Toshiba 1800 User Manual
UNINTERRUPTIBLE POWER SYSTEMS
1800 Series
User Manual
1800 Series
Uninterruptible Power Systems (UPS)
6!
© Copyright 2007 Toshiba International Corporation
All rights reserved.
PRODUCT USE AND WARRANTY
RESTRICTIONS
The Toshiba products listed in this document are intended for usage in general
electronics applications (computer, personal equipment, ofce equipment,
measuring equipment, industrial robotics, domestic appliances, etc.). These
Toshiba products are neither intended nor warranted for usage in equipment
that either requires extraordinarily high quality and/or reliability, or a malfunction
or failure of which may cause loss of human life or bodily injury (“Unintended
Usage”). Unintended Usage include atomic energy control instruments,
airplane or spaceship instruments, transportation instruments, trafc signal
instruments, combustion control instruments, medical instruments, all types
of safety devices, etc. Unintended Usage of Toshiba products listed in this
document shall be made at the customer’s own risk.
NOTICE
PLEASE INFORM TOSHIBA INTERNATIONAL CORPORATION
OR AUTHORIZED REPRESENTATIVE IN CASE OF
INCONSISTENCIES, OMISSIONS, OR QUESTIONS.
The instructions contained in this manual are not intended to cover all of the
details or variations in equipment, or to provide for every possible contingency
concerning installation, operation, or maintenance. Should further information
be required or if problems arise which are not covered sufciently contact your
Toshiba sales ofce.
The contents of this instruction manual shall not become a part of or modify
any prior or existing agreement, commitment, or relationship. The sales
contract contains the entire obligation of Toshiba International Corporation’s
Uninterruptible Supply Systems Division. The warranty contained in the
contract between the parties is the sole warranty of Toshiba International
Corporation’s UPS Division and any statements contained herein DO NOT
create new warranties or modify the existing warranty.
Any electrical or mechanical modications to this equipment without prior
written consent of Toshiba International Corporation will void all warranties
and may void the UL/CUL listing. Unauthorized modications can also result
in personal injury, death, or destruction of the equipment.
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3
QUALIFIED PERSONNEL ONLY
Qualied Personnel are those who have the skills and knowledge
relating to the construction, installation, operation, and maintenance
of the electrical equipment and have received safety training on the
hazards involved (Refer to the latest edition of NFPA 70E for additional
safety requirements).
UNINTERRUPTIBLE POWER SYSTEM (UPS)
Please complete the following information and retain for your records.
Unless otherwise specied, the warranty period for the UPS or UPS part is 36
months from the shipment date (see Toshiba International Corporation Bill of
Lading for shipping date).
Unless otherwise specied, the warranty period for a UPS battery is 24 months
from the shipment date (see Toshiba International Corporation Bill of Lading
for shipping date).
JOB NUMBER
MODEL NUMBER
SERIAL NUMBER
APPLICATION
SHIPMENT DATE
INSTALLATION DATE
INSPECTED BY
4
SEPT 2007 59752-000
1800 Series User Manual
TOSHIBA’S CUSTOMER SUPPORT CENTER
Contact the Toshiba Customer Support Center for assistance with application
information or for any problems that you may experience with your
Uninterruptible Power System (UPS).
Toshiba Customer Support Center
8 a.m. to 5 p.m. (CST) - Monday through Friday
Email - toshibaups@tic.toshiba.com
Tel 713-466-0277
Fax 713-896-5212
USA Toll Free 877-867-8773
Canada 877-867-8773
Mexico 01-800-527-1204
You may also contact Toshiba by writing to:
Toshiba International Corporation
13131 West Little York Road
Houston, Texas 77041-9990
Attn: UPS Product Manager
For further information on Toshiba’s products and services, please visit our
website at:
www.toshiba.com/ind/
© Copyright 2007 Toshiba International Corporation
All rights reserved.
Printed in the U.S.A.
1800 Series User Manual
5
TABLE OF CONTENTS
Product Use and Warranty Restrictions ...............................................3
General Safety Instructions ...............................................................8
Important Safety Instructions ............................................................9
INSTRUCTIONS IMPORTANTES CONCERNANT LA SÉCURITÉ ....10
Product Description ...........................................................................11
Inspection/Installation ........................................................................13
Inspection of the New UPS Equipment .............................................13
Unpacking Instructions ......................................................................13
After Unpacking .................................................................................13
Installation Precautions .....................................................................13
Operating Precautions .....................................................................14
Layout ...............................................................................................15
External Dimensions .........................................................................16
Wiring the Unit ..................................................................................16
UPS Power Connections ...................................................................16
Operating the UPS ..............................................................................19
Display Panel Layout ........................................................................19
Starting the UPS System ..................................................................20
Stopping the UPS ..............................................................................20
Battery Backup Time .........................................................................24
Battery Recharge Time .....................................................................24
Battery Check Function .....................................................................25
The Function Control Button .............................................................25
Communication Interface ..................................................................26
Remote Contacts (IBM AS/400) ........................................................26
RS-232C ...........................................................................................27
Option Card Slot ................................................................................28
Troubleshooting .................................................................................28
Warning/Fault Modes ........................................................................28
Storage of UPS Equipment ................................................................35
General Guidelines ...........................................................................35
Disposal ............................................................................................36
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1800 Series User Manual
Preventive and Scheduled Maintenance/Parts Replacement.........37
Preventive Maintenance ....................................................................37
Parts Replacement ............................................................................37
Appendix A: Specications ..............................................................38
Appendix B: System Overload .........................................................40
Appendix C: Parallel Operation........................................................41
Appendix D: Bypass Undervoltage / Overvoltage ..........................42
Appendix E: 1800 Model/Wire Size specications .........................43
Limited Warranty Policy ....................................................................44
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GENERAL SAFETY INSTRUCTIONS
Warnings in this manual appear in two different ways:
DANGER WARNINGS The danger warning symbol is an
exclamation mark enclosed in a triangle
that precedes the large bold letters spelling
DANGER
CAUTION WARNINGS The caution warning symbol is an
CAUTION
Other warning symbols may appear along with the Danger and Caution symbol
and are used to specify special hazards. These warnings describe particular
areas where special care and/or procedures are required in order to prevent
serious injury and possible death:
the word “DANGER”. The Danger warning
symbol is used to indicate situations,
locations, and conditions that exist and
can cause serious injury or death.
exclamation mark enclosed in a triangle
that precedes the large bold letters spelling
the word “CAUTION”. The Caution warning
symbol is used to indicate situations and
conditions that can cause operator injury
and/or equipment damage.
ELECTRICAL WARNINGS The electrical warning symbol is a
lightning bolt mark enclosed in a triangle.
The electrical warning symbol is used
to indicate high voltage locations and
conditions that may cause serious injury
or death if the proper precautions are not
observed.
EXPLOSION WARNINGS The explosion warning symbol is an
explosion mark enclosed in a triangle.
The explosion warning symbol is used to
indicate locations and conditions where
molten, exploding parts may cause serious
injury or death if the proper precautions
are not observed.
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1800 Series User Manual
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS.
This manual contains important instructions for all models of the Toshiba 1800
Series UPS. These instructions should be followed during the installation and
maintenance of the UPS and its batteries.
• The maximum ambient temperature in which this UPS unit should
be operated or stored is 104°F (40°C). The maximum ambient
temperature in which this UPS should charge batteries is 95°F
(35°C).
• When changing battery packs, be sure to use the proper model unit.
Do not dispose of the batteries in a re.
DANGER
CAUTION
Misuse of this equipment could result in human injury
and equipment damage. In no event will Toshiba
International Corporation be responsible or liable
for either indirect or consequential damage or injury
that may result from the use of this equipment.
The batteries inside may explode.
CAUTION
CAUTION
CAUTION
1800 Series User Manual
Do not open or mutilate the batteries. Released
electrolyte is harmful to the eyes and skin, and
could be toxic.
This unit contains sealed lead acid batteries.
Lack of preventative maintenance could result in
batteries exploding and emitting gasses and/or
ame. Annual preventative maintenance must be
performed by an authorized, trained technician.
Failure to replace the batteries in accordance with
the maintenance schedule may cause the batteries
to crack, possibly releasing electrolytes from the
battery, and resulting in secondary faults such as
odor, smoke and re.
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INSTRUCTIONS IMPORTANTES
CONCERNANT LA SÉCURITÉ
CONSERVER CES INSTRUCTIONS.
Cette notice contient des instructions importantes concernant la sécurit.
ATTENTION
ATTENTION
ATTENTION
Une batterie peut présenter un risque de choc
électrique, de brûlure par transfert d’énergie.
Pour le remplacement, utiliser le même nombre
de batteries du modèle suivant.
L’élimination des batteries est réglementée.
Consulter les codes locaux à cet effet.
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1800 Series User Manual
PRODUCT DESCRIPTION
Theory of Operation
An uninterruptible power supply, or system, is a device that is installed between
commercial power and load equipment. The UPS provides steady AC power
to the load during commercial power uctuations and interruptions.
During normal operation the UPS uses commercial AC power. It also takes in
all of the high voltage spikes and transients caused by switching and faults,
and all of the common mode and normal mode noise which is associated with
commercial AC power. The UPS converts this input to at DC power. From
this DC power, the UPS generates its own extremely high quality AC output.
The result of this process is maximum power conditioning.
If the AC power supplied to the UPS drops below a specied voltage level, the
unit’s batteries automatically begin supplying the power instead of receiving it.
This insures that the load connected to the UPS continues to receive power
without interruption. When commercial AC input power becomes available
again, operation returns to normal. The unit’s batteries begin to recharge so
they will be ready for the next power interruption.
Application and Use
Toshiba’s 1800 Series of on-line Uninterruptible Power Systems (UPS) provides
continuous computer-grade AC power in a compact, high performance,
energy efcient unit. The UPS assures safe and reliable operation of critical
ofce equipment, minicomputers, and local area networks. All units feature
an audible alarm which sounds if the battery voltage drops below standard
during use. This is an additional aid to help in retaining the valuable ofce
data banks. All units allow for computer interfacing for remote control and
monitoring, and an external battery pack option for extended backup operation.
(See Specications)
Power Backup
During an electrical power failure the batteries of the UPS unit supply DC
power to the inverter that supports the load equipment automatically, without
interruption. For example, when used to support a computer, a UPS backup
assures additional time to complete your activity and save data after a power
failure occurs.
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Power Conditioning
While commercial power is present, the UPS supplies conditioned power to the
load while maintaining the batteries in a charged condition. The UPS protects
the connected load against the normal everyday problems associated with
heavy use of raw commercial power, including power sags, signal interference,
and spikes. This protection keeps power-line problems from reaching your
load where it can cause equipment to operate erratically, or damage software
or hardware.
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1800 Series User Manual
INSPECTION/INSTALLATION
INSPECTION OF THE NEW UPS EQUIPMENT
Upon receipt of the UPS, a careful inspection for shipping damage should be
made.
UNPACKING INSTRUCTIONS
Remove box and foam pack.
1.
Unbolt mounting rails from both
2.
pallet and unit.
Place mounting rails at front of
3.
pallet as shown.
Insert bolts removed from pallet
4.
into holes at top of ramp.
Place tie bracket in slots near
5.
base of ramp.
AFTER UNPACKING
1) Check the unit for loose, broken, bent or otherwise damaged parts. If
damage has occurred during shipment, keep all original packing materials
for return to shipping agent. Warranty will not apply to units damaged
during shipment.
2) Check to see that the rated capacity and the model number specied on the
nameplate conform to the order specications.
INSTALLATION PRECAUTIONS
CAUTION
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1) Install the unit in a well ventilated location; allow at least 4 inches (10
cm) on all sides and 8 inches (20 cm) on back for air ventilation and for
maintenance.
2) Install the unit in a stable, level, and upright position that is free of
vibration.
3) Install the unit where the ambient temperature is between 32° and 104°F
(0° and 40°C).
4) Do not install the UPS in areas that are subject to high humidity.
5) Do not install the UPS in a location that will cause direct sunlight to shine
on the unit.
6) Do not install the UPS in areas that are subject to contamination such as
high levels of airborne dust, metal particles, or ammable gas.
7) Avoid installation near sources of electrical noise. Always make sure that
the unit earth ground is intact to prevent electrical shock and to help reduce
electrical noise.
8) Do not install where water or any foreign object may get inside the UPS.
9) This UPS generates and can radiate radio-frequency energy during
operation. Although RFI noise lters are installed inside the unit there is no
guarantee that the UPS will not inuence some sensitive devices which are
operating close by. If such interference is experienced, the UPS should be
installed farther away from the affected equipment and/or powered from a
different source than that of the affected equipment.
OPERATING PRECAUTIONS
CAUTION
1) The UPS should not be powered up until this entire manual has been
reviewed.
2) The input power source voltage and frequency must be within the allowable
range specied in Appendix A. Voltages and frequencies outside of
the specied tolerance range may cause internal protection devices to
activate.
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1800 Series User Manual
3) Use a breakered input power souce with high inrush tolerance.
4) The UPS should not be used with a load whose rated input is greater than
the rated UPS output.
5) Do not use the UPS to provide power to motors that require high starting
current or that require a long starting time such as vacuum cleaners and
machine tools (unless appropriate sizing is done by a Toshiba applications
engineer, or other qualied personnel).
6) Do not insert metal objects or combustible materials in the unit’s ventilation
slots.
7) Do not place, hang, or paste any objects on the top or on the exterior
surfaces of the UPS.
LAYOUT
Display
Run/Stop
Switch
0: Stop
1: Run
Breaker
Remote
Contact
(male)
RS-232C
(female)
Air
Vents
Option Card Slot
(SNMP/Web Remote Card)
Battery Plug
(48V DC
Input
Receptacle
Line cord and
Receptacle
Options panel
for extended
run times
- contact TIC
Marketing)
Live (Always-on)
Cooling
Fans
- CAUTION -
Receptacle
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EXTERNAL DIMENSIONS
9.9 in.
28.3 in. Max
23.3 in.
WIRING THE UNIT
Select the wire size appropriate for the 1800 model being installed. (See Ap-
pendix E, 1800 Model/Wire Size Specications.)
All wiring is to be tightened to 13 lb-in(1.5 N•m) of torque
UPS POWER CONNECTIONS
System Protection Features - The schematic shown below depicts the
electrical locations of the protection devices of the UG1G2L024C6TB
typeform UPS.
Input
16
Input
Abnormal
Breaker
Overcurrent
Low Battery
Level
Reactor/
Charger/
Chopper
Overheating
Bypass
Batteries
Inverter
Current Limit
Overload
ISOLATION
OUTPUT XFMR
Overvoltage/
Undervoltage
Power Flow
1800 Series User Manual
Output
Output
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