The above model is classified as a green product (*1), as indicated by the underlined serial number.
This Service Manual describes replacement parts for the green product. When repairing this green
product, use the part(s) described in this manual and lead-free solder (*2).
For (*1) and (*2), see the next page.
DOCUMENT CREATED IN JAPAN, July, 2006 GREEN
(*1)GREEN PRODUCT PROCUREMENT
The EC is actively promoting the WEEE & RoHS Directives that define standards for recycling
and reuse of Waste Electrical and Electronic Equipment and for the Restriction of the use of
certain Hazardous Substances. From July 1, 2006, the RoHS Directive will prohibit any
marketing of new products containing the restricted substances.
Increasing attention is given to issues related to the global environmental. Toshiba Corporation
recognizes environmental protection as a key management tasks, and is doing its utmost to
enhance and improve the quality and scope of its environmental activities. In line with this,
Toshiba proactively promotes Green Procurement, and seeks to purchase and use products,
parts and materials that have low environmental impacts.
Green procurement of parts is not only confined to manufacture. The same green parts used in
manufacture must also be used as replacement parts.
(*2)LEAD-FREE SOLDER
This product is manufactured using lead-free solder as a part of a movement within the consumer
products industry at large to be environmentally responsible. Lead-free solder must be used in
the servicing and repair of this product.
WARNING
This product is manufactured using lead free solder .
DO NOT USE LEAD BASED SOLDER TO REPAIR THIS PRODUCT !
The melting temperature of lead-free solder is higher than that of leaded solder by 86°F to 104°F
(30°C to 40°C). Use of a soldering iron designed for lead-based solders to repair product made
with lead-free solder may result in damage to the component and or PCB being soldered. Great
care should be made to ensure high-quality soldering when servicing this product especially
when soldering large components, through-hole pins, and on PCBs as the level of heat
required to melt lead-free solder is high.
A1-1
SERVICING NOTICES ON CHECKING
1. KEEP THE NOTICES
As for the places which need special attentions,
they are indicated with the labels or seals on the
cabinet, chassis and parts. Make sure to keep the
indications and notices in the operation manual.
2. AVOID AN ELECTRIC SHOCK
There is a high voltage part inside. Avoid an
electric shock while the electric current is
flowing.
3. USE THE DESIGNATED PARTS
The parts in this equipment have the specific
characters of incombustibility and withstand
voltage for safety. Therefore, the part which is
replaced should be used the part which has
the same character.
Especially as to the important parts for safety
which is indicated in the circuit diagram or the
table of parts as a mark, the designated
parts must be used.
11.
When you remove the cover, do not scratch the
FPC on both ends of PDP Module.
12.
Hold the four ends holder and be careful not to
touch the glass area.
13.
Take care for the damage of vacuum exhaust
pipe due to a collision.
14.
Moisture condensation may damage the PDP
Module.
So, leave it for 48 hours at the service room.
5. PUT PARTS AND WIRES IN THE
ORIGINAL POSITION AFTER
ASSEMBLING OR WIRING
There are parts which use the insulation
material such as a tube or tape for safety, or
which are assembled in the condition that
these do not contact with the printed board.
The inside wiring is designed not to get closer
to the pyrogenic parts and high voltage parts.
Therefore, put these parts in the original
positions.
4. BE CAREFUL WITH THE PDP PANEL
1.
When you handle the PDP Filter you must
wear the gloves twice, because, you are to
avoid soil it by your sweat and dust.
2.
When you lift the PDP Filter you should hold it
with the palm of your hand.
Don’t pick up it with your fingers.
3.
The back side of PDP Filter tends to damaged.
Since there is no coating.
Therefore, it put into the packing box at the
time of delivery, without piling up even at the
time of unused.
Also, when you take out it from a packing box,
be careful of the rubbing.
4.
When the surface becomes dirty, wipe it with a
soft cloth as you draw a circle.
When it is dirty hardly, wipe it with a cloth
ethanol infiltrated.
Don’t use ethanol for the back side.
5.
Do not apply it to direct sunshine so that the
characteristic may change.
6.
When you inspect the surface (the scratch, the
dirt and the air bubble), use the fluorescent
light.
7.
When you use SCREW DRIVER and SCREW,
be careful of a metallic powder being mixed.
8.
Do not damage the PDP Module with a
DRIVER.
9.
Do Handling with the PDP Module by 2
persons.
10.
There is a step difference between the cover
and PDP Module.
So, when you remove the screws, place a
cushion on it so that the PDP Module is not
being scratched.
Then remove the screws carefully.
PERFORM A SAFETY CHECK AFTER
6.
SERVICING
Confirm that the screws, parts and wiring which
were removed in order to service are put in the
original positions, or whether there are the
portions which are deteriorated around the
serviced places serviced or not. Check the
insulation between the antenna terminal or
external metal and the AC cord plug blades.
And be sure the safety of that.
(INSULATION CHECK PROCEDURE)
Unplug the plug from the AC outlet.
1.
Remove the antenna terminal on TV and turn
2.
on the TV.
Insulation resistance between the cord plug
3.
terminals and the eternal exposure metal
[Note 2] should be more than 2.5M ohm by
using the 500V insulation resistance meter
[Note 1].
If the insulation resistance is less than 2.5M
4.
ohm, the inspection repair should be
required.
[Note 1]
If you have not the 500V insulation
resistance meter, use a Tester.
[Note 2]
External exposure metal: Antenna terminal
Screw
21pin jack
Side RCA jack
Rear RCA jack
Headphone jack
A1-2
HOW TO ORDER PARTS
Please include the following informations when you order parts. (Particularly the VERSION LETTER.)
1. MODEL NUMBER and VERSION LETTER
The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be
found at the end of the SERIAL NUMBER.
2. PART NO. and DESCRIPTION
You can find it in your SERVICE MANUAL.
IMPORTANT
When you exchange IC and Transistor with a heat sink, apply silicon grease (YG6260M) on the contact
section of the heat sink. Before applying new silicon grease, remove all the old silicon grease.
(Old grease may cause damage to the IC and Transistor).
PANEL LOCK
To unlock the Panel Lock, please follow the steps below.
Turn Unit ON.
1.
Press and hold the ‘VOLUME DOWN’ key on the front panel for more than 10 seconds.
2.
The Panel Lock has now been cleared.
3.
A1-3
TABLE OF CONTENTS
GREEN PRODUCT PROCUREMENT ........................................................................................
On TimerProgramYes
Off TimerProgramNo
Game TimerYes
Wake Up TimerNo
Timer Back-up (at Power Off Mode) more than -- Min Sec
PositionFront
Impedance4 ohm
Impedance8 ohm
10%(Typical)---
US System
M
CH Coverage2 - 69, 4A, A-5 - A-1,
A - I, J - W, W+1 - W+84
Sound(FS)41.25MHz
FP-FS4.50MHz
No
Output Level1 V p-p/75 ohm
S/N Ratio (Weighted)-Horizontal Resolution at DVD Mode--
--
Output Level at DVD--
at TV -8 dBm/1k ohm (0dBm=0.775Vrms)
0-600mV /1k ohm (Variable out mode)
Digital Output Level-S/N Ratio at DVD (Weighted)-Harmonic Distortion 0.02% (1KHz)
Frequency Response : at DVD--
at Video CD--
at SVCD--
at CD--
DC---
at DC-Stand by (at AC)1 W at AC 120 V 60 Hz
Per Year -- kWh/Year
Energy StarYes
Safety CircuitYes
IC Protector(Micro Fuse)No
RadiationIC
X-Radiation---
Storage-20oC ~ +60oC
Yes
Step 10 Min
A3-1
GENERAL SPECIFICATIONS
G-9RemoteUnitRC-KK
ControlGlow in Dark RemoconYes
Remocon FormatTOSHIBA
FormatTOSHIBA
Custom Code
Power SourceVoltage(D.C)3V
Total Keys44
Keys
Multi Brand Keys
UM size x pcsUM-4 x 2 pcs
Power
Input
Display
Mute
1
2
3
4
5
6
7
8
9
0
100 / +10
CH Return / Ent
CH +
CH VOL +
VOL SLEEP
Picture Size
UP
LEFT / FAV MENU/ENTER/DVD MENU
RIGHT / FAV +
DOWN
EXIT
TV
CBL/SAT
VCR
DVD
ENTER
PAUSE
PLAY
STOP
REW
FF
SKIP/SEARCH|<<
SKIP/SEARCH>>|
TOP MENU
REC
CLEAR
TV/VCR
G-17 EnvironmentEnvironmental standard requirement (by buyer)Green procurement of TOSHIBA
Pb-freePhase3(Phase3A)
System SelectNo
Main Power SWNo
Channel Up/Menu UpYes
Channel Down/Menu DownYes
Volume Up/Menu > Yes
Volume Down/Menu <Yes
Input SelectYes
MenuNo
Main Power SWNo
On TimerNo
Audio Input
S- Input
Video Input 2RCA x 1
Audio Input
S- Input
Video OutputRCA x 1
Audio OutputRCA x 2(Variable L, R)
Component In 1
Audio Input (Component In use)
Component In 2
Audio Input (Component In use)
Other TerminalNo
Euro Scart (21Pin)No
PC Monitor Input (D-Sub)
Audio Input
HDMI Input 1
Audio Input(DVI 1)PC Monitor Audio Input Alternative
HDMI Input 2
Audio Input(DVI 2)Mini Pin Jack(3.5), STEREO
Sub Woofer OutNo
DiversityNo
Digital Audio Out (Coaxial)No
Digital Audio Out (Optical)No
IR Pass Through
Ext SpeakerNo
DC Jack 12V(Center +)No
VHF/UHF Antenna Input(Analog)
AC Inlet
Audio InputRCA x2(L/MONO,R)
S- Input
Other TerminalNo
Gross Approx.45.4kg (100.1 lbs)
Content--- Sets
Material--- / --Dimensions W x D x H(mm)--Description of Origin---
Dimensions W x D x H(mm)1,180 x 440 x 895
Description of OriginYes
Height (cm)50(ORION SPEC:31)
Cabinet RearSteel
Eyelet Yes
Measures for WhiskerYes
RCA x 2(L/MONO, R)
Yes
RCA x 2(L/MONO, R)
Yes
RCA x 3
RCA x 2(L/MONO, R)
RCA x 3
RCA x 2(L/MONO, R)
Yes
RCA x 2(L/MONO, R)
Yes
Yes
Yes
F Type
Yes
Yes
No
Natural Dropping At 1 Corner / 2 Edges / 4
Surfaces
Sets/40' container
No
A3-5
DISASSEMBLY INSTRUCTIONS
1. EXCHANGE METHOD OF PDP MODULE
NOTE
1.
Do handling with the PDP Module by 2 persons.
REMOVAL METHOD OF PDP MODULE
1-1: CABINET BACK/COVER BACK
1.
Remove the screw.
2.
Remove the Cabinet Back and Cover Back.
Cabinet Back
Cover Back
1-2: STAND ASS'Y
Spread a sheet on the plane table and place the PDP Module carefully with the panel face down.
1.
2.
Remove the screw.
Remove the Stand Ass'y.
3.
Stand Ass'y
B1-1
DISASSEMBLY INSTRUCTIONS
1-3: CHASSIS BLOCK
Disconnect the connector.
1.
2.
Remove the screw.
Remove the Chassis Ass'y.
3.
Chassis Ass'y
1-4: PDP MODULE
Remove the screw.
1.
Remove the Side Jack.
2.
3.
Hold the Frame Main carefully and remove the PDP Module.
NOTE
1.
When removing the PDP Module, raise the cushion carefully so that you do not scratch the face.
When you handle the PDP Filter, you must wear gloves to avoid soiling it with sweat and dust.
2.
When you lift the PDP Filter, use the palm of your hand. Don’t pick it up with your fingers.
3.
The back side of the PDP Filter tends to get damaged, since there is no coating. Therefore, it needs to be put into the
packing box at the time of delivery, even if it is not being used at the time. Also, when you take it out of the packing box, be
careful not to rub the appearance.
4.
When the surface becomes dirty, use a cloth which is soft and dust free and wipe it in a circular motion.
When very dirty, lightly use alcohol on the cloth to wipe. Do not use alcohol for the back side.
5.
Do not apply it to direct sunlight, the characteristics may change.
6.
When you inspect for scratches and dirt, use a light to check for air bubbles on the PDP Filter surface.
1-6: PDP FILTER (PREPARATION)
Fix the cushion. (Order the cushion new.)1.
Cushion
Cushion
Cushion
Rear side (No coating)
Cushion
B1-4
[4 ends common]
Apply the cushion on
the light brown paint
with 3mm on both
sides of the cushion.
23456789012345678901234
23456789012345678901234
23
23
23
23
23
23
23
23
23
23
23
23
23
23
23
23
23
23
23
23
23
23
23
23
23
23
23
23
23
23
23
3mm
3mm
DISASSEMBLY INSTRUCTIONS
NOTES FOR NEW PDP MODULE HANDLING
Handle the PDP Module with 2 people.
1.
There is a step difference between the cover and the PDP Module, so when you remove the screws, place a cushion on it
2.
to keep the PDP Module from being scratched. Then remove the screws carefully.
When you remove the cover, do not scratch the FPC on both ends of PDP Module.
3.
Hold all four ends of the holder and be careful not to touch the glass area.
4.
Be careful not to damage the vacuum exhaust pipe.
5.
Moisture condensation may damage the PDP Module, so leave it in the service room for 48 hours.
6.
Reuse the cover, vinyl sheet and screws when returning the PDP Module.
7.
Vacuum Exhaust Pipe
FPC
B1-5
DISASSEMBLY INSTRUCTIONS
1-7: PDP MODULE (PREPARATION)
Remove the fixing screw of Power PCB. Then fix the Wiring Clip. (Use the clips on defective PDP Module)
1.
Fix the Cord Clip. (Use the clips on defective PDP Module)
2.
Fix the Wiring Clip. (Use the clips on defective PDP Module)
3.
Wiring Clip
Set SW501 (24V)
Cord Clip
45˚
Cord Clip
B1-6
DISASSEMBLY INSTRUCTIONS
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
5
1-8: PDP MODULE
Assemble the Frame Main. (Use the clips on defective PDP Module)
1.
Install the PDP Filter on the set.
2.
Install the Shield Main on the set.
3.
Hold the Frame Main carefully and install the New PDP Module on the set.
4.
Install the Side Jack on the set.
5.
[NG]
Do not smash the cusion. (For all 2 positions)
[4 ends common]
Cushion
2345678901234
Pile up the cushion.
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
B1-7
DISASSEMBLY INSTRUCTIONS
1-9: CHASSIS BLOCK
Do the wire fixing as shown in the photo, then install the Chassis Ass'y.
1.
Install the Stand Ass'y.
2.
Sheet Earth Mark
Earth wire of AC Inlet.
Band Cord Clamp
1-10: CABINET BACK/COVER BACK
1.
Check if the wire handlings are correct.
2.
Check if the cushion positions are correct.
3.
Check if the tape positions are correct.
4.
Install the Cabinet Back and Cover Back.
Band Cord Clamp
Earth wire
B1-8
DISASSEMBLY INSTRUCTIONS
2.
REMOVAL AND INSTALLATION OF
FLAT PACKAGE IC
REMOVAL
Put Masking Tape (cotton tape) around the Flat Package
1.
IC to protect other parts from any damage.
(Refer to Fig. 2-1.)
NOTE
Masking is carried out on all the parts located within 10
mm distance from IC leads.
When IC starts moving back and forth easily after
3.
desoldering completely, pickup the corner of the IC using a
tweezers and remove the IC by moving with the IC
desoldering machine. (Refer to Fig. 2-3.)
NOTE
Some ICs on the PCB are affixed with glue, so be
careful not to break or damage the foil of each IC leads
or solder lands under the IC when removing it.
Blower type IC
desoldering
machine
Masking Tape
(Cotton Tape)
Heat the IC leads using a blower type IC desoldering
2.
IC
machine. (Refer to Fig. 2-2.)
NOTE
Do not rotate or move the IC back and forth , until IC
can move back and forth easily after desoldering the
leads completely.
Blower type IC
desoldering machine
Fig. 2-1
Tweezers
IC
Peel off the Masking Tape.4.
Absorb the solder left on the pattern using the Braided
5.
Shield Wire. (Refer to Fig. 2-4.)
NOTE
Do not move the Braided Shield Wire in the vertical
direction towards the IC pattern.
Fig. 2-3
Braided Shield Wire
Soldering Iron
IC
Fig. 2-2
IC pattern
Fig. 2-4
B2-1
DISASSEMBLY INSTRUCTIONS
INSTALLATION
Take care of the polarity of new IC and then install the new
1.
IC fitting on the printed circuit pattern. Then solder each
lead on the diagonal positions of IC temporarily.
(Refer to Fig. 2-5.)
Soldering Iron
Solder temporarily
Supply the solder from the upper position of IC leads
2.
sliding to the lower position of the IC leads.
(Refer to Fig. 2-6.)
Solder temporarily
Fig. 2-5
When bridge-soldering between terminals and/or the
4.
soldering amount are not enough, resolder using a Thin-tip
Soldering Iron. (Refer to Fig. 2-8.)
Thin-tip Soldering Iron
IC
Fig. 2-8
Finally, confirm the soldering status on four sides of the IC
5.
using a magnifying glass.
Confirm that no abnormality is found on the soldering
position and installation position of the parts around the IC.
If some abnormality is found, correct by resoldering.
NOTE
When the IC leads are bent during soldering and/or
repairing, do not repair the bending of leads. If the
bending of leads are repaired, the pattern may be
damaged. So, always be sure to replace the IC in this
case.
Soldering IronSolder
IC
Supply soldering
from upper position
to lower position
Fig. 2-6
Absorb the solder left on the lead using the Braided Shield
3.
Wire. (Refer to Fig. 2-7.)
NOTE
Do not absorb the solder to excess.
Soldering Iron
IC
Braided Shield Wire
Fig. 2-7
B2-2
SERVICE MODE LIST
This unit is provided with the following SERVICE MODES so you can repair, examine and adjust easily.
To enter to the SERVICE MODE function, press and hold both buttons simultaneously on the main unit and on the remote
control for more than the standard time in the appropriate condition. (See below chart.)
Set
Condition
TV mode
TV mode
TV mode
ALL mode
ALL mode
Set KeyOperations
VOL. DOWN
(Minimum)
VOL. DOWN
(Minimum)
VOL. DOWN
(Minimum)
VOL. DOWN
(Minimum)
VOL. DOWN
(Minimum)
Remocon
Key
02 sec.
12 sec.
62 sec.
8
92 sec.
Standard
Time
2 sec.
Releasing of V-CHIP PASSWORD.
Initialization of factory TV data.
NOTE:
Can be checked of the INITIAL DATA of MEMORY IC.
Refer to the "WHEN REPLACING EEPROM (MEMORY) IC".
Check of the SUM DATA, POWER ON total hours, MICON
VERSION on the screen.
Refer to the "WHEN REPLACING EEPROM (MEMORY) IC".
Display of the Adjustment MENU on the screen.
Refer to the "ELECTRICAL ADJUSTMENT" (On-Screen Display
Adjustment).
If you set factory initialization, the memories are reset
such as the channel setting, and the POWER ON total
hours.
C-1
WHEN REPLACING EEPROM (MEMORY) IC
CONFIRMATION OF CHECK SUM, POWER ON TOTAL HOURS, MICON VERSION .
Initial total of MEMORY IC, POWER ON total hours, MICON VERSION can be checked on the screen. Total hours are
displayed in 16 system of notation.
NOTE:
1.
2.
3.
4.
If you set a factory initialization, the total hours is reset to "0".
Please refer to "CONFIRMATION OF INITIAL DATA" when SUM DATA is not corresponding.
Turn on the POWER, and set to the TV mode.
Set the VOLUME to minimum.
Press both VOL. DOWN button on the set and Channel
button (8) on the remote control for more than 2 seconds.
After the confirmation of each check sum, POWER ON
total hours, MICON VERSION , turn off the power.
Initial setting data check sum.
VOLUME CURVE data check sum.
Rom correction data check sum.
AD CONVERTER data check sum.
SCALER data check sum.
DV1000 data check sum.
POWER ON total hours.
= (16 x 16 x 16 x thousands digit value)
+ (16 x 16 x hundreds digit value)
+ (16 x tens digit value)
+ (ones digit value)
CONFIRMATION OF INITIAL DATA
If a service repair is undertaken where it has been required to change the MEMORY IC, the following steps should be taken to
ensure correct data settings while making reference to INITIAL SETTING TABLE (Attached "INITIAL DATA").
Turn on the POWER, and set to the TV mode.
1.
Set the VOLUME to minimum.
2.
Press both VOL. DOWN button on the set and Channel button (6) on the remote control for more than 2 seconds.
3.
ADDRESS and DATA should appear as FIG 2.
ADDRESS DATA
INIT 0000 34
PDP ON 0001
OEC7164A_022
INIT :0000
ROM : 0000
VOLUME : 2E0E
FIG. 2
ADDRESS is now selected and should "blink". Using the UP/DOWN buton on the remote, step through the ADDRESS
4.
until required ADDRESS to be changed is reached.
Press RIGHT/LEFT button to select DATA. When DATA is selected, it will "blink".
5.
Again, step through the DATA using UP/DOWN button until required DATA value has been selected.
6.
Pressing RIGHT/LEFT button will take you back to ADDRESS for further selection if necessary.
7.
Repeat steps 4 to 6 until all data has been checked.
8.
When satisfied correct DATA has been entered, turn POWER off (return to STANDBY MODE) to finish DATA input.
9.
After the data input, set to the initializing of shipping.
Turn POWER on.
10.
Press both VOL. DOWN button on the set and Channel button (1) on the remote control for more than 2 seconds.
11.
After the finishing of the initializing of shipping, the unit will turn off automatically.
12.
The unit will now have the correct DATA for the new MEMORY IC.
C-2
FUNCTION OF PCB
YDRV TOP
YDRV BOT
Y SUS
XRLT
42 SANKEN PSU
POWER
Z SUS
XRRT
42 SANKEN PSU:
Y SUS:
Z SUS:
CTRL:
XRLT:
XRRT:
YDRV TOP:
YDRV BOT:
CTRL
A supplier which supplies voltage and current to each PCB and Panel.
According to the timing provided from Panel Control, switches FETs and
generates driving waveform signal which is provided to Y electrode through
Scan Driver IC of YDRV TOP and YDRV BOT.
According to the timing provided from Panel Control, switches FETs and
generates driving waveform signal which is provided to Z electrode through
Connector.
Controls Y electrode, Z electrode, and ADDRESS electrode.
Generates Address electrode and supplies to Address electrode by Driver IC.
Generates Address electrode and supplies to Address electrode by Driver IC.
Generates Scan electrode and supplies to Y electrode by Driver IC.
Generates Scan electrode and supplies to Y electrode by Driver IC.
C-3
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