Toshiba 23HLV86 Service Manual

FILE NO. 050-200625GR
(MFR’S VERSION A)
SERVICE MANUAL
LCD TV/DVD COMBINATION
23HLV86
The above model is classified as a green product (*1), as indicated by the underlined serial number. This Service Manual describes replacement parts for the green product. When repairing this green product, use the part(s) described in this manual and lead-free solder (*2).
For (*1) and (*2), see the next page.
DOCUMENT CREATED IN JAPAN, July, 2006 GREEN
(*1) GREEN PRODUCT PROCUREMENT
The EC is actively promoting the WEEE & RoHS Directives that define standards for recycling and reuse of Waste Electrical and Electronic Equipment and for the Restriction of the use of certain Hazardous Substances. From July 1, 2006, the RoHS Directive will prohibit any marketing of new products containing the restricted substances.
Increasing attention is given to issues related to the global environmental. Toshiba Corporation recognizes environmental protection as a key management tasks, and is doing its utmost to enhance and improve the quality and scope of its environmental activities. In line with this, Toshiba proactively promotes Green Procurement, and seeks to purchase and use products, parts and materials that have low environmental impacts.
Green procurement of parts is not only confined to manufacture. The same green parts used in manufacture must also be used as replacement parts.
(*2) LEAD-FREE SOLDER
This product is manufactured using lead-free solder as a part of a movement within the consumer products industry at large to be environmentally responsible. Lead-free solder must be used in the servicing and repair of this product.
WARNING
This product is manufactured using lead free solder .
DO NOT USE LEAD BASED SOLDER TO REPAIR THIS PRODUCT !
The melting temperature of lead-free solder is higher than that of leaded solder by 86°F to 104°F (30°C to 40°C). Use of a soldering iron designed for lead-based solders to repair product made with lead-free solder may result in damage to the component and or PCB being soldered. Great care should be made to ensure high-quality soldering when servicing this product especially when soldering large components, through-hole pins, and on PCBs as the level of heat required to melt lead-free solder is high.
A1-1
23HLV86
CAUTION
THIS
LCD COLOR TELEVISION
TO ENSURE PROPER USE OF THIS PRODUCT, PLEASE READ THIS SERVICE MANUAL CARE­FULLY AND RETAIN FOR FUTURE REFERENCE. SHOULD THE UNIT REQUIRE MAINTENANCE, CONTACT AN AUTHORIZED SERVICE LOCATION-SEE SERVICE PROCEDURE.
USE OF CONTROLS, ADJUSTMENTS OR THE PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MA Y RESULT IN HAZARDOUS RADIATION EXPOSURE.
TO PREVENT DIRECT EXPOSURE TO LASER BEAM, DO NOT TRY TO OPEN THE ENCLOSURE. VISIBLE LASER RADIA TION MAY BE PRESENT WHEN THE ENCLOSURE IS OPENED. DO NOT ST ARE INTO BEAM.
The laser diode used for a pickup head may be destroyed with external static electricity. Moreover, even if it is operating normally after repair, when static electricity discharge is received at the time of repair, the life of the product may be shortened. Please perform the following measure against static electricity, be careful of destruction of a laser diode at the time of repair.
Place the unit on a workstation equipped to protect against static electricity, such as conductive mat.
Soldering iron with ground wire or ceramic type is used.
A worker needs to use a ground conductive wrist strap for body.
EMPLOYS A LASER SYSTEM.
A1-2
23HLV86
IMPORTANT SERVICE SAFETY INFORMATION
Safety precautions to be followed during servicing:
1.
Parts marked with an are critical parts for safety. Replace only with the one described in the parts list.
2.
Before returning the DVD product to the customer, make the appropriate leakage current check or resistance measurements to ensure that exposed parts are properly insulated from the supply circuit.
A leakage current check is recommended for this unit. Plug the AC line cord directly into a 120V 60Hz AC outlet (do not use an isolation transformer for this check). Use a leakage current tester (Fig. 1) or a metering system which complies with Underwriters Laboratories (UL 1492). Measure for current from all exposed metal parts of the cabinet to a known earth ground: particularly, any exposed metal part having a return path to the chassis. Any current measured must not exceed 0.5mA. Any measurement not within the limits outlined above are indicative of a potential shock hazard and corrective action must be taken before returning the unit to the customer.
(Reading should not be above 0.5mA) Leakage Current Tester
PRODUCT UNDER TEST
1.5K ohm
0.15 µF
2-Blade polarized type cord set
Test all exposed metal surfaces
TEST PROBE
Fig. 1 AC Leakage Test
KNOWN EARTH GROUND
A1-3
23HLV86
IMPORTANT SAFEGUARDS
1) Read these instructions.
2) Keep these instructions.
3) Heed all warnings.
4) Follow all instructions.
5) Do not use this apparatus near water.
6) Clean only with dry cloth.
7) Do not block any ventilation openings. Install in accordance with the manufacturer's instructions.
8) Do not install near any heat sources such as radiators, heat registers, stoves, or other apparatus (including amplifiers) that produce heat.
9) Do not defeat the safety purpose of the polarized or grounding-type plug. A polarized plug has two blades with one wider than the other. A grounding type plug has two blades and a third grounding prong. The wide blade or the third prong are provided for your safety. If the provided plug does not fit into your outlet, consult an electrician for replacement of the obsolete outlet.
10) Protect the power cord from being walked on or pinched particularly at plugs, convenience receptacles, and the point where they exit from the apparatus.
11) Only use attachments/accessories specified by the manufacturer.
12) Use only with the cart, stand, tripod, bracket, or table specified by the manu­facturer, or sold with the apparatus. When a cart is used, use caution when moving the cart/apparatus combination to avoid injury from tip-over.
13) Unplug this apparatus during lightning storms or when unused for long periods of time.
14) Refer all servicing to qualified service personnel. Servicing is required when the apparatus has been damaged in any way, such as power-supply cord or plug is damaged, liquid has been spilled or objects have fallen into the apparatus, the apparatus has been exposed to rain or moisture, does not operate normally, or has been dropped.
15) Apparatus shall not be exposed to dripping or splashing and that no objects filled with liquids, such a vases, shall be placed on the apparatus.
16) An outside antenna system should not be located in the vicinity of overhead power lines or other electric light or power circuits, or where it can fall into such power lines or circuits. When installing an outside antenna system, extreme care should be taken to keep from touching such power lines or circuits, as contact with them might be fatal.
17) Do not overload wall outlets and extension cords, as this can result in a risk of fire or electric shock.
18) Do not push objects through any openings in this unit, as they may touch dangerous voltage points or short out parts that could result in fire or electric shock. Never spill or spray any type of liquid into the unit.
PORTABLE CART WARNING
(symbol provided by RETAC)
S3126A
A1-4
23HLV86
IMPORTANT SAFEGUARDS (CONTINUED)
19) If an outside antenna or cable system is connected to the unit, be sure the antenna or cable system is grounded to provide some protection against voltage surges and built-up static charges, Section 810 of the National Electrical Code, ANSI/NFPA 70, provides information with respect to proper grounding of the mast and supporting structure, grounding of the lead-in wire to an antenna discharge unit, size of grounding conductors, location of antenna discharge unit, connection to grounding electrodes, and requirements for the grounding electrode.
EXAMPLE OF ANTENNA GROUNDING AS PER THE
NATIONAL ELECTRICAL CODE
ANTENNA LEAD IN WIRE
GROUND
CLAMP
ANTENNA DISCHARGE UNIT (NEC SECTION 810-20)
ELECTRIC SERVICE
EQUIPMENT
GROUND CLAMPS
NEC-NATIONAL ELECTRICAL CODE
S2898A
20) When replacement parts are required, be sure the service technician uses replacement parts specified by the manufacturer or those that have the same characteristics as the original part.
Unauthorized substitutions may result in fire, electric shock or other hazards.
21) Upon completion of any service or repairs to this unit, ask the service technician to perform safety checks to determine that the unit is in proper operating condition.
22) Keep your fingers clear of the disc slot as it is closing. It may cause injury.
23) When you connect the product to other equipment, turn off the power and unplug all of the equipment from the wall outlet. Failure to do so may cause an electric shock and serious personal injury. Read the owner's manual of the other equipment carefully and follow the instructions when making any connections.
24) Reduce the volume to the minimum level before you turn on the product. Otherwise, sudden high volume sound may cause hearing or speaker damage.
POWER SERVICE GROUNDING ELECTRODE SYSTEM (NEC ART 250, PART H)
GROUNDING CONDUCTORS (NEC SECTION 810-21)
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23HLV86
IMPORTANT SAFEGUARDS (CONTINUED)
25) Do not allow the product to output distorted sound for an extended period of time. It may cause speaker overheating and fire.
26) When you use the headphones, keep the volume at a moderate level. If you use the headphones continu­ously with high volume sound, it may cause hearing damage.
27) Do not look into the opening of the disc slot or ventilation opening of the product to see the source of the laser beam. It may cause eye damage.
28) Do not use a cracked, deformed, or repaired disc. These discs are easily broken and may cause serious personal injury and product malfunction.
29) This reminder is provided to call the cable TV system installer’s attention to Article 820-40 of the NEC that provides guidelines for proper grounding and, in particular, specifies that the cable ground shall be con­nected to the grounding system of the building, as close to the point of cable entry as practical.
CONDENSATION
Moisture will form in the operating section of the player if the player is brought from cool surroundings into a warm room or if the temperature of the room rises suddenly. When this happens, player's performance will be impaired. To prevent this, let the player stand in its new surroundings for about an hour before switching it on, or make sure that the room temperature rises gradually. Condensation may also form during the summer if the player is exposed to the breeze from an air condi­tioner. In such cases, change the location of the player.
HOW TO HANDLE THE LCD PANEL
• Do not press hard or jolt the LCD panel. It may cause the LCD panel glass to break and injury may occur.
• If the LCD panel is broken, make absolutely sure that you do not touch the liquid in the panel. This may cause
skin inflammation. If the liquid gets in your mouth, immediately gargle and consult with your doctor. Also, if the liquid gets in your eyes or touches your skin, consult with your doctor after rinsing for at least 15 minutes or longer in clean water.
A1-6
23HLV86
WHEN REPLACING DVD DECK
[ When removing the DVD Deck ]
Before removing Pick Up PCB and DVD PCB connector, the short circuit the position shown in Fig. 1 using a soldering iron. If you remove the DVD Deck with no soldering, the Laser may be damaged.
[ When installing the DVD Deck ]
Remove all the soldering on the short circuit position after the connection of Pick Up PCB and DVD PCB connector.
NOTE
Before your operation, please read “PREPARATION OF SERVICING”.
• Use the Lead Free solder.
• Manual soldering conditions
• Soldering temperature: 350 ± 5˚C
• Soldering time: Within 2 seconds
• Soldering combination: Sn-3.0Ag-0.5Cu When Soldering/Removing of solder, use the draw in equipment over the Pick Up Unit to keep the
• Flux smoke away from it.
Pick Up PCB
Fig. 1
Short circuit using a soldering iron.
A1-7
23HLV86
DISC REMOVAL METHOD AT NO POWER SUPPLY
1.
Remove the Back Cabinet and Angle Deck. (Refer to item 1 of the DISASSEMBLY INSTRUCTIONS.)
2.
Slide the Belt Loading toward the arrow direction by hand to release the lock. (Refer to Fig. 1)
3.
Take out the Disc from the DVD Deck. Be careful not to scratch on the Disc.
DVD Deck
Belt Loading
Fig. 1
PARENTAL CONTROL - RATING LEVEL
4 DIGIT PASSWORD CANCELLATION
If the stored 4 digit password in the Rating Level menu needs to be cancelled, please follow the steps below.
Turn Unit ON.
1. Set the DVD to the Stop Mode.
2. Check that ‘No disc’ is displayed on the screen.
3. Press and hold the ‘STOP’ button on the front panel.
4. Simultaneously press and hold the ‘7’ key on the remote control unit.
5. Hold both keys for more than 2 seconds.
6. The On Screen Display message ‘PASSWORD CLEAR’ will appear.
7. The 4 digit password has now been cleared.
8.
TRAY LOCK
The disk cannot be taken out by setting the Tray Lock, please follow the steps below.
Turn Unit ON.
1. Set the DVD to the Stop Mode.
2. Press it in order of ‘SETUP’, ‘SUBTITLE’, ‘3’, ‘AUDIO’ and ‘0’ key of a remote control unit.
3. The On Screen Display message ‘ ‘ will appear.
4. The Tray Lock has now been set up.
5.
To unlock the Tray Lock, please follow the steps below.
Turn Unit ON.
1. Set the DVD to the Stop Mode.
2. Press it in order of ‘SETUP’, ‘SUBTITLE’, ‘3’, ‘AUDIO’ and ‘0’ key of a remote control unit.
3. The On Screen Display message ‘ ‘ will appear.
4. The Tray Lock has now been cleared.
5.
A1-8
23HLV86
TABLE OF CONTENTS
GREEN PRODUCT PROCUREMENT .......................................................................
LEAD-FREE SOLDER ................................................................................................
CAUTION.....................................................................................................................
IMPORTANT SERVICE SAFETY INFORMATION .....................................................
IMPORTANT SAFEGUARDS .....................................................................................
WHEN REPLACING DVD DECK ................................................................................
DISC REMOVAL METHOD AT NO POWER SUPPLY...............................................
PARENTAL CONTROL - RATING LEVEL .................................................................
TRAY LOCK ................................................................................................................
TABLE OF CONTENTS ..............................................................................................
GENERAL SPECIFICATIONS ....................................................................................
DISASSEMBLY INSTRUCTIONS
1.REMOVAL OF MECHANICAL PARTS AND P.C. BOARDS ................................
2.REMOVAL OF DVD DECK PARTS ......................................................................
3.REMOVAL AND INSTALLATION OF FLAT PACKAGE IC ..................................
SERVICE MODE LIST.................................................................................................
SERVICING FIXTURES AND TOOLS ........................................................................
RE-WRITE FOR DVD FIRMWARE .............................................................................
WHEN REPLACING EEPROM (MEMORY) IC ...........................................................
ELECTRICAL ADJUSTMENTS ..................................................................................
BLOCK DIAGRAMS
DVD MT ...................................................................................................................
SCALER/LVDS/MICON/ADC/REGULATOR ...........................................................
AV SWITCH/AV SWITCH2/TUNER/STEREO/SOUND/JACK/JACK2.....................
INTERFACE.............................................................................................................
MICON2 ...................................................................................................................
POWER....................................................................................................................
PRINTED CIRCUIT BOARDS
SCALER ...................................................................................................................
AV/OPERATION/REMOCON ..................................................................................
DVD MT/OPERATION2 ...........................................................................................
POWER/SW.............................................................................................................
SCHEMATIC DIAGRAMS
MPEG/MICON/DSP/RF_AMP..................................................................................
MEMORY .................................................................................................................
AUDIO/VIDEO..........................................................................................................
MOTOR DRIVE ........................................................................................................
REGULATOR2 .........................................................................................................
OPERATION2 ..........................................................................................................
JACK2 ......................................................................................................................
TUNER/STEREO .....................................................................................................
AV SWITCH2 ...........................................................................................................
SOUND ....................................................................................................................
POWER....................................................................................................................
OPERATION/REMOCON ........................................................................................
MICON .....................................................................................................................
SCALER ...................................................................................................................
ADC..........................................................................................................................
LVDS ........................................................................................................................
JACK ........................................................................................................................
AV SWITCH .............................................................................................................
REGULATOR ...........................................................................................................
INTERFACE_HDMI IC .............................................................................................
HDMI MICON2 .........................................................................................................
POWER2..................................................................................................................
SW ...........................................................................................................................
INTERCONNECTION DIAGRAM ................................................................................
WAVEFORMS .............................................................................................................
MECHANICAL EXPLODED VIEWS ...........................................................................
DVD DECK EXPLODED VIEW ...................................................................................
MECHANICAL REPLACEMENT PARTS LIST ..........................................................
DVD DECK REPLACEMENT PARTS LIST ................................................................
ELECTRICAL REPLACEMENT PARTS LIST ............................................................
A1-1 A1-1 A1-2 A1-3 A1-4~A1-6 A1-7 A1-8 A1-8 A1-8 A2-1 A3-1~A3-10
B1-1~B1-4 B2-1, B2-2 B3-1, B3-2 C-1 C-2 C-2 C-3 D-1~D-4
E-1, E-2 E-3, E-4 E-5, E-6 E-7, E-8 E-9, E-10 E-11, E-12
F-1, F-2 F-3~F-6 F-7, F-8 F-9, F-10
G-1, G-2 G-3, G-4 G-5, G-6 G-7, G-8 G-9, G-10 G-11, G-12 G-13, G-14 G-15, G-16 G-17, G-18 G-19, G-20 G-21, G-22 G-23, G-24 G-25, G-26 G-27, G-28 G-29, G-30 G-31, G-32 G-33, G-34 G-35, G-36 G-37, G-38 G-39, G-40 G-41, G-42 G-43, G-44 G-45, G-46 G-47, G-48 H-1~H-3 I1-1~I1-3 I2-1 J1-1~J1-4 J2-1, J2-2 J3-1~J3-14
A2-1
GENERAL SPECIFICATIONS
G-1 TV LCD LCD Size / Visual Size 22.95 inch / 583.0mmV
System LCD Type Color TFT LCD
Color System NTSC Speaker 2 Speaker
Sound Output Max 2.5W + 2.5W
G-2 DVD System Color System NTSC
Disc DVD, CD-DA, CD-R/RW, Video CD
Disc Diameter 120 mm , 80 mm Drive DSM-2 Search speed Fwd 4 step
Slow speed Fwd 1/7 -1/2 times
G-3 Tuning Broadcasting System US System M
System Tuner and System 1Tuner
Receive CH Destination US (W/CABLE)
Intermediate Picture(FP) 45.75MHz Frequency Sound(FS) 41.25MHz
Preset CH No Stereo/Dual TV Sound US-Stereo Tuner Sound Muting Yes
G-4 Signal Video Signal Input Level 1 V p-p/75 ohm
RGB Signal Output Level -­Audio Signal Input Level -8.0dBm/50k ohm
G-5 Power Power Source AC 120V, 60Hz
Power Consumption at AC 110W at 120V 60Hz
Protector Power Fuse Yes
G-6 Regulation Safety UL
G-7 Temperature Operation +5oC ~ +40oC
G-8 Operating Humidity Less than 80% RH
Number of Pixels 1366(H) x 768(V)
View Range Left/Right 89/89 degree
Up/Down 89/89 degree
Position Front Size 1.8 x 3.9 inch Impedance 8 ohm
10%(Typical) ---
DVD-R/RW (Video Format Only)
Actual 2-45 times (DVD, VIDEO CD)
4-40 times (CD)
Rev 4 step
Actual 2-45 times (DVD, VIDEO CD)
4-40 times (CD)
Actual --
Rev 1/7 -1/2 times
Actual --
CH Coverage 2~69, 4A, A-5~A-1, A~I, J~W, W+1~W+84
FP-FS 4.50MHz
Output Level -­S/N Ratio (Weighted) -­Horizontal Resolution at DVD Mode --
--
Output Level at DVD --
at TV -­Digital Output Level 0.5 V p-p/75 ohm S/N Ratio at DVD (Weighted) -­Harmonic Distortion -­Frequency Response : at DVD --
at Video CD --
at SVCD --
at CD --
DC --
at DC -­Stand by (at AC) 1W at 120V 60Hz Energy Star Yes Per Year -- kWh/Year
Safety Circuit Yes IC Protector(Micro Fuse) Yes
Radiation FCC Laser DHHS
Storage -20oC ~ +60oC
A3-1 23HLV86(FOR USA)
GENERAL SPECIFICATIONS
G-9 Clock and Clock Yes
Timer Sleep Timer Max Time 120 Min
On Timer Program Yes Off Timer Program No Game Timer Yes Wake Up Timer No Timer Back-up (at Power Off Mode) more than -- Min Sec
G-10 Remote Unit RC-LT
Control Glow in Dark Remocon Yes
Remocon Format TOSHIBA Format TOSHIBA Custom Code 40-BF h ,44-BB h ,45-BA h ,45-BC h Power Source Voltage(D.C) 3V
Total Keys 49 Keys Keys
Step
UM size x pcs UM-4 x 2 pcs
Power EJECT SLEEP TV/DVD 1 2 3 4 5 6 7 8 9 0 100 / JUMP DISPLAY SUBTITLE AUDIO SELECT INPUT / ZOOM MUTE CH + CH ­VOL + VOL ­PLAY MODE DVD MENU UP LEFT / FAV ­ENTER RIGHT / FAV + DOWN TV MENU/SETUP EXIT / CANCEL GAME PIC SIZE PAUSE PLAY STOP CH RTN /<SKIP SEARCH ­SEARCH + Closed Caption / SKIP> < SLOW ANGLE Marker SLOW > TOP MENU RETURN REPEAT A-B
10 Min
Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
A3-2 23HLV86(FOR USA)
GENERAL SPECIFICATIONS
English
G-11 Features Auto Shut Off Yes
(TV) Auto Search No
Power On Memory Yes Comb Filter Yes
Game Position Yes Auto Setup(Language/CH Program) Yes Picture Setting(TV) Yes
Mode(Picture Preference) Yes Brightness , Contrast , Color Yes Tint Yes Sharpness Yes Color Temperature Yes Cable Clear Yes
Picture Setting(PC) Yes
BRIGHTNESS , CONTRAST Yes HOR POSITION , VER POSITION Yes PHASE , CLOCK Yes AUTO ADJUST No RED , GREEN , BLUE Yes
Audio MTS Yes
Tone Control (Bass/Treble/Balance) Yes Stable Sound Yes Surround Yes BBE No SRS WOW (SRS 3D/Focus/Tru Bass) No Variable Audio Out No
Tuning CH Program Yes
TV/Cable Yes ADD/DELETE Yes
Label CH Label Yes
Video Label Yes
Favorite CH Yes V-Chip No
Type --- Type
RRT Setup Lock Hotel Lock No
Channel Lock Yes Video Lock Yes Panel Lock Yes
OSD Language Closed Caption
CC Advanced Picture Size Yes Picture Scroll Yes Cinema Mode Yes Aspect Yes Backlight Yes PFC(Power Factor circuit) Freeze frame No PIP/POP No Direct Input Selection Yes PC Monitor Input Yes
VGA (640x480) Yes (60Hz) VGA (720x400) Yes (70Hz) WVGA (848x480) Yes (60Hz) SVGA (800x600) Yes (60Hz) XGA (1024x768) Yes (60Hz) WXGA (1280x768) Yes (60Hz) WXGA (1280x720) Yes (60Hz) WXGA (1360x768) Yes (60Hz) SXGA (1280x1024) No
3 -D
French Yes
No
No
No
A3-3 23HLV86(FOR USA)
GENERAL SPECIFICATIONS
HDMI Input Yes
Component Input Yes
Features Tray Lock Yes (DVD) Video CD Playback Yes
SVCD Playback
MP3 Playback Yes Divx Playback Yes
JPEG Yes WMA Yes Digital Out (Dolby Digital) Yes
Down Mix Out (Dolby Digital) Yes
Closed Caption Yes Screen Saver No Audio DAC 192kHz / 24bit
G-12 Accessories Owner's Manual Language English / French
Remote Control Unit Yes Rod Antenna
Loop Antenna
U/V Mixer DC Car Cord (Center+) Guarantee Card Warning Sheet Circuit Diagram Antenna Change Plug Service Facility List Important Safeguard Dew/AHC Caution Sheet Quick Set-up Sheet Battery Yes
AC Adapter AC Cord (for AC Adapter) AV Cord (2Pin-1Pin) Registration Card (NDL Card) 300ohm to 75ohm Antenna Adapter Sheet Information (Return) Yes Sheet Information (HDMI) No Screw for wall hanging No
VGA (640 x 480) Yes (60Hz) 720 x 480i (4:3) Yes (60Hz) 720 x 480i (16:9) Yes (60Hz) 720 x 480p (4:3) Yes (60Hz) 720 x 480p (16:9) Yes (60Hz) 720 x 576i (4:3) No 720 x 576i (16:9) No 720 x 576p (4:3) No 720 x 576p (16:9) No 1280 x 720p Yes (60Hz) 1920 x 1080i Yes (60Hz)
720 x 480i (4:3) Yes (60Hz) 720 x 480i (16:9) Yes (60Hz) 720 x 480p (4:3) Yes (60Hz) 720 x 480p (16:9) Yes (60Hz) 720 x 576i (4:3) No 720 x 576i (16:9) No 720 x 576p (4:3) No 720 x 576p (16:9) No 1280 x 720p Yes (60Hz) 1920 x 1080i Yes (60Hz)
No Overlay Graphics And Text No Command List No Entry Point Jump No
DMF Support No
(MPEG) Yes (PCM) Yes (DTS) Yes
(DTS) No
w/Guarantee Card Yes
No Poles -­Terminal --
No Terminal --
No
No
No
No
No
No
No
No
No
No
UM size x pcs UM-4 x 2 pcs OEM Brand No
No
No
No
No
No
A3-4 23HLV86(FOR USA)
GENERAL SPECIFICATIONS
G-13 Interface Switch Top Power (Tact) Yes
Indicator Power / Stand-by Yes(GREEN / RED)
Terminals Rear Video Input 1 RCA x 1
Side Video Input 2 No
G-14 Set Size Approx. W x D x H (mm) 599 x 260 x 482.5
G-15 Weight Net (Approx.) 11.5kg (25.4 lbs)
G-16 Carton Master Carton No
Gift Box Material Double/ Brown
Drop Test 2 Corner / 2 Edges / 2 Surfaces
Container Stuffing (40' container) 394
G-17 Material Cabinet Front PS 94V0 DECABROM
PCB Non-Halogen Demand No
G-18 Environment Environmental standard requirement (by buyer) Green PROCUREMENT of TOSHIBA
Pb-Free Phase 3 (Phase 3A)
Channel Up/Menu Up Yes Channel Down/Menu Down Yes Volume Up/Menu > Yes Volume Down/Menu < Yes Menu Yes Play Yes Eject Yes Skip+, Search+ Yes Skip-, Search- Yes Still/Pause No Stop Yes Main Power SW No Input Select Yes
Power No Stand-by No On Timer No
Audio Input 1 S - Input 1 Video Input 2 RCA x 1 Audio Input 2 S- Input 2 No Video Output No Audio Output No Component Input Analog Audio RCA x 2(L/MONO, R) HDMI Input Analog Audio PC Monitor Audio Input Alternative PC Monitor Input Analog Audio RCA x 2(L/MONO, R) Digital Audio Output Coaxial (DVD Only) DC Jack No VHF/UHF Antenna Input Other Terminal AC Outlet No
Audio Input 2 No PC Monitor Input(w/ Analog Audio L/R) No Other Terminal No
w/o Handle, Stand Approx. W x D x H (mm)
Net w/o Handle, Stand (Approx.) 9.5kg (21.0 lbs) Gross (Approx.) 14.0kg (30.9 lbs)
Content --- Sets Material --- / --­Dimensions W x D x H(mm) --­Description of Origin ---
W/Color Photo Label No W/Handle No Dimensions W x D x H(mm) 720 x 383 x 590 Description of Origin No(Assembled In Thailand)
Height (cm) 65
Rear PS 94V0 DECABROM
Eyelet Demand Yes
Measures for Whisker Yes
RCA x 2(L/MONO, R) Yes
RCA x 2(L/MONO, R)
RCA x 3
HDMI x 1
Dsub15pin x 1
F Type Headphone
599 x 115.5 x 435.5
Sets
A3-5 23HLV86(FOR USA)
GENERAL SPECIFICATIONS
G-1 TV LCD LCD Size / Visual Size 22.95 inch / 583.0mmV
System LCD Type Color TFT LCD
Color System NTSC Speaker 2 Speaker
Sound Output Max 2.5W + 2.5W
G-2 DVD System Color System NTSC
Disc DVD, CD-DA, CD-R/RW, Video CD
Disc Diameter 120 mm , 80 mm Drive DSM-2 Search speed Fwd 4 step
Slow speed Fwd 1/7 -1/2 times
G-3 Tuning Broadcasting System US System M
System Tuner and System 1Tuner
Receive CH Destination US (W/CABLE)
Intermediate Picture(FP) 45.75MHz Frequency Sound(FS) 41.25MHz
Preset CH No Stereo/Dual TV Sound US-Stereo Tuner Sound Muting Yes
G-4 Signal Video Signal Input Level 1 V p-p/75 ohm
RGB Signal Output Level -­Audio Signal Input Level -8.0dBm/50k ohm
G-5 Power Power Source AC 120V, 60Hz
Power Consumption at AC 110W at 120V 60Hz
Protector Power Fuse Yes
G-6 Regulation Safety UL/CSA
G-7 Temperature Operation +5oC ~ +40oC
G-8 Operating Humidity Less than 80% RH
Number of Pixels 1366(H) x 768(V)
View Range Left/Right 89/89 degree
Up/Down 89/89 degree
Position Front Size 1.8 x 3.9 inch Impedance 8 ohm
10%(Typical) ---
DVD-R/RW (Video Format Only)
Actual 2-45 times (DVD, VIDEO CD)
4-40 times (CD)
Rev 4 step
Actual 2-45 times (DVD, VIDEO CD)
4-40 times (CD)
Actual --
Rev 1/7 -1/2 times
Actual --
CH Coverage 2~69, 4A, A-5~A-1, A~I, J~W, W+1~W+84
FP-FS 4.50MHz
Output Level -­S/N Ratio (Weighted) -­Horizontal Resolution at DVD Mode --
--
Output Level at DVD --
at TV -­Digital Output Level 0.5 V p-p/75 ohm S/N Ratio at DVD (Weighted) -­Harmonic Distortion -­Frequency Response : at DVD --
at Video CD --
at SVCD --
at CD --
DC --
at DC -­Stand by (at AC) 1W at 120V 60Hz Energy Star Yes Per Year -- kWh/Year
Safety Circuit Yes IC Protector(Micro Fuse) Yes
Radiation FCC/IC Laser DHHS
Storage -20oC ~ +60oC
A3-6 23HLV86(FOR CANADA)
GENERAL SPECIFICATIONS
G-9 Clock and Clock Yes
Timer Sleep Timer Max Time 120 Min
On Timer Program Yes Off Timer Program No Game Timer Yes Wake Up Timer No Timer Back-up (at Power Off Mode) more than -- Min Sec
G-10 Remote Unit RC-LT
Control Glow in Dark Remocon Yes
Remocon Format TOSHIBA Format TOSHIBA Custom Code 40-BF h ,44-BB h ,45-BA h ,45-BC h Power Source Voltage(D.C) 3V
Total Keys 49 Keys Keys
Step
UM size x pcs UM-4 x 2 pcs
Power EJECT SLEEP TV/DVD 1 2 3 4 5 6 7 8 9 0 100 / JUMP DISPLAY SUBTITLE AUDIO SELECT INPUT / ZOOM MUTE CH + CH ­VOL + VOL ­PLAY MODE DVD MENU UP LEFT / FAV ­ENTER RIGHT / FAV + DOWN TV MENU/SETUP EXIT / CANCEL GAME PIC SIZE PAUSE PLAY STOP CH RTN /<SKIP SEARCH ­SEARCH + Closed Caption / SKIP> < SLOW ANGLE Marker SLOW > TOP MENU RETURN REPEAT A-B
10 Min
Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
A3-7 23HLV86(FOR CANADA)
GENERAL SPECIFICATIONS
English
G-11 Features Auto Shut Off Yes
(TV) Auto Search No
Power On Memory Yes Comb Filter Yes
Game Position Yes Auto Setup(Language/CH Program) Yes Picture Setting(TV) Yes
Mode(Picture Preference) Yes Brightness , Contrast , Color Yes Tint Yes Sharpness Yes Color Temperature Yes Cable Clear Yes
Picture Setting(PC) Yes
BRIGHTNESS , CONTRAST Yes HOR POSITION , VER POSITION Yes PHASE , CLOCK Yes AUTO ADJUST No RED , GREEN , BLUE Yes
Audio MTS Yes
Tone Control (Bass/Treble/Balance) Yes Stable Sound Yes Surround Yes BBE No SRS WOW (SRS 3D/Focus/Tru Bass) No Variable Audio Out No
Tuning CH Program Yes
TV/Cable Yes ADD/DELETE Yes
Label CH Label Yes
Video Label Yes
Favorite CH Yes V-Chip No
Type --- Type
RRT Setup Lock Hotel Lock No
Channel Lock Yes Video Lock Yes Panel Lock Yes
OSD Language Closed Caption CC Advanced Picture Size Yes Picture Scroll Yes Cinema Mode Yes Aspect Yes Backlight Yes PFC(Power Factor circuit) Freeze frame No PIP/POP No Direct Input Selection Yes PC Monitor Input Yes
VGA (640x480) Yes (60Hz) VGA (720x400) Yes (70Hz) WVGA (848x480) Yes (60Hz) SVGA (800x600) Yes (60Hz) XGA (1024x768) Yes (60Hz) WXGA (1280x768) Yes (60Hz) WXGA (1280x720) Yes (60Hz) WXGA (1360x768) Yes (60Hz) SXGA (1280x1024) No
3 -D
Yes
No
No
No
A3-8 23HLV86(FOR CANADA)
GENERAL SPECIFICATIONS
HDMI Input Yes
Component Input Yes
Features Tray Lock Yes (DVD) Video CD Playback Yes
SVCD Playback
MP3 Playback Yes Divx Playback Yes
JPEG Yes WMA Yes Digital Out (Dolby Digital) Yes
Down Mix Out (Dolby Digital) Yes
Closed Caption Yes Screen Saver No Audio DAC 192kHz / 24bit
G-12 Accessories Owner's Manual Language English / French
Remote Control Unit Yes Rod Antenna
Loop Antenna
U/V Mixer DC Car Cord (Center+) Guarantee Card Warning Sheet Circuit Diagram Antenna Change Plug Service Facility List Important Safeguard Dew/AHC Caution Sheet Quick Set-up Sheet Battery Yes
AC Adapter AC Cord (for AC Adapter) AV Cord (2Pin-1Pin) Registration Card (NDL Card) 300ohm to 75ohm Antenna Adapter Sheet Information (Return) Yes Sheet Information (HDMI) No Screw for wall hanging No
VGA (640 x 480) Yes (60Hz) 720 x 480i (4:3) Yes (60Hz) 720 x 480i (16:9) Yes (60Hz) 720 x 480p (4:3) Yes (60Hz) 720 x 480p (16:9) Yes (60Hz) 720 x 576i (4:3) No 720 x 576i (16:9) No 720 x 576p (4:3) No 720 x 576p (16:9) No 1280 x 720p Yes (60Hz) 1920 x 1080i Yes (60Hz)
720 x 480i (4:3) Yes (60Hz) 720 x 480i (16:9) Yes (60Hz) 720 x 480p (4:3) Yes (60Hz) 720 x 480p (16:9) Yes (60Hz) 720 x 576i (4:3) No 720 x 576i (16:9) No 720 x 576p (4:3) No 720 x 576p (16:9) No 1280 x 720p Yes (60Hz) 1920 x 1080i Yes (60Hz)
No Overlay Graphics And Text No Command List No Entry Point Jump No
DMF Support No
(MPEG) Yes (PCM) Yes (DTS) Yes
(DTS) No
w/Guarantee Card Yes
No Poles -­Terminal --
No Terminal --
No
No
No
No
No
No
No
No
No
No
UM size x pcs UM-4 x 2 pcs OEM Brand No
No
No
No
No
No
A3-9 23HLV86(FOR CANADA)
GENERAL SPECIFICATIONS
G-13 Interface Switch Top Power (Tact) Yes
Indicator Power / Stand-by Yes(GREEN / RED)
Terminals Rear Video Input 1 RCA x 1
Side Video Input 2 No
G-14 Set Size Approx. W x D x H (mm) 599 x 260 x 482.5
G-15 Weight Net (Approx.) 11.5kg (25.4 lbs)
G-16 Carton Master Carton No
Gift Box Material Double/ Brown
Drop Test 2 Corner / 2 Edges / 2 Surfaces
Container Stuffing (40' container) 394
G-17 Material Cabinet Front PS 94V0 DECABROM
PCB Non-Halogen Demand No
G-18 Environment Environmental standard requirement (by buyer) Green PROCUREMENT of TOSHIBA
Pb-Free Phase 3 (Phase 3A)
Channel Up/Menu Up Yes Channel Down/Menu Down Yes Volume Up/Menu > Yes Volume Down/Menu < Yes Menu Yes Play Yes Eject Yes Skip+, Search+ Yes Skip-, Search- Yes Still/Pause No Stop Yes Main Power SW No Input Select Yes
Power No Stand-by No On Timer No
Audio Input 1 S - Input 1 Video Input 2 RCA x 1 Audio Input 2 S- Input 2 No Video Output No Audio Output No Component Input Analog Audio RCA x 2(L/MONO, R) HDMI Input Analog Audio PC Monitor Audio Input Alternative PC Monitor Input Analog Audio RCA x 2(L/MONO, R) Digital Audio Output Coaxial (DVD Only) DC Jack No VHF/UHF Antenna Input Other Terminal AC Outlet No
Audio Input 2 No PC Monitor Input(w/ Analog Audio L/R) No Other Terminal No
w/o Handle, Stand Approx. W x D x H (mm)
Net w/o Handle, Stand (Approx.) 9.5kg (21.0 lbs) Gross (Approx.) 14.0kg (30.9 lbs)
Content --- Sets Material --- / --­Dimensions W x D x H(mm) --­Description of Origin ---
W/Color Photo Label No W/Handle No Dimensions W x D x H(mm) 720 x 383 x 590 Description of Origin No(Assembled In Thailand)
Height (cm) 65
Rear PS 94V0 DECABROM
Eyelet Demand Yes
Measures for Whisker Yes
RCA x 2(L/MONO, R) Yes
RCA x 2(L/MONO, R)
RCA x 3
HDMI x 1
Dsub15pin x 1
F Type Headphone
599 x 115.5 x 435.5
Sets
A3-10 23HLV86(FOR CANADA)
DISASSEMBLY INSTRUCTIONS
1. REMOVAL OF MECHANICAL PARTS AND P.C. BOARDS
1-1: HANDLE/BACK COVER (Refer to Fig. 1-1)
1.
Remove the 4 screws 1.
2.
Remove the Handle in the direction of arrow (A).
3.
Unlock the 6 supports 2.
4.
Remove the Back Cover in the direction of arrow (B).
Handle
2
1
1
(A)
2
1
1
2
(B)
Back Cover
2
2
2
Fig. 1-1
1-3: BACK CABINET (Refer to Fig. 1-3)
1.
Remove the 11 screws 1.
2.
Remove the screw 2.
3.
Remove the Back Cabinet in the direction of arrow.
1
1
1
2
Back Cabinet
1
1
1
1
1
1
1
1
1-2: HINGE ASS'Y (Refer to Fig. 1-2)
1.
Remove the 4 screws 1.
2.
Remove the Stand in the direction of arrow (A).
3.
Remove the 6 screws 2.
4.
Remove the Stand Angle in the direction of arrow (B).
5.
Remove the 4 screws 3.
6.
Remove the Hinge Ass'y in the direction of arrow (C).
2
3
(B)
Stand Angle
Stand
(A)
(C)
1
1
3
1
1
Hinge Ass'y
2
3
3
Fig. 1-2
Fig. 1-3
1-4: ANGLE HANDLE-DVD (Refer to Fig. 1-4)
1.
Remove the screw 1.
2.
Remove the 3 screws 2.
3.
Remove the Angle Handle-DVD in the direction of arrow.
1
2
2
2
2
Angle Handle-DVD
Fig. 1-4
B1-1 23HLV86
DISASSEMBLY INSTRUCTIONS
1-5: DVD DECK (Refer to Fig. 1-5)
1.
Short circuit the position shown in Fig. 1-5 using a soldering iron. If you remove the DVD Deck with no soldering, the Laser may be damaged.
2.
Disconnect the following connectors: (CP2301, CP2302 and CP2303).
3.
Remove the 2 screws 1.
4.
Remove the 2 screws 2.
5.
Remove the Traverse Shield in the direction of arrow (A).
6.
Remove the 4 screws 3.
7.
Remove the DVD Deck in the direction of arrow (B).
8.
Remove the 2 screws 4.
9.
Remove the Angle Deck-R in the direction of arrow (C).
10.
Remove the 2 screws 5.
11.
Remove the Angle Deck-L in the direction of arrow (D).
Short circuit using a soldering iron.
1
2
1
Traverse Shield
3
Angle Deck-L
Pick Up PCB
Angle Deck-R
2
3
(A)
5
(C)
(D)
5
4
DVD Deck
(B)
4
3
3
1-6: DVD MT PCB (Refer to Fig. 1-6)
1.
Disconnect the following connectors: (CP3808, CP4401 and CP4303).
2.
Remove the 4 screws 1.
3.
Remove the Shield FFC, Shield MPEG and DVD MT PCB in the direction of arrow.
1
1
1
Shield MPEG
CP3808
CP4401
1
Shield FFC
DVD MT PCB
CP4303
Fig. 1-6
1-7: POWER PCB (Refer to Fig. 1-7)
1.
Disconnect the following connectors: (CP3807, CP3810 and CP3811).
2.
Remove the 2 screws 1.
3.
Remove the Back Shield in the direction of arrow (A).
4.
Remove the 4 screws 2.
5.
Remove the Power PCB in the direction of arrow (B).
CP2303
CP2302
CP2301
Fig. 1-5
NOTE
Before your operation, please read “PREPARATION OF
1.
SERVICING”. Use the Lead Free solder.
2.
Manual soldering conditions
3.
• Soldering temperature: 350 ± 5˚C
• Soldering time: Within 2 seconds
• Soldering combination: Sn-3.0Ag-0.5Cu When Soldering/Removing of solder, use the drawing
4.
equipment over the Pick Up Unit to keep the Flux smoke away from it. When installing the DVD Deck, remove all the soldering on
5.
the short circuit position after the connection of Pick Up PCB and DVD MT PCB connector.
2
(B)
CP3811
2
2
CP3810
CP3807
2
Power PCB
1
1
Back Shield
(A)
Fig. 1-7
B1-2 23HLV86
DISASSEMBLY INSTRUCTIONS
1-8: SCALER PCB (Refer to Fig. 1-8)
1.
Disconnect the following connectors: (CP802, CP803, CP2200, and CP3201).
2.
Remove the 5 screws 1.
3.
Remove the screw 2.
4.
Remove the Plate Jack-2 in the direction of arrow (A).
5.
Remove the 4 screws 3.
6.
Remove the Shield Scaler in the direction of arrow (B).
7.
Remove the 4 screws 4.
8.
Remove the Scaler PCB in the direction of arrow (C).
3
3
Shield Scaler
4
CP3201
CP2200
(B)
3
Scaler PCB
4
(C)
3
(A)
CP802
1
2
1
1
1
1
4
Plate Jack-3
CP803
4
1-9: AV PCB (Refer to Fig. 1-9)
1.
Disconnect the following connectors: (CP301, and CP4202).
2.
Remove the screw 1.
3.
Remove the 2 screws 2.
4.
Remove the Plate Jack-3 and Shield Jack-3 in the direction of arrow (A).
5.
Remove the 4 screws 3.
6.
Remove the Plate Jack-1 and Shield Jack-1 in the direction of arrow (B).
7.
Remove the 7 screws 4.
8.
Remove the AV PCB in the direction of arrow (C).
Fig. 1-8
Plate Jack-2
AV PCB
Shield Jack-2
5
5
5
5
5
(B)
5
(C)
(A)
CP4202
3
5
CP301
3
3
3
1
Plate Jack-1
Shield Jack-1
2
2
Fig. 1-9
OPERATION PCB/OPERATION 2 PCB/
1-10:
REMOCON PCB (Refer to Fig. 1-10)
1.
Disconnect the following connector: (CP2251).
2.
Remove the 2 screws 1.
3.
Remove the Holder PCB-DVD in the direction of arrow (A).
4.
Remove the 2 screws 2.
5.
Remove the Operation 2 PCB in the direction of arrow (B).
6.
Remove the 2 screws 3.
7.
Remove the Holder PCB-TV in the direction of arrow (C).
8.
Remove the 2 screws 4.
9.
Remove the Operation PCB in the direction of arrow (D).
10.
Remove the 2 screws 5.
11.
Remove the Remocon PCB in the direction of arrow (E).
5
5
(E)
Fig. 1-10
Holder PCB-TV
Operation PCB
4
3
4
2
CP2251
(C)
3
1
(D)
2
Operation 2 PCB
(A)
1
(B)
Holder PCB-DVD
Remocon PCB
B1-3 23HLV86
DISASSEMBLY INSTRUCTIONS
1-11: LCD COVER/LCD PANEL (Refer to Fig. 1-11)
1.
Remove the 3 screws 1.
2.
Remove the 2 screws 2.
3.
Remove the Angle Hinge in the direction of arrow (A).
4.
Remove the 8 screws 3.
5.
Remove the LCD Cover in the direction of arrow (B).
6.
Remove the 4 screws 4.
7.
Remove the LCD Panel in the direction of arrow (C).
1
1
1
Angle Hinge
3
4
4
3
4
3
LCD Cover
3
3
2
(A)
2
3
3
3
Front Cabinet
(B)
(C)
4
LCD Panel
Fig. 1-11
B1-4 23HLV86
DISASSEMBLY INSTRUCTIONS
2. REMOVAL OF DVD DECK PARTS
NOTE
1. Disassemble only the DVD DECK PARTS parts listed
here. Minute adjustments are needed if the disassembly is done. If the repair is needed except listed parts, replace the DVD MECHA ASS'Y.
2-1: TRAVERSE ASS'Y (Refer to Fig. 2-1-A)
Remove the 3 screws 1.
1.
Unlock the 2 supports 2.
2.
Remove the Insulator (R) from the Loader Sub Ass'y.
3.
Remove the Traverse Ass'y.
4.
2
Loader Sub Ass'y
Traverse Ass'y
• Screw Torque: 2.0 ± 0.3kgf•cm
1
1
2
Insulator (R)
1
Fig. 2-1-A
Check Hook
Loader Ass'y (Top Side)
Check Hook
Fig. 2-1-D
2-2:
SWITCH PCB ASS'Y/GEAR MIDDLE/GEAR FEED/RACK FEED ASS'Y/FEED MOTOR (Refer to Fig. 2-2-A)
Remove the Insulator (F).
1. Remove the Insulator (R).
2. Unlock the support 1.
3. Remove the Gear Middle.
4. Remove the screw 2.
5. Remove the Rack Feed Ass'y.
6. Remove the screw 3.
7. Remove the Switch PCB Ass'y.
8. Remove the screw 4.
9. Remove the Gear Feed.
10. Remove the 2 screws 5.
11. Remove the Feed Motor.
12. Remove the Gear Motor.
13.
Feed Motor
NOTE
In case of the Traverse Ass'y installation, hook the wire
1. on the Loader Ass'y as shown Fig. 2-2-B to Fig. 2-2-D.
Loader Ass'y (Bottom Side)
Check Lock Check Lock
Check Hook
Loader Ass'y
40 ± 5mm
Check Hook
Fig. 2-1-B
Fig. 2-1-C
Traverse Ass'y
Insulator (F)
Insulator (F)
Rack Feed Ass'y
• Screw Torque: 1.3 ± 0.3kgf•cm (Screw 2)
• Screw Torque: 3.0 ± 0.3kgf•cm (Screw 3)
• Screw Torque: 1.0 ± 0.3kgf•cm (Screw 4, 5)
Gear Motor
1
4
2
3
Insulator (R)
5
5
Gear Feed
Gear Middle
Switch PCB Ass'y
Fig. 2-2-A
B2-1 23HLV86
DISASSEMBLY INSTRUCTIONS
NOTE
1.
When installing the Rack Feed Ass'y, push both ends to align the teeth as shown Fig. 2-2-B. Then install it.
2.
In case of the Gear Motor installation, check if the value of the Fig. 2-2-C is correct.
3.
When installing the wire of the Switch PCB Ass'y, install it correctly as Fig. 2-2-D. Manual soldering conditions
Soldering temperature: 350 ± 5˚C
Soldering time: Within 4 seconds
Soldering combination: Sn-3.0Ag-0.5Cu
4.
After the assembly of the Traverse Ass'y, hook the wire on the Traverse Ass'y as shown Fig. 2-2-E.
Rack Feed Ass'y
Push
[OK] [NG]
Push
Fig. 2-2-B
Check Hook
• Loosen the wire in the direction of the arrow.
Traverse Ass'y
Check Hook
Check Hook
Check Hook
Fig. 2-2-E
2-3: FFC WIRE HANDLING
1.
When installing the FFC, fold it correctly and install it as shown from Fig. 2-3-A to Fig. 2-3-B.
NOTE
Do not make the folding lines except the specified
1. positions for the FFC.
[ 24 pin FFC ]
Fold it by 90˚
To Pick Up PCB
Printing Surface
Gear Motor
Feed Motor
~ SPINDLE MOTOR ~
Safety surface for pressing of the insert.
Switch PCB Ass'y
YELLOW (2) GREEN (1)
8.0 ± 0.2mm
Fig. 2-2-C
~ FEED MOTOR ~
WHITE (4) BROWN (3)
Install wire from (1) to (4) in order.
Fig. 2-2-D
[ 6 pin FFC ]
60 ± 1mm
Fig. 2-3-A
40 ± 1mm
Fold
Fold
60 ± 1mm
Fig. 2-3-B
B2-2 23HLV86
DISASSEMBLY INSTRUCTIONS
3. REMOVAL AND INSTALLATION OF FLAT PACKAGE IC
REMOVAL
1. Put the Masking Tape (cotton tape) around the Flat
Package IC to protect other parts from any damage.
(Refer to Fig. 3-1.) NOTE
Masking is carried out on all the parts located within 10 mm distance from IC leads.
Masking Tape (Cotton Tape)
2. Heat the IC leads using a blower type IC desoldering
machine. (Refer to Fig. 3-2.)
NOTE
Do not add the rotating and the back and forth direc­tions force on the IC, until IC can move back and forth easily after desoldering the IC leads completely.
IC
Fig. 3-1
Blower type IC desoldering machine
3. When IC starts moving back and forth easily after desoldering completely, pickup the corner of the IC using a tweezers and remove the IC by moving with the IC desoldering machine. (Refer to Fig. 3-3.)
NOTE
Some ICs on the PCB are affixed with glue, so be careful not to break or damage the foil of each IC leads or solder lands under the IC when removing it.
Blower type IC desoldering machine
Tweezers
IC
4.5.Peel off the Masking Tape. Absorb the solder left on the pattern using the Braided Shield Wire. (Refer to Fig. 3-4.)
NOTE
Do not move the Braided Shield Wire in the vertical direction towards the IC pattern.
Fig. 3-3
Braided Shield Wire
Soldering Iron
IC
Fig. 3-2
IC pattern
Fig. 3-4
B3-1 23HLV86
DISASSEMBLY INSTRUCTIONS
INSTALLATION
1. Take care of the polarity of new IC and then install the new IC fitting on the printed circuit pattern. Then solder each lead on the diagonal positions of IC temporarily.
(Refer to Fig. 3-5.)
Soldering Iron
Solder temporarily
Solder temporarily
Fig. 3-5
2. Supply the solder from the upper position of IC leads sliding to the lower position of the IC leads. (Refer to Fig. 3-6.)
4. When bridge-soldering between terminals and/or the soldering amount are not enough, resolder using a Thin­tip Soldering Iron. (Refer to Fig. 3-8.)
IC
Thin-tip Soldering Iron
Fig. 3-8
5. Finally, confirm the soldering status on four sides of the IC using a magnifying glass. Confirm that no abnormality is found on the soldering position and installation position of the parts around the IC. If some abnormality is found, correct by resoldering.
NOTE
When the IC leads are bent during soldering and/or repairing, do not repair the bending of leads. If the bending of leads are repaired, the pattern may be damaged. So, be always sure to replace the IC in this case.
Solder
IC
Supply soldering from upper position to lower position
Soldering Iron
Fig. 3-6
3. Absorb the solder left on the lead using the Braided Shield Wire. (Refer to Fig. 3-7.)
NOTE
Do not absorb the solder to excess.
Soldering Iron
IC
Braided Shield Wire
Fig. 3-7
B3-2 23HLV86
SERVICE MODE LIST
This unit provided with the following SERVICE MODES so you can repair, examine and adjust easily. To enter to the SERVICE MODE function, press and hold both buttons simultaneously on the main unit and on the remote control
for more than a the standard time in the appropriate condition. (See below chart.)
Set
Condition
TV mode
TV mode
DVD mode
(No disc)
DVD mode
(No disc)
TV mode
TV mode
ALL mode
DVD mode
(No disc)
Set Key Operations
VOL. DOWN
(Minimum)
VOL. DOWN
(Minimum)
VOL. DOWN
(Minimum)
VOL. DOWN
(Minimum)
VOL. DOWN
(Minimum)
VOL. DOWN
(Minimum)
VOL. DOWN
(Minimum)
STOP 1 2 sec.
Remocon
Key
0 2 sec.
1 2 sec.
4 2 sec.
5 2 sec.
6 2 sec.
8
9 2 sec.
Standard
Time
2 sec.
Releasing of V-CHIP PASSWORD.
Initialization of factory TV data. NOTE:
Initialization of factory DVD data.
DVD Write mode. Refer to the “RE-WRITE FOR DVD FIRMWARE”.
POWER ON total hours are displayed on the screen. Can be checked of the INITIAL DATA of MEMORY IC. Refer to the "WHEN REPLACING EEPROM (MEMORY) IC".
Check of the SUM DATA and MICON VERSION on the screen. Refer to the "WHEN REPLACING EEPROM (MEMORY) IC".
Display of the Adjustment MENU on the screen. Refer to the "ELECTRICAL ADJUSTMENT" (On-Screen Display Adjustment).
Region setting.
DVD
Refer to the “RE-WRITE FOR DVD FIRMWARE”.
If you set factory initialization, the memories are reset such as the channel setting, and the POWER ON total hours.
DVD mode
(No disc)
Press the following remocon keys continuously. SETUP SUBTITLE 3 AUDIO 0
STOP 7 2 sec.
Method
Releasing of PARENTAL LOCK. Refer to the “PARENTAL CONTROL - RATING LEVEL”.
The disk cannot be taken out. Refer to the “TRAY LOCK”.
C-1
23HLV86
SERVICING FIXTURES AND TOOLS
JG176 Up-Date Disc
Ref. No.
JG176
Part No.
APJG176099
Parts Name
Up-Date Disc
Up-Date of the Firmware
Remarks
RE-WRITE FOR DVD FIRMWARE
Turn on the power, and set the DVD mode.
1.
Confirm that the “No Disc” will be appeared on the screen.
2.
Press both VOL. DOWN button on the set and Channel button (5) on the remote control for more than 2 seconds.
3.
Press VOL. UP/DOWN button on the unit to check if all the keys on the unit do not function.
4.
NOTE: To check if DVD Write mode is set. When inserting Up-Date Disc at Non DVD Write mode, the read error will happen.
Insert the Up-Date Disc. (Refer to SERVICING FIXTURE AND TOOLS)
5.
Automatic read will start and "Firmware upgrade Please Wait" will be displayed on the screen.
6.
At this time, the horizontal noise lines may appear. But no problem.
NOTE: Do not turn off the unit on the way or operate the keys on the unit and remocon. Up-Date error will happen and can not be done with the Up-Date of Up-Date Disc.
After the Up-Date, Logo screen will appear.
7.
Unplug the AC cord, then plug it in.
8.
After the write, set to the initializing of shipping.
Turn on the power, and set the DVD mode.
9.
Press both VOL. DOWN button on the set and Channel button (4) on the remote control for more than 2 seconds.
10.
The "INITIALIZE 5 ---> COMPLETE" will appear on the screen. Then unplug the AC cord, and plug it in.
11.
CHECK FOR THE FIRMWARE VERSION
Turn on the power, and set the DVD mode.
12.
Press both Channel button (1) on the remote control and the STOP button on the set for more than 2 seconds.
13.
Firmware version will be displayed on the top left of the screen.
No Disc
Turn off the power
14.
AAEJB6417A
When the changed version displays, the Re-write will be completed.
A A E J B 6 4 1 7 A
Fixed
Release date (Example: 2006.4.17)
Released times on the same date
A = October B = November C = December
C-2
23HLV86
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