Toshiba 40H80, 56H80 Schematic
FILE NO. 020-200032
SERVICE MANUAL
COLOR TELEVISION
N0PSP Chassis
56H80, 40H80
(TAC0073)(TAC0072)
PUBLISHED IN JAPAN, Sep., 2000 So
CHAPTER 1 GENERAL ADJUSTMENTS
SAFETY INSTRUCTIONS........................................................................................................................................3
CRT ASSEMBLY REPLACEMENT AND MOUNTING .............................................................................................4
PICTURE TUBE COMPONENTS ADJUSTMENT.................................................................................................... 6
REPLACEMENT OF THE CRT.................................................................................................................................9
SERVICE MODE ....................................................................................................................................................10
ELECTRICAL ADJUSTMENT ................................................................................................................................12
GENERAL ADJUSTMENTS
CONVERGENCE ADJUSTMENT ..........................................................................................................................14
SCREEN AND MIRROR ALIGNMENTS ................................................................................................................21
CIRCUIT CHECKS .................................................................................................................................................22
CHAPTER 2 SPECIFIC INFORMATIONS
SETTING & ADJUSTING DATA ..............................................................................................................................23
LOCATION OF CONTROLS ................................................................................................................................... 24
PROGRAMMING CHANNEL MEMORY................................................................................................................. 26
CIRCUIT BLOCK DIAGRAM ..................................................................................................................................27
TABLE OF CONTENTS
SPECIFIC INFORMATIONS
MECHANICAL DISASSEMBLY ..............................................................................................................................29
CHASSIS REPLACEMENT PARTS LIST ............................................................................................................... 32
PC BOARDS BOTTOM VIEW.................................................................................................................................??
TERMINAL VIEW OF TRANSISTORS ...................................................................................................................??
SPECIFICA TIONS .................................................................................................................................................. ??
APPENDIX:
CIRCUIT DIAGRAM
– 2 –
CHAPTER 1 GENERAL ADJUSTMENTS
SAFETY INSTRUCTIONS
WARNING: BEFORE SERVICING THIS CHASSIS, READ THE “X-RAY RADIATION PRECAUTION”, “SAFETY PRECAU-
TION” AND “PRODUCT SAFETY NOTICE” INSTRUCTIONS BELOW.
X-RAY RADIATION PRECAUTION
1. Excessive high voltage can produce potentially hazardous
X-RAY RADIATION. To avoid such hazards, the high voltage must not be above the specified limit. The nominal
value of the high voltage of this receiver is (A) kV at zero
beam current (minimum brightness) under a 120V AC
power source. The high voltage must not, under any circumstances, exceed (B) kV.
Refer to table-1 for high voltage (A), (B).
(See SETTING & ADJUSTING DATA on page 23)
Each time a receiver requires servicing, the high voltage
should be checked f ollowing the HIGH VOLT AGE CHECK
procedure in this manual. It is recommended that the reading of the high voltage be recorded as a part of the service
record. It is important to use an accurate and reliable high
voltage meter.
SAFETY PRECAUTION
WARNING : Service should not be attempted by any one unf amiliar with the necessary precautions on this receiver. The following are the necessary precautions to be observed before
servicing this chassis.
1. An isolation Transformer should be connected in the power
line between the receiver and the AC line bef ore any service is performed on the receiver.
2. Always discharge the picture tube anode to the CRT conductive coating before handling the picture tube . The picture tube is highly evacuated and if broken, glass fr agments
will be violently expelled. Use shatter proof goggles and
keep picture tube away from the unprotected body while
handling.
3. When replacing a chassis in the cabinet, always be certain that all the protective devices are put back in place,
such as; non-metallic control knobs, insulating covers,
shields, isolation resistor-capacitor network etc.
4. Before returning the set to the customer, always perform
an AC leakage current check on the e xposed metallic parts
of the cabinet, such as antennas, terminals, screwheads,
metal overlays, control shafts etc. to be sure the set is saf e
to operate without danger of electrical shock. Plug the A C
line cord directly into a 120V AC outlet (do not use a line
isolation transformer during this check). Use an AC voltmeter having 5000 ohms per volt or more sensitivity in the
following manner:
PRODUCT SAFETY NOTICE
2. This receiver is equipped with a F ail Safe (FS) circuit which
prevents the receiver from producing an excessively high
voltage ev en if the B+ voltage increases abnormally. Each
time the receiver is serviced, the FS circuit must be checked
to determine that the circuit is properly functioning, following the FS CIRCUIT CHECK procedure in this manual.
3. The only source of X-RAY RADIA TION in this TV receiver
is the picture tube. F or contin ued X-RAY RADIATION protection, the replacement tube must be exactly the same
type tube as specified in the parts list.
4. Some part in this receiver have special safety-related characteristics for X-RAY RADIATION protection. For continued safety, parts replacement should be undertaken only
after referring to the PRODUCT SAFETY NO TICE below.
Connect a 1500 ohm 10 watt resistor , paralleled b y a 0.15
µF, AC type capacitor, between a known good earth ground
(water pipe, conduit, etc.) and the exposed metallic parts,
one at a time. Measure the AC voltage across the combination of 1500 ohm resistor and 0.15 µF capacitor. Reverse the AC plug at the AC outlet and repeat AC voltage
measurements for each exposed metallic part. Voltage
measured must not exceed 0.3 volts rms. This corresponds
to 0.2 milliamp. AC. Any value exceeding this limit constitutes a potential shock hazard and must be corrected immediately.
AC VOLTMETER
0.15µF
Place this probe on
Good earth ground
such as a water
pipe, conduit, etc.
1500 ohm
10 watt
each exposed
metallic part.
GENERAL ADJUSTMENTS
SPECIFIC INFORMATIONS
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These characteristics are
often passed unnoticed by a visual inspection and the protection afforded by them cannot necessarily be obtained b y using
replacement components rated for higher voltage, w attage, etc. Replacement parts which have these special saf ety characteristics are identified in this manual and its supplements; electrical components having such features are identified by the
international hazard symbols on the schematic diagram and the parts list.
Before replacing any of these components, read the parts list in this manual carefully. The use of substitute replacement
parts which do not have the same safety characteristics as specified in the parts list may create shock, fire, X-ray radiation or other hazards.
– 3 –
CRT ASSEMBLY REPLACEMENT AND MOUNTING
CAUTION : DO NOT LOOSEN THE HEX HEAD BOLTS WITH SPRINGS (12 PCS), BECAUSE THOSE ARE FOR
SEALING OF CRT COOLANT.
GENERAL ADJUSTMENTS
8 o’clock
4 o’clock
SPECIFIC INFORMATIONS
Lens Assembly
R
GB
Attention Serviceman
The Hex Head
Bolts with
Springs. (see
sketch) used on
CRT assembly,
are “NOT”
Adjustment Screws
DO NOT LOOSEN-FLUID
LEAKAGE WILL OCCUR.
4 Screws
4 Screws
CRT Assembly
CRT Anode Cap Assembly
S.V.M. Coil
CRT DRIVE Board
CRT Mounting
Deflection Yoke and Conver Yoke
Lens and Neck Components View
– 4 –
TO REMOVE CRT (Same procedure for R, G, B)
1. Remove CRT DRIVE Board, S. V. M. COIL and
DEF. YOKE from CRT.
2. Remove Lens Assembly.
3. Detach CRT Anode Cap from CRT.
4. Remove CRT Assembly from CRT Mounting.
CRT REPLACEMENT (Same procedure for R, G, B)
Reverse the removal procedures except the followings.
1. Anode Cable should be replaced with new one.
See “SERVICING PRECAUTIONS” shown below.
2. Install silicon (T461B) to the CRT, replace the Anode
cable and put enough silicon again on around the Anode Cap as illustrated.
CAUTION: Align the Anode cable as illustrated on page
4.
ADJUSTING PROCEDURE IN REPLACING CRT
1. R.G.B. FOCUS ADJUSTMENT (page 7.)
2. PICTURE TILT ADJUSTMENT (page 7.)
3. USER CONVERGENCE CENTER CHECK
(See owner's manual.)
4. CENTERING ADJUSTMENT (page 7.)
5. CONVERGENCE ADJUSTMENT (page 14.)
6. WHITE BALANCE ADJUSTMENT (page 13.)
Adjustments are complete.
Anode Cap
GENERAL ADJUSTMENTS
Silicon
(On shaded area)
TSE3843W #23960136
SERVICING PRECAUTIONS
■ Do not use a magnetized screw driver for screws
of Deflection Yoke and Velocity Modulation Coil to
avoid magnetization of electron gun.
Magnetization of electron gun will degrade basic
function and result in unbalance of right and left
shift of user static convergence, and result in no
variable quantity.
2 ~ 5 mm
SPECIFIC INFORMATIONS
15 ~ 25 mm
■ When replacing the anode cap assembly (CRT) or
anode lead assembly (F.B.T.), remove the anode
lead holder from old one and attach the holder
again to new anode lead.
■ Check the point of anode lead in a straight
line, if it is winding, please revise it.
Screw for
D.Y
Screw for SVM coil
Anode lead holder
– 5 –
WARNING : BEFORE SERVICING THIS CHASSIS , READ THE “X-RAY RADIA TION PRECA UTION”, “SAFETY PRECAUTION” AND “PRODUCT SAFETY NOTICE” ON PAGE 3 OF THIS MANUAL.
PICTURE TUBE COMPONENTS ADJUSTMENT
DESCRIPTION OF NECK COMPONENTS
GENERAL ADJUSTMENTS
Deflection yoke and convergence yoke
The position on the neck is required most front
(CRT funnel side) and the screw is fastened after
rotating yoke adjusting picture tilt.
Centering magnet
After adjusting picture tilt, picture position is finally
fixed by this magnet.
In order to get maximum margin of user conver-
SPECIFIC INFORMATIONS
gence control for center of screen, this magnet
have to be used for center convergence adjustment.
PREPARATION
Operate the receiver for at least 5 minutes.
Pole 2 magnet
2. Select adjustment mode (see page 10).
3. Adjust the centering magnets for the RED, GREEN and
BLUE colors. (See CENTERING ADJUSTMENT.)
4. Press “7” button to display the built-in cross-hatch.
5. Press “0” and “RTN” buttons to make the picture a single
Red color.
100 button ............... to erase Red color
0 button ............... to erase Green color
RTN button ............... to erase Blue color5.
6. Adjust the alignment of the projection tube for RED . (See
steps (1) to (3) below .
(1) Slightly turn the focus VR of RED to the left.
(2) Adjust the pole 2 magnet so that the bright section of
the cross hatch on the center of the dark section (flare).
Dark secton (Flare)
Pole 4, 6 magnet
RGB ALIGNMENT ADJUSTMENT (ONLY 56H80)
1. Set the knobs of the pole 2, 4, 6 magnets of the SVM
coil so that their magnetic fields override each other.
Pole 6
Pole 4
Pole 2
Bright section (Core)
(3) Readjust the centering magnets for the LED colors.
(4) Reconfirm that the alignment, and centering are cor-
rect. If necessary, repeat the steps (1) to (3) above to
adjust appropriately.
7. Adjust the electric focus of RED as well as possible. (See
RGB FOCUS ADJUSTMENT.)
8. Adjust the alignment of GREEN and BLUE using the above
procedure for adjusting RED.
– 6 –
R, G, B FOCUS ADJUSTMENT
1. Before adjusting the R, G, B FOCUS, remove the 4 scre ws
of Lens Assembly which is fixed on the CRT Assembly.
(See page 4.)
Then turn around the Lens Assembly by 180˚ to adjust
the fastening screw (Fig. a) and fasten the 4 screws to
secure Lens Assembly.
2. Select the adjustment mode. (See page 10.)
3. Press “7” button to display the built-in cross-hatch.
4. Press “0” and “RTN” buttons to make the picture a single
Red color.
100 button ............... to erase Red color
0 button ............... to erase Green color
RTN button ............... to erase Blue color5.
5. Loosen the fasten screw and adjust Red lense focus to
best focusing point of picture center. Then fasten the scre w.
(See Fig. a.)
Fig. a
6. Adjust FOCUS VR “R” of FOCUS PACK to find best focusing point of picture center.
7. Repeat steps 3 to 5 for Green and Blue colors.
TILT ADJUSTMENT
Rotate R, G, B deflection yoke so that picture becomes horizon, then fasten screw.
CENTERING ADJUSTMENT
1. Stretch a thread between two center of screen edge (top
and bottom, left and right).
GENERAL ADJUSTMENTS
2. Select the adjustment mode.
3. Press TV/VIDEO button on the Remote Control to displa y
the white cross-bar.
SPECIFIC INFORMATIONS
4. Perform VCEN adjustment. (See page 12.)
5. Adjust G centering magnet so that the cross-bar pattern
center comes to screen center.
6. Perform HEIGHT adjustment . (See page 13.)
7. Perform VERT. LINEARITY adjustment.
8. Perform WIDTH adjustment. (See page 13.)
9. Check whole quality of green line.
10
. Adjust R, B centering magnet so that the cross-bar pat-
tern center comes to screen center.
– 7 –
LOCATION OF SCREEN AND FOCUS VR’S
GENERAL ADJUSTMENTS
6 Screws
SCREEN VR
FOCUS VR
RGB
SPECIFIC INFORMATIONS
Speaker grille
– 8 –
REPLACEMENT OF THE CRT
Service parts are provided for each R, G and B.
The contents of the parts are as follows.
RGB
HITACHI
CRT
REPLACEMENT OF HIGH VOLTAGE CABLE
ANODE LEAD
RUBBER BOOT
LEAD HOLDER
Fig. a
40H80 23007004 23007005 23003520
56H80 23005540 23005541 23003818
Z450 TP A5007
1. When replacing Anode Lead or Anode Cap with new
one, remove Lead Holder from old lead as shown in
figure below , and put it on new lead. Do not throw awa y
Lead Holder.
NOTE : THE LEAD HOLDER IS ATTACHED TO
TP A5007 (Z450), BUT IS NO T A TTACHED TO
ANODE LEAD AND ANODE CAP. RUBBER
BOOT IS ATTA CHED TO ANODE LEAD AND
ANODE CAP.
2. Detaching Lead Holder
RUBBER BOOT
LOCK LEAD HOLDER
Fig. b
Cut here rubber boot
and lead together to
detach Lead Holder.
OLD
ANODE LEAD
or
ANODE CAP
GENERAL ADJUSTMENTS
SPECIFIC INFORMATIONS
– 9 –
1. ENTERING TO SERVICE MODE
1) Press MUTE button once
on Remote Control.
MUTE
SERVICE MODE
2) Press MUTE button
again to keep pressing.
3) While pressing the MUTE button,
press MENU button on TV set.
S
(Service mode display)
GENERAL ADJUSTMENTS
2. DISPLAYING THE ADJUSTMENT MENU
1) Press MENU button on TV.
Service mode
3. KEY FUNCTION IN THE SERVICE MODE
The following key entry during display of adjustment menu provides special functions.
SPECIFIC INFORMATIONS
Screen adjustment mode ON/OFF: TV (ANT)/VIDEO button (on TV)
Selection of the adjustment items : Channel s/t (on TV or Remote)
Change of the data value : Volume s/t (on TV or Remote)
Adjustment menu mode ON/OFF : MENU button (on TV)
Initialization of the memory (QA02) : RECALL+Channel button on TV (s)
Initialization of the self diagnostic data: RECALL+Channel button on TV (t)
“RCUT” selection : 1 button
“GCUT” selection : 2 button
“BCUT” selection : 3 button
“SCNT” selection : 4 button
“SCOL” selection : 5 button
“TNTC” selection : 6 button
Convergence adj : 7 button
Test audio signal ON/OFF (1kHz) : 8 button
Self diagnostic display : 9 button
Adjustment mode
S
Press
Press
Item
Data
– 10 –
4. SELECTING THE ADJUSTING ITEMS
1) Every pressing of CHANNEL s button in the service mode changes the adjustment items in the order of table-2.
(t button for reverse order)
Refer to table-2 for preset data of adjustment mode.
(See SETTING & ADJUSTING DATA on page 23)
5. ADJUSTING THE DATA
1) Pressing of VOLUME s or t button will cahnge the value of data in the range from 00H to FFH. The variable range
depends on the adjusting item.
6. EXIT FROM SERVICE MODE
1) Pressing POWER button to turn off the TV once.
■ INITIALIZATION OF MEMORY DATA OF QA02
After replacing QA02, the following initialization is required.
1. Enter the service mode, then select any register item.
2. Press and hold the RECALL button on the Remote, then press the CHANNEL s button on the TV . The initialization of QA02
has been complated.
3. Check the picture carefully. If necessary, adjust any adjustment item above.
Perform “Programming Channel Memory” on the owner's manual.
CAUTION: Never attempt to initialize the data unless QA02 has been replaced.
7. SELF DIAGNOSTIC FUNCTION
1) Press “9” button on Remote Control during display of adjustment menu in the service mode.
The diagnosis will begin to check if interface among IC’s are executed properly.
2) During diagnosis, the following displays are shown.
GENERAL ADJUSTMENTS
SELF CHECK
Part number of microprocessor (QA01)
Operation number of protection circuit (current limiter) . . . . “000” is normal.
BUS line check “OK” ................... Normal
BUS line ACK (acknowledge) check
Sync. signal check Green display..... Normal
NO. 23 * * * * * *
POWER : 000
BUS LINE : OK
BUS CONT : OK
BLOCK : MAIN SUB
“SCL-GND” or “NG” ........... SCL-GND short circuit
“SDA-GND” or “NG” ........... SDA-GNDshort circuit
“SCL-SDA” or “NG” ............ SCL-SDA short circuit
“OK” ..................... Normal
Display of Location Number . . . . NG
(Display example)
“QA02 NG”, “H001 NG”, “Q501 NG” etc.
Note: The indication of failure place is only one place though failure places are plural. When
repair of a failure place finishes, the next failure place is indicated. (The order of priority of
indication is left side.)
Red display ........ NG
MAIN ........ Main sync
SUB .......... Sub sync (when turn on the PIP)
SPECIFIC INFORMATIONS
– 11 –
ELECTRICAL ADJUSTMENT
ITEM ADJUSTMENT PROCEDURE
ƒH
(free-running frequency of Hor.
oscillator)
VERTICAL POSITION (VCEN)
GENERAL ADJUSTMENTS
SUB-BRIGHTNESS
(BRTC)
SPECIFIC INFORMATIONS
SUB-COLOR
(SCOL)
SUB-TINT
(TNTC)
1. Receive NTSC signal.
2. Short the terminal “TP +9V ” and the terminal “ TP (Free run) ” on the signal board with a jumper
wire.
3. Connect the probe of frequency counter to the lead of R426 and GND.
4. Adjust the frequency to “31.47±0.2 kHz” by turning R4055.
5. Disconnect the shorted wire, then confirm that the picture is synchronized.
1. Receive NTSC signal.
2. Call up the adjustment mode display, then select the item VCEN.
3. Press the VOLUME s or t button to get the voltage 0±10 mV.
4. Measuring terminals are TP-V and TP-G on SIGNAL Board.
1. Constrict the picture height until the vertical retrace line
appears adjusting the HEIGHT control on the MAIN board.
2. Adjust the CONTRAST to the minimum and BRIGHTNESS
to the center.
3. Enter the service mode, then select “BRTC” register.
4. Adjust the data value so the belt of vertical retrace line just
disappear.
5. Adjust the CONTRAST for the desired contrast.
6. Adjust the HEIGHT control.
Vertical retrace line
1. Receive color-bar signal from color-bar generator.
2. Adjust the BRIGHTNESS and CONTRAST to the center (RESET status).
3. Connect oscilloscope to TP501on the MAIN board.
4. Enter the service mode, then select “SCOL”.
5. Temporarily adjust the data value to achieve about 1V
of blue bar.
6. Select “TNTC” register.
Magenta
0-p
0
Blue
2
3 (1.8V
7. Adjust the data value to obtain the blue bar to magenta
bar ratio of 3:2 as shown.
8. Select “SCOL” register .
9. Adjust the data value to achieve 1.8V
of blue bar on
0-p
scope.
10. Check the picture with off-air signal.
0-P
)
PICTURE POSITION
(HPOS)
WIDTH
(WID)
1. Receive NTSC signal.
2. Call up the adjustment mode display.
3. Select the item “HPOS”, and adjust the data to “66H”.
4. Adjust the picture position alternately by turning CENTERING MAGNETS for proper picture
position.
5. Check the picture with off-air signal.
1. Receive NTSC signal.
2. Select the "FULL" mode by PIC SIZE button on Remote Control.
3. Call up the adjustment mode display, then select the item WID.
4. Press the VOLUME s or t button to get the picture so that left and right eddes of video signal
begin to lack.
5. Press the VOLUME s button to advance the data by 12 steps.
NOTE: Check the horizontal picture position is correct.
– 12 –
ITEM ADJUSTMENT PROCEDURE
VERTICAL LINEARITY
(VLIN)
(FULL mode only)
WHITE BALANCE
(RCUT)
(GCUT)
(BCUT)
(RDRV)
(BDRV)
1. Receive cross-hatch pattern.
2. Call up the adjustment mode display, then select the item VLIN.
3. Press the VOLUME s or t button to obtain
the picture of the best linearity.
4. Then readjust the item HIT.
1. Press RESET button on TV or remote hand set.
2. Call up the adjustment mode display, then adjust the data of items RCUT, GCUT
and BCUT to “40”.
3. Press TV (ANT)/VIDEO button on TV.
4. Gradually rotate R, G and B SCREEN volume of FOCUS PAC (page 8) clockwise or counterclockwise until the raster appears slightly on the CRT through
the each lens, and leave them.
(Look into the lens in order to check the raster.)
5. Press TV (ANT)/VIDEO button on TV again.
6. Exit from service mode.
7. Receive white laster pattern signal, and adjust the contrast to the minimum to
make white picture to low light.
8. Adjust the data of items RCUT, GCUT and BCUT for low light area.
9. Adjust the contrast to the maximum to make white picture to high light.
10. Adjust the data of items GDRV and BDRV Controls for proper white-balanced
picture in high light area.
11. Check the white balance in both low and high light areas. If necessary, perform
again steps from 7 to 9.
GENERAL ADJUSTMENTS
SPECIFIC INFORMATIONS
HEIGHT
(HIT)
1. Receive NTSC signal.
2. Select the "FULL" mode by PIC SIZE button on Remote Control.
3. Call up the adjustment mode display and select the item HIT.
4. Press the VOLUME s or t button to get the picture so that top and bottom of
video signal begin to lack.
5. Press the VOLUME s button to advance the data by 9 steps.
Note: Check the vertical picture position is correct.
Adjust the data of height after vertical linearty.
– 13 –
CONVERGENCE ADJUSTMENT
Adjust convergence from center to circumference in order.
1. Select the adjustment mode following the steps on page 10.
KEY FUNCTION IN THE
CONVERGENCE ADJUSTMENT:
RCUT
40H
GENERAL ADJUSTMENTS
Up : 2 button
Selet Green color: 3 button
Left : 4 button
Blinking of cursor ON/OFF: 5 button
Right: 6 button
Adjust mode ON/OFF: 7 button
Down: 8 button
Erase Green line: 0 button
Erase Red line: 100 button
Erase Blue line: ENT button
SPECIFIC INFORMATIONS
Note:
Adjusting procedure in replacing convergence board.
1. User convergence center check. Make
sure the best convergence setting is
about the center of adjustable range.
2. CENTERING ADJUSTMENT
3. PICTURE POSITION ADJUSTMENT
4. HIT, WID ADJUSTMENT
5. CONVERGENCE ADJUSTMENT
2. Press “7” button to display the built-in cross-hatch pattern.
Cursor
X: I
Y: I
FULL
C: R
FULL
3. Press PIC-SIZE button to select the FULL mode.
FULL
WIDE1 WIDE2 WIDE3
The pattern includes three colors (R, G, B).
The cursor should be blinking in Red.
This means that the Red color is adjustable.
Adjustment around cursor can be done.
4. Press “3” button to select Green color to be adjusted.
5. Press “5” button to stop the blinking of cursor.
6. Press “2 (up)”, “8 (down)”, “4 (left)” or “6 (right)” to obtain the correct
cross-hatch pattern as above.
If necessary, the specified color line can be erased from the screen.
100 button .................. to erase Red line
0 button .................. to erase Green line
ENT button .................. to erase Blue line
7. Press “5” button to make the cursor blinking.
8. Press “2”, “8”, “4”, “6” buttons to move the cursor to other point to be
adjusted.
9. Repeat steps 5 to 8.
10. Repeat steps 4 to 9 to adjust Red and Blue colors.
Converge the selected color line into the Green line.
11. Press “7” button to enter the adjusted states.
At this time, picture changes for about 1 second.
12. Repeat steps 3 to 12 for WIDE mode.
13. Press “7” button again to return to the normal picture.
– 14 –
Adjusting Dimension of Each Picture Screen
(16:9 screen size:) 56 inches
(1) FULL (NTSC)
56 inches 16:9 Screen Size: horizontal 1240mm : Vertical 700mm
QH173.16KB CHIP, UFO–* BANK1 Vspan46.7mm Hspan102.3mm
327.0
280.0
6.0 614.0 511.5 307.0 0102.3 102.3 307.0 511.5 614.0
(2) WIDE1 (NTSC)
QH173.16KB CHIP1, UFO–* BANK2 Vspan **mm Hspan **mm
140.0
Screen center
0
140.0
280.0
327.0
6.0
307.0
GENERAL ADJUSTMENTS
SPECIFIC INFORMATIONS
31.5 588.5 481.5 278.0 090.5 278.090.5 481.5 588.5
– 15 –
154.0
Screen center
0
-1.0
153.0
301.5
350.0
31.5
(3) WIDE2 (NTSC)
GENERAL ADJUSTMENTS
QH173.16KB CHIP1, UFO–* BANK3 Vspan 58.5mm Hspan 102.3mm
351.0
292.0
175.5
0
175.5
292.5
351.0
6.0 614.0 511.5 307.0 0102.3 307.0102.3 511.5 614.0
SPECIFIC INFORMATIONS
(4) WIDE3 (NTSC)
6.0
QH173.16KB CHIP1, UFO–* BANK4 Vspan 53.5mm Hspan 102.3mm
321.0
160.5
0
160.5
6.0 614.0 511.5 307.0 0102.3 307.0102.3 511.5 614.0
– 16 –
321.0
6.0
(5) HD (1080I)
QH174.8KB CHIP2, UFO–* BANK2 Vspan43.7mm Hspan98.8mm
306.0
262.0
131.0
0
27.0 593.0 494.0 296.5 098.8 98.8 296.5 494.0
Adjusting Dimension of Each Picture Screen
(16:9 screen size:) 40 inches
(1) FULL (NTSC)
40 inches 16:9 Screen Size: horizontal 885mm : Vertical 498mm
QH173.16KB CHIP1, UFO–* BANK1 Vspan33.2mm Hspan73mm
131.0
262.0
306.0
27.0593.0
232.5
199.0
GENERAL ADJUSTMENTS
SPECIFIC INFORMATIONS
4.5 438.0 365.0 219.0 073.0 73.0 219.0 365.5 438.0
– 17 –
99.5
Screen center
0
99.5
199.0
232.5
4.5
(2) WIDE1 (NTSC)
GENERAL ADJUSTMENTS
QH173.16KB CHIP1, UFO–* BANK2 Vspan **mm Hspan **mm
218.5
109.5
Screen center
0
-1.0
109.0
214.5
249.0
22.5 420.0 343.5 198.0 064.5 198.564.5 343.5 420.0
SPECIFIC INFORMATIONS
(3) WIDE2 (NTSC)
22.5
QH173.16KB CHIP1, UFO–* BANK3 Vspan 41.7mm Hspan 73mm
250.0
208.5
125.0
0
125.0
208.5
250.0
4.5 438.0 365.0 219.0 073.0 219.073.0 365.0 438.0
– 18 –
4.5
(4) WIDE3 (NTSC)
QH173.16KB CHIP1, UFO–* BANK4 Vspan 38mm Hspan 73mm
228.0
114.0
0
4.5 438.0 365.5 219.0 073.0 219.073.0 365.0 438.0
(5) HD (1080I)
114.0
GENERAL ADJUSTMENTS
228.0
4.5
SPECIFIC INFORMATIONS
QH174.8KB CHIP2, UFO–* BANK2 Vspan31mm Hspan70.5mm
217.0
186.0
93.0
19.5 423.0 352.5 211.5 070.5 70.5 211.5 352.5
– 19 –
0
93.0
186.0
217.0
19.5423.0
NOTES
In many cases, color misconv ergence may be corrected by returning HIT and WID data in main deflection side to initial adjusting
values. Following cases will surely require readjustment of convergence.
CRT REPLACEMENT
When CRT is replaced, main deflection readjustment and color matching are required.
Perform following procedures.
1. Replace two CRT’s of blue and red.
2. Perf orm horizontal adjustment for blue and red yokes on base of green CRT data. Mount yoke and velocity mod. coil alignment, pushing towards CRT without gap.
3. Adjust alignment of blue and red. (Refer Alignment adjustment for details.)
4. Rotating centering magnet, adjust CRT centers of red and blue to CRT center of green.
(Picture position adjustment)
GENERAL ADJUSTMENTS
SPECIFIC INFORMATIONS
5. Adjust HIT and WID data of main deflection, and decide data at the most precise screen comparing to green data.
6. Adjust convergence of each screen picture for color matching. Do not move green one at this time.
7. After convergence adjustment of each screen picture finishes, replace green CRT.
For green CRT as well, repeat steps 2 to 5 above on bases of red and blue color matching to adjust convergence.
REPLACING CONVERGENCE UNIT
When replacing convergence unit, all picture screens require readjustment basically, but the following method allo ws process be
reduced considerably.
1. Replace the memory (Q713) on defective unit with memory on new unit. Mounting the unit on the SET after the above
working realizes picture screen before replacement immediately.
2. Mount unit which has combination of old and new memories, on SET and turn it on. Screen shows whole picture looks like
straightly shifted towards vertical or horizontal direction.
3. Adjust again centers of green, red and blue with centering magnets.
4. Check each picture screen for slight disparity of color and picture size. If necessary, add some adjustments of main deflection and color matching of convergence.
– 20 –
SCREEN AND MIRROR ALIGNMENTS
ASSEMBLING OF
FRONT SCREEN
SPACER x2
LENTICULAR
<OUTSIDE>
SPACER x2
K503 FRONT PANEL
K501
SMOOTH
BLACK STRIPES
K502
FRESNAL
<INSIDE>
SMOOTH
INSIDE
OUT SIDE
BLACK STRIPES
SPACER
FRONT PANEL
LENTICULAR
FRESNEL
LENS
0 to 1 mm
PIECE
A241
BEZEL x2
MOUNTING OF
FRONT SCREEN
FRESNEL
LENTICULAR
FRONT PANEL
BEZEL x2
GENERAL ADJUSTMENTS
SMOOTH
INSERT
SPECIFIC INFORMATIONS
PIECE
PIECE
CAUTION : Do not hold the optical system parts (lens and
mirror) with bare hand to avoid finger-prints on
the surface of those parts.
HOW TO CLEAN LENS AND MIRROR
1. Be sure to remove sand dust with an air brush, etc.
2. When it is stained slightly , breathe upon it and wipe awa y
with the specified cleaning cloth.
For other stains than the above, wipe the stains away
with the specified cloth into which a cleaning liquid has
been soaked.
Cleaning liquid.................... LENS LUSTER (Manufac-
tured by Edmund Scientific
Co.), etc.
PIECE
Please refer to Mechanical Disassembly for 40" on page 31.
*
HOW TO CLEAN SCREEN
When cleaning the screen, use a soft cloth so as not to
damage the screen.
1. Wipe the screen with a dry cloth to remove moisture on
the screen.
Note : Absolutely do not use detergent, water, alcohol,
benzine, thinner, etc. for cleaning in order not to
wipe away the black print on the surface.
– 21 –
CIRCUIT CHECKS
HIGH VOLTAGE CHECK
CAUTION: There is no HIGH VOLTAGE ADJUSTMENT on
this chassis. Checking should be done following
the steps below.
1. Connect an accurate high voltage meter to the anode of
the picture tube.
2. Turn on the receiver. Set the BRIGHTNESS and CONTRAST to minimum (zero beam current).
3. High voltage must be measured below (B) kV.
Refer to table-1 for high voltage (B).
(See SETTING & ADJUSTING DATA on page 23)
GENERAL ADJUSTMENTS
SPECIFIC INFORMATIONS
4. Var y the BRIGHTNESS to both extremes to be sure the
high voltage does not exceed the limit under any conditions.
CAUTION:
When the following parts fail, check the High Voltage after
replacing.
Location
No.
T461
C407
C408
C445
C446
C447
C448
C449
ANODE VOLTAGE MEASURING METHOD
CAUTION: Take extra precaution when measuring this high
Name
Flyback
Capacitor
Capacitor
Capacitor
Capacitor
Capacitor
Capacitor
Capacitor
voltage. High voltages are also present in
surrounding circuit boards (CRT DRIVE assembly, DEFLECTION assembly, and POWER
SUPPLY assembly).
Descriptions
40", 43"
TFB3088AD
4300pF, ±3%
0.027µF, ±5%
0.015µF, ±5%
0.011µF, ±5%
6200PF, ±3%
8200PF, ±5%
1000PF, ±3%
50"~65"
←
5100pF, ±3%
0.022µF, ±3%
0.022µF, ±5%
0.012µF, ±5%
5600pF, ±3%
←
←
FS CIRCUIT CHECK
The Fail Safe (FS) circuit check is indispensable for the final
check in servicing. Checking should be done following the
steps below.
1. Turn the receiver on.
2. T emporarily short TP- (R) and TP- (X) on the DEF/POWER
Board with a jumper wire.
Raster and sound will disappear.
3. The receiver must remain in this state e ven after removing
the jumper wire. This is the evidence that the FS circuit is
functioning properly.
4. To obtain a picture again, temporarily turn the receiver off
and allow the FS circuit more than 5 seconds to reset. Then
turn the receiver on to produce a normal picture.
Troubleshooting Guide for Fail Safe Circuit
Check that the set returns to normal operation when
pin 12 of Z801 is grounded with jumper wire.
YES NO
Check the voltage across
Capacitor C419 is
approximately (
Refer to table –4 for
fall safe voltage (
YES
Defective Fail Safe Circuit
C)
volts.
C)
(See SETTING & ADJUSTING
DATA on page23)
.
NO
Faulty power
circuit or horizontal circuit.
1. Disconnect the FBT anode cable as outlined below . Measure high voltage at the point where the cable enters the
FBT.
2. Holding the rubber cover firmly, turn it counterclockwise
and check that the lock has been disengaged. (See Fig. b
on page 9.)
3. Determine the extent of the rubber cover before disconnecting the cable.
4. Pull straight up the anode cable to disconnect.
5. When reconnecting the cable, proceed in the reverse order.
After reconnecting, tug on the cable to check that it is secure.
– 22 –
CHAPTER 2 SPECIFIC INFORMATIONS
SETTING & ADJUSTING DATA
SAFETY INSTRUCTIONS
HIGH VOLTAGE AT ZERO BEAM: (A) 29.5 kV
MAX HIGH VOLTAGE:
Table-1
SERVICE MODE
40, 56"
(B) 31.0 kV
ADJUSTING ITEMS AND DATA IN THE SERVICE MODE:
Item Name of adjustment
RCUT
GCUT
BCUT
RDRV
BDRV
BRTC
TNTC
SCOL
SCNT
HPOS
VPOS
HIT
LIN
VSC
WID
VPS
EYOF
ECNT
EIOF
EQOF
R CUTOFF
G CUTOFF
B CUTOFF
R DRIVE
B DRIVE
SUB-BRIGHT
SUB-TINT
SUB COLOR
SUB-CONTRAST
HORIZ. POSITION
VERT. POSITION
HEIGHT
V-LINEARITY
V-S CORRECTION
PICTURE WIDTH
V -SHIFT
Y1 BLACK (Q501)
Y1 SCONT (Q501)
R-Y BLACK (Q501)
R-Y BLACK (Q501)
Preset Date
40H
40H
40H
40H
40H
80H
44H
05H
10H
6DH
00H
64H
12H
10H
23H
0AH
07H
16H
20H
20H
←
←
←
←
←
←
←
←
←
←
←
55H
←
←
←
←
←
←
←
←
Item Name of adjustment Preset Date
HPHA
BLKS
BLKD
PYOF
PIOF
PQOF
VCP
PARA
CNR
HCP
VFC
PHUE
PCNT
PCOL
RGBB
VCEN
TVOP
OPT0
OPT1
HORIZ. PHASE (Q510)
VERT. BLANKING START
VERT. BLANKING END
PIP Y OFFSET
PIP I OFFSET
PIP Q OFFSET
V-COMPENSATE
E-W PARABOLA (DPC)
E-W CORNER
H-COMPENSATE
V-F CORRECT
PIP TINT
PIP CONT
PIP COLOR
RGB BRIGHT
V POSITION
TV OPTION
TV SET OPTION
TV SET OPTION
—
—
—
17H
24H
1EH
0AH
29H
08H
00H
00H
40H
10H
15H
54H
70H
00H
50H
05H
←
←
←
←
←
←
←
←
←
←
←
←
←
←
←
←
←
←
←
GENERAL ADJUSTMENTS
SPECIFIC INFORMATIONS
CIRCUIT CHECKS
Table-2
FBT DETECTION VOLTAGE (C) 24.5V
Table-3
– 23 –
LOCATION OF CONTROLS (Representative : 56H80)
TV front
GENERAL ADJUSTMENTS
Front view
SPECIFIC INFORMATIONS
Behind the door
TV rear
IN-VIDEO 3
S-VIDEO VIDEO
VIDEO 3 INPUT
L/MONO
AUDIO
tsT S
DEMO
MENU
R
TV/VIDEO
MENU
DEMO
S-VIDEO
VIDEO
AUDIO
L/
MONO
R
TV/VIDEO
COLOR
VIDEO-2VIDEO-1
STREAM
HD-1
VOLUME CHANNEL
VOLUME T S
OUT
L
VAR
R
AUDIO
Y
VIDEO
L/
P
B
MONO
AUDIO
RLR
P
R
AUDIO
OUTININ
CHANNEL ts
AUDIO CENTER
CHANNEL IN
ON OFF
Y
P
B
P
R
COLOR
STREAM
HD-2
IN
ANT (75Ω)
L
AUDIO
R
ANT-1
OUT
ANT-2
– 24 –
Remote Control
LIGHT
MODE switch
Set to “TV” to control the TV.
Channel Number
PIC SIZE
INFO
CHANNEL s/t
MUTE
INPUT
TV/VCR
TV
CABLE/SAT
VCR
DVD
AUDIO1
AUDIO2
MODE
PIC SIZE
ACTION
D
I
U
G
CH VOL
INPUT
REW
TV/
VCR
E
P
U
T
E
S
SLOW/DIR
PAUSE/STEP
LIGHT
SLEEP
MOVIE
SPORTS NEWS
123
LIST
SERVICES
456
7809
100/
–
F
A
V
O
O
F
N
I
T
MUTE
DISC
AM/FM
S
E
L
T
I
MENU/
ENTER
EXIT
DVD CLEAR
R
I
T
U
B
T
I
T
L
E
RECALL CH RTN
SKIP/SEARCH
PLAY
STOP REC
E
A
POWER
ENT
A
L
S
O
R
U
D
I
O
DVD RTN
FF
SLEEP
POWER
GENERAL ADJUSTMENTS
P
H
A
T
FAVORITE
MENU/ENTER
stT S
SPECIFIC INFORMATIONS
VOLUME s/t
EXIT
CH RTN
RECALL
PIP functions button
PIP CH
PIP
SWAP
– 25 –
MULTI STILL
LOCATE SOURCE
PROGRAMMING CHANNEL MEMORY
The channel memory is the list of TV channel numbers the TV tunes in when you press the CHANNEL s or t button.
First, use the TV/CABLE and CH PROGRAM functions to preset all active channels in your area automatically.
If necessary, arrange the preset channels with the ADD/ERASE functions so that you can tune into only desired channels.
Note: If you utilize both ANT-1 and ANT-2 terminals for some model, perform programming channels for each input source.
TV/CABLE function
1 Press MENU, then press S or T until the SET UP menu
GENERAL ADJUSTMENTS
appears.
2 Press t (or s) until “TV/CABLE” is highlighted.
3 Press : or ; to highlight either “TV” or “CABLE”, whichever
you use.
CH PROGRAM function
1 Select “CH PROGRAM” following steps 1 and 2 above.
2 Press : or ; to start channel programming.
SPECIFIC INFORMATIONS
The TV will automatically cycle through all the TV or
CABLE channels selected by the TV/CABLE function, and
store active channels in the channel memory.
3 When channel programming is complete, you will see the
message to the right appears.
4 Press CHANNEL s or t to make sure the channel
programming has been done properly.
ADD/ERASE function
After performing the CH PROGRAM function, you can add or
erase specific channels.
1 Select the channel you want to erase using the CHANNEL
s or t button, or select the channel you want to add using
the Channel Number buttons.
2 Press MENU, then press S or T until the SET UP menu
appears.
3 Press t (or s) until “ADD/ERASE” is highlighted.
4 Press S or T :
To erase the channel press the button until “ERASE” is
highlighted.
To add the channel press the button until “ADD” is
highlighted.
5 Repeat steps 1 to 4 for other channels.
You have now completed the channel programming.
Note: The CHANNEL t/s buttons on the TV function as the
t/s buttons while a menu is on the screen.
* Please refer to owner's manual in detail.
– 26 –
CIRCUIT BLOCK DIAGRAM
– 27 – – 28 –
MECHANICAL DISASSEMBLY (for 56H80)
A424
3 screws
A112
5 screws
K501
K502
K503
8 screws
5 screws
5 screws
1 Speaker Grille Removal 2 Control Panel Removal
A268
(A260)
A103
6 screws
A102
A001
2 screws
(A258)
(A253)
A251
A202
A254(A257)
3 Front Mask Removal
4 Shield Plate, Lens Removal 5 Mirror Removal
4 screws
K111
K112
K113
4 screws
5 screws
K601
6 Back Board Removal
7 Light Box Removal
– 29 –
– 30 –
K501
K503
MECHANICAL DISASSEMBLY (for 40H80)
K502
16 SCREWS
K601
LABELS
10 SCREWS
SCREWS
8 SCREWS
A424
A268
8 SCREWS
SPECIFIC INFORMATIONS
A202 (A251) (A253)
(A258) (A254)
A001
A103
A102
6 SCREWS
K111
K112
K113
– 31 –
CHASSIS REPLACEMENT PARTS LIST
WARNING: BEFORE SER VICING THIS CHASSIS, READ THE “X-RA Y RADIATION PRECAUTION”, “SAFETY PRE-
CAUTION” AND “PRODUCT SAFETY NOTICE” ON PAGE 3 OF THIS MANUAL.
CAUTION: The international hazard symbols “ ” in the schematic diagram and the parts list designate components
which have special characteristics important for saf ety and should be replaced only with types identical to those in the
original circuit or specified in the parts list. The mounting position of replacements is to be identical with originals.
Before replacing any of these components, read carefully the PRODUCT SAFETY NOTICE. Do not degrade the
safety of the receiver through improper servicing.
NOTICE:
•
The part number must be used when ordering parts, in order to assist in processing, be sure to include the Model
number and Description.
•
The PC board assembly with * mark is no longer available after the end of the production.
Models : 56H80/40H80
Capacitors ............. CD : Ceramic Disk PF : Plastic Film EL : Electrolytic
Resistors ............... CF : Carbon Film CC : Carbon Composition MF : Metal Film
OMF : Oxide Metal Film VR : Variable Resistor FR : Fusible Resistor
(All CD and PF capacitors are ±5%, 50V and all resistors, ±5%, 1/6W unless otherwise noted.)
Location
No.
CAPACITORSCAPACITORS
CAPACITORS
CAPACITORSCAPACITORS
C102 24665221 EL, 220?F, ±20%, 10V
C105 24109102 Chip, 1000pF, ±10%
C106 24669479 EL, 4.7?F, ±20%, 50V
SPECIFIC INFORMATIONS
C107 24666221 EL, 220?F, ±20%, 16V
C112 24665221 EL, 220?F, ±20%, 10V
C115 24109102 Chip, 1000pF, ±10%
C117 24666221 EL, 220?F, ±20%, 16V
C151 24212102 CD, 1000pF, ±10%
C201 24092730 Chip, 0.1?F, ±10%, 16V
C205 24206229 EL, 2.2?F, ±20%, 50V
C207 24105100 Chip, 10pF, ±0.5pF
C208 24105100 Chip, 10pF, ±0.5pF
C209 24105100 Chip, 10pF, ±0.5pF
C212 24666100 EL, 10?F, ±20%, 16V
C220 24567104 PF, 0.1?F
C221 24503041 PF, 0.1?F, 63V
C301 24567683 PF, 0.068?F
C302 24567224 PF, 0.22?F
C303 24666101 EL, 100?F, ±20%, 16V
C304 24503041 PF, 0.1?F, 63V
C305 24503041 PF, 0.1?F, 63V
C306 24567103 PF, 0.01?F
C307 24617912 EL, 2.2?F, ±10%, 50V
C308 24567183 PF, 0.018?F
C309 24212102 CD, 1000pF, ±10%
C310 24073020 EL, 1000?F, ±20%, 10V
C311 24567103 PF, 0.01?F
C312 24591102 PF, 1000pF
C313 24567474 PF, 0.47?F
C314 24503041 PF, 0.1?F, 63V
C315 24073020 EL, 1000?F, ±20%, 10V
C315 24206229 EL, 2.2?F, ±20%, 50V
C316 24666101 EL, 100?F, ±20%, 16V
C317 24591222 PF, 2200pF
C318 24591182 PF, 1800pF
C319 24667101 EL, 100?F, ±20%, 25V
C320 24617820 EL, 100?F, ±20%, 50V
C321 24669101 EL, 100?F, ±20%, 50V
C322 24567393 PF, 0.039?F
C323 24092748 Chip, 0.056?F, ±10%, 16V
Part No. Description
Location
No.
C324 24567105 PF, 1?F
C325 24082057 PF, 0.22?F, 100V
C326 24567334 PF, 0.33?F
C327 24567224 PF, 0.22?F
C328 24082260 PF, 4700pF, 100V
C329 24669100 EL, 10?F, ±20%, 50V
C330 24085946 EL, 10?F, ±20%, 16V,
C331 24109333 Chip, 0.033?F, ±10%, 25V
C332 24617820 EL, 100?F, ±20%, 50V
C333 24693473 PF, 0.047?F, 100V
C334 24109471 Chip, 470pF, ±10%
C335 24567224 PF, 0.22?F
C336 24666100 EL, 10?F, ±20%, 16V
C340 24567224 PF, 0.22?F
C350 24669229 EL, 2.2?F, ±20%, 50V
C351 24503041 PF, 0.1?F, 63V
C352 24666220 EL, 22?F, ±20%, 16V
C401 24214332 CD, 3300pF, ±10%, 500V
C402 24092463 Chip, 0.22?F, ±10%, 16V
C402 24214391 CD, 390pF, ±10%, 500V
C403 24676220 EL, 22?F, ±20%, 100V
C404 24206229 EL, 2.2?F, ±20%, 50V
C405 24567124 PF, 0.12?F
C406 24109223 Chip, 0.022?F, ±10%, 25V
* C407 24082609 PF, 5100pF, ±3%, 1800V
* C407 24082607 PF, 4300pF, ±3%, 1800V
* C408 24820223 PF, 0.022?F, 630V (56H80)
* C408 24820273 PF, 0.027?F, 630V (40H80)
C410 24095900 PF, 3.3?F, ±10%, 100V
C410 24108221 Chip, 220pF
C411 24678220 EL, 22?F, ±20%, 200V
C412 24828823 PF, 0.082?F, 200V
C413 24214221 CD, 220pF, ±10%, 500V
* C414 24082647 PF, 0.27?F, 400V
C415 24092484 CD, 1500pF, ±10%, 2kV
C416 24095716 PF, 1.5?F, ±10%, 250V
* C417 24082648 PF, 0.3?F, 400V
C418 24679330 EL, 33?F, ±20%, 250V
Part No. Description
Non-Polar
(56H80)
(40H80)
– 32 –
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