Toshiba 1500 Plus User Manual

TOSHIBA

UNINTERRUPTIBLE POWER SYSTEM

SINGLE PHASE - .6/.8/1.0 kVA 220V

1500 1500

1500 and 1500 PLUS SERIES

1500 1500

MANUFACTURED IN THE U.S.A.

OPERATION MANUAL

August, 1998 Part # 48449-000

TOSHIBA

NOTE

The instructions contained in this manual are not intended to cover all of the details or variations in equipment, nor to provide for every possible contingency to be met in connection with installation, operation, or maintenance. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser's purposes, the matter should be referred to the local Toshiba sales office.

The contents of this instruction manual shall not become a part of or modify any prior or existing agreement, commitment, or relationship . The sales contract contains the entire obligation of Toshiba International Corporation's UPS Division. The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation's UPS Division and any statements contained herein do not create new warranties or modify the existing warranty.

Any electrical or mechanical modifications to this equipment, without prior written consent of Toshiba International Corporation, will void all warranties and may void UL listing or other safety certification. Unauthorized modifications also can result in personal injury, death, or destruction of the equipment.

UNINTERRUPTIBLE POWER SUPPLY

Please complete the Extended Warranty Card supplied with this UPS and return it by prepaid mail to Toshiba. This activates the extended warranty. If additional information or technical assistance is required call Toshiba's marketing department toll free at (800) 231-1412 or write to: Toshiba International Corporation, 13131 W. Little York Road, Houston, TX 77041-9990.

Please complete the following information for your records and to remain within this equipment manual:

Model Number: Serial Number: Date of Installation: Inspected By:

TOSHIBA

SECTION PAGE

Disclaimer ..................................................................................................i

Contents .................................................................................................. ii-iii

Introduction...............................................................................................iv

General Safety Instructions..................................................................... v

Important Safety Instructions............................................................... vi-vii

1.0 Product Description ................................................................................1-1

1.1 Theory of Operation........................................................................1-1

1.2 Application and Use........................................................................1-1

1.3 Power Backup.................................................................................1-1

1.4 Power Conditioning.........................................................................1-1

2.0 Inspection/Storage/Disposal ..................................................................2-1

2.1 Inspection of the new UPS equipment............................................2-1

2.2 Storage of UPS equipment .............................................................2-1

2.3 Disposal..........................................................................................2-1

3.0 Precautions..............................................................................................3-1

3.1 Installation Precautions (General) ..................................................3-1

3.2 Prestart Precautions ....................................................................... 3-2

3.3 Operating Precautions ....................................................................3-2

4.0 Specifications .......................................................................................... 4-1

4.1 Standard Series Specifications.......................................................4-1

4.2 Plus Series Specifications...............................................................4-2

5.0 Operating the UPS ..................................................................................5-1

5.1 Operation Modes ............................................................................ 5-1

5.1.1 AC Input Mode (normal operation).........................................5-1

5.1.2 Battery Backup Mode ............................................................5-1

5.1.3 Circuit Bypass Mode..............................................................5-2

5.2 System Protection Features ...........................................................5-2

TOSHIBA

CONTENTS (Cont'd)

SECTION PAGE

5.0 Operating the UPS (cont'd).....................................................................5-1

5.3 Operation Monitoring ...................................................................... 5-3

5.3.1 Visual Indicator Functions......................................................5-3

5.3.2 Audible Alarm Functions ........................................................5-3

5.3.3 Visual and Audible Indicator Function Chart ..........................5-3

5.4 Front Panel Layout .........................................................................5-4

5.5 UPS On Line Mode Display ............................................................5-4

5.6 Battery Recharging ......................................................................... 5-5

5.7 Battery Backup Time.......................................................................5-6

5.8 Battery Low Voltage Tolerances .....................................................5-6

5.9 Battery Check Function ..................................................................5-6

5.10 System Reset .................................................................................5-6

6.0 UPS Control Interface .............................................................................6-1

6.1 DB25 Connector Pinout ..................................................................6-1

6.2 RS-232C Communication Interface ................................................6-2

6.2.1 UPS Shutdown (via RS-232C)...............................................6-2

6.3 Dry Contact Interface......................................................................6-2

7.0 Troubleshooting Procedures.................................................................. 7-1

7.1 Non-Fatal Fault Mode .....................................................................7-1

7.2 Fatal Fault Mode.............................................................................7-2

8.0 Preventive Maintenance/Parts Replacement ........................................8-1

8.1 Preventive Maintenance .................................................................8-1

8.2 Parts Replacement .........................................................................8-1

8.3 Fuse Rating Chart...........................................................................8-2

9.0 External Dimensions/Panel Layout/Shipping Weights ......................... 9-1

9.1 External Dimensions.......................................................................9-1

9.2 Panel Layout .................................................................................. 9-2

9.3 Shipping Weights............................................................................ 9-2

iii

TOSHIBA

Thank you for purchasing the 1500/1500 Plus Series UPS. This Series features the very latest state of the art microprocessor technology and also uses IGBT transistors for fast, high power and low noise PWM (pulse width modulation) switching. Also, the Plus Series f eatures a low impedance transformer to provide isolation even during bypass operation.

INTRODUCTION

It is the intent of this manual to provide a guide for the UPS. This operation manual contains a section of general safety instructions and is marked throughout with warning symbols. and operation of this electrical equipment.

Read this operation manual

All safety warnings must be followed Follow all precautions

to attain proper equipment performance and longevity.

safely

to ensure personal safety.

installing, operating, and maintaining

thoroughly before installation

General safety instructions are found on page v and important safety instructions are found on pages vi, vii, and viii. Read and save these instructions for future reference.

The manual is divided into major sections of interest. Section 1 contains the product description with the theory of operation and applications. All of the initial inspection, stor age , installation, operating, and prestart precautions can be found in Sections 2 and 3.

Section 4 contains the equipment standard specifications. Section 5 outlines the operating modes, protective features, battery recharging, battery low

voltage tolerances, alarm and panel indicator functions. Section 6 shows the control interface pin configurations. Sections 7 and 8 are devoted to troubleshooting procedures, preventative maintenance

techniques and periodic parts replacement. A fuse rating chart is also shown. Section 9 shows front, rear , and side panel layout views with dimensional data. Labels,

connector and switch placement, and shipping weights are also shown. We hope that you find this oper ation manual informative and easy to use. If additional information

or technical assistance is needed, please call toll free (800) 231-1412 or write to: Toshiba International Corporation, 13131 W . Little York Road, Houston, TX 77041-9990.

Again, thank you for the purchase of this product.

TOSHIBA INTERNATIONAL CORPORATION

GENERAL SAFETY INSTRUCTIONS

TOSHIBA

Warnings

in this manual appear in any of four ways:

Danger

the 3/16" high letters spelling the word "DANGER". The danger symbol is used to indicate imminently hazardous situations, locations, and conditions which, if not avoided, WILL result in death, serious injury , and/or se v ere property damage.

- The danger symbol is a lightning bolt mark enclosed in a triangle which precedes

DANGER

Warning

precedes the 3/16" high letters spelling the word "W ARNING". The warning symbol is used to indicate potentially hazardous situations and conditions which, if not avoided COULD result in serious injury or death. Severe property damage COULD also occur.

- The w arning symbol is an exclamation mark enclosed in a triangle which

WARNING

Caution

precedes the 3/16" high letters spelling the word "CA UTION". The caution symbol is used to indicate potentially hazardous situations and conditions which, if not avoided may result in injury. Equipment damage may also occur.

- The caution symbol is an exclamation mark enclosed in a triangle which

CAUTION

Attention warnings

triangle which precedes the 3/16" high letters spelling the word "ATTENTION". The Attention warning symbol is used to indicate situations and conditions that can cause operator injury and/or equipment damage:

- The attention w arning symbol is an exclamation mark enclosed in a

ATTENTION

Other warning symbols may appear along with the special hazards. These warnings describe particular areas where special care and/or procedures are required in order to prevent serious injury and possible death:

Electrical warnings

a triangle. The Electrical warning symbol is used to indicate high voltage locations and conditions that may cause serious injury or death if the proper precautions are not observed:

Explosion warnings

a triangle. The Explosion warning symbol is used to indicate locations and conditions where molten, exploding parts may cause serious injury or death if the proper precautions are not observed:

- The electrical warning symbol is a lighting bolt mark enclosed in

- The explosion warning symbol is an explosion mark enclosed in

Danger

and

Caution

symbol and are used to specify

TOSHIBA

IMPORTANT SAFETY INSTRUCTIONS

SA VE THESE INSTRUCTIONS- This manual contains impor tant instr uctions

that should be followed during the installation and maintenance of the UPS and it's batteries. Use for models UE1E1E006-5M, UE1E1E008-5M, UE1E1E010-5M.

- The maximum ambient temperature in which this UPS unit should be operated or stored is 104 °F (40 °C).

- The nominal battery voltage range is indicated in Section 5.6.

- Servicing of the batteries should only be performed by a qualified Toshiba Representative who is knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from

batteries.

- When replacing batteries, use the same number and type of one of the following sealed, lead-acid batteries (do not mix types of batteries):

Model Capacity Manufacturer T ype Quantity

600 VA 800 VA

1000 VA

CAUTION

either indirect or consequential damage or injury that may result from the use of this equipment.

Misuse of this equipment could result in human injury and equipment damage. In no event will Toshiba Corporation be responsible or liable for

CAUTION

WARNING

flame. Annual preventative maintenance must be performed by an authorized, tr ained technician.

Do not open or mutilate the batteries. Released electrolyte is harmful to the eyes and skin and could also be toxic.

This unit contains sealed lead acid batteries. Lack of preventative maintenance could result in batteries exploding and emitting gasses and/or

Y uasa NPH5-12FR 5

Yuasa HPH5-12FR 5

Do not dispose of the batteries in a fire. The batteries may explode.

Failure to replace a battery before it becomes exhausted may cause the

WARNING

resulting in secondary faults such as odor, smoke, and fire.

case to crack, possibly releasing electrolytes from inside the battery, and

IMPORTANT SAFETY INSTRUCTIONS

TOSHIBA

W ARNING

unauthorized personnel away from the batteries.

W ARNING

your UPS system. Refer to service manual.

DANGER

when working with batteries:

1) Verify that the UPS is off and that the power cord is disconnected from the power source.

2) Remove watches, rings or other metal objects.

3) Use tools with insulated handles to prevent inadvertent shorts.

4) Wear rubber gloves and boots .

5) Do not lay tools or metal parts on top of batteries.

6) Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source of ground.

electrical shock.

removed during installation and maintenance.

7) V erify circuit polarities prior to making connections.

8) Disconnect charging source and load prior to connecting or disconnecting terminals.

9) VRLA batteries contain an explosive mixture of hydrogen gas. Do not smoke, cause a flame or spark in the immediate area of the batteries. This includes static electricity from the body.

10) Do not attempt to open the batteries in order to add water or sample the specific gravity of the electrolyte. The batteries are valve regulated lead acid type and such servicing is not possible without damaging the battery .

11 ) Use proper lifting means when moving batteries and wear all appropriate safety clothing and

equipment.

12) Do not dispose of lead acid batteries except through channels in accordance with local, state and federal regulations.

Installation and servicing of batteries should be performed by personnel knowledgeable of batteries and the required precautions. Keep

Proper maintenance to the battery system of this unit must be done by a qualified service technician, this is essential to the safety and reliability of

A battery can present a risk of electrical shock and high short circuit current.

Contact with any part of a grounded battery can result in

The likelihood of such shock will be reduced if such grounds are

The following precautions should be observed

vii

TOSHIBA

INSTRUCTIONS IMPORTANTES CONCERNANT

LA SÉCURITÉ

CONSERVER CES INSTRUCTIONS

Une battery peut présenter un risque de choc électrique, de brûlure par

ATTENTION

Model Capacity Manufacturer Type Quantity

600 VA 800 VA

1000 VA

transfert d' énergie.

Pour le remplacement, utiliser le même nombre de batteries du modéle suivant.

Y uasa NPH5-12FR 5

Yuasa NPH5-12FR 5

Cette notice contient des instructions importantes concernant la sécurité.

ATTENTION

L' élimination des batteries est règlementèe. Consulter les codes locaux à cet effet.

viii

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