Toshiba 26HF14SVM Schematic

FILE NO. 050-200421
DOCUMENT CREATED IN JAPAN, Oct., 2004
SERVICE MANUAL
COLOR TELEVISION
26HF14
SERVICING NOTICES ON CHECKING
2. AVOID AN ELECTRIC SHOCK
There is a high voltage part inside. Avoid an electric shock while the electric current is flowing.
3. USE THE DESIGNATED PARTS
The parts in this equipment have the specific characters of incombustibility and withstand voltage for safety. Therefore, the part which is replaced should be used the part which has the same character. Especially as to the important parts for safety which is indicated in the circuit diagram or the table of parts as a mark, the designated parts must be used.
4. PUT PARTS AND WIRES IN THE ORIGINAL POSITION AFTER ASSEMBLING OR WIRING
There are parts which use the insulation material such as a tube or tape for safety, or which are assembled in the condition that these do not contact with the printed board. The inside wiring is designed not to get closer to the pyrogenic parts and high voltage parts. Therefore, put these parts in the original positions.
5. TAKE CARE TO DEAL WITH THE CATHODE-RAY TUBE
In the condition that an explosion-proof cathode­ray tube is set in this equipment, safety is secured against implosion. However, when removing it or serving from backward, it is dangerous to give a shock. Take enough care to deal with it.
6. AVOID AN X-RAY1. KEEP THE NOTICES
Safety is secured against an X-ray by consider­ing about the cathode-ray tube and the high voltage peripheral circuit, etc. Therefore, when repairing the high voltage pe­ripheral circuit, use the designated parts and make sure not modify the circuit. Repairing except indicates causes rising of high voltage, and it emits an X-ray from the cathode­ray tube.
PERFORM A SAFETY CHECK AFTER
7. SERVICING
Confirm that the screws, parts and wiring which were removed in order to service are put in the original positions, or whether there are the portions which are deteriorated around the serviced places serviced or not. Check the insulation between the antenna terminal or external metal and the AC cord plug blades. And be sure the safety of that.
(INSULATION CHECK PROCEDURE)
1.
Unplug the plug from the AC outlet.
2.
Remove the antenna terminal on TV and turn on the TV.
3.
Insulation resistance between the cord plug terminals and the eternal exposure metal [Note 2] should be more than 1M ohm by using the 500V insulation resistance meter [Note 1].
4.
If the insulation resistance is less than 1M ohm, the inspection repair should be required.
[Note 1]
If you have not the 500V insulation resistance meter, use a Tester.
[Note 2]
External exposure metal: Antenna terminal
Earphone jack
HOW TO ORDER PARTS
Please include the following informations when you order parts. (Particularly the VERSION LETTER.)
1. MODEL NUMBER and VERSION LETTER The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be
found at the end of the SERIAL NUMBER.
2. PART NO. and DESCRIPTION You can find it in your SERVICE MANUAL.
IMPORTANT
Inferior silicon grease can damage IC's and transistors. When replacing an IC's or transistors, use only specified silicon grease (YG6260M). Remove all old silicon before applying new silicon.
A1-1
TABLE OF CONTENTS
SERVICING NOTICES ON CHECKING.....................................................................................
HOW TO ORDER PARTS ..........................................................................................................
IMPORTANT ...............................................................................................................................
TABLE OF CONTENTS..............................................................................................................
GENERAL SPECIFICATIONS ...................................................................................................
DISASSEMBLY INSTRUCTIONS
1. REMOVAL OF ANODE CAP ...............................................................................................
2. REMOVAL AND INSTALLATION OF FLAT PACKAGE IC ................................................
SERVICE MODE LIST ................................................................................................................
CONFIRMATION OF HOURS USED .........................................................................................
WHEN REPLACING EEPROM (MEMORY) IC ..........................................................................
ELECTRICAL ADJUSTMENTS..................................................................................................
BLOCK DIAGRAMS
TV.............................................................................................................................................
SOUND AMP/FRONT JACK ...................................................................................................
MICON1/STEREO ...................................................................................................................
AV/SYNC COUNT/CONNECTOR...........................................................................................
INTERFACE.............................................................................................................................
MICON2 ...................................................................................................................................
PRINTED CIRCUIT BOARDS
MAIN ........................................................................................................................................
AV/CONNECTOR....................................................................................................................
HD-MI/FRONT JACK...............................................................................................................
CRT/VM COIL..........................................................................................................................
SCHEMATIC DIAGRAMS
CHROMA/PROGRESSIVE/PIN CUSHION ............................................................................
DEFLECTION ..........................................................................................................................
TV POWER..............................................................................................................................
OPERATION............................................................................................................................
MICON1 ...................................................................................................................................
STEREO ..................................................................................................................................
TUNER/AV...............................................................................................................................
REGURATOR ..........................................................................................................................
SYNC COUNT/CONNECTOR.................................................................................................
HDMI INTERFACE ..................................................................................................................
HDMI MICON2.........................................................................................................................
CRT/SVM.................................................................................................................................
SOUND AMP/FRONT AV ........................................................................................................
WAVEFORMS .............................................................................................................................
MECHANICAL EXPLODED VIEWS...........................................................................................
MECHANICAL REPLACEMENT PARTS LIST .........................................................................
ELECTRICAL REPLACEMENT PARTS LIST...........................................................................
A1-1 A1-1 A1-1 A2-1 A3-1~A3-5
B1-1 B2-1, B2-2 C-1 C-1 C-2 D-1~D-6
E-1, E-2 E-3, E-4 E-5, E-6 E-7, E-8 E-9, E-10 E-11, E-12
F-1~F-4 F-5, F-6 F-7, F-8 F-9, F-10
G-1, G-2 G-3, G-4 G-5, G-6 G-7, G-8 G-9, G-10 G-11, G-12 G-13, G-14 G-15, G-16 G-17, G-18 G-19, G-20 G-21, G-22 G-23, G-24 G-25, G-26 H-1~H-4 I-1~I-3 J1-1 J2-1~J2-8
A2-1
GENERAL SPECIFICATIONS
G-1 TV CRT CRT Size / Visual Size 26 inch / 656.7mmV
G-2 Tuning Broadcasting System US System M
G-3 Power Power Source AC 120V AC 60Hz
G-4 Regulation Safety UL/CSA
G-5 Temperature Operation +5oC ~ +40oC G-6 Operating Humidity Less than 80% RH
System CRT Type Flat (16:9)
Deflection
Magnetic Field BV/BH +0.45G/0.18G Color System NTSC Speaker 2 Speaker
Position Front Bottom
Size
Impedance 8 ohm Sound Output MAX
10%(Typical) NTSC3.58+4.43 /PAL60Hz No
System Tuner and System 1Tuner
Receive CH Destination USA(W/ CABLE)
Tuning System F-Synth
Input Impedance VHF/UHF 75 ohm
CH Coverage A - I, J - W, W+1 - W+84 Intermediate Picture(FP) 45.75MHz Frequency Sound(FS) 41.25MHz
FP-FS 4.50MHz Preset CH No Stereo/Dual TV Sound Yes Tuner Sound Muting Yes
DC Power Consumption at AC
Stand by (at AC)
Per Year Protector Power Fuse Yes
Safety Circuit Yes
IC Protector(Micro Fuse) Yes
Radiation FCC/IC
X-Radiation DHHS/HWC
Storage -20oC ~ +60oC
104 degree
1.8 x 3.9 Inch
5.0W+5.0W
2 - 69, 4A, A-5 - A-1,
175 W at AC 120 V 60 Hz 1 W at AC 120 V 60 Hz
-- kWh/Year
-W
A3-1
GENERAL SPECIFICATIONS
G-7 On Screen Menu Yes
Display Menu Type Icon
Picture Yes
Audio Yes
Setup Yes
Option
Locks
Control Level Yes
Stereo, SAP, Mono Yes Video Yes Color Stream(Component) Yes HDMI Yes Channel(TV/Cable) Yes CH Label Yes Video Label Yes Clock Yes Game Timer Yes Front Panel Lock Yes On Timer Yes Sleep Timer Yes Reset Yes Sound Mute Yes V-chip Rating Yes NOT AVAILABLE Yes Picture Size Yes
Mode(Picture preference) Yes
Brightness Yes
Contrast Yes
Color Yes
Tint Yes
Sharpness Yes
Color Temperature Yes
Display Format Yes
Cable Clear No
SVM Yes
Reset Yes
MTS Yes
Bass Yes
Treble Yes
Balance Yes
Stable Sound Yes
Speakers On/Off Yes
Dolby Virtual No
WOW SRS 3D Yes
WOW Focus Yes
WOW Tru Bass Yes
BBE No
HDMI1 Yes
HDMI2 No
Reset Yes
Language Yes
Clock Set Yes
TV/CABLE Yes
CH Program Yes
Add/ Erase Yes
Closed Caption Yes
Picture Size Yes
Picture Scroll Yes
Cinema Mode Yes
Aspect Yes
Image Tilt Yes
Yes Timer Yes Favorite CH Yes CH Label Yes VIDEO Label Yes
Yes V-Chip Yes Lock Yes New Password Yes Front Panel Lock Yes
Volume Yes Contrast Yes Brightness Yes Color Yes Tint Yes Sharpness Yes Bass Yes Treble Yes Balance Yes Image Tilt Yes Picture Scroll Yes
A3-2
GENERAL SPECIFICATIONS
G-8 OSD Language English French Spanish G-9 Clock and Sleep Timer Max Time 120 Min
Timer Step
On Timer Program Yes Wake Up Timer No Timer Back-up (at Power Off Mode) more than -- Min Sec
G-10 Remote Unit RC-GR
Control Glow in Dark Remocon No
Back Light Remocon Yes Format Toshiba Custom Code Power Source Voltage(D.C) 3V
UM size x pcs UM-3 x 2 pcs
Total Keys Keys Power Yes
1 Yes 2 Yes 3 Yes 4 Yes 5 Yes 6 Yes 7 Yes 8 Yes 9 Yes 0 Yes 100 /+10 Yes CH Up Yes CH Down Yes Volume Up Yes Volume Down Yes TV/Video(Input Select) Yes ENT,CH RTN(Quick View) Yes Menu > / FAV Up Yes Menu < / FAV Down Yes Menu Up Yes Menu Down Yes Mute Yes PIC SIZE (16:9) Yes Light Yes
Multi Brand Keys TV/CBL/SAT/VCR/DVD Yes (DVD Keys) Enter Yes (TV / DVD Keys) SLEEP/TOP MENU Yes
RECALL(Call) / (Display) Yes Menu/Enter / DVD MENU Yes Exit / DVD CLEAR Yes
(DVD / VCR Keys) Pause/Still Yes
FF Yes Rew Yes Play Yes Stop Yes <</Skip / Search Forward Yes >>/Skip / Search Forward Yes
(VCR Keys) Rec Yes
TV/VCR Yes
10 Min
TV:40-BFh
40 Keys
A3-3
GENERAL SPECIFICATIONS
G-11 Features Auto Degauss Yes
G-12 Accessories Owner's Manual Language English / French
Auto Shut Off Yes CABLE Yes Memory(Last CH) Yes Memory(Last Volume) Yes V-Chip Yes
Type
SRS WOW(SRS 3D/Focus/Tru Bass) Yes Timer(On Timer /Sleep Timer) Yes Aspect Yes Cinema Mode Yes Image Tilt Yes BBE No Direct Input Selection Yes Auto Search No CH Allocation No CH Lock Yes CH Program Yes CH Label Yes SAP Yes Just Clock Function No VIDEO Label Yes SVM Yes VM Circuit Yes Comb Filter Yes
Super Wide Band AMP No Cable Clear No Hotel Lock No Closed Caption Yes Stable Sound Yes FBT Leak Test Protect Yes Video Lock Yes Game Timer(Max Time:120Min) Yes Energy Star Yes Favorite CH Yes Variable Audio Out Yes Virtual Dolby No Picture Size Yes Color Temperature Control Yes Mode(Picture Preference) Yes Front Panel Lock Yes Available Scan Rates (Component/HDMI) 480i/480p/720p/1080i Menu=Volume Up+Volume Down Yes Auto Setup(Language/CH Program) Yes
W/ Warranty Yes
Remote Control Unit Yes Rod Antenna
Poles Terminal
Loop Antenna
Terminal -
U/V Mixer DC Car Cord (Center+) Guarantee Card Warning Sheet Circuit Diagram Antenna Change Plug Service Station List Important Safety Instruction Dew/AHC Caution Sheet AC Plug Adapter Quick Set-up Sheet Battery Yes
UM size x pcs UM-3 x 2 OEM Brand
AC Cord AV Cord (2Pin-1Pin) Registration Card (NDL Card) Yes PTB Sheet ESP Card 300 ohm to 75 ohm Antenna Adapter Information Sheet(for HDMI) Yes
USA, ORION Type
3 -D
No
No No
No No No No No No No No No No
No No No
No No No
A3-4
GENERAL SPECIFICATIONS
(
)
(
)
g
G-13 Interface Switch Front Power Yes
Rear AC/DC No
Indicator Power Yes(RED)
Terminals Front Video Input = VIDEO3
Rear Video Input(Rear1) = VIDEO1
G-14 Set Size Approx. W x D x H (mm) G-15 Weight Net (Approx.)
G-16 Carton Master Carton
Gift Box Yes
Drop Test
Container Stuffing
G-17 Cabinet Material Cabinet Cabinet Front PS 94V0 DECABROM
PCB Non-Halogen Demand
G-18 Environment Pb Free Lead-free Solder Yes
Cd Free
Channel Up/Menu Up Yes Channel Down/Menu Down Yes Volume Up/Menu > Yes Volume Down/Menu < Yes
TV/CABLE Selector No Degauss No Main Power SW No
Stand-by No On Timer No
Audio Input = VIDEO3 S Input = VIDEO3 Yes Other Terminal No
Video Input(Rear2) = VIDEO2 S Input = VIDEO1 S Input = VIDEO2 Audio Input(Rear1) = VIDEO1 Audio Input(Rear2) = VIDEO2 Video Output Audio Output Component Input1(w/ Analog Audio L/R) Component Input2(w/ Analog Audio L/R) HDMI Input1(w/ Analog Audio L/R) HDMI Input2(w/ Analog Audio L/R) No Diversity No Ext Speaker No VHF/UHF Antenna Input AC Outlet No
Gross (Approx.) 41.5kg Content
Material Dimensions W x D x H(mm) Description of Origin
Material Double/Brown Dimensions W x D x H(mm) Design As per Buyer's Description of Origin Yes
Height (cm) 60 (ORION SPEC:31)
Cabinet Rear PS 94V0 NON-DECABROM Eyelet Demand Yes Other
RCA
RCA x 2
RCA
RCA
Yes
Yes
RCA x 2
RCA x 2
RCA
RCA x 2 (Variable)
RCA x 5
RCA x 5
HDMI x 1(RCA x 2)
F Type
700 x 502 x 495.5
36.0 kg
----
-- x -- x --
840 x 620 x 627
156
79.4 lbs
91.5lbs No Sets
--
/-­No
Natural Dropping At 1 Corner / 2
es / 4 Surfaces
Ed
Sets/40' container
No
No No
A3-5
DISASSEMBLY INSTRUCTIONS
1. REMOVAL OF ANODE CAP
Read the following NOTED items before starting work. *
After turning the power off there might still be a potential voltage that is very dangerous. When removing the Anode Cap, make sure to discharge the Anode Cap's potential voltage.
*
Do not use pliers to loosen or tighten the Anode Cap terminal, this may cause the spring to be damaged.
REMOVAL
1. Follow the steps as follows to discharge the Anode Cap.
(Refer to Fig. 1-1.)
Connect one end of an Alligator Clip to the metal part of a flat-blade screwdriver and the other end to ground. While holding the plastic part of the insulated Screwdriver, touch the support of the Anode with the tip of the Screwdriver. A cracking noise will be heard as the voltage is discharged.
GND on the CRT
3. After one side is removed, pull in the opposite direction to remove the other.
NOTE
Take care not to damage the Rubber Cap.
INSTALLATION
1. Clean the spot where the cap was located with a small amount of alcohol. (Refer to Fig. 1-3.)
Location of Anode Cap
Fig. 1-3
NOTE
Confirm that there is no dirt, dust, etc. at the spot where the cap was located.
2.3.Arrange the wire of the Anode Cap and make sure the wire is not twisted. Turn over the Rubber Cap. (Refer to Fig. 1-4.)
Screwdriver
Alligator Clip
GND on the CRT
Flip up the sides of the Rubber Cap in the direction of the
2. arrow and remove one side of the support.
(Refer to Fig. 1-2.)
Rubber Cap
CRT
Support
Support
CRT
Fig. 1-1
Fig. 1-2
4. Insert one end of the Anode Support into the anode button, then the other as shown in Fig. 1-5.
Support
CRT
5.6.Confirm that the Support is securely connected. Put on the Rubber Cap without moving any parts.
B1-1
Fig. 1-4
Fig. 1-5
DISASSEMBLY INSTRUCTIONS
2.
REMOVAL AND INSTALLATION OF FLAT PACKAGE IC
REMOVAL
Put the Masking Tape (cotton tape) around the Flat
1. Package IC to protect other parts from any damage.
(Refer to Fig. 2-1.) NOTE
Masking is carried out on all the parts located within 10 mm distance from IC leads.
When IC starts moving back and forth easily after
3. desoldering completely, pickup the corner of the IC using a tweezers and remove the IC by moving with the IC desoldering machine. (Refer to Fig. 2-3.)
NOTE
Some ICs on the PCB are affixed with glue, so be careful not to break or damage the foil of each IC leads or solder lands under the IC when removing it.
Blower type IC desoldering machine
Masking Tape (Cotton Tape)
Heat the IC leads using a blower type IC desoldering
2.
IC
machine. (Refer to Fig. 2-2.)
NOTE
Do not add the rotating and the back and forth directions force on the IC, until IC can move back and forth easily after desoldering the IC leads completely.
Blower type IC desoldering machine
Fig. 2-1
Tweezers
IC
Peel off the Masking Tape.4. Absorb the solder left on the pattern using the Braided
5. Shield Wire. (Refer to Fig. 2-4.)
NOTE
Do not move the Braided Shield Wire in the vertical direction towards the IC pattern.
Fig. 2-3
Braided Shield Wire
Soldering Iron
IC
Fig. 2-2
IC pattern
Fig. 2-4
B2-1
DISASSEMBLY INSTRUCTIONS
INSTALLATION
Take care of the polarity of new IC and then install the new
1. IC fitting on the printed circuit pattern. Then solder each lead on the diagonal positions of IC temporarily.
(Refer to Fig. 2-5.)
Soldering Iron
Solder temporarily
Supply the solder from the upper position of IC leads
2. sliding to the lower position of the IC leads. (Refer to Fig. 2-6.)
Solder temporarily
Fig. 2-5
When bridge-soldering between terminals and/or the
4. soldering amount are not enough, resolder using a Thin-tip Soldering Iron. (Refer to Fig. 2-8.)
Thin-tip Soldering Iron
IC
Fig. 2-8
Finally, confirm the soldering status on four sides of the IC
5. using a magnifying glass. Confirm that no abnormality is found on the soldering position and installation position of the parts around the IC. If some abnormality is found, correct by resoldering.
NOTE
When the IC leads are bent during soldering and/or repairing, do not repair the bending of leads. If the bending of leads are repaired, the pattern may be damaged. So, always be sure to replace the IC in this case.
Soldering IronSolder
IC
Supply soldering from upper position to lower position
Fig. 2-6
Absorb the solder left on the lead using the Braided Shield
3. Wire. (Refer to Fig. 2-7.)
NOTE
Do not absorb the solder to excess.
Soldering Iron
IC
Braided Shield Wire
Fig. 2-7
B2-2
SERVICE MODE LIST
This unit provided with the following SERVICE MODES so you can repair, examine and adjust easily. To enter the Service Mode, press both set key and remote control key for more than 2 seconds.
Set Key
VOL. (-) MIN
VOL. (-) MIN
VOL. (-) MIN
VOL. (-) MIN
Remocon Key
0
1
6
9
Releasing of V-CHIP PASSWORD. Initialization of the factory.
NOTE:
POWER ON total hours is displayed on the screen. Refer to the "CONFIRMATION OF HOURS USED".
Can be checked of the INITIAL DATA of MEMORY IC. Refer to the "WHEN REPLACING EEPROM (MEMORY) IC".
Display of the Adjustment MENU on the screen. Refer to the "ELECTRICAL ADJUSTMENT" (On-Screen Display Adjustment).
Do not use this for the normal servicing. If you set a factory initialization, the memories are reset such as the channel setting, and the POWER ON total hours.
Operations
CONFIRMATION OF HOURS USED
POWER ON total hours can be checked on the screen. Total hours are displayed in 16 system of notation.
NOTE: If you set a factory initialization, the total hours is reset to "0".
1.
Set the VOLUME to minimum.
2.
Press both VOL. DOWN button on the set and Channel button (6) on the remote control for more than 2 seconds.
3.
After the confirmation of using hours, turn off the power.
MICON Version
ADDRESS DATA
INIT 000 DF CRT ON 0010 OEC7111A_073
FIG. 1
Initial setting content of MEMORY IC. POWER ON total hours.
= (16 x 16 x 16 x thousands digit value) + (16 x 16 x hundreds digit value) + (16 x tens digit value) + (ones digit value)
C-1
WHEN REPLACING EEPROM (MEMORY) IC
If a service repair is undertaken where it has been required to change the MEMORY IC, the following steps should be taken to ensure correct data settings while making reference to TABLE 1.
ADDRESS DATA
+0 +1 +2 +3 +4 +5 +6 +7 +8 +9
+A
+B +C +D +E +FINI
INIT 000 DF CRT ON 0010 OEC7111A_073
FIG. 1
DF A2 01 C0 A6 1C 86 B8 42 E4
05
01 1F 24 40 45 5D 62 45 4A
10
20 00 5A 98 33 04 76
84 00 00 00 00 00 00 00 00 19
30 01 07 06 40 40 40
77 05 07 21 10 07 00 22 74 81
40 C0 80 55 70 72 99 59
8F 40 00 27 0A 2A 00 13 C0
68 5B 00 73 14 1F 2D 24 16
50 60 09 00 C9 C8 E8 BC
70 80 96 8B 8C 90 22 00 90 33 23 27 2A 2D 30 A0 36 51 53 55 57 58 59 B0 C0 D0 79 42 00 00 00 0C E0 17 31 36 40 00 3F F0 --- --- --- --- --- --- ---
99
08 D6 D9 DB 15 00 00 26 06 07
0F
80 00 3F 22 22 00 00 00 00
FF C0 52 50 8B 00 06 06 22 00
11 0A 00 07 00 00 00 B6 01 48
33 39 3C 3F 42 45 48 4B 4E
5A 5C 5D 5E 5F 61 63 65 67
5B 70
6F 71 71 72 72 73 73 74 74
76 76 77 77 77 77 78 78 78 78 06 06 11 14 E0 E6 F5 2B 38 FF
54 --- --- --- --- --- --- --- ---
B3 03 0D 36 03 0000
67 0F 15 0A AA 00
00 00 00 00 00 FE
1D 6D FF FF FA FA
69 6A 6B 6C 6D 6E
75 75 75 75 76 76
DC 3C 22 22 5A 71 69 33 00
100 110 01 82 04 03 05 02 120 130 00 00 7C 3E 00 00 140 A4 03 03 --- --- ---
F1
69 33 00 44 00 77 59 94 57 02
02
02 02 02 02 01 00 81 00 81 81 02 81 02 00 81 05 00 FB F7 00 00 00 00 00 25 1E F4 05 16
0E 38 22 22 DA 71
00 88 00 D0 81 02
Table 1
1.
Enter DATA SET mode by setting VOLUME to minimum.
2.
Press both VOL. DOWN button on the set and Channel button (6) on the remote control for more than 2 seconds. ADDRESS and DATA should appear as FIG 1.
3.
ADDRESS is now selected and should "blink". Using the UP/DOWN button on the remote, step through the ADDRESS until required ADDRESS to be changed is reached.
4.
Press RIGHT/LEFT button to select DATA. When DATA is selected, it will "blink".
5.
Again, step through the DATA using UP/DOWN button until required DATA value has been selected.
6.
Pressing RIGHT/LEFT button will take you back to ADDRESS for further selection if necessary.
7.
Repeat steps 3 to 6 until all data has been checked.
8.
When satisfied correct DATA has been entered, turn POWER off (return to STANDBY MODE) to finish DATA input.
After the data input, set to the initializing of shipping.
9.
Turn POWER on.
10.
Press both VOL. DOWN button on the set and Channel button (1) on the remote control for more than 2 seconds.
11.
After the finishing of the initializing of shipping, the unit will turn off automatically.
The unit will now have the correct DATA for the new MEMORY IC.
C-2
ELECTRICAL ADJUSTMENTS
1. ADJUSTMENT PROCEDURE
Read and perform these adjustments when repairing the circuits or replacing electrical parts or PCB assemblies.
CAUTION
Use an isolation transformer when performing any service on this chassis.
Before removing the anode cap, discharge electricity because it contains high voltage.
When removing a PCB or related component, after unfastening or changing a wire, be sure to put the wire back in its original position.
When you exchange IC and Transistor for a heat sink, apply the silicon grease on the contact section of the heat sink. Before applying new silicon grease, remove all the old silicon grease. (Old grease may cause damages to the IC and Transistor.)
Prepare the following measurement tools for electrical adjustments.
1. Oscilloscope
2. Digital Voltmeter
3. Multi-sound Generator
4. Pattern Generator
On-Screen Display Adjustment
1. In the condition of NO indication on the screen. Press the VOL. DOWN button on the set and the Channel button (9) on the remote control for more than 2 second to appear the adjustment mode on the screen as shown in Fig. 1-1.
THEATER WIDEA I
00 OSD H
3.
Use the Channel UP/DOWN button or Channel button (0-9) on the remote control to select the options shown in Fig. 1-2.
4.
Press the MENU button on the remote control to end the adjustments.
5.
To display the adjustment screen for AV, CS and HD­MI mode, press the TV/VIDEO button on the remote control to set to the AV, CS and HD-MI mode. Press the VOL.DOWN button on the set and the channel (9) on the remote control for more than 2 seconds.
TV
1
Fig. 1-1
FUNCTION
NO.
00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
OSD H CUT OFF H.POSI V.POSI H. SIZE V. SIZE V. LIN V-EHT H-EHT V-BLK P V-BLK S V.CENT V.LIMIT V.CORR V.S.CORR EW PARA TRAPEZIUM COR.TOP COR.BTM S.CORR
NO.
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
FUNCTION
CORNER C.PARA C.SAW V.SYMM R.BIAS G.BIAS B.BIAS R/G.DRV B/R.DRV R.BIAS(C) G.BIAS(C) B.BIAS(C) R/G.DRV(C) B/R.DRV(C) R.BIAS(W) G.BIAS(W) B.BIAS(W) R/G.DRV(W) B/R.DRV(W) R-Y GAIN
NO.
FUNCTION
40
R-Y PHASE
41
G-Y GAIN
42
G-Y PHASE
43
BRI.CENT
44
BRI.MAX
45
BRI.MIN
46
CONT.CENT
47
CONT.MAX
48
CONT.MIN
49
COL.CENT
50
COL.MAX
51
COL.MIN
52
SUB CONT
53
TINT
54
SHARP.CENT
55
SHARP.MAX
56
SHARP.MIN
57
TILT.CENT
58
TEST STEREO
59
TEST AUDIO
Fig. 1-2
2. BASIC ADJUSTMENTS
2-1: CUT OFF
1.
Place the set with Aging Test for more than 15 minutes.
2.
Set condition is AV MODE without signal.
3.
Using the remote control, set the brightness and contrast to normal position.
4.
Activate the adjustment mode display of Fig. 1-1 and press the channel button (01) on the remote control to select "CUT OFF".
5.
Adjust the Screen Volume until a dim raster is obtained.
2-2: WHITE BALANCE NOTE: Adjust after performing CUT OFF adjustment.
1.
Place the set with Aging Test for more than 10 minutes.
2.
Receive the gray scale pattern from the Pattern Generator.
3.
Using the remote control, set the brightness and contrast to normal position.
4.
Activate the adjustment mode display of Fig. 1-1 and press the channel button (24) on the remote control to select “R.BIAS”.
5.
Press the CH. UP/DOWN button on the remote control to select the “R.BIAS”, “G.BIAS”, “B.BIAS”, “R/G.DRV”, “B/ R.DRV”, “R.BIAS(C)”, “G.BIAS(C)”, “B.BIAS(C)”, “R/ G.DRV(C)”, “B/R.DRV(C)”, “R.BIAS(W)”, “G.BIAS(W)”, “B.BIAS(W)”, “R/G.DRV(W)” or “B/R.DRV(W)”.
6.
Adjust the VOL. UP/DOWN button on the remote control to whiten the R.BIAS(C), G.BIAS(C), B.BIAS(C), R/ G.DRV(C), B/R.DRV(C), R.BIAS(W), G.BIAS(W), B.BIAS(W), R/G.DRV(W) and B/R.DRV(W)”at each step tone sections equally.
7.
Perform the above adjustments 5 and 6 until the white color is looked like a white.
D-1
ELECTRICAL ADJUSTMENTS
2-3: FOCUS
1.
Receive the monoscope pattern.
2.
Turn the Focus Volume fully counterclockwise once.
3.
Adjust the Focus Volume until picture is distinct.
2-4: OSD HORIZONTAL
1.
Receive the monoscope pattern from the Pattern Generator.
2.
Using the remote control, set the brightness and contrast to normal position.
3.
Activate the adjustment mode display of Fig. 1-1 and press the channel button (00) on the remote control to select "OSD H".
4.
Press the LEFT/RIGHT button on the remote control until the difference of A and B becomes minimum.
(Refer to Fig. 2-1)
THEATER WIDEA I
00 OSD H
TV
1
BA
2-5: HORIZONTAL POSITION/ HORIZONTAL SIZE
1.
Receive the monoscope pattern.
2.
Press the MENU button. And, then press the LEFT/ RIGHT button on the remote control until the PICTURE menu appears.
3.
Press the LEFT/RIGHT button on the remote control to highlight DISPLAY FORMAT.
4.
Press the LEFT/RIGHT button on the remote control to select 1080i.
5.
Set the screen mode to FULL.
6.
Activate the adjustment mode display of Fig. 1-1 and press the channel button (02) on the remote control to select "H.POSI".
7.
Press the VOL. UP/DOWN button on the remote control until the SHIFT quantity of the OVER SCAN on right and left becomes becomes minimum.
8.
Receive the monoscope pattern.
9.
Activate the adjustment mode display of Fig. 1-1 and press the channel button (04) on the remote control to select “H. SIZE”.
10.
Press the VOL. UP/DOWN button on the remote control until the SHIFT quantity of the OVER SCAN on right and left becomes 7.5%.
Fig. 2-1
2-6: VERTICAL CENT/ VERTICAL SIZE
1.
Receive the monoscope pattern.
2.
Press the MENU button. And, then press the LEFT/ RIGHT button on the remote control until the PICTURE menu appears.
3.
Press the LEFT/RIGHT button on the remote control to highlight DISPLAY FORMAT.
4.
Press the LEFT/RIGHT button on the remote control to select 1080i.
5.
Set the screen mode to FULL.
6.
Using the remote control, set the brightness and contrast to normal position.
7.
Activate the adjustment mode display of Fig. 1-1 and press the channel button (11) on the remote control to select “V. CENT”.
8.
Press the VOL. UP/DOWN button on the remote control until the horizontal line becomes fit to the notch of the shadow mask.
9.
Receive the monoscope pattern.
10.
Activate the adjustment mode display of Fig. 1-1 and press the channel button (05) on the remote control to select “V. SIZE”.
11.
Press the VOL. UP/DOWN button on the remote control until the SHIFT quantity of the OVER SCAN on upside and downside becomes 8%.
2-7: VERTICAL LINEARITY NOTE: Adjust after performing adjustments in section 2-6.
After the adjustment of Vertical Linearity, reconfirm the Vertical Position and Vertical Size adjustments.
Receive the monoscope pattern.
1. Press the MENU button. And, then press the LEFT/
2. RIGHT button on the remote control until the PICTURE menu appears. Press the LEFT/RIGHT button on the remote control to
3. highlight DISPLAY FORMAT. Press the LEFT/RIGHT button on the remote control to
4. select 1080i. Set the screen mode to FULL.
5. Using the remote control, set the brightness and contrast
6. to normal position. Activate the adjustment mode display of Fig. 1-1 and
7. press the channel button (06) on the remote control to select “V. LIN”. Press the VOL. UP/DOWN button on the remote control
8. until the SHIFT quantity of the OVER SCAN on upside and downside becomes 8%.
D-2
ELECTRICAL ADJUSTMENTS
2-8: BRIGHT CENT
1.
Receive the monoscope pattern. (RF Input)
2.
Set the screen mode to FULL.
3.
Using the remote control, set the brightness and contrast to normal position.
4.
Activate the adjustment mode display of Fig. 1-1 and press the channel button (43) on the remote control to select "BRI CENT".
5.
Press the VOL. UP/DOWN button on the remote control until the white 30% is starting to be visible
6.
Receive the monoscope pattern. (Audio Video Input)
7.
Press the TV/VIDEO button on the remote control to set to the AV mode. Then perform the above adjustments 2~5.
8.
Receive the monoscope pattern.
9.
Press the TV/VIDEO button on the remote control to set to the CS mode.Then perform the above adjustments 2~5.
10.
Receive the monoscope pattern.
11.
Press the TV/VIDEO button on the remote control to set to the HD-MI mode.Then perform the above adjustments 2~5.
2-9: SUB CONTRAST
Set the screen mode to FULL.
1. Activate the adjustment mode display of Fig. 1-1 and
2. press the channel button (52) on the remote control to select "SUB CONT". Check if the step No. SUB CONT is "16".
3. Receive a broadcast and check if the picture is normal.
4. Press the TV/VIDEO button on the remote control to set to
5. the AV mode. Then perform the above adjustments 1~4. Press the TV/VIDEO button on the remote control to set to
6. the CS mode. Then perform the above adjustments 1~4. Press the TV/VIDEO button on the remote control to set to
7. the HD-MI mode. Then perform the above adjustments 1~4.
2-11: TRAPEZIUM
1.
Receive the crosshatch signal from the Pattern Generator.
2.
Press the MENU button. And, then press the LEFT/ RIGHT button on the remote control until the PICTURE menu appears.
3.
Press the LEFT/RIGHT button on the remote control to highlight DISPLAY FORMAT.
4.
Press the LEFT/RIGHT button on the remote control to select 1080i.
5.
Set the screen mode to FULL.
6.
Using the remote control, set the brightness and contrast to normal position.
7.
Activate the adjustment mode display of Fig. 1-1 and press the channel button (16) on the remote control to select “TRAPEZIUM”.
8.
Press the VOL. UP/DOWN button on the remote control until the both ends vertical lines of the screen become parallel.
2-12: COR TOP/BTM
1.
Receive the crosshatch signal from the Pattern Generator.
2.
Set the screen mode to FULL.
3.
Using the remote control, set the brightness and contrast to normal position.
4.
Activate the adjustment mode display of Fig. 1-1 and press the channel button (17) on the remote control to select “COR. TOP”.
5.
Press the VOL. UP/DOWN button on the remote control until the both ends vertical lines become straight.
6.
Activate the adjustment mode display of Fig. 1-1 and press the channel button (18) on the remote control to select “COR. BTM”.
7.
Press the VOL. UP/DOWN button on the remote control until the both ends vertical lines of the screen become parallel.
2-10: E/W PARA
Receive the crosshatch signal from the Pattern Generator.
1.
Set the screen mode to FULL.
2.
Using the remote control, set the brightness and contrast
3.
to normal position. Activate the adjustment mode display of Fig. 1-1 and
4.
press the channel button (15) on the remote control to select “E W PARA”. Press the VOL. UP/DOWN button on the remote control
5.
until the both ends vertical lines become straight. Set the screen mode to 4:3.
6.
Press the VOL. UP/DOWN button on the remote control
7.
until the both ends vertical lines of the screen become parallel.
D-3
ELECTRICAL ADJUSTMENTS
2-13: TINT/COLOR CENT
1.
Receive the color bar pattern.
2.
Connect the oscilloscope to TP806.
3.
Activate the adjustment mode display of Fig. 1-1 and press the channel button (53) on the remote control to select "TINT".
4.
Press the VOL. UP/DOWN button on the remote control until the section "A" becomes as straight line.
(Refer to Fig. 2-2)
5.
Connect the oscilloscope to TP805.
6.
Activate the adjustment mode display of Fig. 1-1 and press the channel button (49) on the remote control to select "COL.CENT".
7.
Press the VOL. UP/DOWN button on the remote control until the red color level is adjusted to 110 ± 10% of the white level. (Refer to Fig. 2-3)
8.
Please check whether the waveform of TP806 is straight line. If is not a straight line, adjust to TINT again.
9.
Receive the color bar pattern. (Audio Video Input)
10.
Press the TV/VIDEO button on the remote control to set to the AV mode. Then perform the above adjustments 2~8.
11.
Receive the color bar pattern.
12.
Press the TV/VIDEO button on the remote control to set to the CS mode. Then perform the above adjustments 2~8.
13.
Receive the color bar pattern.
14.
Press the TV/VIDEO button on the remote control to set to the HD-MI mode. Then perform the above adjustments 2~8.
"A"
"A"
White 0%
Fig. 2-2
2-14: TILT
1.
Connect the digital voltmeter between W843 and W844.
2.
Receive the crosshatch signal from the Pattern Generator.
3.
Press the PIC SIZE button on the remote control to select the FULL screen mode.
4.
Using the remote control, set the brightness and contrast to normal position.
5.
Activate the adjustment mode display of Fig. 1-1 and press the channel button (57) on the remote control to select “TILT CENT”.
6.
Press the VOL. UP/DOWN button on the remote control until the voltage become minimum(0V).
2-15: Confirmation of Fixed Value (Step No.)
Please check if the fixed values of the each adjustment items are set correctly referring below.
FUNCTION
NO.
V.POSI
03
V-EHT
07
H-EHT
08
V-BLK P
09
V-BLK S
10
V.LIMIT
12
V.CORR
13
C.S.CORR
14
S.CORR
19
CORNER
20
C.PARA
21
C.SAW
22
V.SYMM
23
R-Y GAIN
39
R-Y PHASE
40
G-Y GAIN
41
G-Y PHASE
42
BRI.MAX
44
BRI.MIN
45
CONT.CENT
46
CONT.MAX
47
CONT.MIN
48
COL.MAX
50
COL.MIN
51
SHARP.CENT
54
SHARP.MAX
55
SHARP.MIN
56
RF
01 04 03 31 00 00 15 40 16 21
8 8
128
8 0 5
0 250 110
70
127
40
127
0
55
100
0
128
250 110
127 127
100
AV
01 04 03 31 00 00 15 40 16 21
8 8
8 0 5 0
70 40
0
55
0
CS
01 04 03 31 00 00 15 40 16 21
8 8
128
8 0 5
0 250 110
70
127
40
127
0
64
100
0
HD-MI
01 04 03 31 00 00 15 40 16 21
8 8
128
8 0 5
0 250 110
70
127
40
127
0
64
100
0
White 100%
Red
110%
Fig. 2-3
D-4
ELECTRICAL ADJUSTMENTS
3. PURITY AND CONVERGENCE ADJUSTMENTS
NOTE
1.
Turn the unit on and let it warm up for at least 30 minutes before performing the following adjustments.
2.
Place the CRT surface facing east or west to reduce the terrestrial magnetism.
3.
Turn ON the unit and demagnetize with a Degauss Coil.
3-1: STATIC CONVERGENCE (ROUGH ADJUSTMENT)
1.
Tighten the screw for the magnet. Refer to the adjusted CRT for the position. (Refer to Fig. 3-1) If the deflection yoke and magnet are in one body, untighten the screw for the body.
2.
Receive the green raster pattern from the color bar generator.
3.
Slide the deflection yoke until it touches the funnel side of the CRT.
4.
Adjust center of screen to green, with red and blue on the sides, using the pair of purity magnets.
5.
Switch the color bar generator from the green raster pattern to the crosshatch pattern.
6.
Combine red and blue of the 3 color crosshatch pattern on the center of the screen by adjusting the pair of 4 pole magnets.
7.
Combine red/blue (magenta) and green by adjusting the pair of 6 pole magnets.
8.
Adjust the crosshatch pattern to change to white by repeating steps 6 and 7.
3-2: PURITY NOTE
Adjust after performing adjustments in section 3-1.
1.
Receive the green raster pattern from color bar generator.
2.
Adjust the pair of purity magnets to center the color on the screen. Adjust the pair of purity magnets so the color at the ends are equally wide.
3.
Move the deflection yoke backward (to neck side) slowly, and stop it at the position when the whole screen is green.
4.
Confirm red and blue color.
5.
Adjust the slant of the deflection yoke while watching the screen, then tighten the fixing screw.
DEFLECTION YOKE DEFLECTION YOKE SCREW MAGNET SCREW
3-3: STATIC CONVERGENCE NOTE
Adjust after performing adjustments in section 3-2.
1.
Receive the crosshatch pattern from the color bar generator.
2.
Combine red and blue of the 3 color crosshatch pattern on the center of the screen by adjusting the pair of 4 pole magnets.
3.
Combine red/blue (magenta) and green by adjusting the pair of 6 pole magnets.
3-4: DYNAMIC CONVERGENCE NOTE
Adjust after performing adjustments in section 3-3.
1.2.Adjust the differences around the screen by moving the deflection yoke upward/downward and right/left.
(Refer to Fig. 3-2-a)
Insert three wedges between the deflection yoke and CRT funnel to fix the deflection yoke.
(Refer to Fig. 3-2-b)
R G B
R G B
UPWARD/DOWNWARD SLANT RIGHT/LEFT SLANT
WEDGE WEDGE
WEDGE POSITION
R G B
Fig. 3-2-a
WEDGE
Fig. 3-2-b
R G B
PURITY MAGNETS 6 POLE MAGNETS 4 POLE MAGNETS
Fig. 3-1
D-5
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