TOSHIBA 42WP27B, 42WP27, 42WP27E, 42WP27F, 42WP27R Service Manual

FILE NO. 050-200234

SERVICE MANUAL

PLASMA DISPLAY MONITOR

42WP27B, 42WP27C

42WP27E, 42WP27F

42WP27R

PRINTED IN JAPAN Dec, 2002

CONTENTS

Page Page

1 Applicable signals 3

2 Safety Precautions 4

2.1. General Guidelines

3 Prevention of Electro Static Discharge (ESD) to

Electrostatically Sensitive (ES) Devices 5

4 About lead free solder (PbF) 6

5 PCB Structure sheet of GP5D chassis 7

6 Service Hint 8

7 Location of Lead Wiring 9

8 Adjustment Procedure 10

8.1. +B Set-up 10

8.2. Driver Set-up 10

8.3. Initialization Pulse Adjust 11

8.4. P.C.B. (Printed Circuit Board) exchange 12

8.5. Adjustment Volume Location 12

8.6. Test Point Location 12

9 Service mode 13

9.1. CAT (computer Aided Test) mode

9.2. IIC mode structure (following items value is sample data.)

10 Alignment 16

10.1. Pedestal setting 16

10.2. NTSC panel white balance

10.3. PAL/SECAM panel white balance 18

10.4. PC/RGB panel white balance 20

10.5. HD/ 525i /525p panel white balance

10.6. 625i panel balance 24

10.7. Sub brightness setting 25

11 Trouble shooting guide

11.1. Self Check 27

11.2. No Power 28

11.3. No Picture 29

11.4. Local screen failure

12 Option Setting 30

13 Conductor Views 33

13.1. F-Board 33

13.2. P-Board 34

13.3. HX-Board 37

13.4. Option RTB421 38

13.5. D1-Board 40

13.6. D2-Board 42

13.7. C1-Board 45

13.8. C2-Board 46

13.9. SC-Board 47

13.10. SU-Board 50

13.11. SD-Board 51

13.12. SS, SS2, SS3-Board 52

13.13. Z-Board

13.14. H3, S1 and V1-Board 56

14 Block and Schematic Diagrams 57

14.1. Schematic Diagram Notes 57

14.2. Main Block Diagram 58

14.3. F-Board Schematic Diagram 59

14.4. Power Block Diagram 60

14.5. P-Board (1 of 2) Schematic Diagram 61

14.6. P-Board (2 of 2) Schematic Diagram 62

14.7. HX-Board Block Diagram 63

14.8. HX-Board Schematic Diagram 64

14.9. Option RTB421 Block Diagram 65

14.10. Option RTB421 (1 of 2) Schematic Diagram 66

14.11. Option RTB421 (2 of 2) Schematic Diagram 67

14.12. D1-Board Block Diagram 68

14.13. D1-Board (1 of 6) Schematic Diagram

14.14. D1-Board (2 of 6) Schematic Diagram 70

14.15. D1-Board (3 of 6) Schematic Diagram 71

14.16. D1-Board (4 of 6) Schematic Diagram 72

14.17. D1-Board (5 of 6) Schematic Diagram 73

14.18. D1-Board (6 of 6) Schematic Diagram

14.19. D2-Board Block Diagram 75

14.20. D2-Board (1 of 6) Schematic Diagram 76

14.21. D2-Board (2 of 6) Schematic Diagram

14.22. D2-Board (3 of 6) Schematic Diagram 78

14.23. D2-Board (4 of 6) Schematic Diagram 79

14.24. D2-Board (5 of 6) Schematic Diagram

14.25. D2-Board (6 of 6) Schematic Diagram 81

14.26. C1 and C2-Board Block Diagram 82

14.27. C1-Board Schematic Diagram 83

14.28. C2-Board Schematic Diagram

14.29. SC-Board Block Diagram 85

14.30. SC-Board (1 of 2) Schematic Diagram 86

14.31. SC-Board (2 of 2) Schematic Diagram 87

14.32. SD-Board Block Diagram 88

14.33. SD-Board Schematic Diagram 89

14.34. SU-Board Block Diagram 90

14.35. SU-Board Schematic Diagram 91

14.36. SS-Board Block Diagram 92

14.37. SS, SS2, SS3 and S1-Board Schematic Diagram 93

14.38. Z-Board Block Diagram 94

14.39. H3 and Z-Board Schematic Diagram 95

15 Mechanical Parts Location 97

16 Replacement Parts List 99

16.1. Replacement Parts List Notes 99

16.2. Mechanical Replacement Parts List 100

16.3. Electrical Replacement Parts List 101

17 Specifications 111

1 Applicable signals

2 Safety Precautions

2.1. General Guidelines

1.When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit.

2.After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.

3.After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.

2.1.1. Leakage Current Cold Check

1.Unplug the AC cord and connect a jumper between the two prongs on the plug.

2.Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the chassis, the reading should be between 1M9 and 5.2M9.

When the exposed metal does not have a return path to

the chassis, the reading must be

Figure 1

2.1.2. Leakage Current Hot Check (See Figure 1.)

1.Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.

2.Connect a 1.5k9 , 10 watts resistor, in parallel with a 0.15µF capacitors, between each exposed metallic part on the set and a good earth ground such as a water pipe, as shown in Figure 1.

3.Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor.

4.Check each exposed metallic part, and measure the voltage at each point.

5.Reverse the AC plug in the AC outlet and repeat each of the above measurements.

6.The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent) may be used to make the hot checks, leakage current must not exceed 1/2 milliamp. In case a measurement is outside of the limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is returned to the customer.

3 Prevention of Electro Static Discharge (ESD) to

Electrostatically Sensitive (ES) Devices

Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by electro static discharge (ESD).

1.Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your body by touching a known earth ground. Alternatively, obtain and wear a commercia lly available discharging ESD wrist strap, which should be removed for potential shock reasons prior to applying power to the unit under test.

2.After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as alminum foil, to prevent electrostatic charge buildup or exposure of the assembly.

3.Use only a grounded-tip soldering iron to solder or unsolder ES devices.

4.Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static (ESD protected)" can generate electrical charge sufficient to damage ES devices.

5.Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.

6.Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, alminum foil or comparable conductive material).

7.Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed.

Caution

Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

8.Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise hamless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to damage an ES device).

4 About lead free solder (PbF)

Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and (Cu) although other types are available.

This model uses Pb Free solder in it’s manufacture due to environmental conservation issues. For service and repair work, we’d suggest the use of Pb free solder as well, although Pb solder may be used.

PCBs manufactured using lead free solder will have the PbF within a leaf Symbol

Caution



 ·Pb free solder has a higher melting point than standard solder. Typically the melting point is 50 ~ 70 °F (30~40 °C) higher.



Please use a high temperature soldering iron and set it to 700 ± 20 °F (370 ± 10 °C).



 ·Pb free solder will tend to splash when heated too high (about 1100 °F or 600 °C).



If you must use Pb solder, please completely remove all of the Pb free solder on the pins or solder area before applying Pb solder. If this is not practical, be sure to heat the Pb free solder until it melts, before applying Pb solder.



 ·After applying PbF solder to double layered boards, please check the component side for excess solder which may flow onto



the opposite side. (see figure below)

Suggested Pb free solder

There are several kinds of Pb free solder available for purchase. This product uses Sn+Ag+Cu (tin, silver, copper) solder. However, Sn+Cu (tin, copper), Sn+Zn+Bi (tin, zinc, bismuth) solder can also be used.

stamped on the back of PCB.

5 PCB Structure sheet of GP5D chassis

Board Name Function Remarks

D1 Format Converter 1 D2 Plasma AI Sub-Field Processor 1

Z Audio out SS Sustain Out 1 SC Scan out 1 SU Sustain connection (Upper) 1 SD Sustain connection (Lower) 1 C1 Data Drive (Lower Right) C2 Data Drive (Lower Left) H3 Speaker terminal S1 Power switch

SS2 Sustain connection (Upper) SS3 Sustain connection (Lower)

V1 Front SW. & Remote receiver

F Line filter

P Power supply 1 HX PC_type_Input terminal

RTB421 RCA type_Input terminal

Remarks

1.Recommend PCB´s for initial service for GP5D chassis.

6 Service Hint

∗ D1 board is not used for 42WP27C.

7 Location of Lead Wiring

8 Adjustment Procedure

8.1. +B Set-up

8.1.1. Item / Preparation

1.Input a Grey scale signal.

2.Set the picture controls: Picture mode: Normal White balance: Normal

8.1.2. Adjustments

Adjust and confirm indicated test point for the specified voltage.

Adjust

Name Volume Voltage Test Point Vsus R540 170V ± 1V P1 pin 3 Vda R537 67V ± 0.5V P12 pin 1

Confirm

Name Voltage Test Point 15V 15.3V ± 0.5V P23 pin 2 13V 13.3V ± 0.5V P25 pin 5 15V 15.2V ± 0.5V P25 pin 1 Audio 13V 12.5V ± 0.8V P6 pin 1 Audio-13V -12.5V ± 0.8V P6 pin 3 5V 5.2V ± 0.3V P25 pin 7 STB 5V 5.0V ± 0.3V P27 pin 4 Fan 15V 15.0V ± 0.5V P10 pin 1 Fan 5V 5.2V ± 0.3V P10 pin 4 PFC 380V ± 15V C447(+)

8.2. Driver Set-up

8.2.1. Item / Preparation

1.Input an APL 100 % white signal.

2.Set the picture controls: Picture mode: Normal White balance: Cool Aspect: 16:9

8.2.2. Adjustments

Adjust driver section voltages referring the panel data on the panel data label.

Name Test Point Voltage Volume

Vsus TPVSUS

(SS) Vbk TPVBK (SC) 155V ± 5V R6443 (SC) Ve TPVE (SS) 150V ± 1V R6774 (SS) Vset TPVSET

(SC) Vad TPVAD (SC) -90V ± 1V R6477 (SC) Vscn TPVSCN

(SC) Vda TPVDA (SS) 67V ± 1V R537 (P)

*See the Panel label.

170V ± 1V R540 (P)

218V ± 6V ---

Vad*+118V ±2V---

8.3. Initialization Pulse Adjust

1.Input a Cross hatch signal.

2.Set the picture controls: Picture mode: Normal White balance: Cool

Adjust the indicated test point for the specified wave form.

Test point Volume Level T1 TPSC1 (SC) --- 20 ± 15µ Sec T2 TPSS1 (SS) R6557 (SC) 170 ± 20µ Sec

TPSC1 SCAN OUTPUT

TPSS1 SUSTAIN OUTPUT

VSET

T2 170±20µs

Scan TPSC1

VSUS VBK

VSCN VAD

VSET2 7±3V

5.0±0.6µs

Sustain TPSS1

VE2

VSUS

INITIALIZE SCAN PRE-INITIALIZE

ADDRESS PERIOD

SUSTAIN

8.4. P.C.B. (Printed Circuit Board) exchange

8.4.1. Caution

1. To remove P.C.B. , wait 1 minute after power was off for discharge from electrolysis capacitors.

8.4.2. Quick adjustment after P.C.B. exchange

P.C.B. Name Test Point Voltage Volume

P Board Vsus TPVSUS (SS) 170V ± 1V R540 (P)

Vda TPVDA (SS) 67V ± 1V R537 (P)

SC Board Vbk TPVBK (SC) 155V ± 5V R6443 (SC)

Vad TPVAD (SC) -90V ± 1V R6477 (SC)

SS Board Ve TPVE (SS) 150V ± 1V R6774 (SS)

153V ± 1V

D1 Board White blance, Pedestal and Sub brightness for NTSC, PAL, HD, PC and 625i signals

*See the Panel label.

8.5. Adjustment Volume Location

8.6. Test Point Location

∗ D1 board is not used for 42WP27C.

9 Service mode

9.1. CAT (computer Aided Test) mode

To exit the CAT mode, access the ID mode and switch off the main power.

9.1.1. IIC mode

Select the IIC mode by Up/Dow n button on the remote control at the front page of CAT mode then press the Action button on the remote control.

Subject and item are mentioned on page 14.

To exit the IIC mode, press the R button on the remote control.

9.1.2. CD mode

Select the CD mode by Up/Down button on the remote control at the front page of CAT mode then press the Mute button on the remote control more than 5 sec.

Micom software version (IC9354), this version can be upgrade by replace of new version IC. To exit the CD mode, press the R button on the remote control.

9.1.3. SD mode

Select the SD mode by Up/Down button on the remote control at the front page of CAT mode then press the Action button on the remote control.

To exit the SD mode, press the R button on the remote control.

9.2. IIC mode structure (following items value is sample data.)

10 Alignment

10.1. Pedestal setting

INPUT Alignment menu ProcedureEquipment Setting

** Adjust at the dark room.

1 Component Picture: PANEL W/B

(525i, 525p, 625i, Normal R cut off 1) Set R,G and B cut off to "

720i or 1080i) White balance: G cut off

Cool B cut off

Gray Scale Aspect: Pattern 16:9

Black 2 %

Black 0 % at black 2% area and no emission at black 0% area.

Chroma Control:

Gun off

RGB Sub Adjust:

G Sub Bright

Chroma Control:

Gun off

RGB Sub Adjust:

B Sub Bright

Chroma Control:

Gun off

RGB Sub Adjust:

R Sub Bright

2) Set Gun off to "

3) Adjust G Sub bright to start some of green pixels emission at black 2% area and no emission at black 0% area.

4) Set Gun off to "

5) Adjust B Sub bright to start some of blue pixels emission

6) Set Gun off to "

7) Adjust R Sub bright to start some of red pixels emission at black 2% area and no emission at black 0% area.

5". (Only green pixels can emit.)

3". (Only blue pixels can emit.)

6". (Only red pixels can emit.)

80 ".

2 RGB(PC) Picture: 1) Change input to RGB signal.

Gray Scale Normal PANEL W/B Pattern White balance: R,G,B cut off 2) Repeat procedure 1) to 7) of Component input signal.

Cool PANEL W/B

Aspect: R,G,B Drive

16:9

Black 2 %

Black 0 %

10.2. NTSC panel white balance

INPUT Alignment menu ProcedureEquipment Setting

1 NTSC Color Picture: 1) Find the nearest area to brightness of 10 cd/m2 as Low

Gray Scale Analyzer Normal Sub Adjust light by color sensor. Pattern White balance: Sub Bright 2) Adjust Sub bright to set Low light level to 10 cd/m

Cool

Aspect: PANEL W/B

16:9 G cut off 3) Set G cut off to " 80 ".

PANEL W/B

B cut off 4) Adjust B and R cut off to set color temperature as R cut off shown Fig.-01.

High light 75% Sub Adjust

Low light 15% Sub Bright 5) If Sub Bright is changed re-adjust it to set Low light

PANEL W/B

R,G,B Drive 10) Increase same steps of R, G and B Drive to set R,G,B Drive largest level of 3 color drive to "FC".

PANEL W/B

R,G,B cut off 11) Re-adjust Low light level again.

exactly.

to 10 cd/m

6)Find 75% of white area by color sensor.

G Drive 7) Set G Drive to " E8 ".

B Drive 8) Adjust B and R Drive to set color temperature

R Drive as shown Fig.-01.

9) Repeat item 4) to 7) to set both Low light and high light.

Color Temp. x y

Cool(Hi) 0.272 0.290

Normal(Mid) 0.288 0.296

Warm(Low) 0.313 0.329

Fig. -01

2 Picture: 1) Change white balance to "Normal".

Normal PANEL W/B

White balance: R,G,B cut off 2) Repeat procedure 3) to 11) of Cool mode.

Normal

PANEL W/B

Aspect: R,G,B Drive

16:9

3 Picture: 1) Change white balance to "Warm".

Normal PANEL W/B

White balance: R,G,B cut off 2) Repeat procedure 3) to 11) of Cool mode.

Warm

PANEL W/B

Aspect: R,G,B Drive

16:9

4 Picture: Picture Menu 1) Change color templature to "Cool".

Normal Sub Adjust

White balance: Sub Bright 2)Re-set Sub bright to "30"

Cool

Aspect:

16:9

10.3. PAL/SECAM panel white balance

INPUT Alignment menu ProcedureEquipment Setting

1 PAL Color Picture: 1) Find the nearest area to brightness of 10 cd/m2 as Low

Gray Scale Analyzer Normal Sub Adjust light by color sensor. Pattern White balance: Sub Bright 2) Adjust Sub bright to set Low light level to 10 cd/m

Cool exactly.

Aspect: PANEL W/B

16:9 G cut off 3) Set G cut off to " 80 ".

PANEL W/B

B cut off 4) Adjust B and R cut off to set color temperature as

R cut off shown Fig.-02.

High light 75% Sub Adjust

Low light 15% Sub Bright 5) If Sub Bright is changed re-adjust it to set Low light

to 10 cd/m

6)Find 75% of white area by color sensor.

PANEL W/B

G Drive 7) Set G Drive to " E8 ".

PANEL W/B

B Drive 8) Adjust B and R Drive to set color temperature

R Drive as shown Fig.-02.

9) Repeat procedure 4) to 7) to set both Low light and high light.

PANEL W/B

R,G,B Drive 10) Increase same steps of R, G and B Drive to set R,G,B Drive largest level of 3 color drive to "FC".

PANEL W/B

R,G,B cut off 11) Re-adjust Low light level again.

Color Temp. x y

Cool(Hi) 0.272 0.290

Normal(Mid) 0.288 0.296

Warm(Low) 0.313 0.329

Fig. -02

2 Picture: 1) Change white balance to "Normal".

Normal PANEL W/B

White balance: R,G,B cut off 2) Repeat procedure 3) to 11) of Cool mode.

Normal PANEL W/B

Aspect: R,G,B Drive

16:9

3 Picture: 1) Change white balance to "Warm".

Normal PANEL W/B

White balance: R,G,B cut off 2) Repeat procedure 3) to 11) of Cool mode.

Warm PANEL W/B

Aspect: R,G,B Drive

16:9

4 Picture: Picture Menu 1) Change color templature to "Cool".

Normal Sub Adjust

White balance: Sub Bright 2)Re-set Sub bright to "30"

Cool

Aspect:

16:9

Alignment menu ProcedureEquipment Setting

5 Picture: 1) Write down each color temaparature of R,G,B drive and

Normal Cut off data as follows.

Aspect:

16:9

White

White balance:

Cool

Normal

Warm

SECAM signal 2) Input SECAM signal.

Balance Cool Normal Warm R Drive G Drive B Drive R Cut off G Cut off B Cut off

3) Copy PAL R,G,B drive and cut off data of each white balance mode to SECAM position.

10.4. PC/RGB panel white balance

INPUT Alignment menu ProcedureEquipment Setting

1 PC Color Picture: 1) Find the nearest area to brightness of 10 cd/m2 as Low

Gray Scale Analyzer Normal Sub Adjust light by color sensor. Pattern White balance: Sub Bright 2) Adjust Sub bright to set Low light level to 10 cd/m

Cool exactly.

Aspect: PANEL W/B

16:9 G cut off 3) Set G cut off to " 80 ".

PANEL W/B

B cut off 4) Adjust B and R cut off to set color temperature as

R cut off shown Fig.-03.

High light 75% Sub Adjust

Low light 15% Sub Bright 5) If Sub Bright is changed re-adjust it to set Low light

to 10 cd/m

6)Find 75% of white area by color sensor.

PANEL W/B

G Drive 7) Set G Drive to " E8 ".

PANEL W/B

B Drive 8) Adjust B and R Drive to set color temperature

R Drive as shown Fig.-03.

9) Repeat item 4) to 7) to set both Low light and high light.

PANEL W/B

R,G,B Drive 10) Increase same steps of R, G and B Drive to set R,G,B Drive largest level of 3 color drive to "FC".

PANEL W/B

R,G,B cut off 11) Re-adjust Low light level again.

Color Temp. x y

Cool(Hi) 0.272 0.290

Normal(Mid) 0.288 0.296

Warm(Low) 0.313 0.329

Fig. -03

2 Picture: 1) Change white balance to "Normal".

Normal PANEL W/B

White balance: R,G,B cut off 2) Repeat procedure 3) to 11) of Cool mode.

Normal PANEL W/B

Aspect: R,G,B Drive

16:9

3 Picture: 1) Change white balance to "Warm".

Normal PANEL W/B

White balance: R,G,B cut off 2) Repeat procedure 3) to 11) of Cool mode.

Warm PANEL W/B

Aspect: R,G,B Drive

16:9

4 Picture: Picture Menu 1) Change color templature to "Cool".

Normal Sub Adjust

White balance: Sub Bright 2)Re-set Sub bright to "30"

Cool

Aspect:

16:9

INPUT Alignment menu ProcedureEquipment Setting

5 Picture: 1) Write down each color temaparature of R,G,B drive and

Normal Cut off data as follows.

Aspect:

16:9

White

RGB Gray Scale Pattern

White balance:

Cool R Drive

Normal G Drive

Warm B Drive

Balance Cool Normal Warm

R Cut off G Cut off B Cut off

2) Input RGB signal.

High light 75%

Low light 15% 3) Copy PC R,G,B drive and cut off data of each white

balance mode to RGB position.

6 Picture: 1) Write down each color temaparature of R,G,B drive and

Normal Cut off data as follows.

Aspect:

16:9

White

DVI Gray Scale Pattern

White balance:

Cool R Drive

Normal G Drive

Warm B Drive

Balance Cool Normal Warm

R Cut off G Cut off B Cut off

2) Input DVI signal.

High light 75%

Low light 15% 3) Copy PC R,G,B drive and cut off data of each white

balance mode to DVI position.

10.5. HD/ 525i /525p panel white balance

INPUT Alignment menu ProcedureEquipment Setting

1HD(720i or 1080i) Color Picture: 1) Find the nearest area to brightness of 10 cd/m2 as Low

Gray Scale Analyzer Normal Sub Adjust light by color sensor. Pattern White balance: Sub Bright 2) Adjust Sub bright to set Low light level to 10 cd/m

Cool

Aspect: PANEL W/B

16:9 G cut off 3) Set G cut off to " 80 ".

PANEL W/B

B cut off 4) Adjust B and R cut off to set color temperature as

R cut off shown Fig.-04.

High light 75% Sub Adjust

Low light 15% Sub Bright 5) If Sub Bright is changed re-adjust it to set Low light

PANEL W/B

G Drive 7) Set G Drive to " E8 ".

PANEL W/B

R Drive as shown Fig.-04.

PANEL W/B

R,G,B Drive 10) Increase same steps of R, G and B Drive to set R,G,B Drive largest level of 3 color drive to "FC".

PANEL W/B

R,G,B cut off 11) Re-adjust Low light level again.

exactly.

to 10 cd/m

6)Find 75% of white area by color sensor.

B Drive 8) Adjust B and R Drive to set color temperature

9) Repeat item 4) to 7) to set both Low light and high light.

Color Temp. x y

Cool(Hi) 0.272 0.290

Normal(Mid) 0.288 0.296

Warm(Low) 0.313 0.329

Fig. -04

2 Picture: 1) Change white balance to "Normal".

Normal PANEL W/B

White balance: R,G,B cut off 2) Repeat procedure 3) to 11) of Cool mode.

Normal

PANEL W/B

Aspect: R,G,B Drive

16:9

3 Picture: 1) Change white balance to "Warm".

Normal PANEL W/B

White balance: R,G,B cut off 2) Repeat procedure 3) to 11) of Cool mode.

Warm

PANEL W/B

Aspect: R,G,B Drive

16:9

4 Picture: Picture Menu 1) Change color templature to "Cool".

Normal Sub Adjust

White balance: Sub Bright 2)Re-set Sub bright to "30"

Cool

Aspect:

16:9

INPUT Alignment menu ProcedureEquipment Setting

5 Picture: 1) Write down each color temaparature of R,G,B drive and

Normal Cut off data as follows.

Aspect:

16:9

White

White balance: RGB Gray Scale Pattern

High light 75%

Low light 15% 3) Copy HD drive and cut off data of each white

Cool

Normal

Warm

Balance Cool Normal Warm R Drive G Drive B Drive R Cut off G Cut off B Cut off

2)Change input signal to 525i and 525p.

balance mode to each signals position.

10.6. 625i panel balance

INPUT Alignment menu ProcedureEquipment Setting

1 625i Color Picture: 1) Find the nearest area to brightness of 10 cd/m2 as Low

Gray Scale Analyzer Normal Sub Adjust light by color sensor. Pattern White balance: Sub Bright 2) Adjust Sub bright to set Low light level to 10 cd/m

Cool exactly.

Aspect: PANEL W/B

16:9 G cut off 3) Set G cut off to " 80 ".

PANEL W/B

B cut off 4) Adjust B and R cut off to set color temperature as

R cut off shown Fig.-05.

High light 75% Sub Adjust

Low light 15% Sub Bright 5) If Sub Bright is changed re-adjust it to set Low light

to 10 cd/m

6)Find 75% of white area by color sensor.

PANEL W/B

G Drive 7) Set G Drive to " E8 ".

PANEL W/B

B Drive 8) Adjust B and R Drive to set color temperature

R Drive as shown Fig.-05.

9) Repeat item 4) to 7) to set both Low light and high light.

PANEL W/B

R,G,B Drive 10) Increase same steps of R, G and B Drive to set R,G,B Drive largest level of 3 color drive to "FC".

PANEL W/B

R,G,B cut off 11) Re-adjust Low light level again.

Color Temp. x y

Cool(Hi) 0.272 0.290

Normal(Mid) 0.288 0.296

Warm(Low) 0.313 0.329

Fig. -05

2 Picture: 1) Change white balance to "Normal".

Normal PANEL W/B

White balance: R,G,B cut off 2) Repeat procedure 3) to 11) of Cool mode.

Normal PANEL W/B

Aspect: R,G,B Drive

16:9

3 Picture: 1) Change white balance to "Warm".

Normal PANEL W/B

White balance: R,G,B cut off 2) Repeat procedure 3) to 11) of Cool mode.

Warm PANEL W/B

Aspect: R,G,B Drive

16:9

4 Picture: Picture Menu 1) Change color templature to "Cool".

Normal Sub Adjust

White balance: Sub Bright 2)Re-set Sub bright to "30"

Cool

Aspect:

16:9

10.7. Sub brightness setting

INPUT Alignment menu ProcedureEquipment Setting

** Adjust at the dark room.

1 NTSC Picture: PANEL W/B

Gray Scale Normal All cut off 1) Set white balance to Pattern Aspect:

16:9 2) Adjust All cut off to start some pixels emission

at black 2% area and no emission at black 0% area.

3) Write down all cut off data.

Cool

4) Set white balance to

Black 2 %

Black 0 % 5) Adjust All cut off to set same data of Cool mode.

6) Set white balance to

7) Adjust All cut off to set same data of Cool mode.

** Adjust at the dark room.

2 PAL Picture: PANEL W/B

Gray Scale Normal All cut off 1) Set white balance to Pattern Aspect:

16:9 2) Adjust All cut off to start some pixels emission

at black 2% area and no emission at black 0% area.

3) Write down all cut off data.

4) Set white balance to

Black 2 %

Black 0 % 5) Adjust All cut off to set same data of Cool mode.

6) Set white balance to

7) Adjust All cut off to set same data of Cool mode.

SECAM 8) Change to SECAM signal. Gray Scale Pattern 9) Copy PAL All cut off data to SECAM mode.

Nornal

warm

Cool

Nornal

warm

** Adjust at the dark room.

3 PC Picture: PANEL W/B

Gray Scale Normal All cut off 1) Set white balance to Pattern Aspect:

16:9 2) Adjust All cut off to start some pixels emission

at black 2% area and no emission at black 0% area.

3) Write down all cut off data.

4) Set white balance to

Black 2 %

Black 0 % 5) Adjust All cut off to set same data of Cool mode.

6) Set white balance to

7) Adjust All cut off to set same data of Cool mode.

RGB Gray Scale Pattern

DVI Gray Scale Pattern

8) Change to RGB input signal.

9) Copy PC All cut off data to RGB mode.

10) Change to DVI input signal.

11) Copy PC All cut off data to DVI mode.

Cool

Nornal

warm

Alignment menu ProcedureINPUT Equipment Setting

** Adjust at the dark room.

4 525i Picture: PANEL W/B

Gray Scale Normal All cut off 1) Set white balance to Pattern Aspect:

16:9 2) Adjust All cut off to start some pixels emission

at black 2% area and no emission at black 0% area.

3) Write down all cut off data.

Cool

4) Set white balance to

Nornal

Black 2 %

Black 0 % 5) Adjust All cut off to set same data of Cool mode.

6) Set white balance to

warm

7) Adjust All cut off to set same data of Cool mode.

525p 8) Change to 525p signal. Gray Scale Pattern 9) Copy 525i All cut off data to 525p mode.

HD (720i or 1080i) 8) Change to HD signal. Gray Scale Pattern 9) Copy 525i All cut off data to HD mode.

** Adjust at the dark room.

5 625i Picture: PANEL W/B

Cool

Gray Scale Normal All cut off 1) Set white balance to

Pattern Aspect:

16:9 2) Adjust All cut off to start some pixels emission

at black 2% area and no emission at black 0% area.

3) Write down all cut off data.

4) Set white balance to

Nornal

Black 2 %

Black 0 % 5) Adjust All cut off to set same data of Cool mode.

6) Set white balance to

warm

7) Adjust All cut off to set same data of Cool mode.

11 Trouble shooting guide

11.1. Self Check

11.1.1. Display Indication

1.Self-check is used to automatically check the bus line controlled circuit of the Plasma display.

2.To get into the Self-check mode, press the volume down button on the customer controls at the front of the set, at the same time pressing the OFF-TIMER button on the remote control, and the screen will show :-

If the CCU ports have been checked and found to be incorrect Or not located then " - - " will appear in place of " OK "

Note:

In case of disconnected of RTB421 “IC3699 - -” is displayed.

11.1.2. Power LED Blinking timing chart

1.Subject Information of LED Flashing timing chart.

2.Contents When an abnormality has occurred the unit, the protection circuit operates and reset to the stand by mode. At this time, the

defective block can be identified by the number of blinkes of the Power LED on the front panel of the unit.

3.Remarks Above Fan function is operated during the fans are installed.

11.2. No Power

First check point

There are following 3 states of No Power indication by power LED.

1.No lit

2.Green is lit then turns red blinking a few seconds later.

3.Only red is lit.

1.No lit

11.3. No Picture

11.4. Local screen failure

Plasma display may have local area failure on the screen. Fig - 1 is the possible defect P.C.B. for each local area.

Fig - 1

12 Option Setting

How to access the Option menu

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