The EC is actively promoting the WEEE & RoHS Directives that define standards for recycling
and reuse of Waste Electrical and Electronic Equipment and for the Restriction of the use of
certain Hazardous Substances. From July 1, 2006, the RoHS Directive will prohibit any
marketing of new products containing the restricted substances.
Increasing attention is given to issues related to the global environmental. Toshiba Corporation
recognizes environmental protection as a key management tasks, and is doing its utmost to
enhance and improve the quality and scope of its environmental activities. In line with this,
Toshiba proactively promotes Green Procurement, and seeks to purchase and use products,
parts and materials that have low environmental impacts.
Green procurement of parts is not only confined to manufacture. The same green parts used in
manufacture must also be used as replacement parts.
(*2)LEAD-FREE SOLDER
This product is manufactured using lead-free solder as a part of a movement within the consumer
products industry at large to be environmentally responsible. Lead-free solder must be used in
the servicing and repair of this product.
WARNING
This product is manufactured using lead free solder.
DO NOT USE LEAD BASED SOLDER TO REPAIR THIS PRODUCT !
The melting temperature of lead-free solder is higher than that of leaded solder by 86°F to 104°F
(30°C to 40°C). Use of a soldering iron designed for lead-based solders to repair product made
with lead-free solder may result in damage to the component and or PCB being soldered. Great
care should be made to ensure high-quality soldering when servicing this product especially
when soldering large components, through-hole pins, and on PCBs as the level of heat
required to melt lead-free solder is high.
A1-1
SERVICING NOTICES ON CHECKING
1. KEEP THE NOTICES
As for the places which need special attentions,
they are indicated with the labels or seals on the
cabinet, chassis and parts. Make sure to keep the
indications and notices in the operation manual.
2. AVOID AN ELECTRIC SHOCK
There is a high voltage part inside. Avoid an
electric shock while the electric current is
flowing.
3. USE THE DESIGNATED PARTS
The parts in this equipment have the specific
characters of incombustibility and withstand
voltage for safety. Therefore, the part which is
replaced should be used the part which has
the same character.
Especially as to the important parts for safety
which is indicated in the circuit diagram or the
table of parts as a mark, the designated
parts must be used.
4. BE CAREFUL WITH THE
LCD PANEL
Avoid a shock to the panel while servicing.
Take enough care to deal with it.
5. PUT PARTS AND WIRES IN THE
ORIGINAL POSITION AFTER
ASSEMBLING OR WIRING
There are parts which use the insulation
material such as a tube or tape for safety, or
which are assembled in the condition that
these do not contact with the printed board.
The inside wiring is designed not to get closer
to the pyrogenic parts and high voltage parts.
Therefore, put these parts in the original
positions.
PERFORM A SAFETY CHECK AFTER
6.
SERVICING
Confirm that the screws, parts and wiring which
were removed in order to service are put in the
original positions, or whether there are the
portions which are deteriorated around the
serviced places serviced or not. Check the
insulation between the antenna terminal or
external metal and the AC cord plug blades.
And be sure the safety of that.
(INSULATION CHECK PROCEDURE)
1.
Unplug the plug from the AC outlet.
2.
Remove the antenna terminal on TV and turn
on the TV.
3.
Insulation resistance between the cord plug
terminals and the eternal exposure metal
[Note 2] should be more than 1M ohm by
using the 500V insulation resistance meter
[Note 1].
4.
If the insulation resistance is less than 1M
ohm, the inspection repair should be
required.
[Note 1]
If you have not the 500V insulation
resistance meter, use a Tester.
[Note 2]
External exposure metal: Antenna terminal
Earphone jack
HOW TO ORDER PARTS
Please include the following informations when you order parts. (Particularly the VERSION LETTER.)
1. MODEL NUMBER and VERSION LETTER
The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be
found at the end of the SERIAL NUMBER.
2. PART NO. and DESCRIPTION
You can find it in your SERVICE MANUAL.
IMPORTANT
When you exchange IC and Transistor with a heat sink, apply silicon grease (YG6260M) on the contact
section of the heat sink. Before applying new silicon grease, remove all the old silicon grease.
(Old grease may cause damage to the IC and Transistor).
A1-2
TABLE OF CONTENTS
GREEN PRODUCT PROCUREMENT..........................................................................................
U/V Mixer
DC Car Cord (Center+)
Guarantee CardYes
Warning Sheet
Circuit Diagram
Antenna Change Plug
Service Facility List
Important Safeguard
Dew/AHC Caution Sheet
Quick Set-up Sheet
BatteryYes
UM size x pcsUM-3 x 2 pcs
OEM BrandNo
AC Adapter
AC Cord (for AC Adapter)
AC CordYes
AV Cord (2Pin-1Pin)
HDMI-DVI Cable
Registration Card
300 ohm to 75 ohm Antenna Adapter
A3-4
GENERAL SPECIFICATIONS
3
Sets
/--
No
Yes
Surfaces
Sets/40' container
No
No
G-13 Interface
G-14 Set Size
G-15 Weight
G-16 Carton
G-17 Material
G-18 Environment
SwitchPower (Push)Yes
System SelectNo
Main Power SWNo
Channel Up/Menu UpYes
Channel Down/Menu DownYes
Volume Up/Menu > Yes
Volume Down/Menu <Yes
Input Select/EnterYes
MenuYes
IndicatorPower/Stand-byYes(GREEN / RED)
On TimerNo
Terminals SideVideo Input 1
Audio Input 1
S- Input 1No
Video Input 2No
Audio Input 2No
S- Input 2No
Video OutputNo
Audio Output
Other TerminalNo
Euro Scart (21Pin)
Component In
Audio Input (Component In use)
PC Monitor Input (D-Sub)
Audio Input
HDMI Input 1
Audio Input (HDMI/DVI In use) PC Monitor Audio Input Alternative
HDMI Input 2
Audio Input (HDMI/DVI In use)
Sub Woofer OutputNo
DiversityNo
Ext SpeakerNo
DC Jack 12V(Center +)No
VHF/UHF Antenna Input
AC Inlet
Other TerminalHeadphone
Approx. W x D x H (mm)822 x 332.5 x 604
w/o Stand,Handle Approx. W x D x H (mm)
Net Approx.19.0kg (41.9 lbs)
Net w/o Stand,Handle Approx.16.5kg (36.4 lbs)
Gross Approx.23.0kg (50.7 lbs)
Master Carton
Content---Material--
Dimensions W x D x H(mm) -- x -- x --
Description of Origin
Gift BoxYes
MaterialDouble/Brown
Dimensions W x D x H(mm)917 x 441 x 720
DesignAs per Buyer's
Description of Origin
Environmental standard requirementGreen procurement of ORION
Pb- FreePhase3(PHASE3A)
Measures for WhiskerYes
WEEE
RCA x 1
RCA x 2(L/MONO, R)
RCA x 2(Variable) (L, R)
2Scart
Yes
RCA x 2(L/MONO, R)
Yes
RCA x 2 (L/MONO, R)
Yes
Yes
RCA x 2 (L/MONO, R)
DIN Type
Yes
822 x 129 x 556.5
Natural Dropping At 1 Corner / 3 Edges / 6
A3-5
DISASSEMBLY INSTRUCTIONS
1.
REMOVAL AND INSTALLATION OF
FLAT PACKAGE IC
REMOVAL
Put Masking Tape (cotton tape) around the Flat Package
1.
IC to protect other parts from any damage.
(Refer to Fig. 1-1.)
NOTE
Masking is carried out on all the parts located within
10 mm distance from IC leads.
When IC starts moving back and forth easily after
3.
desoldering completely, pickup the corner of the IC using
tweezers and remove the IC by moving with the IC
desoldering machine. (Refer to Fig. 1-3.)
NOTE
Some ICs on the PCB are affixed with glue, so be
careful not to break or damage the foil of each IC
leads or solder lands under the IC when removing it.
Blower type IC
desoldering
machine
Masking Tape
(Cotton Tape)
Heat the IC leads using a blower type IC desoldering
2.
IC
machine. (Refer to Fig. 1-2.)
NOTE
Do not rotate or move the IC back and forth , until IC
can move back and forth easily after desoldering the
leads completely.
Blower type IC
desoldering machine
Fig. 1-1
Tweezers
IC
Peel off the Masking Tape.4.
Absorb the solder left on the pattern using the Braided
5.
Shield Wire. (Refer to Fig. 1-4.)
NOTE
Do not move the Braided Shield Wire in the vertical
direction towards the IC pattern.
Fig. 1-3
Braided Shield Wire
Soldering Iron
IC
Fig. 1-2
IC pattern
Fig. 1-4
B-1
DISASSEMBLY INSTRUCTIONS
INSTALLATION
Take care of the polarity of new IC and then install the
1.
new IC fitting on the printed circuit pattern. Then solder
each lead on the diagonal positions of IC temporarily.
(Refer to Fig. 1-5.)
Soldering Iron
Solder temporarily
Supply the solder from the upper position of IC leads
2.
Solder temporarily
sliding to the lower position of the IC leads.
(Refer to Fig. 1-6.)
Fig. 1-5
When bridge-soldering between terminals and/or the
4.
soldering amount are not enough, resolder using a Thintip Soldering Iron. (Refer to Fig. 1-8.)
Thin-tip Soldering Iron
IC
Fig. 1-8
Finally, confirm the soldering status on four sides of the
5.
IC using a magnifying glass.
Confirm that no abnormality is found on the soldering
position and installation position of the parts around the
IC. If some abnormality is found, correct by resoldering.
NOTE
When the IC leads are bent during soldering and/or
repairing, do not repair the bending of leads. If the
bending of leads are repaired, the pattern may be
damaged. So, always be sure to replace the IC in this
case.
Soldering IronSolder
IC
Absorb the solder left on the lead using the Braided
3.
Supply soldering
from upper position
to lower position
Shield Wire. (Refer to Fig. 1-7.)
NOTE
Do not absorb the solder to excess.
Soldering Iron
IC
Braided Shield Wire
Fig. 1-6
Fig. 1-7
B-2
SERVICE MODE LIST
This unit is provided with the following SERVICE MODES so you can repair, examine and adjust easily.
To enter to the SERVICE MODE function, press and hold both buttons simultaneously on the main unit or on the main unit
and on the remote control for more than a standard time in the appropriate condition. (See below chart.)
In case of the main unit and remote control, press the remote control buttons first, then press the main unit buttons.
Set
Condition
ALL mode
ALL mode
ALL mode
ALL mode
ALL mode
Set KeyOperations
VOL. DOWN
(Minimum)
VOL. DOWN
(Minimum)
VOL. DOWN
(Minimum)
VOL. DOWN
(Minimum)
VOL. DOWN
(Minimum)
Remocon
Key
02 sec.
12 sec.
2
62 sec.
92 sec.
Standard
Time
2 sec.
Reset the user setting items (PICTURE, AUDIO, VOLUME,
LANGUAGE and NICAM AUTO/OFF) to the initial state for
delivery.
Initialization of factory TV data.
NOTE:
Check of the SUM DATA, POWER ON total hours, MICON
VERSION and DIGITAL TV MICON FIRMWARE on the screen.
Refer to the "WHEN REPLACING EEPROM (MEMORY) IC".
Can be checked of the INITIAL DATA of MEMORY IC.
Refer to the "WHEN REPLACING EEPROM (MEMORY) IC".
Display of the Adjustment MENU on the screen.
Refer to the "ELECTRICAL ADJUSTMENT" (On-Screen Display
Adjustment).
If you set factory initialization, the memories are reset
such as the channel setting, and the POWER ON total
hours.
C-1
WHEN REPLACING EEPROM (MEMORY) IC
CONFIRMATION OF CHECK SUM, POWER ON TOTAL HOURS AND MICON VERSION
Initial total of MEMORY IC, POWER ON total hours and MICON VERSION can be checked on the screen. Total hours are
displayed in 16 system of notation.
NOTE:
1.
2.
3.
4.
NOTE:
If you set a factory initialization, the total hours is reset to "0".
Please refer to "CONFIRMATION OF INITIAL DATA" when SUM DATA is not corresponding.
Turn on the POWER, and set to the TV mode.
Set the VOLUME to minimum.
INIT: 89F3
Press both VOL. DOWN button on the set and Channel
button (2) on the remote control for more than 2 seconds.
ROM : 0000
After the confirmation of each check sum, POWER ON
total hours and MICON VERSION, turn off the power.
The each item value might be different
according to each set.
ADC: 8D18
DVP1 : 1D07
DVP2 : AFF2
Initial setting data check sum.
Rom correction data check sum.
AD CONVERTER data check sum.
SCALER data check sum.
POWER ON total hours.
= (16 x 16 x 16 x thousands digit value)
+ (16 x 16 x hundreds digit value)
+ (16 x tens digit value)
+ (ones digit value)
MICON V ersion
LCD ON 0000
OEC7179A-010
FIG. 1
CONFIRMATION OF INITIAL DATA
If a service repair is undertaken where it has been required to change the MEMORY IC, the following steps should be taken to
ensure correct data settings while making reference to INITIAL SETTING TABLE (Attached "INITIAL DATA").
Turn on the POWER, and set to the TV mode.
1.
Set the VOLUME to minimum.
2.
Press both VOL. DOWN button on the set and Channel button (6) on the remote control for more than 2 seconds.
3.
ADDRESS and DATA should appear as FIG 2.
ADDRESS DATA
INIT 0001 26
LCD ON 0000
OEC7179A-010
FIG. 2
4.
ADDRESS is now selected and should "blink". Using the UP/DOWN buton on the remote, step through the ADDRESS
until required ADDRESS to be changed is reached.
5.
Press LEFT/RIGHT button to select DATA. When DATA is selected, it will "blink".
6.
Again, step through the DATA using UP/DOWN button until required DATA value has been selected.
7.
Pressing LEFT/RIGHT button will take you back to ADDRESS for further selection if necessary.
8.
Repeat steps 4 to 6 until all data has been checked.
9.
When satisfied correct DATA has been entered, turn POWER off (return to STANDBY MODE) to finish DATA input.
After the data input, set to the initializing of shipping.
10.
Turn on the POWER.
11.
Set the VOLUME to minimum.
12.
Press both VOL. DOWN button on the set and Channel button (1) on the remote control for more than 2 seconds.
13.
After the finishing of the initializing of shipping, the unit will turn off automatically.
The unit will now have the correct DATA for the new MEMORY IC.
C-2
ELECTRICAL ADJUSTMENTS
1. ADJUSTMENT PROCEDURE
Read and perform these adjustments when repairing the
circuits or replacing electrical parts or PCB assemblies.
CAUTION
•
Use an isolation transformer when performing any
service on this chassis.
•
When removing a PCB or related component, after
unfastening or changing a wire, be sure to put the wire
back in its original position.
•
When you exchange IC and Transistor with a heat sink,
apply silicon grease on the contact section of the heat
sink. Before applying new silicon grease, remove all the
old silicon grease. (Old grease may cause damage to
the IC and Transistor).
Prepare the following measurement tools for electrical
adjustments.
1. Pattern Generator
2. BASIC ADJUSTMENTS
On-Screen Display Adjustment
1.2.Set the VOLUME to minimum.
Press the VOL. DOWN button on the set and the
channel button (9) on the remote control for more than
2 seconds to display adjustment mode on the screen as
shown in Fig. 2-1.
TV
AUTO
01 H POSI OSD
3.
Use the UP/DOWN button or Channel button (0-9) on
the remote control to select the options shown in
Fig. 2-2.
4.
Press the MENU button on the remote control to end
the adjustments.
5.
To display the adjustment screen for TV, AV,
COMPONENT and HDMI mode, press the INPUT
SELECT button on the remote control.
Press the VOL.DOWN button on the set and the
channel (9) on the remote control for more than 2
seconds.
H POSI OSD
V POSI OSD
R DRIVE (N)
R CUTOFF (N)
G DRIVE (N)
G CUTOFF (N)
B DRIVE (N)
B CUTOFF (N)
R DRIVE (C)
R CUTOFF (C)
G DRIVE (C)
G CUTOFF (C)
B DRIVE (C)
B CUTOFF (C)
R DRIVE (W)
R CUTOFF (W)
G DRIVE (W)
G CUTOFF (W)
B DRIVE (W)
B CUTOFF (W)
H POSI 50Hz
H POSI 60Hz
FUNCTION
23
V POSI 50Hz
24
V POSI 60Hz
25
BAK LIGHT CENT
26
BAK LIGHT MAX
27
BAK LIGHT MIN
28
BRIGHT CENT
29
BRIGHT MAX
30
BRIGHT MIN
31
TINT
35
CONTRAST CENTER
36
CONTRAST MAX
37
CONTRAST MIN
38
COLOR CENT
39
COLOR MAX
40
COLOR MIN
41
H POSI TEXT
42
V POSI TEXT
43
CONTRAST 35
44
BRIGHT (3F54)
45
CONTRAST (3F55)
46
SRCTOP
47
DFEA VIMGVT
Fig. 2-2
2-1: CONTRAST MAX
1.
Receive the monoscope pattern. (VIDEO Input)
2.
Press the INPUT SELECT button on the remote control
to set to the AV mode.
3.
Press the PICTURE SIZE button on the remote control
to select the FULL screen mode.
4.
Using the remote control, set the brightness and
contrast to normal position.
5.
Activate the adjustment mode display of Fig. 2-1 and
press the channel button (36) on the remote control to
select "CONT MAX".
6.
Check if the step No. CONT MAX is "131".
7.
Receive a broadcast and check if the picture is normal.
8.
Receive the monoscope pattern. (RF Input)
9.
Press the INPUT SELECT button on the remote control
to set to the TV mode. Then perform the above
adjustments 3~5.
10.
Check if the step No. CONT MAX is "179".
11.
Playback the DVD(480i) disc. (COMPONENT Input)
12.
Press the INPUT SELECT button on the remote control
to set to the COMPONENT mode. Then perform the
above adjustments 3~5.
13.
Check if the step No. CONT MAX is "160".
14.
Playback the DVD(480i) disc. (HDMI Input)
15.
Press the INPUT SELECT button on the remote control
to set to the HDMI mode. Then perform the above
adjustments 3~5.
16.
Check if the step No. CONT MAX is "164".
D-1
ELECTRICAL ADJUSTMENTS
2-2: WHITE BALANCE
1.
Place the set in Aging Test for more than 15 minutes.
2.
Receive the white 100% signal from the Pattern
Generator.
3.
Press the INPUT SELECT button on the remote control
to set to the AV mode.
4.
Using the remote control, set the brightness and contrast
to normal position.
5.
Activate the adjustment mode display of Fig. 2-1 and
press the channel button (03) on the remote control to
select "R DRIVE (N)".
6.
Press the CH. UP/DOWN button on the remote control to
select the "R CUTOFF (N)", "B.DRIVE(N)", "B CUTOFF
(N)", "R DRIVE (C)", "R CUTOFF (C)", "B.DRIVE(C)",
"B CUTOFF (C)", "R DRIVE (W)", "R CUTOFF (W)",
"B.DRIVE(W)"or "B CUTOFF (W)".
7.
Adjust the VOL. UP/DOWN button on the remote control to
whiten the R CUTOFF (N), B.DRIVE(N), B CUTOFF (N),
R DRIVE (C), R CUTOFF (C), B.DRIVE(C), B CUTOFF
(C), R DRIVE (W), R CUTOFF (W), B.DRIVE(W) and B
CUTOFF (W) at each step tone sections equally.
8.
Perform the above adjustments 6 and 7 until the white
color is achieved.
D-2
2-3: Confirmation of Fixed Value (Step No.)
Please check if the fixed values of each the adjustment item is set correctly referring below. (TV/AV/COMPONENT/HDMI/PC)
TV
NOTE: For the step no. with * mark, please adjust it according to the situation of the set.