Toshiba 300 KW User Manual

UNINTERRUPTIBLE POWER SYSTEM (UPS)

G8000 SERIES

INSTALLATION and

OPERATION MANUAL

480/480 V 100/150/225/300 kW

Document: 61001-001 July 2012

UNINTERRUPTIBLE POWER SYSTEM (UPS)

G8000 SERIES

INSTALLATION and OPERATION MANUAL

480/480 V 100/150/225/300 kW

Document: 61001-001

July 2012

G8000 Series Installation and Operation Manual

The Toshiba products listed in this document are intended for usage in general electronics applications

(computer, personal equipment, ofce equipment, measuring equipment, industrial robotics, domestic

appliances, etc.). These Toshiba products are neither intended nor warranted for usage in equipment that requires extraordinarily high quality and/or reliability; nor are they intended to be used in equipment that, if a malfunction or failure occurs, may result in loss of human life or bodily injury (collectively referred to as “Unintended Usage”). Unintended Usage includes atomic energy control instruments,

airplane or spaceship instruments, transportation instruments, trafc signal instruments, combustion

control instruments, life support equipment, all types of safety devices, etc. Unintended Usage of Toshiba products listed in this document shall be made at the customer’s own risk.

NOTICE

PLEASE INFORM TOSHIBA INTERNATIONAL CORPORATION OR AUTHORIZED

REPRESENTATIVE IN CASE OF INCONSISTENCIES, OMISSIONS, OR QUESTIONS.

The instructions contained in this manual are not intended to cover all of the details or variations in equipment, nor to provide for every possible contingency concerning installation, operation, or maintenance.

Should further information be required or if problems arise which are not covered sufciently contact your Toshiba sales ofce.

The contents of this instruction manual shall not become a part of or modify any prior or existing agreement, commitment, or relationship. The sales contract contains the entire obligation of Toshiba International Corporation’s UPS Division. The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation’s UPS Division and any statements contained herein DO NOT create new warranties or modify the existing warranty.

Any electrical or mechanical modications to this equipment without prior written consent of Toshiba

International Corporation will void all warranties and may void the UL/CUL listing. Unauthorized

modications can also result in personal injury, death, or destruction of the equipment.

QUALIFIED PERSONNEL ONLY

Qualied Personnel is one that has the skills and knowledge relating to the construction,

installation, operation, and maintenance of the electrical equipment and has received safety training on the hazards involved (Refer to the latest edition of NFPA 70E for additional safety

requirements).

G8000 Series Installation and Operation Manual

UNINTERRUPTIBLE POWER SYSTEM (UPS)

Please complete the following information and retain for your records.

Unless otherwise specied, the warranty period for the UPS or UPS part is 12 months from the shipment

date (see Toshiba International Corporation bill of lading).

Unless otherwise specied, the warranty period for a UPS battery is 36 months from the shipment date

(see Toshiba International Corporation Bill of Lading for shipping date).

JOB NUMBER

MODEL NUMBER

SERIAL NUMBER

APPLICATION

SHIPMENT DATE

INSTALLATION DATE

INSPECTED BY

G8000 Series Installation and Operation Manual

Purpose

This manual provides information on how to safely install and operate your Toshiba International Corporation power electronics product. This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual. Read the manual completely before installing, operating, or performing maintenance on this equipment.

This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review. Dimensions shown in the manual are in metric and/or the English customary equivalent.

Toshiba International Corporation reserves the right, without prior notice, to update information, make

product changes, or discontinue any product or service identied in this publication.

Toshiba is a registered trademark of the Toshiba Corporation. All other product or trade references appearing in this manual are registered trademarks of their respective owners.

Toshiba International Corporation shall not be liable for direct, indirect, special, or consequential damages resulting from the use of the information contained within this manual.

This manual is copyrighted. No part of this manual may be photocopied or reproduced in any form without the prior written consent of Toshiba International Corporation.

Toshiba’s Customer Support Center

Contact the Toshiba Customer Support Center for assistance with application information or for any problems that you may experience with your Uninterruptible Power System (UPS).

Toshiba Customer Support Center

8 a.m. to 5 p.m. (CST) - Monday through Friday USA Toll Free (877) 867-8773 Tel (713) 466-0277 Fax (713) 896-5212

You may also contact Toshiba by writing to:

Toshiba International Corporation

13131 West Little York Road Houston, Texas 77041-9990 Attn: UPS Product Manager

For further information on Toshiba’s products and services, please visit our website at:

www.toshiba.com/ind

G8000 Series Installation and Operation Manual

1 Introduction ..........................................................................................................................1

2 General Safety Instructions ................................................................................................2

2.1 Symbols .......................................................................................................................2

2.2 Signal Words ................................................................................................................3

2.3 Qualied Personnel ......................................................................................................3

2.4 Factory Authorized Personnel ......................................................................................4

3 Important Safety Instructions .............................................................................................4

4 Safety Precautions ..............................................................................................................5

4.1 Disclaimer ....................................................................................................................5

4.2 General Maintenance ...................................................................................................6

4.3 Transporting/Unpacking ...............................................................................................6

4.4 Inspection/Storage .......................................................................................................8

5 Installation Precautions ......................................................................................................9

5.1 Wiring/Connection ........................................................................................................13

6 Warning Labels ....................................................................................................................14

6.1 Warning Label Locations ..............................................................................................15

7 Weight and Dimensions .....................................................................................................17

8 Transporting .........................................................................................................................19

8.1 Transporting By Crane .................................................................................................20

8.2 Transporting By Forklift ................................................................................................21

9 Storage/Operating Environment ........................................................................................22

9.1 Operating Precautions .................................................................................................22

9.2 Maintenance Precautions ............................................................................................24

9.3 Disposal .......................................................................................................................25

10 Installation..........................................................................................................................26

10.1 Unpacking ..................................................................................................................27

10.2 UPS Clearance ..........................................................................................................27

10.3 Anchor Bolts ...............................................................................................................28

11 UPS Wiring .........................................................................................................................29

11.1 100 kVA Terminal Blocks and Power Cables ..............................................................30

11.2 150, 225, and 300 kVA Buss Strip Terminals and Power Cables ...............................31

11.3 UPS Power Cable Knockout Plates ...........................................................................34

G8000 Series Installation and Operation Manual

11.4 External Breakers .......................................................................................................36

11.5 Grounding Wire ..........................................................................................................36

11.6 Control Wires..............................................................................................................38

11.7 Grounding Conguration ............................................................................................40

12 UPS Specications ............................................................................................................43

12.1 General Specication .................................................................................................43

12.2 Mechanical Specication ...........................................................................................43

12.3 Electrical Specication ...............................................................................................45

13 Operator Interface .............................................................................................................46

13.1 Key-Switch and Buttons .............................................................................................47

13.2 LCD/LED Indicators ...................................................................................................48

13.3 LCD Indicators ...........................................................................................................49

13.4 Normal Display ...........................................................................................................50

13.5 Fault Display ..............................................................................................................52

13.6 LCD Scroll ..................................................................................................................53

14 Operating the UPS .............................................................................................................54

14.1 Operation Types .........................................................................................................55

14.2 Pre-operational Check ...............................................................................................55

14.3 Startup Procedures ....................................................................................................56

14.4 Switch Power Supply (UPS→Bypass) .......................................................................58

14.5 Stop ............................................................................................................................59

14.6 Complete Shutdown ...................................................................................................60

14.7 Changing Between Float Charge and Equalize Charge ............................................61

14.8 Changing to Float Charge from Protection Charge (If applicable) .............................62

14.9 Emergency Power Off (EPO) .....................................................................................63

15 Troubleshooting ................................................................................................................63

15.1 Types of Errors ...........................................................................................................63

15.2 Faults and Warnings Data Screen .............................................................................64

15.3 LCD Fault & Warning Displays ...................................................................................65

15.4 Fault Messages ..........................................................................................................66

15.5 LCD Scroll (w/ faults or warnings) ..............................................................................68

15.6 Restoring UPS Operation ..........................................................................................69

G8000 Series Installation and Operation Manual

1 Introduction

This manual provides information on how to safely operate your G8000 Series Uninterruptible Power System (UPS). This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual. Read the manual completely before installing, operating, or performing maintenance on this equipment.

Qualied personnel should read this manual carefully before transporting, installing and wiring the UPS.

In addition have a thorough understanding of the information provided in the chapters titled:

• General Safety Instructions

• Important Safety Instructions

• Safety Precautions

• Installation Precautions

Please read the G8000 Series Operation Manual for important instructions on operating the UPS. This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review. Dimensions shown in the manual are in metric and/ or the English customary equivalent.

Keep the Installation Manual and the Operation Manual near the UPS for necessary reference.

SAVE THESE INSTRUCTIONS

G8000 Series Installation and Operation Manual

2 General Safety Instructions

DO NOT attempt to transport, install, operate, maintain or dispose of this equipment until you have read and understood all of the product safety information provided in this manual.

2.1 Symbols

The symbols listed below are used throughout this manual. When symbols are used in this manual they will include important safety information that must be carefully followed.

Safety Alert Symbol indicates that a potential

personal injury hazard exists.

Prohibited Symbol indicates DO NOT take action.

Mandatory Symbol indicates that the following

instruction is required.

Ground Symbol indicates the location of the

equipment grounding conductor.

Electrical - Voltage & Shock Hazard Symbol

indicates parts inside may cause electric shock.

Explosion Hazard Symbol indicates parts may

explode.

G8000 Series Installation and Operation Manual

2.2 Signal Words

The signal words listed below are used throughout this manual. When the words DANGER, WARNING, CAUTION and ATTENTION are used in this manual they will include important safety information that must be carefully followed.

The word DANGER in capital letters preceded by

DANGER

WARNING

CAUTION

the safety alert symbol indicates that an imminently hazardous situation exists, if not avoided, will result in death or serious injury to personnel.

The word WARNING in capital letters preceded by the safety alert symbol indicates that a potentially

hazardous situation exists, if not avoided, could result in death or serious injury to personnel.

The word CAUTION in capital letters preceded by the safety alert symbol indicates that a potentially

hazardous situation exists, if not avoided, may result in minor or moderate injury.

The word CAUTION in capital letters without the safety alert symbol indicates a potentially

hazardous situation exists, if not avoided, may result in equipment and property damage.

The word ATTENTION in capital letters without

ATTENTION

the safety alert symbol indicates a potentially hazardous situation exists, if not avoided, may result in equipment and property damage.

2.3 Qualied Personnel

Installation, operation, and maintenance shall be performed by Qualied Personnel Only. A Qualied

Person is one that has the skills and knowledge relating to the construction, installation, operation, and maintenance of the electrical equipment and has received safety training on the hazards involved (Refer to the latest edition of NFPA 70E for additional safety requirements).

Qualied Personnel shall:

• Have read the entire operation manual.

• Be familiar with the construction and function of the UPS, the equipment being driven, and the

hazards involved.

• Able to recognize and properly address hazards associated with the application of motor-driven

equipment.

• Be trained and authorized to safely energize, de-energize, ground, lockout/tagout circuits and

equipment, and clear faults in accordance with established safety practices.

• Be trained in the proper care and use of protective equipment such as safety shoes, rubber gloves,

hard hats, safety glasses, face shields, ash clothing, etc., in accordance with established safety

practices.

G8000 Series Installation and Operation Manual

• Be trained in rendering rst aid.

For further information on workplace safety visit www.osha.gov.

2.4 Factory Authorized Personnel

Factory authorized personnel have been factory trained and certied to install, service, and repair the

UPS. Contact the Toshiba Customer Support Center for assistance in locating the factory authorized personnel nearest you.

3 Important Safety Instructions

The following contains important instructions that should be followed during the installation, operation, and maintenance of the G8000 Series UPS.

Please refer to the battery manufacturer’s instructions for details on operating, maintaining and/or

replacing the batteries for each system. Keep unauthorized personnel from batteries. Only a certied

service representative with battery experience should perform service on batteries.

CAUTION

Misuse of this equipment could result in personal injury and/or equipment damage. In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may come from the use of this equipment.

The UPS system input and output is NOT equipped with an over-current protection device, or an output disconnection at the AC output. The user should provide circuit breakers between the UPS AC

input (or Bypass input) and the power sources and between the UPS output and the critical load input. The minimum device ratings are listed in Table 3.1.

TABLE 3.1 UPS MINIMUM DEVICE RATINGS

CapaCity Rated output iNput BReakeR RatiNg output BReakeR RatiNg

The maximum operating ambient temperature is 86 °F (30 °C) at 1.0 PF, and 104 °F (40 °C) at 0.8 PF. If the UPS is exposed to the same ambient temperature as the battery system, the maximum operating ambient temperature is 86 °F (30 °C) at 1.0 PF, 90 °F (32 °C) at 0.8 PF. Table 3.2 lists the nominal battery voltage.

100 kVA 480 V/277 V 480 V-200 A 480 V-150 A

150 kVA 480 V/277 V 480 V-300 A 480 V-225 A

225 kVA 480 V/277 V 480 V-450 A 480 V-350 A

300 kVA 480 V/277 V 480 V-500 A 480 V-450 A

TABLE 3.2 UPS NOMINAL BATTERY VOLTAGE

CapaCity NomiNal Voltage Float Voltage

100 kVA 360 Vdc 405 V

150 kVA 360 Vdc 405 V

225 kVA 360 Vdc 405 V

300 kVA 360 Vdc 405 V

G8000 Series Installation and Operation Manual

4 Safety Precautions

The Toshiba products listed in this document are intended for usage in general electronics applications

(computer, personal equipment, ofce equipment, measuring equipment, industrial robotics, domestic

appliances, etc.). These Toshiba products are neither intended nor warranted for use in equipment that, if a malfunction or failure occurs, may result in loss of human life or bodily injury (collectively referred to as “Unintended Usage”). Unintended Usage includes atomic energy control instruments, airplane

or spaceship instruments, transportation instruments, trafc signal instruments, combustion control

instruments, medical operating room or life support equipment, all types of safety devices, etc. Unintended Usage of Toshiba products listed in this document shall be made at the customer’s own risk.

The application of the UPS without special consideration for equipment that supports human safety and/ or maintain public services may cause serious accidents.

4.1 Disclaimer

IN NO EVENT WILL TOSHIBA CORPORATION BE RESPONSIBLE OR LIABLE FOR EITHER INDIRECT OR CONSEQUENTIAL DAMAGE OR INJURY THAT MAY COME FROM THE USE OF THIS EQUIPMENT. ANY MODIFICATIONS WITHOUT AUTHORIZATION BY TOSHIBA COULD RESULT IN PERSONAL INJURIES, DEATH OR DESTRUCTION OF THE UPS.

TOSHIBA RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY PRODUCTS HEREIN TO IMPROVE RELIABILITY, FUNCTION OR DESIGN. TOSHIBA DOES NOT ASSUME ANY LIABILITY ARISING OUT OF THE APPLICATION OR USE OF ANY PRODUCT OR UPS DESCRIBED HEREIN; NEITHER DOES IT CONVEY ANY LICENSE UNDER ITS PATENT RIGHTS, NOR THE RIGHTS OF OTHERS.

G8000 Series Installation and Operation Manual

4.2 General Maintenance

DO NOT remove the rear/side panels, or any sheet metla not designed to be removed.

Removing rear/side panels may result in electric shock, burns, personal injuries or UPS failure.

Keep the area arround the UPS clean.

Use a vacuum cleaner to clean the UPS.

Only factory authorized personnel sould perform internal general maintenance on the UPS.

Contact the authorized Toshiba Customer Support Center or an authorized Toshiba representative for informaton on proper disposal of UPS components.

It is illegal to dispose of certain components without conforming to environmental regulations for indusrial/commercial waste.

WARNING

4.3 Transporting/Unpacking

When transporting the UPS by crane, follow the SPECIFIED WORK PROCEDURE. The suspension wire angle should be less than 60°.

The UPS falling or overturning may cause crushing, trapping or other personal injuries.

See Installation Manual: Chapter 8 - Transporting

DO NOT tilt the UPS more than 10° from upright position.

Tilting the UPS more than 10° may cause crushing, trapping or other personal injuries.

WARNING

G8000 Series Installation and Operation Manual

CAUTION

DO NOT transport, move, store, or place the UPS on its side.

Forces due to heavy components inside may damage the UPS.

Avoid vibration or shock exceeding 0.5G.

Failing to observe this precaution may cause damage to the UPS.

DO NOT allow the UPS to suffer shock or impact when unpacking.

Tools used to remove packaging materials may cause damage to the UPS.

DO NOT push or pull on the sides of the packaging.or the UPS to move it. Always use a crane, forklift, or pallet jack for transporting and positioning the UPS.

Pushing/pulling on the sides of the unit to move it may result in damage to the UPS. See Figure 4.1 Exterior Handling label.

Fig. 4.1 Exterior Handling label

BY CRANE

-Cablesshouldhavesufficientrating

andequallength.

-KeepUPSleveledwhenlifting/lowering

andavoidimpacts.

BY FORKLIFT

Donotpushor pullfromsides

BACKSIDE

FORKS (4Ft.Minimumlength)

WARNING: Riskoftipping. Forsafehandling,lift frombackandsidesonly(asshownabove)

UPS

-Verifyforkliftmaximumloadcapacity.

-Ensurethattheforksarelongenough

tosupporttheUPSandareinserted

properly.

-DonotswingortilttheUPSwhen

liftingand/ortransporting.

Seemanualforcompletedetails.

G8000 Series Installation and Operation Manual

4.4 Inspection/Storage

Inspection

Upon receipt of the UPS, an inspection for shipping damage should be performed. Use caution when removing the unit from the pallet. Refer to labels or documentation attached to packing material.

Unpacking

Check the unit for loose, broken, bent or otherwise damaged parts. If damage has occurred during shipping, keep all original crating and packing materials for return to the shipping agent.

NOTE: The factory warranty does not apply to damage incurred during shipping!

Ensure that the rated capacity and the model number specied on the nameplate conform to the order specications.

Storage

During periods of non-use, the following guidelines are recommended for storage.

Storage Preparation

1) Power up the UPS and allow it to operate with no load for 24 hours to fully charge the batteries.

2) Stop the unit.

3) Place the Main Circuit Breaker switch in the “OFF” position.

Storage Conditions

• For best results, store the UPS in the original shipping container and place on a wood

or metal pallet

• Storage temperature range: -4 to 104 °F (-20 to 40 °C)

• The optimum storage temperature is 70 °F (21 °C). A higher ambient temperature will

require recharging more frequently during storage

Avoid the following storage locations:

• Locations that are subject to extreme temperature changes or high humidity

• Locations that are subject to high levels of dust or metal particles

• Locations that are subject to excessive vibration

• Inclined oor surfaces

G8000 Series Installation and Operation Manual

5 Installation Precautions

Install the UPS in a controlled environment.

Improper storage and installation environment may deteriorate insulation, shorten component life and cause malfunctions.

See Table 5.1 - UPS Installation Environment Standards

DO NOT tilt the UPS more than 10° from upright position.

Tilting the UPS more than 10° may cause crushing, trapping or other personal injuries and cause physical damage to internal components.

CAUTION

WARNING

Keep the SPECIFIED CLEARANCE around the UPS.

Inadequate space around the UPS makes it difcult to perform maintenance/inspections, will lead to insufcient ventilation, and/or

cause malfunctions.

Install anchor bolts to secure the UPS to the installation oor.

The UPS may fall during an earthquake if the anchor bolts are not installed and secured.

Only factory authorized personnel should relocate, modify, or replace parts in the UPS after initial installation.

Electrical shock, injury or UPS failure may occur if non-authorized technicians attempt to modify or relocate the UPS. Please contact Toshiba Customer Support Center if you plan to move

or make modications to the UPS

G8000 Series Installation and Operation Manual

DO NOT block air vents.

Blocking the vents will increase the internal temperatures and may

result in UPS failure or re.

DO NOT install the UPS where water may fall on it.

Water may cause electrical shock, personal injury or UPS failure.

DO NOT use oor wax that contains silicon in the UPS storage

area and/or nearby rooms.

Floor wax that contains silicon may cause static electricity.

WARNING

The UPS should be installed per local and/or national electric codes

by qualied personnel.

Faults or improper operation may occur if the UPS is not installed properly.

When an external maintenance bypass is installed for the UPS, before switching to external bypass, ensure that the UPS unit is switched to AC Bypass mode and the UPS control panel display

veries the unit is Bypass mode.

Switching to the external bypass while the unit is in UPS mode may damage the UPS.

G8000 Series Installation and Operation Manual

TABLE 5.1 - UPS INSTALLATION ENVIRONMENT STANDARDS

Item Environment standard

Installation Location Indoors

Minimum operating temperature: 32 °F (0 °C).

Maximum operating temperature: 86 °F (30 °C) at 1.0 PF (UPS with/without battery system).

Ambient Temperature

Maximum operating temperature: 90 °F (32 °C) at 0.8 PF (UPS with battery system).

Maximum operating temperature: 104 °F (40 °C) at 0.8 PF (UPS only).

Average 24-hour operating temperature: 86 °F (30 °C) at 1.0 PF and 41 – 95 °F

(5 – 35 °C) at 0.8 PF.

Relative Humidity

The relative humidity must be between 30 and 90% noncondensing due to temperature changes.

These specications are for altitudes up to 3240 ft. (1000 m) above sea level.

Altitude

Consult with the factory to determine the derating factor for installations above 3240 ft. (1000 m).

Installation environment must not have vibration frequencies 10 Hz – 20 Hz.

Vibration and Mechanical Shock

The acceleration due to vibrations less than 10 Hz must not exceed 0.5 G.

The acceleration due to vibrations 20 Hz – 50 Hz must not exceed 0.5 G.

The total amplitude due to vibrations 50 Hz – 100 Hz must not exceed 0.1 mm.

Dust

Dust must not exceed normal atmospheric levels and must not include conductive particles, silicone or oils.

No ammable and/or explosive gas.

Hydrogen sulde (H2S) Less than or equal to 0.0001 PPM

Sulfurous acid gas (SO2) Less than or equal to 0.05 PPM

Chlorine gas (Cl2) Less than or equal to 0.002 PPM

Flammable Gas

Ammonia gas (NH3) Less than or equal to 0.1 PPM

Nitrous acid gas (NO2) Less than or equal to 0.02 PPM

Nitrous oxides (NOx) Less than or equal to 0.02 PPM

Ozone (O3) Less than or equal to 0.002 PPM

Hydrochloric acid mist (HCl) Less than or equal to 0.1 mg/m

Installation Precautions

1) Install the unit in a stable, level and upright position that is free of excessive vibration.

2) Install the unit where the ambient temperature is within the specied range.

3) DO NOT install the UPS in areas that are subject to high humidity.

4) DO NOT install the UPS in areas that allow exposure to direct sunlight.

5) DO NOT install the UPS in areas that allow exposure to high levels of airborne dust,

metal particles, or ammable gases.

6) DO NOT install the UPS in areas near sources of electrical noise. Ensuring a proper earth ground will reduce the effects of electrical noise and will reduce the potential for electrical shock.

G8000 Series Installation and Operation Manual

7) The UPS generates and can radiate radio-frequency energy during operation. Although

RFI noise lters are installed inside of the unit, there is no guarantee that the UPS will not inuence some sensitive devices that are operating near by. If such interference

is experienced, the UPS should be installed further away from the affected equipment and/or powered from a different source than that of the installed equipment.

8) The user should provide over-current protection for hardwired UPS systems between the UPS output and the load input.

9) After ensuring that all power sources are turned “OFF” and isolated in accordance with established lockout/tagout procedures, connect the power source wiring of the correct voltage to the input terminals of the UPS.

NOTE: Ensure the input phasing is connected in clockwise rotation (CW). UPS

internal circuitry is designed to disable further UPS operation if the input phasing is installed in counter-clockwise rotation (CCW).

10) Connect the output terminals of the UPS to the load (refer to NEC Article 300 - Wiring Methods and Article 310 - Conductors For General Wiring). Size the branch circuit conductors in accordance with NEC Table 310.16 as published 9/2007.

WARNING

METAL CONDUIT IS NOT AN ACCEPTABLE GROUND.

Conductor Routing and Grounding

1) Use separate metal conduits for routing the input power, output power, and control circuits.

2) Follow the wire size and tightening torque specications.

3) Always ground the unit to reduce the potential for electrical shock and to help reduce electrical noise.

4) A separate ground cable should be run inside the conduit with the input power, output power, and control circuits.

G8000 Series Installation and Operation Manual

5.1 Wiring/Connection

Perform wiring and connections with correct polarity.

Be careful when connecting the UPS to the battery system. A wrong connection may cause damage to the UPS, battery, or charger.

Connect ONLY one (1) ground wire to the earth ground terminal.

A missing ground wire may cause an electrical shock hazard. Connecting to more than one ground may cause a ground loop.

See Chapter 8 - UPS Wiring

DO NOT force, bend, or pull wires. DO NOT damage wire insulation. DO NOT place heavy objects on top of UPS.

Observe the above precautions when making wire connections or handling the wires. Failing to observe these precautions may damage

the insulation of the wires or may cause a re or an electric shock

hazard.

WARNING

Follow the torque criteria for tightening screws.

Loose connections may cause re due to heating.

See Chapter 11 - UPS Wiring

G8000 Series Installation and Operation Manual

ATTENTION

6 Warning Labels

Below are representative warning labels and their location on the UPS. Exterior Handling labels shown in section 4.3, Transporting/Unpacking, are in the manual packet, and attached to the UPS shipping covering and shipping pallet.

ATTENTION

Make sure all the warning labels are installed in the appropriate locations.

If a label is missing or illegible, contact Toshiba Customer Support Center or an authorized representative.

(B) 40308(A) 48082

DANGER

AC VOLTAGE

This UPS receives power from more than one source. Disconnect all AC sources before per forming any service or testing inside this uni t

48082

REFER TO INSTRUCTION MANUAL FOR WIRE SIZE AND TIGHTENING TORQUE

2V3W4

480V

AC INPUT

REFER TO INSTRUCTION MANUAL FOR WIRE SIZE AND TIGHTENING TORQUE

AC INPUT

58708

USE COPPER CONDUCTORS ONLY!

5V6W7N8U9V10W11

480V

BYPASS INPUT

USE COPPER CONDUCTORS ONLY !

2V3

480V

400V

BATTERY

480V

AC OUTPUT

7V8W9N10U11V12

480V

BYPASS INPUT

400V

BATTERY

480V

AC OUTPUT

DANGER

HAZARDOUS VOLTAGES

Hazardous voltages are used in the operation of this equipment and could cause severe personal injury or loss of life. The following precautions should be observed to reduce the risk of injury or death.

Only qualified technicians familiar with this equipment and the information supplied with it should be permitted to install and operate this equipment.

Installation of electrical equipment must be done in accordance with National Electrical Code and any other state or local codes. Proper grounding and conductor sizing mu st be installed for safe operation.

During operation, keep all covers in place and cabinet doors shut.

When performing visual inspections and maintenance, if possible, be sure the UPS is turned off and the incoming AC feed is turned off and locked out.

The UPS and Battery Cabinet will have hazardous voltages present even after the AC feed is turned off.

If i t is ne ces sar y to ma ke me asu remen ts with t he p ower on, do not touch any electrical connection points. Rem ov e all j ewelry from wrists and finge rs. Make s ure test equipment

is in good, safe operating condition.

While servicing, stand on some type of insulation, and be sure not to be grounded.

Follow the safety instructions given in the equipment manual carefully and observe all danger, warning and caution notices.

4030 8

(D) 40830

WARNING

CRITICAL FUSE S IZING

Incorrect fuse replacement size may res ul t in fire or ina dequate equ ipmen t pr otec tion.

Replace only with same type and rating of fuse.

PN 40830

G8000 Series Installation and Operation Manual

DANGER

HAZARDOUS VOLTAGES

Only qualified technicians familiar with this equipment and the information supplied with it should be permitted to install and operate this equipment.

During operation, keep all covers in place and cabinet doors shut.

When performing visual inspections and maintenance, if possible, be sure the UPS is turned off and the incoming AC feed is turned off and locked out.

If i t is nec ess ary to make mea sureme nts wi th the power on, do not touch any electrical connection points. Rem ov e all jewe lry from w rists and f ingers. Ma ke s ure test equip ment is in good, safe operating condition.

While servicing, stand on some type of insulation, and be sure not to be grounded.

Follow the safety instructions given in the equipment manual carefully and observe all danger, warning and caution notices.

4030 8

The UPS and Battery Cabinet will have hazardous voltages present even after the AC feed is turned off.

DANGER

AC VOLTAGE

This UPS receives power from more than one source. Disconnect all AC sources before performing any service or testing inside this unit

48082

2V3W4

REFER TO INSTRUCTION MANU AL FOR WIRE SIZE AND TIGHTENING TORQUE

480V

AC INPUT

480V

BYPASS INPUT

480V

AC OUTPUT

400V

BATTERY

5V6W7N8U9V10W11

USE COPPER CONDUCTORS ONLY!

(B) 40308(A) 48082

2V3

REFER TO INSTRUCTION MANU AL FOR WIRE SIZE AND TIGHTENING TORQUE

480V

AC INPUT

480V

BYPASS INPUT

480V

AC OUTPUT

400V

BATTERY

7V8W9N10U11V12

USE COPPER CONDUCTORS ONLY !

58708

PN 40830

Incorrect fuse replacement size may res ul t in fire or i nadeq uate equ ipm ent pro tection .

Replace only with same ty pe and rating of fuse.

CRITICAL FUSE S IZING

WARNING

(D) 40830

(E) 39561

DANGER

RISK OF ELECTRIC SHOCK

Capacitors stay charged after power has been shut off. Accidental contact with live parts can cause personal injury and death.

Turn off and lock out all power sources. Wait at least five (5) minutes for power to dissipate then check voltage before servici ng.

3956 1

(I) 40831

CAUTION

Heat sink not grounded.

Risk of electrical shock.

Disconnect UPS and electrically test heat sink before touching.

6.1 Warning Label Locations

(F) 58705 SERIAL LABEL

UNINT ERR UPT IBLE POW ER S UPP LY

58705

MFD . IN U.S .A. FR OM FO REIGN AN D DOMES TIC C OMPON ENTS

HOUSTON, TEXAS

PN 40831

LISTED

27E5

(J) 57053

(control power source sw itch)

Do no t turn off while operating.

(G) 57055

GND

CAUTION

FIGURE 6.2 – 100 KVA UPS WARNING LABELS

G8000 Series Installation and Operation Manual

FIGURE 6.3 – 150/225 KVA UPS WARNING LABELS

FIGURE 6.4 - 300 KVA UPS WARNING LABELS

G8000 Series Installation and Operation Manual

+ 56 hidden pages

Toshiba 300 KW User Manual

Table of Contents

1 Introduction

2 General Safety Instructions

2.1 Symbols

2.2 Signal Words

2.4 Factory Authorized Personnel

3 Important Safety Instructions

4 Safety Precautions

4.1 Disclaimer

4.2 General Maintenance

4.3 Transporting/Unpacking

4.4 Inspection/Storage

5 Installation Precautions

5.1 Wiring/Connection

6 Warning Labels

6.1 Warning Label Locations