2nd sustain discharge are charged on the pixel wall(dielectric) around the electrodes.

Fig. O

To keep discharge continuously step 1 to 5 operation will be repeated.

As the result sustain pulse is alternated. Therefore we call this drive system AC Drive type.

If sustain operation is repeated longer, brightness level of the pixel is increased. Therefore depend on sustain discharge time brightness of pixel is controlled.

1.16. Sub-Field drive

Fig. P

Sub-Field drive is PDP unique system. While one TV field period, 8 bits digital video signal component

is reproduced by 8 s ub-fields operation. Each Sub-Field´s address period are all same.(Consist of one

initialization and 768 scanning operation) But Sustain period of each Sub-Field are different.1st Sub-

Field(SF) reproduce only 1 step brightness. 2nd SF reproduce 2 steps brightness. Each sub-field´s sustain period are increased gradually. However total 256 brightness difference can be reproduced on

the screen.

1.17. Dual Scan

1.19. Real Black drive

Fig. Q

The sustain period of sub-field drive system. Therefore brightness peak is limited. Because 768 horizontal lines scanning is carried out during address period.

Dual scan system can reduce scanning time from 768 to 384 in the address period.

Then spaced time by dual scanning can be used for sustain operation.

As the result Brightness peak level can be increased.

1.18. Plasma AI (Adaptive brightness Intensifier)

Fig. S

For standard sub field drive, initialization discharge is done at each sub field. So that during one TV field period same sub field numbers of discharges are done even black signal was displayed.

Therefore there are small emission at the black area.

The Real Black drive system improve black reproduction. Initialization discharge is done at first sub field only. Remaining sub field are not required discharge because Real

Black drive circuit applies initialization electric field remainder pulse.

Fig. R

Plasma AI control sub-field drive operation which is called Multi-Sprit Sub-Field drive control system.

Depend on the picture contents ( APL : Average Picture Level ) sustain time format of each sub-field are also rearranged from binary format to linear cording sustain time. (Linear coding subfield)

Plasma AI select the best display condition for Plasma display panel to display natural and crisp picture.

2 Service Hint

Baord name Function Board name Function C1 Data drive (Upper Left) P4 Panel drive power C2 Data drive (Upper Center) P5 Processing voltage control C3 Data drive (Upper Right) P6 PFC oscillator C4 Data drive (Lower Left) P7 High Voltage protect C5 Data drive (Lower Center) P8 Low Voltage protect C6 Data drive (Lower Right) P9 Regulator C7 Saving power S1 Power switch C8 Saving power SC Scan drive D Digital process & control SD Scan drive output (Lower) DG RGB/IF SS Sustain drive F Line Filter SS2 Sustain connection (Upper) F Line Filter SS3 Sustain connection (Lower) H Rear terminal SU Scan drive output (Upper) H3 Speaker terminal T11 Interface P1 Power supply V1 Front switch & Remote Receiver P3 Sustain voltage control

3 Adjustment Procedure

3.1. +B Set-up

3.1.1. Item / Preparation

1.Confirm the main voltage set switch Is set to 230V. (A, B, and E version) Confirm the main voltage set switch is set to 110V. (U version)

Note:

230V covers input AC voltage from 200V till 260V, and 110V covers from 90V till 130V.

2.Input a Grey scale signal.

3.Set the picture controls: Picture mode: Normal White balance: Normal

3.1.2. Adjustments

Adjust and confirm indicated test point for the specified voltage.

Test point Voltage Volume Name P4 pin 1 (Hot) 400V ±1V R548 PFC Confirmation (Cold) P27 pin 5 16V ±0.5V +15V D5 pin 1 14V ±0.5V +13.5V DG6 pin 1 14V ±0.5V Audio15V DG6 pin 3 -14V ±0.5V Audio-15V D5 pin 5 5.2V ±0.3V +5.25V D5 pin 8 3.6V ±0.2V +3.65V D7 pin 4 5V ±0.3V STB5V

3.2. Driver Set-up

3.2.1. Item / Preparation

1.Input an APL 100 % white signal.

2.Set the picture controls: Picture mode: Normal White balance: Cool Aspect: 16:9

3.2.2. Adjustments

Adjust driver section v oltages referring the panel data on the panel data label.

Test point Voltage Volume Name

TPVSUS (SS-BOARD)

TPVBK (SC-BOARD)

TPVE (SS-BOARD)

TPVSET (SC-BOARD)

TPVAD (SC-BOARD)

P27 pin2 (P1BOARD

Between TPVscn and TPVAD (SC-BOARD)

VSUS ±1V R639(P3-BOARD) Vsus

140 V ±5V R513(P1-BOARD) Vbk

VE ±0.5V R6829(SS-BOARD) Ve

224 V ±1V R6490(SC-BOARD) Vset

VAD ±1V R960(P4-BOARD) Vad

75 V ±0.5V R528 (P1-BOARD) Vda

120 + (Vad) ±0.5V

R967 (P4-BOARD) Vscan

3.3. Adjustment Volume Location

3.4. Test Point Location

3.5. Initialization Pulse Adjust

1.Input a Cross hatch signal.

2.Set the picture controls: Picture mode: Normal White balance: Cool

Adjust the indicated test point for the specified wave form.

Test point Volume TPSC1 (SC) R6524 (SC) 20 ± 10µ Sec TPSC1 (SC) R6556 (SC) 160 ± 20µ Sec

4 Alignment Setting

4.1. How to access Alignment

1.Press and hold the Volume down / - button on the front panel of the unit and press the status [ + ] button on the remote control 3 times quickly within 1 second, this will place the unit into the CAT menu (Main service mode)

2.Press the Access button on the remote control.

4.2. Exit

1.To exit the IIC mode,presstheR button on the remote control.

2.To exit the CAT mode, access the ID mode by the down button of cross buttons and switch off the main power and on again.

4.3. IIC menu structure

5 Alignment

5.1. DG contrast

(Composit video signal)

INPUT Equipment Test Point Level Remark

Alignment menu

Subject Item

1 NTSC Oscilloscope TP8004 VPC SETTING

Colour Bar

2 PAL Oscilloscope TP8004 VPC SETTING

Colour Bar

(DG Boad)

(DG Board)

5.2. DVCO adjust

Alignment menu

Subject Item

1 NTSC or PAL - - VPC SETTING

Colour Bar

Standard signal

DG CONTRAST

DVCO SETTING

0.7V+-0.02V (3A)

100IRE

0.55V+-0.02V (3A)

ProcedureINPUT Equipment Test Point

1) Access to DVCO SETTING mode.

2) Press ACCESS key on remote then automatic DVCO setting is started.

3) When data becomes " 1 "adjustment is completed. .

* Do not use this function without input signal.

5.3. NTSC panel white balance

INPUT Alignment menu ProcedureEquipment Setting

1 NTSC Color Picture: 1) Find the nearest area to brightness of 10 cd/m2 as Low

Gray Scale Analyzer Normal Sub Adjust light by color sensor. Pattern White balance: Sub Bright 2) Adjust Sub bright to set Low light level to 10 cd/m

Cool exactly.

Aspect: PANEL W/B

16:9 G cut off 3) Set G cut off to " 80 ".

PANEL W/B

B cut off 4) Adjust B and R cut off to set color temperature as

R cut off shown Fig.-01.

High light 75% Sub Adjust

Low light 15% Sub Bright 5) If Sub Bright is changed re-adjust it to set Low light

to 10 cd/m

6)Find 75% of white area by color sensor.

PANEL W/B

G Drive 7) Set G Drive to " D8 ".

PANEL W/B

B Drive 8) Adjust B and R Drive to set color temperature

R Drive as shown Fig.-01.

9) Repeat item 4) to 7) to set both Low light and high light.

PANEL W/B

R,G,B Drive 10) Increase same steps of R, G and B Drive to set R,G,B Drive largest level of 3 color drive to "FC".

PANEL W/B

R,G,B cut off 11) Re-adjust Low light level again.

Color Temp. x y

Cool(Hi) 0.272 0.290

Normal(Mid) 0.288 0.296

Warm(Low) 0.313 0.329

Fig. -01

2 Picture: 1) Change white balance to "Normal".

Normal PANEL W/B

White balance: R,G,B cut off 2) Repeat procedure 3) to 11) of Cool mode.

Normal PANEL W/B

Aspect: R,G,B Drive

16:9

3 Picture: 1) Change white balance to "Normal".

Normal PANEL W/B

White balance: R,G,B cut off 2) Repeat procedure 3) to 11) of Cool mode.

Warm PANEL W/B

Aspect: R,G,B Drive

16:9

4 Picture: Picture Menu 1) Change color templature to "Cool".

Normal Sub Adjust

White balance: Sub Bright 2)Re-set Sub bright to "30"

Cool

Aspect:

16:9

5.4. PAL/SECAM panel white balance

INPUT Alignment menu ProcedureEquipment Setting

1 PAL Color Picture: 1) Find the nearest area to brightness of 10 cd/m2 as Low

Gray Scale Analyzer Normal Sub Adjust light by color sensor. Pattern White balance: Sub Bright 2) Adjust Sub bright to set Low light level to 10 cd/m

Cool exactly.

Aspect: PANEL W/B

16:9 G cut off 3) Set G cut off to " 80 ".

PANEL W/B

B cut off 4) Adjust B and R cut off to set color temperature as

R cut off shown Fig.-02.

High light 75% Sub Adjust

Low light 15% Sub Bright 5) If Sub Bright is changed re-adjust it to set Low light

to 10 cd/m

6)Find 75% of white area by color sensor.

PANEL W/B

G Drive 7) Set G Drive to " D8 ".

PANEL W/B

B Drive 8) Adjust B and R Drive to set color temperature

R Drive as shown Fig.-02.

9) Repeat procedure 4) to 7) to set both Low light and high light.

PANEL W/B

R,G,B Drive 10) Increase same steps of R, G and B Drive to set R,G,B Drive largest level of 3 color drive to "FC".

PANEL W/B

R,G,B cut off 11) Re-adjust Low light level again.

Color Temp. x y

Cool(Hi) 0.272 0.290

Normal(Mid) 0.288 0.296

Warm(Low) 0.313 0.329

Fig. -02

2 Picture: 1) Change white balance to "Normal".

Normal PANEL W/B

White balance: R,G,B cut off 2) Repeat procedure 3) to 11) of Cool mode.

Normal PANEL W/B

Aspect: R,G,B Drive

16:9

3 Picture: 1) Change white balance to "Normal".

Normal PANEL W/B

White balance: R,G,B cut off 2) Repeat procedure 3) to 11) of Cool mode.

Warm PANEL W/B

Aspect: R,G,B Drive

16:9

4 Picture: Picture Menu 1) Change color templature to "Cool".

Normal Sub Adjust

White balance: Sub Bright 2)Re-set Sub bright to "30"

Cool

Aspect:

16:9

Alignment menu ProcedureEquipment Setting

5 Picture: 1) Write down each color temaparature of R,G,B drive and

Normal Cut off data as follows.

Aspect:

16:9

White

White balance:

Cool

Normal

Warm

SECAM signal 2) Input SECAM signal.

Balance Cool Normal Warm R Drive G Drive B Drive R Cut off G Cut off B Cut off

3) Copy PAL R,G,B drive and cut off data of each white balance mode to SECAM position.

5.5. Pedestal setting

INPUT Alignment menu ProcedureEquipment Setting

** Adjust at the dark room.

1 Component Picture: PANEL W/B

(525i, 525p, 625i, Normal R cut off 1) Set R,G and B cut off to "

720i or 1080i) White balance: G cut off

Cool B cut off

Gray Scale Aspect: Pattern 16:9

Black 2 %

Black 0 % at black 2% area and no emission at black 0% area.

2 RGB(PC) Picture: 1) Change input to RGB signal.

Gray Scale Normal PANEL W/B Pattern White balance: R,G,B cut off 2) Repeat procedure 1) to 7) of Component input signal.

Aspect: R,G,B Drive

Chroma Control:

RGB Sub Adjust:

G Sub Bright

Chroma Control:

RGB Sub Adjust:

B Sub Bright

Chroma Control:

RGB Sub Adjust:

R Sub Bright

Cool PANEL W/B

16:9

2) Set Gun off to "

Gun off

3) Adjust G Sub bright to start some of green pixels emission at black 2% area and no emission at black 0% area.

4) Set Gun off to "

Gun off

5) Adjust B Sub bright to start some of blue pixels emission

6) Set Gun off to "

Gun off

7) Adjust R Sub bright to start some of red pixels emission at black 2% area and no emission at black 0% area.

5". (Only green pixels can emit.)

3". (Only blue pixels can emit.)

6". (Only red pixels can emit.)

80 ".

Black 0 %

Black 2 %

5.6. PC/RGB panel white balance

INPUT Alignment menu ProcedureEquipment Setting

1 PC Color Picture: 1) Find the nearest area to brightness of 10 cd/m2 as Low

Gray Scale Analyzer Normal Sub Adjust light by color sensor. Pattern White balance: Sub Bright 2) Adjust Sub bright to set Low light level to 10 cd/m

Cool exactly.

Aspect: PANEL W/B

16:9 G cut off 3) Set G cut off to " 80 ".

PANEL W/B

B cut off 4) Adjust B and R cut off to set color temperature as

R cut off shown Fig.-03.

High light 75% Sub Adjust

Low light 15% Sub Bright 5) If Sub Bright is changed re-adjust it to set Low light

to 10 cd/m

6)Find 75% of white area by color sensor.

PANEL W/B

G Drive 7) Set G Drive to " D8 ".

PANEL W/B

B Drive 8) Adjust B and R Drive to set color temperature

R Drive as shown Fig.-03.

9) Repeat item 4) to 7) to set both Low light and high light.

PANEL W/B

R,G,B Drive 10) Increase same steps of R, G and B Drive to set R,G,B Drive largest level of 3 color drive to "FC".

PANEL W/B

R,G,B cut off 11) Re-adjust Low light level again.

Color Temp. x y

Cool(Hi) 0.272 0.290

Normal(Mid) 0.288 0.296

Warm(Low) 0.313 0.329

Fig. -03

2 Picture: 1) Change white balance to "Normal".

Normal PANEL W/B

White balance: R,G,B cut off 2) Repeat procedure 3) to 11) of Cool mode.

Normal PANEL W/B

Aspect: R,G,B Drive

16:9

3 Picture: 1) Change white balance to "Normal".

Normal PANEL W/B

White balance: R,G,B cut off 2) Repeat procedure 3) to 11) of Cool mode.

Warm PANEL W/B

Aspect: R,G,B Drive

16:9

4 Picture: Picture Menu 1) Change color templature to "Cool".

Normal Sub Adjust

White balance: Sub Bright 2)Re-set Sub bright to "30"

Cool

Aspect:

16:9

INPUT Alignment menu ProcedureEquipment Setting

5 Picture: 1) Write down each color temaparature of R,G,B drive and

Normal Cut off data as follows.

Aspect:

16:9

White

White balance: RGB Gray Scale Pattern

High light 75%

Low light 15% 3) Copy PC R,G,B drive and cut off data of each white

Cool

Normal

Warm

Balance Cool Normal Warm R Drive G Drive B Drive R Cut off G Cut off B Cut off

2) Input RGB signal.

balance mode to RGB position.

5.7. HD/ 525i /525p panel white balance

INPUT Alignment menu ProcedureEquipment Setting

1HD(720i or 1080i) Color Picture: 1) Find the nearest area to brightness of 10 cd/m2 as Low

Gray Scale Analyzer Normal Sub Adjust light by color sensor. Pattern White balance: Sub Bright 2) Adjust Sub bright to set Low light level to 10 cd/m

Cool

Aspect: PANEL W/B

16:9 G cut off 3) Set G cut off to " 80 ".

PANEL W/B

B cut off 4) Adjust B and R cut off to set color temperature as

R cut off shown Fig.-04.

High light 75% Sub Adjust

Low light 15% Sub Bright 5) If Sub Bright is changed re-adjust it to set Low light

PANEL W/B

G Drive 7) Set G Drive to " D8 ".

PANEL W/B

R Drive as shown Fig.-04.

PANEL W/B

R,G,B Drive 10) Increase same steps of R, G and B Drive to set R,G,B Drive largest level of 3 color drive to "FC".

PANEL W/B

R,G,B cut off 11) Re-adjust Low light level again.

exactly.

to 10 cd/m

6)Find 75% of white area by color sensor.

B Drive 8) Adjust B and R Drive to set color temperature

9) Repeat item 4) to 7) to set both Low light and high light.

Color Temp. x y

Cool(Hi) 0.272 0.290

Normal(Mid) 0.288 0.296

Warm(Low) 0.313 0.329

Fig. -04

2 Picture: 1) Change white balance to "Normal".

Normal PANEL W/B

White balance: R,G,B cut off 2) Repeat procedure 3) to 11) of Cool mode.

Normal

PANEL W/B

Aspect: R,G,B Drive

16:9

3 Picture: 1) Change white balance to "Normal".

Normal PANEL W/B

White balance: R,G,B cut off 2) Repeat procedure 3) to 11) of Cool mode.

Warm

PANEL W/B

Aspect: R,G,B Drive

16:9

4 Picture: Picture Menu 1) Change color templature to "Cool".

Normal Sub Adjust

White balance: Sub Bright 2)Re-set Sub bright to "30"

Cool

Aspect:

16:9

INPUT Alignment menu ProcedureEquipment Setting

5 Picture: 1) Write down each color temaparature of R,G,B drive and

Normal Cut off data as follows.

Aspect:

16:9

White

White balance: RGB Gray Scale Pattern

High light 75%

Low light 15% 3) Copy HD drive and cut off data of each white

Cool

Normal

Warm

Balance Cool Normal Warm R Drive G Drive B Drive R Cut off G Cut off B Cut off

2)Change input signal to 525i and 525p.

balance mode to each signals position.

5.8. 625i panel balance

INPUT Alignment menu ProcedureEquipment Setting

1 625i Color Picture: 1) Find the nearest area to brightness of 10 cd/m2 as Low

Gray Scale Analyzer Normal Sub Adjust light by color sensor. Pattern White balance: Sub Bright 2) Adjust Sub bright to set Low light level to 10 cd/m

Cool exactly.

Aspect: PANEL W/B

16:9 G cut off 3) Set G cut off to " 80 ".

PANEL W/B

B cut off 4) Adjust B and R cut off to set color temperature as

R cut off shown Fig.-05.

High light 75% Sub Adjust

Low light 15% Sub Bright 5) If Sub Bright is changed re-adjust it to set Low light

to 10 cd/m

6)Find 75% of white area by color sensor.

PANEL W/B

G Drive 7) Set G Drive to " D8 ".

PANEL W/B

B Drive 8) Adjust B and R Drive to set color temperature

R Drive as shown Fig.-05.

9) Repeat item 4) to 7) to set both Low light and high light.

PANEL W/B

R,G,B Drive 10) Increase same steps of R, G and B Drive to set R,G,B Drive largest level of 3 color drive to "FC".

PANEL W/B

R,G,B cut off 11) Re-adjust Low light level again.

Color Temp. x y

Cool(Hi) 0.272 0.290

Normal(Mid) 0.288 0.296

Warm(Low) 0.313 0.329

Fig. -05

2 Picture: 1) Change white balance to "Normal".

Normal PANEL W/B

White balance: R,G,B cut off 2) Repeat procedure 3) to 11) of Cool mode.

Normal PANEL W/B

Aspect: R,G,B Drive

16:9

3 Picture: 1) Change white balance to "Normal".

Normal PANEL W/B

White balance: R,G,B cut off 2) Repeat procedure 3) to 11) of Cool mode.

Warm PANEL W/B

Aspect: R,G,B Drive

16:9

4 Picture: Picture Menu 1) Change color templature to "Cool".

Normal Sub Adjust

White balance: Sub Bright 2)Re-set Sub bright to "30"

Cool

Aspect:

16:9

5.9. Sub brighness setting

INPUT Alignment menu ProcedureEquipment Setting

** Adjust at the dark room.

1 NTSC Picture: PANEL W/B

Gray Scale Normal All cut off 1) Set white balance to Pattern Aspect:

16:9 2) Adjust All cut off to start some pixels emission

at black 2% area and no emission at black 0% area.

3) Write down all cut off data.

Cool.

4) Set white balance to

Black 2 %

Black 0 % 5) Adjust All cut off to set same data of Cool mode.

6) Set white balance to

7) Adjust All cut off to set same data of Cool mode.

** Adjust at the dark room.

2 PAL Picture: PANEL W/B

Gray Scale Normal All cut off 1) Set white balance to Pattern Aspect:

16:9 2) Adjust All cut off to start some pixels emission

at black 2% area and no emission at black 0% area.

3) Write down all cut off data.

4) Set white balance to

Black 2 %

Black 0 % 5) Adjust All cut off to set same data of Cool mode.

6) Set white balance to

7) Adjust All cut off to set same data of Cool mode.

SECAM 8) Change to SECAM signal. Gray Scale Pattern 9) Copy PAL All cut off data to SECAM mode.

Nornal.

warm.

Cool.

Nornal.

warm.

** Adjust at the dark room.

3 PC Picture: PANEL W/B

Gray Scale Normal All cut off 1) Set white balance to Pattern Aspect:

16:9 2) Adjust All cut off to start some pixels emission

at black 2% area and no emission at black 0% area.

3) Write down all cut off data.

4) Set white balance to

Black 2 %

Black 0 % 5) Adjust All cut off to set same data of Cool mode.

6) Set white balance to

7) Adjust All cut off to set same data of Cool mode.

RGB 8) Change to RGB input signal. Gray Scale Pattern 9) Copy PAL All cut off data to SECAM mode.

Cool.

Nornal.

warm.

Alignment menu ProcedureINPUT Equipment Setting

** Adjust at the dark room.

4 525i Picture: PANEL W/B

Gray Scale Normal All cut off 1) Set white balance to Pattern Aspect:

16:9 2) Adjust All cut off to start some pixels emission

at black 2% area and no emission at black 0% area.

3) Write down all cut off data.

Cool

4) Set white balance to

Nornal

Black 2 %

Black 0 % 5) Adjust All cut off to set same data of Cool mode.

6) Set white balance to

warm

7) Adjust All cut off to set same data of Cool mode.

525p 8) Change to 525p signal. Gray Scale Pattern 9) Copy 525i All cut off data to 525p mode.

HD (720i or 1080i) 8) Change to HD signal. Gray Scale Pattern 9) Copy 525i All cut off data to HD mode.

** Adjust at the dark room.

5 625i Picture: PANEL W/B

Cool

Gray Scale Normal All cut off 1) Set white balance to

Pattern Aspect:

16:9 2) Adjust All cut off to start some pixels emission

at black 2% area and no emission at black 0% area.

3) Write down all cut off data.

4) Set white balance to

Nornal

Black 2 %

Black 0 % 5) Adjust All cut off to set same data of Cool mode.

6) Set white balance to

warm

7) Adjust All cut off to set same data of Cool mode.

5.10. Pos./Size setting

1.Receive the test pattern signal which can be found the center and edge position and align properly.

Alignment Item Reference Setting/Special feature HPosition 9A Optimum setting VPosition C3 Optimum setting HSize A8 Optimum setting VSize 5E Optimum setting

5.11. Panel APL/ABL

1.Confirm each data.

Alignment Item Reference Setting/Special feature APL Shift Level E2 Confirmation only ABL Point 10 Confirmation only ABL Gain E0 Confirmation only ABL Bank Select 3F Confirmation only

5.12. SG Hold

SG Hold is the alignment tool for data copy function. Color / Signal system can be set regardless of input signal.

5.13. Aging

Aging mode is internal pattern generator for panel setting confirmation and the after image removal.

1.Access desired colour pattern by the Volume Up or Down button on the remote control.

2.To exit press Menu button

5.13.1. Panel Colour

There are 4 colour pattern White, Red, Blue and Green.

5.13.2. Scroll Bar

Scroll bar is for the after image removal. Display scroll bar approximately 15 minutes after alignment is competed.

5.14.1. Side panel color setting

Colour of side panel which are left and right side blank area of 4:3 aspect mode can be adjusted as desired color and brightness.

1.Access Side panel Y(G), U(B) and V(R) by the left or right button on the remote control.

2.Adjust desired color and brightness of side panel Y(G), U(B) and V(R) by Volume UP or Down button on the remote control.

(If 4:3 aspect will be used long time, change side panel brightness optimum level for screen burn protection.)

5.15. CAT (Computer Aided Test) mode

Mode Function Access button IIC Service Alignment Action CD

(Complete Diagnostics)

IT (Integrated Text) Not use SD

(Status Display) OSD on/off OSD display

ID (Initial Data) Not use

Software version information EEP ROM edit

Factory use Action

switch

Mute

5.13.3. Ramp pattern

Ramp pattern is for digital contrast reproduction confirmation.

5.14. LSI 33 Adjust

LSI 33 PIPCR, LSI 27 Through and ABL Bank are for factory parameter setting for Format converter (IC9204).

(IT Mode, and ID Mode is unused in serving.)

6SelfCheck

6.1. Display Indication

1.Self-check is used to automatically check the bus line controlled circuit of the Plasma display.

2.To get into the Self-check mode press the volume down button on the customer controls at the front of the set, at the same time pressing the OFF-TIMER button on the remote control, and the screen will show :-

If the CCU ports have been checked and found to be incorrect Or not located then " - - " will appear in place of " OK "

7 Trouble shooting guide

7.1. No Power

First check point

There are following 3 states of No Power indication by power LED.

1.No lit

2.Green is lit then turns red blinking a few seconds later.

3.Only red is lit.

1.No lit

2.Red LED Blinking When one or some of supply voltages from power supply circuit are declined red LED will be blinking as power

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