14 Mechanical Replacement Parts List105
15 Replacement Parts List
15.1. Relpacement Parts List Notes
106
106
15.2. Electrical Replacement Parts List
16 Specifications
107
128
3
1Safety Precautions
1.1.General Guidelines
1.When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.
2.After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly
installed.
3.After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.
1.1.1.Leakage Current Cold Check
1.Unplug the AC cord and connect a jumper between the two
prongs on the plug.
2.Measure the resistance value, with an ohmmeter, between
the jumpered AC plug and each exposed metallic cabinet
part on the equipment such as screwheads, connectors,
control shafts, etc. When the exposed metallic part has a
return path to the chassis, the reading should be between
1M9 and 5.2M9 .
When the exposed metal does not have a return path to
the chassis, the r eading must be
.
Figure 1
1.1.2.Leakage Current Hot Check (See
Figure 1.)
1.Plug the AC cord directly into the AC outlet. Do not use an
isolation transformer for this check.
2.Connect a 1.5k9, 10 watts resistor, in parallel with a 0.15µF
capacitors, between each exposed metallic part on the set
and a good earth ground such as a water pipe, as shown in
Figure 1.
3.Use an AC voltmeter, with 1000 ohms/volt or more
sensitivity, to measure the potential across the resistor.
4.Check each exposed metallic part, and measure the
voltage at each point.
5.Reverse the AC plug in the AC outlet and repeat each of the
above measurements.
6.The potential at any point should not exceed 0.75 volts
RMS. A leakage current tester (Simpson Model 229 or
equivalent) may be used to make the hot checks, leakage
current must not exceed 1/2 milliamp. In case a
measurement is outside of the limits specified, there is a
possibility of a shock hazard, and the equipment should be
repaired and rechecked before it is returned to the
customer.
4
2Prevention of Electro Static Discharge (ESD) to
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and
semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage
caused by electro static discharge (ESD).
1.Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your
body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap,
which should be removed for potential shock reasons prior to applying power to the unit under test.
2.After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as alminum
foil, to prevent electrostatic charge buildup or exposure of the assembly.
3.Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4.Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static (ESD protected)" can
generate electrical charge sufficient to damage ES devices.
5.Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6.Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most
replacement ES devices are packaged with leads electrically shorted together by conductive foam, alminum foil or comparable
conductive material).
7.Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be installed.
Caution
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8.Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise hamless motion such as the brushing
together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to
damage an ES device).
1.To remove P.C.B. , wait 1 minute after power was off for discharge from electrolysis capacitors.
6.4.2.Quick adjustment after P.C.B. exchange
P.C.B.ItemVolumeTest pointLevel
P boardPFCR426 (3)P4 connector pin 1 400V ± 1 V
VsusR625 (P3)TPVsus (SS)175V ± 1 V
VbkR498 (P1)TPVBK (SC)160V ± 5 V
VdaR519 (P1)TPVDA (SS)67V ± 1 V
SC boardVadR6477TPVAD (SC)-90 ± 1 V
SS boardVeR6774TPVE (SS)150 ± 1 V
D boardWhite balance, Pedestal and Sub brightness for NTSC, PAL, HD, PC and 625I signals.
6.5.Adjustment Volume Location
6.6.Test Point Location
11
7Serviceman mode
7.1.CAT (computer Aided Test) mode
To exit the CAT mode, access the ID mode and switch off the main power.
7.1.1.IIC mode
Select the IIC mode by Up/Down button on the remote control at the front page of CAT mode then press the Action button on
the remote control.
Subject and item are mentioned on page 14.
To exit the IIC mode, press the R button on the remote control.
12
7.1.2.CD mode
Select the CD mode by Up/Down button on the remote control at the front page of CAT mode then press the Mute button on the
remote control more than 5 sec.
Micom software version ( IC9705 / TVRJ562), this version can be upgrade by replacing with new version IC.
Memory data version D (IC9706 /TVRJ601) in the D board
VersionModelTypeDestination
10.**42WP 16R/H/A/E/BConsumerEuro, H.K, U.K, Australia
11.**42WP16CConsumerChina
Memory data change
To exit the CD mode, press the R button on the remote control.
13
7.1.3.SD mode
Select the SD mode by Up/Down button on the remote control at the front page of CAT mode then press the Action button on the
remote control.
To exit the SD mode, press the R button on the remote control.
7.2.IIC mode structure (following items value is sample data.)
14
8Alignment
8.1.NTSC panel white balance
INPUTAlignment menuProcedureEquipmentSetting
1 NTSCColorPicture: 1) Find the nearest area to brightness of 10 cd/m2 as Low
Gray ScaleAnalyzerNormal Sub Adjust light by color sensor.
PatternWhite balance:Sub Bright 2) Adjust Sub bright to set Low light level to 10 cd/m
Cool
Aspect:PANEL W/B
16:9G cut off 3) Set G cut off to " 80 ".
PANEL W/B
B cut off 4) Adjust B and R cut off to set color temperature as
R cut off shown Fig.-01.
High light 75%Sub Adjust
Low light 15%Sub Bright 5) If Sub Bright is changed re-adjust it to set Low light
PANEL W/B
PANEL W/B
PANEL W/B
R,G,B Drive 10) Increase same steps of R, G and B Drive to set
R,G,B Drive largest level of 3 color drive to "FC".
PANEL W/B
R,G,B cut off 11) Re-adjust Low light level again.
exactly.
2
to 10 cd/m
6)Find 75% of white area by color sensor.
G Drive 7) Set G Drive to " D8 ".
B Drive 8) Adjust B and R Drive to set color temperature
R Drive as shown Fig.-01.
9) Repeat item 4) to 7) to set both Low light and
high light.
.
2
Color Temp.xy
Cool(Hi)0.2720.290
Normal(Mid)0.2880.296
Warm(Low)0.3130.329
Fig. -01
2Picture: 1) Change white balance to "Normal".
Normal PANEL W/B
White balance:R,G,B cut off 2) Repeat procedure 3) to 11) of Cool mode.
Normal
PANEL W/B
Aspect:R,G,B Drive
16:9
3Picture: 1) Change white balance to "Warm".
Normal PANEL W/B
White balance:R,G,B cut off 2) Repeat procedure 3) to 11) of Cool mode.
Warm
PANEL W/B
Aspect:R,G,B Drive
16:9
4Picture:Picture Menu 1) Change color templature to "Cool".
Normal Sub Adjust
White balance:Sub Bright 2)Re-set Sub bright to "30"
Cool
Aspect:
16:9
15
8.2.PAL/SECAM panel white balance
INPUTAlignment menuProcedureEquipmentSetting
1 PALColorPicture: 1) Find the nearest area to brightness of 10 cd/m2 as Low
Gray ScaleAnalyzerNormal Sub Adjust light by color sensor.
PatternWhite balance:Sub Bright 2) Adjust Sub bright to set Low light level to 10 cd/m
Cool exactly.
Aspect:PANEL W/B
16:9G cut off 3) Set G cut off to " 80 ".
PANEL W/B
B cut off 4) Adjust B and R cut off to set color temperature as
R cut off shown Fig.-02.
High light 75%Sub Adjust
Low light 15%Sub Bright 5) If Sub Bright is changed re-adjust it to set Low light
to 10 cd/m
6)Find 75% of white area by color sensor.
PANEL W/B
G Drive 7) Set G Drive to " D8 ".
PANEL W/B
B Drive 8) Adjust B and R Drive to set color temperature
R Drive as shown Fig.-02.
9) Repeat procedure 4) to 7) to set both Low light and
high light.
PANEL W/B
R,G,B Drive 10) Increase same steps of R, G and B Drive to set
R,G,B Drive largest level of 3 color drive to "FC".
PANEL W/B
R,G,B cut off 11) Re-adjust Low light level again.
2.
2
Color Temp.xy
Cool(Hi)0.2720.290
Normal(Mid)0.2880.296
Warm(Low)0.3130.329
Fig. -02
2Picture: 1) Change white balance to "Normal".
Normal PANEL W/B
White balance:R,G,B cut off 2) Repeat procedure 3) to 11) of Cool mode.
Normal PANEL W/B
Aspect:R,G,B Drive
16:9
3Picture: 1) Change white balance to "Warm".
Normal PANEL W/B
White balance:R,G,B cut off 2) Repeat procedure 3) to 11) of Cool mode.
Warm PANEL W/B
Aspect:R,G,B Drive
16:9
4Picture:Picture Menu 1) Change color templature to "Cool".
Normal Sub Adjust
White balance:Sub Bright 2)Re-set Sub bright to "30"
Cool
Aspect:
16:9
16
Alignment menuProcedureEquipmentSetting
5Picture: 1) Write down each color temaparature of R,G,B drive and
Normal Cut off data as follows.
Aspect:
16:9
White
White balance:
Cool
Normal
Warm
SECAM signal 2) Input SECAM signal.
BalanceCoolNormalWarm
R Drive
G Drive
B Drive
R Cut off
G Cut off
B Cut off
3) Copy PAL R,G,B drive and cut off data of each white
balance mode to SECAM position.
17
8.3.Pedestal setting
INPUTAlignment menuProcedureEquipmentSetting
** Adjust at the dark room.
1 ComponentPicture:PANEL W/B
(525i, 525p, 625i,NormalR cut off 1) Set R,G and B cut off to "
720i or 1080i)White balance:G cut off
CoolB cut off
Gray ScaleAspect:
Pattern16:9
Black 2 %
Black 0 % at black 2% area and no emission at black 0% area.
2 RGB(PC)Picture: 1) Change input to RGB signal.
Gray ScaleNormal PANEL W/B
PatternWhite balance:R,G,B cut off 2) Repeat procedure 1) to 7) of Component input signal.
Aspect:R,G,B Drive
Chroma Control:
RGB Sub Adjust:
G Sub Bright
Chroma Control:
RGB Sub Adjust:
B Sub Bright
Chroma Control:
RGB Sub Adjust:
R Sub Bright
Cool PANEL W/B
16:9
2) Set Gun off to "
Gun off
3) Adjust G Sub bright to start some of green pixels emission
at black 2% area and no emission at black 0% area.
4) Set Gun off to "
Gun off
5) Adjust B Sub bright to start some of blue pixels emission
6) Set Gun off to "
Gun off
7) Adjust R Sub bright to start some of red pixels emission
at black 2% area and no emission at black 0% area.
5". (Only green pixels can emit.)
3". (Only blue pixels can emit.)
6". (Only red pixels can emit.)
80 ".
Black 0 %
Black 2 %
18
8.4.PC/RGB panel white balance
INPUTAlignment menuProcedureEquipmentSetting
1 PCColorPicture: 1) Find the nearest area to brightness of 10 cd/m2 as Low
Gray ScaleAnalyzerNormal Sub Adjust light by color sensor.
PatternWhite balance:Sub Bright 2) Adjust Sub bright to set Low light level to 10 cd/m
Cool exactly.
Aspect:PANEL W/B
16:9G cut off 3) Set G cut off to " 80 ".
PANEL W/B
B cut off 4) Adjust B and R cut off to set color temperature as
R cut off shown Fig.-03.
High light 75%Sub Adjust
Low light 15%Sub Bright 5) If Sub Bright is changed re-adjust it to set Low light
to 10 cd/m
6)Find 75% of white area by color sensor.
PANEL W/B
G Drive 7) Set G Drive to " D8 ".
PANEL W/B
B Drive 8) Adjust B and R Drive to set color temperature
R Drive as shown Fig.-03.
9) Repeat item 4) to 7) to set both Low light and
high light.
PANEL W/B
R,G,B Drive 10) Increase same steps of R, G and B Drive to set
R,G,B Drive largest level of 3 color drive to "FC".
PANEL W/B
R,G,B cut off 11) Re-adjust Low light level again.
2
.
2
Color Temp.xy
Cool(Hi)0.2720.290
Normal(Mid)0.2880.296
Warm(Low)0.3130.329
Fig. -03
2Picture: 1) Change white balance to "Normal".
Normal PANEL W/B
White balance:R,G,B cut off 2) Repeat procedure 3) to 11) of Cool mode.
Normal PANEL W/B
Aspect:R,G,B Drive
16:9
3Picture: 1) Change white balance to "Warm".
Normal PANEL W/B
White balance:R,G,B cut off 2) Repeat procedure 3) to 11) of Cool mode.
Warm PANEL W/B
Aspect:R,G,B Drive
16:9
4Picture:Picture Menu 1) Change color templature to "Cool".
Normal Sub Adjust
White balance:Sub Bright 2)Re-set Sub bright to "30"
Cool
Aspect:
16:9
19
INPUTAlignment menuProcedureEquipmentSetting
5Picture: 1) Write down each color temaparature of R,G,B drive and
Normal Cut off data as follows.
Aspect:
16:9
White
RGB
Gray Scale
Pattern
White balance:
CoolR Drive
NormalG Drive
WarmB Drive
BalanceCoolNormalWarm
R Cut off
G Cut off
B Cut off
2) Input RGB signal.
High light 75%
Low light 15% 3) Copy PC R,G,B drive and cut off data of each white
balance mode to RGB position.
6Picture: 1) Write down each color temaparature of R,G,B drive and
Normal Cut off data as follows.
Aspect:
16:9
White
DVI
Gray Scale
Pattern
White balance:
CoolR Drive
NormalG Drive
WarmB Drive
BalanceCoolNormalWarm
R Cut off
G Cut off
B Cut off
2) Input DVI signal.
High light 75%
Low light 15% 3) Copy PC R,G,B drive and cut off data of each white
balance mode to DVI position.
20
8.5.HD/ 525i /525p panel white balance
INPUTAlignment menuProcedureEquipmentSetting
1HD(720i or 1080i)ColorPicture: 1) Find the nearest area to brightness of 10 cd/m2 as Low
Gray ScaleAnalyzerNormal Sub Adjust light by color sensor.
PatternWhite balance:Sub Bright 2) Adjust Sub bright to set Low light level to 10 cd/m
Cool
Aspect:PANEL W/B
16:9G cut off 3) Set G cut off to " 80 ".
PANEL W/B
B cut off 4) Adjust B and R cut off to set color temperature as
R cut off shown Fig.-04.
High light 75%Sub Adjust
Low light 15%Sub Bright 5) If Sub Bright is changed re-adjust it to set Low light
PANEL W/B
G Drive 7) Set G Drive to " D8 ".
PANEL W/B
R Drive as shown Fig.-04.
PANEL W/B
R,G,B Drive 10) Increase same steps of R, G and B Drive to set
R,G,B Drive largest level of 3 color drive to "FC".
PANEL W/B
R,G,B cut off 11) Re-adjust Low light level again.
exactly.
2
to 10 cd/m
6)Find 75% of white area by color sensor.
B Drive 8) Adjust B and R Drive to set color temperature
9) Repeat item 4) to 7) to set both Low light and
high light.
.
2
Color Temp.xy
Cool(Hi)0.2720.290
Normal(Mid)0.2880.296
Warm(Low)0.3130.329
Fig. -04
2Picture: 1) Change white balance to "Normal".
Normal PANEL W/B
White balance:R,G,B cut off 2) Repeat procedure 3) to 11) of Cool mode.
Normal
PANEL W/B
Aspect:R,G,B Drive
16:9
3Picture: 1) Change white balance to "Warm".
Normal PANEL W/B
White balance:R,G,B cut off 2) Repeat procedure 3) to 11) of Cool mode.
Warm
PANEL W/B
Aspect:R,G,B Drive
16:9
4Picture:Picture Menu 1) Change color templature to "Cool".
Normal Sub Adjust
White balance:Sub Bright 2)Re-set Sub bright to "30"
Cool
Aspect:
16:9
21
INPUTAlignment menuProcedureEquipmentSetting
5Picture: 1) Write down each color temaparature of R,G,B drive and
Normal Cut off data as follows.
Aspect:
16:9
White
White balance:
RGB
Gray Scale
Pattern
High light 75%
Low light 15% 3) Copy HD drive and cut off data of each white
Cool
Normal
Warm
BalanceCoolNormalWarm
R Drive
G Drive
B Drive
R Cut off
G Cut off
B Cut off
2)Change input signal to 525i and 525p.
balance mode to each signals position.
22
8.6.625i panel balance
INPUTAlignment menuProcedureEquipmentSetting
1 625iColorPicture: 1) Find the nearest area to brightness of 10 cd/m2 as Low
Gray ScaleAnalyzerNormal Sub Adjust light by color sensor.
PatternWhite balance:Sub Bright 2) Adjust Sub bright to set Low light level to 10 cd/m
Cool exactly.
Aspect:PANEL W/B
16:9G cut off 3) Set G cut off to " 80 ".
PANEL W/B
B cut off 4) Adjust B and R cut off to set color temperature as
R cut off shown Fig.-05.
High light 75%Sub Adjust
Low light 15%Sub Bright 5) If Sub Bright is changed re-adjust it to set Low light
to 10 cd/m
6)Find 75% of white area by color sensor.
PANEL W/B
G Drive 7) Set G Drive to " D8 ".
PANEL W/B
B Drive 8) Adjust B and R Drive to set color temperature
R Drive as shown Fig.-05.
9) Repeat item 4) to 7) to set both Low light and
high light.
PANEL W/B
R,G,B Drive 10) Increase same steps of R, G and B Drive to set
R,G,B Drive largest level of 3 color drive to "FC".
PANEL W/B
R,G,B cut off 11) Re-adjust Low light level again.
2
.
2
Color Temp.xy
Cool(Hi)0.2720.290
Normal(Mid)0.2880.296
Warm(Low)0.3130.329
Fig. -05
2Picture: 1) Change white balance to "Normal".
Normal PANEL W/B
White balance:R,G,B cut off 2) Repeat procedure 3) to 11) of Cool mode.
Normal PANEL W/B
Aspect:R,G,B Drive
16:9
3Picture: 1) Change white balance to "Warm".
Normal PANEL W/B
White balance:R,G,B cut off 2) Repeat procedure 3) to 11) of Cool mode.
Warm PANEL W/B
Aspect:R,G,B Drive
16:9
4Picture:Picture Menu 1) Change color templature to "Cool".
Normal Sub Adjust
White balance:Sub Bright 2)Re-set Sub bright to "30"
Cool
Aspect:
16:9
23
8.7.Sub brighness setting
INPUTAlignment menuProcedureEquipmentSetting
** Adjust at the dark room.
1 NTSCPicture:PANEL W/B
Gray ScaleNormalAll cut off 1) Set white balance to
PatternAspect:
16:9 2) Adjust All cut off to start some pixels emission
at black 2% area and no emission at black 0% area.
3) Write down all cut off data.
Cool
.
4) Set white balance to
Black 2 %
Black 0 % 5) Adjust All cut off to set same data of Cool mode.
6) Set white balance to
7) Adjust All cut off to set same data of Cool mode.
** Adjust at the dark room.
2 PALPicture:PANEL W/B
Gray ScaleNormalAll cut off 1) Set white balance to
PatternAspect:
16:9 2) Adjust All cut off to start some pixels emission
at black 2% area and no emission at black 0% area.
3) Write down all cut off data.
4) Set white balance to
Black 2 %
Black 0 % 5) Adjust All cut off to set same data of Cool mode.
6) Set white balance to
7) Adjust All cut off to set same data of Cool mode.
SECAM 8) Change to SECAM signal.
Gray Scale
Pattern 9) Copy PAL All cut off data to SECAM mode.
Nornal
warm
Cool
Nornal
warm
.
.
.
.
.
** Adjust at the dark room.
3 PCPicture:PANEL W/B
Gray ScaleNormalAll cut off 1) Set white balance to
PatternAspect:
16:9 2) Adjust All cut off to start some pixels emission
at black 2% area and no emission at black 0% area.
3) Write down all cut off data.
4) Set white balance to
Black 2 %
Black 0 % 5) Adjust All cut off to set same data of Cool mode.
6) Set white balance to
7) Adjust All cut off to set same data of Cool mode.
RGB
Gray Scale
Pattern
DVI
Gray Scale
Pattern
8) Change to RGB input signal.
9) Copy PC All cut off data to RGB mode.
10) Change to DVI input signal.
11) Copy PC All cut off data to DVI mode.
Cool
Nornal
warm
.
.
.
24
Alignment menuProcedureINPUTEquipmentSetting
** Adjust at the dark room.
4 525iPicture:PANEL W/B
Gray ScaleNormalAll cut off 1) Set white balance to
PatternAspect:
16:9 2) Adjust All cut off to start some pixels emission
at black 2% area and no emission at black 0% area.
3) Write down all cut off data.
Cool
.
4) Set white balance to
Nornal
.
Black 2 %
Black 0 % 5) Adjust All cut off to set same data of Cool mode.
6) Set white balance to
warm
.
7) Adjust All cut off to set same data of Cool mode.
525p 8) Change to 525p signal.
Gray Scale
Pattern 9) Copy 525i All cut off data to 525p mode.
HD
(720i or 1080i) 8) Change to HD signal.
Gray Scale
Pattern 9) Copy 525i All cut off data to HD mode.
** Adjust at the dark room.
5 625iPicture:PANEL W/B
Cool
Gray ScaleNormalAll cut off 1) Set white balance to
.
PatternAspect:
16:9 2) Adjust All cut off to start some pixels emission
at black 2% area and no emission at black 0% area.
3) Write down all cut off data.
4) Set white balance to
Nornal
.
Black 2 %
Black 0 % 5) Adjust All cut off to set same data of Cool mode.
6) Set white balance to
warm
.
7) Adjust All cut off to set same data of Cool mode.
25
9Trouble shooting guide
9.1.Self Check
9.1.1.Display Indication
1.Self-check is used to automatically check the bus line
controlled circuit of the Plasma display.
2.To get into the Self-check mode press the volume down
button on the customer controls at the front of the set, at the
same time pressing the OFF-TIMER button on the remote
control, and the screen will show :-
If the CCU ports have been checked and found to be incorrect
Or not located then " - - " will appear in place of " OK "
Note:
In case of disconnected of HZ “IC3699 - -” is displayed.
9.1.2.Power LED Flashing timing chart
When an abnormality has occurred the unit, the protection circuit operates and cuts the power supply. At this time, the defective
part can be identified by the number of flashes of the Power LED at the front of the unit.
Above Fan function is operated during the fan is set.
26
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